Process Control - FOUNDATION Fieldbus™ Device - Lab-Volt
Contents
1. Ill Ee Transmitter Infa Ee Process Info Ee Operation me Diagnostics mH Function Blocks t Black Mode lli i Online fat KE a E Sy Position Adjust Ei A Figure 2 16 Position Adjust screen 25 Select Block Mode in the parameters tree Return the DP FLOW and Pressure blocks Target mode to Auto Also change the Analog Input 1 Target mode to OOS Click Apply to confirm your choices 26 Go to Function Blocks Analog Input 1 and make the changes illustrated in Figure 2 17 and Figure 2 18 e Set Transducer Scale Units Index to the same unit as PRESS ENG UNIT above e g kPa e Enter the value corresponding to maximum pressure in the selected unit next to Set Transducer Scale EU at 100 e Select Indirect for Linearization Type Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure Language Emm DewviceTvype Device ID Label L Diagnosis mH Quick Setup E Setup mHE Settings mHE Display ma Transmitter Info ma Frocess Info mH Operation mH Diagnostics EHE Function Blacks Ee Analog Input 1 Ee Analog Input 2 Ee Analog Input 3 mia Discrete Input 1 EN Discrete Output 1 4 II ju Online Language im Devicelype Device ID Label k Diagnosis mH Quick Setup B Setup me Settings Ee Display he Transmitter Info Ee Process Infa mHE Operation Ee Diagnostics B Function Blocks he Analog Input 1 Ee Anal2. x1 08 PD Tag PDITO1 PMD75 Secondary value vale 23 3 8 Instrument Health Status OK F eo Enter Reset Cade 7864 e 3 aB Diagnosis F i Press Enter En confirm pe Ee ae Operating Hours 1859 h EH Setup fg Settings Insert Pin No 100 H Ee Display EHER Transmitter Info Histaram Avail No mi Frocess Info E he Operation Ee Diagnostics E Function Blacks E Block Mode me ET Online d ME 46 p Operation comected lee my Figure 2 14 Resetting to factory settings 20 The unit will reboot with the factory settings and you will lose communication with the device If the device does not reconnect automatically after a few minutes close the project and restart the macro for scanning the FF network with the bridge Commissioning When the DP transmitter is powered it takes a few seconds to boot At the end of the boot process the transmitter automatically displays the MEASURED VALUE screen The information shown on this screen depends on the last configuration saved by the user Refer to the Resetting to factory settings section above if you need a clean configuration Follow one of the procedures below to configure the DP transmitter for pressure flow or level measurement Commissioning for differential pressure measurements Follow the procedure below to configure the DP transmitter to behave as a differential pressure measurement device Pressure mea
3. I Language A mE Frocess Info Press Enter to contirm ae Operation Display Contrast 8 ma Diagnostics mH Function Blocks t Block Mode M i Online a ME E m mE Display i Connected rJ 3 Device ox a Figure 2 13 Display block Online Characterization 16 Select Block Mode in the parameters tree Return the D SP display transducer block Target mode to Auto and click Apply to confirm your choice Resetting to factory settings It can sometimes be preferable to start with a fresh configuration when using the transmitter especially if you are not familiar with it Note that resetting the unit to the factory settings has no effect on the language used on the display To reset the transmitter to the factory settings 17 Open the Online Parameterize window 18 Select Block Mode in the parameters tree Change the D AGNOSTIC transducer block Target mode to OOS and click Apply to confirm your choice The Actual mode should change accordingly within a few seconds O Festo Didactic 86002 10 25 Ex 2 1 Differential Pressure Transmitter Configuration Procedure 19 Go to Setup gt Operation and type 7864 for Enter Reset Code parameter value Figure 2 14 Confirm your choice by pressing Enter PDITO1 PMD75 Online Parameterize 3 EJ Language He e oe DeviceType Deltabar 5 f PMs 7x J FF v3 00 xx Device Revision 6 Primary Value Value 00223647 iInHzG Device ID
4. Connect Network 4 E3 Network Tag Connect Channel Physical Device Host PC Fite 1757 FFLD2 4 A PDITII_PMD75 4b Address Device type D TM Sb 1757 FFLDZ Ed Deltahar 5 PMs fs Deltabar 5 FFH1 Link 1 0 24 Figure 2 7 Network view 21 Ex 2 1 Differential Pressure Transmitter Configuration Procedure 7 f the Online Parameterize window does not open right away right click on the device name in the Network view and select the Online Parameterize command to open the DTM pertaining to the DP Transmitter Figure 2 8 Note the presence of the parameters tree at the left of the screen Clicking the plus and minus signs opens and closes the different menus The Offline Parameterize window allows you to write multiple parameters all at ti n 5 IJ The menus are not necessarily organized in terms of Resource Transducer or i N Function blocks within FieldCare PDITOL PMD S Online Parameterize b EJ Language Emm es DeviceTvpe Deltabar 5 j PMs 7x J FF j V3 00 xx Device Revision 6 Primary value Value 0 0646464 SH Device ID Ox1009 PD Tag PDITO1 PIMD75 Secondary Value Value 23 2 a Instrument Health Status OK SE Diagnosis EE Quick Setup EHE Setup Ee Settings mHE Display mH Transmitter Info Ee Process Info mHE Operation Ee Diagnostics EE Function Blacks ngr Analog Input 1 E Block Mode aam oo a E Ili EJ i Online a ME 4x o 3 Diagnosis Forced OMe xf na
