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1. ELECTRIC REMOTE CONTROL HANDLE 2 888 2263 401PB CONTROL ELECTRIC 2 888 2263 40101 HANDLE CONTROL ELECTRIC 2 W PLUG HANDLE CONTROL ELECTRIC 2 W SEALED 888 2263 40102PB CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES 1 2 3 PART SEALED CONTROL CORD 5 PB 31131 CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES HANDLE CONTROL ELECTRIC 2 REPAIR KIT E 888 2263 40199PB CL UDES 28 3 888 2263 00108PB HANDLE CONTROL 2 SAFETY FLAP Manual Revision July 15 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USERS MANUAL amp BLASTING SET UP BLAST HOSE TWINLINE amp CONTROL CORD Nozzles Not Included 3 4 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 10 034BLK 050 3AL 1 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 1 1 4 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 1 1 4 BIG GUN BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 10 100BLK 050 3AL 10 114BLK 050 3AL 10 114BLK 050 3XAL 10 034BLK 050 4AL 3 4 EXTENSION HOSE ASSEMBLY 50 10 100BLK 050 4AL 1 EXTENSION HOSE ASSEMBLY 50 10 114BLK 050 4AL 1 1 4 EXTENSION HOSE ASSEMBLY 50 1 1 4 BIG GUN EXTENSION HOSE ASSEMBLY 50 10 114BLK 050 4XAL HOSE TWINLINE CONTROL ASSEMBLY 200 050 YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 50 W UNIONS ELECTRICAL EXTENSION CORD 888 7073 055 I WwiCONNECTORS 55 3 PRONG 2 WIRE S
2. Ph 190 2200 2400 2700 3000 3300 4000 5200 cuf min 430 50 55 60 700 80 1100 1255 _ Horsepower hp 100 5 10 145 140 75 25 245 3 4 inch 19 mm oco p _ This table is to be used as reference only Actual results may vary depending on specific abrasive medium used This table is based on abrasive with bulk density of 100 pounds per cubic foot Manual Revision July 15 36 Copyright 2011 2015 Pirate Brand All Rights Reserved
3. 5 How CPR Systems Work 6 OPERATING PROCEDURES 8 Set Up 8 Before You Blast 9 Blasting 10 MAINTENANCE PROCEDURES 12 TROUBLESHOOTING 14 chee dea wee ww ee 16 Pressure Vessel Parts Lists 17 Pipe String Parts Lists 18 3 0 CU FT Pneumatic Controls 18 6 0 CU FT Pneumatic Controls 20 Electric Controls 22 MPV Metering Valve Option 23 Valve Parts ListS 24 Control Handle Parts Lists 31 Blasting 5 32 Available 34 Blasting 36 Distributed By Contact Info For manual updates visit the Pirate Brand website at WWW PIRATE BRAND COM Manual Revision July 15 4 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL 1 Explosion Hazard X2 2 Severing Hazard X2 3 Read Manual 4 Crush Hazard 5 Exhaust Hazard 6 Breathing Hazard 7 Hearing Hazard 8 Eye Hazard 9 Pressurized Hose 10 Spray Hazard 11 WARNING Label 12 Made In USA 13 Series Label 14 Inlet Label 15 Outlet Label 16 12VDC Label 17 Pirate Brand Label VSN 3H L NI 3GVW WARNING A uoisojdx3 UOISOIdX SOH pezinssaJd EID V V Seve
4. Some items moved or rotated for clarity Pressure j Vessel 4 Metering Control Pusher Handle Line Blast Hose gt mi ti NT WS Manual Revision July 15 Copyright 2011 2015 Pirate Brand All Rights Reserved 60 CPR SERIES BLASTERS USER S MANUAL Maintenance Schedule DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death WARNING Maintenance procedures are to be performed by experienced qualified personnel only Failure to perform maintenance procedures correctly at the intervals specified below can lead to performance problems and equipment failure and will void the equipment warranty Procedure to be Performed Maintenance Interval 1 Inspect amp Empty Abrasive Trap Every 4 Hours Of Use 2 Inspect Personal Protective Equipment PPE Every 8 Hours Of Use Including but not limited to Respirators Airline Filters Carbon Monoxide Monitors Hearing Protection Eye Protection Foot Protection Protective Clothing amp Gloves Reference www osha gov 29 CFR 1910 132 General Requirements PPE 29 CFR 1910 133 Eye PPE 29 CFR 1910 134 Respiratory PPE 29 CFR 1910 136 Feet PPE 29 CFR 1910 138 Protective Clothing amp Gloves PPE 26 CFR 1926 101 Hearing PPE 3 Inspect Remote Control Hand
5. 113 422 427 170 nonserowen s es 9 ss 3 16 inch 48mm L om 150 70 20 215 24 260 320 kg ee z si ee toe tte ts 1 9 18 wonserowen mg 9 2 os ou 8 28 inch uw 746 s 869 1199 1268 1342 te64 eamm emi soo sso aso se em ufum e0 90 100 ts 15 140 190 230 _ 5 norsepower _o 7 20 25 27 ze so 36 6 5 16 inch em mw om aro sso eoo ors s me tas ufum 10 125 145 160 20 25 315 _ 6 norsepower _e 25 29 32 35 40 4 57 65 3 8 inch 95mm asmaswe em ez5 775 ers ors 1060 moo 1350 4840 170 200 215 240 25 405 cummi 425 566 609 680 722 892 1146 Horsepower OP 35 40 45 50 5 60 70 9 7 16 inch warm Aawwsvs 1e Me 1000 tum ixe s ww ime Teu tumi 200 225 250 275 300 340 430 540 8 45 5 55 6 70 75 95 120 1 2 inch 27mm Asmaswr 1200 1350 1500 1700 1850 2025 2525 3240 gt Teu fumi 300 350 400 450 500 550 700 880 4 0 11 33 12 74 14 16 15 58 19 82 24 90 Horsepower CP 70 80 90 100 110 120 150 190 5 8 inch 52 20 59 66 67 11 74 57 82 03 89 48 111 85 142 02 16 mm ABRAsivE
6. 4 W URETHANE SLEEVE Oe L o W URETHANE SLEEVE THRD CPLG STD NPS IRON 1 1 2 888 3028 10711PB 4 2 SCHEDULE 80 GALV 888 3028 10799PB E TBE SCHEDULE 80 GALV 1 1 4 x V 4 1 11 888 3026 10807PB BUSHING GALV 1 1 2 x 1 1 4 124 1670 PUSHER LINE KIT FLEX 1 x 19 OAL 24 124 1680 PUSHER LINE KIT FLEX 1 1 4 x 19 OAL 24 l6 200 005 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 5 W UNIONS 111 7200 FITTING 1 MNPT x 1 M FLARE JCM20 NPF20 FITTING 1 1 4 FNPT x 1 1 4 M FLARE See Valve Parts Lists Section for detailed parts list Manual Hevision July 15 23 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL 9 VALVE PARIS LISTS E 14 14 M n al 1 Inlet Valve VALVE INLET 1 PLUG 101 9870 VALVE INLET 1 PISTON ROD ASSEMBLY 101 9860 VALVE INLET 1 PLUG WASHER RETAINER VALVE INLET 1 PLUG WASHER 8 101 9890 VALVE INLET 1 BOTTOM SEAL 101 9820 VALVE INLET 1 SPRING 7 8 x 3 32 x 1 1 2 VALVE INLET 1 O RING VALVE INLET 1 O RING VALVE INLET 1 PETCOCK 1 4 NPT 102 8270 VALVE INLET 1 ELBOW BRASS 1 8 NPT 101 9450 VALVE INLET 1 ADAPTOR 1 8 NPT W 1 16 ORIFICE 103 9930 VALVE INLET 1 ELBOW 1 8 BRASS STREET Manual Revision July 15 24 Copyright 2011 2
7. GALV 1 1 4 x 1 FITTING 1 MNPT x 1 M FLARE 888 3012 107 WYE GALV 1 1 4 NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x 4 SB 1S IR THRD CPLG STD NPS IRON 1 1 4 102 4350 AMVII COMPLETE VALVE X TREME DUTY 1 1 4 NPT DB1000 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 50 LUD W UNIONS 354 4289 PNEUMATIC CONTROL HANDLE 24 888 3011 106PB GALV 1 See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list 1 1 1 1 1 1 0 5 6 7 8 9 2 2 C2 Manual Revision July 15 19 Copyright 2011 2015 Pirate Brand All Rights Reserved tt e o o 00000 0 a BH OD OO 4 S w 24 e S S Q lt 7 gt IN L S 5 ID iu pen I 60 CPR SERIES BLASTERS USER S MANUAL SERIES 6 0 CU FT Pneumatic Controls 6 0 CU FT CPR Blaster Pneumatic Controls MUFFLER BLOWDOWN 1 MNPT ELBOW STREET 90 GALV 1 101 9670 OUTLET 1 COMPLETE NIPPLE TBE GALV 1 x CLOSED 100 3530 ABRASIVE TRAP II 1 COMPLETE X TREME DUTY PIPE PLUG GALV 1 HOSE AIR COUPLED NOMINAL 3 16 ID x 2 UF 150 HOSE COUPLINGS 4 LUG 1 1 2 FEMALE NPT 0
