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ConfigEd Lite+ (Ha470795).

1. The Custom Monitoring List isa special list view that will scan the drive and update the parameter with each scan Only these parameters may be modified when Charting To add a parameter to the list click on Add To remove a parameter from the list click on Remove Once a choice has made click on OK After the above window 1s closed there will be an M in the T M column for the parameter added to the list Skip to the Custom Monitoring section for more information The Chart function 1s a software version of a chart recorder To add the parameter to the chart first choose one of the channels 1 4 for the parameter to be displayed then click on Add To remove a parameter from the chart choose the channel to be removed and then click on Remove Once a choice has made click on OK After the above window is closed there should be a 1 4 in the T M column for the parameter added to the list This identifies the channel the parameter will be shown on the chart Skip to the Chart section for more information ConfigEd Lite Plus 49 Chapter 8 Home Screen Custom Monitoring List View The Custom Monitoring window displays the parameters selected in the previous section There are two ways to open the window Click on Custom Monitoring on the tree view window or click on the Watch button on the home screen Commissioning E Parameter List Views Different from Default When the Custom Monitoring list view is open CELite w
2. 3 Locate and open the celite directory 4 Search for files with tex in the file name 5 Select celite tex from the menu of files 6 Select Print from the File menu once the file is opened You can also use the ConfigEd Lite Scratch Pad as a simple text editor to make notes on the actions recorded there To add text manually make sure that the scratch pad window 1s active and that you can see a blinking cursor Then add whatever notations you wish by typing them in from the keyboard It is a good idea to edit your celite tex file periodically as it can grow quite large Before deleting portions of the file or the entire file make a copy either printed or saved to a floppy disk to retain for your records This record is invaluable in tracking installations modifications and other actions regarding ConfigEd Lite You can either select portions of the file to delete while in your text editor or word processor or delete the entire file from your hard drive If you delete the entire file ConfigEd Lite will create a new celite tex file the next time it is launched To clear the text displayed in the scratch pad window make sure it is the active window and then choose Save from the File menu This saves the text to disk and clears the on screen display of the scratch pad information ConfigEd Lite Plus
3. 6 ConfigEd Lite Plus Chapter 3 Installation amp Setup The following window will appear to show the program group where the CELite shortcut will be installed Click on the Continue button to proceed to the next step of installation Ei CELitePlus Choose Program Group y 690 Upgrade utility amp atinFa Accessories Adobe Acrobat 4 0 LE Lite CTI Applications After the program group has been selected the program will start copying files to your hard drive The following status window will appear to show you the progress of the installation It is not uncommon for error messages or file copy messages to appear during this procedure Error messages should be copied in the unlikely event they need to be reported although they should be otherwise ignored As long as the application being deployed is known to be the latest always replace an existing file if prompted E CE LitePlus Setup IRRRESRERERRRSRERSRRRERRERREREEREHSEREREREESREREI After the program is finished loading the files the following window will appear Click on OK to finish the installation ConfigEd Lite Plus 7 Chapter 3 Installation amp Setup STARTING THE PROGRAM Start the program by either clicking on the CELite shortcut on the desktop or using the start menu E CELite To use the start menu click on Start then Programs then the Eurotherm Drives program group then on the CELP1us shortcut CE EI HA D c LIN
4. EVROTHERM DRIVES ConfigEd Lite Plus Instruction M anual for use with ConfigEd Lite Plus Ver 2 X Copyright 2002 by Eurotherm Drives Inc All rights strictly reserved No part of this document may be stored in a retrieval system or transmitted in any form of by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Inc Although every effort has been taken to ensure the accuracy of this specification it may be necessary without notice to make amendments or correct omissions in this document Eurotherm Drives Inc cannot accept responsibility for damage injury or expenses resulting therefrom Printed in the USA HA470795 Issue 2 Safety Information N PLEASE READ THIS INFORMATION BEFORE INSTALLING THE SOFTWARE Personnel Qualified personnel should carry out installation operation and maintenance of the software A qualified person is someone who is technically competent and familiar with the installation process operation and maintenance of this software Procedures in this manual may contain Warnings and Notes A Warning gives the reader the information which if disregarded could cause injury or death A Note furnishes additional information for added emphasis or clarity The customer is responsible for assessing his or her ability to carry out the procedures in this manual Make sure you understand a procedure or the precautions necessary to carry it out
5. Chapter 5 Starting up a 590 Drive Chapter 5 Starting up a 590 Drive COMMISSIONING THE DRIVE Once the configuration has been created and installed in the drive as described in the previous chapters the drive is ready to be commissioned If starting with a drive that has a previous configuration installed go Online then Update the CELite configuration first before proceeding For more details refer to the previous chapters The CELite program guides through the startup process starting with entering the motor information entering control setup information performing an autotune and a motor rotation check Start by going online with the drive Click the Go Online button on the CELite home screen After the Go Online button is green click on the AutoStart123 button Go Online When this screen appears read the note and click on Continue ME New 1 590 File Comm Tools Help pun Auto Start Introduction Autostart Introduction Autostar steps you through a fast and simple drive startup The Drive must be fully installed with the three phase supply and motor connected Ensure that the installation conforms with the instructions in the manual and with all local codes The motor may rotate in either direction If this is undesirable the motor must be disconnected from the load o Online before doing through these startup steps Cancel ConfigEd Lite Plus 21 Chapter 5 Starting up a 590 Drive M
6. SI RETTQ E TE MAER LATE A P DT NET MT Qui KOHN NR 2 DPPLOT ECAEI DECH PLACE o I A EAT m mm Dara TANIR FEE unn E AIFF DEE 1 DULDEN a 120 KITO DATES L0 E 1 ET LA LE oam omn E do ROI rH ou emm DLETA Lena IK LI m MI og Gre BO rH E AUTO DOOD OM Fri Form Total 104 et Derribo ad Parameter oe 60 ne Zuel Fisch SS gh The top task bar shows which list view is being shown The following buttons can be used to move between the list views l Prev Go to the previous list view If you are at the first list view it will go to the last list view 2 Next Go to the next list view If you are at the last it will go to the first list view 2 Exit Return to the home screen The following is a listing of the information in the window l 2 ConfigEd Lite Plus Description window detailed information on the highlighted parameter Parameter list window multiple columns of information listed from left to right below L 2 3 4 5 6 J Tag Parameter number in the drive Tag Name Parameter name Drive Parameter value from the drive Configured Value Parameter value from the CELite configuration Default Parameter value factory default Range Range for the given parameter T M Trace on Chart or Monitor this parameter ONLY the parameters on the Monitor list will be modifiable while Charting List Only Modified Only shows the parameters changed and pendi
7. completed successfully the program will prompt to reset the speed feedback back to the original choice Click Begin to start the rotate test The following screen is to warn that the motor is about to turn Click Yes to continue WARNING CHECK SAFETY This will cause motor to rotate in either direction CHECK SAFETY START The program memorizes the selected speed feedback and then sets the drive to armature voltage feedback Then it sends a run command to the drive with a 5 speed demand After the drive starts the program compares the initial feedback source for polarity and scaling to that of the 5 speed demand IMPORTANT Do not leave the rotate screen until the test is completed If the screen is left the drive will remain in Armature voltage feedback and will have to be manually reset 26 ConfigEd Lite Plus Chapter 5 Starting up a 590 Drive The drive should run for a few seconds and then ask if the direction is correct The direction of the motor is based on a forward positive speed demand to the drive If the direction of the motor is correct for forward click Yes otherwise click No CHECK DIRECTION OF MOTOR ROTATION e The motor will be rotating in ether the Correct direction or Reverse direction IS THE MOTOR ROTATION CORRECT Next the program displays one of six messages If the following message appears continue with the rotate test Skip to the Rotation Error section if any other mess
8. Any pending change may be modified or removed from the pending download list prior to a Download Changes command A List View also provides the user with a means to add a parameter to the Online Diagnostics display as well as the Chart and Scope display System Messages Alarms are visible as the event occurs at the bottom of the screen Some messages are classified as Alert messages which will be sent to the user unless the feature is disabled under the Tools Options menu selection Acknowledgement Requirements for Alerts Many messages are simply informative and do not require action ConfigEd Lite Plus 55 Chapter 10 Appendix CELITE Draw ing The ability to create configurations in a graphical display on screen 1s a key feature of ConfigEd Lite The Draw menu contains a variety of tools to assist you in your work It provides functions to move among multiple sheets of drawings create custom outline forms and annotate drawings with important information Additional commands in the Draw menu include Oval Color Fill Pattern and Width These commands are used to modify objects drawn in or text added to the configuration The color fill or width of the lines of function blocks and connecting lines cannot be modified Only objects or lines you have drawn in a configuration can be modified with these tools To apply Color Fill Pattern or Width commands to an existing object select the object with the mouse pointer As an example we will
9. Current Motor Power Factor 0006750 TS to 2400 Hz 001 bo sa za s 0 90 to 0 99 Sets us He shape Linear or Fan Lam see dropdown True sets higher rating for fans and pumps gd WARNING Make sure all information entered for the motor is exactly as it is shown on the motor nameplate DO NOT enter any information you are not sure is accurate Contact the motor manufacture if the motor information is not available There are two different modes of operation the 650V can be setup for Volts Hz and Sensorless Vector Each one of the modes has specific parameters that need to be entered After choosing one of the modes CELite will show the parameters needed for the specific control mode The following is a brief description of the three control modes the control parameter section The Volts Hz mode is open loop and requires no speed feedback Enter in the appropriate information and go on to The Sensorless Vector mode is also open loop but it has better torque and speed regulation Enter in the appropriate information and go on to the control parameter section For more information on the different options and control modes refer to the drive manual 30 ConfigEd Lite Plus Chapter 6 Starting up a 650V Drive CONTROL PARAMETERS The following display shows the Control Parameters screen After the information has been entered or verified click on the Next button Refer to the drive manual for questions on the param