5. Diagnostics BB Function Blocks Output Scale EU at 0 oaao aawwwwwMw mie Analog Input 1 Ee Analog Input 2 EHE Analog Input 3 a a Discrete Input 1 ut pur Scale Decima fi TT 4 i Online fat ME dF H S Analog Input Connected Fry 3 Device 1lu A J Tg Figure 2 21 Transducer Scale Output Scale Units Index Hy PDITO1 PMD75 Online Parameterize i E Language mm e Devicelype Deltabar 5 f PMx 7x j FF j v3 00 xx Device Revision 6 Primary value value 46 87 24709 limin Device ID Ox1009 PD Tag PDITOL_PMD 5 Secondary value value 23 1 SE Instrument Health Status OK Bad if Limited Fz uncertain if Man mm Basic Setup EHE Extended Setup Channel J Primary Value L Ee Tokaliser Setup _ E Bi Display Ue 1 mE Transmitter Info e P E EB Process Info Low Cutoff 0 000000 5L Ee Operation Te l me Diagnostics Process value Filter Time n nn mm s1 EE Function Blacks PERTE EE oO EB Analog Input 1 eee erm L 3 Analog Input 2 Es ie High High Lirnit IEEE INFINITE mie Analog Input 3 Ee Discrete Output 1 GB Block Mode v High Limit IEEE INFINITE Lg m gt i 4 i Online a ME dF H S Analog Input bz Connected ex a Device RE RE LA Figure 2 22 Channel and Linearization Type Festo Didactic 86002 10 33 Ex 2 1 Differential Pressure Transmitter Configuration Procedure 35 Select Block Mo
6. Instrument Health Status OK Main Line Cont Measured value Pri 1 B Diagnosis ci Quick Setup Main Daka Format Auto 1 B Setup ER gs Alternate Data Or 1 EHE Position Adjust EB Basic Setup Language English i the Extended Setup EHE Totaliser Setup Display Contrast a 1 mie Display mie Transmitter Info mie Process Info mie Operation mie Diagnostics ee Function Blocks E Black Mode ET Online la RE Cale Soy Display i Connected D Device aM m ul Ud 4 Figure 2 28 DISPLAY screen 46 The unit is now configured to send a 0 100 output proportional to the measured level Testing the transmitter Make sure to follow the safety instructions of the Familiarization manual regarding the Pneumatic Unit when making connections to the air outlets 47 Connect the high pressure inlet of the DP transmitter to a variable source of pressurized air such as an outlet of the Pneumatic Unit IJ In a level measurement configuration you can vary the height of liquid in the X7 process column instead of the air pressure to test the DP transmitter configuration 38 O Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Conclusion CONCLUSION REVIEW QUESTIONS Festo Didactic 86002 10 48 49 50 Go to Setup Process Info Process Values Vary the pressure applied to the DP transmitter and verify that PRESSURE and Primary Value Value pressure flow or lev
7. Position Adjust E Connected rz Ape im im m Pe 4 Figure 2 20 Position Adjust screen 33 Select Block Mode in the parameters tree Return the DP_FLOW and Pressure blocks Target mode to Auto Also change the Analog Input 1 Target mode to OOS Click Apply to confirm your choices 34 Go to Function Blocks Analog Input 1 and make the changes illustrated in Figure 2 21 and Figure 2 22 e Set Transducer Scale Units Index to the same unit as Unit Flow e g L min or gal min e Enter the value corresponding to maximum flow in the selected unit next to Set Transducer Scale EU at 100 e g 57 L min e Select Primary Value for Channel e Select ndirect for Linearization Type 32 Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure PDITO1 PMD75 Online Parameterize Ei Language mm e 4 DevireTwne Deltabar 5 j PMs 7x j FF j V3 00 xx Device Revision 6 Primary Value value 45 3042946 limin Device ID Ox1009 PD Tag PDITOU1 PPMD75 Secondary Value Value 23 1 aC Instrument Health Status OK Legi IK Transducer Scale EU at 100 57 000000 Limin E Position Adjust Basic Setup Transducer Scale EU at 0955 0 000000 Limin mie Extended Setup mH Totaliser Setup K Transducer Scale Units Index Limin v Ee Display Ee Transmitter Info Transducer Scale Decimal C mie Frocess Info mie Operation Output Scale EU at 100 100 000000 00 00 en mie
8. via software 3 Why must the differential pressure transmitter zero be adjusted whenever the setup is modified X Measurements are very sensitive to displacements 39 Ex 2 1 Differential Pressure Transmitter Configuration Review Questions 40 4 Which types of measurement can the differential pressure transmitter accomplish Pressure flow and level measurement 5 Which graphical tool can help you configure the differential pressure transmitter for flow measurement Primary element pressure curve Festo Didactic 86002 10 Bibliography Endress Hauser Deltabar S FMD76 77 78 PMD 70 75 FOUNDATION Fieldbus Differential pressure measurement Operating Instructions publication BA301P 00 EN June 2009 Endress Hauser FieldCare Getting Started publication BA027S 04 c4 January 2010 Fieldbus Foundation System Engineering Guidelines Revision 3 1 March 2010 Fisher Controls International Emerson Process Management Fisher FIELDVUE DVC6000f Digital Valve Controllers Instruction Manual publication D103189X012 December 2009 Liptak B G Instrument Engineers Handbook Process Software and Digital Networks Third Edition Pennsylvania Chilton Book Company 2002 ISBN 0 8493 1082 2 Rockwell Automation Foundation Fieldbus Linking Device User Manual publication 175 7 um010B en e March 2009 Festo Didactic 86002 10 21
9. AUTION indicates a hazard with a low level of risk which if not avoided could result in minor or moderate injury CAUTION used without the Caution risk of danger sign AN indicates a hazard with a potentially hazardous situation which if not avoided may result in property damage Caution risk of electric shock Caution hot surface Caution risk of danger Caution lifting hazard Caution hand entanglement hazard Notice non ionizing radiation Direct current Alternating current Both direct and alternating current Three phase alternating current Earth ground terminal Safety and Common Symbols Protective conductor terminal Frame or chassis terminal Equipotentiality On supply Off supply Equipment protected throughout by double insulation or reinforced insulation In position of a bi stable push control Out position of a bi stable push control Festo Didactic 86002 10 Table of Contents mij VII 2191911i08N6 1 211 0 1027 777 666 c c C HEU ISIN C XI 10 the 0c C TM XIII Unit 1 FOUNDATION Fieldbus Protocol Overview 1 DISCUSSION OF FUNDAMENTALS 5 cria ran rra nin ER aa 1 giis I T 1 Network TopolOglBS uecccseinpdeitis Urbes d da usu anda Fu o RvkDd RP AD sw PEUPU FARNE 1 HSE level control backbone aiit ot rp ete ct REPE XEM oves 2 H1 level field netwo
