Avionics Test System - HV TECHNOLOGIES, Inc.
Contents
1. EMC PARTNER Lightning Tests Avionics Test System Avionics Test System Overview as s s n n a 2 Features amp Benefits a a s a n n n s 2 2 24 Application Options a s s s 8 8 th Applicable Standards a a a s n ow 1 af Generator Specifications s s 8 Accessories and Options s s 10 Software 5 wi ee ee n s ee ee we Be Se eS 17 EMC PARTNER s Product Range as as s 19 Avionics Test System Overview Multi Talented System easily expandable The requirements of DO 160 Section 22 are encapsulated in the basis system de sign Test requirements for OEMs can be easily met by extending the system with additional components All accomplished at the user premises without any system down time 2 Lightning Tests Avionics Test System MIGO600SS PN 103567 DO 160 WF1 4 5A 5B PIN injection and Single Stroke waveforms PIN injection up to Level 5 Single Stroke Cable Bundle up to Level 3 MIGOGOOMS PN 103509 DO 160 WF1 4 5A 5B PIN injection Single Stroke and Multiple Stroke waveforms PIN injection up to Level 5 Single Stroke Cable Bundle up to Level 3 Multiple Stroke Cable Bundle up to Level 5 MIGO618SS PN 103566 DO 160 WF1 4 5A PIN injection a2. 13D 2 50 within 1 5 seconds randomly distributed from 50ms up to 110ms Requires NW WF3 10M FS NW WF6H MB Waveform 6H 0 224 4us impulse 14 pulses multiple burst only Custom Networks In addition to the standard DO 160 waveforms customer specific networks can be made on request Examples of some custom networks already made Waveform 3 Single Stroke 1 5MHz Waveform 3 Multiple Stroke 3MHz Waveform 3 Multiple Stroke 4 3MHz Waveform 3 Multiple Stroke and Multiple Burst 5MHz Lightning Tests Avionics Test System MIG OS MB EXT MIG OS MB with MIG OS MB EXT Example of a plug in CN MIG BT CN MIG BT3 CN MIG BT5 CN MIG TT AC DC Decoupler 2 AC DC Decoupler Level 4 amp 5 CN MIG BT Coupling transformer for cable bundles up to 3 5 x 6cm Application For WF2 and WF3 up to level 3 in accordance with DO160 section 22 CN MIG BT3 Coupling transformer for cable bundles up to 8cm diameter Application For WF2 and WF3 1MHz and 10MHz up to level 5 in accordance with DO160 section 22 CN MIG BT5 Coupling transformer for cable bundles up to 8cm diameter Application For WF2 and WF3 1MHz and 10MHz up to level 5 in accordance with DO160 section 22 CN MIG TT Coaxial test tip for PIN injection Set includes verification equipment and measurement adapter Decoupling of powered pins requires AC DC Decoupler 2 Application For use with MIG OS MB WF2 8 WF3 in acco
3. 4 28 Service Our committment starts with a quality management system backing up our ISO 17025 accreditation With the SCS number 129 EMC PARTNER provide accredited calibration and repairs Our customer support team are at your service Lightning Tests Avionics Test System 19 For further information please do not hesitate to contact EMC PARTNER s representa tive in your region You will find a complete list of our representatives and a lot of other useful information on our website www emc partner com The Headquarters in Switzerland EMC PARTNER AG Baselstrasse 160 CH 4242 Laufen Switzerland Phone 41 61 775 20 30 Fax 41 61 775 20 59 Email sales emc partner ch Web Site www emc partner com Your local representative 8526 Virginia Meadows Drive Manassas VA 20109 USA Phone 1 703 365 2330 HV TECHNOLOGIES Inc Fax 1 703 209 8758
