CNC-110A Series C-03/C
Contents
1. L H 110B DVRID XXXXXX O 110A EXDID XXXXXX 110B DVR 110A EXD CNC 110AS STANDART MODEL CNC 110EXD EXTERNAL CONNECTION MODEL WINDING SPINDLE DC MOTOR DRIVER BOARD WINDING SPINDLE MOTOR CONTROL BOARD MAX 8 1 Standard model CNC 110AS Maximum output current limit 1 Locking the winding spindle shaft to make it cannot move connect a DC Amperes meter between terminal and DC motor See Figure 1 2 Rotate CL to the left end L and rotate MAX to the right end H 3 Rotate H S and L S potentiometer on back panel to the right end H Then press key to start winding in high speed 4 Rotate CL in clockwise to set limited current show on Amperes meter Limited current 2A when using DC 180 volt motor Limited current 4A when using DC 90 volt motor Then press key to stop winding Release the winding spindle shaft The CL have been set by factory before delivery Only adjust it when change DC motor or replace 210 DVR driver board Torque compensation 1 Rotate H S potentiometer on back panel to the left end L and press key to change the TURNS DISPLAY shows winding speed RPM Then press key to start winding in low speed 2 Rotate IR to make the winding in same speed RPM during the winding spindle shaft in full load and unload Then press key to stop winding TAILY AUTOMATION2. 7 a N d 4 4 1 INTRODUCTION 2 F 3ONT PANEL WINDING PARAMETERS SETTINC 10 11 12 lATION CO LTD TAILY AUTOMATION CNC 110A Series 03 13 User s manual 2 1 INTRODUCTION CNC 110A is a series of COIL WINDING MACHINE CONTROLLER developed by TAILY AUTOMATION It not only retains all the features of previous designs it also has a low noise level and is less sensitive to external power fluctuation CNC 110A series also features an integrated design Putting DC motor speed controller brake and power supplier control circuits into one control box simultaneously achieving size reduction high performance and low cost In addition to the CNC 110AS Standard Model CNC 110A series also offers CNC 110AE External connection model depending on whether a close loop driver is provided for various applications CNC 110AS With 0 5HP DC motor driver CNC 110AEI With winding spindle shaft control interface circuit 2 MAIN FEATURES Microprocessor design easy for program setting handling Three group of memory ten step in each group Non battery design using EEPROM for saving memory and can retain it for 10 years Build in DC motor driver circuit direct connects to 0 5HP DC mot
3. iz AUTOMATION CO LTD CNC 110A Series 03 13 User s manual 10 2 External wiring diagram for CNC 110AS 110AS 001E sch TURNS COUNTER BRAKER DC24V 12W CNTB 03B CNTB 03C A3WH S3H 4015 INTERNAL SPEED ADJUST POWER SW AC POWER WINDING SPINDLE SHAFT EXTERNAL SPEED ADJUST 0 5HP DC MOTOR OPTION 110AS 002E sch TURNS COUNTER BRAKER DC24V 12W CNTB 03B CNTB 03C A3H S3H MS 1003 4015 IOSD INTERNAL SPEED ADJUST POWER SW AC POWER Winding spindle motor Driver 1 TAILY AUTOMATION CO LTD 11 CNC 110A Series 03 13 User s manual 10 4 Internal wiring diagram for CNC 110AS 110AS 004E sch 110B DVR TF 015B 110A CPU 110AS KEYBOARD 10 5 Internal wiring diagram for CNC 110AE 110AS 005E sch N3 CN2 110A PNL 4 qi o TF 015B 110A CPU 110AS KEYBOARD 11 MAINTAIN AND TROUBLESHOOTING TAILY AUTOMATION CO LTD 12 CNC 110A Series 03 13 User s manual 13
4. 11 1 Requirement and Safety precautions 1 The controller should be operated in an environment that is protected from moisture corrosive gases or liquid and free from airborne dust metallic particles and magnetic noise 2 Make sure that the power source supplies the correct voltage and is capable of supplying the required current to the controllers Do not connect or disconnect wires and connectors while power is applied to the controller Make sure the machine and controllers are properly grounded Make sure that the leads and connectors are connected correctly Normally operate under 5 C 50 C environment over 40 C should perform under good ventilation avoid heating Co 11 2 Periodically maintain The following parts must be maintained or changed periodically as list below If any part is found faulty it must be changed immediately even when it has not yet reached the end of its life which depends on the operating method and environmental condition For parts replacement please contact your sales representative Winding spindles Turns counter CNTB 03B 03C Carbon BRUSH in the DC motor 1 years RY BLY board it used to switching the winding 100 000 times direction Eie eei EI TAILY AUTOMATION CO LTD CNC 110A Series C 03 C 13 User s manual 14 11 3 Troubleshooting This section provides information to guide the user in understanding different fault conditi
5. 10AS CNC 110AE 3 2 2 XT 1 5 14 5 153 19 0 E 51 0 10 0 6 0 12 09 0 13 0 Counting Sensor CNTB 03B N 85 0 Counting Disc N 0 E REN 2 0 TEES 80 Zeroing Disc Eie eei EI TAILY AUTOMATION CO LTD 31 0 10 0