10. ERROR MESSAGES Error detection is designed into ConfigEd Lite to help prevent the execution of an inappropriate or dangerous command ConfigEd Lite displays error messages when it discovers a problem The messages contain an error number and a brief description Some messages also have an error code expressed as PNO plus a two character code identifying the type of error In case of irreconcilable errors the error and code numbers may help the service technician help solve the problem The most common error messages are as follows Code Error 6453 Serial Comms failed Action e Ensure drive has power and the cable is plugged into Description Serial comms has not responded as expected the correct correct serial port SE Ve EES Set port in ASCII mode and ensure that baud rate of drive matches that of ConfigEdLite If not communications will resume only if the baud rate setting in the drive MMI is reset to match ConfigEdLite Group ID and Unit ID must be set to 0 CONFIGURE I O narameter must he Disabled Code Error 6449 Serial Comms failed Action Reduce baud rate settings on drive and ConfigEdLite This is not possible for 584S amp 605 drives Reset the port by cycling power to the drive Cable damaged Cable should not be longer than 10 feet Description Marginal or interrupted communications Code Error 6405 Could not access Action configuration e Make sure the correct celite dat
11. Updating the configuration will pull in drive specific parameters that set the size of the power section of the drive Updating the CELite configuration must be completed if creating a new configuration or editing an existing configuration If any of the parameters are out of range the following message will appear Write down the parameter number so it can be changed while editing the configuration in CELite Click on OK to continue Tag 1176 Out of Range New value must be between Minimum and Maximum MIN 0 0000 MA 30 0000 EDITING A DEFAULT CONFIGURATION Now that the configuration has been updated click on the Graphics button to edit the default configuration in CELite Each series of drive will have minor differences in the way the configurations look and the blocks used but the editing is done in the same manner This example shows a 690 drive Dis Ed Cerar Dua Jure Ferd She This is a graphical diagram of the default 690 drive configuration containing the standard drive functions blocks and connections The second title bar shows the name of the configuration file ConfigEd Lite Plus Chapter 4 Creating a Drive Configuration DISPLAYING THE CONFIGURATION There are a variety of Windows controls available to enhance viewing of the configurations To enlarge the CELite window to fill the monitor screen click on the zoom box in the upper right corner of the window Clicking again on the box will return the w
12. by ground loops caused when both the computer and the drive are grounded CELite has a built in retry routine to deal with occasional electrical noise Continuous noise however will cause extremely slow communications between the computer and the drive In systems with large amount of electrical noise for example systems containing AC drives it may be necessary to break the ground loop to achieve usable communications The ground loop can be broken by e Using a battery powered notebook computer rather than a plug in model since most notebook computers are not grounded e Installing an RS232 isolator module between the computer and the P3 socket e Wrapping the UDP cable through ferrite rings on both ends of the cable WARNING Do not use any connectors adapters and or cables other than those supplied by Eurotherm Drives Failure to use materials supplied by Eurotherm Drives can result in severe damage to equipment and injury to personnel and will void the Eurotherm Drives warranty 2 ConfigEd Lite Plus Chapter 2 Handling Chapter 2 Handling UNPACKING INSTRUCTIONS Before you install and use CELite verify the completeness of your package It should include e CELite user manual Part Number HA470795U000 e Installation CDROM and case Part Number RD470795 e UDP cable and adapter Part Number CM351909 e User License for CELite If any item on this list is missing contact the Eurotherm Drives Customer Service at
13. cont Chapter 8 Chapter 9 Chapter 10 Home Screen45 Running the drive ie i prope epe etre ED RR Rer HH a UR ern 45 Parameter list view S obe bu bv dap db bu tb d bu bbc taba db bnc LR rou uiu 46 onune M ni ONNO uoo abb Mio orc mene tn ty cu SUR t UN mer ee ate oM A CU mere ea AMD LEM MSS 49 Custom Monitoring List View saos Mn tuac t co ed RN E ri Ec Een 50 Chart Funch o OW E 51 Troubleshooting 53 Mismatched Baud Rats oor hunde pe but hub de 53 Baud Rate Set TOO HIgh ii OO 53 Wrong Communications Port 53 Drnve P3 Mode Set Wrong obere Rb bon ben bep bon bom bor abun M Ld 53 Eror Messages E X X M 54 Appendix 55 CHITE X M 55 Home Screen e e E 55 CHITE eebe 56 Draw mno TOO om dan 56 Display Options iii iia 57 Annota ng Drawings EE 57 Scraten Paa A A A E 58 ConfigEd Lite Plus Cont v FOR USE WITH CONFIGED LITE PLUS VER 2 X Contents cont This page intentionally left blank vi ConfigEd Lite Plus Chapter 1 Introduction Chapter 1 Introduction WHAT IS CONFIGED LITE PLUS ConfigEd Lite Plus CELite 1s Eurotherm Drives newest configuration editor software suite for drives This enhanced software package supports all current production Eurotherm Drive products Windows based CELite provides you with the ability to adjust all drive parameters autotune your application and chart
14. file is in the same directory as your application Description Could not find the dat file in the directory Code Error 6459 Could not open Serial Action Comms Labrary e Check comms port allocation and settings Description The Comms port on the computer is not active turned off or used by another device Caution If CELite aborts during installation it is possible that an anti virus program is running on the computer Close the program and try again 54 ConfigEd Lite Plus Chapter 10 Appendix Chapter 10 Appendix CELITE Home Screen Buttons Online will attempt to establish communications with the drive or indicate to the user the application is already communicating with the drive Offline will close communications with the drive or indicate to the user the application is already offline Download Changes will send pending changes to the drive if the application is Online Downloading changes does not save the changes in the drive Parameter Save or to the configuration File Save Refresh requests the immediate values on the current display only from the drive and then refreshes the current display Parameter Save sends the drive the parameter save command AutoStart123 steps the user through a quick and simple setup of a drive The sequence steps through the setup of motor control parameters and an autotune Scope 1s currently unavailable Chart utility allows the user to graphica
15. on OK and retry rotating test ConfigEd Lite Plus 21 Chapter 5 28 Starting up a 590 Drive Motor direction is reversed and feedback polarity 1s reversed The following actions are required 1 Reverse the two armature leads 2 Tachometer feedback Reverse the two tachometer leads 3 Encoder feedback CELite will automatically invert the encoder sign bit to correct the polarity Click on OK and retry rotating test Motor direction is reversed and feedback is missing Check the following 1 Reverse the two armature leads 2 Tachometer or Encoder feedback board missing or not connected 3 Feedback source missing or misconnected Check connections feedback boards tachs and encoders Click on OK and retry rotating test Motor direction is reversed and feedback is correct The following action is required 1 Reverse the two armature leads Click on OK and retry rotating test Motor current not detected or feedback out of range Check the following 1 Motor not connected or not properly connected 2 Feedback not scaled correctly 3 CELite timed out or computer resources low Click on OK and retry rotating test RESULTS OF MOTOR ROTATION d Motor Direction it Reversed REVERSE MOTOR LEADS Tach Feedback is Reversed REVERSE TACH LEADS RESULTS OF MOTOR ROTATION d Motor Direction is Reversed REVERSE MOTOR LEADS Tach Feedback NOT Detected CHECK TACH LEADS RESULTS
16. particular function block double click on the desired block with the left mouse button This brings up a window listing all the parameters for that function block and its connections Analog Input 1 2 354644 001 Analog Input 14 Scale 15 Offset S 13 Type 12 Break Enable 17 Break Value 16 Value 18 Break NOTE Since all connections will be made on screen in graphical mode the fields for connections are there for informational purposes only Connections may not be set in this window Changing Parameters To change non numeric parameters for example on off or positive negative double click on the appropriate field in the parameter list window A list of optional choices will appear to choose from For a numeric field for example 0 500 seconds or 0 505 click once on the field to highlight the numeric figure then type in the new value to assign to the field When finished entering the changes close the parameter window to update and return to the configuration drawing MAKING CONNECTIONS NOTE Before creating any new or changing any existing connections in the default configuration refer to the product manual for your drive Connections between function blocks or in special cases between outputs and inputs on the same function block are made by drawing the connection from an output on one block to input on the other To see how this is done use the mouse to select and then enlar
17. port Once your configuration is completed saved and checked it is ready to be installed into the drive The configuration 18 ConfigEd Lite Plus Chapter 4 Creating a Drive Configuration can only be installed from CELite so switch back to CELite by clicking on CELite then CELite Go Online by clicking on ONLINE After going online click on the Install button to begin the installation process to the drive ta a ES f Install Update Graphics Hame When the configuration is downloaded into the drive it replaces those parameters existing in the drive A status box displays the progress of the Install procedure WARNING Installing new configurations into a drive must only be done when the drive is in a stopped and safe condition Errors in the configuration may cause unexpected and or dangerous consequences in the control system It is imperative that all configurations be checked and tested by a qualified engineer BEFORE installing them into drives and putting them into service Note All other serial ports in the controller must be disabled before communicating through the P3 port CREATING CONFIGURATION TEMPLATES Template files are useful for reusing configurations and creating standard graphical presentations They are not overwritten when saving a configuration To create a template open a configuration and modify it as needed Select Save As in the File menu Change the destination directory to CELite new and choos
18. the Next button Refer to the drive manual for questions on the parameters Ley Contar Lope Parame Sere Fie Comm Tools Help 00 t0 30000 gt Ramp Accel Ramp Decel fio EG 0 0 to 3000 05 Ramp Type LINEAR E see drop down Etop Mode RUM ame D see drop doen Stop Time 10 0 3 0 010 600 05 Fast Stop Mode rane see drop down Fast Stop Time D 10m 600 05 Current Limit 150 00 s 0 0010 150 00 Main Torque Limit an 0 00 to 200 oo amp Brake Resistance fo ohm t 1000 Ohm Brake Power bi DS Dit 510 0 we Continuous Rating 1 sec Over sting E i 4 Mubpler of continuous power rating Prey d Ent Diamine Parameter om Sa omre ped Refresh ida p In the vector modes the motor current is equal to the Magnetizing current and the load current Torque is equal to the load only The dynamic braking can only be setup on drives that have been fitted with the braking transistor Refer the to the model number and the drive manual to verify if the drive has this option After you are finished with this screen you should download the information you have entered Click on the Download Changes button to accomplish this ZE Parameter Save The Download Changes button will only change the information entered in the two parameter screens The program may prompt to download changes if so click Yes Download Changes Download Changes an S Download parameter changes now If the drive 1
