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AGSI-L / ICAO and TP 312

1. E x 3 z SIBA SiB 58 SIBC SIBD SIBE SIBF Sic SBH 5 SBK SiL SIBM SIBN SIBP PART NUMBER DESCRIPTION NO PARTNUMBER DESCRIPTION 7150110 715010 715010 7250110 7150110 7150110 7150110 7190110 7180110 7180110 7150110 7150110 7150110 7180110 7150110 1 AMAATOBGIICAO SIGN LED TUBE PS PCB ASSY WIMTG BRKT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 60 4301 0 ICAO LED SIGN LED PANEL HANGER 3 3 3 3 3 3 6 6 6 6 6 6 6 9 9 2 44A7144 29810 ICAO 2900mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 5 gt 2 12 60443020 ICAO 800mm LED SIGN RAIL CROSS MEMBER 2 2 2 2 3 3 4 4 4 6 4 6 6 6 8 2 44A7144 07810 ICAO 800mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 A B z z A gt gt 13 6140415 1 4 PUSH MOUNT WIRE TIE 3 3 3 3 3 3 6 6 6 6 6 6 6 9 9 2 44A7144 09810 ICAO 900mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 2 E E 14 61A047T FERRITE CORE Impedance 2250hm Ferrit
2. RS SS hos MM N m S E 2 SS 44 714413810 SS 5 LOG X LSS mS AANTIMAITBIO o 38 518 7150110 7 SEN Y gt ATA oN 3 PLCS 2 4 7 44 144111810 CONTROLLED COPY Unauthorized duplication of this document in whole or part is prohibited Initialed in RED ink below indicates authorized copy INITIAL 8 DATE 44 7144 1810 ADB ADB Airfield Solutions BOX 30829 Tel 861 1304 SI8N 7150110 E 3425 ADD SIKXI72S6XX 5 8 DIR w Gahanna Fax 014 864 2069 D 3425 ADD GRND WIRESICHNG CORD GRIP DTR 180CTH URS VA Ee ICAO LED SIGN FINAL ASSEMBLY B 3338 SEE ECO ADD 600mm INSRT SHT 287 OBAUGI PRODUCTION RELEASE VES ien REVISION DESCRIPTION Y Frssocoren names rame TRIN DT RYAN OSMAY11 s 18 a 60F8 Information contained on this drawing is fo be used expressly in accord with purpose for which it was submitted Any disclosure of this information is strictly prohibited except as ADB Airfield SRNR dens ne may Bene agree in writing Copyright 2011 SIXX XXXXXX E 2011 ADB Airfield Solutions All Rights Reserved 41 LED ICAO Taxiwa
3. NE TN OC 2 PLCS CONTROLLED COPY Unauthorized duplication of this document in whole or partis prohibited Initialed in RED ink below indicates authorized copy INTALA DATE carn 62 ADB FA 3 WAAL ADB Airfield Solutions NA 2PLCS A gt 5 a BOX 30829 E 3425 ADD SIXXIT2S6XX SHT 8 977 Gahanna Parkway 614 864 2069 7 D 35 ADD GRND WIRESICHNG CORD GRIP or Columbus Ohio 43280 my 157 C 3402 SEEEC JEG 17 DRAWNGTTLE AS 44A7144 17810 s 3898 SEFECOADD SIE WERT SHTZRT mm ICAO LED SIGN FINAL ASSEMBLY 44 714411810 A f PRODUCTION RELEASE DIR 28 Y 23 Fan Be REVISION DESCRIPTION c RMON a 2 DT RVN 05 1 E n memes D 5 8 F 7 1 S0 1 1 0 Information contained on this drawing is to be used expressly in S 8C 71 S0 1 1 0 accord with purpose for which it was submitted Any disclosure 9 n Sina is Sh prohibited cen CEE m Olutions Inc may otherwise agree in writing ri ADB Solis qe SIXX XXXXXX E 2011 ADB Airfield Solutions All Rights Reserved 39 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Parts 11 4 11 Figure 26 ICAO
4. 2 m CDS 7 9 15 Als 2 47 2 t rS 8 r3 Y z a 1 a D TT Cr p o lp IL O x o amp AP Ny 9 9 y e m e ras 2 44A7086 ICAO POWER SUPPLY SECTION D D TYPICAL ALL 800mm ASSEMBLIES 9 E E LOCATE WIRE TIES liu CONFIGURATIONS W O RESISTOR AS NEEDED 6 THE EMI FILTER BOLTS TO SIDE PANEL E 2Y 32 Ba ve GROUND CONNECTION NS eo OM Es i y p W Y CONTROLLED COPY TE FUENTE a PUT EI M 2 INITIAL amp DATE 6 NOMINAL EXTENTION ADB ADB Airfield Soluti Ta air J E 3425 ADD SIXXIT2S6XX SHT 8 Dm 977 Gahanna Parkway Fax 614 864 2069 L D 305 ADD GRND WIRESICHNG CORD GRIP D Columbus Ohio 43790 C 4 JEG DRAWING TTIE B NH SE EDAD TST DIR oad IGAOILED SIGN FINAL ASSEMBLY a PRODUCTION RELEASE DIR OSMAYIT REVISION DESCRIPTION mom SECTION 2 Information contained on this drawing is be used expressly in accord with purpose for which it was submitted Any disclosure of this information is strictly prohibited except as ADB Airfield dores
5. MM FACE LENGTH 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11 2 2 2 Packaging Data LED ICAO Taxiway and Runway Signs Dimensions Signs are shipped with L 823 cord set s frangible couplings and floor flanges ready for installation Table 3 800mm signs Gross Weight Carton Dimensions h x w x d Description Ib kg in mm SI8A 72 32 6 43 5 x 37 x 13 1105 x 950 x 330 SI8B 82 37 43 5 x 45 x 13 1105 x 1150 x 330 5 8 94 42 6 43 5 x 58 x 13 1105 x 1350 x 330 5180 104 47 43 5 x 61 x 13 1105 x 1550 x 330 SI8E 114 51 7 43 5 x 70 x 13 1105 x 1750 x 330 SI8F 136 61 7 43 5 x 77 x 13 1105 x 1950 x 330 149 67 6 43 5 x 85 x 13 1105 x 2150 x 330 SI8H 161 73 0 43 5 x 93 x 13 1105 x 2350 x 330 SI8J 173 78 5 43 5 x 100 x 13 1105 x 2550 x 330 SI8K 182 82 5 43 5 x 108 x 13 1105 x 2750 x 330 SI8L 193 87 5 43 5 x 116 x 13 1105 x 2950 x 330 SI8M 205 93 43 5 x 124 x 13 1105 3150 330 SI8N 242 110 43 5 x 140 x 13 1105 x 3550 x 330 SI8P 265 120 2 43 5 x 156 x 13 1105 x 3950 x 330 1 Weights listed are for standard LED signs Contact ADB for high wind speed sign weights Contact ADB for sign shipping weights Table 4 600mm Signs Gross Assembled Weight Standard Height STD Height SIDX 48 1219 mm SIEX 60 1524 mm
6. NO PART NUMBER DESCRIPTION risotto rigotio risotto risotto zafo 7800 rigotto risotto 7010 8 1718010 risotto 7010 risovio PART NUMBER DESCRIPTION risotto risotto rigotio risotto risotto 280 rigotio risotto 72sorto isoito 1 44A7144 07610 ICAO 600mm X 700MM LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 15 62 2142 SIGN BASE 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 1 44 7144 09610 ICAO 600mm X 900MM LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 S gt gt 2 16 63 1015 LIQUID TIGHT KNOCKOUT SEAL 1 1 1 1 1 1 4 4 4 4 1 1 1 4 1 1 7 1 427144109610 ICAO 600mmX1100mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 3 1 17 6 1065 14 PUSH HOLE PLUG BLACK 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 44A7144 13610 ICAO 600mmX1300mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 E 2 18 63 1091 3 16 PUSH TYPE HOLE PLUG BLACK 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 447144115610 ICAO 600mmX1300mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 z 5 E z 19 64A0076 16 S 16 18 X 1 HEXHD 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 8 8 1 44A7144 15620 ICAO 600mmX1300mm LED 2 SIDE SIGN LIGHT ENGINE ASSY 1 20 64 007612 516 18 X 3 4 HX BOLT 15 15 15 15 15 15 23 23 23 23 23 23 23 23 23 39 39 1 44A7144 17610 ICAO 600mmX1700mm LED 1 SIDE SIGN L
7. 2 E 9 ponnn Z D f DETAIL D o RT va h 2 1 T 2 p m A x 7 4 b lt 4 7 A n A 9 2 4 4 i A 4 lt 3 A 4 A 4 4 xm 4 27 lt E lt 4 lt 4 p s lt eer A 4 p d as Se L A 2 EP Lee L 823 OUTDOOR CORDSET N T P 63B0550 WEATHER PLUG 1932 BASE PLATE WITH GASKET ie PROVIDED WITH SIGN m P d D N L 823 EXTENSION CORD DETAIL D ELECTRICAL CONNECTION 16 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs Cord Set Installation 11 4 11 3 2 1 2 Cord set Exit Location Figure 9 shows cord set location 2 2 Figure 9 set Location 2 Non typical CORDSET THROUGH SIDE PANEL FLEXIBLE CONDUIT DETAIL J Va 2 v lt a 4 y E c A 4 4 4 x 4 Wes 4 E 4 4 0 A A po u c L 6 7 SIGN SIDE PANEL gl cn 3 4 INCH MALE CONDUIT CONNECTOR N JAA 3 4
8. 1 Ep AS POWER THRU LEG 5 44 157 837200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM X 3700MM 1 600MM 72 OAH F 3 POWER THRU SIDE WITHOUT ONIOFT SWITCH 6 4447175700 ICAO SIGN FILTER ASSEMBLY W O RESISTOR i 1 1 1 1 1 1 1 1 1 1 1 800MM 48 OAH AE POWER THRUSIDE WITH ONOFF SWITCH ead 6 44A7175 10 ICAO SIGN FILTER ASSEMBLY 25W 25 OHM RESISTOR 1 1 gt gt 800MM 60 OAH H 8 CUSTOMER PROVIDED ENTRY WITH ON OFF SWITCH 6 4447175 20 ICAO SIGN FILTER ASSEMBLY 50W 50 OHM RESISTOR 1 1 800MM 72 OAH J 7 POWER THRU BOTTOM WITHOUT ON OFF SWITCH 7 60 2678 20 SIGN FRANGIBLE FITTING SIZE 2 STANDARD 2 2 2 E 5 2 E ILLUMINATED FACE LENGTH 8 POWER THRU BOTTOM WITH ON OFF SWITCH 7 60A2678 21 SIGN FRANGIBLE FITTING SIZE 2 HIGH WIND E 5 3 3 g 700MM A SECONDARY SIDE ILLUMINATION NOTEA 7 60 2678 30 SIGN FRANGIBLE FITTING SIZE 3 STD SIZE 1 HW 1 2 3 4 E 1 E 5 900MM B 9 NO SECTIONS ILLUMINATED SINGLE FACE SIGN 7 60A2678 40 SIGN FRANGIBLE FITTING SIZE 4 STANDARD 2 3 UM E c OA SEGON ILUMINATED 7 60A2678 50 SIGN FRANGIBLE FITTING STANDARD E 5 E 3 3 3 4 4 4500MM 3 CENTER SECTION ILLUMINATED 7 60A2678 60 SIGN FRANGIBLE FITTING lACO 1000 2 gt 5 z
9. 1 Load data listed above are estimates for worst case scenario 6 2011 ADB Airfield Solutions All Rights Reserved LED ICAO Taxiway and Runway Signs 96A0436 Rev C Compliance with Standards 11 4 11 2 1 6 Operation The LEDs are connected in a proprietary manner to ensure the longest product lifetime and allow the sign to remain operational in the event of several individual LED failures 2 1 7 Spare Components Description Part No Dimensions on page 8 thru For frangible couplings see drawing 11740069 Mounting Detail page 12 Cord set L 823 73A0107 72 Cord set TP 312E 12 2 SO cord 2 5 m 73A0155 2 5 Floor flange 2 bolt 62A2142 Floor flange 4 bolt 62A2146 Tether 94A0054 ICAO 600 mm LED sign power supply assembly 44A7156 100 ICAO 800 mm LED sign power supply assembly single 44A7086 ICAO This drawing is available on the ADB website or you can request a copy from your sales representative Referto drawing 11740069 to determine which floor flange is needed 3 For double sided signs contact ADB Sales to determine if a dual power supply assembly is required 2011 ADB Airfield Solutions All Rights Reserved LED ICAO Taxiway and Runway Signs 96A0436 Rev C Dimensions 11 4 11 2 2 Dimensions See Figure 1 and Table 2 for sign dimensions See Figure 2 for the mounting fl
10. 26 11 663 2 FOR 600mm FACE 33 98 863 1 FOR 800mm FACE 72 00 1828 8 600mm OR 800mm FACE ADI 600 mm FACE HEIGHT SHOWN OR 800mm FACE HEIGHT 72 MOUNTING HEIGHT 600 mm FACE HEIGHT SHOWN OR 800mm FACE HEIGHT 60 MOUNTING HEIGHT 10 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Dimensions Figure 3 600 mm Face Standard Height Sign Dimensions inches mm SIZE ILLUMINATED B FRANGIBLE MOUNTING MOUNTING MODULES FACE LENGTH COUPLING FLANGE DETAIL 700 25 80 655 3 29 91 759 7 N A N A 60A2678 10 62A2142 A SIXB 900 MM 33 68 855 5 37 79 959 9 N A N A 60A2678 10 62A2142 A SIXC 1100 MM 41 55 1055 4 45 66 1159 8 N A N A 60A2678 60 62A2142 A SIXD 1300 MM 49 42 1255 3 53 53 1359 7 N A N A 60A2678 60 62A2142 A SIXE 1500 MM 57 30 1455 4 61 41 1559 8 N A N A 60A2678 20 62A2142 A SIXF 1700 MM N A 69 28 1759 7 32 59 827 7 N A 60A2678 60 62A2142 A SIXG 1900 MM N A 77 16 1959 7 36 53 927 7 N A 60A2678 20 62A2142 A SIXH 2100 MM N A 85 03 2159 7 40 46 1027 7 N A 60A2678 20 62A2142 A SIXJ 2300 MM N A 92 90 2359 7 44 40 1127 7 N A 60A2678 30 62A2142 A SIXK 2500 MM N A 100 78 2559 7 48 34 1227 7 N A 60A2678 30 62A2142 A SIXL 2700 MM N A 108 65 2759 7 52
11. This section provides instructions for installing L 858 taxiway and runway signs Refer to the airport project plans and specifications for the specific installation instructions 2011 ADB Airfield Solutions All Rights Reserved 15 96A0436 Rev C LED ICAO Taxiway and Runway Signs Unpacking 11 4 11 3 1 Unpacking The equipment is shipped ready for installation Handle equipment very carefully to prevent component damage Unpack the carton upon receipt and check the contents and their condition Note any exterior damage to the carton that might lead to detection of equipment damage If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment 3 2 Cord Set This subsection provides information for installing cord sets It includes sign installation kit Installation reference numbers for three power leg cord set installation locations and mounting configurations This subsection provides special cord set locations with parts and part numbers See Figure 21 for the ordering code for the ICAO sign Special cord set installation reference numbers are shown in the ordering code 3 2 1 Cord Set Installation Reference Number 3 2 1 1 Cord Set Exit Location Figure 8 shows cord set location 1 Figure 8 set Location 1 Non typical Z CORDSET THROUGH SIDE PANEL
12. 7040279 FEMALE TERMS 2 PLC S INPUT POWER dn um a I I I LB 5 SE GND WIRE TO CORNER JUMPER TO POSITIVE NN SUPPORT ONNECTION 5 N POWER SUPPLY BROWN WIRES gt AS ENBTING JUMPER 18GA WIRE WITH MALE PCB ASSEMBLY GREEN WIRE TO TERMINAL 70A0596 BOTH ENDS GROUND LUG BOLT CONNECTIONS WHEN RESISTOR PLATE IS NOT USED 44A7175 00 FILTER ASSY BLUE WIRES CONTROLLED COP JUMPER TO NEG CONNECTION Ex RESISTOR BROWN WIRE GREEN WIRE TO GROUNDLUG BOLT CONNECTIONS WHEN RESISTOR PLATE IS USED 44A7175 10 OR 44A7175 20 FILTER ASSY 77 43A3907 Sign Configuration shown with EMI filter without the resistor e 44A7175 20 518 7150110 and SI8B 71S0110 e 44A7175 10 SIBC 7180110 e 44A7175 00 5180 7150110 thru SI8P 71S0110 NOTE The 600mm Sign LED Power Supply see 43A3907 page 1 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway S
