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User Manual - Electric Regulator Corporation

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1. 202 mm 1 amp 2HP Physical Dimensions ev Dl 3 amp 5 40 Physical Dimensions VV1 9 o 2 H1 H Transparent View B Terminal Block M Screw Hieght I y 01 4 gt RM5 Rating HI H2 D1 E Hp Voltage Screw Size 7 5 220 460 10 220 460 12 9 32 11 13 16 11 13 16 3 15 16 10 32 15 220 460 20 220 460 25 220 460 10 17 1 2 16 7 8 77 8 5 16 18 30 220 460 40 220 14 23 32 20 3 32 19 3 4 77 16 5 16 18 50 220 60 220 17 3 32 27 26 24 3 4 8 1 16 3 8 16 75 220 100 220 18 29 64 32 9 64 30 31 32 29 17 32 927 32 7 16 14 40 460 50 460 15 14 23 32 21 5 8 20 3 32 19 3 4 77h16 5 16 18 60 460 75 460 100 460 125 460 150 460 17 5 16 17 3 32 27 26 24 3 4 8 1 16 3 8 16 19 3 4 18 29 64 32 9 64 30 31 32 29 17 32 927 32 7 16 14 41 RM5G Supplemental Users Manual Electric Power Specifications Output Voltage V 380
2. 0 04 mH 100A 0 08 mH 50A 0 04 mH 100A 0 08 mH 50A 0 03 mH 150A 0 04 mH 100A 0 02 mH 200A 0 04 mH 100A 0 02 mH 200A 0 04 mH 100A 0 03 mH 150A 0 02 mH 200A Page 8 RM5G Supplemental Users Manual Section 2 4 Wire Size Table and AC Power and Motor Connections Input 220 3 Phase 60 Hz Input 460 3 Phase 60 Hz 20096 Load Circuit Breaker 20096 Load Circuit Breaker AC Amps at 250V c AC Amps at 600V Recommended Wire Size 14 AWG 14 AWG 14 AWG 14 AWG Recommended Wire Size 14 AWG 14 AWG 14 AWG 12 AWG 10 AWG 8AWG 6AWG 4 AWG 3 AWG 1 AWG 00 AWG 000 AWG 0000 AWG 300 MCM 500 MCM 2 250 MCM 2 Output Variable 0 60 Hz 0 220 Volts 200 Load 200 Load DC Amps DC Amps 3 9 14 AWG 1 9 12 AWG 3 8 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 0 AWG 0000 AWG 250 MCM 300 MCM 500 MCM 2 250 2 350 Output Variable 0 60 Hz 0 460 Volts Recommended Wire Size for 40 ft length Recommended Wire Size for 40 ft length 14 AWG 14 AWG 14 AWG 235 33 282 4 Elementary Power Connection Diagram RM5 AC Drive Optional motor thermostat connections For normally closed thermostat program F056 to 7 For normally open thermostat program F056 to 7
3. 000 OFF 1234 ADJ4 ADJ5 ADJ6 mm RUN STOP RESET KP 202 O m Adjustment Pots Adjustment Function Code Settings ADJ 1 F 107 1 to 49 factory set 19 ADJ 2 F 108 1 to 49 factory set 9 ADJ 3 F 109 1 to 49 factory set 10 ADJ 4 F110 1 to 49 factory set 1 ADJ5 111 1 to 49 factory set 20 ADJ 6 F112 1 to 49 factory set 17 Example to change ADJ 1 to primary acceleration time Go to F107 and select 9 To read more information about primary acceleration time go to the function code table and read F019 Setting Function Description Setting Function Description Range of Adjustment Code Adjustment Code 0 No Function NA 26 Vm 0 00 to 2 00 F040 Vin Scale Max 1 Speed Level 1 Hz 0 0 to 120 Hz F010 2 Speed Level 2 Hz 0 0t0120Hz 6011 Analog Bias 1 00 to 1 00 F041 3 Speed Level 3 Hz 0 0 to 120 Hz F012 28 Maximum Speed 0 00 to 1 00 F042 4 Speed Level 4 Hz 0 0 to 120 Hz F013 29 Minimum Speed 0 00 to 1 00 F043 5 Speed Level 5 Hz 0 0 to 120 Hz F014 30 Analog Output Gain 0 00 to 2 00 6045 6 Speed Level 6 Hz 0 0 to 120 Hz F015 EM Stale Max 7 Speed Level 7 Hz 0 0to 120 Hz F016 31 Slip Compensation 9 9 to 5 0
4. Creeping Start Time Section 4 245 Carrier Frequency i e Switching Frequency The carrier frequency synthesizes a sinusoidal wave by using Pulse Width Modulation PWM and the motor s inductance With a higher carrier frequency the motor will be quieter and smoother Sometimes motors have difficulty starting lowering the carrier frequqncy sometimes solves this problem Also if the length of the wire from the drive to the motor is long the carrier frequency should be lowered Refer to the wires size table in this manual for more information 1 2 5 kHz 4 10 0 kHz F 081 Carrier Frequency Factory set 4 2 5 0 kHz 5 12 5 kHz 3 7 5 kHz 6 15 0 KHz Section 4 26 Holding the Motor Stationary When DC is applied to the motor it will hold the motor stationary and resist very small torque loads This feature only works when the motor is stopped it will not work when start engaged If you want the motor to decelerate to stop and then hold stationary hold all the time You must program both F 077 and F 053 and have input X2 engaged all the time Input X2 programmed to hold the motor when stopped When F 052 is programmed to zero and engage circuit closed it will hold the motor stationary Pre Start and Post Stop 0to20 seconds Before starting and after stopping DC voltage is applied F077 oe to the stator to magnetize the rotor This function is Rotor Magnetizing Time Factory set 0 s
5. Thermostat Inverter Duty AC Motor Earth Ground is recommended but not required Output Varable Hertz amp Volts If the output wires exceed 40 ft Lower the carrier frequency See section 2 2 Optional Line Reactor When four or more drives are connected to one set of power lines line reactors are recommended Earth ground of the motor s frame is recommended but not required L1L2 L3 Input 60 Hz Section 2 5 Carrier Frequency Longer wires require lower carrier frequency Function code F 081 programs the carrier frequency Wire Length to 5 HP 10m 40 ft 12 5 kHz or less 25m 80 ft 10 kHz or less 50m 160 ft 7 5 kHz or less 100m 320 ft 5 kHz or less Over 100m 72 to 10 HP 10 kHz or less 7 5 kHz or less 5 kHz or less 2 5 kHz 15 to 30 HP 40 to 75 HP 7 5 kHz or less 5 kHz or less 5 kHz or less 2 5 kHz 2 5 kHz 1 2 5 kHz 4 10 0 kHz Factory set 4 2 5 0 kHz 5 12 5 kHz 3 7 5 kHz 6 15 0 KHz Carrier Frequency Page 9 RM5G Supplemental Users Manual Section 3 1 Keypad Operation The keypad has four operating modes e Monitoring Mode default Data Mode Meter e Function Code Menu Scrolls up and down from 000 to 134 e Programming Mode Edits the function codes In Operating mode the LED displays Light is on when the speed is a PENRAS meter controlled by the keypad In
6. Time When 042 is 0 75 and F043 is 0 50 the speed range is depicted in this graph Maximum Output 0 1 to 400 Hz Factory set 60 Hz This setting overrides all others Frequency 0 00 to 1 ratio F 042 is a decimal of F 031 Frequency Op eraung Example If F 031 is 60 Hz and F 042 is 0 75 the maximum frequency Range Maximum Factory set 0 will be 45 Hz 0 75 x 60 45 F 043 is a decimal of F 031 Frequency Op eratmg 0 00 to 1 ratio Example If F 031 is 60 Hz and F 043 is 0 5 the minimum frequency Range Minimum Factory set0 will be 30 Hz 0 5 x 60 30 Section 4 16 Frequency Bypass Frequency bypass prevents the motor s speed from dwelling with in the bypass bandwidth The motor will quickly pass through the bypass bandwidth and not dwell in bypass bandwidth The RMSG has up to three frequncy bypasses nz 60 50 40 The speed will not dwell in the bypass bandwith 30 d Y 10 M 10 Hz Bypass Bandwidth 5 Hz j Time programmed as in this example F 087 the speed will not dwell or level between 5 Hz and 10 Hz Frequency Bypass 1 0 to 400 Hz Factory set 0 Frequency Bypass 2 0 to 400 Hz Factory set 0 Frequency Bypass 3 0 to 400 Hz Factory set 0 The bandwidth applies to frequency skips 1 2 and 3 Example To bypass 5 to 10 Hz Set F 084 to 7 5 Hz and F 087 to 2 5 Hz Frequency Bypass Bandwidth Page 19 RM5G Supple
7. If F078 set to 3 enabling controlled deceleration to stop The deceleration curve is defined by function codes F103 F104 F105 and F106 Factory set power off stop Example of user defined power off stop Hz 2 Time of Power Interuption 60 Time f 60 001016 0 0 F105 set 15 sec F106 set 0 Hz 50 F103 F103 Note Because F106 is set 0 Hz F105 is disabled set 3 Hz set 3 Hz 40 104 F106 set 30 Hz 30 30 F104 set 20 207 5 sec 104 107 F104 set 15 sec T 1 34 4 ar 0 O 5 10 15 20 25 30 Time 5 10 15 20 25 30 Time When the power is interrupted the frequency will immediately be Power Interruption to 20 Hz reduced by this setting A large decrease will cause hard braking 0 0 Example The motor is running at 60 Hz and F 103 is set 3 Hz Fr equency Reduction Factor y set 3 When the power is shut off the output frequency immediately be reduced to 57 Hz 60 3 57 0 to 3200 sec If F 106 is set O Hz and F 104 is set 15 sec the motor will decel to Ist Decel Time a stop in 15 sec If F 106 is set 30 Hz the motor will decel to 30 Hz from F 103 to F 106 Factory set 15 in 15 sec 2nd Decel Time to 32 sec If F 106 is set 0 Hz F 105 is inactive If F 106 is set 30 Hz and F 0 3200 105 is set 15 sec the motor will decel from 30 Hz to stop in 15 from F 106 to stop Factory set 15 sec Switch Point Frequency from first to second deceleration time 0 to 400 Hz This f
8. F050 8 Jog Speed 0 0 to 120 Hz FOl7 32 Level Speed Signal 0 00 to F 031 F063 9 Primary Acceleration Time 0 1 to 165 sec F019 33 Torque Boost 0 0 to 3 0 0004 10 Deceleration Time 0 1 to 165 sec F020 34 Overload 30 to 200 F068 11 Speed Level 1 Acc Time 0 1 to 165 sec F021 35 Stall Prevention 30 to 200 16071 12 Speed Level 1 Dec Time 0 1 to 165 sec F022 during Aceeleraugn 13 Speed Level 2 Acc Time 0 1 to 165 sec F023 36 4 30 to 200 F070 E Speed Lavelle Dec Time 37 Stall Recovery Acceleration 0 0 to 165 Sec F072 15 Speed Level 3 Acc Time 0 1 to 165 sec F025 16 Speed Level 3 Dec Time 0 1 to 165 sec 6026 38 Stall Recovery Deceleration 0 0 to 165 Sec F073 Secondary 39 Dynamic Braking Current 0 to 15096 F075 17 Acc amp Dec Ti 0 1 to 165 sec F027 40 Ist Freq Bypass 0 00 to F 031 F084 cc ec Time 18 Start Frequency 0 0t010Hz F032 4 2nd Freq Bypass 0 00 0 031 E09 19 Start Voltage Boost 0 to 127 Volts 6033 42 3rd Freq Bypass 0 00 r0 F031 R086 20 Maximum Frequency 0 0 to 120 Hz F031 Bypass Bandwidth 2353 Hz 1087 0 to 255 230V input 44 Creeping Start Freq 0 00 to F 031 F096 a Maximum yoltage O to 510 460V 45 Creeping Start Time 0 0 to 25 sec F097 22 VF Pattern Ist 0 0 to the Freq F036 Speed Meter Calibration Frequency Switch Point setting of F 034 46 Note The resolution of the pot 0 01 to 100 F007 VF Pattern 1st 0 0 to the Volt
9. end is displayed All the function codes have been set to the factory 60 Hz settings Page 10 RM5G Supplemental Users Manual Section 3 5 Quick Guide to the most used program codes This page covers the most commonly used function codes for quick reference The RMSG default settings are for keypad operation The motor will start when the run key is pressed and the arrow keys adjust the speed When the RMSG is started for the first time it will accelerate to 60 Hertz If you do not want run at 60 Hertz before starting press the down arrow key to adjust the speed then start Most users will want to program the following parameters Motor Voltage users of 440V 480V motors will need to program F 034 Speed Control Input users that have speed potentiometers will need to program F 002 Start and Stop users that have auxiliary start and stop buttons will need to program F 001 Stop the user should select controlled deceleration or coast freewheeling see F 082 Acceleration and Deceleration times are programmed by 019 and F 020 The motors number of poles see F051 Maximum Current enter the motors maximum amps listed on the data plate into F 048 Note Measure the output voltage with a True RMS digital meter or analog meter Analog meters are preferred 0 Enable FWD and REV terminals to start keypad start is disabled Start 1 Enable FWD and REV terminals to start forward rotation only For