10. Figure 2 8 Online Parameterize 8 From now on you can use FieldCare commands to set up the transmitter for your experiments The following sections show you how to perform some specific configuration procedures Unlocking the device 9 Open the Online Parameterize window 22 Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure ra Display Ee Transmitter Infa mH Transmitter Data mH Process Connection mH Sensor Data mHE Pracess Info m gt jr Online ni n Transmitter Info Ee Transmitter Data mia Process Connection mia Sensor Data mia Frocess Info mHE Operation J BUI Online Locking dip switch Festo Didactic 86002 10 10 Make sure that the device is not locked If it is locked the key symbol is shown on the display There are two reasons why the device can be locked a dip switch is activated under the display Figure 2 9 or the device was locked remotely via software Figure 2 10 A Allowed Min Temp 40 0 Si 1 EF Allowed Max Temp 65 0 B H p NER Status Locking q Hw Locked L Hardware Rev nnnnnnnn i Firmware Version 03 00 02 al ME D S Transmitter Data i Figure 2 9 LOCKSTATE Hardware HW locked Fcb Temperature 25 8 C 4 L2 Allowed Min Temp 40 0 nL Allowed Max Temp 85 0 S H z Status Locking L Hardware Rev anntnn 1 a BUE 45 Sy sus Transmitter Da
11. Process Control FOUNDATION Fieldbus Device Configuration Courseware Sample 86002 FO Order no 86002 10 First Edition Revision level 02 2015 By the staff of Festo Didactic Festo Didactic Lt e Ltd Quebec Canada 2014 Internet www festo didactic com e mail did de festo com Printed in Canada All rights reserved ISBN 978 2 89640 464 3 Printed version ISBN 978 2 89747 204 7 CD ROM Legal Deposit Biblioth que et Archives nationales du Qu bec 2014 Legal Deposit Library and Archives Canada 2014 The purchaser shall receive a single right of use which is non exclusive non time limited and limited geographically to use at the purchaser s site location as follows The purchaser shall be entitled to use the work to train his her staff at the purchaser s site location and shall also be entitled to use parts of the copyright material as the basis for the production of his her own training documentation for the training of his her staff at the purchaser s site location with acknowledgement of source and to make copies for this purpose In the case of schools technical colleges training centers and universities the right of use shall also include use by school and college students and trainees at the purchaser s site location for teaching purposes The right of use shall in all cases exclude the right to publish the copyright material or to make this available for use on intranet Internet and LMS platforms and dat
12. VII Preface Manuals of the 353X Series Pressure Flow Level Temperature Familiarization 86012 Familiarization 86008 Measurement 86013 Measurement 86009 Process Control 86014 Process Control 86010 Advanced Control 86011 pH and Conductivity Pressure Flow Air Familiarization 85987 Measurement 85988 Process Control 85989 Electromagnetic Level Transmitter 85990 Coriolis Level Transmitter 85995 Primary Elements 85996 Ultrasonic Flow Transmitter 85997 Paddlewheel Transmitter 85998 VIII Pressure Flow Level Add Ons Ultrasonic Level Transmitter 85991 Radar Level Transmitters 85992 Vortex Level Transmitter 85994 Capacitive Level Transmitter 85999 Switches 86000 Final Elements Control Valves 86001 Communication Protocols HART 86050 FOUNDATION Fieldbus 89454 How to read this chart D Refer to optional manuals below if required e This optional manual is required at this point Controller HMI Options ControlLogix CompactLogix PLC 86030 FactoryTalk View 85985 MicroLogix PLC InTouch 86032 85986 Foxboro Controller 86033 Honeywell Controller 86034 Festo Didactic 86002 10 Table of Contents We invite readers of this manual to send us their tips feedback and suggestions for improving the book Please send these to did de festo com The authors and Festo Didactic look forward to your comm
13. a level value To configure the DP for level measurement perform the procedure below while the DP transmitter is connected to the process column The impulse line must be full of water bleed your DP if necessary 38 Open the Online Parameterize window 34 Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure 39 Select Block Mode in the parameters tree Change the DP FLOW and Pressure with Calibration Device blocks Target mode to OOS and click Apply to confirm your choices 40 Go to Setup gt Settings Position Adjust as shown in Figure 2 24 Select Confirm under Pos Zero Adjust and press Enter to set the new zero IJ Keep in mind that the zero must be adjusted every time you reposition the unit or impulse lines The measurements are very sensitive to displacements even though they are of very small magnitude PDITO1 PMD75 Online Parameterize Ei E Language 8E y DeviceTvpe Deltabar 5 j PMs 7x j FF j v3 00 xx Device Revision 6 Primary Value Value 10 0604887 kPa Device ID Ox1009 PD Tag PDOITOL_PMD 5 Secondary Value Value 23 4 ca Instrument Health Status OK E M Fos zero Adjust B Diagnosis i Press Enter ta confirm BB Quick Setup Pas Input Value 0 0000000 kPa EHE Setup E BB Settings Calib Offset 0 0000000 kPa EHE Position Adjust mH Basic Setup FHE Extended Setup Ee Display mie Transmitter Info m Process Info Ee Opera