4. 00hm Serial injection using CN MIG BT Induced Signal Susceptibility 100 to 1000V 4us 250us Please refer to MILITARY Test System brochure for further information ESD3000 DO 160 Section 25 ESD3000 DN1 Amplitude range Discharge Modes Holding Time ElectroStatic Discharge 100 to 30 000V Air and Contact 5S Please refer to ESD Test System brochure for further information Lightning Tests Avionics Test System Accessories and Options Avionic Test System Selection Guide MIGO600MS SS MIGO618SS MIG OS MB EXT MIG2000 6 NW WF3 10M FS CN MIG BT BT5 CN MIG BT3 NW WF3 1M FS NW WF3 1M SS NW WF3 10M SS CN GI Cl NW MS LEVEL1 Fx DO 160 S17 FX DO 160 519 CN GI CI V AAA ist Mee P ie le AER ORR ono ee EE RRR O Option DO 160 Specific Accessories CN GI Cl Current coupling transformer used with WF1 WF5A and WF5B Application For cable bundle and ground injection in accordance with DO160 section 22 E VA ae I sl a CN GI CI V Voltage coupling transformer used with WF4 WF5A and WF5B Application For cable CN GI CI bundle and ground injection in accordance with DO160 section 22 Ail PA I PROBE MS High bandwidth current transducer Clamp on type with large opening Application Measurement of current amplitudes for WF1 WF5A and WF5B in the EUT cables in accordance with the DO160 section 22 OPTION V to CN GI Cl Extends current coupling transformer
5. CN GI Cl for voltage testing up to level 3 used with WF4 and WF5A Application For cable bundle and ground injection in accord ance with DO160 section 22 CN GI CI V 40 Lightning Tests Avionics Test System MIG OS MB and EXTENSION MIG OS MB EXT This extension enhances MIG OS MB s capability by increasing test levels and includ ing additional waveforms The extension is automatically recognised and controlled by the MIG OS MB firmware The following plug ins are available for the extension NW WF2 FS Waveform WF2 0 1 6 4us extends the MIG OS MB to level 5 for single stroke or first stroke testing NW WF2 SS Waveform WF2 0 1 6 4us extends the MIG OS MB to level 5 for subsequent stroke testing MS definition 1A 100 23D 2 50 within 2 seconds randomly distributed from 50ms up to 110ms Requires NW WF2 FS NW WF3 1M FS Waveform WF3 1MHz extends the MIG OS MB to level 5 for single stroke and first stroke testing No burst possible NW WF3 1M SS Waveform WF3 1MHz extends the MIG OS MB to level 5 subsequent stroke testing No burst possible MS definition 1A 100 13D 2 50 within 1 5 seconds randomly distributed from 50ms up to 110ms Requires NW WF3 1M FS NW WF3 10M FS Waveform WF3 10MHz extends the MIG OS MB for single stroke and first stroke testing No burst possible NW WF3 10M SS Waveform WF3 10MHz extends the MIG OS MB for subsequent stroke tesing No burst possible MS definition 1A 100
6. ed out In such conditions it is not possible to use the standard DO 160 couplers and turn the EUT cable around the coupler secondary EMC PARTNER have developed special couplers where the cable bundle is kept in a straight line They can be used for cables up to 8cm in diameter and reach the following levels Waveform 1 up to 3 200A Waveform 4 up to 1 600V Waveform 5A up to 5000A Waveform 5B up to 5000A 6 Lightning Tests Avionics Test System Applicable Standards Radio Technical Commission for Aeronautics RTCA RICA DO 160 Environmental Conditions and Test Procedures for Airborne Equipment da Section 17 Voltage Spike Section 19 Induced Signal Susceptibility Section 22 Lightning Induced Transient Susceptibility Section 25 Electrostatic Discharge ESD European Organisation for Civil Aviation Equipment EUROCAE EUROCAE ED 14 Environmental Conditions and Test Procedures for Airborne Equipment Section 17 Voltage Spike Section 19 Induced Signal Susceptibility Section 22 Lightning Induced Transient Susceptibility Section 25 Electrostatic Discharge ESD US Department of Transportation Federal Aviation Authority FAA Advisory Circular 20 136 1990 Protection of Aircraft Electrical Electronic Systems against the indirect effects of lightning U S Department of Transportation Society of Aerospace Engineers SAE ARP 5412 Aircraft Lightning Environment and Related Test Wa