10. 0 Volts F038 sets the frequency when F039 voltage is reached If F038 is set to zero the 2nd V F pattern is disabled Note F038 must be higher than F036 0 1 to 255 Volts Factory set 0 Volts Maximum Voltage 460V Motor Examples of V F Patterns Linear V F pattern is the RM5G s default program Squared Curve is for low inductance motors such as NEMA D To determine the voltage settings of F 037 and F039 First go to the motor data plate and read the motor ampere rating Then run the motor at typical load at low speed and observe the current Then calculate what the voltage should be to equal the motor s rated current Note Lowering the voltage too much will result in too much slip and the current will increase e Center Winder Curve is for constant torque applications Example Center winding a roll of paper at constant linear speed as the diameter and weight of the paper roll package increases the motor s speed decreases and the torque load increases The parameters of the center winder V F pattern must be determined by the user Read the squared curve paragraph above then instead of decreasing the voltage increase the voltage 0 1 to 510 Volts Factory set 0 Volts Examples of Linear Squared Curve and Expanded Curve V F Patterns 220 Volt Motor 2504 460 Volt Motor 500 460V motor F034 60Hz F035 460V 220V motor F034 60Hz F035 220V 2004 gt 150 300 100 20
11. 26 27 RM5G Supplemental Users Manual Table of Contents Section 1 1 1 1 2 1 2 Section 2 2 1 2 2 2 3 2 4 2 5 Section 3 3 1 3 2 3 3 3 4 3 5 Section 4 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 15 4 16 4 17 4 17 4 18 4 19 4 20 4 21 4 22 4 23 4 24 4 25 4 26 4 27 4 28 Receiving and Specifications Physical Inspection Input Power and Motor Specifications Model Number Scheme Physical Installation Operating Environment Motor Selection AC Line Reactors Wire Size amp AC Power and Motor Connections Carrier Frequency The Fundamentals Keypad Operation Programing with positive and negative numbers Operating the 5 without the keypad How to restore the factory program Quick Guide to the most used program codes Programming Instructions Stop Start Forward and Reverse Analog Inputs and Transferring Inputs Analog Input Scale Digital Speed Input Analog Outputs Digital Outputs Keypad Default Display User Defined Meter 1 MPM Auxiliary Digital Meters Digital Meter Connection Diagram Frequency Scale of Acceleration and Deceleration Acceleration and Deceleration Secondary Acceleration and Deceleration S curve starting leveling and stopping Speed Range Frequency Range Frequency Range Bypass Dynamic Brake Resistor Dynamic Braking DC Braking External Dynamic Braking Unit Installation Motor Rat
12. 380V 480V Motor 0 to 100 Volts Factory set 12 Volts Page 45 034 036 037 038 039 040 045 046 047 048 Primary V F Pattern Maximum Frequency Primary V F Pattern Maximum Voltage 2nd Segment V F Pattern Frequency Switch Point 2nd V F Pattern Voltage 3rd Segment V F Pattern Frequency Switch Point 3rd V F Pattern Voltage Vin Speed Reference Voltage Scale Vin Speed Reference Voltage Scale Offset Maximum Running Freq Minimum Running Freq FM Analog Output Properties FM Scale FM Gain Slow Overload Protection Slow Overload Options Motor s Rated Current The primary frequency scale sets the frequency the maximum voltage F035 is reached Example F034 is 60 Hz and F035 is 220V then at 60 HZ the voltage is 220V Second Example If F034 is 120Hz and F035 is F036 220V then at 60Hz the voltage is 110 208 240V Motor 0 1 to 255 Volts Factory set 220 Volts 380 480V Motor 0 1 to 510 Volts Factory set 380 Volts The V F pattern can be customized into three sections 1st 2nd and Main V F patterns F036 sets the maximum frequency in the 1st pattern and switch point to 2nd or main V F pattern If F036 is set 0 it is not active 208 240V Motor 0 to 255 Volts Factory set 0 Volts 380 480V Motor 0 to 510 Volts Factory set 0 Volts 0 to 400 Hz The 2nd V F pattern begins at F036 and ends at F038 If F038 is set 0 Factory set 0 Hz
13. FWD or REV is no longer required When terminal X6 F 057 is set 0 Stop is achieved by momentarily opening X6 and COM for not less than 30 milli seconds This facilitates interfacing with PLC or simulation of a three line sustaining circuit Note When F 057 is set 0 Terminals FWD and REV only require 30 ms signal to start Sustaining the signal to FWD or REV is no longer required Keypad Stop Stop Digital Input X5 Close Stop Digital Input X6 Open When the application requires both controlled deceleration stop button and uncontrolled deceleration stop button Some electrical codes require Emergency Stop to coast to stop Program one of the terminals X1 F 052 or X2 F 053 or X3 F 054 to 9 Emergency Stop Freewheel Coast to Stop 0 Controlled Deceleration Stop Factory set 0 Stop 1 Uncontrolled Deceleration Stop i e Freewheeling Coast to stop 0 Enable Reverse Factory set 0 1 Disable Reverse Reverse Examples of start stop circuits Classic Three Line Sustaining Circuit RM5 AC drive FWD F001 set 0 or 1 RUN 1 RUN 1 COM Note When F001 is set 0 or 1 the input signal must be sustained Simulated Three Line Sustaining Circuit START RMS STOP os 8 AC drive FWD F001 set 0 or 1 COM X6 F057 set 0 Note When F001 is set 0 or 1 and F057 is set 0 Then FWD and REV only require a momentary input signal Forward and Reverse using pulse signal
14. If you are using the keypad arrow keys to adjust the speed when you press the arrow keys the keypad display will change to Hz Several second after you stop pressing the arrow keys the keypad display will change back to MPM 0 00 to 500 00 Units per Hz Factory set 20 Custom Speed 1 Example 20 units Hz is 1200 at 60 Hz Calibration B 0 No Decimal Points 1 One Decimal Point Keypad s Custom 2 Two Decimal Points Speed Decimal Point Number of Motor Poles Factory set 0 3 Three Decimal Points 2 to 10 Poles Factory set 4P Required for calibrating RPM and Linear Speed Section 4 9 Auxiliary Digital Meters Digital meters and CN1 plug are available from Electric Regulator please contact the factory F 098 Number of Factory set 0 0 to 3 Digital Meters Digital Meters F099 Digital Meter I sec F 100 Digital Meter 2 Factory set 2 1 Hz 4 PN Voltage 7 Custom Speed F 101 Digital Meter 3 2 Set Speed Hz 5 Current 8 Terminal Speed Factory set 3 Section 4 10 Digital Meter Connection Diagram Plug is the output for three digital meters Plug is located near the left of the terminals Digital Meter 1 Digital Meter 2 Digital Meter 3 765 4 3 2 1 765 4 3 2 1 76543 2 1 lt bu
15. Power Units rated from to 5 HP can use 1 or 30 input power Units 7 HP and above require 3 input power e Motor Specification Inverter duty motor compatible with IGBT variable frequency control Page 5 RM5G Supplemental Users Manual Page 6 RM5G Supplemental Users Manual 2 Installation Location 2 1 Operating Environment The 5 AC drive should be located in a operating environment that meets the following conditions Ambient Temperature between 14 to 122 Fahrenheit 10 to 50 Celsius Relative Humidity Avoid locations exceeding RH 90 Condensation Do not locate the unit where condensation occurs Altitude If located above 1000m 3280 ft above sea level see table for power derating 10096 90 80 70 1000m 20m 3000 4000m Atitude t 6560t 96400 13120 Corrosion Avoid locations with corrosive gases or liquids example ocean air Contamination Avoid locations subject to dust or iron particles Hazardous Gases amp Liquids The 5 is not designed for explosive environments Do not locate the unit were it is subject to combustible or flammable gases or liquids Ventilation Mount the unit in a lengthwise vertical position to ensure proper cooling ventilation Provide not less than 5 inches 125 mm top and bottom and 2 inches 50 mm each side of clear space around the unit If the unit is in a sealed enclosure provide adequate ventila
16. Vin Functions Iin Functions 0 Speed Pot i e Analog Speed Ref Terminals Vin amp GND or lin and GND 1 Keypad Arrow Keys with Hertz displa 2 Keypad Arrow Keys with RPM displayed when keys are pressed 3 Keypad Arrow Keys with User Defined Units displayed when keys are pressed 4 Digital Speed Command Terminals X6 See F052 F057 When one of the digital inputs is set to 16 terminals X1 to X6 It will transfer control to the secondary speed input selected by F 122 Example When 122 is set to 0 F 123 is set to 3 and F055 is set to 0 signal to a digital input X4 transfer s control to the secondary analog speed reference Note Vin is primary is secondary When F055 is set to 0 122 is set to 0 and 123 is set to 3 signal to a digital input X4 transfer s control to the secondary analog speed reference Note Vin is primary is secondary 0 Analog Speed Reference Vin or See 123 number 3 Factory set 0 1 Keypad Arrow Keys Note A digital input must be set 16 2 Digital Speed Adjustment See 052 F057 First example 0 Vin and Iin the higher signal controls 1 Vin Iin Vin sets maximum adjusts with in the range 2 in Vin sets maximum Vin adjusts with in the range 3 Vin or is selected by digital input See F055 set 16 0 Iin maximum scale Gain 1 Voltage Speed Reference VREF Factory set 1 2 Curre
17. ae Voltage Switch Point setting of F 035 937 47 In ue Topu Gain 0 00 2 00 F127 VF Pattern 2nd Freq 0 0 to the Freq i 2 Switch Point setting of F 034 F038 48 EK 1 00 to 1 00 F128 VF Pattern 2nd 0 0 to the Volt AM Analog Output Gain 25 Toe a eter sero o Seale LD AOD Page 32 RM5G Supplemental Users Manual Section 5 4 DIP Switch Programing The DIP switches enable or disable functions The user can program the function of the DIP switches Programming the dip switches requires disconnecting the KP 202 keypad and connecting KP 201 keypad Function codes F 113 through F 116 are reserved for programming DIP switches 1 to 4 See table below Function code DIP reserved to Settings program DIP DIP 1 F 113 0 to 15 factory set 8 DIP 2 F114 0 to 15 factory set 5 DIP 3 F115 0 to 15 factory set 3 DIP 4 F116 0 to 15 factory set 2 O KEYPAD DIP Switches Example to program DIP switch 1 to Energy Economy go to F113 and select 15 To read more information about Energy Economy read F102 in the function code table Setting Function See Code Setting Function See Code ON Carrier Frequency 2 5 kHz Disable DIE Na OFF Programmed Carrier Frequency 051 I ON FWD Terminal activates start F001 9 ON Ridethrough short power interruption
18. current rating See motor s name plate for the maximum current rating Current Rating If not available on name plate measure the current Factory set 0 1 Entering the motor s number of poles calibrates the RPM and the User defined meter See F007 Select 2P 4 6P 8P 10P Factory set 4 0 Controlled Deceleration Stop Number of Poles Stop Deceleration 1 Uncontrolled Deceleration Stop coast to stop 200V series 190V 240V Factory default 220V Input Voltage series 340V 480V Factory default 380V Page 11 RM5G Supplemental Users Manual Page 12 RM5G Supplemental Users Manual Section 4 1 Start Stop Forward and Reverse The RMS s default program is to start and stop from the keypad Many alternat methods beyond the diagrams shown here are possible 0 Enable Terminals FWD and REV to Start and Stop Keypad is disabled Start Stop 1 Enable Terminal FWD to Start and Stop Forward and Reverse 2 Keypad Start i e Run Terminals FWD and REV select direction 3 Keypad Start 1 Forward only Factory set 3 0 Disable Keypad Stop 1 Enable Keypad Stop Factory set 1 When terminal X5 F 056 is set 0 Stop is achieved by momentarily closing X5 and COM for not less than 30 ms This facilitates interfacing with PLC or momentary stop button Note When F 056 is set 0 Terminals FWD and REV only require 30 ms signal to start Sustaining the signal to