14. abases such as Moodle which allow access by a wide variety of users including those outside of the purchaser s site location Entitlement to other rights relating to reproductions copies adaptations translations microfilming and transfer to and storage and processing in electronic systems no matter whether in whole or in part shall require the prior consent of Festo Didactic GmbH amp Co KG Information in this document is subject to change without notice and does not represent a commitment on the part of Festo Didactic The Festo materials described in this document are furnished under a license agreement or a nondisclosure agreement Festo Didactic recognizes product names as trademarks or registered trademarks of their respective holders All other trademarks are the property of their respective owners Other trademarks and trade names may be used in this document to refer to either the entity claiming the marks and names or their products Festo Didactic disclaims any proprietary interest in trademarks and trade names other than its own Safety and Common Symbols The following safety and common symbols may be used in this manual and on the equipment A DANGER Festo Didactic 86002 10 DANGER indicates a hazard with a high level of risk which if not avoided will result in death or serious injury WARNING indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury C
15. ate Le Diagnosis Resource Block R5 04003115090 Auto Auto 005 ick Set E E Pressure with Calibration De TRD1_C 311508D Auto Auto Auto B Setup EHE settings SERVICE SERVICE _CA0031 15090 Auto Auto Auto EHE Display DP FLOW DP FLOW CAO0311509D Aw mj Autn Auto the Transmitter Info EB Process Info DIAGMOSTIC DIAGNOSTIC CAODDS11509D Auto Auto Auto mE Operation DISP DISPLAY CAO0311509D DDS hl Auto Auto X Ft EB Diagnostics 1 E Function Blocks 1 0 Function Blocks Am E Block Mode RR Analog Input Discrete Input DI 400311509D QUOS ood Ons Apply Cancel ET Online a ME 4u B p Block Mode R conected Ze meses Figure 2 12 Changing DISP block mode 24 O Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure 15 Go to Setup Display select the desired language Figure 2 13 and press Enter to confirm your choice POITO PMO S Online Parameterize EJ Ed Language a oe DeviceType Deltabar 5 f PMs 7x J FF v3 00 xx Device Revision 6 Primary Value Value 0 0223 786 iInHzG Device ID Ox 1009 PD Tag PDITO1 PPMD75 Secondary value vale 23 2 SIE Instrument Health Status OK Measured vals x 5 z Main Line Zont Measured ValuefPy i B Diagnosis Y a nickek Main Data Format Auto v i E Setup E ie settings Alternate Data Off Hn Ft he Display sh Transmitter info
16. d make observations and measurements similar to those given as answers O Festo Didactic 86002 10 XIII sample Exercise Extracted from the Student Manual and the Instructor Guide Exercise 2 1 Differential Pressure Transmitter Configuration EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION The DTM for the DP transmitter is part of Endress Hauser s FOUNDATION Fieldbus DTM package provided on the FieldCare installa tion DVD PDITO1 PMD75 Online Paramekerize t Language Emm DeviceTvpe Device ID Become familiar with the configuration of a FOUNDATION Fieldbus differential pressure transmitter The Discussion of this exercise covers the following points Parameter blocks The DP transmitter is described in the Familiarization manual P N 85980 E0 85987 E0 or 86004 E0 Parameter blocks Figure 2 3 shows the blocks of the differential pressure DTM as they appear in FieldCare when the device is connected The DP transmitter has one resource block five transducer blocks and an analog input function block The analog input function block takes its data from the pressure transducer block processes it and publishes it over the FF network Deltabar 5 J PMx 7x j FF j V3 00 xx Device Revision 6 Primary Value Value 0 0646464 Hy Ox 1009 PD Tag PDITO1 PMD75 Secondary Value value 23 0 ca Instrument Health Status OK Tye ag Target Actual Normal state Resource amp Transduc
17. de in the parameters tree Return the Analog Input 1 block Target mode to Auto 36 Open the Setup Display screen Figure 2 23 Make sure Main Line Cont is set to Measured Value PV If not set the DISP block to OOS mode change Main Line Cont to Measured Value PV and put the DISP block back to Auto mode PDITOU1 PMD75 Online Parameterize Ei E Language DABO 4 DeviceType Deltabar 5 j PMs 7x j FF j w3 00 xx Device Revision 6 Primary Value value 26 2697201 limir 3 Device ID Ox1009 PD Tag PDITOU1 PMD75 Secondary value value 23 0 gi Instrument Health Status OK Main Line Cont Measured value Pri 1 B Diagnosis ci Quick Setup Main Daka Format Auto 1 B Setup ER gs Alternate Data Or 1 EHE Position Adjust EB Basic Setup Language English i the Extended Setup EHE Totaliser Setup Display Contrast a 1 mie Display mie Transmitter Info mie Process Info mie Operation mie Diagnostics ee Function Blocks E Black Mode ET Online P Wr 4r o3 Display mm Oe MT Figure 2 23 DISPLAY screen 37 The unit is now configured to send a 0 100 proportional to the measured flow rate over the FF network Notice that the symbol shown at the left of the measured value on the display indicating that the transmitter is currently working as a flowmeter Commissioning for level measurements The DP transmitter can be used to automatically convert the sensed pressure differential to
18. el measurement in the unit of your choice change according to the pressure variation 4 Dont forget that flow measurements are proportional to the square root of the F measured pressure Go to Function Blocks Analog Input 1 Make sure that Output Value is a percentage that is proportional to the maximum process value expected For instance in the case of a level measurement where 30 inches correspond to 100 level a 15 inch mark should result in an Output Value parameter of 50 This parameter is sent over the FOUNDATION Fieldbus network and hence is very important to check At the same time the parameter status Output Status should indicate GOOD 4 If you wish to verify that the correct 0 10096 value is passed over the N7 FOUNDATION Fieldbus network there are at least two ways to do so The first one is to visualize the online value of the Al block OUT parameter in your RSFieldbus project Another one is to check the Logix block input value received by the PLC from within RSLogix 5000 Close the main switch to cut the power to the Instrumentation and Process Control Training System In this exercise you have configured selected parameters of a FOUNDATION Fieldbus differential pressure transmitter 1 What is the default measurement mode of the differential pressure transmitter F Pressure measurement 2 Whatare the two ways of locking the differential pressure transmitter Actuating a dip switch and remotely