7. ld be synchronized to the peak of the AC waveform This requires a phase detection circuit and high voltage switches with sufficient accuracy for meaningful synchronization SYNC ADAPTER fits to all EMC PARTNER impulse generators making it fast and easy to synchronise to any phase angle with 1 accuracy Airbus Couplers ABDO0100 1 2 requirement for the A350 range specifies tests using fixed system im pedances for Waveforms 2 3 4 and 5A EMC PARTNER has developed a range of couplers that extend the standard DO 160 test system to meet these requirements All tests are performed using PIN injection waveforms voltage and current identi cal injected using the cable bundle method The following waveforms are required Waveform 2 up to 1600V 15 ohm and 25 ohm Waveform 3 up to 3200V 25 ohm Waveform 5A up to 2000V 1 ohm Waveform 4 amp 5 Voltage Impulse Coupler DO 160 specifies Waveform 5 as a current waveform with up to 5000A There are some special cases that require the application of Waveform 5A as a voltage impulse to directly stress the core wires in a cable bundle In such cases the V 1600V becomes the test requirement CN GI CI V was developed at EMc PARTNER to address this need It can be used to test with the following impulses Waveform 4 up to 1600V Waveform 5A up to 2000V Waveform 5B up to 300V Large Diameter Cable Couplers Some applications use particularly large cable budles that cannot easily be separat
8. ncluding coupler Single Stroke DO 160 Waveforms WF2 amp WF3 WEF2 0 1 6 4us Cable bundle 40V up to 1700V WF3 1MHz PIN injection 80V up to 600V 24A WF3 1MHz Cable bundle 80V up to 600V WF3 10MHz Cable bundle 80V up to 600V Multiple Stroke Pulse spacing 10ms up to 500ms Duration 0 01 up to 2s Repetition 2 up to 999s A Maximum pulses 30 every 2s Multiple stroke pattern DO 160 amp User programmable Multiple Burst Pulse spacing 50us up to 1000us Burst repetition 30 up to 300ms Burst pattern 1 burst of 20 pulses 3 repetitions Lightning Tests Avionics Test System Generator Specifications MIG OS MB EXT Level 4 8 5 Extension DO 160 Waveforms WF2 0 1 6 4us WF3 1MHz WF3 10MHz WF6 0 25 4us Single Stroke WF2 0 1 6 4us WF3 1MHz WF3 10MHz Multiple Stroke Pulse spacing Duration Repetition Maximum pulses Stroke pattern Multiple Burst Pulse spacing Burst repetition Burst pattern WF2 WF3 8 WF6 750 up to 5000V 1000 up to 5700V 1000 up to 4500V 5 up to 160A 750 up to 5000V 1000 up to 5700V 1000 up to 4500V 10ms up to 200ms 0 01 up to 2s 2 up to 999s 30 every 2s 14 pulses 50us up to 1000us 30 up to 300ms 1 burst of 20 pulses 3 repetitions MIG2000 6 DO 160 Section 17 FX DO160 S17 Amplitude range Source Impedance Coupling DO 160 Section 19 Fx DO160 S19 Amplitude range Spike duration Burst duration Voltage Spikes 100 to 1100V 5
9. nd Single Stroke waveforms PIN injection Level 4 and Level 5 Single Stroke Cable Bundle Level 3 to Level 5 MIG3618SS PN 103681 DO 160 WF1 For complete aircraft tests metallic and composite Maximum energy 26kJ at 5kA impulse MIG OS MB 230V PN 103510 115V PN 103583 DO 160 WF2 WF3 PIN injection Single Stroke Multiple stroke and Multiple Burst waveforms PIN injection Level 1 to 3 Single Stroke Cable Bundle Level 1 to 3 Multiple Stroke Cable Bundle Level 1 to 3 Multiple Burst Cable Bundle Level 1 to 5 MIG OS MB EXT 230V PN 103550 115V PN 103585 DO 160 WF2 WF3 WF6 PIN injection Single Stroke Multiple stroke and Multiple Burst waveforms PIN injection Level 4 amp 5 Single Stroke Cable Bundle Level 4 8 5 Multiple Stroke Cable Bundle Level 4 amp 5 Multiple Burst Cable Bundle Level 1 to 5 MIG2000 6 PN 103519 DO 160 Section 17 8 Section 19 Modular System to address the Voltage Spike and Induced Signals requirements Refer to MILITARY TEST SYSTEM brochure for further details Lightning Tests Avionics Test System ES Re Easy Operation CA User interface on instrument front panel PA Software control from a computer ABE Automatically switch between waveforms e w 3 Electronic Polarity change automation Modular System Easy expansion to meet new requirements Range of accessories to meet OEM requirements Specialist accessories for large cable installations Add non standard