13. 32 66A0026 24 SPLIT LOCKWASHER 5 5 5 5 5 5 9 9 9 9 9 9 9 13 13 5 44 157 813100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM X 1300MM L 3 1 5 a 3 z E 33 664002629 3 8 SPLIT LOCKWASHER 2 2 2 2 2 2 4 4 4 4 4 4 4 6 6 5 44A7157 813200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM X 1300MM L gt E 1 4 34 6640250 6 8 NYLON WASHER 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 5 44A7157 815100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM H X 1500MM L gt 1 x n 35 0279 FEM DISC 22 18AWG 25X 03 INS 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 44 157 815200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM H X 1500MM L 4 1 z 36 7 0010 GROUND LUG 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 44A7157 817100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM H X 1700MM L 1 5 gt 37 T3A0107 72 CORDSET 16 2 FAA CLA TYPE I STYLE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 44 157 817200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM H X 1700MM L 1 z F E 38 94A0054 858 TETHER 3 16 28 LG 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 44 157 819100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM H X 1900MM L z z z 1 gt gt gt z 39 9440598 ICAO LED SIGN WIRE LEAD KIT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 44 157 819200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM H X 1900MM L gt gt 1 n x 5 44A7157 821100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM H X 2100MM L
14. 1 The runway code they are associated to for their height 2 Their type Mandatory or Information 3 The message length Mandatory signs are used to identify a location beyond which an authorization from the tower is required to proceed They include road taxi and Cat I II and III holding position signs runway designation signs and NO ENTRY signs They have white legends on red background Information signs are all the other signs except runway distance signs providing information on routing direction or destination and on location Information signs have black lettering on yellow background except location signs Location signs have a yellow legend on a black background The message on stand alone location signs is surrounded by a yellow border Virtually eliminates runway shutdowns due to the long lasting LED light source Direct replacement for existing sign Creates a highly uniform distribution of light eliminating hot spots and shadows Can be powered from either a ferroresonant or thyristor type CCR Operates on 3 step 5 step and 5 5A series circuits Eliminates re lamping expenses and reduces on going maintenance costs Improved safety lower regulated DC voltage inside sign e Exceeds latest ICAO requirements for luminance and colorimetry e Modular construction commonality of mechanical and electrical components throughout entire sign range Low mass frangible yet rigid construction
15. User Manual 96A0436 Retain for future use Rev C 11 4 11 ICAO Annex 14 Volume para 5 4 and Appendix 4 LED ICAO Runway Signs Internally Illuminated Airfield Solutions LED ICAO Taxiway and Runway Signs History of Change a 1 History of Change 96A0436 Rev C 11 4 11 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical electrical and physical defects excluding lamps for a period of one year from the date of installation or a maximum of 18 months from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made A
16. PRODUCTION RELERSE 10 60A4299 37U0 ICAO LED SIGN 3700MM SUPPORT RAIL 1 z 5 2 E mi m VES REVISION DESCRIPTION WI ON D T RYAN 05 11 11 10 8 DESCRIPTION PART NUMBER Information contained on this drawing is to be used expressly in WIRING DIAGRAM 43A3907 d aane sta aed cl DM MER w TEST PROCEDURE 1080003 Saltens agree in wring Copyright 2011 SIXX XXXXXX E 36 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Parts Figure 23 ICAO LED Sign Assemblies
17. 19 agree in writing Copyright 2011 SIXX XXXXXX E 2011 ADB Airfield Solutions All Rights Reserved 38 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Parts Figure 25 ICAO LED Sign Assemblies G 200 Z Fx 2PLCS E 4 PLCS 3 V 2 SI8H 71S0110 17 3 a C s MATHIQTSO T 3 OO mM 8 5 OM 4 a 518 7150110 2 PLCS 44A7144 15810 4 qu A On Em 5 AA hoa aa a ABATU 518 7150110 aN 42 Y 25 Y 93 Y 99 Doo 4 PLCS 2 PLCS 44 7144109810 7 5188 7190110 Doa wm 518617150110 DA KIDS OO E 5 8 7150110 rm 00990
18. 5 A 2 28 66 002615 8 SPLITLOCKWASHER 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 2 152 550 ICAO LED SIGN 600mm STD HT SIDE PANELASSY 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 6640026724 1 4 SPLIT LOCKWASHER 5 5 5 5 5 5 9 9 9 9 9 9 9 9 13 13 3 44A7153 6S0 ICAO LED SIGN 600mm STD HT INTERMEDIATE SUPPORT ASSY s 1 1 1 1 1 1 1 2 2 2 3 4447153652 ICAO LED SIGN 600mm STD HT INTRMDT SUPPORT ASSY 2 SIDED 1 5 1 3b TAS FEN Disc ZHANG j 3 H 5 5 5 5 5 5 5 5 5 4 44A7157 607100 ICAO SIGN LEGEND PANEL ASSEMBLY 600MM H X 700MM L 1 z x 790000 GROUND LUG 1 1 4 HAT t57 807200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM X 700MM L 1 35 73 0107 72 CORDSET 16 2 FAA CLA TYPE STYLE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 44A7157 609100 ICAO SIGN LEGEND PANEL ASSEMBLY 600MM X 900MM L 1 5 5 168 TETHER VIO 1 1 1 1 4 44A7157 609200 SIGN BLANK PANEL ASSEMBLY 600MM H X 900MM L 1 4 E Z E 4 ICAOLED SIGN WIRE LEAD KIT 1 1 i 1 1 1 1 1 4 44A7157 611100 ICAO SIGN LEGEND PANEL ASSEMBLY 600MM X 1100 L 1 E E F 4 44A7157 611200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM H X 1
19. CORD GRIP TO ADB irfield Solutions BOTTOM OF FOOT PORE Te 6 a4 395 ADD SIXXIT2S6XX SHT B pre 2iocr 977 Gahanna Parkway 614 864 2069 Columbus Ohio 43230 4 D 3425 ADD GRND WIRES CHNG CORD GRIP DIR 180CT11 C 3402 SEEEC JEG 125 11 DRAWING TITLE 1 8 B 3338 SEE ECO ADD 600mm INSRT SHT 287 DIR OBAUGTT ICAO LED SIGNIFINAL ASSEMBLY N PRODUCTION RELEASE DIR 05 DETAILK NC BR I uis REVISION DESCRIPTION SCALE 1 2 EXTERIOR CORD LENGTH IS DTRAN O5AUGI1 Serres E 1 6 TOF8 DISTANCE FROM CONNECTION LS is e xpress in accord with purpose for which it was submitted lisclosure TO FOOT PAD 18 m infomation is iret prohibited iy lutions Inc may otherwise agree in writing ies SIXX XXXXXX E 42 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11 Figure 29 LED ICAO Taxiway and Runway Signs Parts SWITCH LOCATED ON 7 POWER SUPPLY END SIXX 7256210 DUAL FACE WITH ON OFF SWITCH PART NUMBER DESCRIPTION 44ATO86 ICAO SIGN LED TUBE PS ASSY W M
20. 23 64A0173 24F 1 4 20 x 1 amp 1 2 HHCS FULL THREAD 2 3 24 64A0173 16 14 20 X1 HX HD T 1 25 64A0176 12 3 8 16 X 3 4 HX HD 4 6 26 64A0176 8 3 8 16 X 1 2 5 9 12 27 64A0191 6 8 32 X 3 8 PAN HD PHIL 5 5 28 65A0015 24 1 4 20 HX NUT 55 3 4 29 65A0533 RIVET DOME HD 3 16X1 8 1 4 GRP SS 12 12 30 66A0015 26 5 16 FLATWASHER 6 8 31 66A0026 15 8 SPLIT LOCKWASHER 5 5 32 66A0026 24 1 4 SPLIT LOCKWASHER 9 13 33 66A0026 29 3 8 SPLIT LOCKWASHER 4 6 34 66A0259 6 8 NYLON WASHER 6 8 35 7040279 FEM DISC 22 18AWG 25X 03 INS 2 2 36 72A0010 GROUND LUG 1 1 37 T3A0107 72 CORDSET 16 2 FAA CLA TYPE II STYLE 1 1 1 38 94A0054 L858 TETHER 3 16 28 LG 1 1 39 94 0598 ICAO LED SIGN WIRE LEAD KIT 1 0 INTIAL amp DATE ADB ADB Airfield Solutions P O BOX 30829 Tel 861 1304 E 395 ADD SIXXIT2SXX SHT 8 pir 977 Gahanna Parkway 614 864 2069 D 305 ADD GRND WIRES CHNG CORD GRIP DIR 1800711 Columbus Ohio 4529 3402 SEE EC EG DRAWING TILE B 3338 SEE ECO ADD 600mm INSRT SHT 287 oR a PRODUCTION RELEASE DIR REVISION DESCRIPTION E en RYAN OSMAY11 mu 112 80F8 Information contained on this drawing is to be used expressly in accord with purpose for which it was submitted Any disclosure of this information is strictly prohibited except as ADB Airfield Solutions Inc m
21. 24 Figure 15 Sign Frangible Coupling 11 4 11 Leg Set Screws CAUTION A Sign frangible couplings are uniquely designed for use on the sign size stamped on the coupling and can only be used for that particular size sign If couplings must be replaced make sure the sign size on the couplings matches the size sign on which they are to be installed 3 Connect an AWG 12 minimum ground wire to the earth ground lug on the bottom of the sign Refer to Schematics on page 47 for electrical connections on a series circuit installation CAUTION Lock out power before making any electrical connections Failure to observe this warning may result in personal injury death or equipment damage 4 Install optional tether Refer to Optional Tethers in this section 5 Plug the cord set into the sign and the transformer 6 Reinstall panels if removed and top lid if removed Refer to Schematics on page 47 for wiring diagrams When installing cable follow the guidelines below Operate the signs as a part of a series lighting system The signs are connected into the series circuit by means of an isolation transformer see Electrical Supply on page 5 If installation is to be independent of other lighting circuits use current edition of ICAO Annex 14 for additional guidance WARNING A Signs must be properly grounded to true earth ground Failure to observe this warning may result in perso
22. 600mm sign All LEDs are out or not functioning correctly Power supply fault or CCR is not operating correctly LED ICAO Taxiway and Runway Signs Troubleshooting Remove the cover to observe the power supply board with two LEDs located near the notch where the wires enter the supply LEDs are labeled D13 for Red and D12 for Green When power is first applied the green LED will flash x times first followed by the Red LED flashing x times lasting about 10 seconds followed by a regular green flashing heartbeat at about a one blink per second rate The initial x times flash is for manufacturing purposes and may vary from board to board When the regular green flashing heartbeat flashes the red LED may flicker a couple of times until the circuit stabilizes but will extinguish quickly under normal operating conditions If the green heartbeat is present and the red LED lights solidly this indicates that the power supply is good but there is an open on the output of the power supply likely either the interconnecting wires or the LED panels If no status LEDs light or one or both lights solidly and power is applied to the input then the power supply is bad and needs replaced Light Panels are too bright or are dim 2011 ADB Airfield Solutions All Rights Reserved Power supply fault or CCR is not operating correctly Check the CCR s output current Check the DC current to the LEDs by connecting a DC
23. S A 57 30 1455 4 1500 MM FACE LENGTH 32 59 827 7 32 59 827 7 1700 MM FACE LENGTH BOLT PATTERN SYMM ABOUT CL S MOUNTING DETAIL B 36 53 927 7 IN 36 53 927 7 1900 MM FACE LENGTH DETAIL B 40 46 1027 7 40 46 1027 7 40 46 1027 7 40 46 1027 7 2100 MM FACE LENGTH 2100 MM FACE LENGTH ES 4440 1127 7 44 40 1127 7 44 40 1127 7 44 40 1127 7 2300 MM FACE LENGTH 2300 MM FACE LENGTH 48 34 1227 7 48 34 1227 7 48 34 1227 7 2500 MM FACE LENGTH 2500 MM FACE LENGTH 827 1327 7 8227 1327 7 E 8221 1327 7 52 27 1327 7 2700 MM FACE LENGTH i 2700 MM FACE LENGTH 56 21 1427 7 56 21 1427 7 96 21 1427 7 56 21 1427 7 2900 MM FACE LENGTH 2900 MM FACE LENGTH e 42 43 1077 7 43 31 1100 0 43 31 1100 0 42 43 1077 7 3300 MM FACE LENGTH 3300 MM FACE LENGTH 50 30 1277 7 43
24. pm j 4 4447175150 ICAO SIGN FILTER ASSEMBLY W O RESISTOR 1 1 1 1 X 5 44A7199 100 LED SIGN PWR SUPPLY ADAPTER 0 75A 1 1 1 1 s 6 60A2678 40 SIGN FRANGIBLE FITTING SIZE 4 STANDARD 5 2 2 2 6 60A2678 20 SIGN FRANGIBLE FITTING SIZE 2 STANDARD 2 gt 7 60A4296 1500 BOTTOM PANEL 1500MM LG ICAO LED SIGN 1 1 1 1 466 lol a o 8 60A4298 1500 ICAO LED SIGN TOP 1500 LG 1 1 1 1 9 60A4299 15U0 ICAO LED SIGN 1500MM TOP SUPPORT RAIL 2 2 2 2 i 10 60A4301 0 ICAO LED SIGN LED PANEL HANGER 3 3 3 3 11 60443020 ICAO 800mm LED SIGN RAIL CROSS MEMBER 3 3 3 3 12 61A0415 114 PUSH MOUNT WIRE TIE 3 3 3 3 13 G1A0477 FERRITE CORE Impedance 225ohm Ferrite 1 1 1 1 14 6242142 SIGN BASE 2 2 2 2 15 63 1015 LIQUID TIGHT KNOCKOUT SEAL 4 4 4 4 16 63A1065 1 4 PUSH TYPE HOLE PLUG BLACK 1 1 1 1 Lr EN 17 63A1091 3 16 PUSH TYPE HOLE PLUG BLACK 5 5 5 5 T 18 64A0076 16 516 18 X 1 HEX HD 4 4 4 4 19 64 0076 2 5 16 18 X 3 4 HX BOLT 15 45 15 45 deir No 20 64A0173 12 14 20 X 34 HX HD 4 4 4 4 b 21 64A0173 24F 104 20 x 18 1 2 HHCS FULL THREAD 1 1 1 1 Bog m kl Ay I ir 22 64 0176 12 38 16 X 3 4 HX HD 2 2 2 2 anf Al N 23 64401768 38 6 X 1 2 HHCS 6 6 6 6 7 7 V 24 644019116 48 22 X 3 8 PAN HD PHIL 5 5 5 5 T k 25 65 0015 24 14 20 HX NUT SS 2 2 2 2 FS 1 p JX 26 650533 POP RIVET DO