19. ents Festo Didactic 86002 10 About This Manual Safety considerations Safety symbols that may be used in this manual and on the equipment are listed in the Safety Symbols table at the beginning of the manual oafety procedures related to the tasks that you will be asked to perform are indicated in each exercise Make sure that you are wearing appropriate protective equipment when performing the tasks You should never perform a task if you have any reason to think that a manipulation could be dangerous for you or your teammates Systems of units Units are expressed using the International System of Units SI followed by the units expressed in the U S customary system of units between parentheses Festo Didactic 86002 10 XI To the Instructor You will find in this Instructor Guide all the elements included in the Student Manual together with the answers to all questions results of measurements graphs explanations suggestions and in some cases instructions to help you guide the students through their learning process All the information that applies to you is placed between markers and appears in red Accuracy of measurements The numerical results of the hands on exercises may differ from one student to another For this reason the results and answers given in this manual should be considered as a guide Students who correctly performed the exercises should expect to demonstrate the principles involved an
20. er Blocks LS Diagnosis EHE Quick Setup EHE Setup mHE Settings mHE Display mHE Transmitter Info mHE Frocess Info mHE Operation mHE Diagnostics EHE Function Blacks mHE Analog Input 1 E Block Mode ET Online Resource Block PDITO1 BLK 1 auta Auto Pressure with Calibration Device PDITO1 PCB 1 SERVICE PDITOU1 SERV 1 DP FLOW PDITD1 TOT 1 DIAGNOSTIC POITO1 DIAG 1 DISP PDITD1 DSP 1 1 0 Function Blocks Analog Input POITOL PMD 75 AI SEE connected I cy Device Festo Didactic 86002 10 Block Mode e Figure 2 3 Parameter blocks in FieldCare 19 Ex 2 1 Differential Pressure Transmitter Configuration Procedure The Procedure is divided into the following sections Setup and connections Communication with FieldCare Unlocking the device Setting the language Resetting to factory settings Commissioning Testing the transmitter PROCEDURE Setup and connections 1 Secure the differential pressure transmitter valve on a mounting pipe Table 2 1 Material needed Name Model DP Transmitter FOUNDATION Fieldbus 46920 A or 46921 A Electrical Unit 46970 Pneumatic Unit 46971 FOUNDATION Fieldbus Terminator 46978 FOUNDATION Fieldbus Bridge 46979 FOUNDATION Fieldbus Software Configurator 46982 A or B Accessories 46993 2 Connect the DP transmitter to the FF Bridge s H1 1 connectors and set up the FOUNDATION Fieldbus HSE and H1 networks as shown in Figure 2 4 Electr
21. etup ENE meres Press Eng Unit kPa v 1 EHE Position Adjust t Basic Setup Scale Out Decimal 2 Hn Ee Extended Setup HE Display Scale Out Units Index kea 1 Ee Transmitter Infa a Process Info Damping Value z 5 1 mie Operation Ee Diagnostics mHE Function Blocks t Black Mode BV mh b ii 4 lii EJ Online i ME 4E m xp Basic Setup kS Connected li 3 Device M x Figure 2 15 BASIC SETUP screen 24 Go to Setup gt Settings gt Position Adjust as shown in Figure 2 16 Select Confirm under Pos Zero Adjust and press Enter to set the new zero 4 Keep in mind that the zero must be adjusted every time you reposition the unit N or impulse lines The measurements are very sensitive to displacements even though they are of very small magnitude Festo Didactic 86002 10 27 connected gt device 8 28 Ex 2 1 Differential Pressure Transmitter Configuration Procedure PDITO1 PMD75 Online Parameterize Ei Language mmm e a DevireTvne Deltabar 5 j PMs 7x j FF j v3 00 xx Device Revision 6 Primary Value Value 10 0604887 kPa Device ID Ox1009 PD Tag PDITO1 PMD75 Secondary value value 23 4 Sir Instrument Health Status OK Le Diagnosis mH Quick Setup Press Enter to confirm Pos Input Value 0 0000000 kPa B Setup EHE Settings Calib Offset 0 0000000 kPa EFE Position Adjust the Basic Setup Ee Extended Setup mHE Display gt Pos Zero Adjust
22. ical Unit direct output To PC via Ethernet Figure 2 4 FOUNDATION Fieldbus connections 3 Turn on the power supply to energize the Electrical Unit the FF Bridge and the DP transmitter Communication with FieldCare 4 Launch FieldCare on your computer and start the macro for scanning the FF network with the bridge Figure 2 5 IJ Refer to Appendix B Step 28 for instructions on how to set up the FF bridge N macro 20 Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure 5 6 Communication DP transmitter Festo Didactic 86002 10 FL FieldCare Endress Hauser T Propi or Part dade oe FieldCare Hew Scanning HART Create Project Wizard Multi irap Service Service Flow Service Level Service COI Headwin FEAT83 291 Pressure Fx FEAZS31 HART Point to Point 2 Service EDI USB Profibus PROF I dtr Cancel Figure 2 5 Selecting the FF Bridge macro FieldCare should detect one device the DP transmitter as shown in Figure 2 6 Scanning in progress ox Found 1 devices Requesting additional hardware Information For device 1 1 Cancel Figure 2 6 Found new device After the device has been detected FieldCare should automatically connect to the device as indicated by the 4 sign beside the valve in the Network view Figure 2 7 Alternately you can connect to the device via Device Operation
