WS-Series User Manual Spec Sheet
Contents
1. Mount the R axis interpolator box to the rear of the Y axis cable track tray making sure it does not interfere with the cable track There are holes for mounting the interpolator box so it can be bolted to the tray Connect the Encoder cable to one end of the interpolator Connect the 5m Encoder cable to the other side of the interpolator Connect the 5m motor cable to the 2m motor cable Route both cables through the snake to the electrical cabinet Inside the cabinet connect the motor cable to the 4th axis brushless amplifier connection on the WPC located above the fan next to the power input Connect the 5m Encoder cable to the free DB25 connector of the Encoder Hall cable Connect the other DB25 on Encoder Hall cable to the 8In 8Out connector next to the motor connector Connect the DB15 pigtail connector to the 4th axis input of the HUE Then run a DB15 M F cable between the 4th Axis output of the HUE and EXE4 WS Series User Guide WS Series Joystick The WS Series HT400 joystick is a multi function joystick that gives the user control over both your scanner and your PC The joystick can function both as joystick and mouse and also has programmable butons for use within SSC software Control Layout 1 2 EStop The machine s EStop switch is on the back of the joystick Press in to activate twist to deactivate 3 Axis Joystick Control X and Y axes are controlled by side to side and front to back motion Twisting th2. 5 Microns 10 Verify that the R Encoder Scale is set to 0 9 milli degrees for the ADRS 150 stage Sseminpr TA le DRE j eie Hora caha Enin hra hoe d ronrang on local machna mie Encodes Sook fos mi Koa ek A Encoder Scale E mi eger Tore Did Te ee a ae TA Channel 2 e mapped bo Stage Z Channel 2 E mapped ho 4 11 Finally go to the Encoder Latching tab 12 Enable the Encoder Interface Unit 13 Set the stage mapping as follows a Channel 0 X b Channel 1 Y c Channel2 Z d Channel3 R WS Series User Guide 4th Axis Setup with WPC2030 When first setting up the ADRS 150 4th axis on the Wenzel WPC2030 controller it is necessary to first adjust the current control on the amplifier Because the amplifier is digital there are no controls actually on the amp itself All adjustment is done via sdtware Setup for Communication with the Amplifier 1 Install Easy Motion Studio from Technosoft The installation CD should be provided If an internet connection is available the install shield will automatically download any software updates at the finish of the process 2 The CD also provides a WPC Project folder for installation This contains the default settings for te 4th axis amplifier Copy the WPC folder into the c program technosoft esmprojects folder 3 Connect the WPC 4th axis amplifier to an open COM port on the PC a Open the top panel of the WPC controller Be sure power to the WPC
3. is off and that it is unplugged b Find the ribbon cable that connects the RS232 2 connector on the WPC back plane to the mother board Unplug it from the motherboard and plug it into the ribbon connector as shown below an x 2 a Fe ko pe ey de c Connect one end of a DB9 F F serial cable to the RS232 2 connector on the back plane This will require removing the HT400 serial cable that will be plugged into that connector d Plug the other end of the DB9 F F cable into a free serial port on the PC If there is none remove the joystick connector from COM1 and use the COM1 port e Plug the WPC controller back in and power it on 4 Start EasyMotion Studio 5 Select Communication Setup from the pull down menu FasyMotion Stud Refresh or Or Pure Shaw Info In Output YEM E EEPRTA vate probech or 6 The Communication Setup dialog will open Setup the communication for a Channel Type RS232 WS Series User Guide CAN Protocol TMLCAN Port The COM port you plugged the DB9 F F into Baud Rate 115200 AXIS ID 255 NOTE you used COM1 you may need to set the COM port settings in Device Manager to use a Baud Rate of 115200 The HT400 joystick connection uses a Baud rate of 9600 which should be set in the COM Port settings When you are done with the process remember to change the settings back Commamnicalioa Stu ang 9 Channel Tepe ERRE