19. input Acceleration amp 0 01 to 400Hz When the frequency scale is 60Hz and accel time is set to 15 Deceleration F GOH seconds the motor will accel to 60 Hz in 15 seconds If the frequency Frequency Scale actory set 60Hz scale is changed to 30Hz the motor will accel to 60Hz in 30 seconds Factory set 1 2 to 5HP 5 sec 7 5 to 30HP 15 sec Primary Acceleration Time 7 5 to 15 sec and Levels 4 5 6 7 amp Jog 0 1 to 3200 Sec F 019 Factory set 1 2 to 5HP 5 sec Primary Deceleration Time 7 5 to 15 sec and Levels 4 5 6 7 amp Jog 7 5 to 30HP 15 sec 022 Speed Level 1 Decel Time 0 1 to 3200 Seconds Factory set Same as F 020 F 020 0 1 to 3200 Sec F025 Speed Level Accel Time 0 1 to 3200 Seconds Factory set Same as 019 F026 Speed Level 3 Decel Time 0 1 to 3200 Seconds Factory set Same as F 020 F 027 Secondary Accel Time 0 1 to 3200 Seconds Factory set 15 sec and input X4 F 029 S Curve Accel amp Decel 0 to 5 Seconds Factory set 0 Sec F 030 Maximum Voltage 0 Disable Maximum Output Voltage Limit Output Options 1 Enable Maximum Output Voltage Limit Factory set 1 F 031 Maximum RM5G 0 01 to 400Hz Factory set 60Hz This setting overrides Frequency Output 0 01 to 120Hz Factory set 60Hz all others F 032 Starting Frequency 0 1 to 10 Hz Factory set 0 5 Hz 208V 240V Motor 0 to 50 Volts Factory set 8 Volts Poss 990108 6005L0M296
20. itis not active 208 240V Motor 0 to 255 Volts Factory set 0 Volts 380 480V Motor 0 to 510 Volts Factory set 0 Volts 0 00 to 2 ratio The factory default speed reference scale is 0 to 10 volts The maximum value can be programmed from 5V to 10V Factory set 1 00 Example 10 1 25 8 1 25 sets the scale 0 to 8 V The minimum value of the scale offset is from 0 to 5 volts Formula sin F041x 90 x5 is only valid when 040 1 00 Exsample sin 0 20x 90 5 sin18x5 0 309x5 1 545 Volts F 042 is a ratio of F 031 Example If F 031 is 60 Hz and F 041 is 0 75 the maximum the output is 45 Hz 0 00 to 1 ratio F 043 is a ratio of F 031 Example If F 031 is 60 Hz and F042 is 0 5 Factory set 0 the minimum output is 30 Hz 0 Hertz Output Factory set 0 1 Speed Reference 2 Amperes Output 3 Vin Input Signal 4 lin Input Signal 00 1 to 2 00 Factory set 0 00 0 Disable Motor Over Current Protection 1 Enable Motor Over Current Protection Factory set 1 2 Enable Motor with Blower Over Current Protection 0 Motor Overload see F 048 Factory set 0 When motor amp 5 ratings are equal 1 RM5 inverter overload When motor rating exceeds RM5 rating Set according to motor s data plate 0 01 to 400 Hz Factory Set 60 Hz 0 to 400 Hz Factory set 0 Hz 1 to 1 ratio Factory set 0 0 00 to 1 ratio Factory set 1 00 Factory default scale 0 10V F 049 Motor s No Load Current Set according to motor s data plate F 050 Mo
21. the motor is switched off Fast overload is normally disabled function code F 067 must be set to 1 to enable fast overload Fast overload will switch off the motor when the current exceeds the setting of F 068 by more than the time setting of F 069 The factory default settings are at any speed if the motor current exceeds 160 for more than 0 1 second the motor is switched off Important note F 068 is a the drive s rated current not the motors rated current Fast overload is intended to protect the drive not the motor Page 22 RM5G Supplemental Users Manual Section 4 20 Motor Slip and Stall Parameters HZ 60 Speed Tracking Current 50 Inside the band current is limited to 088 40 Level Speed 30 If the setting of F070 is exceeded the speed will be reduced 7 Deceleration ii Acceleration 071 enabled slip is held within parameters i iom i isabled excessive slip is permitte If F071 is exceeded acceleration is slowed down Dynamic braking permits disabling of F074 Time n F050 Motor Slip Compensation Motor Slip 9 9 to 5 Hz F049 Motor No load Current F050 e LC F049 Compensation Factory set 0 0 F048 Motor Max Rated Current LC Load Current during normal operation Level Speed 30 to 200 of the motor s rated current 048 before the speed is reduced Stall Prevention Factory set 17096 Acceleration 30 to 200 of the motor s rated current 04
22. to 460V 3 208V 240V Input Voltage uno mt oc vo C191C 515 v clc c oc lI 28g d ieo sziu e SS S 9 9 gt 3120 9 s sau ss Model Number uv uv uv uv Na uv Na uv uv Na uv Na uv uv C x Horsepower 1 2 3 5 7 5 10 15 20 25 30 40 50 60 75 Current Rating A 5 8 11 17 25 33 46 60 74 90 1151145 175 220 Output Voltage Rating V 200 to 230V 3 Output Frequency Range Hz 0 01 to 400 Hz 200 to 230V Input Power V Hz 50 to 60 Hz 1 or 200 to 230V 50 to 60 Hz 3 3 Input Voltage Fluctuation Range 180 to 253 V Input Frequency Fluctuation Range Hz 5 440V 480v Input Voltage jen SS SS 9 Model Number oloololooooooopooococooo oios5o V VI V VI VI V NJ V Na Na uv uv Na uv Na m me ll n Horsepower 1121315 7 5 10 15 20 25 30 40 50 60 75 100 125 150 200 300 420 Current Rating A 2514 6 9 14 18 24 30 39 45 61 73 87 110 137 1761 204 304 415 585 Output Frequency Range Hz 0 01 to 400 Hz Input Power V Hz 380V to 480V 50 to 60 Hz 3 Input Voltage Fluctuation Range V 323 to 506 V I
23. to cool Factory set 0 5 Range 0 1 60 0 Hz Factory set 0 5 3 Phase DB resistor AC power MOTOR PER ST P PRU VW RM5G 1 2 to 15 HP Section 4 18 External Dynamic Braking Unit Installation Important when installing an external DBU function code F 093 must be changed to 1 Also the DBU voltage jumpers JP 1 must not be set lower than the AC input power to prevent premature braking setting JP 1 to a lower voltage will not increase braking power F 093 Automatic Voltage 0 Disable AVR When the external DBU is Regulation AVR 1 Enable AVR Factory set 1 installed disable AVR Four model of external DBU are available Part DBUS L50 Rating 230V AC 50 Part DBUS5 H50 Rating 480VAC 50A Part DBUS L75 Rating 230VAC 75A Part DBUS5 H75 Rating 480VAC 75A WARNING correct installation of the externial DBUS is critical A wiring error will result in Aone catastrophic failure of the DBUS and RMSG Take extra care to be certian the wiring is correct 3 PHASE MOT JUMPER DB resistor DB resistor e 8 S T P PRN O RM5 7 HP and higher 7 to 10 HP no jumper is reqiured 15 HP and higher the jumper is required e P e PE N 8 the fault signal relay TA and TC are terminals for uu Mas
24. 0 460V motor F038 30Hz F039 115 50 71 lt 220V motor F038 F039 55V 100 460V motor F036 15Hz F037 29V I ES ES F035 11V 0 10 20 30 40 50 60 Hz Page 24 RM5G Supplemental Users Manual Section 4 23 Motor Starting Parameters If the motor has difficulty starting The first recommendation is increase the starting frequency F032 If the problem continues two additional recommendations are lower the carrier frequency see the next section and increasing the pre start rotor magnetizing time F077 The last solution is increasing the starting boost voltage Creeping starts helps avoid excessive slip during acceleration By giving the rotor time to catch up HZ 12 4 Creeping 75 Start Time F097 2 Creeping Start Start Frequency eee a Frequency F096 Time Start Frequency 0 1 to 10 Hz Starting 220V Motor 0 to 50 Volts Factory set 6 volts Boost Voltage 460V Motor 0 to 100 Volts Factory set 12 volts Before starting DC voltage is applied to the stator to magnetize the rotor This will delay start by the amountThis function is similar to the starting capacitor Pre Start and Post Stop 0 to 20 seconds Rotor Magnetizing Time Factory set 0 0 0 to 400 Hz Factory set 0 5 Hz 0 0 to 25 5 Sec Factory set 0 0 Creeping Start Frequency Creeping before accelerating helps avoid excessive slip during acceleration Typically the Creeping frequency is set 1 Hz above the start frequency
25. 02 Eneregy Economy 1st Deceleration Time 0 to 3200 sec from F 103 to F 106 Factory set 15 2nd Deceleration Time 0 to 3200 sec If F 106 is set O Hz F 105 is inactive If 106 is set 30 Hz and F 105 is from F 106 to stop Factory set 15 set 15 sec the motor will decel from 30 Hz to stop in 15 sec Switch Point Frequency 0 0 400 Hz This frequency is the piont when the 1st decel time switches to the 2nd from 1st to 2nd decel time Factory set 0 0 decel time If F 106 is set 0 Hz F106 is disabled Digital Speed Adjustment 0 Clear Memory when power is switched off Factory set 0 F 118 1 Store Memory when power is switched off 0 0 01Hz Factory Set 0 Digital Speed Adjustment 1 to 8 Multiple of 0 05Hz per unit Example 5 x 0 05 Hz 0 25 Hz per input signal Frequency Increments 9 0 50Hz 10 to 250 Multiple of 0 10Hz per unit F119 Digital Speed Adjustment 120 Response Time Delay 1 6 One second increments Factory set 1 Page 48 Keypad Adjustment of Digital Speed Adjustment Secondary Speed Adjustment Vin and lin Properties Vin Properties lin Properties F 126 lin Predefined Scales lin Maximum Scale lin Gain lin Minimum Scale lin Bias Offset F127 AM Analog Output AM Gain Relay 2 SPST Terminals Ta2 Tc2 Dynamic Braking Beginning Frequency Keypad Display Current Limit setting Commands Default 0 When digital speed adjustment is used The
26. 1 2 Keypad arrow keys with RPM displayed when keys are pressed 3 Keypad arrow keys with user defined units displayed when keys are pressed 4 Digital Speed Adjustment Input Terminals X1 through X6 See F 052 through F 057 0 Disable keypad stop 0 Disable arrow key speed adjustment during motor operation 004 Keypad Speed Adjustment 1 Enable arrow key speed adjustment during motor operation Factory set 1 Disable Speed Memory Keypad speed asjustment only Factory set 0 Enable Speed Memory Stored after 3 minutes of operation Hertz Output 5 Current Output Factory Set 1 Speed Ref in Hertz 6 RPM Voltage Output 7 User Defined Meter i e MPM DC Link Voltage 8 Terminal Status User Defined Meter 0 to 500 Units per Hz Factory set 20 Custom Speed 0 No Decimal Point 2 Two Decimal Points Factory set 0 Decimal Point Display 1 One Decimal Point 3 Three Decimal Points Note Levels 4 5 6 7 are only activated when F054 is set 5 F 009 Primary Speed Level 0 to 400 Hz Factory set 60 Hz F 012 Speed Level 3 400 Hz Factory set 30 Hz F 013 Speed Level 4 0 to 400 Hz Factory set 0 Hz 014 Speed Level 5 0 to 400 Hz Factory set 0 Hz F 002 Speed Adjustment Input Speed Memory 005 Keypad Only F 006 Keypad Default Display F 008 F015 Speed Level 6 to 400 Hz Factory set 0 Hz F 016 Speed Level 7 0 to 400 Hz Factory set 0 Hz 017 409 0 to 400 Hz Factory set 6 Hz and programmed to
27. 1 Zero Rotation Detect Y1 059 default 2 Constqant Speed Detect Y 2 F058 default Rotation Detect CM E Common Emitter Page 50