23. inch e Enter the value corresponding to maximum level in the selected unit next to Set Transducer Scale EU at 100 e g 30 inches 36 Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure e Select Primary Value for Channel e Select ndirect for Linearization Type PDITO1 PMD75 Online Parameterize Ei Ea Language One e DeviceTvpe Deltabar 5 j PMs 7x J FF j v3 00 xx Device Revision 6 Primary Value Value 250 8485 107 inch Device ID Ox1009 PD Taq PDITO1 PMDYS Secondary Value Value 23 2 SE Instrument Health Status OE E IK Transducer Scale ELI at 10095 30 000000 n Ge E B Diagnosis Xi j Press Enter to confirm EEB Quick Setup Transducer Scale EU at 0 0 000000 cH Setup ci Ping __ Transducer Scale Uniks Index in v H Ft EE Position Adjust mE Basic Setup Transducer Scale Decimal 2 1 mH Extended Setup EE Display Output Scale EU at 100 100 000000 oL P Ee Transmitter Info E Bi Process Info Output Scale EU at 0 0 000000 oL Ee Operation L BB Diagnostics Output Scale Units Index 3i EE Function Blocks EH Analog Input output Scale Decimal 2 1 b i gt lii L5 ET Online a ME 4A D xp Analog Input RE Connected d EI Device ww LA Figure 2 26 Transducer Scale PDITO1 PMD75 Online Parameterize LE Ea Language ORE e DeviceT ype Deltabar 5 j PMx 7x j FF j v3 00 x
24. king the device ssseeencaveixt m trea xr bu n GU TA Ne sdka012v2aipEtealSldi0s 22 Setting the language MERIT TET 24 Resetting to factory setfinQsS c nh 25 CCOmiriiss ODE TO soror h c 26 Commissioning for differential pressure measurements 26 Commissioning for flow rate measurements 30 Commissioning for level measuremenfs 34 Testing the transmiffer Q TQ nnsnn nen ve 38 Festo Didactic 86002 10 Table of Contents Ex 2 2 Control Valve Configuration Optional 41 DISGUSSIONL S C c IE EM EU REL 41 The control valve and its controller 41 Parameter b ockS een nnne nenne nennen 42 miele cR TI 43 Setup and connections esses 43 Communication with FieldCare nnne 44 Changing the mode of the valve iece 47 Resetting to factory setfings c s o 48 Autocalibration of the valve esee 49 Inverting the action of the valVe sec 51 Testing the valve HH HH nennen nnne nnne 52 Appendix A Conversion Table cm 59 Appendix B Installa
25. lly reproduces an industrial environment Throughout this course students develop skills in the installation and operation of equipment used in the process control field The use of modern industrial grade equipment is instrumental in teaching theoretical and hands on knowledge required to work in the process control industry The modularity of the system allows the instructor to select the equipment required to meet the objectives of a specific course Two mobile workstations on which all of the equipment is installed form the basis of the system Several optional components used in pressure flow level temperature and pH control loops are available as well as various valves calibration equipment and software These add ons can replace basic components having the same functionality depending on the context During control exercises a variety of controllers can be used interchangeably depending on the instructor s preference We hope that your learning experience with the Instrumentation and Process Control Training System will be the first step toward a successful career in the process control industry Standard Learning Path Familiarization Measurement Process Control Advanced Process Control A A v b d Specific equipment User Guide or Manual transmitter valve calibration equipment controller or software O Festo Didactic 86002 10
26. low x EF Max Flow Max Flow 57 0000 limin E Max Press Flow EF Damping Value Max Press Flow 45 0000 KPa mH Extended Setup p EHE Totaliser Setup v Camping value e s L mm i Online d ME 4e o 3 Basic Setup SE connected dU EL Device wal T Figure 2 19 BASIC SETUP screen 32 Go to Setup gt Settings gt Position Adjust as shown in Figure 2 20 Select Confirm under Pos Zero Adjust and press Enter to set the new zero 4 Keep in mind that the zero must be adjusted every time you reposition the unit or impulse lines The measurements are very sensitive to displacements even though they are of very small magnitude O Festo Didactic 86002 10 31 Ex 2 1 Differential Pressure Transmitter Configuration Procedure PDITO1 PMD75 Online Parameterize Ei Language Han e 4 DeviceType Deltabar 5 j PMx 7x j FF j v3 0 xx Device Revision 6 Primary Value Value 4931488 Device ID Ox1009 PD Tag PDITO1 PPD75 Secondary Value Value 23 1 Instrument Health Status OK LE Diagnosis Pos zero Adjust m j Press Enter to confirm l i Quick Setup Pos Input Value 0 0000000 kPa cH Setup EHE Settings Calib Offset 0 0000000 kPa EB Position Adjust Ee Basic Setup the Extended Setup mm Tataliser Setup Ee Display he Transmitter Info Ee Process Info Ee Operation m Diagnostics mH Function Blocks E Block Mode limin IE ET Online fat WE dF 1 ww
27. og Input 2 mie Analog Input 3 Ee Discrete Input 1 mHE Discrete Output 1 aim i Online l Connected 3 L1 Device Festo Didactic 86002 10 PDITO1 PMD75 Online Parameterize Ei Deltabar 5 f PMs 7x FF j V3 00 xx Device Revision 6 Primary Value Value 47 7571907 kPa Ox 10609 Instrument Health Status OK Simulate Simulate Value 50660507F 0000 kPa Simulate Transducer Status Good Moncascade NonsSpeciFic MotLimibed Simulate Transducer value 50 660507 kPa Simulate Simulate Enj Disable Disabled E c PD Tag PDITO1 PPMD75 Secondary value vale 23 5 a O 0 0 e iem Press Enter ka confirm Transducer Scale EU at 0 o 000000 ransducer Scale Uniks Index kPa Transducer Scale Decimal Instrument Health Status OK Et 2 ee EE ee lt lli gt b Analog Input Figure 2 17 Transducer Scale Ed Deltabar 5 j PMs 7x j FF j v3 00 xx Device Revision 6 Primary Value Value 17 0503864 kPa Ox1009 PD Tag POITOL_PMD 5 Secondary value value 23 5 ca Local LO Options Low Cutoff i Status Options Propagate Fault Fwd 1 Uncertain if Limited Bad if Limited Uncertain if Man Channel Pressure L m Linearization Type mm ra 1 O Press Enter to canfirm Low Cutoff B agna 5 Process Value Filter Time 0 000000 5 H Si lii gt Analog Input Figure 2 18 LinearizationType Indirect 29 Ex 2 1 Differential Pressu