4. it can be mounted above the PC on the right hand side of the cabinet The HUE sits between the CMM encoder channels EXE lines and the WPC Controller Please refer to the wiring diagram below for a schematic Encoders PC WPE2O30 Encoders should route from the CMM to the HUE then from the HUE to the WPC Route a USB Cable from the PC to the HUE For Laser communication route the first USB Extender from the HUE through the cable harness and to the back of the CMM Route the cable from the second Powered USB Extender from the first extender through the machine cable tracks On smaller machines mount the extender inside the back cover on the carriage riser Larger machine will require the extender to be closer to the Z axis LDI supplies a 5m USB cable to run from the laser tot he Powered USB Extender The extender must be placed so that this cable will reach WS Series User Guide To power the laser route a 2 conductor cable plus shield from the HUE 12VDC output through the machine cable harness to the Powered USB Extender Route the 90 degree bend USB cable from the USB Extender through the X Axis Cable track Z axis cable track and Z column There should be 13 inches USB cable extending out of the bottom of the Z column WS Series User Guide 4th Axis Wiring Connect the 2m motor and encoder cables at the rotary stage and run them back to the Y axis cable track tray These 2 cables should be zip tied together
5. the Secondary RS232 connector on the WPC Controller located on the top middle of the WPC Back Panel to the second COM cable from the 4 Port Card This cable controls the HT400 Joystick s Function Buttons In Device Manager set the Port Settings for the COM port as follows i Bits Per Second 4800 li Data Bits 8 Default iii Parity None Default iv Stop Bits 1 Default v Flow Control None Defalut d Connect the DB9Y pigtail from the joystick connector on the WPC to the COM1 port on the PC This gives the Joystick serial mouse control In Device Manager set the Port Settings for the COM port as follows i Bits Per Second 9600 li Data Bits 8 Default ii Parity None Default iv Stop Bits 1 Default v Flow Control None Defalut Install the USB rainbow dongle into an available USB port Windows should guide you through the Found New Hardware Wizard to install the driver This driver is required to enable Wenzel error compensation within SSC If no PH10 is installed be sure the Dummy Plug is inserted into the PICs connector on the WPC controller This Dummy Plug shorts pins 5 and 9 of the PICs connector WS Series User Guide WS Series Wire Routing Electrical Cabinet Mount the components into the rack mount electrical cabinet as shown in the figure below The HUE should be mounted directly above the WPC2030 controller to allow for the wiring of he USB Extender cables Should a PHC10 controller be required
6. 8 WS SERIES WITH SLP LASER BLOCK DIAGRAM c cccccsssssccessssscccesssseccecsssceececsssceeceesaeeccessaecccsssseeeceeseseeeeeesas 18 3 WS Series User Guide WS Series Overview Laser Design Inc offers high speed 3D Laser Scanners mounted to your existing Wenzel CMM for full time or occasional use Our Surveyor Laser Probe SLP interface is factory engineered with Wenzel to ensure seamless integration and hassle free operation with your CMM And switching back and forth between touch probes and our laser scanner probe is fast and easy Laser Design s broad range of SLP models ensures a perfect fit between the scanner and the size and detailed features of your parts The SLP scanner will be mounted to your existing Wenzel CMM with a simple mounting device and electrical connection With our technology added to your CMM you will be able to scan parts dramatically faster than with touch probes up to 75 000 points per second Laser scanning speeds of 1 2 inches per second are common for most scanning processes Complete part scanning or portions of the part can be scanned in just a few minutes The most complex parts can be scanned using the system s Manual Head Indexer laser orientation device or a Renishaw PH10 motorized indexing head A fourth axis controller and high precision rotational stage are also available as an option to automate scanning of difficult shapes Our powerful Surveyor Scan Control SSC software controls t