8. NIPPLE TBE GALV 1 1 2 x CLOSED I N 1 VB150 BALL VALVE FULL PORT 1 1 2 NPT HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 5 12 200 005 W UNIONS 101 9950 VALVE INLET 1 1 2 COMPLETE BUSHING GALV 1 1 2 x 1 1 4 NIPPLE TBE GALV 1 1 4 x CLOSED ELBOW STREET 90 GALV 1 1 4 888 3011 107PB GALV 1 1 4 NIPPLE TBE GALV 1 1 4 x 3 BALL VALVE FULL PORT 1 1 4 NPT PUSHER LINE FLEX REPLACEMENT 1 1 4 x 28 OAL 33 FITTING 1 1 4 MNPT x 1 1 4 M FLARE 888 3012 107PB WYE GALV 1 1 4 888 3028 10799PB NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x CLOSE NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x 4 SB ASJR THRD CPLG STD NPS IRON 1 1 4 26 102 4350 AMVII COMPLETE VALVE X TREME DUTY 1 1 4 NPT DB1000 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 50 27 200 050 W UNIONS 354 4289 PNEUMATIC CONTROL HANDLE See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list 0 1 1 1 1 1 1 2 2 4 5 6 7 8 9 1 3 4 5 2 2 2 Manual Revision July 15 21 Copyright 2011 2015 Pirate Brand All Rights Reserved INLET VALVE SIDE VIEW 3 0 CU FT CPR BLASTERS SWIVEL 90 1 MNPT HOSE PUSH ON INSERT 1 4 x 1 4 NPT STRAIGHT SWIVEL 1 8 MNPT X 1 8 F HOSE PUSH ON INSERT 1 4 x 1 8
9. Petcock is open and the pressure vessel is in a depressurized state Abrasive is added by pouring it into the top of the Abrasive Blaster where it can flow around the Pop up and into the pressure vessel Do not overfill the Abrasive Blaster Do not allow foreign materials to enter the Abrasive Blaster It is recommended that a screen be used to prevent foreign objects from entering the Abrasive Blaster WARNING Never use an Abrasive Blaster if any components are damaged or worn Damaged or worn parts must be replaced before use DANGER Never reach into the Pop up opening while filling the Abrasive Blaster It can close without warning causing severe injury or death WARNING Pirate Brand Abrasive Blasters may not be used with abrasives containing silica Never use abrasives containing silica WARNING Never fill the abrasive blaster with the Inlet Shut Off Valve in the open position Always close the Inlet Shut Off Valve before filling WARNING Electrically conductive abrasives may not be used with the abrasive blasters using Electric Remote Control Systems without changing to sealed strain relief connectors WARNING Never attempt to move or transport the Abrasive Blaster when it contains Abrasive Manual Revision July 15 REMOTE CONTROL SYSTEM Abrasive Blasters must use a Remote Control System commonly Known as a deadman to start and stop abrasive blasting Remote Control Systems can be electric or pneumatic E
10. VALVE OUTLET 1 PIPE PLUG 1 4 102 5130 VALVE OUTLET 1 ELBOW BRASS 1 4 x 3 16 Manual Hevision July 15 26 Copyright 2011 2015 Pirate Brand amp All Rights Reserved 60 SERIES BLASTERS USER S MANUAL 1 Abrasive Trap Il X TREME DUTY 100 3530 ABRASIVE TRAP II 1 COMPLETE X TREME DUTY ABRASIVE TRAP amp ABRASIVE TRAP II 1 SCREEN ABRASIVE TRAP 1 GASKET SCREEN LOWER ABRASIVE TRAP amp ABRASIVE TRAP 1 GASKET SCREEN 100 3730 ABRASIVE TRAP 1 100 0290 100 3150 888 3014 102 PIPE PLUG GALV 1 4 Manual Revision July 15 27 Copyright 2011 2015 Pirate Brand All Rights Reserved 16 25 anual Revision July 15 18 19 21 N 17 28 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL 1 4 Abrasive Metering Valve Il X TREME DUTY 102 4350 AMVII COMPLETE VALVE X TREME DUTY 1 1 4 NPT DB1000 102 4800 AMVII SERVICE KIT INCLUDES 9 10 3 17 18 19 20 21 amp 22 102 4810 AMVII WIPER SEAL KIT INCLUDES 7 amp 2 8 AMVII WING NUT AMVII FLAT WASHER AMVII INSPECTION PLATE AMVII O RING FITS INSPECTION PLATE 6 1024460 AMVIVALVE UPPER BODY NPT 6 8 1024480 METERING PLATE WIPERSEAL U 9 1024490 AMVILMETERINGPLATE AMV
11. produced by blasting with abrasives containing silica can cause respiratory disease Do not use abrasive containing silica under any circumstance even when respiratory protective equipment is being used Safety Symbols The safety symbols shown below exist for the safety and protection of the operator and those in the vicinity of the Abrasive Blaster The descriptions below explain how they are used in relation to the blasting equipment A gt WARNE Psi WARNING This symbol calls attention to a DANGER This symbol calls attention to a potentially hazardous situation that could result potentially hazardous situation that WILL result in serious injury or death if the instructions in serious injury or death if the instructions associated with the symbol are not followed The associated with the symbol are not followed The warning triangle will be displayed throughout the warning triangle will be displayed throughout the manual to denote instructions to which special manual to denote instructions to which special attention should be paid attention should be paid Manual Revision July 15 o Copyright 2011 2015 Pirate Brand amp All Rights Reserved 6O CPR SERIES BLASTERS USERS MANUAL WARNING A All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must receive proper training on how to safely operate the equipment and be informed of the potential hazards involve
12. 0 RETMNNGRNG I O 9 102 4030 24 DIA BLAST MACHINE SCREEN LOW PROFILE 24 1 4 MESH POWDER 888 5011 060PB COATED BLACK 102 3180 4 POP UP VALVE UMBRELLA 102 4160 LEG PADS 2 109 9110 Copyright 2011 2015 Pirate Brand amp All Rights Reserved pE DO N N N 7 52 9 N Z A 4 DOD AQ tt T EH V QO 2 K Manual Revision July 15 18 Copyright 2011 2015 Pirate Brand All Rights Reserved 60 CPR SERIES BLASTERS USER S MANUAL CPR SERIES 3 0 CU FT Pneumatic Controls 3 0 CU FT CPR Blaster Pneumatic Controls MUFFLER BLOWDOWN 1 MNPT ELBOW STREET 90 GALV 1 101 9670 OUTLET 1 COMPLETE NIPPLE TBE GALV 1 x CLOSED 100 3530 ABRASIVE TRAP 1 COMPLETE X TREME DUTY PIPE PLUG GALV 1 I 888 3011 10607PB GALV 1 x 1 x 1 1 4 200 002 HOSE AIR COUPLED NOMINAL 3 16 ID x 2 UM100 AIR HOSE COUPLINGS 2 LUG 1 MALE NPT VB100 BALL VALVE FULL PORT 1 NPT HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 5 11 200 005 W UNIONS 101 9800 VALVE INLET 1 COMPLETE _ 3 888 3028 10799PB NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x CLOSE 4 BUSHING GALV 1 1 2 x 1 1 4 PUSHER LINE FLEX REPLACEMENT 1 x 28 OAL 33 BUSHING