10. rdance with DO160 section 22 AC DC Decoupler 2 Decoupler for powered pin testing Use with MIG OS MB and CN MIG TT Application PIN injection testing up to level 3 using WF3 1MHz in accordance with DO160 section 22 SHUNT 0E1 0 10hm measuring shunt for use with CN MIG BT3 AC DC Decoupler Level 4 8 5 Decoupler for use with MIG OS MB EXT Application PIN injection testing at level 4 and 5 using WF3 1MHz in accordance with DO160 section 22 Lightning Tests Avionics Test System Airbus Specific Accessories NW WEF3 1M FS A350 ABD0100 1 2 G Lightning test requirement Single Stroke or First Stroke of a multiple stroke sequence Output at coupler up to 1500V 60A Source impedance 25ohm NW WF3 1M FS A350 NW WF3 1M SS A350 ABD0100 1 2 G Lightning test requirement Subsequent Stroke of a multiple stroke sequence Output at coupler up to 750V 30A Source impedance 25ohm NW WF3 1M SS A350 WF2 FS A350 ABDO0100 1 2 G Lightning test requirement Single Stroke testing Output at coupler up to 1600V 107A Source impedance 150hm and 25ohm WF2 FS A350 CN WF5A1500 ABDO0100 1 2 G Lightning test requirement Waveform 5A coupler for use with MIGO600MS Single Stroke or Multiple Stroke testing Output at coupler up to 1500V 1500A Source impedance 1ohm CN WF5A2000 ABDO0O100 1 2 G Lightning test requirement Waveform 5A coupler for use with MIGO600MS Single Stroke or Multiple Stroke testing Output at coupler
11. rol PC and EMC PARTNER impulse generator Length 20m USB RS232 ADAPTER RS232 to USB adapter for remote control of EMC PARTNER generators from a PC with USB interface SYNC ADAPTER External synchronisation of Impulses Galvanically de coupled For use with synchronisation signals up to 240V and 400Hz SYNC ADAPTER 46 Lightning Tests Avionics Test System For remote control of EMC PARTNER avionics generators one of the following soft ware packages is needed GENECS MIG This is a relatively simple program that reproduces generator front panel functions on a PC In addition to remote programming and control of the generators test report in formation is available to word processing or other evaluation programs such as EXCEL TEMA Comfortable control of EMC PARTNER generators from a PC Enables several generator types to be included in the same test sequence Generates an enhanced level of test report TEMA EXT MEASURE As extension of the TEMA software a DSO control package is available Connected to the remote control computer and programmed directly from TEMA an oscilloscope can be used for the following additional automated functions EUT failure detection based on parameter windows 4 measurements avaialble wave shape verification and inclusion in the test report The DSO CONTROL icon is included in a sequence using drag and drop then pro grammed directly from the TEMA window As soon as the DSO ha
12. ronic equipment ESD EFT surge AC dips AC magnetic field surge magnetic field common mode damped oscillatory and DC dips According to IEC and EN 61000 4 2 4 5 8 9 10 11 12 16 18 19 29 Lightning Tests Impulse test equipment and accessories for aircraft military and telecom applications Complete solutions for RTCA DO 160 and EUROCAE ED 14 for indirect lighting on aircraft systems MIL STD 461 tests CS106 CS115 CS116 and Telecom ITU T K44 basic and enhanced tests for impulse power contact and power induction Component Tests Impulse generators for testing varistors gas discharge tubes GDT surge protective devices SPDs X Y capacitors circuit breakers watt hour me ters protection relays