28. 8 before the speed is leveled Stall Prevention Factory set 160 Level Speed Stall Recovery 0 1 to 3200 sec Acceleration time after recovery from stall during level Acceleration Time Factory set 15 speed F048 F049 Deceleration Stall Recovery Deceleration Time 0 1 to 3200 sec Deceleration time after recovery from stall during Factory set 15 sec deceleration Deceleration Stall 0 Disable stall prevention during decel If dynamic braking is used F 074 can be disabled Prevention 1 Enable stall prevention during deceleration Factory set 1 Level Speed 30 to 200 of the RMS inverter s rated current Tracking Current Factory set 150 Section 4 21 Level Speed Detection Signal Level speed detection signal is enabled when F058 F059 or F060 are set to 2 Then activating outputs Y1 Y2 or relay T see section 4 7 If the operator wants the signal activated before the control reaches level speed The level speed detection bandwidth can be set by F061 F062 or F063 HZ 60 Frequency Bandwidth Frequency Bandwidth Signal Activation Frequency 50 NEU GC Signal Activation Frequency m Lower Side Bandwidth F062 is set 10 Hz ower Side Bandwidth Signal Activation Flequency 30 The arrowkeys are set to 60 Hz The signal will activate at 50 Hz F061 is set 2 Hz 20 The analog speed is first set to 40 Hz The signal will activate at 38 Hz The analog speed is se
29. ELECTRIC REGULATOR Supplemental User Manual Danger Hazardous High Voltage Ground the control before servicing Remove all power and wait until all the control has discharged Measuring the voltage of terminals P and N to verified it has discharged Failure to comply will result in death or serious injury Warning Separate over current protection is required by the national electric code The user is responsible for conforming with the national electric code and all applicable local codes which govern such practices as wiring protection grounding disconnects and other current protection Warning Never exceed the maximum input voltage Exceeding the maximum input voltage causes catastrophic failure Repair is impractical the control should be replaced Warning The RMS is for 3 phase induction motors only The will damage capacitor start motors CAUTION Before MEGGER or DIELECTRIC testing the AC motor Disconnect the AC motor from the RM5G control Megger or dielectric testing will damage the control RM5G Supplemental Users Manual Page 2 Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg nn MO No NN 13 14 15 16 16 17 17 17 17 18 18 18 19 20 21 21 22 23 24 25 25 26
30. OOOOOOO 00099090 0000000 Digital Meter Top View e Part DM 501 The dimension conform to 1 8 DIN Dimensions RM5 w Side View i 44 12 48 Front View 5 2 LC 7 4 4 75 O 2 o 1 98 Page 17 RM5G Supplemental Users Manual Section 4 11 Frequency scale of acceleration amp deceleration F 018 The frequency scale of the acceleration and deceleration times are determined by F 018 Example If F 018 frequency is set to 60 Hz and F 019 is set to 15 seconds The motor will reach 60 Hz in 15 sec If F 018 is changed to 30 Hz The motor will reach 30 Hz in 15 seconds and 60 Hz in 30 seconds Section 4 12 Acceleration amp Deceleration F 019 through F 026 The acceleration and deceleration time of the primary speed plus speed levels 4 5 6 7 and Jog are programmed by F 019 and F 020 Speed levels 1 2 and 3 acceleration and deceleration times are programmed independently by F 021 through F 026 Section 4 13 Secondary Acceleration amp Deceleration F 027 amp F028 The secondary acceleration and deceleration will override all other settings when input X4 is activated Secondary acceleration amp deceleration are programmed by F 0 27 and F 028 Note F055 must be set to 2 for X4 or to activate secondary acceleration amp deceleration Acceleration amp Deceleration Table Frequency Scale of Accelation amp Deceleration 0 1 t
31. Programming mode the LED displays Light is off when the speed is shedunetion settings controlled by the terminals gt Signals the meters display mode A 2 RPM MPM Flashes during acceleration and deceleration TS 9 LI RUN i e Start PROG enters and exits _ programming mode proc LA RUN In Operating mode the arrow keys Sa adjust the speed In Operating mode FUN scrolls In Programming mode the arrow keys through the meter functions BEC Z ese scroll and edit the F codes DATA RESE O In Programming mode DATA Stop or RESET clears faults enters and exits the F codes When the power is switched on the keypad LED display is in monitoring mode In monitoring mode the default display is the frequency Hz output to the motor The default display can be changed to the user s preference Function code F 006 selects the default display see the table below for function code F 006 Example of how to program In this example you will change the default display to RPM Press the PROG key to enter the function code menu The function codes are numbered from F 000 through F 134 Then use the arrow keys to scroll up and down through the function codes scroll to F 006 To change the program of F 006 press the FUN DATA key to enter F006 Then used the arrow keys to scroll to the number 6 RPM see table below then press the FUN DATA key t
32. Voltage 220V motor 130V to 192V Factory set 175V Switch Off Point 460V motor 230V to 384V Factory set 320V If a fault is detected and then quickly corrects its self The RM5 will continue to run ridethrough F080 sets the number of permissible ridethroughs Each unit is a multiple of 2 5 kHz The carrier frequency is inverse to the length of the wire from the control to the motor See Table set 4 Example 4 x 2 5kHz 10kHz 1 Uncontrolled Deceleration Stop i e Freewheeling Coasting F 083 Reverse Enable Reverse Factory set 0 1 Disable Reverse F 084 Frequency Bypass 1 0 to 400 Hz To avoid resonance problems Factory set 0 F 085 Frequency Bypass 2 0 to 400 Hz To avoid resonance problems Factory set 0 F 086 Frequency Bypass 3 0 to 400 Hz To avoid resonance problems Factory set 0 Frequency Bypass 0 to 25 5 Hz The bandwidth applies to F 084 F 085 and F 086 4 Example create a skip from 30 to 35Hz Set F 084 to 32 5Hz Bandwidth Factory set 0 and to 2 5 Hz i Limit of General Fault to 16 Factory d Ridethroughs set 0 Carrier Frequency 1106 Factory Page 47 088 Speed Tracking Current 200 Of the RM5 s current rating Factory set 150 Power Interruption 0 5 to 5 sec If the power is interupted the motor will restart in the Restart Time Factory set 0 5 amount of time programmed V F Pattern 0 to 100 Speed Tracking Factory set 100 F 091 Fault History Displays the last five fault
33. ating parameters are incorrectly programmed 3 The input and or output voltages are incorrectly programmed 4 The motor load is too high 1 Decrease the acceleration time or replace with a higher horsepower unit 2 Compare the motor data plate to the motor program 3 Often 400V series units are default programed for 380 volts input and output power Program the unit to the correct voltage 4 Reduce the load Over voltage The DC link voltage is too high The DC link voltage has exceeded 125 of normal When the motor is decelerating it is regenerating too much power into the DC link Increase the deceleration time or for units 1 to 5 HP install dynamic braking resistor Units 7 HP and higher install dynamic braking system See Section 4 25 Low Input Voltage Low input voltage Signals if the input voltage drops below 80 of normal 1 When the power is switched on or off The LE signal may flash while charging or discharging 2 If input power is too low the motor speed is reduced If power recovers it will return to normal speed 1 The LE signal is normal while charging and discharging 2 The power is inadequate Low Input Voltage during operation The input voltage dropped too low after initial charging up 1 Phase Loss 2 Poor input power quality 1 Check if all three phases have voltage 2 Investigate the input power source Ground Fault The output current i
34. bles 1 Enable Overload Signal or disables this output 0 Signal overload only when the motor is running at the set speed 1 Signal overload when the motor is running at any speed 0 Disable shut off when overload is detected Factory set 0 1 Enable shut off when overload is detected 30 to 200 of the RMSG rated current Factory set 160 When an overload exceeds the setting of F 068 and the time setting of F 069 is exceeded the RMS will shut off Note F 069 does not sum the time of separate overload events 0 1 to 10 seconds Factory set 0 1 Overload Graph 180 160 140 120 100 80 60 40 20 0 OL 60 Hz 40 Hz 20 Hz 10 Hz 5 Hz rload trip piont F 068 is set to 160 p 4 4 EHE Note OL lt Fast ove load time 069 set 0 1 seconds wee I I I I I I I I I all other GUVs EE I I I I T I I I I I I I I I I I 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Minutes Slow overload can not be changed by the user Slow overload OL curve overrides all other curves Example If at any speed the motor current exceeds 150 for more than one minute the motor is switched off Second example If the motor is running at 20 Hz and the motor current exceeds 95 for more than 15 minutes
35. condly set to 60 Hz The signal will deactiivate and reactivate at 58 Hz Time Example of F062 Example of 061 This bandwidth sets the frequency when the output Level Speed Detect Signal signal is activated When the speed is controlled by F 061 Frequency Bandwidth 0 0 to 10 Hz analog signal typically a manual speed pot connected to for Speed Ref Setting Factory set 2 Hz terminals Output signals When any of F058 F059 Analog Speed Control F060 are set 2 See section 4 7 Analog speed control see F002 and section 4 9 Level Speed Detect Signal This bandwidth sets the frequency were the output signal F 062 Frequency Bandwidth 0 0 to 10 Hz is activated When the speed is controlled by arrow keys for Programmed Speed Factory set 2 Hz Output signals when any of F058 F059 F060 are set 2 Arrowkey Speed Control See section 4 7 Arrowkey speed control see F002 F 063 en e MEAM al 0 to 400 Hz If 400 Hz operation is enabled 400 Hz operation Factory set 0 Hz When F092 is set 3 or 4 see section 4 2 Page 23 RM5G Supplemental Users Manual Section 4 22 Voltage Frequency Patterns V F Patterns The RMSG has a three segment V F pattern the 1st 2nd and primary V F pattern The factory settings uses only the primary V F pattern The user can add the 1st and 2nd patterns Volts 2504 200 150 1 100 50 Factory Default V F Pattern Primary V F Pattern F034 set 60Hz V
36. dEF60 Factory 60Hz settings rd_EE Copy RM5 settings to Keypad dEF50 Factory 50Hz settings Uur_EE Copy Keypad settings to RM5 Instructions for copy command F 117 Scroll to the function required then press and hold the FUN DATA key and wait for the word end to appear 0 Not active CLF Clear faults F 091 Page 49 ELECTRIC REGULATOR CARLSBAD CA USA 1 800 458 6566 Digital Inputs Analog Inputs Speed Reference VREF Breaker Circuit Power Ramp System Small units have resistors and contactors Large units have a solid state system X1 052 default 3 Multipul Speed Level 1 Dynamic Brake Resistor X2 053 default 4 Multipul Speed Level 2 FM X3 F 054 default 1 Jog M or GND X4 055 default 2 Secondary Accel amp Decel Time AM X 5 056 default 7 External Fault Signal Input 057 default 6 Reset COM 12V VIN F 040 amp F 041 default 0 10 Volts GND JIN F040 amp 041 default 4 20 mA DSWI I V SPDT Relay 250Vac 0 5A SPST Relay 250Vac 0 5A OPEN COLLECTOR Opto ISOLATED TRANSITORS 48 50 RMS5G AC drive Digital meter plug Serial output Supports up to three meters 044 default 0 Frequency Meter Analog Output Notes Default 0 10 volts 10k Imax 1004A 130 default 3 Amp Meter Ta1 Tb1 F 060 default 11 General Fault Detect Tc1 Ta2 Tc2 F 131 default