7. AN Pronost TMLCON ICAN 2 06 23 bit identifiers Pot COM Esad Aste lism Abe ID of diyenlar corneciad lo FE 25 7 Click OK and communication should be established 8 Open theWPC 2030_CurrenControl_V10 project 9 When the project opens click the Edit Icon files Mate WP DA Lai et EEN la aw A OO Dias El AAA O dae i i NH a er A AE nH 11 The Edit interface will open 12 Navigate tot he Drive Setup Pane 13 Set the Ki Parameter to 0 2 and then click OK PEA A aa ee Lara it h Ci Eyn ee fel nindaake pp aa E i A deneg Y romi Eein CAP A ee i 5 E ar gayi a g Te i emir medad pa be chown eeeh m Faa Agrralel Era manim pra le oe a AA i HMiecel Teperi cda Motor Aa _ ladies rss eri ETE A ieee Dt zj Fes epy jj y El gt Lire el pa a e Cem y Moor mammi 1 E mpk T L A SS e a ais AN ee um N Tire dt tS E PA pe aa Ej A ar 7 eiie o ct 7 D bisli DAP he mF iy Lisi de Lad jae 7 ee Dee e peel dpi hj Era oe dei a Trani atin pa il U drid PS iy aia z ane 14 Next click the Download to Drive Motor Icon to download the settings to the amplifier WS Series User Guide Se EPA lee ee A A Daba ree daw x Et A 15 To power on the motor for the 4th axis you can click the Run Icon on the tool bar This will let you check the motor torque 16 When finished shut down EasyMotion Studio 17 Finally retur
8. PC2030 controller should be setup and connected by your Wenzel installation technician However if a new PC is supplied it is useful to know exactly how to hook up the controller to the PC The WPC controller requires a minimum of 3 available serial COM ports If a PH10 is required a 4th COM port is needed Wenzel supplies a PCI 4 port COM card with each machine to account for the COM ports Most PCs do not have enough native CO ports for all subsystems Install the 4 Port card in your PC following the directions of the card s manufacturer a Check the PC s device manager to determine how many COM ports are currently installed Typically systems will have 2 or 3 COM ports available through the motherboard b When installing the 4 Port card specify the next COM ports in sequence So if your PC currently uses COMs 1 and 2 the 4 Port card should use ports 3 through 6 Connect the COM cables to the PC a Wenzel supplies DB9 to DB24 COM cables for most connections so that you can connect the various WPC serial connections to the Octopus cable that comes with the 4 Port Card b Connect the main RS232 connection from the WPC on the upper left corner of the WPC back panel to the first COM cable from the 4 Port Card In Device Manager set the Port Settings for the COM port as follows i Bits Per Second 115200 ii Data Bits 8 Default it Parity None Default iv Stop Bits 1 Default v Flow Control None Defalut c Connect
9. WS Series User Manual Laser Design Inc The Leader in 3D Scanning since 1987 February 2009 All Rights Reserved Laser Design Inc WS Series User Guide This page left intentionally blank This page left intentionally blank WS Series User Guide TABLE OF CONTENTS Wo SERIES OVERVIEW sscsscssasaeseccsencsct scc nsdsacs ctcacssssiascchessacsdsestcstubendsasscdes cts seubcedaccasehesdecbentseadsess save tasvesdasctscecsdeatve 4 WS SERIES HARDWARE SETUP wsissccccssccsscsccssssccsetsasdsecesesassecccsesdesseasdessdend aera in Sn E aaa a s asieasedassedsrs 5 CONNECTING THE WPC CONTROLLER irede A AR 5 WS SERIES WIRE ROUTING icen a a a a rN 6 Elec cah UIUC AAA A O a A 6 ITRANS WIRING rr nN E E EA 8 WS SERIES JOYS IIC osa ida Ln caia An dais 9 CONTROL LAVOE ateo codo 9 WS SERIES CONTROLLER SETUP cuina acia aida 10 PES RER E TU o ol de ari cos 10 W Soer eS EDIC A dins 10 WS SERIES MOTION CONTRO SETUP sacar ali ias 13 AP eee ee ere cere en ere eee ee A 13 TE A N E Ce EEE E A EE E A TEA E S A Te E E EE E E 14 TEE OUTED age ccs es acre ec A a alates eee Uae 14 ITH AXIS SETUP WITH WP OO SD A O 15 Setup for Communication with the AMPLifieT ccscccccccceccsccsccccsesessacsesioctcstevesantavseesdessecsctsescetatencsantanatecesseeesectes 15 Wos 5 ERTIES BLOCK DIAGRAMS siscscctsscccessssossescsevsssadsssadeacsnastoncssascousieessueselacscetsncseasiancseus doassebisansasaasensbecsiacieass 18 WS SERIES WITH RPS LASER BLOCK DIAGRAMA 1