28. opriate for most uses PDITO1 PMD75 Online Parameterize i EJ Language Ano DeviceTvpe Deltabar 5 j PMs 7x j FF j v3 00 xx Device Revision 6 Primary Value value 21 5906219 inch Device ID Ox1009 PD Tag PDITOU1 PMD75 Secondary value value 23 1 e Instrument Health Status OE B E Primary Value Type Level 1 B Diagnosis i H E EB Quick Setup Level Selection Level Easy Pressure v L EHE Setup E EB Settings Linearization ma Linearization i EHE Position Adjust E l Basic Setup Press Eng Unit psi J i mH Extended Setup ae Display Scale Out Decimal z 1 Ee Transmitter Infa EEE Process Info Scale Out Units Index inch Ee Operation mE Diagnostics Output Unit Level Easy inch 1 mE Function Blacks E Black Made Calibration Mode Level Easy wet i Density Unit Level Easy knIdmZ v i Empty Calib Level Easy 0 0000 inch 1 Full Calib Level Easy 30 0000 inch Damping value 2 0 5s L EJ Online i ME 4e RP 3 Basic Setup b Connected e Device I a Figure 2 25 BASIC SETUP screen 42 Select Block Mode in the parameters tree Return the DP_FLOW and Pressure blocks Target mode to Auto Also change the Analog Input 1 Target mode to OOS Click Apply to confirm your choices 43 Go to Function Blocks Analog Input 1 and make the changes illustrated in Figure 2 26 and Figure 2 27 e Set Transducer Scale Units Index to the same unit as Output Unit Level Easy e g mm or
29. re Transmitter Configuration Procedure Keep in mind that using the low range DP transmitter may limit the maximum flow you can measure when you use a device such as a Venturi tube 30 27 Select Block Mode in the parameters tree Return the Analog Input 1 block Target mode to Auto 28 The unit is now configured to send the sensed pressure differential into a 0 100 range over the FF network 4 The device converts automatically to 0 100 values from the entire working range of the DP transmitter i e 0 50 kPa 0 7 3 psi for the low range or O 1600 kPa 0 240 psi for the high range transmitter Commissioning for flow rate measurements The DP can be used to automatically convert the sensed pressure differential to a flow rate value To configure the DP for flow rate measurement perform the procedure below 29 Open the Online Parameterize window 30 Select Block Mode in the parameters tree Change the DP FLOW and Pressure with Calibration Device blocks Target mode to OOS and click Apply to confirm your choices 31 Go to Setup gt Settings Basic Setup as shown in Figure 2 19 and make the following choices e Set Primary Value Type to Flow Confirm your choice by pressing Enter e Set PRESS ENG UNIT to the desired unit usually kPa or psi The factory setting is inH2O Confirm your choice by pressing Enter e Make sure that Flow Meas Type is set to Volume p cond e Set Unit Flow to the desired unit u
30. rk 22 2233233333 eeeeeeeeess 3 Topology variations sies h ba dedita pb 3 Function block model secvisissdvictvssuli deti dei PO ipu PE Xvid bao dati aeltl 4 Standard function blo6kS s de eser Y kite ens Ron dri icc s Flexible function blocks lt lt nn T Communication features suassvuzexis nix et a pd er cid tace ki aerei done wikis 7 Link Active Scheduler acccsceeeebiasiedoiissoebabdogsededoaadbosfgdglosekdolae T Cyclic and acyclic communication T FF Loop control example c c2aeciiteseealoaes asbadtdiloascbessessdakes 8 Unit 2 Device Configuration via Software 15 DISCUSSION OF FUNDAMENTALS cu con nen ng ng nen ren 15 FOUNDATION Fieldbus device management 15 FOUNDATION Fieldbus Software Configurator TOT BS 16 Connection CONSIGDELATIONS ccceccsseseseeeeeseeseeseneeteneseneens 17 Ex 2 1 Differential Pressure Transmitter Configuration 19 Bebe M c s 19 Parameter blocks xcuxssonnnizetcins xa run HU Gr xk dva tera Xa vice Rus md ax 19 PROCEDUR E m c c IMMER DU nEIME RN RRE 20 Setup and ConrnecllOLiS sicui tiens vtta ssi a E tma d usu edere ta cadabtedsien 20 Communication with FielaCare 20 Unloc
31. sually L min or gal min e Set Scale In EU at 100 Max Press Flow and Max Flow according to your primary element pressure curve In the example below the DP transmitter is configured for use with a Venturi tube in SI units with 49 kPa corresponding to 57 L min e Verify that the DAMPING VALUE parameter is set to an appropriate value This parameter affects the speed at which the transmitter reacts to a change in the differential pressure sensed The default value is two seconds which is appropriate for most uses Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure PDITO1 PMD75 Online ParameterizeJ Eg E Language mm e DeviceTvpe Deltabar 5 j PMx 7x j FF j v3 0 xx Device Revision 6 Primary Value Value 61 6164215 l min Device ID Ox1009 PD Tag PDITO1 PMDVS Secondary Value Value 23 6 BE Instrument Health SEatus OK Label Flow T Primary value Type Flnw 1 B Diagnosis ci Quick Setup Linearization Flow Square Root i B Setup ER settings Press Eng Unit kPa T 1 Ft EB Position Adjust E BB Basic Setup Scale In EL at 100 49 0000000 kPa ES Primary value Typi ES Linearization Scale Out Decimal 2 i ES Press Eng Unit E Scale In ELI at 100 Scale Out Units Index limin 1 EF Scale Out Decimal EF Scale Gut Units Iri Flow Meas Type volume p cand H E scale In EU at 100 EP Flow Meas Type Unit Flow l min i ES Unit F
32. surement is the default device mode 21 Open the Online Parameterize window 26 Festo Didactic 86002 10 Ex 2 1 Differential Pressure Transmitter Configuration Procedure 22 Select Block Mode in the parameters tree Change the DP FLOW and Pressure with Calibration Device blocks Target mode to OOS and click Apply to confirm your choices 23 Go to Setup gt Settings gt Basic Setup as shown in Figure 2 15 and make the following choices e Set Primary Value Type to differential pressure Confirm your choice by pressing Enter e Set PRESS ENG UNIT to the desired unit usually kPa or psi The factory setting is inH2O Confirm your choice by pressing Enter e Set Scale Out Decimal according to the number of decimals that you wish to see on the display e Verify that the DAMPING VALUE parameter is set to an appropriate value This parameter affects the speed at which the transmitter reacts to a change in the differential pressure sensed The default value is two seconds which is appropriate for most uses PDITO1 PMD75 Online Parameterize i E Language mms es DeviceType Deltabar 5 j PMs 7x j FF j v3 00 xx Device Revision 6 Primary Value Value 18 4008121 kPa Device ID Ox1009 PD Tag PDITO1 PMD75 Secondary value value 23 3 sa Instrument Health Status OK s Primary value Type differential pressure e B Diagnosis j Press Enter to confirm mE Quick getup Linearization No Linearization EH S