insulation material suppressor diodes connectors chokes fuses resistors emc gaskets cables etc Emission Measurements Measurement of Harmonics and Flicker in 1 phase and 3 phase electrical and electronic products according to IEC EN 61000 3 2 and 61000 3 3 HARCS Immunity software adds interharmonic tests voltage variation and ripple on DC tests according to IEC EN 61000 4 13 4 14 4 17 System Automation A full range of accessories enhance the test systems Test cabinets test pis tols adapters and remote control software simplify interfacing with the EUT Programmable PSU EMC hardened for frequencies form 16 7Hz to 400Hz Frequency PS3 SOFT EXT complies with IEC EN 61000 4 14 and
13. s been set into the desired mode the setting record of the complete DSO can be transferred into a file using the TEMA DSO Upload function in the DSO dialogue TEMA EXT MEASURE is used as part of special application packages such as the SOF TW IEC60384 14 For further information please refer to the CAPACITOR TEST SYSTEM brochure DSO models Supported in TEMA EXT MEASURE Tektronix TDS Models from series 200 500 600 amp 3000 Both 2 and 4 channel oscilloscopes are supported The computer must include a separate remote control interface for the DSO Usually this is GPIB lest Manager MIG1212CAP with TEMA and DSO paja e LA IR EA kima jia Pee bree eee ema ial O E TIETO al E li Gum GMH Hii Un Curia See etico A Sw 2 1er a Tihs enslave prey ce ANOTA jan a i wee ELL g rerem ee serie se del SP HE Sie g Sequence with DSO screenshot Lightning Tests Avionics Test System MIG2000 6 only CN MIG BT with three turn calibration loop Coupling transformer for cable bundles up to 3 5 x 6cm Application Voltage spike tests in accordance with DO160 Section 17 For further accessories please refer to the Military Test System brochure CN MIG BT with three turn calibration loop PA Lightning Tests Avionics Test System EMC PARTNER s Product Range The Largest Range of Impulse Test Equipment up to 100kA and 100kV Immunity Tests Transient Test Systems for all EMC tests on elect
14. ultiple Stroke up to 375V WF5A Single Stroke up to 1600V Multiple Stroke up to 300V WEFE5B Single Stroke up to 125V EUT cable straight through coupler 2x CN CI V4 Aperture 6 x15 cm CN CI VI 2x CN CI 11 Voltage coupling transformer for voltage waveform WF4 WF5A and WF5B WF4 Multiple Stroke up to 375V WF5A Single Stroke up to 1600V Multiple Stroke up to 640V WF5B Single Stroke up to 300V 2x CN CI V1 CN Cl 11 EUT cable straight through coupler Aperture 6 x15 cm Lightning Tests Avionics Test System 45 General Accessories DN LISN160 32 Line Impedance Stabilization Network for cable bundle and ground injection tests For AC and DC up to 32A Three phase power systems require two units Application To provide a defined system impedance for impulse tests according to DO160 section 22 DN LISN160 32 CDN BDBC Blocking device BD and bypass circuitry BC Application For power pin testing in accordance with DO160 section 22 CDN BDBC I PROBE MB P1 High bandwidth current waveform transducer Opens to cause minimum disruption to the circuit under test Application To measure the current waveform and amplitude for WF2 and WF3 in the EUT cable in accordance with DO160 section 22 V PROBE PHV V PROBE PHV1000 AC DC rating up to 1000V Transient rating up to 4000V Probe factor x 100 Bandwidth 400MHz V PROBE PHV OPTICAL LINK Serial optical connection between remote cont