10. e handle controls Z and Rotary axes depending on the selected mode CCW rotation corresponds to positive direction moves When not in Joystick mode the joystick controls the mouse within Windows Feedrate Control Twisting this knob controls the maximum move speed of the machine Mode Indicators The two green LEDs at the top of the keypad indicate either CNC or Joystick mode When the system is in CNC mode the joystick acts as a mouse with the two Mouse buttons on the upper button group acting as left and right mouse buttons When in joystick mode the system will revert to CNC mode automatically after 30 seconds of inactivity Shift Button The shift button up arrow works in conjunction with the function keys in the lower group Function keys The Function Keys are programmable inside SSC and can be used to perform a variety of tasks Joystick ON Use either Joystick ON button to switch into Joystick mode Axis Buttons Press the Axis Buttons to activate the given axis The LED indicator will turn on when the Axis is active Either Z or C rotary may be active at a time Selecting one of these buttons automatically deselects the other Use the joystick twist to control these axes Button The button is the Servo ON button After first starting the WPC Controller turn the Motors On with this button WS Series User Guide WS Series Controller Setup The WS series machines are controlled by Wenzel s WPC2030 controller This cont
11. he motions of the CMM and PH10 enabling the user to easily control and program the part scanning process SSC will automatically organize the 3D scan data into a single coordinate system after scanning all surfaces of the part utilizing the software s multi orientation scanning features SSC also provides the ability to perform useful editing functions on the collected scan data including filtering smoothing merging aligning trimming deleting and shading The SSC software includes noise and data spike suppression features allowing the user to manually or automatically improve problematic data SSC has been specifically designed to pack as much power as possible into a modern easy to learn and use graphical interface Measure and analyze your scanned parts and determine their deviation from CAD nominal with a color error map using Geomagic Qualify software Geomagic Studio and other CAD programs enable creation of high quality surface models from the scan data quickly and easily Geomagic software is available as an option with your Wenzel CMM laser scanner probe kit Our CMM Laser Scanning Probe Kit makes it easy and economical to add the power of 3D laser scanning to your existing Wenzel CMM And with over 20 years of experience and innovation you can count on Laser Design to provide world class training support and ongoing product enhancements WS Series User Guide WS Series Hardware Setup Connecting the WPC Controller Typically the W
12. ia ner probe moving Grow R roba pui neang E Cir Figure 1 5 Next go to the Hardware tab to set up the controller properties 6 Channel stage mapping should be as follows Each stage maps to a specific channel so even if for example the system is equipped without a PH10 the R stage will still map to channel 5 a Channel 0 X b Channelli Y c Channel2 Z d Channel 3 A e Channel4 B f Channel 5 R 7 When using the ADRS rotary stage you can Enable Volumetric Compensation for the stage by checking the box and browsing to the path of he comp0 dat file for the stage The rotary will use a separate compensation file from the XYZ stages 8 Check the Enable Wenzel Compensation box and browse to the CM CAAW VOz2 file to enable error compensation for the XYZ stages The CM CAAW VOZ2 file must be in the C Program Files Laser Design Surveyor folder WS Series User Guide JOE Natin Centro MESE Encoder Lal ch Volurestnic Conpencstian Fle Mame Program MleslLeser E Enable Wena Comparsa ion Tests Weranl Compencabon Misana THERAN WOZ E Thannal ho Stage Hamir cud a w Enable Channel ae E Xx sanma T dh isr E Channel dis mapped bo Stage Y Chea reat mappi bo Siga I Charal zii mappad bo A Channel Tis dissble dl Zetting Figure 2 8 Next clikc the Settings button below the Stage Mapping interface to open the I Settings dialog 9 Verify that the XYZ Encoder Scale is set to 0