37. e keypad by entering F 121 Important don t operate the keypad and with the Keypad digital speed buttons at the same time to 6 seconds in one second increments faculty set to 1 Example of digital speed inputs being used to simulate a motorized potentiometer XA 6055 set 13 F054 set 14 I X2 6053 set 15 UP DOWN UP DOWN UP DOWN Enable X1 6052 0 C Page 15 RM5G Supplemental Users Manual Section 4 5 Analog Outputs The RMSG has two analog outputs their maximum output power is 10V ImA Their recommend load resistance is 10 000 ohms Ri 10 FM Table for AM and FM Factory set 1 Analog Output 0 Frequency Hertz 3 Signal to Vin AM 1 Speed Reference Signal 4 Signal to Iin Factory set 2 Analog Output 2 Amperes FM Scale Factory set 1 00 Gain The range of adjustment 0 00 2 00 this is a multplier of 10V AM Scale Example to change the scale to 0 8 V enter 0 80 Factory set 1 00 Gain RM5G AM or FM Analog 10 Imax 1mA M or GND Meter Note The 1 2 3 and 5 HP use the GND terminal in place of M Section 4 6 Digital Outputs The RMSG has two relays and two transistor outputs Relay one is a Single Pole Double Throw SPDT relay Relay two is a one Single Pole Single Throw SPST relay They are both rated up to 250Vac 0 5A The two open collector opto iso
38. ediately upon receipt inspect the unit for the following Check to be certain the unit is clean of packing materials e Check for damage incurred during shipment dents scratches etc e Inspect mechanical the parts loose screws terminals etc e Inspect for damaged loose or shorted electronic components or connections If you find damage don t connect power to it The unit must be replaced or repaired Connecting power could result in fire or further damage and could void warranty Promptly report damage or problems you found during inspection to Electric Regulator Corp Telephone 760 438 7873 Fax 760 438 0437 Store the AC drive in a clean dry place in the package it was in shipped Avoid storing the unit in a location with high temperatures humidity dust or corrosive gases Outdoor storage is not recommended Section 1 2 Input Power amp Motor Rating Check the identification label to confirm that the input power and the motor s ratings are compatible with the drive Identification Label On the right side of the drive please find the label with the model number input power and output power Example Model No 5 2005 Input Power 200 to 230 VAC 50 60Hz Output Power 3 7kW 5 HP 17A Model Number Scheme RM5G 2005 A BC A RMBG Model Series Number Voltage 208V 220V 230V Voltage 400V 440V 460V C 005 Horsepower Example 5 Input
39. ge Detect 2 Constant Speed Detect 8 Braking 3 Zero Rotation Detect 9 Low Voltage Ridethrough Detect 4 Freq Output Detect 10 General Fault Ridethrough Detect 5 Overload Detect 11 General Fault Detect 6 Stall Prevention Detect AAA se E 2 3 HE E H IL 3 QE Ode Factory set 1 Factory set 11 t Factory set 2 H Constant Speed Bandwidth 0 0 to 10 Hz When Y1 or Y2 or relay 1 or relay 2 are set to 2 and the output F 061 for Analog Speed 4 frequency is within the bandwidth of F061 the terminals will Reference signal When Y1 or Y2 or relay 1 or relay 2 are set to 2 and the output Constant Speed Bandwidth 0 0 to 10 Hz frequency is within the bandwidth of F062 the terminals will for Keypad Factory set 2 Hz signal Factory set 2 Hz F 062 Constant Speed Detect F 063 Output Signal 0 to 400 Hz Factory set 0 Hz F 064 Torque Boost Gain 0 0 to 3 ratio Factory set 1 1 0 Disable Overload Signal Factory set 0 065 50090 Signal Enable Overload Saad i 0 Signal Overload only when running at constant speed Factory set 0 1 Signal Overload at any speed 0 Disable Fast Overload Factory set 0 Bags Pe 1 Enable Fast Overload F 069 Fast Overload Time 0 1 to 10 Seconds Factory set 0 1 F 070 Acceleration 30 to 200 Percentage of Motor s rated current F 048 If stall is Stall Prevention Factory set 160 detected acceleration i
40. h position of RSW Positions 1 trough 6 display the program settings of ADJ 1 trough ADJ6 the other positions are not programmable fixed RSW Position Function Displayed Frequency Output Hz Factory Not Programmable See Code NA Default Setting ADJ 1 setting Start Boost Voltage 0 to 127 Volts F033 ADJ 2 setting Acceleration Time 0 0 to 165 seconds F019 ADJ 3 setting Declaration Time 0 0 to 165 seconds F020 ADJ 4 setting Speed Level 1 Freq 0 0 to 120 Hz F021 ADJ 5 setting Maximum Output Freq 0 0 to 120 Hz F031 ADJ 6 setting Secondary Acc amp Dec Time 0 0 to 165 seconds F027 F028 Speed Pot setting Not Programmable NA Carrier Frequency 1 2 5k Hz 2 5kHz 3 7 5kHz 4 10kHz 5 12 5kHz 15kHz F081 Voltage Output Not Programmable NA PN Voltage Not Programmable NA Current Output Not Programmable NA Motor RPM Not Programmable NA Linear Speed Not Programmable NA Terminal Status Not Programmable NA A miognimw 36 DIP Status Not Programmable NA Page 31 RM5G Supplemental Users Manual Section 5 3 Programming the Adjustment Pots ADJ Programming the parameters of ADJ 1 trough ADJ6 requires disconnecting the KP 202 and connecting KP 201 See table below CA KEYPAD
41. hrough 6 i e ADJ1 to ADJ6 and dip switch functions are shown in the diagram below The RSW rotary switch selects the LED display mode The functions of the pots and dip switches can be programmed please see sections 5 3 and 5 4 Light is on when the speed is controlled by the keypad Light is off when the speed is controlled by the terminals O Note DIP Switches are programmable Below are the factory settings default is OFF DIP 1 ON Carrier Freq 2 5 KHz OFF Carrier Freq 15 KHz DIP 2 ON 50 Hz OFF 60 Hz DIP 3 ON Speed Controlled by Terminals OFF Speed Controlled by Keypad Dip 4 ON Start Operated by Terminals OFF Start Operated by Keypad Speed Control Pot 10000 66 23 1 0 KEYPAD The LED display is changed by adjusting RSW H and the light above each indicates which RSW ADJ setting is displayed O XX Nene ADJ1 ADJ2 ADJ3 Note ADJ are programmable Below factory settings ADJ1 Start Voltage Boost ADJ4 Speed Level 1 ADJ2 Acceleration ADJ5 Max Speed ADJ3 Deceleration ADJ6 Secondary Acceleration 4 ADJ4 ADJ5 ADJ6 E Flashes during acceleration and deceleration Stays on during constant speed RUN STOP RESET Section 5 2 Changing LED display RUN i e Start STOP or RESET clears faults The RSW rotary switch changes the LED display See the table below for descriptions of eac
42. imilar to the starting capacitor single phase AC Page 25 RM5G Supplemental Users Manual Section 4 26 Power Interruption pass through Power interruption is when the power is interruption sort time or the voltage is too low see F079 The drive s DC link capacitor bank is large enough to supply power through very short power interruptions This allows the motor to continue running pass through short power interruptions The user can selected the drives response to a power interruption by programming F 078 If you select stop see the next section about stopping when the power is interrupted 0 Disable pass through Factory set 0 Power Interruption 1 Enable pass through see F 089 Response 2 Shut Off 3 Enable Controlled Deceleration Stop when power is interrupted Power Interruption 220V Motor 130V to 192V Factory set 175V Switch Point Voltage 460V Motor 230V to 384V Factory set 330V Power Interruption This sets the time limit the power can be interrupted and 0 5 to 5 sec Ride through pass through will restart If this time is exceeded the 5 Restart Time Limit 88779 will remain off Note 078 must be set to 1 Input Voltage RM5 2 190V to 240V Factory set 220V Calibration RM5 4 340V to 460V Factory set 460V Section 4 27 Power Interruption Controlled Stop Program If power is interrupted the factory settings are to let the motor coast to a stop F 078 set to 0
43. ing and Overload Parameters Motor Slip and Stall Parameters Level Speed Detection Signal Voltage Frequency Patterns V F Pattern Motor Starting Parameters Carrier Frequency i e Switching Frequency Holding the Motor Stationary Power Interruption Pass through Power Interruption Controlled Stop Program Store and Copy Programs Page 3 RM5G Supplemental Users Manual Section 4 Programming Instructions continued Pg 27 4 29 Restoring the Factory settings Pg 27 4 30 Locking Programs amp 400 Hz Motors Pg 27 4 31 Fault History Section 5 Analog Keypad KP 202 Optional Feature Pg 31 5 1 Analog Keypad Factory Settings Pg 31 5 2 Changing the LED display Pg 32 5 3 Programming the adjustment Pots ADJ Pg 33 5 4 DIP Switch Programming Section 6 Fault Codes Pg 34 amp 35 Fault Code Table Pg 35 Clearing Faults Reset Appendix Pg 39 Keypad Physical Dimensions Diagram Pg 39 Dynamic Braking Unit DBU Physical Dimensions Pg 40 to 5 HP Physical Dimension Diagram Pg 41 7 to 150 HP Physical Dimension Diagram Pg 42 Electric Power Specifications Pg 43 Common Specifications Pg 45 Function Code Table Pg 50 Elementary Wiring Diagram Page 4 RM5G Supplemental Users Manual 1 Receiving amp Storage Section 1 1 Physical Inspection When you receive the RM5G AC drive avoid shock or vibration when unloading and transporting the unit This can damage the semiconductors or other components Imm
44. isplayed until the signal is cleared Important If the keypad Run key was used to start When the signal is cleared the motor will begin running immediately Contact Electric Regulator Corp The FWD and REV input terminals are not receiving a signal Clearing Faults or Warnings Reset This is normal when stopped When a fault or warning is displayed correct the problem and then press the STOP RESET key or engage the auxiliary reset terminal Page 35 RM5G Supplemental Users Manual Page 36 RM5G Supplemental Users Manual Page 37 RM5G Supplemental Users Manual Page 38 Recommended RM5G Supplemental Users Manual KP 201 and KP 202 have the same mounting dimensions 26 mm or 1 DIA FE Thread i 55 Qi imme proc A run m V 6 En 9 F 3H 11 III J 8 III FH Deus 10 A DBUS H50 35 DBU5 H75 sz F Physical I IIIIIIII II Dimensions Page 39 RM5G Supplemental Users Manual
45. lated transistor outputs are rated up to 48Vpc 50mA Y Terminal PET Table for Y1 Y2 Relay 1 and Relay 2 Open Collector Transistor 1 Motor Rotation 8 Dynamic Braking 2 Level Speed 9 Low Voltage Pass through Y2 Terminal Factory set 2 i Open Collector Transistor 3 Zero Speed X10 General Fault Pass through Detected 4 Freq Output Detection 11 General Fault Detected Relay 1 Factory set 11 4 Terminals Tal Tbl Tcl 5 Overload 6 Stall Prevention Relay 2 Factory set 3 Terminals Ta2 Tc2 7 Low Input Voltage Page 16 Section 4 7 Keypad Default Display The keypad LED display can be programmed to display one of the eight parameters listed below F 006 Keypad Default Display 1 Hz Output RM5G Supplemental Users Manual 4 PN Voltage 7 User Defined Meter 2 Hz Setting 5 Current 8 Terminal Status 3 Voltage 6 RPM Factory set 1 Section 4 8 User Defined Meter i e MPM The user defied meter is often referred to as MPM The keypad default display or the auxiliary digital meters can be programed to display MPM Example You have a conveyer that runs at 250 feet per minute when the motor is at full speed 60 Hz You want the meter to display feet per minute FPM Divide 250 FPM by 60 Hz 250 60 4 1666 enter 04 17 in to F007 If you have a speed potentiometer the keypad will display MPM FPM while you are adjusting speed