6. CO LTD 110 Series C 03 C 13 User s manual 9 Maximum winding speed 1 Rotate H S and L S potentiometer on back panel to the right end H Then key to start winding in high speed and press gt key to change the TURNS DISPLAY shows winding speed RPM 2 Rotate MAX to make the winding speed RPM as you want Then press key to stop winding 8 2 External Connection Model CNC 110AE Winding spindle control mode selection Select by JP1 see Figure 1 or Figure 3 There are two control mode can be select 1 1 The CN5 pin2 represent winding RUN output The CN5 pin3 represents winding direction DIR output 2 2 CN5 pin2 represent clockwise CW output The CN5 pin3 represents counter clockwise CCW output 9 FUNCTION TABLE Set up winding parameters 0 9 0 99999 sco er Select first memory group 1 1 en Select second memory group 1 2 Select third memory group 1 3 en With zero point 20 Without zero point 21 en Single brake 3 0 Double brake mode 3 1 Relative counting model 4 0 Absolute counting mod
7. ET In any time contact it with COM the controller will reset and get into READY mode External control signal RES REV at C 13 edition represents REVERSE During PAUSE mode contact it with COM then restart winding process the winding spindle will run by opposite direction in LOW speed and the TURNS COUNTER counting down 7 1 Change the display mode The TURNS display can be show the TURNS number PRODUCTION and winding SPEED when you turn on the controller the display shows TURNS number you can press key to change the display shows each data in cycle When display shows PRODUCTION or SPEED press v key it will go back to show the TURNS In difference display mode the following functions are also available TURNS During READY or during PAUSE the following keys can be used Reset the turns counter Give up winding process and go to the next STEP Give up winding process and go to the previous STEP 1 PRODUCTION model During READY or during PAUSE the following keys can be used 0 Reset production counter Hold down for 3 second 1 To decrease production counter by one TAILY AUTOMATION CO LTD CNC 110A Series 03 13 User s manual 8 8 ADJUSTMENT 110AS 006E sch DC Motor DC Amperes meter 0 WINDING SPINDLE SHAFT DRIVER CONTROL MODE SELECT
8. ding indicator H S speed winding indicator O BRAKEL Brake status indicator Eie eei EI LES BR AUTOMATION CO LTD CNC 110A Series 03 13 User s manual 4 4 MEMORY GROUP SELECTION The controller has three groups of memory To selection the memory group is as follow After specifying the group setting and winding can be done in this group all un selected group will retain their original contents and unmodified Select first group 0 Select second group fe Select third group 5 WINDING PARAMETERS SETTING In READY mode press the following keys combination to set the winding parameters 0 99999 0 799 run er Description Enter into PARAMETER SETTING mode Select STEP number Setting range O nine 10 steps 99999 Total number of turns to be wound Setting range 0 99999 turns or 0 0 9999 9 turns 1 2 ENT 3 o 4 e Setting SLOW STOP TURNS Number of SLOW STOP TURNS Setting range 0779 9 turns FUN Select winding direction ENT Saving the data to the memory and finish the setting procedure For example The counting unit for this example are 0 1 When you want setting two winding STEPS 100 5 turns including 5 slow stop turns in clockwise as first STEP and 150 turns without slow stop turns in counter clockwise as second STEP the set
9. e 4 1 ON OFF 5 0 TRIGGER mode 5 1 Counting unit 1 run 6 0 Counting unit 0 1 6 1 en Set up braking action time 7 0 1 9 9 Set up slow start turns 8 0 1 9 9 enr Brake 9 0 ewr Brake 9 1 en Clear all 10 0 0 TAILY AUTOMATION CO LTD CNC 110A Series C 03 C 13 User s manual 10 10 INSTALLATION AND WIRING 10 1 Counting system assembly The counting disc and the turns counter CNTB 03B 03C must be assembly as below COUNTING DISC ZEROING DISC OPTION WINDING SPINDLE Unit mm 2 ZEROING SENSOR N COUNTING SENSORS d CNTB 03B 03C NN No m we 2d d x 7 V ol Sp 4 MAX 1 0 MIN The zeroing disc is not served with the controller If you need a zero point for the winding spindle you have to make a zeroing disc as below and assemble it with counting disc as above ZEROING DISC Unit mm
10. ime to finish the step Single mode Double mode 3 1 6 3 Counting mode The RELATIVE MODE 15 to reset the TURNS COUNTER to zero without any consideration before start winding The ABSOLUTE MODE is to reset the integer portion of TURNS COUNTER to zero but keep the decimal portion unchanged Relative mode 0 Absolute mode 6 4 Starting mode ON OFF mode means when press the foot switch the motor start winding and when you release the foot switch the motor stop winding immediately TRIGGER mode means when press the foot switch the motor start winding and if you want to pause the motor you have to release the foot switch then press it again key on the front panel always the Double start mode Single start mode 0 Double start mode 6 5 Counting unit You can choose 0 1 or 1 turns as your count unit After you choose the unit the TURNS COUNTER and the winding parameters setting will use it as their basic unit Unit 1 0 Unit 0 10 6 1 6 6 Brake holding times In READY mode press 7 1 93 to set the holding times for brake Setting range 0 1 9 9 sec if you set the braking time as 0 0sec the controller will used the default time 0 3sec TAILY AUTOMATION CO LTD 110 Series 03 13 User s manual 6 6 7 Slow start turns some of coil windi