25. 1427 7 56 21 1427 7 56 21 1427 7 2900 MM FACE LENGTH 2900 MM FACE LENGTH popu em CUP EDS 2 43 1077 7 43 31 1100 0 42 43 1077 7 42 43 1077 7 43 31 1100 0 3300 MM FACE LENGTH 3300 MM FACE LENGTH MP Cc C C CE rr MM EE 50 30 1277 7 43 31 1100 0 50 30 1277 7 50 30 1277 7 43 31 1100 0 50 30 1277 7 3700 FACE LENGTH 3700 FACE LENGTH 117A0069 2011 ADB Airfield Solutions All Rights Reserved 49 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Dimension Diagrams for Installation 11 4 11 Figure 35 800 mm Signs 5 600 MM FACE HEIGHT 600 MM FACE HEIGHT STANDARD MOUNTING LAYOUT area 48 60 72 MOUNTING HEIGHT 700 MM FACE LENGTH 700 MM FACE LENGTH gt DETAILA DETAIL A 33 68 855 5 900 MM FACE LENGTH 33 68 855 5 900 MM FACE LENGTH O 41 55 1055 4 1100 MM FACE LENGTH 41 55 1055 4 1100 MM FACE LENGTH MOUNTING DETAIL A 49 42 1255 3 1300 MM FACE LENGTH 49 42 1255 3 1300 MM FACE LENGTH e 143 7 REF CONS Y H 57 30 1455 4 5 66 143 7 REF 1500 MM FACE LENGTH
26. 1759 7 32 59 827 7 N A 60A2678 30 6242142 A SIXG 1900 MM N A 77 16 1959 7 36 53 927 7 N A 60A2678 40 62A2142 A SIXH 2100 MM N A 85 03 2159 7 40 46 1027 7 N A 60A2678 21 62A2146 B SIXJ 2300 MM N A 92 90 2359 7 44 40 1127 7 N A 60A2678 21 62A2146 B SIXK 2500 MM N A 100 78 2559 7 48 34 1227 7 N A 60A2678 50 62A2146 B SIXL 2700 MM N A 108 65 2759 7 52 27 1327 7 N A 60A2678 50 62A2146 B SIXM 2900 MM N A 116 53 2959 7 56 21 1427 7 N A 60A2678 50 62A2146 B SIXN 3300 MM N A 132 27 3359 7 42 43 1077 7 43 31 1100 0 60A2678 50 62A2146 B SIXP 3700 MM N A 148 02 3759 7 50 30 1277 7 43 31 1100 0 60A2678 50 62A2146 B Figure 2 800 mm Face 48 60 and 72 Height Sign Dimensions inches mm SIZE ILLUMINATED B FRANGIBLE MOUNTING MOUNTING MODULES FACE LENGTH COUPLING FLANGE DETAIL SIXA 700 MM 25 80 655 3 29 91 759 7 N A N A 60A2678 20 62A2142 A SIXB 900 MM 33 68 855 5 37 79 959 9 N A N A 60A2678 30 62A2142 A SIXC 1100 MM 41 55 1055 4 45 66 1159 8 N A N A 60A2678 30 62A2142 A SIXD 1300 MM 49 42 1255 3 53 53 1359 7 N A N A 60A2678 40 62A2142 A SIXE 1500 MM 57 30 1455 4 61 41 1559 8 N A N A 60A2678 21 62A2146 B SIXF 1700 MM N A 69 28 1759 7 32 59 827 7 N A 60A2678 21 62A2146 B SIXG 1900 MM N A 77 16 1959 7 36 53 927 7 N A 60A2678 50 62A2146 B SIXH 2100 MM N A 85 03 2159 7 40 46 1027 7 N A 60A2678 50 62A2146 B SIXJ 2300 MM N A 92 90 2359 7 44 40 1127 7 N A 60A2678 31 62A2
27. 2011 ADB Airfield Solutions All Rights Reserved 5 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Compliance with Standards 11 4 11 2 1 5 2 800 mm In the table below the number for the total VA load imposed on the CCR represents the actual load imposed on the regulator and accounts for power factor and load imposed by the transformer Part on PEER ease s Max VA Style 2 FAA Style 3 FAA Style 5 SI8A 700 200W 200W 100W 84 0 82 SI8B 900 200W 200W 100W 84 0 82 5 8 1100 200W 200W 100W 84 0 82 SI8D 1300 200W 200W 100W 84 0 82 SI8E 1500 200W 200W 100W 84 0 82 SI8F 1700 200W 200W 100W 86 0 84 SI8G 1900 200W 200W 100W 86 0 84 SI8H 2100 200W 200W 100W 86 0 84 SI8J 2300 200W 200W 100W 118 0 88 SI8K 2500 200W 200W 100W 118 0 88 SI8L 2700 200W 200W 100W 118 0 88 SI8M 2900 200W 200W 100W 118 0 88 SI8N 3300 200W 300W 150W 146 0 88 SI8P 3700 200W 300W 150W 206 0 85 SI8A2 700 200W 200W 100W 86 0 84 SI8B2 900 200W 300W 200W 118 0 88 SI8C2 1100 200W 300W 200W 118 0 88 51802 1300 200W 300W 200W 118 0 88 SI8E2 1500 200W 300W 200W 118 0 88 SI8F2 1700 200W 300W 300W 146 0 88 51892 1900 300W 500W 300W 206 0 85 SI8H2 2100 300W 500W 300W 206 0 85 SI8J2 2300 300W 500W 300W 234 0 88 SI8K2 2500 300W 500W 300W 234 0 88 SI8L2 2700 300W 500W 300W 234 0 88 SI8M2 2900 300W 500W 300W 234 0 88 SI8N2 3300 500W 500W 300W 262 0 88 SI8P2 3700 500W 500W 300W 262 0 88
28. 4 8 6 6A 3 Step CCR 3 2 8 6 6A 5 Step CCR 5 5 5A Dedicated sign circuit 2 1 5 Sign Load amp Transformer Requirements 2 1 5 1 600 mm In the table below the number for the total VA load imposed on the CCR represents the actual load imposed on the regulator and accounts for power factor and load imposed by the transformer Part a urn VA siad FAA Style 2 FAA Style 3 FAA Style 5 SI6A 700 200W 200W 100W 84 0 82 SI6B 900 200W 200W 100W 84 0 82 SI6C 1100 200W 200W 100W 84 0 82 5160 1300 200W 200W 100W 84 0 82 SI6E 1500 200W 200W 100W 84 0 82 SI6F 1700 200W 200W 100W 84 0 82 SI6G 1900 200W 200W 100W 86 0 84 SI6H 2100 200W 200W 100W 86 0 84 516 2300 200W 200W 100W 86 0 83 SI6K 2500 200W 200W 100W 86 0 83 SI6L 2700 200W 200W 100W 120 0 88 SI6M 2900 200W 200W 100W 120 0 88 SI6N 3300 200W 200W 100W 118 0 88 SI6P 3700 200W 300W 150W 146 0 88 SI6A2 700 200W 200W 100W 84 0 82 SI6B2 900 200W 200W 100W 84 0 82 SI6C2 1100 200W 200W 100W 86 0 83 SI6D2 1300 200W 200W 100W 86 0 83 SI6E2 1500 200W 200W 100W 120 0 88 SI6F2 1700 200W 200W 100W 120 0 88 51692 1900 200W 300W 150W 146 0 88 SI6H2 2100 200W 300W 150W 146 0 88 516 2 2300 200W 300W 150W 206 0 85 SI6K2 2500 200W 300W 150W 206 0 85 SI6L2 2700 200W 300W 150W 234 0 87 SI6M2 2900 200W 300W 150W 234 0 87 SI6N2 3300 200W 500W 200W 234 0 87 SI6P2 3700 300W 500W 200W 249 0 87 1 Load data listed above are estimates for worst case scenario
29. E 170MM F 4 LEFT AND CENTER SECTIONS ILLUMINATED 8 60A4296 0700 BOTTOM PANEL 700 LG ICAO LED SIGN 1 F 5 2 E 3 1900 G SCPE eee 8 60A4296 0900 BOTTOM PANEL 900MM LG ICAO LED SIGN 1 gt 200MM H 8 60A4296 1100 BOTTOM PANEL 1100MMLG ICAO LED SIGN 1 1 5 x 5 8 60A4296 1300 BOTTOM PANEL 1300 LG ICAO LED SIGN 5 1 n P z SOME ERIGA WIND 300 MER 8 60A4296 1500 BOTTOM PANEL 1500MM LG ICAO LED SIGN z 1 z z z z 2900MM M ire 8 6044296 1700 BOTTOM PANEL 1700MM LG ICAO LED SIGN 1 E A 1 5 4 5 5 z 3300MM N EK 8 6044296 1900 BOTTOM PANEL 1900MM LG ICAO LED SIGN z gt z 1 3T00MM P SSPE 8 60 4296 2100 BOTTOM PANEL 2100 LG ICAO LED SIGN z 1 z 8 60 4296 2300 BOTTOM PANEL 2300 LG ICAO LED SIGN 1 ERMAN DIMMING 8 60A4296 2500 BOTTOM PANEL 2500 LG ICAO LED SIGN F gt 5 1 NOTES Be STYLED S 8 60A4296 2700 BOTTOM PANEL 2700MM LG ICAO LED SIGN 1 um RIGHT DESIGNATION ON i M O E Heee EQUUM SECONDARY SIDE 8 8044296 3700 BOTTOM PANEL 3700MM LG ICAO LED SIGN s E 1 B UNLESS OTHERWISE SPECIFIED POWER 9 60A4298 0700 ICAO LED SIGN TOP LID 700MM L
30. FOR OPTIONAL SWITCH TERM S 2 PLC S ATT 7 TO PCB on JUMPER THRU FERRITE BEAD _48AWG WIRE WITH MALE TERMINALS 7040596 BOTH ENDS WRAP 1 LOOP OF g POWER CORD THRU Bow INPUT POWER 61A0477 FERRITE BEAD CONTROLLED COPY SECURE AT ASSEMBLY Unauthorized duplicati zi wile part Ta prid 46 E A n Be 16AWG WIRE 89 0183 9 2 PLACES te tomo CREATED FROM ICAO SIGN ASSY DWG SIXX XXXX BE 025 11 DRAWING TITLE 1 ee cosas ICAO LED SIGN WIRING DIAGRAM REV JEG REVISION DESCRIPTION DRAWN REV 600mm amp 800mm SIGNS E 8 B EDWARDS SCALE SHEET NUMBER UT 1 4 10F2 43A3907 E 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Dimension Diagrams for Installation 6 1 Dimension Diagrams for Installation Figure 34 600 mm Signs 800 MM FACE HEIGHT 48 60 72 MOUNTING HEIGHT 800 MM FACE HEIGHT STANDARD MOUNTING LAYOUT 25 80 655 3 700 MM FACE LENGTH DETAILA i y IS 33 68 855 5 900 FACE LENGTH 41 55 1055 4 MOUNTING DETAIL A_ 41 55 10554 J 1100 MM FACE LENGTH 1100 MM FACE LENGTH SE EP a 1 49 42 1255 3 49 42 1255 3 1300 MM FACE LENG
31. HHCS FULL THREAD 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 2 44A7144 27810 ICAO 2700mm LED 1 SIDE SIGN LIGHT ENGINE ASSY R z E 2 24 64 017316 14 20 X 1 HX HD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 44A7152 880 ICAO LED SIGN 800mm STD HT SIDE PANELASSY 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 75 64A0176 12 38 16 X 3 4 HX HD 2 2 2 2 2 2 4 4 4 4 4 4 4 6 6 4 44471537880 ICAO LED SIGN 800mm STD HT INTERMEDIATE SUPPORT ASSY 1 SIDED 3 gt 1 1 1 1 1 1 1 2 2 26 84807768 318 16 X 1 2 HHCS 6 6 6 6 6 6 9 9 9 9 9 9 9 12 12 5 44 157 807100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM H X 700MM L 1 27 64019116 3632 X 3 8 PAN HD PHIL 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 44A7157 807200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM H X 700MM L 1 28 65A0015 24 114 20 HX NUT SS 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 5 44A7157 809100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM X 900MM L 1 z z g 79 65A0533 POP RIVET DOME HD 3 16X1 8 1 4 GRP SS 4 4 4 4 6 6 8 8 8 12 8 12 12 12 16 5 24 157 809200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM X 900MM L 1 g z gt 2 30 6640015 26 5 16 FLATWASHER 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 5 44A7157 811100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM X 1100 4 1 2 z 31 66A0026 15 38 SPLIT LOCKWASHER 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 44A7157 811200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM X 1100MM L 1 2
32. LED Sign Assemblies Mane RM RE AA u 4 PLCS u m 7 44A7144 29810 Fa Pes 2RLCS 3 PLCS 2 PLCS 19 44A7144 23810 AK o 18 CS u SI8M 71S0110 1N 44A7144127810 3PLCS 2PLCS p lt V SZ 7 x EN 44 7144 27810 0 i 5187190110 6 lt AN GA RY AS AN 4 t2 25 Y 33 29 16 LATA LATIN ud KE 2 Pics 200 27 16 7 3PLCS 3PLCS CONTROLLED COPY Unauthorized duplication of this document in who
33. SIFX 727 1829 mm Carton Dimensions h x w x d Desc Ib kg Ib kg Ib kg Ib kg in mm SI6A 64 29 0 69 31 3 75 34 0 79 35 8 36 x 37 x 13 914 x 950 x 330 SI6B 72 32 6 77 34 9 83 37 6 87 39 5 36 x 45 x 13 914 x 1150 x 330 516 80 36 3 85 38 5 91 41 3 95 43 1 36 x 53 x 13 914 x 1850 x 330 5160 88 39 9 93 42 2 99 44 9 103 46 7 36 x 61 x 13 914 x 1550 x 330 SI6E 97 44 0 102 46 3 108 49 0 112 50 8 36 x 70 x 13 914 x 1750 x 330 SI6F 122 55 3 130 59 0 138 62 6 145 65 8 36 x 77 x 13 914 x 1950 x 330 SI6G 130 59 0 138 62 6 146 66 2 153 69 4 36 x 85 x 13 914 x 2150 x 330 SI6H 138 62 6 146 66 2 154 69 8 161 73 0 36 x 93 x 13 914 x 2350 x 330 516 146 66 2 152 68 9 162 73 5 169 76 6 3 6 x 100 x 13 914 x 2550 x 330 SI6K 153 69 4 161 73 0 169 76 6 176 79 8 36 x 108 x 13 914 x 2750 x 330 SI6L 161 73 0 169 76 6 177 80 3 184 83 5 36 x 116 x 13 914 x 2950 x 330 SI6M 169 76 6 177 80 3 185 83 9 192 87 1 36 x 124 x 13 914 x 3150 x 330 SIGN 203 92 1 218 96 6 225 102 0 233 101 1 36 x 140 x 13 914 x 3550 x 330 SI6P 220 99 8 230 104 3 242 109 8 250 113 4 36 x 156 x 13 914 x 3950 x 330 1 Weights listed are for standard LED signs Contact ADB for high wind speed sign weights 48 signs ship 51 h 1295mm 2 Shipped as standard height with extensions poles enclosed requires assembly CAUTION 48 60 and 72 signs are 3 Contact ADB for sign shipping weights top heavy use caution during transportation 2011 ADB Airfield Solutions All Rights Reserved 13
34. Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task CAUTION If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2011 ADB Airfield Solutions All Rights Reserved 1 LED ICAO Taxiway and Runway Signs To use this equipment safely 1 1 4 1 Operation 96A0436 Rev C 11 4 11 A WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Read all system component manuals before operating this equipment A thorough understanding of System components and their operation will help you operate the system safely and efficiently Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the System if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumati
35. XXXXX PRODUCTION RELEASE DIR PANEL NOTED AS REF IN THE BOM E REVISION DESCRIPTION LEGEND PANEL ASSEMBLY D RUFFINI 14 20F2 Information contained on this drawing is fo be used expressly in accord with purpose for which it was submitted Any disclosure Soons n moy ewe Copt me 3 Pc S e wig 44AT157 XXXXXX B 2011 ADB Airfield Solutions All Rights Reserved 45 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Parts 11 4 11 46 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Schematics 6 0 Schematics Figure 32 The 800mm LED Sign Power Supply Schematic WIRING FOR OPTIONAL SWITCH 800mm SIGN WI RING Pon FOR MULTIPLE PANELS WIRE SERIES lt gt TO PCB SEE PG 1 FOR 600mm WIRING THRU FERRITE BEAD gt 2 SU MALE TERMINAL INSULATED 61A0477 FERRITE BEAD 70A0596 POSITIV