46. lel Total eight pieces E V 5 J oP 5 _ C E E i Part Number Description MHL 60W 1000 t T 30 6 A rm L2 gt L1 H Dimensions in mm Part Number Li 12 W H D MHL60W 100Q 4 5 115mm 3 9 7 100mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL60W 400Q 4 5 115mm 3 9 100mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL80W 100Q 5 5 140mm 4 9 125mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL80W 400Q 5 5 140mm 4 9 125mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL100W 100Q 6 5 165mm 5 9 150mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL100W 400Q 6 5 165mm 5 9 150mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL120W 100Q 7 5 190mm 6 9 175mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL120W 400Q 7 5 190mm 6 9 175mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL150W 100Q 8 46 215mm 7 9 200mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL150W 400Q 8 46 215mm 7 9 200mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL200W 100Q 6 5 165mm 5 9 150mm 2 36 60mm 1 18 7 30mm 0 2 5 3mm MHL200W 400Q 6 5 165mm 5 9 150mm 2 36 60mm 1 18 7 30mm 0 2 5 3mm MHL300W 100Q 8 46 215mm 7 9 200mm 2 36 60mm 1 18 30mm 0 2 5 3mm MHL300W 400Q 8 46 215mm 7 9 200mm 2 36 60mm 1 18 30mm 0 2 5 3mm MHL400W 100Q 10 43 265mm 9 85 7 250mm 2 36 60mm 1 18 7 30mm 0 2 5 3mm MHL400W 400Q 10 43 265mm 9 85 7 250mm 2 36 60mm 1 18 7 30mm 0 2 5 3mm MHLS500W 40Q 13 19 335mm 12 6 320mm 2 36 60mm 1 18 30mm 0 2 5 3mm MHLS500W 100Q 13 197 335m
47. m 12 6 320 2 36 60mm 1 18 30mm 0 2 5 3mm MHL1000W 40Q 15 75 400mm 15 16 385mm 3 9 100mm 1 97 50mm 0 42 10 6mm MHL1000W 100Q 15 75 400mm 15 16 385mm 3 9 100mm 1 97 50mm 0 42 10 6mm Page 20 Section 4 17 Dynamic Braking i e DC Braking The RM5G will handle up to 50 of the motor s regenerative current without a dynamic braking resistor If the motor s regenerative current exceeds 50 then dynamic braking is required The drives rated from 1 2 to 15 Hp have an internal Dynamic Braking Transistor DBT included as a standard feature Drives above 15 HP the internal DBT is optional feature or the customer can order a external Dynamic Braking Unit DBU The regenerative current created by the motor is determined by the motor s inertia load inertia friction and deceleration time The regenerative current and the resistor size must be determined by the application engineer If the current exceeds the rating of one DBT or DBU additional DBUs can be connected in parallel i e Master Slave Instructions for 12 to 15 HP or drives ordered with internal DBT Important codes F075 F077 and F 132 only apply to drives with the internal DBT They don t apply to the external DBU Dynamic Braking Current Time Delay before Restart after Dynamic Braking Dynamic Braking Beginning Frequency 0 to 150 of the RMS current rating Factory set 50 0 to 20 Sec This allows the DB resistor time
48. mental Users Manual Section 4 17 Dynamic Brake Resistor DB resistor The application engineer must determine the amount of current generated by the decelerating motor Then select the value of the DB resistor below is a table of typical resistor values for each model up to 30 HP Typical Recommended Typical Recommended Model Model resistance Resistor s resistance Resistor s RM5G 200 1000 MHL 100 1000 RM5G 4001 4000 MHL 100W 400Q RM5G 2001 1000 MHL 100 1000 RM5G 4002 2000 X e RM5G 2002 1000 MHL 100W 100Q WOJE pakau MHL 100 4000 RM5G 2003 400 MHL 500W 400 RMS5G 4003 1330 MAREA Three in parallel MHL 100 4000 RMS5G 2005 400 MHL 500W 40Q RMS5G 4005 1000 00W00 Four in parallel MHL 500W 40Q RM5G 2007 2010400 MHL 500W 40Q RM5G 4007 800 WO 1n Series MHL 500W 40Q RM5G 2010 20 to 40Q MHL 500W 40 2 RM5G 4010 800 T 29 9 9 Wo 1N series MHL 500W 40Q MHL 400 RM5G 2015 1330 300159 RMSG 4015 400 Twoan series Three in parallel Two in parallel Total four pieces MHL 500W 40Q MHL 500W 40 2 Twoi i RM5G 2020 100 5 4020 400 Four in parallel Two in parallel Total four pieces MHL 500 400 MHL 500W 40Q Two i i RM5G 2030 6 60 a RM5G 4030 200 Six in parallel Four in paral
49. nput Frequency Fluctuation Range Hz 5 Page 42 RM5G Supplemental Users Manual Common Specifications Motoring Features Output Signal Pulse Width Modulation PWM to synthesize sinusoidal wave Frequency Range 0 01 to 400 Hz see F092 Frequency Resolution 0 1 Hz Overload Current 150 of motor s rating for 1 minute see F046 F047 F048 Acceleration and Deceleration Scale 0 1 to 3200 seconds Free running stop set deceleration to 0 seconds Braking Torque DC braking current is programmable form 0 to 150 of current rating with dynamic braking transistor DBT and resistor If DBT and resistor are not used DC braking current is limited to 2096 see F 075 Voltage Frequency Patterns Three Voltage Frequency Patterns i e V F pattern Each V F pattern is independently programmable see F034 to F039 Stall Prevention Stall prevention acceleration current and level speed current are independently programmable see F 070 and FO71_ Control Features Analog Speed Reference Scale 0 to 10 VDC Voltage Reference or 4 to 20 mA Current Reference see F002 F040 041 Forward amp Reverse Inputs Activated by holding the circuit closed see F001 Multiple Function Inputs Multiple Function Outputs 6 Programmable inputs with a selection of 12 features see 052 to F057 3 Programmable outputs with a selection of 11 featu
50. nt Limit When terminal X3 is programed to 0 3 Voltage Limit V F pattern maximum voltage 0 Vin maximum scale Vin Gain 1 Current Speed Reference Irgr Factory set 1 2 Current Limit When terminal is programed to 0 Current Limit Range 0 150 3 Voltage Limit V F pattern maximum voltage Examples of Analog Input Configurations In this example the speed reference can be transfered from Vin to lin or the keypad 500 or 1000 ohm tentiometer be 12V led VOLTAGE REFERENCE i VREF Vin F 002 set 0 The factory default scale is 0 10V GND CURRENT REFERENCE ae IREF v lin 002 set 0 The factory default scale is 4 20mA XI F 052 set 16 and F 0125 set 1 Open VREF CLOSED IREF COM Page 14 x4 F 056 set 0 and F 127 set 1 OPEN ANALOG SPEED REFERNCE CLOSED KEYPAD In this example lin is programed to be Current Limit 12V SPEED Vin F 002 set 0 The factory default scale 0 10V GND pswi 1 Moving the DSW1 dip switch to V changes lin to voltage referance v Current LIMIT lin 125 set 1 054 is set 0 Note must be connted to COM to enable Current Limit COM RM5G Supplemental Users Manual Section 4 3 Analog Input Scale The two analog inputs Vin and Iin scales can be defined by the user The default scale of Vin input is 0 10V and default scale is 4 20mA Example for Vin The user want
51. o 400 Hz Factory set 60 Hz If accel is set at 15 sec and frequency scale is 60 Hz The motor will reach 60 Hz in 15 sec If the frequency scale is changed to 30 Hz The motor will reach 60 Hz in 30 sec Primary Speed Acceleration Time Also speed levels 4 5 6 7 amp Jog 0 1 to 3200 Sec Factory default settings 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40 Hp amp up 30 sec Primary Speed Deceleration Time Also speed levels 4 5 6 7 amp Jog Speed Level 1 Acceleration Time 0 1 to 3200 Sec 0 1 to 3200 Sec Factory default settings 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40 Hp amp up 30 sec Factory set 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40 Hp amp up 30 sec Speed Level 1 Deceleration Time 0 1 to 3200 Sec Factory set 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40 Hp amp up 30 sec Speed Level 2 Acceleration Time 0 1 to 3200 Sec Factory set 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40 Hp amp up 30 sec Speed Level 2 Deceleration Time 0 1 to 3200 Sec Factory set 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40 Hp amp up 30 sec Speed Level 3 Acceleration Time 0 1 to 3200 Sec Factory set 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40 Hp amp up 30 sec Speed Level 3 Deceleration Time 0 1 to 3200 Sec Factory set 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40 Hp amp up 30 sec Secondar
52. o exit F 006 and then press the PROG key to exit out of the function code menu The default display should now be RPM Function code table for F 006 Keypad 1 Hz 4 DC Supply Voltage 7 User Defined Meter Default Display 2 Speed setting in Hz 5 Current 8 Terminal Status Factory set 1 3 Voltage 6 RPM Section 3 2 Programing with positive and negative numbers The input and output terminals programs have positive and negative numbers Positive numbers are for closed circuit and negative numbers are for open circuit An example of when programing with negative numbers is required The motor thermostat is normally closed until the temperature becomes too high and then opens In this circumstance terminal X5 that is programmed by F 056 should be programed to negative seven 7 When the motor is cool the thermostat closed and the motor is permitted to run If the motor becomes too hot the thermostat opens and the motor stops Section 3 3 Operating the RM5G with out the keypad The RM5G will operate without the keypad when 5 is controlled by terminals Vin GND FWD and REV If more programing is required reconnected the keypad Section 3 4 How to Restore the Factory Program Settings Press the PROG key to enter function code menu then scroll to F 134 and press the FUN DATA key Then scroll until dEF60 is displayed press and hold down the FUN DATA key until the word end is displayed When the word
53. olts F035 set 220V or 380V or 480V 250 1st amp 2nd V F Patterns are Disabled 200 4 F036 set 0 F037 set 0 150 F038 set 0 F039 set 0 10071 50 0 01 to 400 Hz Factory set 60 HZ Primary V F Pattern Frequency Scale Primary V F Pattern 208 220V Motor Example of user defined V F Pattern Primary V F Pattern F035 set 220V F034 set 60 Hz 1st V F Pattern F036 set 20 Hz F037 set 100V 2nd V F Pattern F038 set 35 Hz F039 set 150V 10 20 30 40 50 60 Hz The main frequency scale F034 is the frequency where the maximum voltage is reached Example If F034 is 60 Hz and F035 is 220V Then at 60 HZ the voltage is 220V Second Example If F034 is 120Hz and F035 is F036 220V then at 60Hz the voltage is 110V 0 1 to 255 Volts Factory set 220 Volts Maximum Voltage 440 480V Motor 1st V F Pattern 0 01 to 400 Hz Factory set 0 HZ Frequency Scale 1st V F Pattern Maximum 220V Motor 0 1 to 510 Volts Factory set 380 or 480 Volts The V F pattern can be customized into two or three segments 1st 2nd and primary V F patterns F036 sets the frequency when F037 voltage is reached If F036 is set to zero the 1st V F pattern is disabled Note When the Ist V F pattern is used set F036 higher than F032 0 1 to 255 Volts Factory set 0 Volts Voltage 460V Motor 2nd V F Pattern Frequency Scale 2nd V F Pattern 0 01 to 400 Hz Factory set 0 HZ 220V Motor 0 1 to 510 Volts Factory set