13. 015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL 14 gn m 16 2 112 Inlet Valve 102 0030 VALVE INLET 1 1 2 PISTON ROD ASSEMBLY 102 0020 VALVE INLET 1 1 2 PLUG WASHER RETAINER 101 9980 INLET 1 1 2 PLUG WASHER 8 102 0060 VALVE INLET 1 1 2 SEAL BOTTOM CAP 9 102 0000 j 10 101 9820 102 0070 102 0080 VALVE INLET 1 1 2 O RING 5 16 x 7 16 x 1 16 VALVE INLET 1 1 2 PETCOCK 1 4 NPT VALVE INLET 1 1 2 ELBOW BRASS 1 4 x 3 16 VALVE INLET 1 1 2 ADAPTOR 1 8 NPT W 1 16 ORIFICE VALVE INLET 1 1 2 ELBOW 1 8 BRASS STREET Manual Hevision July 15 25 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL gt lt 1 Outlet Valve 101 9670 VALVE OUTLET 1 COMPLETE 101 9280 VALVE OUTLET 1 SERVICE KIT INCLUDES 4 5 7 amp 10 101 9680 VALVE OUTLET 1 BODY 101 9700 VALVE OUTLET 1 BONNET VALVE OUTLET 1 PLUG amp SPINDLE GUIDE 101 9720 VALVE OUTLET 1 PLUG VALVE OUTLET 1 PLUG WASHER RETAINER 101 9760 VALVE OUTLET 1 PISTON ROD ASSEMBLY 101 9690 OUTLET 1 PLUG WASHER 8 101 9790 OUTLET 1 WASHER NYLON 9 103 3310 HEAD CAP SCREW 3 8 16 x 3 4 10 101 9740 VALVE OUTLET 1 SPRING 5 8 x 1 16 x 1 3 4 101 9500
14. AFETY CABLE 1 2 1 HOSE TO EQUIP 27WT 1 SAFETY CABLE 1 2 1 HOSE EQUIP 27WT 1 27WC 1 SAFETY CABLE 1 2 1 HOSE TO HOSE 27WC 1 SAFETY CABLE 1 2 1 HOSE TO HOSE 27WC 15 SAFETY CABLE 1 1 4 HOSE TO HOSE SAFETY CABLE 1 1 4 3 HOSE TO EQUIP SAFETY CABLE 1 1 2 3 HOSE HOSE SAFETY CABLE 1 1 2 3 HOSE TO 27WT 2 27WC 2 oe CABLE 1 1 2 3 HOSE TO Manual Revision July 15 Copyright 2011 2015 Pirate Brand amp All Rights Reserved O CPR SERIES BLASTERS USER S MANUAL NOZZLES 1 ENTRY NOZZLES FOR USE WITH 3 4 BLAST HOSE 1201 1172 3 TUNGSTEN CARBIDE NOZZLE 1201 1173 4 TUNGSTEN CARBIDE NOZZLE 1 ENTRY NOZZLES FOR USE WITH 1 BLAST HOSE 1201 1173 4 TUNGSTEN CARBIDE NOZZLE 1201 1174 5 TUNGSTEN CARBIDE NOZZLE 1201 1175 6 TUNGSTEN CARBIDE NOZZLE 1 1 4 ENTRY NOZZLES FOR USE WITH 1 1 4 BLAST HOSE 1348 555 5 TUNGSTEN CARBIDE NOZZLE 1348 556 6 TUNGSTEN CARBIDE NOZZLE AIR DRYER ADPB 400 CFM 100 PSIG 1348 557 OR 574 CFM 150 PSIG 7 TUNGSTEN CARBIDE NOZZLE 1348 558 8 TUNGSTEN CARBIDE NOZZLE BLAST SUITS GLOVES 122 9140 BLAST SUIT LIGHTWEIGHT MEDIUM 122 9150 BLAST SUIT LIGHTWEIGHT LARGE 122 9160 BLAST SUIT LIGHTWEIGHT XL 407200 RADEX CO MONITOR 120V 122 9170 BLAST SUIT LIGHTWEIGHT XXL 407201 RADEX CO MONITOR 12V 122 9180 BLAST SUIT LIGHTWEIGHT XXXL RESPIRATOR PACKAGES INCLUDE RESPIRATOR HELMET 50 407701 L
15. EL WARRANTY Manufacturer warrants the abrasive blast pot pressure vessel it manufactures to be free of defects in material and workmanship for a period of ten 10 years from the date of invoice LIMITATION OF WARRANTIES AND REMEDIES THIS WARRANTY IS EXTENDED ONLY TO THE BUYER WHO PURCHASES THE ABRASIVE BLAST POT DIRECTLY FROM THE MANUFACTURER OR ITS AUTHORIZED DISTRIBUTORS AND IS NON TRANSFERABLE THE PURCHASER S EXCLUSIVE REMEDY ARISING FROM ITS PURCHASE OR USE OF THE PRODUCT SHALL BE STRICTLY LIMITED TO THE REPAIR OR REPLACEMENT OF THE PRODUCTS AT THE DISCRETION OF THE MANUFACTURER AND ALL WARRANTY CLAIMS OR REQUESTS MUST BE MADE IN WRITING TO THE MANUFACTURER WITHIN TEN 10 DAYS AFTER FAILURE OF THE PRODUCT ALL OBLIGATIONS OR LIABILITIES OF MANUFACTURER OR SELLER FOR DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE PRODUCT AND USE OR PERFORMANCE OF THE PRODUCTS EXCEPT AS EXPRESSLY PROVIDED HEREIN ARE FULLY DISCLAIMED AND EXCLUDED AND NO SELLER OR DISTRIBUTOR HAS ANY AUTHORITY TO MAKE ANY WARRANTY OR ASSUME ANY LIABILITY ON BEHALF OF THE MANUFACTURER IN CONNECTION WITH THE SALE OF THE PRODUCT EXCEPT AS STATED HEREIN AS A CONDITION OF THE PURCHASE PURCHASER AGREES THAT MANUFACTURER AND SELLER SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR ANY COST OF FREIGHT SHIPPING OR TRANSPORTATION LABOR SPECIAL CHARGES NORMAL MAINTENANCE SERVICES LOST OPERATING TIME LOSS OF USE LOST PROFITS LOSS OF GOODWILL CONSEQUENTIAL DAMAGES PUNITIVE O
16. II FLAT WASHER Manual Hevision July 15 29 Copyright 2011 2015 Pirate Brand All Rights Reserved 60 CPR SERIES BLASTERS USER S MANUAL MPV Manual Plunger Valve EN 888 2125 106PB VALVE MANUAL PLUNGER 1 W URETHANE SLEEVE 888 2125 107 VALVE MANUAL PLUNGER 1 1 4 W URETHANE SLEEVE E 888 2125 108PB VALVE MANUAL PLUNGER 1 1 2 W URETHANE SLEEVE VALVE MANUAL PLUNGER REPAIR KIT W URETHANE SLEEVE a 988 2125 10099 INCLUDES 2 5 7 8 amp 9 VALVE MANUAL PLUNGER SEAL KIT W URETHANE SLEEVE 3 888 2125 10098PB NCLUDES 7 8 amp 9 VALVE MANUAL PLUNGER PLUNGER 6 888 2125 00006PB VALVE MANUAL PLUNGER BODY VALVE PLUNGER SEAL 8 888 2125 10008PB VALVE MANUAL PLUNGER SLEEVE URETHANE 9 888 2125 00009PB VALVE MANUAL PLUNGER GASKET 888 2125 00610PB VALVE MANUAL PLUNGER PIPE NIPPLE 1 FEMALE x 1 1 2 MALE 10 888 2125 00710PB VALVE MANUAL PLUNGER PIPE NIPPLE 1 1 4 MALE x 1 1 2 MALE 888 2125 00810PB ina MANUAL PLUNGER PIPE NIPPLE 1 1 2 MALE x 1 1 2 Manual Hevision July 15 30 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL PNEUMATIC REMOTE CONTROL HANDLE 354 4289 PNEUMATIC CONTROL HANDLE 9544200 REPAIR KIT PNEU SWITCH INCLUDES 3 2 4 2 5 2 6 2 87 2 8 4 49 amp 10 1 8 ADAPTOR s ms on pains nens s oees lionr PHLLPS HEAD SoReW
17. NPT SWIVEL 90 1 4 MNPT x 1 4 F HEX NIPPLE 1 4 NPT x 1 4 W BALL ST STRAIGHT SWIVEL 1 4 MNPT x 1 4 F HOSE PUSH ON 1 4 STRAINER BRZ 1 4 90 MICRON ELBOW STREET 90 GALV 1 4 1 DUST ELIMINATOR 1 4 MNPT N 888 2229 100PB VALVE CONTROL ELECTRIC 12VDC NORMALLY CLOSED 888 2229 10099PB VALVE CONTROL REPAIR KIT ELECTRIC HEAVY DUTY 3 888 7112 000PB TEE ASSEMBLY SMALL amp BULK BLASTERS 12VDC 1 OUTLET 888 7072 012PB CORD 25 12VDC 3 LUG 888 7073 055PB CORD W CONNECTOR 55 3 PRONG 2 WIRE 888 7109 301PB ELECTRIC CONNECTOR MALE TWIST LOCK PRONG 10 203 CONTROL CORD 16 2 2 WIRE PER FT 888 7109 300PB ELECTRIC CONNECTOR FEMALE TWIST LOCK PRONG gr 888 2263 40101PB HANDLE CONTROL ELECTRIC 2 W PLUG 888 2263 40102PB HANDLE CONTROL ELECTRIC 2 W SEALED CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES 0 888 7033 002PB CONTROL VALVE See Control Handle Parts Lists Section for detailed parts list N N 14 15 16 18 E Manual Hevision July 15 22 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL amp PIPE STRING PARIS LISTS amp CPR SERIES MPV Metering Valve Option 6 SA nei 3 0 CU FT CPR BLASTERS 6 0 CU FT CPR BLASTERS VALVE MANUAL PLUNGER 1 VALVE MANUAL PLUNGER 1 1
18. R EXEMPLARY DAMAGES OR OTHER DAMAGES OR LOSS OTHER THAN AS DESCRIBED HEREIN MANUFACTURER AND SELLER MAKE NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS AND SPECIFICALLY DISCLAIM ANY WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY PURCHASER ASSUMES ALL RISK AND LIABILITY RESULTING FROM THE USE OF THE PRODUCTS PURCHASER FURTHER AGREES AS A CONDITION OF THE SALE AND THE USE OF THE PRODUCT THAT ANY DAMAGES OR RISK OF LOSS OTHER THAN AS DESCRIBED HEREIN ABOVE SHALL BE THE EXCLUSIVE RESPONSIBILITY OF THE PURCHASER AND NOT THE MANUFACTURER OR SELLER MANUFACTURER AND SELLER SHALL NOT BE LIABLE FOR ANY DAMAGES INCURRED BY ANY PERSON AS A RESULT OF MISUSE IMPROPER INSTALLATION IMPROPER APPLICATION IMPROPER OPERATION OF THE PRODUCTS NORMAL WEAR AND TEAR ALTERATIONS OR MODIFICATIONS MADE TO THE PRODUCTS OR ACCIDENT THE USE OF REPLACEMENT PARTS NOT PROVIDED OR AUTHORIZED BY THE MANUFACTURER VOIDS ALL WARRANTIES A COMPLETELY FILLED OUT WARRANTY CARD MUST BE RETURNED TO THE MANUFACTURER WITHIN THIRTY 30 DAYS OF PURCHASE OF THE PRODUCT OR ALL WARRANTIES ARE VOID PRODUCT MUST BE MAINTAINED IN ACCORDANCE TO THE MAINTENANCE SCHEDULE PROVIDED IN THE PRODUCT MANUAL FAILURE TO MAINTAIN THE PRODUCT IN ACCORDANCE WITH THE MAINTENANCE SCHEDULE VOIDS ALL WARRANTIES THIS WARRANTY DOES NOT COVER FACTORY INSTALLED OR CUSTOMER INSTALLED ACCESSORIES WARRANTY CLAIMS Warranty claims must be submitted to