19. use a box created in a blank configuration using the Rectangle tool After creating the box select it with the mouse pointer and then go to the draw menu and select Pattern A pop up list of pattern options will appear on screen Hollow is the default pattern Select a different pattern for example Solid with the mouse and release the mouse key The box will automatically be filled on screen For illustration purposes Black has been selected as the F i111 color the default fill is White The same sequence of steps can be used to modify the color of text or graphics the width of lines either alone or as part of a drawn object and the fill of a drawn object Note Pressing the Ct r1 key after use of any drawing tool causes ConfigEd Lite to remember the last drawing action taken whether drawing lines arrows or shapes or adding text and allows you to immediately repeat that action This saves the time and effort of repeatedly selecting the tool from the Draw menu Draw ing Tools Color Pali The Color command is used to specify the outline color for rectangles and ovals and the display color for lines arrows and text you have added to your drawing To apply color to an object or text either select a color and then a line or object to draw or text to place or select an already placed object or block of text and then change the color The default color setting is Black The Fill command is used to color the contents of an o
20. 704 588 3246 SPECIAL HANDLING Proper care must be shown in the handling of the materials used for the program The installation disk should be kept in a clean dry environment within a relatively constant range of temperature and humidity Keep the CELite disk far from any sources of extreme heat magnetism and electrical fields including permanent magnet motors as the magnetic or electrical fields may erase the information on the disk WARNING CELite is a powerful software tool specifically designed to configure drives It is possible to create potentially dangerous drive configurations The user assumes all liability and risk for the performance application reliability and safety of drives implemented using this tool It is the responsibility of that user to understand the configurations thoroughly and check them independently prior to installations and operation of any equipment Eurotherm Drives can accept no liability for the application of this software ConfigEd Lite Plus 3 Chapter 2 Handling This page intentionally left blank 4 ConfigEd Lite Plus Chapter 3 Installation amp Setup Chapter 3 Installation amp Setup WARNING Please Uninstall remove all previous versions of CELite prior to Installation This may include the manual removal of a DeskTop Icon INSTALLATION PROCEDURE Autorun Install With Windows launched insert the CELite CDROM disk into your CD Drive The install program should launch aut
21. Continue Auto Start Introduction Autostant Introduction AutoStart steps you through a fast and simple drive Startup The Drive must be fully installed with the three phase supply and motor connected Ensure that the installation conforms with the instructions in the manual and with all local codes The motor may rotate in either direction If this is undesirable the motor must be disconnected from the load o Online before going through these startup steps Cancel ConfigEd Lite Plus 29 Chapter 6 Starting up a 650V Drive MOTOR PARA METERS The motor parameter screen shown below shows up next If the motor information was entered in the configuration in CELite just verify the information After verifying the entered information click on Next Refer to the drive manual for questions on the parameters Wor Vnrnmre nrz Eie Comm Tools Help dainai Corrige aol Contulfdode Moto Curent 6 70 Motor fas ED d MuurFreq Pit HamePlate Pf 00 Wag Curent P D WM Hz A Power Factor pos ko Motor Power H LY kw 0 00 to 399 00 ke kiober Power Motor Base Fre Hr Base Frequency Motor Pos i FOLE see dropdown Mar Ered Ed Hz Sto 2400 Motor Epeed for 100 Demand WE Shape Quadratic Terque FALSE m Diciwmkaerd E Parameter ml Sc e Pe LEAR Law sl WE ses dropdown PE See koppeg 0 01 to 999 59 4 full inad current zt baie speed 0 1 bo 30000 D RPM Base speed Motor kiagnetizing
22. K Tools CE Lite 690 Upgrade e utility F E al ul WorldPort Express streets Se Click here to begin ae Ej MeAfee VirusScan CHOOSING THE DRIVE After launching the program click on the button for the desired drive series The initial loading of data may take a few minutes on slower systems ERST x 8 ConfigEd Lite Plus Chapter 3 Installation amp Setup DRIVE COMMUNICATION SETUP Eurotherm Drives contain a serial port socket similar to a telephone handset socket for RS232 communication to the CELite software This port is commonly referred to as the P3 port Please refer to the drive manual for location and setup of the port on the drive TIP On smaller horsepower AC drives 5 hp and below the keypad must be removed and the serial cable plugged into the keypad serial port Larger horsepower AC drives 7 5 hp and above have a separate P3 serial port All DC drives have a separate P3 serial port WARNING Do not use any connectors adapters and or cables other than those supplied by Eurotherm Drives Failure to use materials supplied by Eurotherm Drives can result in severe damage to equipment and injury to personnel and will void the Eurotherm Drives warranty TOGGLING BETWEEN THE PROGRAMS The following figures show the proper way to switch between CELite and CELite Just click on the button or menu shown to switch between the programs LonfigEd Lite File Edit Command C
23. OCUMENT YOUR CONFIGURATION To generate a listing of all parameters and connections in a configuration first make sure the desired configuration is opened in the CELite program and selected Then select Document from the File menu This brings up a dialog box in which you name the documentation file and assign it to a directory The default name is the same as the selected configuration with a doc extension attached The default directory is the same one that holds the selected configuration Ensure that the name and directory are correct and click on the OK button to create the doc file Review Your Documentation The doc file containing the configuration documentation may be opened by any word processor or text editor including the Notepad application bundled with Windows Note You can set up File Manager to launch Notepad or another text editor automatically when you select a doc file See your Windows manual for instructions on how to do this Launch your word processor or text editor and then select the doc file for your configuration A listing of the configuration parameters will appear on screen Print Your Documentation List Once you have your configuration documentation open in a word processor or text editor printing your configurations is simply a matter of sending it to a printer connected to your computer Select Print from the File menu to send the doc file to your printer 20 ConfigEd Lite Plus
24. OF MOTOR ROTATION A Motor Direction i Reversed HEVERSE MOTOR LEADS Tach Feedback is Correct RESULTS OF MOTOR ROTATION 1 A time out eror occured Repeat Rotation Sequence After the rotate test is completed successfully click the Parameters Save button click the Update button and then continue running the drive in local mode using the Home screen If the motor runs satisfactory commissioning is complete ConfigEd Lite Plus Chapter 6 Starting up a 650V Drive Chapter 6 Starting up a 650V Drive COMMISSIONING THE DRIVE Once the configuration has been created and installed in the drive as describe in the previous chapters the drive is now ready to be commissioned If starting with a drive that has a previous configuration installed go Online then Update the CELite configuration first before proceeding For more details refer to the previous chapters The CELite program guides through the startup process starting with entering the motor information entering control setup information performing an autotune and a motor rotation check Start by going online with the drive Click the Go Online button on the CELite home screen After the Go Online button is green click on the AutoStart123 button New_1 65Y ie Commissioning Download oom Parameter Save Refi EE Changes cope Chart Go Online File Comm Tools Help Configure AutoTune When this screen appears read the note and click on
25. OTOR PARA METERS The motor parameter screen shown below shows up next If the motor information was entered in the configuration in CELite just verify the information After verifying the entered information click on Next Refer to the drive manual 1f you have any questions about the parameters Mor Paramoda rn Ha Domir Took Hale als oJ 2 wm El Reger Mode E 304 dripin Armature Current 5 0 AMPS 2 010 3000 0 AMPS Annature wots Bi VOLTS 100m ATS VOLTS Speed Feedback ARM VOLTS FE T sag greoken Field Control Moke 1 2 LTAGE CONTROL gee green Field Voltage Ratio en nn a 000 to 100000 ihi Rao wk Pack d Sa Se EZ SES oranges BS Seve E WARNING Make sure all information entered for the motor is exactly as it is shown on the motor nameplate DO NOT enter any information you are not sure is accurate Contact the motor manufacture if the motor information is not available WARNING If the drive is setup for either tachometer or encoder feedback verify that the tachometer or encoder is connected and appropriately calibrated to the drive Note CELite does not support Field weakening setup at this time It will have to be setup manually after all tests have been successfully completed in CELite The following screen will prompt to download the changes Click on Yes if any changes have been made or No if not CELite 7 Download MOTOR and or CONTROL CONFIGURATION Changes Now Note The cha
26. afety interlocks There are two modes of autotuning on an AC drive Stationary and Rotating The preferred mode 1s the rotating autotune There are many parameters the autotune will adjust in the drive only five of those parameters are shown on the autotune screen After the autotune has been completed successfully these values should change and must be saved to the drive Click on the white circle next to the mode of autotuning to be preformed A black dot should appear in the circle and a warning window will appear Skip to the appropriate section below ConfigEd Lite Plus Chapter 7 Starting up a 690 Drive Stationary Autotune The Stationary Autotune should only be used if the motor can not spin freely During this autotune the motor will not spin and it will only identify a limited set of motor characteristics The following are some of the drawbacks to a stationary autotune e User has to enter the correct value of magnetizing current e Cannot operate the motor above base speed e User has to manually check the encoder polarity and adjust if necessary If Stationary Autotune is chosen the following window will appear Click on OK and compare the Magnetizing current value shown on the screen to that on the motor nameplate If the value is wrong enter the proper value and continue IMPORTANT MOTOR MAGNETIZING CURRENT IS REQUIRED FOR amp STATIONARY AUTOTUNE Click on Begin to start the autotune process The following
27. age appears Click on OK to continue A Start button will appear on the rotate screen Click on Start to start the drive Last the program will prompt to change the speed feedback to the initial setting Click on Yes to switch back to the initial setting or No to stay in armature voltage feedback RESULTS OF MOTOR ROTATION A Motor Direction ls Correct Feedback is Correct CELite S Change Speedteedback to ANALOG TACH No Cancel IT S OF TO START DRIVE Rotation Error If one of the following messages appear follow the directions to correct the problem Then repeat the rotate test again Motor direction is ok but the feedback is missing RESULTS OF MOTOR ROTATION Check the following A Motor Direction is Correct 1 Tachometer or Encoder feedback board missi t to achometer or Encoder feedback board missing or no Tach Feedback NOT Detected connected CHECK TACH LEADS 2 Feedback source missing or misconnected Check connections feedback boards tachs and encoders Click on OK and retry rotating test RESULTS OF MOTOR ROTATION i Motor Direction i Correct Tach Feedback is Heversed REVERSE TACH LEADS Motor direction is ok but the feedback polarity 1s reversed The following actions are required 1 Tachometer feedback Reverse the two tachometer leads 2 Encoder feedback CELite will automatically invert the encoder sign bit to correct the polarity Click