36. ammeter in series with LEDs The current should be nominally 750mA after the 10 second self check phase Please note that the LEDs must be connected before powering up the CCR in order for LED current to flow 33 LED ICAO Taxiway and Runway Signs 96A0436 Rev C 11 4 11 Troubleshooting d 5 zi gt D gt o e 34 2011 ADB Airfield Solutions All Rights Reserved 96A0436 LED ICAO Taxiway and Runway Signs Document Date 12 2010 Parts 5 0 Parts To order parts call ADB Airfield Solutions Customer Service or your local ADB Airfield Solutions representative Use this four column parts list and the accompanying illustration to describe and locate parts correctly Figure 21 Parts and Ordering Codes SXXXI XXXXXXX TYPE _ VIEWING WINDOW ICAO TP312E 0 W OUT LED VIEWING WINDOW 1 WITH LED VIEWING WINDOW 400MM STD HEIGHT 4 AE 600MM STD HEIGHT 6 42 TETHER 800MM STD HEIGHT 8 2 2 TETHER 400MM 48 OAH A 3 1 TETHER PER LEG 400MM 60 OAH B 400MM 72 OAH POWER 600MM 48 OAH D 1 POWER THRU LEG WITHOUT ON OFF SWITCH NOTE 600MM 60 OAH E 2 POWER THRU LEG WITH ON OFF SWITCH NOTE B amp 00MM 72 OAH E 3 POWER THRU SIDE WITHOUT ON OFF SWITCH BOOMM 43 OAH G 4 POWER THRU SIDE WITH ON OFF SWITCH OAH 5 CUSTOMER PROVIDED ENTRY WITHOUT ON OFF SWITCH 800MM 60 OAH H 6 CUSTOMER PROVIDED ENT
37. grounded Electronic modules and components must be stored and transported in conductive packing 1 1 4 3 Action in the Event of a System or Component Malfunction WARNING Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual 1 1 4 4 Maintenance and Repair WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Useonly approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards Check interlock systems periodically to ensure their effectiveness Donotattempt to ser
38. set Exit Location 2 00 1 0 0000 17 3 2 1 3 set Exit Location 3 18 3 2 1 4 Cord set Exit Location 4 19 3 2 2 Cord set and Extension CordS 20 3 9 General Guidelines 2 1 Ee dien D T MEER 21 3 3 1 Overall Mounting 21 3 9 2 Sign Otrienit ltlon A BR RARE 21 3 3 3 Sign Distance from Pavement 21 3 3 4 Sign Installation on a Concrete 22 3 3 4 1 Concrete 22 3 3 5 Sign Mounting A ect ae e es 23 BSG WINING Doe d eo scie i Goat do ae bc Ero ees 24 3 3 7 Earth Ground Lug iret cand etre E oe eee 24 3 3 8 Optional Tethers cte nre cede dete nete 25 4 0 Maintenance and 3 321121 27 2011 ADB Airfield Solutions All Rights Reserved TOC LED ICAO Taxiway and Runway Signs TOC 11 4 11 4 1 Replacing the Power Supply 800mm sign 28 4 1 1 Wiring the Power Supply 800mm Sign eee 28 4 1 2 Checking the 800mm Sign Power Supply 29 4 2 Replacing the Power Supply 600mm sign see 30 4 2 1 Wiring the Power Supply 600mm Sign eee 30 4 2 2 Checking
39. specifications for the location of the power leg leg where the L 823 cord set is located in reference to the L 867 light base Typically the L 867 light base is immediately under the power leg or is at the same end but not under the power leg ADB Airfield Solutions signs are shipped with the sign product label attached to the sign end where the power leg is located In addition verify that the sign legend is orientated correctly to the taxiway or runway per the site plans when the sign is installed on the pad If the sign legend location is not correct then the panels must be removed and reinstalled in the sign in the correct location Refer to ICAO Annex 14 for information on the location of different types of taxiway signs ICAO Table 5 4 of ICAO Annex 14 Volume should serve as a basis for determining the location of the guidance signs This table gives the perpendicular distance from defined taxiway runway pavement edge to near side of sign Location Exact location and orientation have to be determined on site jointly by the contractor and the project management and finally approved by the Airport Authority generally the Ground Traffic Control Manager Other Considerations Unobstructed sign legibility and protection from direct exhaust blast are other considerations to be taken into account as well 2011 ADB Airfield Solutions All Rights Reserved 21 LED ICAO Taxiway and Runway Signs 96A0436 Rev C General Guid
40. the 600mm Sign Power Supply 31 4 3 Troubleshooting sicci cimo tft e eof nennt 32 5 0 Parts oeil eoe pU E d eT eerte 35 6 0 Schermatics 5 e en ed lender 47 6 1 Dimension Diagrams for Installation 49 Document Date 12 2010 52 iv 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 96A0436 Rev C 11 4 11 1 0 Safety 1 1 To use this equipment safely 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage LED ICAO Taxiway and Runway Signs Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING A Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment Read caref
41. 0 0 60A2678 31 62A2146 B 2011 ADB Airfield Solutions All Rights Reserved 11 S 5 x e o 5 2 2 1 1 Mounting Detail For full sized view see Dimension Diagrams for Installation on page 49 LED ICAO Taxiway and Runway Signs Dimensions Figure 5 800 mm Signs 96A0436 Rev C 11 4 11 800 MM FACE HEIGHT STANDARD MOUNTING LAYOUT somsa MOUNTING DETAIL A d sestane 320 BOLT PATTERN SYMM ABOUT CL S MOUNTING DETAIL B Figure 6 600 mm Signs 800 MM FACE HEIGHT 48 60 72 MOUNTING HEIGHT 600 MM FACE HEIGHT STANDARD MOUNTING LAYOUT P sconsza L 1 MOUNTING DETAILA BOLT PATTERN SYMM ABOUT CL S MOUNTING DETAIL B 600 MM FACE HEIGHT 48 60 72 MOUNTING HEIGHT
42. 00MM L s 1 2 E I 4 44A7157 625200 1 SIGN BLANK PANEL ASSEMBLY 600MM H X 2500MM L 2 gt E 3 5 4 1 7 5 E GROUND e 4 44A7157 627100 ICAO SIGN LEGEND PANELASSEMBLY 600MM X 2700MM L 1 E gt p CONNECTION T m 8 4 44A7157 627200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM H X 2700 L E S 5 5 x 1 4 44A7157 629100 ICAO SIGN LEGEND PANELASSEMBLY 600MM H X 2900MM L x gt 5 5 1 2 z 4 15782900 ICAO SIGN BLANK PANEL ASSEMBLY 600MM X 2900MM L i 5 z 2 1 F 44 7199 100 POWER SUPPLY 4 44A7157 633100 ICAO SIGN LEGEND PANEL ASSEMBLY 600MM X 3300MM L 2 B 4 E 7 1 B TYPICAL ALL 600mm 4 44A7157 633200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM H X 300MM L 5 3 1 ASSEMBLIES 4 44A7157 637100 ICAO SIGN LEGEND PANEL ASSEMBLY 600MM H X 3700MM L gt 3 5 2 5 2 1 4 44A7157 637200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM H X 3700MM L 3 5 1 5 MATIT550 ICAO SIGN FILTER ASSEMBLY W O RESISTOR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 47199400 LED SIGN PWR SUPPLY ADAPTER 0 75A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 7 804267810 SIGN FRANGIBLE FITTING SIZE 1 STANDARD 2 2 5 7 60A2678 20 SIGN FRANGIBLE FI
43. 1 Cord set Location 4 Standard DIRECT MOUNTING DETAIL C pL o 7 o XE mW F Ed 4 B 4 SN J 4 d 4 x A V NZ 7 4204 4 4 LA a 4 4 A A T gx 5 4 5 Ji g 2 A i A 2 44 3 L 823 CORDSET 60A2678 XX FRANGIBLE FITTING 1832 BSPLT HEAVY BASEPLATE WITH GASKET 12 INCH 2 1 2 NPT L 867 BASE 4 1 E 9 7 A 4 4 x Aa 4 CABLE CLAMP ISOLATION TRANSFORMER 1 Lue T SECONDARY UTE 2011 ADB Airfield Solutions All Rights Reserved PROVIDED WITH SIGN 19 LED ICAO Taxiway and Runway Signs Cord Set Installation 96A0436 Rev C 11 4 11 3 2 2 Cord set and See Figure 12 Refer to Table 5 for cord set and extension cord types Refer to Table 6 for Extension Cords cord set and cord parts Figure 12 L 823 Cord set and Extension Cords 1 m 2 E 3 MAH Table 5 Cord set and Extension Cord Length Standard A Type P
44. 100MM L 1 E 7 5 4 44A7157 613100 ICAO SIGN LEGEND PANEL ASSEMBLY 600MM X 1300MM L 1 5 7 2 2 4 44A7157 613200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM X 1300MM L n 1 E 5 E 4 44A7157 615100 ICAO SIGN LEGEND PANELASSEMBLY 600MM X 1500MM L 2 1 2 E i gt E 7 4 44A7157 615200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM X 1500MM L 1 5 lil 4 44A7157 617100 ICAO SIGN LEGEND PANELASSEMBLY 600MM X 1700MM L 1 s A 8 4 44A7157 617200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM X 1700MM L 1 9 4 44A7157 619100 ICAO SIGN LEGEND PANELASSEMBLY 600MM X 1900MM L 1 E 3 3 4 44A7157 619200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM X 1900MM L 1 4 44a7157 621100 SIGN LEGEND PANEL ASSEMBLY 600MM H X 2100MM L 1 2 4 FN 4 44A7157 621200 _ ICAO SIGN BLANK PANEL ASSEMBLY 600MM H X 2100 L 5 gt 1 E 7 7 4 s d 4 t 4 44A7157 623100 SIGN LEGEND PANEL ASSEMBLY 600MM H X 2300MM L 1 n 4 44 7151 623200 ICAO SIGN BLANK PANEL ASSEMBLY 600MM H X 2300MM L 1 5 5 4 44A7157 625100 ICAO SIGN LEGEND PANELASSEMBLY 600MM X 25
45. 146 B SIXK 2500 MM N A 100 78 2559 7 48 34 1227 7 N A 60A2678 31 62A2146 B SIXL 2700 MM N A 108 65 2759 7 52 27 1327 7 N A 60A2678 41 62A2146 B SIXM 2900 MM N A 116 53 2959 7 56 21 1427 7 N A 60A2678 41 62A2146 B SIXN 3300 MM N A 132 27 3359 7 42 43 1077 7 43 31 1100 0 60A2678 41 62A2146 B SIXP 3700 MM N A 148 02 3759 7 50 30 1277 7 43 31 1100 0 60A2678 41 62A2146 B 2011 ADB Airfield Solutions All Rights Reserved S E 2 LED ICAO Taxiway and Runway Signs Dimensions 600 mm Face Signs pos 52 2 TERI E ER 9 39 238 6 96A0436 Rev C 11 4 11 26 11 663 2 32 71 830 8 1 6 60 167 6 Y r w m e 2 54 64 4 19 39 238 6 ALI 600 mm FACE HEIGHT SHOWN STANDARD MOUNTING HEIGHT 5 e E 26 11 663 2 FOR 600mm FACE 33 98 863 1 FOR 800mm FACE 48 00 600mm OR 1219 2 800mm FACE AED 600 mm FACE HEIGHT SHOWN OR 800mm FACE HEIGHT 48 MOUNTING HEIGHT 9 39 238 6 _ 26 11 663 2 FOR 600mm FACE 33 98 863 1 FOR 800mm FACE 60 00 1 524 0 600mm OR 800mm FACE 1 ADD 9 39 238 6
46. 177 THICK BLACK WHITE AM50C SOLAR PLUS SENOSAN PANEL HEIGHT WIDTH DIMENSIONS ARE TO MATCH THE 63A1150 XXXXX PANEL NOTED AS REF IN THE BOM 44A7157 XXXXXX WIDTH VISIBLE FACE HEIGHT 400MM 4 600MM 6 800MM 8 De VISIBLE PANEL WIDTH 700MM 07 900MM 09 13 PEN 1500MM 15 M 1700 17 1900MM 19 CONTROLLED COPY HEIGHT 2500MM 25 2700MM 27 INITIAL amp DATE 2900MM 29 3300MM 33 ADB 370MM 37 ADB Airfield Solutions BOX 30829 Tel MHAR PANEL USAGE 977 Gahanna Parkway Fax 614 864 2069 LEGEND PANEL 1 Columbus Ohio 43230 BLACK PANEL 2 DRAWING TITLE WIND RATING aT PRODUCTION RELEASE B SEND PANEL ASSEMBLY PRODUCTION RELEASE DIR AARTI 7 Lamm REVISION DESCRIPTION TEM RESERVED 0 TSS OATS TRAE LEGEND PANEL ASSEMBLY D RUFFINI 29APR11 SX m 1053 Information contained on this drawing is to be used expressly in z Sots he mey athens agree in writing Copyright 2011 44 AT 1 57 XXXXXX B 44 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Parts Figure 31 ICAO LED Sign Panel Assemblies ITEM PART 44
47. 27 1327 7 N A 60A2678 30 62A2142 A SIXM 2900 MM N A 116 53 2959 7 56 21 1427 7 N A 60A2678 30 62A2142 A SIXN 3300 MM N A 132 27 3359 7 42 43 1077 7 43 31 1100 0 60A2678 30 62A2142 A SIXP 3700 MM N A 148 02 3759 7 50 30 1277 7 43 31 1100 0 60A2678 40 62A2142 A Figure 4 600 mm Face 48 60 and 72 Height Sign Dimensions inches mm SIZE ILLUMINATED B FRANGIBLE MOUNTING MOUNTING MODULES FACE LENGTH COUPLING FLANGE DETAIL SIXA 700 MM 25 80 655 3 29 91 759 7 N A N A 60A2678 60 62A2142 SIXB 900 MM 33 68 855 5 37 79 959 9 N A N A 60A2678 20 62A2142 A SIXC 1100 MM 41 55 1055 4 45 66 1159 8 N A N A 60A2678 30 62A2142 A SIXD 1300 MM 49 42 1255 3 53 53 1359 7 N A N A 60A2678 40 62A2142 A SIXE 1500 MM 57 30 1455 4 61 41 1559 8 N A N A 60A2678 40 62A2142 A SIXF 1700 MM N A 69 28 1759 7 32 59 827 7 N A 60A2678 40 62A2142 A SIXG 1900 MM N A 77 16 1959 7 36 53 927 7 N A 60A2678 21 62A2146 B SIXH 2100 MM N A 85 03 2159 7 40 46 1027 7 N A 60A2678 21 62A2146 B SIXJ 2300 MM N A 92 90 2359 7 44 40 1127 7 N A 60A2678 50 62A2146 B SIXK 2500 MM N A 100 78 2559 7 48 34 1227 7 N A 60A2678 50 62A2146 B SIXL 2700 MM N A 108 65 2759 7 52 27 1327 7 N A 60A2678 31 62A2146 B SIXM 2900 MM N A 116 53 2959 7 56 21 1427 7 N A 60A2678 31 62A2146 B SIXN 3300 MM N A 132 27 3359 7 42 43 1077 7 43 31 1100 0 60A2678 31 62A2146 B SIXP 3700 MM N A 148 02 3759 7 50 30 1277 7 43 31 110
48. 31 1100 0 50 30 1277 7 50 30 1277 7 43 31 1100 0 50 30 1277 7 3700 FACE LENGTH 3700 MM FACE LENGTH 117A0069 F 50 2011 ADB Airfield Solutions All Rights Reserved LED ICAO Taxiway and Runway Signs User Manual Registered office France Phone 33 1 4922 9250 ADB ADB Airfield Solutions LLC Fax 33 1 4922 9255 Unit 44 Business Innovation Centre 977 Gahanna Parkway Binley Business Park Columbus OH 43230 ADB Airfield Solutions GmbH amp Co KG Harry Weston Road USA Von der Tannstr 31 Coventry CV3 2TX Phone 1 614 8611 304 90439 N rnberg United kingdom Fax 1 614 8642 069 Germany Phone 44 0 1455 883130 Phone 49 911 9239 1287 Fax 44 0 1455 883179 Fax 49 911 2852 582 Other addresses ADB ADB N V Airfield Solutions ADB Airfield Solutions Ltd Asia Pacific Regional HQ Leuvensesteenweg 585 5500 North Service Road Suite 1108 Unit C 9 3 1 Level 9 Block C B 1930 Zaventem Burlington Ontario L7L 6W6 Mines Waterfront Business Park Belgium Canada No 3 Jalan Tasik Phone 32 2 722 17 11 Phone 1 905 331 6887 The Mines Resort City Fax 32 2 722 17 64 Fax 1 905 331 9389 43300 Seri Kembangan Selangor info ado adb air com Malaysia www adb air com ADB Airfield Technologies Ltd Phone 603 8941 4868 01A Unit 9F LSH Plaza Fax 603 8942 4869 8 Wangjing Jie Chaoyang District Beijing 100102 ADB Airfield Solutions Netherlands P R China Prinses Beatrixlaan 614 Phone