19. SURIZATION When a compressed air source such as air compressor is connected to the inlet of the Abrasive Blaster and the Inlet Shut Off Valve is opened compressed air flows to the Inlet Valve where it is stopped When the control handle is activated the Inlet Valve opens and air flows into the Pressure Vessel causing the Pop up located internally to seal against its seat Simultaneously the Outlet Valve closes sealing the Pressure Vessel allowing it to hold pressure Air will also continue past the Choke Valve through the Pusher Line and finally to the Y under the Metering Valve where it is mixed with abrasive The mixture of compressed air and abrasive will now exit the Abrasive Blaster through a blast hose and nozzle connected to the coupling under the Metering Valve and blasting begins It is important to note that some abrasive will collect at the base of the Metering Valve causing the blast hose to pulsate and spray abrasive erratically for a short time while pressure builds up in the pressure vessel This is normal and will not hurt the Abrasive Blaster DEPRESSURIZATION BLOW DOWN When the control handle is released in a pressure release CPH system the Inlet Valve automatically closes stopping the flow of compressed air into the Pressure Vessel Simultaneously the Outlet Valve opens allowing the compressed air in the pressure vessel to exit the Abrasive Blaster through the Abrasive Trap past the Outlet Valve and finall
20. TOTAL HOURS ON YOUR ABRASIVE BLASTER KNOW YOUR COST CONTROL YOUR COST amp SET UP A PREVENTATIVE MAINTENANCE PROGRAM FOR YOUR BLAST EQUIPMENT FOR USE WITH C SERIES ELECTRIC CONTROL SYSTEMS ONLY DUAL TIMER CONTROL BOX W KEY RELIEF VALVE KIT ADDING THIS ASME RELIEF VALVE KIT TO YOUR BLASTER CAN PREVENT DANGEROUS OVER PRESSURIZATION LOCAL CODES MAY REQUIRE A DIFFERENT VALVE RELIEF VALVE KIT FOR C SERIES 888 2470 00704PB BLASTERS ADD A POWER SUPPLY TO RUN ANY 12VDC ELECTRIC BLASTER ON COMMON 120AC OUTLET POWER POWERS UP TO 4 CONTROL VALVES AT ONE TIME POWER SUPPLY 120 INPUT 12VDC ELECTRIC CONV KIT CONVERT YOUR PNEUMATICALLY CONTROLLED C SERIES ABRASIVE BLASTER TO ELECTRIC ELECTRIC REMOTE CONTROLS ARE RECOMMENDED IF YOU RUN OVER 100 FEET OF BLAST HOSE OR WHEN BLASTING IN COLD WEATHER PNEUMATIC TO ELECTRIC 888 0005 410PB ICONVERSION KIT FOR SERIES ABRASIVE BLASTERS Copyright 2011 2015 Pirate Brand amp All Rights Reserved oo F FTF 1 uxyuz a IIutsTsgmWCGFGI K 3 Manual Revision July 15 35 Copyright 2011 2015 Pirate Brand All Rights Reserved Nozzle Air Power Abrasive Requirements NOZZLE PRESSURE O Am a a 8 w L L 2 n _ 2 nonsepower _o _ t75 2 25 3 ss 4 e inch G2mm UU 9 19 35 EA ee 8 58 1 8 3 ummn 071 oss og9
21. USER S MANUAL 60 CPR SERIES BLASTERS These products and equipment are not under any circumstances to be used with Read n u a sand or silica products of any type and use of such materials will void any warranty Also as with the use of any Failure to read understand amp product or equipment you must be sure to follow all safety and operation use the proper safety equipment and to procedures in this manual can properly train your employees in the use E SM of any equipment or products The cause serious injury or death manufacturer wholesaler and distributor Manuals that are lost assume no responsibility arising from the incomplete or damaged must failure to use proper safety equipment or be replaced immediately the failure to properly train employees in Manual P N PB MACOO 1 the use of products and equipment Manual Hevision July 15 Copyright 2011 2015 Pirate Brand amp All Rights Reserved O CPR SERIES BLASTERS USER S MANUAL Thank you for your purchase of a Pirate Brand CPR Series Blaster It is important to note that all Pirate Brand blasting equipment is designed to be safe when used properly however misuse of any abrasive blasting equipment is dangerous and can result in the severe injury or death of the operator and others in the vicinity of the blasting equipment In order to protect yourself and those around you read and follow all sections of this manual amp warni
22. UXURY DOUBLE PALMED LEATHER BREATHING AIR SUPPLY HOSE AND RADEX AIRLINE FILTER BLASTING WELDING GLOVES Manual Revision July 15 Copyright 2011 2015 Pirate Brand amp All Rights Reserved LIDS AND SCREENS LIDS ARE IMPORTANT FOR KEEPING MOISTURE FROM FALLING INTO THE ABRASIVE BLASTER IN OUTDOOR APPLICATIONS MOISTURE IN THE ABRASIVE BLASTER CAN CAUSE OBSTRUCTIONS IN THE METERING VALVE LEADING TO COSTLY DOWN TIME SCREENS ARE IMPORTANT FOR KEEPING FOREIGN OBJECTS FROM FALLING INTO THE ABRASIVE BLASTER FOREIGN OBJECTS IN THE ABRASIVE BLASTER CAN CAUSE OBSTRUCTIONS IN THE METERING VALVE LEADING TO COSTLY DOWN TIME NOT FOR USE WITH 3 0 CU FT C SERIES BLASTERS WITH ABRASIVE UMBRELLA OPTION INSTALLED MOISTURE SEPARATOR MOISTURE SEPARATORS REDUCE THE MOISTURE CONTENT OF THE SUPPLIED AIR TO THE BLASTER MOISTURE IN THE AIR CAN LEAD TO CLOGS AND PREMATURE WEAR ON BLASTER COMPONENT MOISTURE SEPARATOR KIT FOR 3 0 C SERIES BLASTERS MOISTURE SEPARATOR KIT FOR 6 0 C SERIES BLASTERS REGULATOR KITS ADDING A REGULATOR KIT TO YOUR ABRASIVE BLASTER WILL ALLOW YOU TO BLAST AT LOWER PRESSURES TO ACHIEVE CUSTOM FINISHES OR HELP CONTROL PROFILE 1 REGULATOR KIT FOR 3 0 988 2009 006 SERIES BLASTERS 1 1 2 REGULATOR KIT FOR 6 0 Sey epus DEF SERIES BLASTERS REPAIR KIT FOR 1 1 1 4 amp 1 1 2 888 2003 00799PB REGULATORS Manual Hevision July 15 KEEP TRACK OF TIME SPENT ON A JOB AND
23. amp Pop Up Gasket Inspect the Pop Up amp Pop Up Gasket for wear and replace as necessary 10 Service Inlet Valve Disassemble clean amp inspect for proper operation and worn components Replace any worn components found Lubricate the piston and cylinder with anti seize before reassembling 11 Service Outlet Valve Disassemble clean amp inspect for proper operation and worn components Replace any worn components found Lubricate the piston and cylinder with anti seize before reassembling 12 Service Metering Valve Disassemble clean amp inspect the Metering Valve for proper operation and worn components Replace any worn components found 13 Service Control Valve s Disassemble clean amp inspect for proper operation and worn components Replace any worn components found Lubricate with anti seize before reassembling Manual Revision July 15 13 Copyright 2011 2015 Pirate Brand All Rights Reserved 60 CPR SERIES BLASTERS USER S MANUAL Performance Related Issues NO ABRASIVE FLOW WHEN BLASTING AIR ONLY Possible Causes 1 The Abrasive Blaster is empty or has no Abrasive in it 2 The Metering Valve is closed or has not been adjusted properly 3 There is an obstruction in the Metering Valve To clear the obstruction perform the following procedure Open the Metering Valve to its fully open position Depress the control handle and have a second qualified person close the choke va