33. ta J Figure 2 10 LOCKSTATE Software SW locked 11 If the dip switch is activated position it in the unlocked position down as shown in Figure 2 11 Simulation ET f O ede 2M Fou ee Fieldbus HW Vers 02 00 0 Dat W Vers Dev Rev Ex wile 00 are Histo ROM Spare part mona Figure 2 11 Position of the locking dip switch 23 Ex 2 1 Differential Pressure Transmitter Configuration Procedure To lock the device remotely 12 If the device was locked via software put the D AGNOSTIC block Actual set the OPERATING MENU mode to OOS and enter 100 for Setup gt Operation Insert Pin No gt OPERATION amp INSERT parameter Put the block mode back to Auto PIN No parameter to O Setting the language To set the language used on the transmitter s display 13 Open the Online Parameterize window 14 Select Block Mode in the parameters tree Change the DISP display transducer block Target mode to OOS as shown in Figure 2 12 Click Apply to confirm your choice The Actual mode should change accordingly within a few seconds PDITOL_PMD7S Online Parameterize E Ed Language DABS DeyiceType Deltabar 5 J PMs 7x J FF J v3 00 xx Device Revision 6 Primary Value Value 0 0220465 iInHzG Device ID Ox 1009 PD Tag PDITO1 PMD75 Secondary Value Value 23 2 ca Instrument Health Status OK Teee da o o jTagt Actual Normal St
34. tion mie Diagnostics mH Function Blocks E Block Mode ill A E P ah D i k v E Online a BUE gi Sy Sy Position Adjust E Connected QR moo g lli Figure 2 24 Position Adjust screen 41 Go to Setup gt Settings gt Basic Setup as shown in Figure 2 25 and make the following choices e Set Primary Value Type to Level Confirm your choice by pressing Enter e Set Level Selection to Level Easy Pressure Confirm your choice by pressing Enter e Set PRESS ENG UNIT to the desired unit usually kPa or psi The factory setting is inH2O Confirm your choice by pressing Enter e Set Output Unit Level Easy to the desired unit usually mm or inch Confirm your choice by pressing Enter e Make sure that Calibration Mode Level Easy is set to Wet e While the column is empty set Empty Calib Level Easy to 0 and press Enter The new zero is now set Festo Didactic 86002 10 35 Ex 2 1 Differential Pressure Transmitter Configuration Procedure e Fill the column to the maximum level 100 required for your current experiment Set Full Calib Level Easy to that value in the unit of your choice Figure 2 25 is an example where a height of 30 inches corresponds to 100 e Verify that the DAMPING VALUE parameter is set to an appropriate value This parameter affects the speed at which the transmitter reacts to a change in the differential pressure sensed The default value is two seconds which is appr
35. tion and Configuration 61 FieldCare istallatigfi usse csersubesazxu totes epu GR Crab pes Ek P d vbr2r2pS 61 DeviceDTMs and iDTMSs installation 68 Rockwell bridge FFLD DTM installation f1 Updating the catalog 5c S Seo r9 Downloading new DIMSG cccccsscccsseeceseeeseeeeeneneeeseeeeeees 81 Configuring the FFLD fiscus osos ortam t uo nba iab iunc 82 Preliminary ele DS ca aaeesieaesasaiixsiassiasedaSEHoasdgi8ixoxskei20iestioaeds2 82 FELD ifidClO n ecce ke biskstatseebkeslcaetsiabssesseksiedesiagxssasssd seo 83 PACT OMY Fil a paler sense 7a E UN LUN LoT O TOU c E IU DO EEUU RUNE r 89 FS FINO rca y MR mE 91 Festo Didactic 86002 10 Preface Automated process control offers so many advantages over manual control that the majority of today s industrial processes use it to some extent Breweries wastewater treatment plants mining facilities and the automotive industry are just a few industries that benefit from automated process control systems Maintaining process variables such as pressure flow level temperature and pH within a desired operating range is of the utmost importance when manufacturing products with a predictable composition and quality The Instrumentation and Process Control Training System series 353X is a state of the art system that faithfu
36. x Device Revision 6 Primary Value Value 9 1196289 inch Device ID Ox1009 PD Taq PDITO1 PMDYS Secondary Value Value 23 2 aC Instrument Health Status OE Status Options Propogate Fault Fad L 3 5B Diagnosis uncertain if Limited F a d Bad if Limited EB Settings Uncertain if Man EHE Position Adjust U mH Basic Setup oa Primary Value Extended Setu m Kiaan Tes Ee Transmitter Info Low Cutoff n Press Enter to confirm Ee Process Info Y EE Operation Process Value Filter Time 0 000000 si me Diagnostics Et B Function Blocks g High High Priority l i 3 v mHE Analog Input 1 v m gt ill T ET Online fat ME ee Sg Analog Input mm Siow Ml 1 y Figure 2 27 Channel and Linearization Type Festo Didactic 86002 10 37 Ex 2 1 Differential Pressure Transmitter Configuration Procedure 44 Select Block Mode in the parameters tree Return the Analog Input 1 block Target mode to Auto 45 Open the Setup Display screen Figure 2 28 Make sure Main Line Cont is set to Measured Value PV If not set the DISP block to OOS mode change Main Line Cont to Measured Value PV and put the DISP block back to Auto mode PDITO1 PMD75 Online Parameterize i E Language mmm e t ge DEvireTyne Deltabar 5 j PMs 7x j FF j v3 00 xx Device Revision 6 Primary Value value 26 2697201 limin Device ID Ox1009 PD Tag PDITOU1 PMD75 Secondary value value 23 0 gi
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