49. 7157 44 7157 44 7157 44 7157 44 7157 44 7157 44 7157 44 7157 44 7157 44 7157 44 7157 44 7157 NO NUMBER 823100 823200 825100 825200 827100 827200 829100 829200 833100 833200 837100 837200 QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY 1 63A1150 82300 1 REF 1 63A1150 82500 1 REF 1 63A1150 82700 1 REF 1 63A1150 82900 1 REF 1 63A1150 83300 1 REF 1 63A1150 83700 1 REF 2 0584 SQFT 30 2 32 8 35 4 38 1 433 486 3 RM0530 SQ FT 30 2 32 8 35 4 38 1 433 486 44 71571 XXX XXX VISIBLE FACE HEIGHT 400MM 4 600MM 6 800MM 8 VISIBLE PANEL WIDTH 700MM 07 900MM 09 1100MM 11 1300MM 13 1500MM 15 1700MM 17 1900MM 19 2100MM 21 2300MM 23 2500MM 25 2700 27 WIDTH 2900 2 T C 1 3700MM 37 PANEL USAGE M LEGEND PANEL 1 IE BLACK PANEL 2 WIND RATING HEIGHT STANDARD 0 HIGH WIND 7 1 RESERVED 0 CONTROLLED COPY Unauthorized duplication of fis documentin Oe of pats polit Initialed in RED ink below indicates authorized cop INITIAL amp DATE ADB ADB Airfield Solutions BOX 30829 Tel 64 phi 1304 NOTES 977 Gahanna Parkway 014 864 2069 1 ALL XXX2X0 BLACK PANEL ASSEMBLIES THAT SHOW QUANTITY AS REF paces IN THE BOM ARE TO BE PURCHASED ASSEMBLIES DUM MATERIAL 177 THICK BLACK WHITE 50 SOLAR PLUS SENOSAN PRODUCTION RELEASE DIR HAT EGEND PANEL ASSEMBLY PANEL HEIGHT WIDTH BIMENSI ONS ARE TO MATCH THE 63A1150
50. 83 9 2PLACES j 77 43A3007 NOTE The 800mm Sign LED Power Supply see 43A3907 page 2 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11 4 2 2 Checking the 600mm Sign Power Supply Figure 20 LED ICAO Taxiway and Runway Signs Replacing the Power Supply 600mm sign When power is applied All of the LED panels should illuminate if all components are wired and functioning correctly NOTE When the power is first applied the Red and Green LEDs will blink several times for about 10 seconds while the sign performs internal PCB self checks The sign may turn off and on also during this testing period When the testing is done the D13 red LED should be off and the D12 green LED should blink about once per second If the LED panels do not illuminate and the onboard Red LED D13 comes on there is an open in the output current loop to the LED panels Remove the input power and check the output wiring for correct polarity and opens or shorts referring to Schematics on page 47 If the LED panels do not illuminate and the onboard Green LED D12 does not flash at a 1 second rate heartbeat then there is a fault on the power supply board or incoming power Remove the input power and check the input wiring for opens or shorts Make certain you replace the cover after you are done checking the power supply 600m
51. 86 10 8476 0106 Office D3 14 Fax 86 10 8476 0090 2595 BM Den Haag The Netherlands ADB N V Phone 31 0 70 304 3611 Dubai Silicon Oasis Fax 31 0 70 333 8094 Wing D Office D 309 P O Box 341218 ADB Airfield Solutions Ltd United Arab Emirates 2nd Floor 3 Rivonia Village Phone 971 4372 4970 Cnr Mutual Road and Rivonia Boulevard Fax 971 4372 4975 South Rivonia 2128 ADB N V S A South Africa 39 47 Boulevard Ornano Phone 27 11 234 6768 93200 Saint Denis Fax 27 11 234 6739 ADB Airfield 977 Gahanna Pkwy The information contained in this document is subject to change without notice ADB reserves the Solutions USA Columbus Ohio 43230 USA right to make changes and improvements to its products and assumes no responsibility for making Telephone 41 614 861 1304 these modifications on any equipment previously sold Fax 1 614 864 2069 wwwadb airieldsolutions com 96A0436 2011 ADB Airfield Solutions All Rights Reserved Document Date 12 2010
52. A 29 CFR Part 1910 Occupational Health and Safety Standards National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of tne company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions Making changes to equipment that are not recommended or described in this manual or using parts that are not genuine ADB Airfield
53. CAO LED SIGN 5 1 1 gt 8 60A4296 3300 BOTTOM PANEL 3300MM LG ICAO LED SIGN 2 x 3 1 13 n 8 60A4296 3700 BOTTOM PANEL 3700 LG ICAO LED SIGN n 2 P p 1 9 6044298 0700 ICAO LED SIGN TOP LID 700MM LG 1 5 5 E x E 5 9 6044298 0900 ICAO LED SIGN TOP LID 900MM LG 1 5 i n 3 9 60A4298 1100 ICAO LED SIGN TOP LID 1100MM LG 1 5 gt 5 7 35 26 22 SI6C 71 S01 10 9 6044298 1300 ICAO LED SIGN TOP LID 1300MM LG 1 gt E E 3 7 E 1 9 6044298 1500 ICAO LED SIGN TOP LID 1500MM LG 1 1 2 SHOWN 9 60A4298 1700 ICAO LED SIGN TOP LID 1700 LG 1 gt 2 5 7 9 60A4298 1900 ICAO LED SIGN TOP LID 1900MM LG 1 n 4 9 60A4298 2100 ICAO LED SIGN TOP LID 2100MM LG 1 1 gt GROUND CONNECTION 2 9 60 4208 2300 ICAO LED SIGN LID 2300MM LG 1 2 gt E 9 6044298 2500 ICAO LED SIGN TOP LID 2500MM LG z a 5 x 1 5 E 9 6044298 2700 ICAO LED SIGN TOP LID 2700MM LG E Y 5 1 9 6044298 2900 ICAO LED SIGN LID 2900MM LG 2 1 1 CONTROLLED COPY i sene smalls rr DEES EEEE aT ritialed in R
54. DB Airfield Solutions will correct by repair or replacement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manu
55. E END y N 3 OPTONAL y SECURE AT ASSEMBLY FEMALE TERM INSULATED ca b 7040279 NEGATIVE END iO i Down dM HL ccce de cda E 6AWG WIRE 89A0183 9 GND WIRE TO FRAME 2 PLACES JUMPER 18GA WIRE WITH ONE MALE I u s 70A0596 AND ONE FEMALE N KA KA 70A0279 TERMINAL f __ H w INPUT POWER _ 3 33 lt 70A0279 FEMALE E4 TERMS 2 PLC S 44A7086 CAO POWER SUPPLY PCB ASSEMBLY it E6 E5 oe BLUE WIRES WRAP 1 LOOP OF POWER CORD THRU 61 0477 FERRITE BEAD SECURE AT ASSEMBLY 7040279 FEMALE TERM S 2 PLC S 7 EN P YN VN YN YN INPUT POWER _ Zeg 4 Urna E4 E3 GND WIRE TO CORNER 44A7086 ICAO y JUMPER TO POSITIVE SUPPORT a CONNECTION POWER ey BROWN WIRES LN EXISTING FEMALE TERMINALS JUMPER 18GA WIRE WITH MALE WIBESG TERMINAL 70A0596 BOTH ENDS E6 5 8 GROUND LUG BOLT BROWN WIR H CONNECTIONS WHEN RESISTOR PLATE IS NOT USED d 44A7175 00 FILTER ASSY CONTROLLED COPY JUMPER TO LLL a Am memsumduaem etd NEG CONNECTION ADB JJJ D ADD VIEW FOR OPTIONAL SWITCH DIR 2100714 ais i ages Fax 614 064 2080 RESISTOR _ BROWN wget GREEN WIRE TO CREATED FROM ICAO SIGN ASSY DWG SIXX XXXX BE 025 11 TITLE GROUND LUG BOLT 3538 SEE ECO ADD 600mm INSRT SHT 287 9 871
56. ED ink below indicates authorized 10 6044299 0700 ICAO LED SIGN 700MM TOP SUPPORT RAIL 2 5 E 3 5 x s gt 2 10 6044299 09U0 ICAO LED SIGN 900MM TOP SUPPORT RAIL 2 gt 10 60A4209 11U0 ICAO LED SIGN 1100MM TOP SUPPORT RAIL 2 2 x z z 2 10 6044299 13U0 ICAO LED SIGN 1300MM TOP SUPPORT RAIL 2 2 2 n ADB 10 60A4299 15U0 ICAO LED SIGN 1500MM TOP SUPPORT RAIL 2 2 z x E 4 10 6044299 17U0 ICAO LED SIGN 1700MM TOP SUPPORT RAIL 2 3 E 5 Artek Solitons 10 ICAO LED SIGN 1900 TOP SUPPORT RAIL 2 3 10 ICAO LED SIGN 2100 TOP SUPPORT RAIL B 2 gt 2 2 3 3 5 s E 395 ADD SIXXIT2S6XX SHT 8 210071 977 Gahanna Parkway Fax 864 2069 10 60 4299 2300 ICAO LED SIGN 2300 TOP SUPPORT RAIL 2 D 3425 ADD GRND WIRESICHNG CORD GRIP Dm Columbus Ohio 43230 10 6044209 25U0 ICAO LED SIGN 2500 TOP SUPPORT RAIL 5 3 5 5 2 2 5 m Eo 10 60A4299 27U0 ICAO LED SIGN 2700MM TOP SUPPORT RAIL 2 pu Dm ICAO LED SIGN FINAL ASSEMBLY 10 6044299 29 0 ICAO LED SIGN 2900 TOP SUPPORT RAIL 2 gt z gt 2 2 S aue 10 6044299 3300 ICAO LED SIGN 3300MM TOP SUPPOR
57. G 1 THRU THE LEG WILL BE THRU THE LEFT LEG 9 60A4298 0900 ICAO LED SIGN TOP LID 900MM LG 1 2 z z z LOOKING AT THE PRIMARY SIDE 9 60A4298 1100 ICAO LED SIGN TOP LID 1100MM LG 1 1 z gt 5 E M 1 1 1 LEGEND PANELS ARE PER CUSTOMER SPECIFICATION SEE LEGEND SHEET SAS DOCUMENT 00088 9 GOAIA CAOLED SIGRETGPTIDIIZOOMM EG 2 FORASSEMBLY WITH TETHER S REMOVE 5 16 18 X 3 4 HEX HEAD AND REPLACE WITH 94A0054 TETHER 3 TORQUE ALL 5 16 18 BOLTS TO 115 10 INCH POUNDS TORQUE ALL 3 8 16 BOLTS TO 200 10 INCH POUNDS 9 60A4298 1900 ICAO LED SIGN TOP LID 1900 LG 1 9 60A4298 2100 ICAO LED SIGN TOP LID 2100 LG gt 1 9 60A4298 2300 ICAO LED SIGN TOP LID 2300 LG z x gt 1 9 60A4298 2500 ICAO LED SIGN TOP LID 2500 LG 1 E 1 2 z 9 60A4298 2700 ICAO LED SIGN TOP 2700 LG gt 5 1 2 9 604298 2900 ICAO LED SIGN TOP LID 2900 LG gt E gt 1 E 9 60A4298 3300 ICAO LED SIGN TOP LID 300MM LG gt 5 1 CONTROLLED COPY 9 60A4298 3700 ICAO LED SIGN TOP LID 3700MM LG d d 1 Unauthorized duplication of fis document in whole or pars probed 10 60A4299 07U0 ICAO LED SIGN 700MM TOP SUPPOR
58. IGAO LED SIGN WIRING DIAGRAM x c p x E m GESORETION iiM 600mm amp 800mm SIGNS CONNECTIONS WHEN RESISTOR PLATE IS USED MM Re e 20F2 44 7175 10 44A7175 20 FILTER ASSY esses mn mnie 43A3907 E 2011 ADB Airfield Solutions All Rights Reserved 47 LED ICAO Taxiway and Runway Signs Schematics Figure 33 48 96A0436 Rev C 11 4 11 600mm LED Sign Power Supply Schematic FOR MULTIPLE PANELS WIRE IN SERIES MALE TERMINAL INSULATED JUMPER TO POS CONNECTION 70A0596 POSITIVE END 18AWG WIRE WITH 1 MALE 7040596 TERM AND 1 FEM 70A0279 TERM DE SND WIRE TO FRAME FEMALE TERMINAL Em cj INSULATED 70A0279 BLUE WIRE NU NEP IW NEGATIVE END q FILTER U SCREW E BLUE WIRE P1 H Ed FILTER BROWN WIRE 2 44 7175 50 FILTER ASSY 44A7199 100 POWER SUPPLY PCB ASSEMBLY 7 70A0279 FEMALE peo GND WIRE TO CORNER SUPPORT WIRING
59. IGHT ENGINE ASSY 5 2 lt 6 5 2 21 644017312 14 20 X 3 4 HX HD 4 4 4 4 4 4 8 7 7 7 7 7 7 7 10 10 1 4407144 19610 ICAO 600mmX1900mm LED 1 SIDE SIGN LIGHT ENGINE ASSY E 2 22 6440173 24 14 20 x 18 1 2 5 FULL THREAD 1 1 1 1 1 1 3 2 2 2 2 2 2 2 2 3 3 1 4 7144 21610 ICAO 600mmX2100mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 2 gt E E x 2 28 64AD176 12 38 16 X 3 4 HX HD 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 6 1 44 7144 21620 ICAO 600mmX2100mm LED 2 SIDE SIGN LIGHT ENGINE ASSY 2 E 24 64401768 378 16 X 1 2 5 6 6 6 6 6 6 9 9 9 9 9 9 9 9 9 12 12 1 44 7144 23610 ICAO 600mmX2300mm LED 1 SIDE SIGN LIGHT ENGINE ASSY E 5 2 25 64401916 48 22 X 3 8 PAN PHIL 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 44 7144 25610 ICAO 600mmX2500mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 2 26 6540015 24 14 20 HX NUT SS 2 2 2 2 2 2 4 3 3 3 3 3 3 3 3 4 1 24471447610 ICAO 600mmX2700mm LED 1 SIDE SIGN LIGHT ENGINE ASSY E 2 7 27 6540533 POP RIVET DOME HD 3 16X1 8 114 GRP SS 4 1 1 6 6 6 10 8 8 8 12 8 12 12 12 12 16 1 44ATI44 29610 ICAO 600mmX2700mm LED 1 SIDE SIGN LIGHT ENGINE ASSY E 3 E 2 28 664001526 5 16 FLATWASHER 1 1 1 1 4 4 6 6 6 6 6 6 6 6 6 1 44AT144 29620 ICAO 600mmX2700mm LED 2 SIDE SIGN LIGHT ENGINE ASSY 5
60. INCH CONDUIT Ll ow CONDUIT CONNECTOR 11 2 NPT MALE TO 3 4 CONDUIT PROVIDED WITH SIGN 1 1 2 11 1 2 L 823 CORDSET 62B0499 FRANGIBLE COUPLING 1932 BASE PLATE WITH GASKET OMe N CABLE CLAMP ps L 823 EXTENSION CORD DETAIL E ELECTRICAL CONNECTION 2011 ADB Airfield Solutions All Rights Reserved 17 5 Da a 5 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Cord Set Installation 11 4 11 3 2 1 3 Cord set Exit Location Figure 10 shows cord set location 3 m NOTE Preferred Method Figure 10 Cord set Location 3 Standard 7 REMOTE MOUNTING PREFERRED DETAIL L 867B BLANK COVER IN THICKNESS amp GASKET L 867B BASE 1 A L 823 CORDSET 60A2678 XX FRANGIBLE COUPLING 62 2142 MOUNTING FLANGE 60A2851 CABLE CLAMP 2 INCH CONDUIT TOP TO BE FLUSH WITH TOP SURFACE OF CONCRETE PAD L 823 EXTENSION CORD PROVIDED WITH SIGN DETAIL B ELECTRICAL CONNECTION 18 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11 3 2 1 4 Cord set Exit Location 4 Figure 11 shows cord set location 4 NOTE Preferred Method LED ICAO Taxiway and Runway Signs Cord Set Installation Figure 1
61. LED ICAO Taxiway and Runway Signs 96A0436 Rev C Dimensions 11 4 11 en 5 14 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11 3 0 Installation LED ICAO Taxiway and Runway Signs Installation WARNING Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Sign installation requires a flat mounting surface and the sign to be level to prevent legend panels from becoming distorted Failure to install and level sign per the instruction manual will void the warranty Each sign is furnished complete with mounting flanges for installation on a concrete pad which is the recommended method of installation Contact the ADB Sales Department for more information on sign installation hardware Figure 7 Direct Remote Mounting REMOTE MOUNTING PREFERRED DETAILB L 867B BLANK COVER IN THICKNESS amp GASKET L 867BBASE E 7 DIRECT MOUNTING DETAIL