15. up to 2000V 2000A Source impedance 1ohm CN WF5A1500 CN WF5A2000 Lightning Tests Avionics Test System 43 RES10 400M RES20 400M NW PIN5A MS NW PIN5A SS RES10 400M 10ohm resistor for lightning voltage damage tests with WF2 Application PIN injection testing according to MOORP0400435 RES20 400M 20ohm resistor for lightning voltage damage tests with WF2 Application PIN injection testing according to MOORP0400435 NW PIN5A MS Resistor network for use with MIGO600MS impulse generator Application Waveform 5A PIN injection Resistor values 2 3 13 5 and 25ohm Usable up to 1600V Single Stroke and 320V Multiple Stroke NW PIN5A SS Resistor network for use with MIG0618SS impulse generator Application Waveform 5A PIN injection Resistor value 1000hm Usable up to 3000V Single Stroke Lightning Tests Avionics Test System Special Couplers for Large Cables CN CI I1 Current coupling transformer for cable induced tests applicable for the following waveforms WF1 WF5A WF5B Single and Multiple Stroke up to 5000A EUT cable straight through coupler Aperture 6 x15 cm CN CI I1 CN CI V1 Voltage coupling transformer for waveforms WF4 and WF5A Single Stroke and Multiple Stroke up to 300V EUT cable straight through coupler Aperture 6 x15 cm CN CI VI CN CI VI 2x Voltage coupling transformer for voltage waveform WF4 WF5A and WF5B WEF4 Single Stroke up 1600V M
16. veforms ARP 5414 Aircraft Lightning Zoning INTERNATIONAL ARP 5415 User s Manual for Certification of Aircraft Electrical Electronic Systems for the Indirect Effects of Lightning ARP 5416 Aircraft Lightning Test Methods Military Procurement Standards MIL MIL STD 461 Requirements for the control of Electromagnetic Interference charac teristics of susystems and equipment Lightning Tests Avionics Test System Generator Specifications MIG0600SS and MIGOGOOMS S DO 160 Waveforms WF1 WF4 WF5A amp WF5B PI ZF 1 6 4 70ys 20A up to 1800A 3200A _ NF4 6 4 70us PIN Injection 70V up to 1700V 340A NN FA 6 4 70ps Ground injection 65V up to 1700V __ WEF9DA 40 120us PIN injection 75V up to 1650V 1650A WFS5A 40 120us Cable bundle 80A up to 3000A 10000A WF5B 50 500us Cable bundle 75A up to 2000A 5000A MIGOGOOMS only lt Multiple Stroke pulse spacing 10ms up to 500ms Stroke duration 0 01 up to 50s Repetition 60 up to 999s Maximum pulses 25 every 10s Multiple stroke pattern DO 160 amp User programmable a h MIGO618SS Level 4 and 5 Extension DO 160 Waveforms W1 W4 amp W5A WEF 1 6 4 70us 250A up to 4000A WF4 6 4 70us PIN injection 125 up to 3400V 680A WF4 6 4 70us Ground injection 125 up to 3400V WF5A 40 120us PIN injection 125 up to 3200V 3200A WF5A 40 120us Ground injection 400A up to 6000A 10000A __ Figures in brackets represent maximum test level i
17. waveform 3 frequencies User Comfort Standard DEFAULT values QUICK test program with standard default values Predefined SOFTWARE for different test standards REMOTE control and software upgrade Full Feature System Amplitude RAMP function Electronic POLARITY change SYNCHRONISATION to AC power Integrated SAFETY CIRCUIT with EMERGENCY STOP Data Protection G Internal memory to save test files Software to backup test files on a computer Software to store Test Report data Calibration data for all waveforms Fa Lightning Tests Avionics Test System Benefits The System You Need Lowest operator learning curve REAL TIME parameter change EXPANDABLE to include many applications Test all levels AUTOMATICALLY Upgrade on Site Upgrade applications as needed Low cost and rapid system extension New system components can be added at any time No hardware down time Best Performance Maximum test LEVELS Includes all waveforms Automation of test process Cost effective solution Turn Key Solution Wide range of APPLICATIONS Test place AUTOMATION Ideal for TEST LABS 2 year standard warranty extendable Software is Key Graphic User Interface for FASTER programing SAVE TIME create tests once only Save FAVOURITE tests RECALL and Run favourite tests y Lightning Tests Avionics Test System 5 Application Options Active AC Power PIN Synchronisation DO 160 specifies that impulses shou
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