54. onnected or failed Poor keypad wire connection If troubleshooting the keypad connection doesn t yield results Then contact Electric Regulator Fuse Blown The internal fuse is blown Replace the fuse Keypad disconnected The digital keypad KP 201 was disconnected or failed Poor keypad wire connection If troubleshooting the keypad connection doesn t yield results Then contact Electric Regulator Keypad connection interrupted during operation Keypad connection interrupted during operation The keypad was disconnected and reconnected during motor operation Check keypad wire connections External Thermostat When an X input terminal is programed 7 the display thr indicates the input received a signal See F051 through F057 1 Typically 7 is used for the motor thermostat This is why thr is displayed 2 The system engineer may use 7 for other purposed Examine the system diagram A momentary signal will engage this fault signal If the fault is present clear the fault and press reset Inhibition of Output One or all of the output terminals has failed Contact Electric Regulator Corp Freewheeling FWD and REV error The motor is freewheeling coasting The FWD and or REV input terminal have failed Fr will continue to be displayed after the motor has stopped When an X input terminal is programmed 9 When that input receives a signal Fr is d
55. requency is the point when the 1st decel time switches to the Factory set 0 2nd decel time If F 106 is set 0 Hz the 2nd decel time is disabled Page 26 RM5G Supplemental Users Manual Section 4 28 Store and Copy Programs The keypad can used to store and copy a program to another RM5G drive Example you have created a program and want to copy your program to another RM5G First enter F134 and scroll to rd_EE and press and hold the enter key until the word end appears Second disconnect the keypad and connected it to the next RM5G Go to F134 and scroll to UUr_EE then press and hold the enter key until the word end appears 0 Not Active SAu Store User Settings Copy CLF Clear fault history stored in F 091 rES Restore Previous settings Commands dEF60 Restore factory 60 Hz settings rd EE Copy 5 settings to Keypad dEF50 Restore factory 50 Hz settings UUr_EE Copy Keypad settings to RM5G Section 4 29 Restoring the factory settings To restore the factory 60 Hz settings go to F134 Scroll to the display dEF60 then press and hold the FUN DATA key until the word end appears Now all the original factory 60 Hz settings are restored If you have a 440V 480V motor Scroll to F 034 and set the voltage according to your motor 0 Not Active SAu Store User Settings Copy CLF Clear faults F 091 rES Restore Previous settings Commands _ dEF60 Restore factory 60 Hz
56. res see 058 F059 F060 Display Meters Keypad Display The keypad displays 8 meter functions see F006 Digital Meters Auxiliary The 5 supports up to 3 digital meters with a selection of 8 settings see F098 F099 F100 F101 Meters plug to CNN Analog Meters Auxiliary The RM supports 1 analog meter with a selection of 3 settings see F 044 Meter connects to FM and FM Protection Features Diagnostics When keypad displays the following OC Over Current OE Over Voltage LE Under Voltage OL Motor Overload OLI 5 Inverter Overload OH Overheat GF Ground Fault SC Blown Fuse PadF Keypad Disconnected during Operation Ambient Conditions Atmosphere Non Explosive Non Corrosive Temperature 10C to 50C No Condensation 14F to 122F Humidity 90 Relative Humidity or less Vibration Altitude Less than 5 9m sec 0 6G Less than 1000 meters 3280 ft see table in section 2 1 Page 43 RM5G Supplemental Users Manual Page 44 000 Software Version P5103D 0 Terminals activate start forward or start reverse Start Forward amp Reverse 1 Terminals activate start forward only F 001 i Inputs 2 Keypad start Terminals select forward or reverse 3 Keypad start forward only Factory set 3 0 Analog Speed Ref Terminals Vin amp GND or Current Ref lin amp GND 1 Keypad arrow keys with Hz display Factory set
57. s FWD 60 Hz 3 REV GO Hk 2k eR gt Pusle Width Minimum 30ms FWD REV Clearing Time Mininum 30ms st p Note F001 is set 0 and F056 is set 0 When changing direction first a stop signal next a REV or FWD signal Start amp Stop circuit with momentary buttons STOP START RMS drive FWD F001 set 0 or 1 COM 5 F056 set 0 Page 13 RM5G Supplemental Users Manual Section 4 2 Analog Inputs and Transfering Inputs Analog inputs are also know as speed referance inputs e The has two analog inputs Vin voltage input and current input 25000 The primary analog input is Vin and the secondary is Iin The speed referance can be transfered while the motor is running To transfer speed reference inputs see F122 55 and the X terminal table for F052 F057 e The terminal can be changed to a voltage input by dip switch DSW1 The position I is for current reference Ry 5000 position V is for voltage reference 20 e The scale of Vin and can be defined by the user see F 040 041 126 127 and F 128 e The Vin and inputs can be program perform other functions such as current limit voltage limit bias and gian see F 124 and F 125 Speed Adjustment Input Transferring to Secondary Speed Input Transferring to Secondary Analog Speed Reference Secondary Speed Input Secondary Analog Speed Ref Function
58. s Program 0 Unlock functions Max frequency is up to 120 Hz Factory set 0 F 089 F 090 1 Lock functions Max frequency is up to 120 Hz 2 Unlock functions Max frequency is over 120 Hz 3 Lock functions Max frequency is over 120 Hz Regulation AVR 1 Enable AVR Factory set 1 0 Disable Overload Protection F 095 Input Voltage RM5 2 190 to 240 volts Factory set 220V Program Reference RM5 4 340 to 460 volts Factory set 460 0 0 to 25 5 Sec The time length the motor runs before acceleration Factory set 0 0 This function helps avoid excessive slip during acceleration Digital Meter Table F 099 Digital Meter 1 Factory set 1 0 None 3 Voltage 6 RPM F 100 Digital Meter 2 Factory set 2 1 Hz 4 PN Voltage 7 Linear Speed F 101 Digital Meter 3 Factory set 3 2 Speed Ref Hz 5 Current 8 Terminal Status 0 Disable Energy Economy Factory set 0 1 Enable Energy Economy Reduces voltage to minimum required When the power is interrupted the diately Power Interruption Oto 20 HZ this setting A large decrease will cause hard braking Example The Frequency Reduction Factory set motor is running at 60 Hz and and F 103 is set Hz When the power is shut off the frequency immediately be reduced to 57 Hz 60 3 57 If F 106 is set O Hz and F 104 is set 15 sec the motor will decel to a stop in 15 sec If F 106 is set 30 Hz the motor will decel to 30 Hz in 15 sec Function Locks Creeping Start Time F 1
59. s F078 OFF Keypad activates start OFF Stop when power is interrupted ON FWD amp REV Terminals activates start ON Coast to stop 2 F001 10 F082 OFF Keypad activates start OFF Controlled deceleration stop 3 ON Terminals Vin GND set speed F002 ON Disable Reverse F083 OFF Keypad sets speed OFF Enable Reverse ON Enable Keypad stop key ON Disable AVR 4 F003 12 F093 OFF Disable Keypad stop key OFF Enable AVR ON Maximum frequency 50 Hz ON Disable motor overload protection 5 F034 13 F046 OFF Maximum frequency 60 Hz OFF Enable F046 overload program 6 ON Disable Stall prevention during accel F074 14 Disable inverter overload protection OFF Enable Stall prevention during accel OFF Enable inverter overload protection ON Disable DC braking ON Enable Energy Economy 7 F075 15 F102 OFF Enable DC braking OFF Disable Energy Economy Note If F075 is set 50 or less DC braking is disabled regardless of the DIP switch setting number 7 Page 33 RM5G Supplemental Users Manual Keypad Displa EEPROM error Fault Codes Table Fault Description The EEPROM has failed Possible Problems Recommendations The main processing board must be replaced Add converter error The main processor has failed The main processing board must be replaced Over Current The output current exceeded 200 of the AC drives rating 1 The acceleration time is too fast 2 The motor r
60. s declines or levels Constant Speed 30 to 200 Percentage of Motor s rated current 048 If stall is Stall Prevention Factory set 160 detected acceleration is declines or levels F 066 Overload Conditions OLO F 071 F 072 Constant Speed 0 1 to 3200 sec Acceleration Time after recovering from a stall at Stall Recovery Acceleration Factory set 15 constant speed Constant Speed 0 1 to 3200 sec Deceleration Time after recovering from stall at Stall Recovery Deceleration Factory set 15 constant speed 074 Deceleration 0 Disable Stall Prevention during deceleration Stall Prevention 1 Enable Stall Prevention during deceleration Factory set 1 075 DC Braking Current to 150 Of the RM5 current rating Factory set 50 Time Delay before 0 to 20 Sec Eure Restart after DC Braking Factory set 0 This setting allows the brake resistor time to cool Before start and after stop DC voltage is applied to the stator to Pre start and Post Stop to 20 Sec magnetize the rotor This serves two functions First Simulates the F 077 ws Rotor Magnetizing Time Factory set 0 Starting capacitor of a single phase AC motor Second Prevents motor from randomly rotating when stopped Also see F053 set 0 0 Disable Ridethrough Factory set 0 Power Interruption 1 Enable Ridethrough Response 2 Switch Off when power is interrupted 3 Enable Controlled Deceleration Stop F103 F104 F105 F106 Low Input
61. s to change Vin scale to 0 8V Divid the number 10 by 1 25 equals 8 the number 1 25 is entered in to F 040 Example for Iin The user wants to change scale to 2 10mA First program F126 to 1 0 20mA Next dived the number 20 by 2 equals 10 the number 2 is entered in to F127 Terminal Vin default voltage scale is 0 to 10V Vin Maximum Scale 0 00 to 2 00 The maximum value can be set between 5 to 10V 3 Facto set 1 Example If F 040 is set 1 25 the result is 0 to 8V scale Vin Gain Ty 00 Rs 10 1 25 8 Vin Minimum Scale ltol The minimum value of the scale can be increase Vin Bias or Offset Factory Set 0 Example 0 2 x 10 2 the scale is 2 to 10 volts Transferring to When F055 is set to 0 122 is set to 0 and F 123 is set to 3 A signal toa Secondary digital input X4 transfer s control to the secondary analog speed reference Analog Speed Reference Note Vin is primary is secondary lin 0 4 20mA Factory set 0 Predefined Scales 1 0 20mA The speed reference default current scale is 4 to 20mA See F 126 When modifying Iin 2 0 00 to 2 00 scale we recommend setting F126 to 1 0 to 20mA this makes the mathematics simpler lin Maximum Scale F t t The maximum value can be set between 10mA to 20mA lin Gain actory set Example If F 127 is set 2 00 the result is 0 to 10mA scale 1 00 Formula 20 2210 Notes These instructions apply when DWSI is set I If DSW1 is set V the instruc
62. s unbalance 1 Faulty motor wiring 2 Motor is leaking voltage 1 Check the motor wiring 2 Test the motor leakage current i e Megger the motor Over Heat The heat sink temperature is too high 1 Inadequate ventilation 2 High ambient temperature 3 Excessive motor load 1 Improve ventilation 2 Hot weather or direct sunlight can cause over heating 3 If a motor is under heavy load and is accelerated too fast The acceleration demand current can reach 300 to 600 Recommendations decrease acceleration time or increase the horsepower of the AC drive Over Load of the motor The motor load exceeded the permitted time duration See graph in Section 4 19 on page 22 1 The motor load is too high 2 The motor parameters are incorrectly programmed 1 Reduce the motor load 2 Correct the motor program 3 Replace with larger motor and drive 4 See Section 6 2c recommendation three Over Load of Inverter Page 34 The drive s power rating was exceeded 1 The motor load is too high 2 The unit HP is too low 1 Reduce the motor load 2 Replace with larger AC drive 3 See Section 6 2c recommendation three Keypad Displa General Over Load detected RM5G Supplemental Users Manual Fault Codes Table continued Fault Description Possible Problems Recommendations Over Load detected KP 202 Keypad Failure The analog keypad KP 202 was disc