62. ME HD 3 16X1 8 1 4 GRP SS 6 6 6 6 10 aS 6 23 27 66A0015 26 5 16 FLATWASHER 4 4 4 4 N CTI TX ics 28 66A0026 15 8 SPLIT LOCKWASHER 5 5 5 5 S IXX P B Sag 29 66A0026 24 SPLIT LOCKWASHER 5 5 5 5 al T 30 66A0026 29 3 8 SPLIT LOCKWASHER 2 2 2 2 3 1 2 SECTION H H 31 66A0259 6 8 NYLON WASHER 4 4 4 4 32 0 0279 FEM DISC 22 18AWG 25X 03 INS 2 2 2 2 33 7240010 GROUND LUG 1 1 1 1 34 73A0155 1 5 CORDSET 12 2 TP312E CLA TYPE II STYLE 4 1 5M 1 1 z 34 73A0155 2 5 CORDSET 12 2 TP312E CLA TYPE II STYLE 1 25M E 3 1 1 35 77A0149 LOCKNUT 1 2 NPT 1 1 1 1 LENGTHTO ILL DRILL 0 88 HOLE CORD GRIP 38 940598 ICAO LED SIGN WIRE LEAD KIT 1 1 1 1 WITH POWER SUPPLY ON THE OPPOSITE FOR CORD GRIP END AS INPUT STRIP OUTER INSULATION AT CORD GRIP ATTACH JUMPER SECURE TO H BOTTOM PANEL LENGTH TO REACH POWER SUPPLY A 4 44 8 1 mE CLIE x t STRIP OUTER INSULATION FROM CE TUO 18 PLUS LENGTH CORD GRIP TO CONNECTION TO CORD GRIP t THIS IS AVOID SHADOWS 19489 pag L SIFE 7XXX7XX 3 s 72 OVERALL HEIGHT Ww SECTION J J IN SCALE 1 2 35 Y 36 SAS CONTROLLED COPY of this pomeni Wop or part is prohibited initialed in RED ink below indicates authorized APPROX LENGTH IS 2 FT t FROM CORD GRIPON ___ LENGTH FROM STANDARD HEIGHT SIGNS
63. RY WITH ON OFF SWITCH d ILLUMINATED FACE LENGTH 700MM SECONDARY SIDE ILLUMINATION NOTE A 900MM B 0 NO SECTIONS ILLUMINATED SINGLE FACE SIGN 100MM 1 LEFT SECTION ILLUMINATED 1300MM D 2 RIGHT SECTION ILLUMINATED 1500MM E 3 CENTER SECTION ILLUMINATED 100MM F 4 LEFT AND CENTER SECTIONS ILLUMINATED pc 5 RIGHT AND CENTER SECTIONS ILLUMINATED rude zn 6 ENTIRE FACE ILLUMINATED 2300MM J WIND RATING 2500MM K STANDARD 90 MIS 200 MPH 2700MM L H HIGH WIND 134 MIS 300 MPH 2900MM M 3300MM N ier 3700MM P 1 SINGLE FACE PRIMARY SIDE ILLUMINATED 2 DOUBLE FACE STYLE amp DIMMING 7 STYLE 2 3 5 NO DIMMING NOTES 8 STYLE 2 3 5 DIMMABLE A LEFT RIGHT DESIGNATION ON SECONDARY SIDE ILLUMINATION DETERMINED BY LOOKING AT SECONDARY SIDE B UNLESS OTHERWISE SPECIFIED POWER THRU THE LEG WILL BE THRU THE LEFT LEG LOOKING AT THE PRIMARY SIDE NOTES 1 LEGEND PANELS ARE PER CUSTOMER SPECIFICATION SEE LEGEND SHEET SAS DOCUMENT Q0088 2 FORASSEMBLY WITH TETHER S REMOVE 5 16 18 X 3 4 HEX HEAD AND REPLACE WITH 94A0054 TETHER 3 TORQUE ALL 5 16 18 BOLTS TO 115 10 INCH POUNDS TORQUE ALL 3 8 16 BOLTS TO 200 10 INCH POUNDS 2011 ADB Airfield Solutions All Rights Reserved 35 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Parts 11 4 11 Figure 22 ICAO LED Sign Assembly Parts
64. Solutions All Rights Reserved 96A0436 Rev C 11 4 11 4 0 Maintenance LED ICAO Taxiway and Runway Signs Maintenance and Repair and Repair A CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets or synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing Do not replace components with the power on This section provides preventive maintenance for the ICAO LED signs To keep the taxiway and runway signs operating efficiently follow a preventive maintenance schedule Refer to Table 7 Table 7 L 858 Taxiway and Runway Sign Maintenance Interval Maintenance Task Action Vissually check for burned out LED Repair or replace the LED assemblies or the Daily affected circuit component such as the power supply PCB or the EMI filter assembly Monthly inside the sign Check for dirty panels or dust and dirt Clean with
65. T RAIL 2 x E 2 2 PRODUCTION RELEASE DTR 05MAYIT 10 60 4299 3700 ICAO LED SIGN 3700 TOP SUPPORT RAIL 2 eT om REVISION DESCRIPTION Da mv 31 60A4301 0 ICAO LED SIGN LED PANEL HANGER 3 3 3 3 3 3 9 6 6 6 6 6 6 6 6 9 9 caecis ces 12 60A4302 0 ICAO 800mm LED SIGN RAIL CROSS MEMBER 2 2 2 3 3 3 5 4 4 4 6 4 6 6 6 6 8 DT RYAN 05MAY11 SHE 1 SEHR JOE 13 61 0415 14 PUSH MOUNT WIRE TIE 3 3 3 3 3 3 7 6 6 6 6 6 6 6 6 9 9 14 61A0477 FERRITE CORE Impedance 2250hm Ferrite 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 bur Ree rhe bid ns ie is siy prohibited Paen as Al Yolutions Inc may otherwise agree in writing Copyri SIXX XXXXXX E 2011 ADB Airfield Solutions All Rights Reserved 37 96A0436 Rev C LED ICAO Taxiway and Runway Signs Parts 11 4 11 Figure 24 ICAO LED Sign Assemblies Fon an GROUND CONNECTION ON 0005 d 5 3 d
66. T RAIL 2 Initialed in RED ink below indicates authorized copy 10 60 4299 0900 ICAO LED SIGN 900MM SUPPORT RAIL 2 10 60 4290 1100 ICAO LED SIGN 1100 TOP SUPPORT RAIL 2 2 10 60A4299 13U0 ICAO LED SIGN 1300 TOP SUPPORT RAIL E 2 3 gt z 10 60A4299 15U0 ICAO LED SIGN 1500 TOP SUPPORT RAIL 5 1 2 d ADB 10 60A4299 17U0 ICAO LED SIGN 1700 TOP SUPPORT RAIL z z 2 z z Z 5 10 60442091900 ICAO LED SIGN 1900MM TOP SUPPORT RAIL 2 Te 881 04 10 604299 210 ICAO LED SIGN 2100MM SUPPORT RAIL x 2 E 1 nne sx zac 977 Gahanna Parkway Fax ih 4 64 2069 10 6044299 23U0 ICAO LED SIGN 2300MM TOP SUPPORT RAIL 7 5 2 z 7 Columbus Ohio 43230 10 60A4299 25U0 ICAO LED SIGN 2500MM TOP SUPPORT RAIL 2 D ADD WIRESICHNG CORD GRIP DTR 10 60A4299 27U0 ICAO LED SIGN 2700MM TOP SUPPORT RAIL gt 5 2 gt C SEEEC JEG 128 ORAWNG TIME 10 6044299 29 0 LED SIGN 2900MM TOP SUPPORT RAIL x n n 2 gt 8 138 SEEECOADU SUR NSST AT or leger CAO LED SIGN FINAL ASSEMBLY 10 60A4299 33U0 ICAO LED SIGN 3300MM TOP SUPPORT RAIL 2 3
67. TG BRKT i 1 2 44 7144 11810 1100mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 3 2 447144 29810 ICAO 2900mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 2 3 44 7152 850 ICAO LED SIGN 800mm STD SIDE PANEL 55 2 2 4 44A7153 8S2 ICAO LED SIGN 800mm STD HT INTRMDT SUPPORT ASSY 2 SIDED 1 2 5 44 7157 829100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM X 2900 1 2 5 44 7157 833100 SIGN LEGEND PANEL ASSEMBLY 800MM H X 3300MM 1 2 6 44A7175 00 ICAO SIGN FILTER ASSEMBLY W O RESISTOR 1 1 7 45A0456 SWITCH PB NC 10A 600VAC MOMENTARY FLUSH 1 1 8 60A2678 50 SIGN FRANGIBLE FITTING IACO STANDARD 3 4 9 60A4296 2900 BOTTOM PANEL 2900MM LG ICAO LED SIGN 1 9 60A4296 3300 BOTTOM PANEL 3300MM LG ICAO LED SIGN 1 10 60A4298 2900 ICAO LED SIGN LID 2900 LG 1 10 60A4298 3300 ICAO LED SIGN LID 3300MM LG 1 11 60A4299 29U0 LED SIGN 2900MM TOP SUPPORT RAIL 2 11 60A4299 33U0 ICAO LED SIGN 3300MM TOP SUPPORT RAIL 2 12 60A4301 0 ICAO LED SIGN LED PANEL HANGER 6 9 13 60 4302 0 800mm LED SIGN RAIL CROSS MEMBER 6 6 14 6140415 1 4 PUSH MOUNT WIRE TIE 6 9 15 61A0477 FERRITE CORE Impedance 225ohm Ferrite 1 K 16 62 2146 HIGH WIND SIGN BASE 3 4 17 6 1015 LIQUID TIGHT KNOCKOUT SEAL 3 3 18 63A1065 1 4 PUSH TYPE HOLE PLUG BLACK 1 1 19 63A1091 3 16 PUSH TYPE HOLE PLUG BLACK 20 64A0076 16 5 16 18 X 1 HEX HD 6 8 21 64A0076 12 5 16 18 X 3 4 HX BOLT 23 39 22 644017312 14 20 X 34 HX HD 6 9
68. TH 1300 MM FACE LENGTH kn oo 5 66 143 7 REF 57 AN PS B 57 30 1455 4 57 30 1455 4 1500 MM FACE LENGTH 5 66 143 7 REF 1500 MM FACE LENGTH e Vy e ls 32 59 827 7 1 32 59 827 7 32 59 827 7 32 59 827 7 1700 MM FACE LENGTH BOLT PATTERN SYMM ABOUT CL S 1700 MM FACE LENGTH MOUNTING DETAIL B 36 53 927 7 j 36 53 927 7 1900 MM FACE LENGTH 36 53 927 7 36 53 927 7 1900 MM FACE LENGTH e DETAIL B DETAIL B N ML E 55 40 46 1027 7 40 46 1027 7 40 46 1027 7 40 46 1027 7 2100 MM FACE LENGTH 2100 MM FACE LENGTH ANS 44 40 1127 7 44 40 1127 7 2300 MM FACE LENGTH s TRL 48 34 1227 7 48 34 1227 7 2500 MM FACE LENGTH 52 27 1327 7 52 27 1327 7 2700 MM FACE LENGTH 56 21
69. TTING SIZE 2 STANDARD 2 2 3 3 3 z gt 5 60 2678 30 SIGN FRANGIBLE FITTING SIZE 3 STD SIZE 1 HW 3 3 3 3 3 4 _ 7 60A2678 40 SIGN FRANGIBLE FITTING SIZE 4 STANDARD 2 8 gt 4 gt 5 2 x 4 4 7 60 267860 SIGN FRANGIBLE FITTING IACO 1000 2 2 3 n 13 le 8 60 4296 0700 BOTTOM PANEL 700MM LG ICAO LED SIGN 1 2 gt E E 5 T gt 5 8 60A4296 0900 BOTTOM PANEL 900MM LG ICAO LED SIGN 1 gt E 5 E gt x 4 8 60A4296 1100 BOTTOM PANEL 1100 LG ICAO LED SIGN 1 3 A n E 8 6044296 1300 BOTTOM PANEL 1300MM LG ICAO LED SIGN 2 1 5 gt 5 z 7 za 8 60A4296 1500 BOTTOM PANEL 1500MM LG ICAO LED SIGN 1 1 z 2 i 8 60 4206 1700 BOTTOM PANEL 1700MM LG ICAO LED SIGN 1 3 x E D A 8 60 4206 1900 BOTTOM PANEL 1900MM LG ICAO LED SIGN 1 2 8 60 4206 2100 BOTTOM PANEL 2100MM LG ICAO LED SIGN 1 1 E 4 Nosy 8 60A4296 2300 BOTTOM PANEL 2300MM LG ICAO LED SIGN E 1 8 6044296 2500 BOTTOM PANEL 2500MM LG ICAO LED SIGN 1 8 LA 8 60A4296 2700 BOTTOM PANEL 2700MM LG ICAO LED SIGN 5 E 5 x 1 x 5 15 8 6044296 2900 BOTTOM PANEL 2900MM LG I
70. ange used 2 2 1 Sizes Figure 1 Sign Dimensions RN 52 2 ES 40 58 1030 8 6 60 167 6 an 2 54 044 800 MM FACE HEIGHT STANDARD MOUNTING HEIGHT e o 5 AA A Eiai Tr 9 t I i H i i El i i H l LE pana cud MAC ME CH TEN Ee S Sa m E RAV 7 dT OS E RR CES 1 li D D 8 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Dimensions Table 2 800 mm Face Standard Height Sign Dimensions inches mm SIZE ILLUMINATED B FRANGIBLE MOUNTING MOUNTING MODULES FACE LENGTH COUPLING FLANGE DETAIL SIXA 700 MM 25 80 655 3 29 91 759 7 N A N A 60A2678 60 62A2142 A SIXB 900 MM 33 68 855 5 37 79 959 9 N A N A 60A2678 20 62A2142 A SIXC 1100 MM 41 55 1055 4 45 66 1159 8 N A N A 60A2678 20 62A2142 A SIXD 1300 MM 49 42 1255 3 53 53 1359 7 N A N A 60A2678 30 62A2142 A SIXE 1500 MM 57 30 1455 4 61 41 1559 8 N A N A 60A2678 40 62A2142 A SIXF 1700 MM N A 69 28
71. art Number Receptacle Style Plug Style Length Wire 4 ft 1 22 mm 1 73 0107 Class Style deo 1 6 ft 1 83 mm 2 73 0108 Type Il A Style Type Il 5 A Style 8 ft 2 44 mm 16 2 3 73A0109 X Type Il oe A Style Type Il A Style 8 ft 2 44 mm 16 2 Table 6 Cord set and Extension Cord Parts Item Description Part Number Note L 823 cord set 16 2 wire 1 Cord set standard size 4 ft 1 22 mm 73A0107 48 Cord set standard size 6 ft 1 83 mm 73A0107 72 L 823 cord set extension cord 16 2 wire standard size 8 ft 2 73 0108 8 2 44 mm L 823 cord set extension cord 16 2 wire standard size 8 ft 3 73A0109 8 A D 2 44 mm NOTE A Cther sizes require special order B A minimum of thirty inches 762 mm of cord set length is required for internal sign connections Usable exterior cord set length is equal to the cord set length minus a minimum of 30 inches varies with sign size and cord set exit location C Receptacle may be connected to plug on 73 0107 73 0109 8 cord set or standard 31 inch 787 4 mm L 823 cord set D Receptacle must be connected to plug on Plug Type Class and Style 1 supplied with the sign 20 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11 3 3 General Guidelines 3 3 1 Overall Mounting Height 3 3 2 Sign Orientation 3 3 3 Sign Distance from Pavement Edge LED ICAO Taxiway and Ru
72. aser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2010 by ADB Airfield Solutions All rights reserved PAGE REV DESCRIPTION EC NO CHECKED APPROVED DATE All A Released Manual 3319 DR ER 07 08 11 All B Added Canadian models DR ER 9 15 11 All Added new drawings and schematics DR ER 11 04 11 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11 LED ICAO Taxiway and Runway Signs TABLE OF CONTENTS LED ICAO Taxiway and Runway SIGNS esie ce e e rires boten vei sie cadere Lb Ek Ra ak n ER a d i History Of Change ais sitet e dicere ate ie eot ii 1 0 Safely 2 abd eek Senda nein ea Hae ee 1 1 1 use this equipment safely 2 1 1 1 1 Additional Reference Materials 1 1 1 2 Qualified Persoriniel idi rere ah pinnate iain deste 1 WTS Intended Use oii era eem OH 1 1 1 4 St0rag6 Pe pe a ete epe ie m rSn 1 AWA A Operation Rp eH Rab UNES 2 1 1 4 2 Material Handling 2 1 1 4 3 Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and 2 1 1 4 5 Ope
73. ay otherwise agree in writing Copyright 2011 SIXX XXXXXX E ADB Airfield Solutions 2011 ADB Airfield Solutions All Rights Reserved 43 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Parts 11 4 11 Figure 30 LED Sign Panel Assemblies ITEM 44 7157 44A7157 44A7157 44A7157 44A7157 44 7157 44 7157 44A7157 44A7157 44A7157 44A7157 44A7157 44A7157 44 7157 44 7157 44A7157 NO PART NUMBER 807100 807200 809100 809200 811100 811200 813100 813200 815100 815200 817100 817200 819100 819200 821100 821200 QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY 1 63A1150 80700 1 REF 1 63A1150 80900 1 REF 1 63A1150 81100 1 1 63 1150 81300 1 REF 1 63 1150 81500 1 1REF E 1 63A1150 81700 REF 1 63A1150 81900 1 1 63A1150 82100 1 REF 2 RM0584 SQFT 9 2 11 8 145 17 1 197 22 3 25 0 276 3 RM0530 SQFT 92 11 8 14 5 17 1 19 7 223 25 0 27 6 NOTES 1 ALL XXX2X0 BLACK PANEL ASSEMBLIES THAT SHOW QUANTITY AS REF IN THE BOM ARE TO BE PURCHASED ASSEMBLIES MATERIAL