24. ch the Remote Control Handle to the Blast Hose near the Nozzle with hose clamps or heavy wire ties Form a loop of Twinline Control Cord that comes 6 away from the Blast Hose runs 6 parallel to the Blast Hose and comes 6 back to the Blast Hose Using duct tape attach the Twinline Control Cord to the Blast Hose where the loop ends by wrapping the tape around the Twinline Control Cord twice and then around the Blast Hose This creates a strain relief attachment and is only necessary on the first connection near the Control Handle Starting from the Nozzle end of the Blast Hose attach the Twinline Control Cord to the blast hose by wrapping duct tape around both every 3 feet 7 Inlet Valve Petcock Inlet Valve Compressed Air Supply Hose 0 Inlet Shut Off Valve See page 11 for diagram of blaster components Pusher Line Copyright 2011 2015 Pirate Brand All Rights Reserved BEFORE YOU BLAST PRE BLAST CHECK Before each use of the Abrasive Blaster it must be checked to ensure it is in a safe condition to be used Closely examine all components of the Abrasive Blaster for signs of excessive wear worn out seals and hoses or damaged components If any component of the Abrasive Blaster is found to be damaged or worn it must be replaced before blasting ADDING ABRASIVE Before filling the Abrasive Blaster make sure the Inlet Shut Off Valve is closed the Inlet Valve
25. d In addition to proper training all persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must read understand and follow all procedures described in the user s manual For replacement manuals please contact your distributor or visit www pirate brand com Respiratory protection is mandatory for all persons operating or located in the vicinity of the Abrasive Blaster Follow all OSHA and NIOSH requirements for breathing equipment and supplied air standards Pressurized Vessels contain large amounts of stored energy and can cause severe injury or death if safety procedures are not followed Never perform maintenance or attempt to open a Pressure Vessel for any reason while it is Pressurized Always Depressurize and properly disconnect equipment from its air source before performing any maintenance Do not modify grind or weld on the pressure vessel for any reason Doing so will void the ASME certification Do not use damaged pressure vessels he use of proper remote control systems commonly referred to as Deadman controls are required when using abrasive blasters Never operate the Abrasive Blaster without remote controls All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must protect themselves with the proper safety equipment and use of common sense oafety equipment including but not limited to Hearing Eye Body and Lung
26. e blast hose 5 Control hoses and or fittings are leaking 6 Pop up is not sealing properly 7 Handway Assembly is leaking 8 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 9 Abrasive Metering Valve is open too far 10 Obstruction in Nozzle 11 Regulator needs adjustment if equipped 12 Inlet Valve Outlet Valve is not opening closing fully due to inadequate control pressure 13 Inlet Valve is damaged defective worn out or not lubricated properly causing it to not open fully 14 Outlet Valve is damaged defective worn out or not lubricated properly causing it to not close fully ABRASIVE BLASTER WILL NOT TURN ON OR IS SLOW TO TURN ON Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pushed or turned on 2 Inlet Valve Petcock is open 3 Nozzle is worn out and the compressor cannot keep up with the increased demand 4 Air supply hose to the blast machine is too small 5 Inlet Valve is damaged defective worn out or not lubricated properly causing it to not open fully 6 Outlet Valve is damaged defective worn out or not lubricated properly causing it to not close fully 7 Control hoses and or fittings are leaking 8 Obstruction in Nozzle 9 The Pneumatic Control Handle is damaged defective or worn out if equipped 10 The E
27. e your Abrasive Blaster remove the Handway Assembly and check for foreign items that may have fallen into the Abrasive Blaster through the Pop up opening Remove any foreign materials and reinstall the Handway Assembly DANGER Never perform any maintenance or A attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death RE TIGHTEN HANDWAY ASSEMBLY After the Abrasive Blaster has been pressurized for the first time tighten the nut on the Handway Assembly Tightening the nut on the Handway Assembly should also be done any time after the handway has been removed for maintenance before and after the next pressurization DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death Outlet Valve Muffler Pressure Vessel Metering Valve Control Handle Manual Revision July 15 PURGE AIR SUPPLY HOSE Before connecting the Air Supply Hose to the Abrasive Blaster purge the hose of any moisture or foreign debris Standing water or moisture in the air line will cause degraded performance of the Abrasive Blaster Air supplied to the Abrasive Blaster must be clean dry and cool ATTACH REMOTE CONTROL HANDLE Atta
28. erate the Abrasive Blaster without an Exhaust Muffler Without the muffler the sudden release of compressed air can cause severe injury AN Outlet Valve Abrasive Trap DISCONNECTING AIR SUPPLY HOSE After the Abrasive Blaster has been depressurized and the Inlet Valve has been closed the Compressed Air Supply Hose may still contain pressure which must be released before disconnecting the hose To do this shut off the compressed air at its source and open the Inlet Shut Off Valve on the Abrasive Blaster Next open the petcock at the top of the Inlet Valve For systems with electric remote controls you must be connected to a power source and hold down the Remote Control Handle to allow air to bleed out through the Inlet Valve Petcock When you no longer hear air escaping through the Inlet Valve petcock squeeze the Compressed Air Supply Hose to confirm it is soft and does not contain compressed air After confirming the absence of compressed air in the Compressed Air Supply Hose it is ready to be disconnected DANGER Never disconnect any compressed air A supply hose without first performing the DISCONNECTING AIR SUPPLY HOSE procedure described above Failure to do so can cause the hose to blow off violently injuring or killing nearby people Inlet Valve Petcock Inlet Valve Compressed Air Supply a _ Hose r l 1 H f ten Inlet Shut Off Valve