28. arameters are shown on the autotune screen After the autotune has been completed successfully these values should change and must be saved to the drive Click on the white circle next to the mode of autotuning to be preformed A black dot should appear in the circle and a warning window will appear Skip to the appropriate section below ConfigEd Lite Plus Chapter 6 Starting up a 650V Drive Stationary Autotune The Stationary Autotune should only be used if the motor cannot spin freely During this autotune the motor will not spin and it will only identify a limited set of motor characteristics The following are some of the drawbacks to a stationary autotune e User has to enter the correct value of magnetizing current e Cannot operate the motor above base speed e User has to manually check the encoder polarity and adjust if necessary If Stationary Autotune is chosen the following window will appear Click on OK and compare the Magnetizing current value shown on the screen to that on the motor nameplate If the value is wrong enter the proper value and continue IMPORTANT MOTOR MAGNETIZING CURRENT IS REQUIRED FOR amp STATIONARY AUTOTUNE Click on Begin to start the autotune process The following window will appear to warn that the program will assume control of the drive Click on Yes to continue This application is about to take control of the drivel Do you want to continue CELite will now perform an autotu
29. be downloaded with the Download Changes button Download value ta drive now Ee To view a list of all the parameters that have been changed in the list views click on the List Only Modified button The button will only appear after a parameter has been modified in the list views 113 MUIR DALLAS LALOR RES 120 MOTOR DATA LEAKAGE INDUC 121 MOTOR DATA MUTUAL INDUC List Only Modified grey shows Read Only Chic F Me EE S DAD ON TEST 48 ConfigEd Lite Plus Chapter 8 Home Screen The Print Form button will print all the parameters in the current list view only It will print in a landscape page format with approximately 29 parameters per page Note Double clicking on the Tag Name will refresh the parameter value from the drive when online Clicking on the Refresh button at the bottom of the screen will refresh the entire current List View ONLINE MONITORING To send a parameter either to the online Chart or the Custom Monitoring list view click on the T Mcolumn for the given parameter The following window will appear B5 MOTOR DATA MAG CURRENT Add Replace Remove Scope Chart Trace C 1j 749 FEEDBACKS SPEED FBK 2 C 2j 1020 FEEDBACKS TERMINAL VOLTS Ca 70 FEEDBACKS TORGLIE FEEDBACK 4 BB FEEDBACKS MOTOR CURRENT 36 Remove Add Cancel Add or Remove From Custom Monitoring List The above parameter iz MOT currently on the list Remove Add Cancel Select Remove ar Add
30. bject and highlight its appearance on a color display To change the color for new objects select F i11 and choose the new color All new objects will be drawn with that color To change the fill color of an existing object select the object Then select Fill and choose the new color The default color is White Pattern The Pattern command is used to set the fill pattern of an object To change the fill pattern for new objects select Pattern and choose the new style All new objects will be drawn with that fill pattern To change the fill pattern of an existing object select the object Then select Pattern and choose the new fill pattern The default Pattern setting is Hollow Width 56 The Width command is used to specify the thickness of lines created with the Arrow Line Oval and Rectangle commands One point is equal to 7 of an inch Line width ranges from 0 5 points to 16 0 points the default line width is 0 5 points To get an idea of the differences in line widths select the oval drawn previously and change the line using the Width tool Notice the difference in the oval when the line is changed The Width setting is also used for all newly drawn objects ConfigEd Lite Plus Chapter 10 Appendix Arrow Line Oval The Arrow command is a variant of the Line command It is used to add lines with arrows to your drawings Combined with text and other tools arrows can be an effective tool to bring attention to a particu
31. ch those in CELite Check the BAUD RATE setting on the drive under SERIAL LINKS Clicking on Reset in the Comms menu will cause the application to reset the comms port and automatically try to find the correct baud rate required to communicate with the drive CELite will only check COMI and COM2 in this process Using any other comm Port will require the user to manually configure the setting in the Comms Menu Settings BAUD RATE SET TOO HIGH Some older IBM compatible computers can experience difficulty with the 19200 baud rate For those computers reduce the baud rate until reliable communications occur or to 9600 on the drive and do a Comms Reset in CELite WRONG COMMUNICATIONS PORT If the comm port is other than COMI and COM2 go to the Command Comms menu select another communications port and ensure your drive 1s connected to that port DRIVE P3 MODE SET WRONG For a 590 series drive set SERIAL LINKS SYSTEM PORT P3 SETUP MODE to IPS ASCII SERIAL LINKS SYSTEM PORT P3 SETUP P3 BAUD RATE to 19200 For 650V drives no special settings are required to communicate with ConfigEd Lite Plus Simply plug into the appropriate serial port on the drive Note Not all 650V drives are fitted with a P3 serial port refer to drive manual for more information For a 690 series drive set SETUP COMMUNICATIONS SYSTEM PORT P3 MODE to El ASCII The baud rate is fixed at 19200 ConfigEd Lite Plus 53 Chapter 9 Troubleshooting
32. control of the drive Do you want to continue CELite will now perform an autotune on the drive If the autotune completes successfully the following message will appear Click on Yes and proceed to the Home screen to run the drive If an error occurs skip to the Autotune error section CELite AUTOTUNE 15 COMPLETE SAVE PARAMETERS NOW 34 ConfigEd Lite Plus Chapter 6 Starting up a 650V Drive Autotune Errors Below are some of the errors that can occur during an autotune This error will only appear if you stopped the autotune CELite AUTOTUNE HAS BEEN STOPPED BY USER using the program or the drive terminals Click on OK to acknowledge error and retry autotune If this error appears check the following CELite 1 Coast stop fast stop enable external trip and motor thermal are all high 2 CELite is still in control of the drive Click on OK to acknowledge error and retry autotune If this window appears you do not need to preform an autotune CELite The Control Mode is set ta V Hz Click on OK and proceed to the home screen section wh Se a Auto Tune Is not appropriate in this mode There are multiple errors that can appear in this CELite window please refer to the 650 installation manual Trips and Fault Finding chapter for more information AUTOTUNE STATE Unsuccessful Completion and Trip Condition AUTOTUNE FAILURE ALERT Click on OK to acknowledge error and retry autotun
33. dow shows the 4 channels and the parameters chosen to be charted Each channel will show the parameter number parameter name and a digital readout of the parameter The parameter being charted can be changed by clicking with the right mouse button on the channel to be changed and typing in the new parameter Each channel can be turned on or off by clicking with the left mouse button on the little white box to the right of the parameter number The color legend for each channel is shown in the upper right hand corner of the chart window The time base of the chart can be change by clicking on the sec Div arrow and selecting the desired time base The time base should only be changed while the chart is stopped The Start and Stop buttons under the time base are used to start or stop the charting Click on Exit to close the chart window The Start and Stop buttons under Drive are used to start and stop the drive while on the chart page The highlight on the buttons will show the mode the drive is in Red for stopped and Green for running The Change a Drive Value button is used for changing a parameter in the drive while on the chart page The only stipulation is that the parameter to be change must be added to the Custom Monitor list view before running the chart function Once a channel has been turned on a vertical scale will appear to the left of the chart window with the color of the channel turned on An example is shown below channel wa
34. dsheet format Click on the sign to expand the Parameter List Views in the tree view window 46 MEI AMNES Fie Comm Tools Help 034 D 2 5 Commissioning Auto Start Configure AutoTune r ie Parameter List Views ps Different fram Default There are four basic lists of parameters Different from Default Custom Monitoring All and Setup The parameter lists are defined as follows E 2 B 4 Different from Default a listing of only the parameters different from the factory default values Custom Monitoring a listing of only the parameters chosen by the user to be displayed All alsting of all the drive parameters Setup the parameters listed in the appropriate function they perform in the drive Click on the sign to expand a list in the above tree view window and to compress a list ConfigEd Lite Plus Chapter 8 Home Screen To open a List view click the desired list view in the tree view window The Parameter List View window appears as the following Dis Gers Joch Help E ESES gir Si e E ES E EOC ESE CORTA D PEE makr KA Li ali DES QNM E FPFF n pide Aen Fiat by ace KN BORO ome ORR i PFFF n ALO O OUTPUT 1 ALO LUTE mum TRUE ram F FALSE THE ei D KIA PRITFUT HALAT mue TRUE ree E FALSE THE D METER LETA TOR C UM EAT 1 50 nas 1a LEi DES e MOTOR Das Mei CUA EAT nu E ar Bite ES NO Td A Pau ER HI UM SET Tis IET m OVAL E p PERI L npk Mag TE m LEES DDR do TNOLOR T
35. e ALARM MOTA STALLED ERA After autotune has completed successfully continue to the home screen section ConfigEd Lite Plus 35 Chapter 6 Starting up a 650V Drive This page intentionally left blank 36 ConfigEd Lite Plus Chapter 7 Starting up a 690 Drive Chapter 7 Starting up a 690 4 Drive COMMISSIONING THE DRIVE Once the configuration has been created and installed in the drive as describe in the previous chapters the drive is now ready to be commissioned If starting with a drive that has a previous configuration installed go Online then Update the CELite configuration first before proceeding For more details refer to the previous chapters The CELite program guides through the startup process starting with entering the motor information entering control setup information performing an autotune and a motor rotation check Start by going online with the drive Click the Go Online button on the CELite home screen After the Go Online button is green click on the AutoStart123 button ME New 1 6590 File Comm Tools Help oe T Configure AutoTune Go Online Download H efi et Changes m When this screen appears read the note and click on Continue Auto Start Introduction Autostart Introduction AutoStart steps you through a fast and simple drive startup The Drive must be fully installed with the three phase supply and motor connected Ensure that the installation conforms with the inst
36. e OK to close the configuration file This file will appear in the pop down menu when selecting New in the File menu OPENING AN EXISTING CONFIGURATION Once a configuration has been saved CELite will display the configuration name in the File Open menu list as long as the proper directory is selected To open an existing configuration click on File then Open and the name of the desired configuration UPDATING A CONFIGURATION To retrieve a copy of the drive s parameter settings or configuration use the update function on the CELite home screen Open the configuration file to be updated if it is not already open After going Online click the Update button from the CELite Home screen to replace the configuration parameters with those from the drive A status box displays the progress of the update procedure NOTE The Update function will overwrite all the connections and parameter settings of the currently selected configuration Make sure you do not accidentally overwrite an unsaved configuration ConfigEd Lite Plus 19 Chapter 4 Creating a Drive Configuration When the update procedure is completed save the configuration to preserve the updated parameters using either Save or Save As from the File menu PRINTING A CONFIGURATION The configuration can only be printed out in the CELite program Verify that the page and printer settings are correct then click on File then Print For further instructions refer to chapter 3 D
