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SR Cutter User Manual

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1. www lindab ro Russia OOO Lindab T 7 812 360 53 60 www lindab ru Switzerland Lindab AG 41 58 800 31 00 www lindab ch Sweden Lindab Sverige AB 46 431 850 00 www lindab se UK Lindab Ltd 44 1604 788 350 www lindab co uk USA Lindab Inc 1 757 488 1144 www lindabusa com 27 1042 EN 2010 03 16 Lindab
2. 0 pliers for 250 315 10 12 Pull the locking pin knob out The Knob can be locked in its outer free position by twisting it Move the block to a suitable groove Let the knob spring back in to lock the block For the recommended number of notches see Assembly Instructions Lindab Safe and Lindab Safe Click 1 Insert the opening of the pliers over the duct end as far as it can reach 2 Keep in place by holding the duct with your 5 other hand Press the handle fully together Tocontrol the notch see the instructions for Checking the notch Place the notches evenly around the circum ference You can easily loosen the pliers from the arm for separate use Moving the bench 1 Move the click pliers down between the fixed 5 Hold onto the handle and turn in the legs on duct and the right hand duct support the wheel side 2 Push the right telescopic arm in and lock the 6 Move the bench as shown in the picture knob 7 Use a high grip with the bench in a vertical 3 Push the slidable middle duct support to the position to get it through narrow passages right up to the fixed duct support 4 Lower the knife arm 1 Loosen the top part of the click pliers stand 2 Place the stand as shown in the picture 3 Collapse the knife stand 4 Turn the legs in Problem solving Remove and sharpen the knife or replace it with a new one The knife is blunt After sharp
3. SS EU 230 226607 CSS UK 110 226609 CSS CH 230 226608 CSS US 110 100886 Spare parts or Q Shears cutting tooth Pin set for shears Shim set for shears cutting 37140 cutting tooth 37140 tooth 37140 CSSK 226611 CSSKPS 100146 CSSSSS 100147 N w d j P Side cutting edges Screw and pin set for shears SJS 226623 SSPS 100002 Click pliers Click pliers CSCP 40 100754 CSCP 60 100755 Spare parts _ Gauge CSNC 100096 CSCPA 100756 Adapter for click pliers Stand for click pliers Stand CSCPS 226617 Spare parts 4 D ee Clips CSCPSC 101488 Contact Belgium Lindab N V T 32 9 385 5011 www lindab be Czech Republic Lindab s r o 420 233 107 100 Denmark Lindab A S 45 73 232323 www lindab dk Estonia Lindab AS 372 6348200 www lindab ee Finland Oy Lindab Ab T 358 9 2534 4500 www lindab fi France Lindab S A T 33 4 78 06 36 41 www lindab fr Germany Lindab GmbH 49 4532 2859 0 www lindab de Hungary Lindab Kft Z 36 23 531 100 www lindab hu Ireland Lindab Irl Ltd 353 1 456 8200 www lindab ie Italy Lindab S r l 39 011 99 520 99 www lindab it Latvia Lindab SIA 371 780 43 71 www lindab com Lithuania Lindab UAB 370 52 729 729 www lindab com Norway Lindab A S T 47 22 80 39 00 www lindab no Poland Lindab SP z 0 0 48 22 489 88 00 www lindab pl Romania Lindab SRL 40 21 2094 100
4. e in the wrong place The shears are blunt The fold is difficult to cut with the shears The wrong work method is being used Remove the cutting tooth of the shears and replace it with a new one After very heavy wear the side cutter may also need to be replaced See the chapter on spare parts Turn the duct so that the opening of the fold is facing the shears Make the knife hole in the place i e just before the fold Remove the cutting tooth of the shears and replace it with a new one After very heavy wear the side cutter may also need to be replaced See the chapter on spare parts Press the shears forward a bit harder but make sure you work them upwards and down Problem Cause Solution The duct was not cut off properly and has a nick n i The bearing pivots points for the shears or knife are too loose Tip Check that the edge of the knife touches the centre of the shears tooth The shears were forced to the left or right during cutting Allow the shears to guide themselves Tip Before cutting scratch a thin line with the point of the knife around the duct Make sure the scratched line is in the centre of the strip that is cut off The scale is set to an incorrect length Set correct length on the scale During cutting the duct was not pressed close enough to the stopper at the end of the telescopic ar