74. based on aluminium extrusions and panels 2011 ADB Airfield Solutions All Rights Reserved 3 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Compliance with Standards 11 4 11 2 1 3 1 Conditions for The taxiway and runway signs are designed for continuous outdoor use under the conditions Continuous Outdoor Use presented below for operating temperature range wind and rain 2 1 3 2 Operating Conditions Temperature 40 F to 131 F 40 C to 55 C Humidity 0 to 100 Wind ADB standard signs withstand a wind loading of 320 km h 200 mph and break before the wind loading reaches 480 km h 300 mph 2 1 3 3 Frangibility All signs sustain a static load of 0 9 PSI 6 21 kPa uniformly 200 mph 322 Km h wind over the entire surface of the sign and break over before reaching 1 3 PSI 8 96 kPa 2 1 3 4 Construction Corrosion resistant sign construction requires minimal maintenance The sign uses aluminum housing acrylic sign legend panels stainless steel hardware and translucent sheeting 4 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Compliance with Standards 2 1 4 Electrical Supply The L 858 signs are internally lighted The signs are connected to a series circuit using the appropriately sized 50 or 60Hz L 830 L 831 isolation transformer s Table 1 Style No and Power Source 2
75. be kept in the same horizontal plane as the L 867 base flange The pad area where the sign mounting flanges will be located is to be flat with no taper to ensure that the sign will set level to prevent uneven loading on the frangible couplings Refer to Dimensions page 8 for the base dimensions and the base flange used for each sign Before the concrete sets install two 1 2 13 anchor bolts into the concrete pad The bolt hole centerline is on a 6 inch 152 4 mm diameter bolt circle 180 degrees apart as shown Bolt slots are 0 62 inches wide x 1 0 long Overall width of flange is 5 0 inches 127 mm and overall length is 7 5 inches 190 5 mm Bolts should be located perpendicular to the sign face NOTE A customer supplied template is recommended to hold the bolts in position while the concrete sets Anchor bolts customer supplied must be a minimum of 1 25 inches 81 75 mm above the top surface of the concrete pad to attach the mounting bases Hilti Quick Bolts wedge bolt or Red Head Trubolt Wedge Anchors or equivalent are recommended for installing the flanges after the concrete sets customer supplied Check with the manufacturer for their recommendations as applied to your airport site Example Hilti Kwik Bolt 3 Standard Thread 304 Stainless Steel Cu So a mmi NOTE With either anchoring system the allowable load for any specific bolt is dependent upon several factors type of concrete depth of embedment ed
76. c valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Usethis equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON 1 1 4 2 Material Handling Precautions CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be
77. e 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4447144 11810 ICAO 1100 LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 7 3 z 3 1 15 8242142 SIGN BASE 2 2 2 2 2 2 3 3 2 2 44A7144 11820 ICAO 1100mm LED 2 SIDE SIGN LIGHT ENGINE ASSY gt 1 2 16 6282146 HIGH WIND SIGN BASE E 3 3 3 3 3 4 4 2 44A7144 13810 ICAO 1300mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 E z 2 17 8344015 LIQUID TIGHT KNOCKOUT SEAL 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 44A7144 15810 ICAO 1500mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 1 gt 18 63 1065 14 PUSH HOLE PLUG BLACK 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 44A7144 17810 ICAO 1700mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 5 z 2 z z z 5 z 18 6 1091 3 16 PUSH TYPE HOLE PLUG BLACK 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 2 44A7144 19810 ICAO 1900mm LED 1 SIDE SIGN LIGHT ENGINE ASSY E 2 x E 20 64A0076 16 516 18 X 1 HEX HD 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 2 44A7144 21810 ICAO 2100mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 2 z gt z z 21 644007612 5 16 18 X 3 4 HX BOLT 15 15 15 15 15 15 23 23 23 23 23 23 23 39 39 2 MNTIM 23810 ICAO 2300mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 4 gt 2 22 64A0173 12 14 20 X 3 4 HX HD 3 3 3 3 3 3 6 6 6 6 6 6 6 9 9 2 144 25810 ICAO 2500mm LED 1 SIDE SIGN LIGHT ENGINE ASSY 4 E z z 2 z 23 6440173 24 14 20 x 18 1 2
78. e Power Supply is seated flat against the side of the sign B CAUTION Becareful that the screws do not bind as you are tightening This may give the impression that the power supply is firmly mounted when it is not See Schematics on page 47 1 Locate the input power wires from the L 830 secondary Connect these wires to the Power Supply terminals labeled AC INPUT This is the isolated 6 6A input Polarity does not matter 2 Locate the wires that connected the DC Supply to the LED panels Connect these wires to the Power Supply terminals labeled OUTPUT NOTE This is a DC current source and polarity does matter 3 Verify that the sign wiring matches the Schematics on page 47 4 You are now ready to apply power to the sign Figure 17 800mm Sign LED Power Supply see 43A3907 page 2 WIRING FOR OPTIONAL SWITCH 800mm SIGN WIRING o PCB SEE PG 1 FOR 600mm WIRING FOR MULTIPLE PANELS WIRE IN SERIES THRU FERRITE BEAD Er th 1 mene dm 5 H ormona A7 SECURE AT ASSEMBLY emm eT 1 TOA0279 NEGATIVE END _ i N 16AWG WIRE 89A0183 9 T GND WIRE TO FRAME 2 PLACES 18GA WIRE WITH ONE MALE 70A0596 AND ONE FEMALE 7040279 TERMINAL 7040279 FEMALE TERMS 2 PLC S POWER SUPPLY a PCB ASSEMBLY BLUEWIRES WRAP 1 LOOP OF POWER CORD N THRU 6140477 FERRITE BEAD SECURE AT ASSEMBLY
79. e the voltage at E7 with respect to E8 see Figure 18 E7 will be 10 VDC to 13 VDC on a properly operating power supply when powered Next the power supply can be checked for operation by performing the following Remove input power disconnect the output LED load at E6 and E5 Connect DC volt meter from E8 to E5 Look for a rising voltage to approximately 195 VDC within the first few seconds of powering on the board This voltage will then drop to less than 50 VDC and the onboard LED D4 will light within a few seconds If the voltage was between 50 195 VDC during the first few seconds of applying power then the power supply is likely good Note the voltage at E8 E5 will cycle again about 40 seconds after dropping to less than 50 VDC and repeat five times and will stabilize The input power must be cycled off for about 1 minute to get the output to cycle on again Follow the correct polarity when reconnecting the LED panels LED Light Panel fault 32 The power supply PCB LED D4 will light green when there is an open in the output LED string Swap out a known good LED assembly until the bad LED assembly is found Follow correct polarity when connecting CAUTION Never connect a single LED panel directly to the power supply without the resistor See the schematic for a single panel one module sign if you want to test the panel that way 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11
80. elines 3 3 4 Sign Installation on a Concrete Pad 3 3 4 1 Concrete Pouring 22 11 4 11 NOTE Follow site plans and specifications for concrete dimensions See the site plans To pour a concrete pad perform the following procedure Determine the sign size and overall length 2 Pour your concrete pad according to the following requirements Aminimum of 30 inches 762 mm wide extending a minimum of 6 inches 152 4 mm beyond the end of the supports The sign pad needs to be flat and level in the area where the sign mounting flanges are located The mounting floor flange is nominally 5 0 wide x 7 50 long and the area beyond the flange can be tapered to the outside edge of the concrete pad to provide for pad drainage Aminimum of 4 inches 101 6 mm depth extending below the frost line to prevent frost heave Reinforce according to site plans and specifications 3 Install a minimum of one 12 inch 304 8 mm L 867B power base 1 according to the following guidelines Install the base close to the sign in or near the concrete pad to provide easy access to the isolation transformer NOTE When installing the base in the concrete pad hold the L 867 base firmly in place during construction of the pad so that the upper surface of the base flange is level within 2 degrees and not more than 3 8 inch 9 525 mm above the concrete surface All other bearing surfaces on the pad for additional flange supports should
81. factured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purch
82. ge distance anchor spacing etc ADB can advise the customer of various manufacturers of anchor bolts but ADB cannot approve their specific installation 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 General Guidelines See Mounting Detail on page 12 for additional base flange dimension details Figure 13 Two hole Signs Coupling 62A2142 6 inch Diameter Bolt Circle 2 5 8 NPT tapered Flange Thickness 7 16 Length 7 7 Width 5 1 6 Figure 14 Four hole Signs Coupling 62A2146 5 g inch Diameter Bolt Circle 2 5 8 NPT tapered Flange Thickness s Dimensions 7 3 4 x 7 2 4 Installation 3 3 5 Sign Mounting NOTE Signs are fully assembled at the factory and are ready for installation Mounting flanges may be removed to lubricate the threads of the frangible coupling with anti seize compound before installing the sign If the male L 823 connector is routed through a leg slide the frangible coupling over the male connector and insert it into the female connector in the base plate and then screw the frangible coupling into the base plate To mount the sign onto the concrete pad to insure the assembly is flat perform the following procedure 1 When the sign is ready to be bolted to the concrete pad set the sign assembly on the concrete pad and position the sign over the anchor bolts Hand tighten the bolts or nuts to fasten t
83. he mounting flanges to the concrete pad 2 that the sign assembly is mounted flat on the concrete pad first loosen all three hex set screws found on each frangible coupling that are installed on the sign See Figure 15 Once all the hex screws are loosened each of the sign legs will float free inside the frangible coupling that is screwed into the mounting flange Second use a bubble digital or laser level to verify that the assembly is flat and level Adjustments to make the assembly flat and level can be made by raising or lowering one end of the sign assembly to make the assembly flat and level NOTE Once the assembly is flat it may be necessary to block up or hold the assembly in the flat position until all of the hex set screws can be re tightened on each of the frangible couplings to secure the sign leg to the coupling Once the sign is flat and level finish tightening the mounting bolts to their correct torque value If the sign pad is tapered in the area where the mounting flanges are located shims may need to be placed under the mounting flanges to ensure that the coupling frangibility characteristics are the same for each coupling If in doubt contact the ADB Airfield Solutions Sales Department for further assistance 2011 ADB Airfield Solutions All Rights Reserved 23 LED ICAO Taxiway and Runway Signs 96A0436 Rev C General Guidelines 5 a 5 3 3 6 Wiring 3 3 7 Earth Ground Lug
84. ign Configuration picture shown with EMI filter above and the ferite bead below the power supply 30 96A0436 Rev C Remove the four 8 32 nuts with lock washers of the power supply cover Slide the cover down and remove The cover will dangel until the wires are disconnected Retain for future use Disconnect the wires Remove the old power supply by removing the four 8 32 screws with lock washers installed in the PEM nuts of the power supply Retain for future use See Figure 19 Apply thermal compound to the mating surface of the power supply to insure good heat transfer to the frame Locate the four threaded PEM nuts installed in the mounting bracket of the Power Supply and align the PEM nuts with the mating holes in the end panel of the sign Insert the four 8 32 screws with lock washers through the holes in the end panel and screw them into the PEM nuts When tightening the screws make sure the Power Supply is seated flat against the side of the sign CAUTION careful that the screws do not bind as you are tightening This may give the impression that the power supply is firmly mounted when it is not See Schematics on page 47 7 Locate the input power wires from the L 830 secondary Connect these wires to the Power Supply terminals labeled AC INPUT This is the isolated 6 6A input Polarity does not matter They must go through the cover Locate the wires that connected the DC Supp