37. edback ALARMA Ds Improper calibration for the encoder Or AUTOTUNE HAS FAILED DUE TO AN ALAR M tachometer Last Alarm AUTOTUNE ERROR 3 Improper calibration for armature voltage Click on OK to acknowledge error and retry autotune ConfigEd Lite Plus 25 Chapter 5 Starting up a 590 Drive MOTOR ROTATE CHECK Now you are now ready to check the direction of rotation of the motor and the polarity between the motor and the feedback Eia Domi Took Hols AAA 218 REM E Coast Shop Ready 24s n Terminal Bla Program Gre Ready 24 nn Terminal Ba Extemal Trip Not Ready 4 0 n Terminal Cz Enable Ready xdv on Terminal C5 Speed FERDA El Speed Ferdia wi De pur in amp matune otag Moda Tor Dis best Lserahoukd comen de neck mode Upon competion Fatshe Mori So speed foehtuak UU S Hotor EL een Pare 9 This window displays four diagnostic parameters Coast Stop Program Stop External Trip and Enable These parameters are the primary logic inputs on the drive and all must be in a Ready state for the rotate test to begin Click the Refresh button to update the status of these diagnostic values If any of these values are not Ready check the drive connections and any safety interlocks The speed feedback window reflects the choice set on the motor parameter screen During this test the program sets force the drive to armature voltage feedback to prevent the motor from running away After the rotate test has been
38. elete the connection The routing of connection lines may also be adjusted to make the configurations easier to read Click on the line desired to be moved and drag the segment to the desired location Its connections will remain intact but the line will follow the new path NOTE Some function blocks for example analog and digital inputs support only one connection per output If more than one connection is drawn from one of their outputs the following error message will appear ERROR 53 e Sorry there i no tag for the source Please delete existing connection first Delete a connection and proceed This message may also appear if the number of common connections allowed in a drive configuration currently ten has been exceeded Special or dedicated connections are not included in this limit ConfigEd Lite Plus 5 Chapter 4 Creating a Drive Configuration INTER SHEET CONNECTIONS CELite allows drawing connections between function blocks on different sheets This is an important and valuable feature since drive configurations cover more than one sheet To make inter sheet connections 1 Begin a connection from an output terminal of a function block on sheetl 2 Move the mouse pointer to the Draw menu and select Next Sheet A dashed line for the connection will appear attached to your mouse pointer Menus SE FULL MENUS MENU DELAY ENGLISH ANGUAGE 3 Complete the connection to an input terminal on the second
39. er sheet connections in that they include labels identifying their source and destination Split connections may also be made in read only configurations since only the on screen appearance has been modified and the connection itself has not been changed To draw a split connection Choose a connection between two distant function blocks 2 Double click on the connection with the mouse pointer or click once and press the Enter key A dialog box will ask for a name for the connection Enter name for split connection Kc 3 Enter the name and click the OK button The connection will be split and labels will be attached to each end identifying the source and destination of the connection Alarms READY HEALTHY HEALTH WORD ENABLED ec DEA ENABLED 5703 RCV ERROR DISABLED STALL TRIP TRUE TRIP RESET ENABLED SPEED FBK ALARM ENABLED ENCODER ALARM Split 1 To change the connection name double click on either the connection or the label and enter the new information in the dialog box ALIGNING FUNCTION BLOCKS Function blocks can be moved in the drawing to straighten out and neaten the appearance of the configuration even when they are connected Place the mouse pointer on the object to be moved hold down the mouse button and drag it to its new location When satisfied with its position release the mouse button Aligning elements within the configuration drawing can be easily accomplished To align a series of func
40. eters Denn Laon Geer Loe Parame Sere Fie Comm Took Help Ramp Accel pod D Din 3000 n s Famp Decel 10 0 E 0 0 to 3000 05 Ramp Type LINEAR zl see drop down Etop Mode JRAMPED D see drop doen Stop Time 10 0 3 0 010 600 0 s Fast Stop Mode ramPED see drop down Fast Stop Time D 5 10m 600 05 Current Limit 150 00 s 0 0010 150 00 Main Tongue Limit GD 5 00to onn Brake Resistance poo in 1000 Brake Power bi bw 01 to 810 0 bw Continuous Rating 1 sec Over sting p 1n 4n Mubpler of continuous power rating Prev Next d Ent Dumka Parameter BEI os o wen m In the vector mode the motor current is equal to the Magnetizing current and the load current Torque is equal to the load only The dynamic braking can only be setup on drives that have been fitted with the braking transistor Refer the to the model number and the drive manual to verify if the drive has this option After the information has been entered click on the Download Changes button to download to the drive Download Changes The Download Changes button will only change the information entered in the two parameter screens The program may automatically prompt to download changes if so click on Yes Download Changes Download parameter changes now If the drive 1s setup for Volts Hz mode the program will skip the autotune screen ConfigEd Lite Plus 31 Chapter 6 Starting up a 650V Drive AUTOTUNE 32 The Autotu
41. function block The dashed line will change to a solid line It will be labeled with generic text identifying the connection and the source sheets for example ITEM 1 SHT 1 Diameter Calc DIAMETER 2 00 MOD OF LINE SPEED 000 MOD OF REEL SPEED 000 o 00 UNFILTERED DIAMETER 29 90 a 000 LINE SPEED 10 000 REEL SPEED e ono MIN DIAMETER 19 ope MIN SPEED RESET VALUE DISABLED EXTERNAL RESET ITEM 2 SHT 1 gt 0 S RAMP RATE On the previous sheet the text will show the destination sheet for the connection for example ITEM 1 SHT 2 4 Rename the connection by double clicking on the arrow or the descriptive text to bring up a dialog box Enter Text String Enter Text String Enter name for sheet connection Enter name for sheet connection PO Split Connection Enter the preferred label name The new information will appear on both sheets Diameter Calc DIAMETER 9 00 MOD OF LINE SPEED UU MOD OF REEL SPEED 9 00 o 009 UNFILTERED DIAMETER 72 00 o age LINE SPEED 10 ode REEL SPEED P 0006 MIN DIAMETER L ose MIN SPEED RESET VALUE DISABLED EXTERNAL RESET Split Connection SHT 1 23 0 S RAMP RATE 16 ConfigEd Lite Plus Chapter 4 Creating a Drive Configuration SPLIT CONNECTIONS Similar to inter sheet connections split connections can help keep complex configurations from being cluttered with an abundance of crossing lines Split connections resemble int
42. ge the view of a pair of function blocks As the mouse pointer is moved close to an output on one of the blocks it will turn into a crosshair Analog Input 1 2 BREAK E LSE 100 00 Sera E 0 00 OFFSET Es FALSEIBREAK ENABLE 0 00 96 BREAK VALUE 14 ConfigEd Lite Plus Chapter 4 Creating a Drive Configuration With the crosshair showing click the left mouse button once to make the initial connection with the output of the first function block As the mouse is moved away from the output connection the crosshair turns back into a pointer and a dashed line follows the mouse s movement Analog Input 1 2 ALOE Lo BREAK EL 100 00 Se ler a E 0 00 5S EP SET 0 10 oe PALSEISREAK ENABLE 0 00 9e BREAK VALLE I l l Ez Ts Move in the direction of the input connection on the second function block or in special cases to the same function block When approaching the input connection the pointer will once again turn into a crosshair Click on the input connection and the now solid line will extend from the output connection to the input connection Analog Input 1 2 WALUE VIS Value Func 1 0 00 BREAK FALSE 0 00 OUTPUT 100 00 INPUT A SCALE 0 00 0 00 OFFSET D DD IMPLIT B D 2 TYPE INPUT A B C FALSE BEEAK ENABLE TYPE 000 BREAK VALLE If a connection is made incorrectly click on the connecting line The line will become dashed Press the Delete or Backspace key to d
43. hat may effect operation OPENING A DEFAULT CONFIGURATION To begin launch the program and open a default configuration refer to Chapter 3 Once the home screen appears in CELite click on the Online button If CELite is connected to the proper drive and communicating the status bar below will appear 50 Online pegas Hei Changes If CELite is not connected to the proper drive or if the communications are not setup the following error message will appear Click on Ret ry if unsuccessful Click on Reset under the Comms menu If still unsuccessful review the communications setup in chapter 3 Communications Failure Can NOT establish communication The drive must be a E30 Response fram the drive was Cancel After CELite is done retrieving the tags from the drive the Online button should turn green NOTE If the Online is yellow which means cautions check the status bar for faults Now the default CELite configuration needs to be updated click on the Update button shown below lolx Install Update Graphics CELite will go offline temporarily and then upload the drive information to the CELite configuration ConfigEd Lite Plus 1 Chapter 4 Creating a Drive Configuration IMPORTANT Do not click on anything until CELite is done updating the CELite configuration The program will go back online once it is finished NOTE The configuration in CELite must be updated before proceeding
44. ill continually update the parameters on the list The parameter values appear in the Drive column of the window The green Scanning Drive LED will flash on and off during normal operation I Er ei Air EA LN Du ra a Mi 50 ConfigEd Lite Plus Chapter 8 Home Screen Chart Function Note To chart drive values go Online before opening the Chart window To Run the drive from the Chart screen the application must also set the drive in Local before opening the Chart window The chart function allows the user to chart up to four drive parameters There are two ways to start Chart function Click on Chart under the Tree View window or click on the Chart button in the home screen H Commissioning H Parameter List views NPA T Different trom Default we Custom Monitoring i Al Setup 1 Parameter save Scope The following is the chart window Chart Recorder 2 000 ono 4 000 Time sacs LEFT CLICK BELOW Tor Cin Om RIGHT CLICK BELOW for Add f Remove f Mody TU Chi T49 r Ch2 1020 7 Ch3 T0 r Ch4 88 7 asiste o RUN E sl msecidiv FEEDBACKS SPEED FBK FEEDBACKS TERMMAL FrEEPBRACKS TORQUE FEEDBACHS MOTOR CURRENT WOLTS e FEEDBACH Cie Change a Drive Value Exit ConfigEd Lite Plus 51 Chapter 8 Home Screen 52 The bottom of the chart win
45. indow to its previous size Notice the gray outline frame near the bottom and right side of the CELite window If the gray outline is not visible try scrolling down or to the right until it appears This frame marks the limits of the page on which the configuration is drawn There must be an extra margin inside the gray outline for the edges of the paper where the printer cannot print Items extending beyond the gray outline will not print The CELite window can be re sized by moving the mouse pointer to either an edge or a corner of the window until it changes into a two pointed arrow Then hold the left mouse key down and drag the window edge to the size wanted To get the configuration window to appear in the CELite window press the Shift key while selecting the appropriate configuration from the Window menu This 1s especially useful if using a small screen and the configuration desired gets lost on the desktop The view inside the window can be enlarged or reduced from the keyboard by using the number keys either at the top of the keyboard or on the numeric keypad the or keys or by choosing a different Scale size in the Draw menu The arrow keys and the Page Up and Page Down keys modify the view of and or move the drawing within the CELite window For a complete list of keyboard commands see the following table Keyboard Commands Keystroke Result 3 Scales to 3pt font 0 50x drawing homes drawing to upper left corne