29. es are to be performed by experienced qualified personnel only BLAST MACHINE IS SLOW TO TURN OFF OR WILL NOT TURN OFF WHEN CONTROL HANDLE IS RELEASED Possible Causes 1 The screen in the Abrasive Trap is clogged and needs to be cleaned or replaced 2 The Abrasive Trap is full and needs to be emptied Abrasive traps must be emptied every 4 hours of use 3 The Inlet Valve is damaged defective worn out or not lubricated properly causing it to not close fully 4 The Outlet Valve is damaged defective worn out or not lubricated properly causing it to not open fully 5 The Pneumatic Control Handle is damaged defective or worn out if equipped 6 The Electric Control Handle is damaged defective or worn out if equipped 7 The Electric Control Cord is damaged defective or worn out if equipped 8 The Electric Control Valve is damaged defective or worn out if equipped 9 Blow down Muffler is clogged slowing the release of air Manual Revision July 15 15 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O SERIES BLASTERS USERS MANUAL WARRANTY PIRATE BRAND ABRASIVE BLAST EQUIPMENT 5 YEAR 10 YEAR LIMITED WARRANTY 5 YEAR LIMITED ABRASIVE BLAST POT WARRANTY Manufacturer warrants the complete abrasive blast pot it manufactures to be free of defects in material and workmanship for a period of five 5 years from the date of invoice 10 YEAR LIMITED PRESSURE VESS
30. ke sure the following conditions occur All BEFORE YOU BLAST procedures have been followed The Inlet Shut Off Valve is closed The Inlet Valve Petcock is closed The Remote Control Handle is released All hose connections are secure and have a safety clip installed The Abrasive Blaster is set up in a safe and level location where all people in the vicinity are aware of its presence All necessary safety equipment is present and being worn by all people in the vicinity of the Abrasive Blaster Only personnel who have been thoroughly trained and have read and understand the manual are in the vicinity of the Abrasive Blaster When these conditions are met turn on the compressed air source and open the Inlet Shut Off Valve on the Abrasive Blaster The Abrasive Blaster is now ready to begin blasting DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death DANGER Never supply compressed air exceeding 150 PSI 10 3 to the Abrasive Blaster WARNING The Blast Hose may kick back when Remote Control Handle is activated Be prepared and brace yourself for kick back Blast Hoses will normally kick back erratically for a short time when the Abrasive Blaster is started WARNING All those who will be in the area while blasting is to occur must be proper
31. lectric Connect the Remote Control Handle to the Abrasive Blaster s female twist lock connector Connect a 12 VDC power source 12V Battery or Optional 120 VAC to 12 VDC converter to the Abrasive Blaster s male twist lock connector Pneumatic Connect the Remote Control twinline hose to the Abrasive Blaster using the supplied threaded fittings It is not recommended that Pneumatic Remote Control Systems are used when the Blast Hose length will be longer than 100 feet WARNING Never operate the Abrasive Blaster A without a Remote Control System DANGER Always use caution around electric sources to avoid electric shock Do not operate electrical remote controlled Abrasive Blasters in wet or other hazardous environments CONNECTING HOSES Before connecting hoses to the Abrasive Blaster make sure the Inlet Shut Off Valve is closed and the compressed air supply is shut off Connect the hose coming from the compressed air supply to the inlet on the Abrasive Blaster and secure with safety clips Connect the blast hose to the coupling by the Metering Valve at the base of the Abrasive Blaster and secure with safety clips WARNING Always use safety devices like clips and whip checks safety cables at hose connections 9 Copyright 2011 2015 Pirate Brand All Rights Reserved O CPR SERIES BLASTERS USER S MANUAL BLASTING PRESSURIZING THE ABRASIVE BLASTER Before pressurizing the Abrasive Blaster ma
32. lectric Control Handle is damaged defective or worn out if equipped 11 Power Source battery or AC DC converter is not providing sufficient power to open electric control valves if equipped 12 The Electric Control Cord is damaged defective or worn out if equipped 13 The Electric Control Valve is damaged defective or worn out if equipped 14 There is an obstruction in the 1 16 orifice See Inlet Valve Parts Lists PN 101 9450 o Copyright 2011 2015 Pirate Brand amp All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL Operational Related Issues DANGER Never attempt to open the Abrasive Blaster in any way while it is pressurized Use extreme A caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster BLAST MACHINE TURNS ON ACCIDENTALLY OR WITHOUT WARNING Possible Causes 1 The safety flap lever or lock button on the Control Handle is damaged or missing 2 The Pneumatic Control Handle is damaged defective or worn out if equipped 3 The 1 16in orifice See Inlet Valve Parts Lists PN 101 9450 fitting is missing from the Inlet Valve s outlet port pneumatic controls only 4 The Electric Control Handle is damaged defective or worn out if equipped 5 The Electric Control Cord is damaged defective or worn out if equipped 6 The Electric Control Valve is damaged defective or worn out if equipped Troubleshooting procedur
33. les and Control Hose Cord Every 8 Hours Of Use 4 Inspect Blast Hose Couplings amp Gaskets Every 8 Hours Of Use 5 Inspect Blasting Nozzle Every 8 Hours Of Use 6 Inspect Air Hose Couplings amp Gaskets Every 8 Hours Of Use 13 Service Control Valve s If Equipped Descriptions of maintenance procedures referenced in this table are located on the next page Manual Revision July 15 42 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL Procedure Details 1 Inspect amp Empty Abrasive Trap Disassemble clean out any abrasive amp inspect the Abrasive Trap Replace any worn components and reassemble IMPORTANT Replace screens that can not be cleaned to open up all holes never reuse clogged screens 2 Inspect Personal Protective Equipment PPE Inspect ALL Personal Protective Equipment PPE for proper fit condition amp operation as designed Replace repair or be fitted as needed 3 Inspect Remote Control Handles and Control Hose Cord Pneumatic Remote Control Systems Inspect Control Handle for damage making sure the Safety Flap Lever Lock is in good working order and replace or repair as needed Inspect twinline hoses and replace if leaks areas that show abrasion or soft spots are found Electric Remote Control Systems Inspect Control Handle for damage making sure the Safety Flap Lever Lock is in good working order and replace or repair as needed Inspect con
