user manual um80 series (um80w, um80wa - Uni
Contents
1. Uni ram holds many patents on designs used in its innovative products Every machine is tested for compliance with Quality Assurance standards Follow the directions in this manual under Setup Operation and Maintenance in order to operate this machine safely and effectively Not following these instruction can lead to malfunction or damage to the machine Follow directions under the section below Cautions and Warnings and on labels attached to the machine Ensure that the manual is read ily available to the operator at all times If you have any questions about the operation of this machine call your distributor or a Uni ram Service Engineer North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier SETUP INSPECTION e Report any transport damage immediately to the carrier and your vendor Initiate a freight claim with the carrier The manufacturer is not responsible for freight damage e Accessories Coag Kleen flocculant granules WF Model only e Blow Gun e Aqua Kleen Cleaner e WhipAir LIne with Coupler PERU EMEI AND AIR SUPPLY Mount the cleaning unit to a wall hardware not included in a Spray Booth or another convenient location in the shop e Remove the cover the Air Input right side of machine and attach an air supply adapter not supplied e Attach the Whip Air Line Coupler left side of machine to your spray gun using a quick connect fitting not2. U sa WW I l l E l i USER MANUAL UM80 SERIES UM80W UM80WA amp UM80WF WALL MOUNT SPRAY GUN CLEANERS FOR WATERBORNE PAINTS CAUTION FOR WATER BORNE PAINTS ONLY THIS UNIT IS NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT UNI RAM CORPORATION ONTARIO CANADA Hevised 2010 09 MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 CONTENTS INTRODUCTION PT 45 eat nae ous de ee Popes eee as 3 SETUP NOP ECTION PC 3 PLACEMENT AND AIR 5 2 2 2 nne 3 PAIL SETUP and ADDITION OF UNI RAM AQUA KLEEN 3 4 CLEANING SPRAY 5 wa Pee deir d RR diat ata 4 509069 BE aa Gat ea ead qua wage nese shee ewe ade abe ease 4 PIG TOURE oeer ee eRe e S ES 5 TROUBLESHOOTING PROCEDURES 25225 5 dee qoos n d CR qe d bo d eed ae P Ais 6 TROUBLESHOOTING 2 2 hug Pad arcana Jc eed det ac a cacao s 7 PLOW DIAGRAMS S Rd d ab Re thc ec dete RR 8 9 REPLACEMENT PARTS a dee a A Rb eae eee Pee qon n RR Hot e S UR andes 10 WARBANT SPEC eernps 11 MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 INTRODUCTION
3. Replace filter Dispose of filtered water Reduce the amount of flocculant added next time MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 FLOW DIAGRAM UM80W WA Model not shown Use the diagram to trace the flow of compressed air and water E E Hu WELL MOLLE dE WII 2 ced He WA CANA EH ES MD MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 FLOW DIAGRAM UM80WF Use the diagram to trace the flow of compressed air and water I i H H 1 ul i 56 Ho E da Bii AMORA 9 i E aE MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 REPLACEMENT PARTS DESCRIPTION PART NUMBER AIR BLOW GUN DIAPHRAGM PUMP AQUA KLEEN PAINT GUN CLEANER COAG KLEEN FLOCCULANT FILTER BAG PRIMARY FILTER BAG SECONDARY FILTER HOLDER WASH PAIL FOR UM80WF PAIL BOTTLE TYPE FOR UM80W WASH SCREEN FLOW THROUGH BRUSH HOSE amp FITTINGS 10 MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 Es DEM Full Product Warranty eL IBL ELLIOOREORATION These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation re
4. Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operat ing and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthor ized chemicals or solvents with acid content are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit 11
5. check for presence of positive air pressure in the air line If there is ample positive air pressure replace the component If air pressure is absent there is a faulty component upstream Reconnect the air line and check the operation of the next component upstream by following steps 1 and 2 above MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 TROUBLESHOOTING CHART SYMPTOM REASON ACTION WASH WATER DOES NOT FLOW AND PUMP MAKES A HISSING NOISE WASH WATER DOES NOT FLOW AND PUMP DOES NOT MAKE A NOISE WASH LIQUID DOES NOT FLOW PUMP DOES NOT MAKE A NOISE FILTERED WATER IS NOT CLEAN FILTERED WATER HAS A SILKY FEEL e Wash pail empty e Water in air line causes pump to stall e Blockage in air passage e Pump leaks e Check wash wash level e Follow Procedure 1 Blockage in Air Passage in Diaphragm Pump e Follow Procedure 2 Blocked Passage in Air Line Replace air valve Pump leaks Replace pump Blockage in air passage Not enough flocculant Not enough agitation Filter needs to be replaced Filtered water has been used too often Too much flocculant has been added Follow Procedure 3 Blocked Passage in Air Line Do filtering procedure again Add 1 2 extra spoonfuls of flocculant Ensure that the Agitator is flat on the bottom of the tank and the air pressure to the unit is atleast 40 PSI Do filtering proce dure again including add ing flocculant
6. spray gun wait one minute and step on foot pedal This procedure may have to be repeated several times If this procedure does not work the pump must be replaced If you need to replace the pump call your local dealer The war ranty on the diaphragm pump is two years from date of purchase This procedure will also clear a blockage in the fluid line for AIR INLET TUBE the wash gun DIAPHRAGM PUMP AIR EXHAUST TUBE PROCEDURE 2 Blocked Air Passage In Diaphragm Pump If there is a steady hissing sound and the pump is not cycling the spool valve has stalled due to a blocked air passage Follow the AIR IN procedure below to clear the blockage SOLVENT Y e Connect a blow gun an 60 PSI source Locate the blue hose that extends from the air exhaust port of the diaphragm pump Use a blow gun to blow air into the open end of this hose Turn timer If the procedure is successful the pump will start working The procedure may have to be repeated sev eral times If this procedure does not work replace the pump e Cause Contaminants in the air supply water oil solid particles etc e Preventative Action If necessary install an Airline Moisture Filter PROCEDURE 3 Blocked Passage in Air Line The components in the air line are the diaphragm pump air valve and regulator To troubleshoot a component 1 Disconnect the air line to the component using the quick disconnect 2 Step on foot pedal and