5. ening make sure you adjust the stopper so that the knife enters far enough The knife is difficult to make a large enough hole to press through the duct Choose the correct height for setting the knife arm The arm must be as horizontal as possible when its stopper hits the duct The knife arm is set at an incorrect height The cutting tooth of the shears cannot enter the knife hole Continued on next page The tooth does not hit the hole Be lt 4 a Tip Check that the edge of the knife touches the centre of the shears tooth The hole is too small The knife arm s stopper was not pressed all the way down to the duct when the Press the stopper all the way down to the hole was made duct The hole is too small Choose the correct hole for setting the knife arm The knife arm is set at an incorrect height The arm must be as horizontal as possible when its stopper hits the duct Problem continued from previous page The cutting tooth of the shears cannot enter the knife hole Cause The hole is too small The stopper of the knife arm was set incorrectly e g after sharpening the knife Solution Adjust the stopper so that the knife goes in to make a large enough sized hole The duct is difficult to The shears are blunt cut with the shears The opening of the fold is turned away from the shears The knife hole was mad
6. fold is facing you 2 Place the duct on the bench 3 Push the end of the duct towards the stopper on the telescopic arm 4 Adjust the slidable middle duct support so it is as close as possible to the duct end Loosen the locking handle on the setting block Move the block so that the arm is horizontal when it hits the duct Tighten the locking handle Scratch a thin line with the point of the knife around the duct The easiest way to do this is turning the duct away from you Use the scratched line as a guide to cut straight VRA Squeeze the handle right down so the knife s edge comes out Rotate the duct so the knife hits the duct a bit before the duct s spiral fold Hold the duct with one hand Press the knife arm firmly downwards until the knife arm stopper touches the duct 1 Start the shears 4 Do not turn the last bit but hold the duct still 2 Insert the shears cutting tooth into the hole and lead the shears forward instead 3 Turn the duct almost one full turn towards you Make sure the scratched line is in the NOTE If you experience problems passing over centre of the strip that is cut off the fold or to do with cutting ducts straight see the Problem solving chapter Lindab recommends cutting the outer needle Lindab recommends cutting the inner needle from 100 and bigger from 315 and bigger Use the 40 pliers for 80 224 3 9 Use the 6
7. lindab we simplify construction SR Cutter User Manual jor Contents CE marking 2 Technical data 3 Presentation 4 Lubrication points 5 Mounting the wheel set 6 Preparations for cutting 7 Instructions for cutting 10 Instructions for moving the bench 14 Problem solving 15 Spare parts 22 Contact 26 SR Cutter 226601 Lindab hereby declares under sole responsibility that this product complies with the following directives 98 37 EC 2006 95 EC EMC 89 336 EEC Ce 226601 Lars ke Mattsson R amp D Manager Ventilation Read through the manual before you start using the SR Cutter Keep the manual to hand so that everyone who uses the SR Cutter has access to the manual 1 wear protective goggles Risk of chips from the nibbling machine Risk when cutting the duct s needle 2 Use protective gloves Risk of cut injury when handling the duct Wear ear defenders The noise level can vary when cutting the ducts sometimes it exceeds 85 dB A Always wear ear defenders to protect your self Make sure the stand is steady Never use the stand on uneven or unsteady surfaces Make sure the legs are extended correctly and secured tightly before use Do not overload the stand Do not exceed the maximum workload Do not climb sit or stand on the stand Do not use in a humid environment Risk of electrical short circuit Protect the electric cable Risk of damage to the cable from sharp plate edges Assembl