11. ng require slow speed start up in the first couple turns and then become high speed winding In READY mode 8 0 1 95 e keys to set the SLOW STOP TURNS Setting range 0 1 9 9 turns If you do not need this function set it in 0 0 to start winding in high speed 6 8 Brake status select brake status during motor stop Brake off 9 0 Brake 91 6 9 Clear all memory In READY mode press 0 0 0 keys it will clear all the winding parameter to zero and reset all the configurations then replace by default data Be cautious in using this function or all the parameter will be lost Eie eei EI lil TAILY AUTOMATION CO LTD CNC 110A Series 03 13 User s manual 7 7 WINDING EXECUTION While press the key or press the foot switch the controller will follow the winding parameters and the functions select to operate the winding process And if you want to pause the winding process you can press the again or release the foot switch Single Start Mode or press the foot switch again Double Start Mode Then you can continue the winding by process foot switch again Or press give up winding The winding speed can adjust by H S and L S potentiometers on back panel External control signal RUN STOP used to start or to pause the winding process External control signal RES REV C 03 edition represents RES
12. on and their general troubleshooting procedures and with their possible solutions Fault Description Correctives Action Power ON but the display a Check AC power input shows nothing b Check the fuse on 110B DVR board c Check the wire connection between 110B DVR TF 015B and 110A CPU d Replace 110A CPU e Replace transformer TF 015B 2 Display shows confusion a Replace 110A CPU massage Fuse failure a Replace fuse b Replace 110B DVR c Replace transformer TF 015B Cannot edit parameters a Replace 110AS KEY BOARD b Replace 110A CPU c Replace 110B DVR 110A EXD d Replace 110A CPU e Replace motor Can not switching the winding a Check the wire connection between 110A CPU RY BLY direction b Replace RY BLY or replace 110A EXD c Replace 110A CPU Counting failure a Check the wire connection between 110A CPU and 110A PNL b Replace CNTB 03B 03C c Replace 110A CPU Brake failure a Check the wire connection between 110A CPU and 110A PNL Winding spindles Check speed adjust potentiometer on back panel cannot work b Check the wire connection between motor and controller b Replace 110A CPU c Replace BRAKE TAILY AUTOMATION CO LTD CNC 110A Series C 03 C 13 User s manual 12 DIMENSIONS 150 0 20 0 _ 15 90 0 300 __ CNC 1
13. or The proprietary design of our winding spindle shaft driver with IR compensation and large torque is suitable for various DC motors LOW winding speed adjusted by potentiometer on back panel Direct connect DC 24V 12W brake Choice of versions for AC 110V 220V and 240V power source at 50 60Hz TAILY AUTOMATION CO LTD CNC 110A Series C 03 C 13 User s manual 3 3 FRONT PANEL DESCRIPTION BRAKE TAILYAUTO CNC 110AS 00 6 0 BRAKE RESET 3 1 Key pads 0 10 key for entering numerical values se Enter into PARAMETER SETTING mode 0 During READY mode to get into the function select mode While setting SLOW STOP TURNS it used to select the winding direction While setting TURNS it used to switching between TOTAL TURNS and SLOW STOP TURNS Saving the data to the memory and finish the setting procedure our To shows all the winding parameter from first to last STEP change the display mode To start winding or to pause winding At any time discontinues current operation and return to READY mode Hold or release the brake A 3 2 Digit display STEP Shows the current step number being wound or being set When the number is blink its means in READY mode TURNSI Shows TURNS PRODUCTION or WINDING SPEED RPM O L S LOW speed win
14. ting sequence is as follow SET SET e 0 0 e ej m 0 5 SET NJ B o ENT You can have ten STEP marked from 0 to 9 for each group 1 as the first STEP O as the final STEP If you not use all ten STEPS the one that has 0 0 turns will be the END STEP 5 1 Checked winding parameters While in READY mode the display will automatically shows all the winding parameter from FIRST STEP to END STEP 154 AUTOMATION CO LTD CNC 110A Series 03 13 User s manual 5 6 CONFIGURATION SETTING CNC 110AS is a multi purpose design to meet various requirements additional settings are configured to provide flexibility for additional applications In the READY mode pressing the following keys combination as 6 1 6 9 all the parameters can be changed 6 1 Zero point select the winding spindle shaft is need or not having a zero point With zero point 0 2 0 Use with zeroing disc See section 10 1 Without zero point 6 2 Braking mode The SINGLE is to brake until the end of each winding step The DOUBLE MODE is to brake a short period when the turns number match the SLOW STOP TURNS then winding to the end by LOW speed and brake another t
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