34. lve for 2 seconds and then open it again immediately This will push minor obstructions such as a small amount of wet abrasive a piece of paper from a bag or bridged paint chips through the Metering Valve and out the Nozzle Readjust the Metering Valve back to the desired setting for blasting and check to see if the obstruction has been cleared If there is still an obstruction depressurize the Abrasive Blaster For blasters equipped with the Abrasive Metering Valve 11 AMVII remove the inspection plate For blasters equipped with the Manual Plunger Valve MPV completely remove the MPV Valve The remaining abrasive in the pressure vessel should pour out in a steady stream If you do not see a steady stream of abrasive then there is a large obstruction such as a large piece of paper from a bag of abrasive If you have determined there is a large obstruction then the obstruction must be removed from inside the Pressure Vessel To do this make sure the Abrasive Blaster is depressurized and remove the Handway Assembly Scoop or vacuum out all the abrasive from inside the pressure vessel and remove the obstruction Reinstall the Handway Assembly and Metering Valve and tighten them securely then Refill the Abrasive Blaster It is recommended that a screen be used to prevent foreign objects from entering the Abrasive Blaster and causing an obstruction 4 The Abrasive Blaster has wet abrasive in it The wet abrasive must be removed by de
35. ly trained read the manual and wearing safety equipment to protect from the hazards described by the WARNING and DANGER labels located on the Abrasive Blaster If any labels are worn or missing they must be replaced Manual Hevision July 15 USING THE ABRASIVE BLASTER After pressurizing the Abrasive Blaster it is ready to begin blasting Fold down safety flap lever lock and squeeze the Remote Control Handle to start the flow of abrasive and compressed air Adjustments to the air abrasive mixture can be made by swinging the handle turning the knob on the Metering Valve There will be a delay between a change made at the Metering Valve and what comes out of the Nozzle depending on the length of Blast Hose being used To stop the flow of compressed air and abrasive release the Remote Control Handle and blasting will stop after a short time How long it takes for blasting to stop will depend on the length of Blast Hose being used The pressure vessel will automatically exhaust through the Exhaust Muffler causing a rush of compressed air that can propel any loose objects debris or spilled abrasive at nearby personnel For this reason personnel must not be located near the Abrasive Blaster when blasting is taking DANGER Airborne particles produced by abrasive blasting can cause respiratory disease All persons operating or located near the blasting site must wear approved NIOSH OSHA approved breathing equipment Never use abrasive co
36. ng labels located on the blasting equipment Definition Of Terms Used In This Manual Abrasive A granular material used for blasting the surface of an object Also referred to as Media Blow down The automatic or manual release of air from a pressurized vessel Also referred to as Depressurize Control Handle A required device that allows the blaster to be remotely started and stopped Depressurize The automatic or manual release of air from a pressurized vessel Also known as Blow down Pressure Hold System Any blasting system in which the Pressure Vessel remains pressurized when the control handle is released Also known as a Manual Blow down System Pressure Release System Any blasting system in which the Pressure Vessel is automatically depressurized when the control handle is released Also known as an Automatic Blow down System Pressure Vessel The enclosed area of the blaster in which abrasive is contained and filled with pressurized air when blasting Pressurize To fill the pressure vessel with compressed air Properly Trained person who can be considered properly trained must have successfully completed sandblasting training course that focuses on the safe operation of stationary or portable abrasive blasters in the 1 0 6 0 cu ft capacity range They must also have read and understood this manual in its entirety Silica A hazardous substance which is contained in many naturally occurring abrasives Dust
37. ntaining silica DANGER Never stand near an Abrasive Blaster when it is in operation The release of the Remote Control handle will cause a sudden release of compressed air from the Exhaust Muffler without warning Only Adjust the Metering Valve after the Abrasive Blaster has completely depressurized WARNING Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster This manual only provides basic information on how to safely operate the features of Pirate Brand CPR Series Abrasive Blasters WARNING Never point the blast Nozzle at yourself other people or the Abrasive Blaster WARNING The Choke Valve must be completely open when blasting or damage to equipment will occur PP P b P 10 Copyright 2011 2015 Pirate Brand All Rights Reserved BLASTING DRAINING THE MOISTURE SEPARATOR if equipped During blasting the Moisture Separator must be periodically drained The best way to accomplish this is to leave the drain valve slightly open all the time so it constantly leaks air and forces moisture out WARNING The Abrasive Blaster must be supplied with clean cool dry compressed air in order to function properly SHUTTING DOWN THE ABRASIVE BLASTER When blasting is complete the Abrasive Blaster will need to be shut down Make sure the Remote Control Handle is released then close the Inlet Shut Off Valve and open the Inlet Valve Petcock WARNING Never op
38. pressurizing the Abrasive Blaster removing the Handway Assembly and scooping or vacuuming it out Dry abrasive must always be used Clean cool dry air must be supplied to the Abrasive Blaster in order to prevent the abrasive from getting wet For Abrasive Blasters being used outside it is recommended that a lid be used to keep water from entering the Abrasive Blaster ABRASIVE STREAM IS TOO HEAVY OR THROBBING WHEN BLASTING Possible Causes Note CPR Systems may throb temporarily when starting up if abrasive has collected in blast hose from previous use This is normal and requires no action to correct 1 Choke Valve is partially closed Never run the Abrasive Blaster Manual Revision July 15 DANGER Never attempt to open the Abrasive Blaster in any way while it is pressurized Use extreme caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster Troubleshooting procedures are to be performed by experienced qualified personnel only with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 2 The Metering Valve needs to be adjusted LOW PRESSURE AT THE NOZZLE Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pushed or turned on 2 Nozzle is worn out and the compressor cannot keep up with the increased demand 3 Air supply hose to the blast machine is too small 4 There is a hole in th