46. ive If the changes have already been downloaded click No otherwise click Yes 24 CELite L Download Calibration Parameter Before AutoTune Ho Cancel ConfigEd Lite Plus Chapter 5 Starting up a 590 Drive When this warning screen appears click Yes to continue WARNING ES the shaft must be locked or the field removed e IF matar has permanent magnet ar externally supplied field to prevent rotation CONTINUE The drive will now try to start the AutoOpen process by pulling in the drive contractor and pulsing the armature with current The process will take about 30 seconds If it completes successfully the following screen will appear click Yes to continue to the rotate screen CELite AUTOTUNE 15 COMPLETE SAVE PARAMETERS NOW The following screens are some of the errors that can pop up during an autotune If this error appears check that the CELite Hz Senate aeons Counce AutoTune Failure NO CURRENT DETECTED 2 Jumper present between drive terminals B3 and A6 is in place Click on OK to acknowledge error and retry autotune CELite This error will only appear if you stopped the autotune using the program or the drive terminals aes Aa nn AUTOTUNE HAS FAILED DUE TO AM ALARM Click on OK to acknowledge error and retry autotune Last Alarm AUTOTUNE ABORTED If this error appears check for CE Lites 1 Motor rotation more than 20 with encoder or tachometer fe
47. key variables while on line It s like having a built in chart recorder where you can monitor trends in load speed and other operating conditions You will benefit by your ability to monitor conditions as changes are made to production rates process and material changes The actual application programming still uses the ConfigED Lite CELite software tool which will run in the background of CELite DRIVE COMPATIBILITY 590 Series Digital DC Drives All Firmware versions 650V Series Digital AC Drives Firmware 4 2 or newer 690 Series Digital AC Drives Firmware 4 6 or newer Note All unlisted drives are only compatible with CELite except for 650 series which does not support either MINUMUM SYSTEM REQUIREMENTS CELite is designed to be used with PC s equipped with Pentium II 233MHz or better 800x600 screen resolution supported by Microsoft Windows Microsoft Windows 98 or later or Microsoft Windows NT 4 0 or later 24 MB RAM for Windows 98 32 MB for Windows NT Microsoft Internet Explorer version 4 01 or later version 4 01 Service Pack 1 or later for DHTML application developers and 4 x for end users of these applications 12 MB hard drive space required Standard RS232 Serial port with 9 pin male connector Special adapters for USB serial ports are available from Eurotherm Drives ConfigEd Lite Plus 1 Chapter 1 Intro duction NOISE Ground noise may disturb the P3 serial communications link It is created
48. l DC drives should be autotuned This window displays four diagnostic parameters Coast Stop Program Stop External Trip and Enable These parameters are the primary logic inputs on the drive and all must be in a Ready state for the autotune to begin You can click the Refresh button to update the status of these diagnostic values If any of these values are not ready check the connections on the drive and any safety interlocks Autotune adjusts three current loop parameters Discontinuous current Proportional gain and Integral gain The default values are 12 0096 45 00 and 3 50 respectively After the autotune has been completed successfully these values should change and must be saved in the drive CELite will prompt to save the parameters after the autotune is finished WARNING During an autotune the shaft may turn but for more accurate performance the armature should remain stationary If you are tuning a Shunt wound DC motor the shaft should not turn but it may have enough residual magnetism to cause the shaft to turn If it turns very slowly the tuning will not be affected If it turns above 10 speed the shaft must be locked Stabilized shunt compound and permanent magnet DC motors all need to have their shafts locked The locking device should be strong enough to hold the full torque of the motor Click on Begin to start the autotune process After the autotune process begins the program will prompt to download changes to the dr
49. lar item The Line command allows you to draw straight lines anywhere in your drawing It can be used to create form outlines and text boxes and to add highlighting to drawings When you select Line from the Draw menu your mouse pointer turns into an X showing it is now a drawing tool Place the X where you want to begin your line press and hold the mouse key down and drag a line to the desired end point Release the mouse key when your line is finished To draw a series of connected lines hold the Ct r1 key down when you click the mouse the second time A new line starting where the first one finished can then be dragged with the mouse The Oval command allows you to add an oval or circle to your drawing When you create an oval on screen the borders formed during the drawing process are rectangular Only after you release the mouse key does the oval appear When you select the oval to move it or modify its shape it is highlighted by a rectangular gray box outlining its perimeter Rectangle lext The Rectangle command allows you to add a rectangle to your drawing The Text command allows you to add text to your drawing It is covered in depth in Chapter 6 Display Options The Scale and Black amp White display options are used to change the view of a configuration on your computer screen Scale The Scale command is used to select the magnification ratio of your configuration display The Scale menu presents a list of prese
50. ll appear Click on Yes to continue WARNING e This motor will rotate above MASIMUM speed PROCEED Next the program displays a warning that it will assume control of the drive Click on Yes to continue This application is about to take control of the drive Do you want to continue Yes CELite will now perform an autotune on the drive If the autotune completes successfully the following message will appear Click on Yes and proceed to the Home screen to run the drive If an error occurs skip to the Autotune error section CELite AUTOTUNE 1S COMPLETE SAVE PARAMETERS NOW j Ho 42 ConfigEd Lite Plus Chapter 7 Starting up a 690 Drive Autotune Errors Below are some of the errors that can occur during an autotune This error will only appear if you stopped the autotune CELite using the program or the drive terminals AUTOTUNE RAS BEEN STOPPED BY USER Click on OK to acknowledge error and retry autotune If this error appears check the following CELite 3 Coast stop fast stop enable external trip and motor thermal are all high 4 CELite is still in control of the drive Click on OK to acknowledge error and retry autotune If this window appears you do not need to perform an autotune CELite The Control Mode is set ta V Hz Click on OK and proceed to the home screen section wh Se a Auto Tune Is not appropriate in this mode There are multiple errors that can a
51. lly monitor up to for values from the drive Right clicking on the Chart will allow the user to modify certain features The Chart utility offers many features which are documented in the User Manual Watch is a digital display of drive values the user selected to monitor from a List View The display is continuously refreshed from the drive when the application is online Install is a command to install the current CELite configuration into the drive This is only available when online Update is a command to update the current configuration from the drive into the CELite configuration This is only available when online Graphics displays the current configuration in the ConfigEd Lite graphical format Home returns to the Home screen LED is a visual cue for the state of the drive and when on a screen other than the Main screen clicking on the LED will allow the user to reset the drive Tree View allows the user an alternative means to operate the software List Views allow the user to view the drive value when online The user may also view the default values of the drive parameters The configured value represents the value the user has set either through a configuration file or immediate parameter change A highlighted configured value indicates the user has modified the configured value and the modification has not been given to the drive To view a list of parameters pending download to the drive click on the List Only Modified button
52. mation entered for the motor is exactly as it is shown on the motor nameplate DO NOT enter any information you are not sure is accurate Contact the motor manufacture if the motor information 1s not available There are three different modes of operation the 690 Volts Hz Sensorless Vector and Closed Loop Vector Each one of the modes has specific parameters that need to be entered After choosing one of the modes CELite will show the parameters needed for the specific control mode The following is a brief description of the three control modes For more information on the different options and control modes refer to the drive manual 38 The Volts Hz mode is open loop and requires no speed feedback Enter in the appropriate information and go on to the control parameter section The Sensorless Vector mode is also open loop but it has better torque and speed regulation Enter in the appropriate information and go on to the control parameter section The Closed Loop Vector mode requires encoder feedback to close the speed loop It has very good torque and speed regulation The encoder feedback can be connected through an Encoder techbox or system board Enter in the appropriate information and go on to the control parameter section ConfigEd Lite Plus Chapter 7 Starting up a 690 Drive CONTROL PARAMETERS The following display shows the Control Parameters screen After the information has been entered or verified click on
53. n New Gave SP rorem ed ite EI geet ani sal Exit This brings up a dialog box in which the name of the configuration being saved is typed Save As 7 ES Save in E CELite E EA ce _Jbmp a test B3 lica JJ new Re ScopeLolorz Syg Mew 1 590 File name T est 1 590 Save as type 690 Cancel E The default directory for saving new configurations is the CELite directory Additional directories should be created to organize the configurations according to particular job needs In this example a subdirectory called New has been created in which the test 1 590 configuration will be saved Consult the Windows manual for further instructions A primary reason to organize the configurations in separate directories is to keep the appropriate database with them Copy the celite dat file the ConfigEd Lite database into the same directory as the configurations at the same time the configuration is saved to the directory This will preserve a copy of the database as it existed when the configuration was created and avoid possible incompatibilities between older and updated dat files Once the correct directory has been located type in the new name for the configuration without changing the extension and click on the OK button to save it to that directory INSTALL A CONFIGURATION In order to install the configuration into the drive the computer being used must be connected to that drive s P3