85. igns 11 4 11 Replacing the Power Supply 800mm sign When power is applied All of the LED panels should illuminate and the onboard LED D4 will stay off if all components are wired and functioning correctly Ifthe LED panels do not illuminate and the onboard LED D4 comes on there is an open in the output current loop to the LED panels Remove the input power and check the output wiring for correct polarity and opens or shorts referring to Schematics on 4 1 2 Checking the 800mm Sign Power Supply page 47 Ifthe LED panels do not illuminate and the onboard LED D4 does not illuminate then there is a fault on the power supply board or incoming power Remove the input power and check the input wiring for opens or shorts e Verify the P1 jumper is as shown 44A7086 Sign Power Supply Shunt Position Figure 18 RAT ASS N PCES 6X7 REV X Q c s 5 LED SG 2494420 fi Li Maintenance A f REF P1 SHUNT LOCATION 75 3 4 o o olo P1 o o D4 SHUNT ON P1 PINS 1 amp 2 29 2011 ADB Airfield Solutions All Rights Reserved UIE LED ICAO Taxiway and Runway Signs Replacing the Power Supply 600mm sign 11 4 11 4 2 Replacing the Power Supply 600mm sign DANGER A Never replace a power supply with power applied to the board 4 2 1 Wiring the Power Supply 600mm Sign S
86. le or part is prohibited 44A7144125810 L ES fo Italed in RED ink below indicates authorized copy NL INITIAL amp DATE ADB ADB Airfield Solutions 518 7150110 M E 385 ADD SIXXT2S6XX SHT 8 pir 977 Gahanna Parkway Fax 614 864 2069 e m D 355 ADD GRND WIRESICHNG CORD GRIP or Columbus Ohio 43230 3402 SEE EC JEG f2SEP it ORANING TITLE car PLS 8 586 SEE ECO ADD 600mm INSRT SHT 287 pr ICAO LED SIGN FINAL ASSEMBLY ram PRODUCTION RELEASE DIR OSMAYTI omm REVISION DESCRIPTION RA RYAN 05MAY11 18 50F8 Information contained on this drawing is to be used expressly in accord with purpose for which it was Submited Ary disclosure Sab may ees ege wg i usen E diri SIXX XXXXXX E 40 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C LED ICAO Taxiway and Runway Signs 11 4 11 Parts Figure 27 200606 6 PLCS 7 2 o ES ths L gt TYPICAL FOR 9 2 amp 3 MOD SIGNS 44 144 13810 ani oa 44A7144 11810
87. ly to the LED panels Connect these wires to the Power Supply terminals labeled OUTPUT They must go through the cover NOTE This is a DC current source and polarity does matter 9 Verify that the sign wiring matches the Schematics on page 47 10 Attach the cover with the 48 32 nuts with lock washers removed in step 1 11 You are now ready to apply power to the sign Figure 19 The 600mm Sign LED Power Supply see 43A3907 page 1 600mm SIGN WIRING SEE PG 2 FOR 800mm WIRING FOR MULTIPLE PANELS WIRE IN SERIES MALE TERMINAL INSULATED JUMPER TO POS CONNECTION 7040596 POSITIVE END 18AWG WIRE WITH 1 MALE 70A0596 TERM AND 1 FEM 7040278 TERM N GND WIRE TO FRAME FEMALE TERMINAL a ps S rg a INSULATED 7040279 BLUE WIRE H KA NEGATIVE END Ee NA KU 1 GREEN WIRE TO FILTER MTG m SCREW LINE EMI FILTER 6140432 4447175150 FILTER ASSY 44 7199 100 POWER gt SUPPLY PCB ASSEMBLY 7080279 FEMALE GND WIRE TO CORNER SUPPOR TERM S 2PLC S Ei Y SP RUD id eld THRU FERRITE BEAD JUMPER WRAP 1 LOOP OF 18AWG WIRE WITH MALE TERMINALS 70A0596 BOTH ENDS POWER CORD THRU 610477 FERRITE BEAD y INPUT POWER L WIRE 89A01
88. m Sign Power Supply with Cover Removed 44A7199 100 66A0026 15 8 SPLIT LOCKWASHER LAMP CONNECTIONS 64 0191 8 8 32 X 1 2 PAN HD PHIL S PLACES 44A7156 100 LED SIGN POWER SUPPLY ADAPTER 0 754 POWER CONNECTIONS 63A1080 GROMMET 1 2 ID X 7 8 OD X 3 32 PNL 3 4 HOLE 65A0230 11 Y 6 32 HX LOCK KEPS NUT f PLACES 60A4307 PWR SUPPLY COVER 2011 ADB Airfield Solutions All Rights Reserved 31 LED ICAO Taxiway and Runway Signs Troubleshooting 4 3 Troubleshooting 96A0436 Rev C 11 4 11 See Schematics on page 47 CAUTION Never connect an LED panel directly to the power supply Always test an LED panel in the same configuration as the sign it is designed for This section provides troubleshooting information for the taxiway and runway signs The information covers only the most common problems If you cannot solve the problem with the information given here contact your local ADB Airfield Solutions representative for help Problem LED Signs Possible Cause Corrective Action Loose wires or connections Tighten or replace wires CCR circuit shorted Check circuit operation Sign ON OFF switch is closed Check the Sign ON OFF switch for proper operation Replace if necessary Power Supply fault 800mm sign PES All LEDs are out or not functioning correctly See Figure 18 With field current on measur
89. mild soap and water Check for vegetation covering panel Remove vegetation Check for loose wire connections Tighten wires Semi Annually Check for cracked or deteriorated Replace wire wires Check for paint flaking off Repaint Clean with Formula 409 or similar cleaning Annually Check for panels yellowing agent capable of cleaing grease and dirt off of the panels Check for deteriorated gaskets Replace gaskets 2011 ADB Airfield Solutions All Rights Reserved 27 LED ICAO Taxiway and Runway Signs 96A0436 Rev C Replacing the Power Supply 800mm sign 11 4 11 4 1 Replacing the Power Supply 800mm sign DANGER A Never replace a power supply with power applied to the board 4 1 1 Wiring the Power Supply 800mm Sign E 5 D Sign Configuration picture shown with EMI filter and the resistor 28 1 Remove the four 48 32 screws with lock washers installed in the PEM nuts of the power supply Retain for future use See Figure 17 2 Apply thermal compound to the mating surface of the power supply to insure good heat transfer to the frame 3 Locate the four threaded PEM nuts installed in the mounting bracket of the Power Supply and align the PEM nuts with the mating holes in the end panel of the sign Insert the four 48 32 screws with lock washers through the holes in the end panel and screw them into the PEM nuts When tightening the screws make sure th
90. nal injury death or equipment damage Attach the earth ground lug The earth ground lug is located on the outside frame of the sign to permit easy connection of an AWG 12 4 0 mm minimum earth ground wire to the sign If necessary you may remove the ground lug from the outside and place it on the inside of the sign 2011 ADB Airfield Solutions All Rights Reserved LED ICAO Taxiway and Runway Signs 96A0436 Rev C General Guidelines 11 4 11 3 3 8 Optional Tethers See Figure 16 Tethers are shipped installed on the sign according to the option specified on the sales order Location and quantity of the tethers are determined when the sales order is placed NOTE In the tether installation procedure below the customer supplies the mounting hardware to attach one end of the tether to the concrete pad The customer also supplies the expansion anchor for the bolt Figure 16 Installing Optional Tether Com 711 mm 5 E 5 7 Existing 5 16 18 x 34 in Bolt Tether Mounting Hardware Attached to Expansion Anchor Expansion Anchor for Bolt To attach a tether install the customer supplied mounting hardware 3 to attach the tether to the expansion anchor 4 on the concrete pad QYPE cm 2011 ADB Airfield Solutions All Rights Reserved 25 LED ICAO Taxiway and Runway Signs 96A0436 Rev C General Guidelines 11 4 11 5 v D 5 26 2011 ADB Airfield
91. nway Signs General Guidelines WARNING A Signs must be grounded to a true earth ground Failure to observe this warning may result in personal injury death or equipment damage When installing signs follow the guidelines covered in FAA AC 150 5340 30 Fig 126 for mounting pad design Also see the following subsections for detailed information on sign pad and leveling of the sign FAILURE TO INSTALL AND LEVEL THE SIGN AS DESCRIBED IN THE VARIOUS SUBSECTIONS BELOW WILL VOID THE WARRANTY Mount the signs on a concrete slab or concrete pedestals Do not allow concrete edges to protrude above grade The preferred method to connect power to the signs is through a breakaway cable connectors installed within the frangible coupling portion of the sign s mounting legs Install auxiliary equipment such as isolation transformers in a light base embedded the ground Install signs so that the overall height above the surrounding ground of the sign assembly including mounting supports does not exceed heights given in ICAO Annex 14 The sign must provide 12 inches 304 8 mm of clearance between the top of the sign and any part of the most critical aircraft using or expected to use the airport when the aircraft s wheels are at the pavement edge When orienting signs follow the guidelines below Orient the sign so that the face is perpendicular to the centerline of the taxiway or runway NOTE Check site plans and
92. ration of Overloaded 2 2 0 Introduction nd reae eU 3 2 1 Compliance with Standards 3 2 1 erepti 3 2 1 2 Sign Selection an ete t P De e RR TURO 3 2 1 Features deb eductum e ires 3 2 1 3 1 Conditions for Continuous Outdoor 4 2 1 3 2 Operating 4 2213233 Frangibility 3 it ette eet ERE REPE DERE 4 2 1 3 4 COnSIrUCtiOn ob ie me te e fenfit sod ad idv ge 4 231 4 Electrical Supply eee Gt tee ed ce eere tns 5 2 1 5 Sign Load 8 Transformer Requirements 5 2 1 5 1 600 mm e i ee ere ie eee eet eee 5 2 1 5 2 BOOM 25 ecce tf te i e e a 6 2 1 6 Operation ciere lette aei eee f itus 7 2 1 7 Spare Components 7 Im 8 2 2 A ASIZOS x coeli enin A ue fu 8 2 2 1 1 Mounting Detail reete 12 2 2 2 Packaging Data enel eue epe e 13 3 0 Installaatio 15 3 Unpack g ates ha 16 3 2 Cord Set Installation crva dece teen n a 16 3 2 1 Cord Set Installation Reference Number 16 3 2 1 1 Set Exit Location 4H 16 3 2 1 2 Cord
93. s 5 1 5 44A7157 821200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM H X 2100MM L 1 E 5 5 44 157 823100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM X 2300MM L z z 1 2 5 A4AT157 823200 ICAO SIGN BLANK PANEL ASSEMBLY 800MM H X 2300MM L z 1 5 VIEWING WINDOW 5 44 7157 825100 ICAO SIGN LEGEND PANEL ASSENBLY 800MM X 2500 L 1 ICAO TP312E 1 0 WIOUT LED VIEWING WINDOW 5 44A7157 825200 ICAO SIGN BLANK PANEL ASSEMBLY 800 H X 2500MM L 1 1 WITH LED VIEWING WINDOW 5 4447157 827100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM H X 2700MM L 1 HEIGHT TETHER 5 44A7157 827200 ICAO SIGN BLANK LEGEND PANEL ASSEMBLY 800MM X 2700MML g 3 1 M m Ee 0 NO TETHER 5 44 7157 829100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM X 2900 L 1 800MM STD HEIGHT 8 JE aia 5 44A7157 820200 ICAO SIGN BLANK PANEL ASSENBLY 800MM H X 2900 L 3 5 z 1 400MM 48 OAH A TETHER PER LEG 5 44A7157 833100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM H X 3300MM L 4 1 ANI OAH B i 5 44 157 833200 ICAO SIGN BLANK LEGEND PANEL ASSEMBLY 800MM X 3300MM L 2 5 3 2 x 1 5 44A7157 837100 ICAO SIGN LEGEND PANEL ASSEMBLY 800MM X 3700MM L
94. ully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit C22 1 Canadian Electrical Code latest rev NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 78 Electrical Standards for Metalworking Machine Tools OSH
95. vice electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment 1 1 4 5 Operation of Overloaded Regulators A WARNING Operation of a Regulator while overloaded at any step may result in equipment failure or equipment damage 2011 ADB Airfield Solutions All Rights Reserved 96A0436 Rev C 11 4 11 2 0 Introduction 2 1 Compliance with Standards 2 1 1 Uses 2 1 2 Sign Selection 2 1 3 Features LED ICAO Taxiway and Runway Signs Introduction These signs are designed to guide pilots to a particular point on the field identify holding positions identify taxiway and runway intersections and prohibit aircraft entry into designated areas ICAO Annex 14 Volume I para 5 4 and Appendix 4 These signs are designed to guide pilots to a particular point on the field identify holding positions identify taxiway and runway intersections and prohibit aircraft entry into designated areas On Civil Airfields Mandatory instruction signs e Information signs VOR check point sign On Military Airbases same as above plus e Runway distance to go signs e Arrester barrier signs Extensive guidance material on the selection and the definition of the length of signs is provided in Chapter 5 4 and Appendix 4 of ICAO Annex 14 Sign sizes are governed by
96. y and Runway Signs 96A0436 Rev C Parts 11 4 11 Figure 28 ITEM SIGE SIDE SIEE SIFE LNG PARTNUMBER DESCRIPTION 126071 7250711 72571 7250711 1 44 7144 15620 ICAO 600mmX1300mm LED 2 SIDE SIGN LIGHT ENGINE ASSY 1 1 1 1 2 44 7152 641 TP312 LED SIGN 600mm 48 HT SIDE PANEL ASSY 2 5 2 44 7152 661 TP312 LED SIGN 600mm 60 HT SIDE PANEL ASSY 2 2 44a7152 671 TP312 LED SIGN 600mm 72 HT SIDE PANEL ASSY 5 2 FTN 2 44 7152 651 TP312 LED SIGN 600mm STD HT SIDE PANELASSY 2 6 0 3 4447157 615100 ICAO SIGN LEGEND PANEL ASSEMBLY 600MM H X 1500MM L 2 2 2 2 A f 1

AGSI-L / ICAO and TP 312

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