39. protection are required Abrasive blasters and the objects being blasted can be heavy and can lead to severe injury or death if they fall over Always follow all safety requirements of OSHA and NIOSH e Use only Genuine Pirate Brand replacement parts when performing maintenance on the Abrasive Blaster Do not modify the equipment for any reason Use of modified or non Pirate Brand parts can cause an unsafe situation and will void your warranty Never use malfunctioning or damaged equipment Before each use inspect the Abrasive Blaster for proper function e Supply only cool dry compressed air that is free of debris to the Abrasive Blaster Moisture or debris that reaches the remote control system can cause an unsafe situation Do not supply compressed air to the blaster that exceeds 150 psi e Do not use abrasive blasters in areas that could be considered a hazardous location as described in the National Electric Code NFPA 70 Article 500 Never use the Abrasive Blaster in wet environments Always connect electrically controlled abrasive blasters to a Ground Fault Circuit Interrupter GFCI Manual Hevision July 15 3 Copyright 2011 2015 Pirate Brand All Rights Reserved 60 CPR SERIES BLASTERS USERS MANUAL amp TABLE OF CONTENTS Using This Manual Definition Of Terms 2 Safety SymbolS n onnan anaana 2 WARNINGS 3 Safety Label Information
40. ring Hazard Severing Hazard Pop Up will close forcefully Pop Up will close forcefully causing seri it causing it rious injury or severing the body part inside Breathing Hazard Airborne particles produced by abrasive blasting can cause Read Manual Hearing Hazard oise generated by abrasive ster can damage hearing Instructions For Installing Replacement Label Pack 1 Completely remove old label and clean area thoroughly before applying new label 2 Apply replacement labels in locations as described above or as close as possible if area is obstructed 3 12 VDC Label 16 is only to be used on electric remote controlled systems DO NOT apply label to systems with pneumatic remote controls Manual Hevision July 15 5 Copyright 2011 2015 Pirate Brand All Rights Reserved O CPR SERIES BLASTERS USER S MANUAL lt HOW CPR SYSTEMS WORK 2 PRESSURE RELEASE WARNING This section of the manual is designed to give you a general understanding of how the Abrasive Blaster functions All sections of this manual must be read and understood before operating the equipment ADDING ABRASIVE Abrasive is added through the hole in the top of the Abrasive Blaster where the Pop up and its seat are located When abrasive is added it flows down through the hole around the Pop up and down to the bottom of the pressure vessel where it will exit through the Metering Valve when blasting is started PRES
41. the manufacturer within ten 10 days after failure of the product Contact information for warranty claims Forecast Sales Inc 2719 Tobey Dr Indianapolis IN 46219 317 829 0147 Effective July 8 2015 Manual Revision July 15 16 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL 3 0 CU FT Abrasive Blaster VESSEL PORTABLE 3 0 CU FT 85 LITERS 150 PSI 10 3 BAR 13 1 2 CLEARANCE 16 DIA INCLUDES HANDWAY ASSEMBLY WHEELS POP UP amp POP UP GASKET VESSEL STATIONARY 3 0 CU FT 85 LITERS 150 PSI 10 3 BAR 13 1 2 CLEARANCE 16 DIA W 4 UMBRELLA INCLUDES HANDWAY ASSEMBLY POP UP amp POP UP GASKET 6 1254270 WHEEL AND TIRE I X4 8 10 820 RETANNGRNG i 9 1024020 AXLE 16 DIA BLAST SCREEN LOW PROFILE 16 1 4 MESH POWDER J COATED BLACK 12 102 3180 4 POP UP VALVE UMBRELLA 102 4160 LEG PADS 2 109 9100 109 9090 Manual Revision July 15 6 0 CU FT Abrasive Blaster VESSEL PORTABLE 6 0 CU FT 170 LITERS 150 PSI 10 3 BAR 13 1 2 CLEARANCE 24 DIA INCLUDES HANDWAY ASSEMBLY WHEELS POP UP amp POP UP GASKET i VESSEL STATIONARY 6 0 CU FT 170 LITERS 150 PSI 109 9120 10 3 BAR 13 1 2 CLEARANCE 24 DIA W 4 UMBRELLA INCLUDES HANDWAY ASSEMBLY POP UP amp POP UP GASKET POP UP VALVE 4 FEMALE GASKET HANDWAY 6 x 8 6 120 4270 WHEEL AND TIRE 16 x 4 BLACK 8 1084
42. trol cord and replace if damaged plug ends areas that show abrasion exposed wires or cracks are found 4 Inspect Blast Hose Couplings amp Gaskets Inspect Blast Hose for leaks abrasion amp soft spots and replace as needed Inspect couplings for damage leaks amp wear and replace as needed Inspect coupling gaskets for leaks amp wear and replace as needed Always use safety clips amp whip checks safety cables at Blast Hose connections 5 Inspect Blasting Nozzle Inspect the Blasting Nozzle for wear and proper bore diameter Replace the Blasting Nozzle when the bore diameter has worn to 1 16 wider than its original diameter Example replace a 5 nozzle 5 16 bore when the bore reaches 3 8 6 Inspect Air Hose Couplings amp Gaskets Inspect Air Hose for leaks abrasion amp soft spots and replace as needed Inspect couplings for damage leaks amp wear and replace as needed Inspect coupling gaskets for leaks amp wear and replace as needed Always use safety clips amp whip checks safety cables at Air Hose connections 7 Inspect amp Clean Blow down Muffler Remove the Blow down muffler turn it upside down and tap on a hard surface to free trapped debris If muffler is clogged and can t be cleaned out sufficiently it must be replaced 8 Lubricate Inlet Valve Add 2 drops of light machine oil through the Inlet Valve Petcock while open to lubricate the Inlet Outlet Valve system Inspect Pop Up
43. y through the Muffler When all the pressure in the Pressure Vessel is released blasting stops gt Flow of Compressed Air my Flow Abrasive gt Flow of Exhaust Air During Blow down Manual Hevision July 15 6 Copyright 2011 2015 Pirate Brand All Rights Reserved 6O CPR SERIES BLASTERS USER S MANUAL Valve Loaded Abrasive e Pop up 555445666694 C Valve imi CO Inlet lt Shut Off lt Valve E Abrasive TE Trap m 11 fal L Exhausted Compressed NN Air Inlet L W Pressure e e Vessel d ES Choke F Valve Metering Valve Pusher Line gt jis SNS Air Abrasive Mix To Blasting Nozzle l a BEHE Some items moved or rotated for clarity Manual Revision July 15 Q Copyright 2011 2015 Pirate Brand All Rights Reserved 60 CPR SERIES BLASTERS USER S MANUAL WARNING The Procedures provided in the Operating Procedures section of the manual are designed to provide basic information on how to safely operate the features of Pirate Brand CPR Series Abrasive Blasters Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster SETTING UP THE BLASTER INSPECT PRESSURE VESSEL When you receiv

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