54. n the drive will be in Local mode and is controlled by CELite or the keypad on the drive e REM In this switch position the drive will be in Remote mode and is controlled by terminals on the drive e FWD In this switch position the drive will rotate in a forward direction ConfigEd Lite Plus 45 Chapter 8 Home Screen e REV In this switch position the drive will rotate in a reverse direction e RESET To reset the drive if a fault occurs Fault information will be shown below the RESET button e Setpoint Send a speed demand to the drive Drag the dial with the cursor to increase or decrease the speed setpoint or double click inside the dial to type in a speed setpoint e Current Setpoint Send a current demand to the drive Drag the dial with the cursor to increase or decrease the current setpoint or double click inside the dial to type in a current setpoint e Meters These meters have a digital and a needle readout e Speed Speed feedback on the drive e Current Current feedback on the drive e Torque Torque feedback on the AC drives only WARNING Do not click the OFFLINE button or close the software while running the drive with the Home screen To run the drive simply click on the RUN button and dial in the desired speed demand Watch the meters for speed feedback and current feedback to ensure proper performance PARAMETER LIST VIEWS The parameter list views show the drive parameters in a sprea
55. n Uu EA ARE ERR ine RR ERR 11 Opening a default conftguratpon cerco 11 Editing a default configuratpon EE p Displaying Ce tt UCI B Key EN Go E LE B Configuration barametere EE 14 Displaying Para meters iii AAA 14 Changing Para Meter aurora anar 14 Makind CONNECUONS Cer 14 Aligning Function BLOCKS o o dia 17 Saving a Configurauoh E 18 ConfigEd Lite Plus Iii FOR USE WITH CONFIGED LITE PLUS VER 2 X Contents cont Chapter 5 Chapter 6 Chapter 7 installa Configura ton oia caro A A AANA 18 Creating Configuration Templates errre 19 Opening an Existing Configuratton EEN 19 Updabng MS alate ge D EE 19 Printing a e de IECH e IN BE 20 Document Y our C pfigura Le E 20 Review Your e ue Le VE 20 Print Y our Documentation Ee 20 Starting up a 590 Drive21 COMMISSIONING the drive 21 MOOT EE 22 Control para Meter 23 A AAA e e REC EE 24 M tor rotate A eee 26 eege tas 21 Starting up a 650V Drive29 COMMISSIONING the drive 29 Motor Dai INC CCS rises c X 30 Control Dar Mete Eeer 31 AU a ed ds 32 Stato gre 1g ENEE 33 Rotating A UCO UI 34 AUTO UNC BTO go Mee E 35 Starting up a 690 Drive37 commissioning the ENEE 37 Motor Darametbers uo n MM MM NM 38 Control ea AIMS tee 39 AO UN EE 40 Statona Y A UO le 41 RotauDng AUCOUN ono oria RED NS 42 Autotune CEO 43 ConfigEd Lite Plus FOR USE WITH CONFIGED LITE PLUS VER 2 X Contents
56. ne on the drive If the autotune completes successfully the following window will appear Click on Yes and proceed to the Home screen to run the drive If an error occurs skip to the Autotune error section CELite AUTOTUNE I5 COMPLETE SAVE PARAMETERS NOW j Mo ConfigEd Lite Plus 33 Chapter 6 Starting up a 650V Drive Rotating Autotune The Rotating Autotune mode of tuning will give the best performance of the drive The motor shaft will spin from zero to base speed and then to maximum speed This mode of tuning will also check the encoder feedback polarity and toggle the encoder polarity if necessary The following are some drawbacks to a rotating autotune e The motor shaft cannot be connected to anything e The tuning process can only characterize the motor up to 30 above the Max speed If you need to go faster than this speed perform another autotune If Rotating Autotune is chosen the following window will appear Click on OK to continue SAFETY WARKING DURING amp ROTATING AUTOTUNE THE MOTOR WILL ROTATE SBOVE BASIL SPEED THE MOTOR MUST BE DISCONNECTED FROM THE LOAD AND FREE TO ROTATE Click on Begin to start the autotune process The following window will appear Click on Yes to continue WARNING e This motor will rotate above MASIMUM speed PROCEED Next the program displays a warning that it will assume control of the drive Click on Yes to continue This application is about to take
57. ne screen appears next The autotune is only required for the vector mode Fie Gomm Took Help mal patea Eb ES SELECT AUTOTUNE MODE C STATIONARY MODE ROTATING MODE Cant Stop Ready Fast Stop Realdy Contactor Closed Ready rie Enable Ready External Trip Ready Begin Auto Tune Begin Step AutoTune stop Auto Ture king Current 3 20 A 0 01 in 888 88 4 Etabor Resistance 0 7698 ohrra 0 0000 to 2500000 Mobil Inductance DR DI mH 0 00 in 3000 00 mH Rotor Time Constant 3719 56 ma Range Prey Ext EL Diciemlagd Parameter EM Ga om cubes Retresh ids d W arning To perform an autotune on an AC drive the motor has to be able to turn freely To achieve the best results the motor shaft must not be connected to any device Like Gearboxes pulleys couplings etc Before attempting an autotune all motor parameters MUST be entered into the drive This window displays four diagnostic parameters Coast Stop Fast Stop Contactor Closed and Enable These parameters are the primary logic inputs on the drive and all must be in a Ready state for the autotune to begin Click the Refresh button to update the status of these diagnostic values If any of these values are not Ready check the connections on the drive and any safety interlocks There are two modes of autotuning on an AC drive Stationary and Rotating The preferred mode is the rotating autotune There are many parameters the autotune will adjust in the drive only five of those p
58. ng Download which are viewable on the current list view Auto Download on Automatically download any changed value in the list view after this function is checked Print Form print all parameters in the current list view If the user is on the All Listview this is a large amount of documentation 4 Chapter 8 Home Screen 6 Total Total number of parameters in the current list view By default the list views display the information sorted by the tag number The list view can be toggled between ascending and descending order by clicking on the Tag button and changing the direction of the arrow The list view can also be toggled between alphabetical or reverse alphabetical order by clicking on the Tag Name button Any parameter can be changed by clicking on it in the Configured Value column and entering in the value Dnwe Configured value Default DODO 000D DODD ood DODO DOO TRUE TRUE FALSE TRUE TRUE FALSE 1 50 11 30 1 81 0 92 3 39 D 77 255 255 KR D 91 50 93 80 93 80 1775 0 1445 0 1380 0 D T 8 Once a value has been changed it will be highlighted until it is downloaded into the drive The new information will not be downloaded to the drive until the Download Changes button is clicked unless the AUTO DOWNLOAD ON has been checked The following window will appear to warn that the program is about to download the information to the drive Note Any parameters that were changed before this function is checked must
59. nges can be downloaded after entering the information in the next section 22 ConfigEd Lite Plus Chapter 5 Starting up a 590 Drive CONTROL PARA METERS The following display shows the Control Parameters screen After the information has been entered or verified click on the Next button Refer to the drive manual for questions on the parameters WI Ed DE esi s Click on the Yes button in the following window to download the changes into the drive It will download only new information entered in the Motor and Control parameter screens After this information is downloaded to the drive update the CELite configuration by clicking on the Update button shown below ConfigEd Lite Plus 23 Chapter 5 Starting up a 590 Drive AUTOTUNING The Autotune screen appears next Ela omi Took Hale ki BI a 3 im ta a oe AuboShert Configure dutoTure nous Chari acti inchs oe ephir Hore Cosal Stop Ready 24v on Terminal Ba Program Stop Ready 424 on Terminal EB Eemol Trip Not Ready AT on Terminal ce Erate Ready HMw on Terminal gs Begin AutaTune Begin d Stop Auto Tune oo Auto Ture Da continuous 12 48 kl H D Ip 200 Du 5 Prog Gain 59 28 Kl 0 00 to 200 00 integral Gan 4 08 DD to 200 00 Prey Heat Ext l Parameter Seve Downs The autotune on a DC drive primarily calibrates the current loop parameters It tunes the drive to the motor and is very important for proper drive performance Al
60. o the scratch pad is added to the end of the celite tex file It is located in the working directory for the ConfigEd Lite icon typically the celite directory The celite tex file may be edited using any text or word processing program that reads text files The scratch pad window appears on screen whenever ConfigEd Lite is launched It responds to the same sizing commands and actions as any other Windows element The launch time for ConfigEd Lite is recorded automatically in the scratch pad when the program opens You can manually insert the current time at any point by selecting Paste Time from the Edit menu You can select the typeface and size for the information in the scratch pad by first making sure it is the active window Next go to the Font and Style menus and select the typeface and size you prefer The type in the scratch pad will change to the style you specified The style selected for the scratch pad will also become the default for text you add to your configuration drawings so choose it with care A sans serif typeface such as Helvetica will be the clearest and easiest to read in your drawings and is recommended for that reason Type that is automatically included with function blocks retains its default font regardless of the style chosen for the scratch pad To print out your ConfigEd Lite Scratch Pad records Launch a text editor or word processing program such as the Windows Notepad 2 Select Open from the File menu
61. omatically if not follow the manual installation procedure Manual Install Using the cursor click on the Start button on the desktop then click on RUN When the run dialog box appears type in the drive letter for your CD Drive If you do not know your CD Drive letter click on browse to search for it In this example the CD drive letter is D Type d Nsetup and then click OK Hun ki Ed resource and Windows wll open it for you Dper d setup sl Cancel Browse 7 Type the name of a program folder document ar internet ConfigEd Lite Plus 5 Chapter 3 Installation amp Setup The following window will appear to show you that the CELite installation has begun click on OK to continue 2 CELitePlus Setup p Welcome to the CELitePlus installation program ao Setup cannot install system Files or update shared Files iF they are in use Before proceeding we recommend that vau close any applications you may be running This window will show the folder where the program will be installed on the hard drive Click on the Computer button to proceed to the next step of installation d CELitePlus Setup Begin the installation by clicking the button below Click this button to install CELitePlus software to the specified destination directory gt Directory CU Program Files Eurotherm DrivesVCELibe Y Change Directory Exit Setup IMPORTANT Please do not change the installation directory
62. ppear in this CELite window please refer to the 690 installation manual Trips and Fault Finding chapter for more information AUTOTUNE STATE Unsuccessful Completion and Trip Condition AUTOTUNE FAILURE ALERT Click on OK to acknowledge error and retry autotune ALARM MOTA STALLED ERA After autotune has completed successfully continue to the home screen section ConfigEd Lite Plus 43 Chapter 7 Starting up a 690 Drive This page intentionally left blank 44 ConfigEd Lite Plus Chapter 8 Home Screen Chapter 8 Home Screen After the drive has been configured setup and autotuned it is ready to be run using the Home screen It is basically a software version of the keypad on the drive CELite will control the drive through the serial port on the drive To use this screen you will have to be ONLINE E New 1 690 Fila Comm Tools Help CCommissroning Parameter List Views Parameter Save Tus E e 10 Setpoint Fwo REV d Dow oad Parameter WARNING Before running the drive make sure everyone is clear of the motor Make sure all interlocks and emergency stops are wired and operational and that the motor 1s properly mounted RUNNING THE DRIVE The following functions are needed to run the drive To activate a function click on the desired button with the cursor e RUN Send a run command to the drive e STOP Send a stop command to the drive e LOC In this switch positio