8. m The cut duct is the wrong length The fixed duct support has Fix the support with its two tightening come loose from the bench screws Make sure that the free distance between the closest edge of the shears cutting tooth corresponds with the marking on the scale NOTE Applies to both right and left stoppers The cut duct has a nick at the knife hole The click pliers make holes in the duct The click pliers make a faint notch The hole was not com pletely cut out The hole is too wide The pliers stop screw has been screwed in too far The pliers stop screw has been unscrewed too far Dan s gt tn Adjust the stopper so that the knife goes in far in enough to make a large enough hole Unscrew the stop screw slightly Check how the notch looks see instructions for Check ing the notch Screw the stop screw in slightly Check how the notch looks see instructions for Check ing the notch SR Cutter Working bench SRCS 226601 SRCS US 100584 Spare parts via 2 ve Roller 100 CSPR 100 226605 Shears stand with pin for Dr co CSSA 101168 P Wheel kit SRW 100156 I Roller 250 CSPR 250 226606 Pin for Dr co CSSAA 101246 Leg shoe SRCSF 101248 Duct support 250 with Knife arm with knife Handle with duct support 100 SRCH 100772 P Knife CSKE 226612 Shears Draco 3514 7R Shears C
9. t length knife to make a hole for the shears shears to cut the duct pliers to cut the inner and outer needle pliers to make the notches Lubrication points Lubricate these points with thin oil when neces sary It is important that lubrication is carried out Mount the wheel set a Preparations for cutting 1 Life the bench opposite the wheel side 2 Press in the buttons and turn out the legs 3 Lift the bench by the handle on the wheel side 4 Press in the buttons and turn out the legs 1 Loosen the locking handle on the knife stand 3 Move the stand to its vertical position 2 Take the stand out of its horizontal position 4 Tighten the locking knob 1 Push the rectangular washer into the dovetail groove 2 Secure the two screws 3 Block the grooves for the dimensions which Tighten all three screws are not used with the clip 1 Pull out the small locking knob 2 Fit the arm over the stand and let the locking knob engage Mount the click pliers onto the arm 1 Take the shears over the split pin so the pin locks 2 Hang the cables in the cable holder Instructions for cutting 1 Loosen the telescopic arm s locking knob 2 Set the desired duct length on the scale 3 Tighten the locking knob For lengths of 200 1700 mm use the right tel escopic arm and for lengths of 1700 3000 mm use the left telescopic arm 1 Turn the duct so that the opening of the
10. y and disassembly Use the handle to make assembly easier Moving The SR Cutter must be moved on its own wheels Avoid heavy loads Technical data Length 1910 Width 500 Height 380 Length 1910 Length with extended telescope arms 4800 Width 730 Height 1270 Working height 820 Maximum permitted load 75 Weight 36 Model 3514 7R Power 500 Voltage 230 Stroke frequency 2400 Weight 2 2 Length 200 Weight 0 35 Length 290 Weight 1 0 Length 290 Weight 1 1 Length 440 Weight 4 5 mm kg mm kg mm kg mm kg el Part name SRCS SRCS US CSS EU 230 CSS UK 110 CSS CH 230 CSS US 110 NCP CSCP 40 CSCP 60 CSCPS Part no 226601 100584 226607 226609 226608 100886 226618 100754 100755 226617 Presentation Squeeze a Knife arm Knife eh Left adjustable retracted 7 stopper Stand for click rere Slidable middle duct pliers j support escopic arm pp Click pliers Setting block ie Fixed duct support Left soe Right adjustable no stopper f Lift handle Cord holders ___Right telescopic arm I w Sheas Right locking an knob Needle pliers Transport wheels A 4 4 Foldable legs es With this workbench you can cut ducts of 80 315 mm diameters and lengths of 200 3000 mm The bench is equipped with wheels and foldable legs so you can easily move it to wherever you are currently installing ducts scale for setting the desired duc

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