63. settings EE 5 settings to Keypad dEF50 Restore factory 50 Hz settings UUr_EE Copy Keypad setting to RM5 Section 4 30 Locking Programs amp 400 Hz Motors Function code F 092 performs two functions Locking the function codes to prevent unauthorized programing Enabling operation above 400 Hz motors The factory default program limits operation to 120 Hz 0 Unlock Program Maximum frequency is limited to 120 Hz Factory set 0 Program Locks 1 Lock Program Maximum frequency is limited to 120 Hz 2 Unlock Program Maximum frequency is 400 Hz 3 Lock Program Maximum frequency is 400 Hz amp 400 Hz Operation Section 4 31 Fault History Function code F 091 stores in memory the last five faults that occurred Enter F 091 and then scroll to see the faults If you what to clear the fault history go to F 134 and scroll to CLF then press and hold the enter key until the word end appears Fault History Displays the last five faults Page 27 RM5G Supplemental Users Manual Page 28 RM5G Supplemental Users Manual Page 29 RM5G Supplemental Users Manual Page 30 Section 5 1 KP 202 Factory Settings RM5G Supplemental Users Manual Adjusting the potentiometers pots on the KP 202 analog keypad are best made with a 00 Philips head screwdriver The diagram below shows the KP 202 layout and factory default settings The KP 202 adjustment pots one t
64. ter This example is the DBU5 H The jumpers are set JP1 460V JP2 MASTER Use twisted pair or shielded wire Slave The jumpers are set JP1 460V JP2 SLAVE WARNING If is set too low the DBUS will be on continuously causing the the unit to fail Page 21 RM5G Supplemental Users Manual Section 4 19 Motor Ratings and Overload Parameters Read the motor s name plate before programming this section Slow Overload Slow Overload Options Motor Current Rating Motor s No Load Current Rating Overload Signal Overload Signal Conditions Fast Overload Fast Overload Level Fast Overload Response Time Current Rating see F047 200 0 Disable slow overload protection 1 Enable slow overload protection Factory set 1 Use when motor rating is equal or less than the 0 Motor rating Factory set 1 RMS rating See 048 Use when motor s rating exceeds the RM5 1 inverter rating i rating See the motor s name plate for the current rating If this is set too high or low the motor speed may oscillate while accelerating or decelerating See motor s name plate for no load current rating If not listed on name plate measure the current Factory set 0 1 0 Disable Overload Signal When outputs Y1 Y2 or relay T i e F 058 Factory set 0 F059 or 060 are programmed to signal when an overload is detected i e 5 065 ena
65. tion for air flow from top to bottom Shock amp Vibration Avoid mounting the unit in a location subject to shock or vibration 2 2 Motor Selection The motor should be a standard three phase induction motor The minimum insulation requirement is 100 M at 500V Most modern motors meet or exceed this requirement Submersible motors may fail due to sand and other contaminates abrading the insulation If the normal speed is above 15 Hz a self ventilated motor normally adequate If the motor speed is under 15 Hz for more than several minutes separately powered ventilation for the motor is required The resonance frequency of a typical motor is somewhere between 6 Hz to 9 Hz If you plan to run close to the resonance frequency read page 16 section 4 16 Frequency Bypass If you run the motor above 60 Hz see page 27 section 4 29 Page 7 RM5G Supplemental Users Manual 2 3 AC Line Reactors AC line reactors should be used if the RM5 s input power is shared with 4 or more AC drives equipment with SCR thyristors high power motors or welders Important the AC line reactor should be located as close as possible to the input terminals of the RM5 AC drive 200 240V Table 440 480V Table Inductance Amperes Inductance Amperes 0 4 mH 15 0 4 mH 15 0 4 mH 15 0 4 mH 15 0 4 mH 15 0 4 mH 15 0 3 mH 30A 0 4 mH 15 0 3 mH 30A 0 3 mH 30A 0 08 mH 50A 0 3 mH 30A 0 08 mH 50A 0 25 mH 40A 0 04 mH 100A 0 25 mH 40A
66. tions for F 040 will apply The minimum value can be set between 0 to 50 of lin maximum When modifying lin Minimum Scale 1 00 to 1 00 scale we recommend setting F126 to 1 0 to 20mA this makes the mathematics simpler Example If F 127 is set 1 00 20mA Setting F 041 to 0 26 results in a 4 to 20mA scale lin Bias or Offset Factory set 0 Iin minimum can not exceed 50 of Iin maximum Notes These instructions apply when DWS is set to If DSWI is set V the instructions for 041 will apply Section 4 4 Digital Speed Input The speed can be adjusted digitally to interface with a Programmable Logic Control PLC or to adjust speed with momentary buttons This will also simulate a motorized pot with memory or without memory Enable Digital Terminal X1 must be programmed to zero and the circuit closed to enable digital speed Speed Inputs input Terminals X2 through X6 can be programed to be digital speed inputs Accelerate ramp up 13 Decelerate ramp down 14 Clear speed setting 15 Digital Speed Input Dex 0 0 01 Hz increments Factory set to 0 Digital Speed Input 1 to 8 Increments of 0 05 Hz example 5 x 0 05Hz 0 25 Hz Frequency Adjustment 9 0 50 Hz increments 10 to 250 Increments of 0 10 Hz example 25x0 10 Hz 0 250 Hz Digital Speed Input Response Time Delay Digital Speed Input When digital speed adjustment is used the user can adjust the speed with Adjustment th
67. tor Slip Compensation 9 9 to 5 Hz Set according to load condition at constant speed Factory set 0 F 051 F 052 X1 Input Terminal Factory set 3 Factory set 4 F 054 X3 Input Terminal Factory set 1 F 055 X4 Input Terminal Factory set 2 F 053 F 056 X5 Input Terminal Factory set 7 F 057 X6 Input Terminal Factory set 6 Digital Output Terminals Y1 Y2 and Relay 1 F 058 F 059 F 060 Page 46 Number of Motor Poles Digital Input Terminals X1 through X6 X2 Input Terminal Y1 Terminal Collector Transistor Y2 Terminal Open Collector Transistor Relay 1 SPDT Terminals Ta1 Tb1 Tc1 Open 2 to 10 Poles Calibrates RPM and Custom Speed Factory set 4P Table for Terminals X1 through X6 Note 0 16 Close Circuit 1 16 Open Circuit X1 Digital Speed Adjustment 6 Reset X2 DC when Stopped t7 External fault signal input X3 Current Limit Enable 8 Disable Outputs X4 Select Speed Reference 9 E Stop with no decel control X5 Stop close circuit 10 Speed search from Max Freq X6 Stop open circuit 11 Speed search from Set Freq Jog 12 Hold Speed Secondary Accel amp Decel 13 Digital Speed Adjustment Accel Multiple Speed Level 1 14 Digital Soeed Adjustment Decel Multiple Speed Level 2 15 Clear Digital Soeed Adjustment Multiple Speed Level 3 16 Select Vin or lin for Speed Ref Table for Y1 and Y2 and Relay 1 Note Input Signal 1 High 1 Low 1 Rotation Detect 7 Low Input Volta
68. user can adjusted the speed with the keypad by entering F 121 Important don t operate F 121 and digital speed adjustment at the same time g op Factory set 0 1 Keypad Speed podes Note X4 must be set 0 Digital Speed Adjustment See F 055 Vin and lin are enabled the higher signal controls Factory set 0 Vin enabled lin disabled lin enabled Vin disabled 3 Vin or lin selected by X terminal programmed to 16 0 Frequency Limit 1 Speed Reference Factory set 1 2 Current Limit 3 Voltage Limit 0 Frequency Limit 1 Speed Reference Factory set 1 2 Current Limit 3 Voltage Limit 0 4 20mA Factory set 0 1 0 20 0 00 2 00 Factory set 0 01 1 00 1 00 Factory set 0 00 0 Hertz 1 Speed Adjustment Setting 2 Amperes Factory set 2 3 Vin setting 4 lin Setting 0 00 2 00 Factory set 1 00 Table for relay Ta2 2 Note Relay 1 Open 1 Close 1 Rotation Detect 7 Low Input Voltage Detect 2 Constant Speed Detect 8 Braking 3 Zero Rotation Detect 9 Low Voltage Ridethrough Detect 4 Freq Output Detect 10 General Fault Ridethrough Detect gt Overload Detect 11 General Fault Detect 6 Stall Prevention Detect Range 0 1 60 0 Hz Factory set 0 5 0 to 150 Default Factory set 3 3 Entering F133 permits viewing the current limit setting Note If F001 is set 2 or 3 Run and Stop keys are disabled Table for F 129 SAu Save Program rES Restore Previous settings
69. ward amp Reverse 2 Keypad Start Terminals select forward or reverse 3 Keypad Start forward only Factory set 3 Notes Settings 0 1 2 If FWD COM or REV COM are not connected the keypad flashes If both FWD REV are connected simultaneous to COM the keypad flashes def 0 Speed Pot Terminals 12V Vin GND or Current Ref lin GND 1 Keypad Arrow Keys with Hz display Factory set 1 2 Keypad Arrow Keys with RPM display when arrow keys are pressed 3 Keypad Arrow Keys with user defined meter displayed when arrow keys are pressed See F007 4 Digital Speed Input terminals X2 trough X6 0 Disable Keypad Stop 1 Enable Keypad Stop Factory set 1 1 Hz Output 5 Current Keypad 2 Speed Setting in Hz 6 RPM Default Display 3 Voltage 7 User Defined Meter Note see F002 number 3 4 DC Link Voltage 8 Terminal Status Factory set 1 Acceleration Time 0 to 3200 sec Factory set 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40Hp amp up 30 sec F 001 Speed Control Keypad Stop Deceleration Time 0 to 3200 sec Factory set 1 2 to 5 Hp 5 sec 7 5 to 30 Hp 15 sec 40Hp amp up 30 sec Maximum Output 200V series 0 1V 255V Factory default 220V Voltage 400V series 0 1 510V Factory default 380V Over Current 0 Standard switch off time Factory set 0 Switch Off Time 1 Fast switch off time Motor s Maximum Current Rating Motor s No Load See data on motor s name plate for no load
70. y Accel Time 0 1 to 3200 Sec Factory set 15 sec Activated by input X4 Note F 055 must be set to 2 for X4 to activate secondary acceleration Secondary Decel Time Section 4 14 S curve Starting Leveling and Stopping 0 1 to 3200 Sec Factory set 15 sec Activated by input X4 Note F 055 must be set to 2 for X4 to activate secondary acceleration The s curve time is in addition to the primary acceleration and deceleration times Example If the s curve time is programmed to 4 seconds and the primary acceleration time is 10 seconds and primary deceleration time is 5 seconds The total acceleration time is 14 seconds and deceleration time is 9 seconds S curve F 029 Wee Behe ume 0 to 5 seconds Factory set 5 seconds Page 18 RM5G Supplemental Users Manual Section 4 15 Speed Range The speed range is factory set 0 to 60 Hz The speed range can be programmed to any range between 0 and 60 Hz Example You want the speed range to be 30 to 45 Hz Follow the instructions in the table below for F042 and F043 When the reference is set at minimum zero When the start button is pressed the motor will accelerate to 30 Hz When the speed reference is adjusted to maximum the motor will go to 45 Hz See the graph below The speed can only be adjusted between 30 to 45 Hz When the speed 60 Pa P oil 50 e Z Max Speed 45 Hz 2 30 Min Speed 30 Hz 20 m adt 10 gt

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