63. r 4 Scales to 4pt font 0 67 x drawing homes drawing to upper left corner 5 Scales to 5pt font 0 83x draw ing 6 Scales to 6pt font L00 x draw ing 7 Scales to 7 pt font 117 x draw ing 8 Scales to 8pt font 133x draw ing 9 Scales to 9pt font 150 x drawing 0 Scales to 10pt font 167 x drawing 1 Scales to lpt font 183x drawing 2 Scales to 2pt font 2 00x draw ing Increases scaling by factor of 133 Decreases scaling by factor of 133 Home Sets origin of view to upper left corner Page Up Moves view of drawing up by 7 8 of currentsize Page Down Moves view of drawing down by 7 8 of current size Up arrow N udges view of drawing up Down arrow N udges view of drawing down Left arrow N udges view of drawing to the left Right arrow N udges view of drawing to the right Shift Page Up Moves view of drawing to previous sheet Shift Page Down Moves view of drawing to next sheet Backspace Deletes currently selected item The mouse pointer can be used to select an area of the drawing to enlarge Determine the area of the drawing desired to be enlarged then hold down the mouse key and draw a box around that area When the mouse key is released the area selected will fill the window A function block must be included somewhere in the area selected for this feature to work ConfigEd Lite Plus D Chapter 4 Creating a Drive Configuration CONFIGURATION PARAMETERS Displaying Parameters To display the parameters of a
64. raw Window Font a B b B E Value F 2 CEL j ape Ge auc i are Install Update Graphics Home vau 000 EREAK E P ported LTE AAA GO TO CELite GO TO CELite WARNING Do not use the Windows task bar to switch between the programs If the task bar is used the programs will not work properly PRINTER SETUP Before using CELite the program needs to be setup for printing the configurations Caution If the only printer configured on the computer is a network printer the program will not work properly when not connected to the network A local printer has to be configured on the computer and set as default when no network connection is available ConfigEd Lite Plus 9 Chapter 3 Installation amp Setup Click on the Graphics button to go to CELite then on File then Page Setup onen te The following window will show the default printer and allow a different printer and other printing options to be selected Since CELite creates drawings in a horizontal format make sure your page is set for Landscape mode When you are finished click the OK button 10 ConfigEd Lite Plus Chapter 4 Creating a Drive Configuration Chapter 4 Creating a Drive Configuration PREPARING THE DRIVE Before launching the program verify that the drive is set to factory defaults Refer to the drive manual for instructions on how to reset the drive Resetting the drive will ensure there are no left over parameters t
65. ructions in the manual and with all local codes The motor may rotate in either direction If this is undesirable the motor must be disconnected from the load o Online before going through these startup steps Cancel ConfigEd Lite Plus 31 Chapter 7 Starting up a 690 Drive MOTOR PARAMETERS The motor parameter screen shown below shows up next If the motor information was entered in the configuration in CELite just verify the information After verifying the entered information click on Next Refer to the drive manual for questions on the parameters Lene oonhiqeee Motor Paramejers Fie Comm Toob Help Ay Auer Corrige tito re mE Mm Corirol uds L ve TE see dropdoen Meter cuen 11 30 A Motor als faoa d d Motor F req po e Hz HamePiate EES 447 U RPM Maq Current i A Power Factor fo 0 00 po Dex DID A 0006750 iload current TA bo 200 0 Hz a bae speed OD to 50000 RPH Eig seed 000 tos 00 8 Motor Magretiring Current 0 90 to 0 99 iotor Power Factor Motor Power E 77 KA LOD i 30200 br Motor Power Wictor Esse prep Hr T to 500 0 Hr Motor Poles i FOLE see dropdown han Mar Ered RPh Oto Motor Epeed for 100 Demand WE Ste LINEAR LAW E see dropdmem Sets Vols Hr shape Linear or Fan Law Quadratic Terque LE see dropdown True sets higher rating for fans and pumps Hot sealable for 690 Frane B ae EM Go Cre Changes Retesh CoNB WARNING Make sure all infor
66. s setup for Volts Hz mode the program will skip the autotune screen ConfigEd Lite Plus 39 Chapter 7 Starting up a 690 Drive AUTOTUNE 40 The Autotune screen appears next The autotune is only required for the vector modes Eie Comm Tools Help p led WISS A SELECT AUTOTUNE MODE C STATIONARY MODE ROTATING MODE Comet Bop Hot Ready Fast Etop Hot Ready Contactor Close Ready Cree Enable Ready External Trip Ready Begin Auto Tune Begin Step AutoTune stop Auto Ture king Current 1 00 A 2 00 to 856 004 Etar Resistance 1 3600 Dim O 0000 bo 220 0000 ohm Leakage inductance 3113 37 mH 0 00 tm 300 00 mH kd Inductance 1713 50 mH 0 00 to 3000 00 mH Rotor Time Constant 276 00 ma Range Prev Ext Dicimiloed Parameter rix i i EM Se nine cubes Refresh ids p WARNING To perform an autotune on an AC drive the motor has to be able to turn freely To achieve the best results the motor shaft must not be connected to any device Like Gearboxes pulleys couplings etc Before attempting an autotune all motor parameters MUST be entered into the drive This window displays four diagnostic parameters Coast Stop Fast Stop Contactor Closed and Enable These parameters are the primary logic inputs on the drive and all must be in a Ready state for the autotune to begin You can click the Refresh button to update the status of these diagnostic values If any of these values are not Ready check the connections on the drive and any s
67. s turned on so a red vertical scale appeared Chart Recorder gj ala c The buttons that appear on the top of the chart have the following functions starting with the left most button and working to the right Resume Resumes scrolling of chart Pause Pauses scrolling of chart Scroll mode Use the cursor to scroll through the axes on the channel highlighted Zoom mode Use the cursor to Zoom through the axes on the channel highlighted Zoom in Zoom all axes in by a factor of x2 on all channels Zoom out Zoom all axes out by a factor of x2 on all channels Zoom box Draw a box on chart data to Zoom in on all axes on all channels Cursor Draw a line in the chart area to define a given point on the trace on the channel highlighted JA EP E E a Edit Change properties for all aspects of the chart This button is only available when chart is stopped IN gt Copy Copy the current chart data to the clipboard 11 Save Save current chart data to a file 12 Print Print current chart data to the printer To scale the y axis edit the chart by modifying the Min and the Span of the y axis of the Channel in question For more information on the chart function refer to the plot pack version 2 0 manual A copy of the manual can be downloaded at www iocomp com ConfigEd Lite Plus Chapter 9 Troubleshooting Chapter 9 Troubleshooting MISMATCHED BAUD RATES The baud rates in the drive must mat
68. safely before beginning If you are unsure of your ability to perform a function or have questions about the procedures listed in the manual contact Eurotherm Drives Inc customer service at 704 588 3246 WARNING This software is used specifically to configure the control of potentially dangerous motor control The user assumes all liability and risk for the performance application and reliability of all control systems configured with this software It is the users responsibility to understand thoroughly and to check independently all configurations before commissioning any equipment controlled by this software Eurotherm Drives Inc accepts no liability for the application of the software ConfigEd Lite Plus ConfigEd Lite Plus FOR USE WITH CONFIGED LITE PLUS VER 2 X Contents Chapter 1 Introduction1 What iS configed Hte PIUS causar tst Hen las rete tendr oe nino erben oe HER 1 Drive COMPANIA iii Ad A A a en 1 Minumum Sy stem Requirements errre 1 AA e eee M enor 2 Chapter 2 Handling 3 Unpacking ASSEN 3 Spedalhnandling EE 3 Chapter 3 Installation Setup5 Installation DEER 5 Autorun ISC a ra dni 5 Manual Install auna NNE NEN EE 5 Starang tne POGAI Ao a a a ee 8 Choosing th drive satis ido a 8 DEV e communication SeDID ET 9 Toggling betw een the Te e ICT AA 9 o M ein ete intel ete een teen 9 Chapter 4 Creating a Drive Configuration1l Preparing the UF1V6 ici AI d A e
69. t ratios as well as a Variable dialog function The Variable dialog asks for a magnification setting within the range of 34x to 10x The default Variable setting is the current viewing scale Keyboard commands may also be used to change scaling See page 4 2 for a list of keyboard scaling commands Black amp White The Black amp White command is used to switch the display of your configuration from color to black and white mode This is useful when taking a drawing created on a color monitor and viewing it on a black and white monitor It is also used when sending a color or configuration to a black and white printer With this command toggled on it prevents printing the drawing in gray scale which may result in poor printout quality Annotating Draw ings Objects and or text may be added to your drawings in the same manner as 1s used for creating forms The only difference is that such annotations are usually made on individual configuration sheets rather than on sheet 0 Review the sections on using the drawing tools to add text or graphics to your configuration drawings ConfigEd Lite Plus 57 Chapter 10 Appendix Scratch Pad 58 The scratch pad provides a written record of your actions regarding the configurations including loading saving and deleting drawings That record is kept in the celite tex file which is created automatically when you first launch ConfigEd Lite Every time the program is run the information written t
70. tion blocks either vertically or horizontally click on the one in the position planed to be used as a master Go to the Draw menu and select Align A check mark will appear next to A1ign to show that the alignment feature 1s operational The alignment feature works on only the top or left side of the objects being aligned Select each element desired to be aligned with the master drag it to the general location desired and release the mouse button CELite will automatically snap it into alignment with the original element CELite senses whether the most appropriate alignment is in the vertical or horizontal plane and moves the element accordingly The alignment feature can be turned off by clicking on an empty section of the drawing so no function block is selected and selecting Align again The check mark will now be gone showing that the alignment feature is toggled off ConfigEd Lite Plus 17 Chapter 4 Creating a Drive Configuration SAVING A CONFIGURATION Once all changes and adjustments have been made to the configuration it should be saved The configuration can only be saved in CELite so switch back to CELite by clicking on CELite then CELite To save the configuration to the same name click on File then Save If this is the first time saving the configuration for example New was selected from the File menu to open the default configuration select Save As from the File menu E Mew 1 530 File Comm Tools Help Ope
71. window will appear to warn that the program will assume control of the drive Click on Yes to continue This application is about to take control of the drive Do you want to continue CELite will now perform an autotune on the drive If the autotune completes successfully the following window will appear Click on Yes and proceed to the Home screen to run the drive If an error occurs skip to the Autotune error section CELite AUTOTUNE I5 COMPLETE SAVE PARAMETERS NOW ConfigEd Lite Plus 41 Chapter 7 Starting up a 690 Drive Rotating Autotune The Rotating Autotune mode of tuning will give the best performance of the drive especially in closed loop vector mode The motor shaft will spin from zero to base speed and then to maximum speed This mode of tuning will also check the encoder feedback polarity and toggle the encoder polarity 1f necessary The following are some drawbacks to a rotating autotune e The motor shaft cannot be connected to anything e The tuning process can only characterize the motor up to 30 above the Max speed If you need to go faster than this speed perform another autotune If Rotating Autotune is chosen the following window will appear Click on OK to continue SAFETY WARHIHG DURING amp ROTATING AUTOTUNE THE MOTOR WILL ROTATE ABOWE BASIL SPEED THE MOTOR MUST BE DISCONNECTED FROM THE LOAD AND FREE TO ROTATE Click on Begin to start the autotune process The following window wi

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