13. mum Speed 50 Default Acceleration 100 Minimum Acceleration 10 Maximum Acceleration 200 Os Ore wh Rotary Parametera Ent Vallee for pued and accalaration to be weed For pockionina Speed idan pete Acelerador eg reese 5 Default E Pos mmm ft ft Memm EE WARRING The soles entered MUST respect he limits of the table s specification Feli WS Series User Guide WS Series Motion Control Setup Use the following procedure to set up WS Series Motion Control Settings 1 Launch Surveyor Configuration and go to the Motion Control tab For WS Series systems select Surveyor l DME Motion Control and click Settings to open the settings interface 3 Refer to Figure 1 below for Stage stacking order Stages A and B refer to PH10 stages A and B while R refers to the rotary stage Be sure to set R Stage Theta1 A Stage Theta2 and B Stage Theta3 4 Refer to Adding A PH10 for the procedure on setting up the Index Stage Positions for A and B stages Surveyor d DWE Motion Control Hanievane econ dan llegar Encoder Labobino Gead Saep Hora diihi User mialac Suppotle Dreta Scsi Stage 57 gj Hs F Sdence Stage Y Enab Elia Hnn Postion 10 6 mn Harum Poston 4 00 nm T Hala stages Chefs ult Y edo ote 4 no de iy rei Haiarn ieia 25 018 Wire s it Ping Preiion S0 08 rm Speci the dape thar ting onder Proba f daing r r ihe Probe ad e pep us einai Stega z inas probe nce Shae ea Ge ce S
14. n the controller wiring to it s original state Shut the WPC down and unplug it Remove the DB9 F F from the WPC RS232 2 connector and the PC COM port Reconnect the HT400 joystick to COM 1 if required Reconnect the HT400 connector to WPC RS232 2 Reconnect the internal WPC ribbon cable to the motherboard Put the cover back on the controller 2295p WS Series User Guide WS Series Block Diagrams WS Series With RPS Laser Block Diagram
15. o the HT400 uses COMBS WS Series User Guide Wenzel WPCC SOR Controles Define joystick configuration for the were controller W ang HTO joystick Select sta park Gil Port EOS 4 On the next tab the Wenzel WPC2030 RS232 Settings Tab a b Apno Select the proper COM port for the WPC Controller This COMport will be the first port available after the motherboard COM ports are accounted for In this example the motherboard uses Com1 and COM2 so the HT400 uses COMB Baud Rate Use the default 115200 setting Data Bits Use the default 8 setting Parity Use the default None setting Stop Bits Use the default 1 setting Wenzel WPC 200 5232 Seitines Wena WPCIG0RAS22 Seling For ERE friso gt Powe 5 Use the next tab Sensor RS232 Settings to set up the PHC10 Controller if available 1 2 3 Port Select the proper COM port for thePHC10 This COM port will be the second port available after the motherboard COM ports are accounted for In this example the motherboard uses Com1 and COM2 so the HT400 uses COM4 The remaining settings depend on the dip switch settings on the PHC10 controller Please refer to the Renishaw PHC10 manual for dip switch settings WS Series User Guide Sermon AS ott Settee Baud rte 4800 Dista bls e gt Faiy Hora Shop bits 2 z chak uera ca 6 On the Rotary Parameters tab 1 Default Speed 25 Minimum Speed 0 25 Maxi
16. roller implements the RS232 version of Delta Tau s PMAC controller Programming of the WPC is typically performed in PEWin 32 PRO software similar to DS series machines l Server Setup When running l compliant motion control hardware such as WS Series machines you must set up the I server to communicate properly with all subsystems The l Configuration program supplies the tools to set up the server correctly WS Series I Setup 1 Launch the I Configuration Program 2 For WS Sereis machines set the configuration from the first dialog page as follows CMM Controller Type Wenzel WPC2030 Hardware Interface RS232 Sensor Control RS232 this is the Pc10 interface Rotary Table Controller Check the box to Enable Error Compensation File Format Wenzel requires a USB Dongle File Path typically C Program Files OpenDMIS ErrorMap Cm caaw V02 O PDOQOTA Contiuration CHA Controle Type Hard ere Inberlene Prato Sensor Contra Tara Rotary Table T rantraler Sat Machine Param abers Error Compensation OS Enab File Format lorca Ale path Ci Program Ailes Open AIE otip me Endesa 3 On the Next tab the Wenzel WPC2030 Controller tab a Check the box for Using HT400 Joystick to enable the Joystick b Select the serial port for the HT400 Joystick c This COM port will be the third port av ailable after the motherboard COM ports are accounted for In this example the motherboard uses Com1 and COM2 s
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