7. 2010 09 UM80WF e Move the Drain Valve handle to the closed horizontal position if it is not already there e Move the pail outside the unit Remove the two filters Pour half of a bottle of Uni ram Aqua Kleen into the pail and add tap water until the combined liquid level reaches the bottom of the filter hold er Replace filter e Insert the manual wash suction tube into the pail between the Filter Holder and the wall of the pail Move the pail into the cabinet CLEANING SPRAY GUNS e Connect the spray gun to the whip air line or leave it connected to the main air supply line Toclean the paint channel press the opening of the paint channel against the Cleaning Nozzle squeeze the trigger then press and HOLD the Press To Clean Button Hold the gun and Button in this position for about 15 seconds while moving the gun up and down on the nozzle several times to improve the cleaning of the paint channel opening Release the Button Clean the Cap by rubbing it on the Flat Brush mounted on the inside of the tank e f necesssary clean the exterior of the gun with the Flow through brush Activate the flow of water through the Brush by turning the Brush Control Lever to the OPEN BRUSH position When finished turn it to the CLOSE position Use the Air Blow Gun to dry the outside of the spray gun e To dry the paint channel squeeze the spray gun trigger e To adjust the flow of water through the Brush or Nozzle use the individ
8. m to dry throughly When the debris is dry it should have an oatmeal like consistency The debris can now be disposed of according to local environmental regulations e Ifthe filtered water is not clean see the Troubleshooting section e treated water can be reused until it becomes silky to the touch and then it should be dis posed of according to local environmental regulations When adding fresh water refill until the water reaches the bottom of the filter holder 4 MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 UM80W UM80WA UM80WF UM80W UM80WA UM80WF St we CAGES H IL SPRAY GUN CLEANING SYSTEM U z 1 d CABS N CLEANING SYST UM80W UM80WA UM80WF UM80WA HAS ADDTIONAL AIR OUTLET FOR EXTERNAL FLOCCULATION MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED 2010 09 TROUBLESHOOTING PROCEDURES Note Pumps shown are 4 Pumps follow same procedures for 2 Pumps AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow clear the fluid passage as follows e Remove suction tube from the pail and blow air at 60 PSI into the INLET Sovent Hose see diagram Step on foot SOLVENT pedal This procedure may have to be repeated several times If this procedure does not help blow some water into the suction hose using a
9. serves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an approved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packag ing or use alternate adequate packaging All units must be shipped clean and dry Diaphragm Pump We are pleased to advise that the warranty on the diaphragm pump the heart of the spray gun cleaner comes with a 2 year replacement warranty If in the unlikely event your diaphragm pump fails during the first two years of service call Uni ram Service at 1 800 417 9133 We will send you a new pump free of charge and arrange for the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or dis tributor of
10. supplied on the Spray Gun e Remove the Air Blow Gun from the acessories bag and place it onto the bracket on the right side of the unit Connect the air supply tube blue to the Air Blow Gun Fitting by inserting the tube To disconnect the tube push down on the collar and pull the tube out e Model only make sure the valve for the Flocculation Drain is in the closed position horizon tal e Make sure the Brush Valve is in the closed horizontal position The valve is located on the front of the WF Model and on the right side of the W and WA Models The air supply pressure must be set to 60 PSI maximum and the air must be free from contaminants such as water dust rust tar grease etc To prevent damage to the Diaphragm Pump an internal Air Pressure Regulator has been installed to limit the air pressure Do not install a second air pressure regulator or use a pressure set below 60 PSI PAIL SETUP and ADDITION OF UNI RAM AQUA KLEEN Aqua Kleen is a state of the art cleaning additive with an enhanced corrosion inhibitor for optimal protec tion of spray guns UM80W UM80WA Two bottle type pails are included with the unit e one container with clean water and add half of a bottle of Uni ram Aqua Kleen e Insert the suction tube thin into this container e Insert the drain tube thick into the other empty container e Place both containers under the unit MANUAL WALL MOUNT WATERBORNE GUN CLEANERS UM80 SERIES REVISED
11. ual controls on the right side The controls are pre set at the factory change only if necessary To increase the flow back off the outer nut To decrease the flow tighten this nut inwards Adjust the inner nut to lock the outer one in place CAUTION MAKE SURE THE GUNS ARE COMPLETELY DRY AFTER USE FLOCCULATION WF Model Only The dirty water from cleaning accumulates in the flocculation resrvoir during use When the Wash Pail is empty follow these steps to treat the water for re use e Remove the Screen at the bottom of the work area and sprinkle 1 full scoop of the flocculant COAG KLEEN evenly over the dirty water Replace the screen and turn the Flocculation Timer fully to the 5 minute position When the Timer is finished wait one minute and then turn the timer a second time to the one minute mark Note As the flocculation proceeds the water should become clear The debris consisting of paint absorbed into the flocculant will collect in the filters during the next step e allow the water flocculant mixture to flow into filters open the Flocculation Drain valve e Clean the tank with the Brush which is activated by moving the Lever to the OPEN vertical posi tion Move to CLOSE position horizontal after use e Close the Flocculation Drain valve horizontal position e Ensure that the Air Agitator in the bottom of the tank lies flat Leave the two filters containing the debris in place until the next day to allow for the
Download Pdf Manuals
Related Search