FAD-44、FAD-44L Wooden Frame Type Instruction Manual
Contents
1. firmly A frame with poor strength or loose screws might result in improper and slower movement of the door In the worst case the door might drop down and cause injury Do not try to use this product for any other purposes than originally intended for Do not use the parts for applications that are out of specification Do not disassemble nor modify any parts other than those described in this document Caution If these cautions are not followed it may result in injury or damage This product is a part for cabinets After installation make sure to test the finished product thoroughly to ensure that it is well functioning and safe Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles Make sure that frame and door are not warped nor bent since it may affect the movement of the door If cutting any parts make sure to remove any burr before installation Make sure to test the screws for slack at regular intervals one month from first usage half year and then one time every year is recommended E Notes on works Handling of product The door is not supplied After unpacking the product check for damages on the parts SUGATSUNE Specifications Cabinet inside From 750 mm to 800 mm Door thickness From 24 to 38 mm If the overlay distance on both sides of side plate 7 measurement i 25 mm the door width should be 800 to 850 mm Door weight Max 35 k2. height 350 This does not include the caps on both ends 2 Cut the pipe end without the clamp 3 Remove burrs around the cutting edge to prevent injury and enable smooth insertion of the cap 4 Replace the cap on the cut end le Installing arm connecting pipe Attach the Connection pipe to the cutout part on both arms and fix it with the provided screws and flat washers Torque the screws step by step in a criss cross pattern to prevent torsion of the pipe D Arm connecting pipe NS Arm connecting pipe D Arm connecting pipe Lower arm Hexagon socket head cap screw M6x35 Flat washer Upper arm Cut out Pipe clamp Hexagon socket head cap screw M6x35 SUGATSUNE Cabinet inside height 350 Pipe length Cap a Cut this end A B 4 Installing Gas Spring Gas spring holder SUGATSUNE o Installing Screw pin je Fixing Gas spring arm side Tighten the Screw pin firmly into the tapped hole on the top face of Move the Upper arm to the full opening position where the the Upper arm stopper touches the side board then assemble the Gas spring to the Screw pin as shown in the below figure Stopper Open position j i O i Viewed from the top of the cabinet Screw pin Spring washer
3. o Installing channel rail 1 Fix the channel rail to the top board with the provided screws 2 When screwing tighten in order of to as shown in the right figure B Installing Support arm and Gas spring holder 1 Assemble the Support arm nut to the Support arm crank bracket with the provided screws Leave around 5 mm of distance between the nut and the bracket Insert the Support arm nut to the channel rail and fix it at the circle marked position in the right figure A Caution Be sure to fix the Support arm crank bracket to the direction in the right figure 2 Assemble the Gas spring holder nut to the Gas spring holder with the provided screws Leave around 5 mm of distance between the nut and the holder Insert the Gas spring holder nut to the channel rail and fix it at the circle marked position in the right figure See Position the Support arm in front of Gas spring holder as shown in the right figure 3 Tape the Support arm temporarily so that it would not interfere with the installation of the other parts SUGATSUNE Support arm crank bracket Sprin Hexagon socket head cap screw M6x12 Channel rail Countersunk self tapping screws 4x20 Support arm square nut Channel rail Gas spring holder square nut Support arm Support arm 3 Installing Arm Connecting Pipe lo Cutting Arm connecting pipe 1 Pipe length Cabinet inside
4. E ring Flat washer __ Gas spring lo Fixing Gas spring top board Fixing Gas spring holder Loosen the screws on the Gas spring holder a little With Upper arm at the full opened position where the stopper Assemble the Gas spring to the Screw pin as shown in the touches the side board tighten the screws on the Gas spring below figure holder firmly Attaching Clear cushion rubber Return the Upper arm to the closed position then stick the Clear cushion rubber on the center of the Upper arm stopper Clear m O Gas spring holder Gas spring SUGATSUNE 5 Installing parts to the door Fixing Positioning unit Mount the Positioning unit on the rear face of the door with the provided screws so that the LAMP logo can be seen properly rogo can be seen in the upright position Cross recessed bind self tapping Positioning unit screw 4 5 x 20 le Sticking Brush seal Stick the Brush seal to both edges on the rear face of the door Rear face of door brush seal E2 Z CAUTION Set core material of which strength is enough for secure tightening of self tapping screws to the locations that parts are to be installed Dimensions in lateral direction are determined with the width of the cabinet wooden frame regarded as the reference position If the door end face is regarded as the reference position add the overl
5. LAMP MonoFlat FAD FAD 44 FAD 44L Wooden Frame Type Instruction Manual Thank you for selecting our product Before starting installation please read this manual thoroughly to ensure correct installation Please keep this manual at hand for future reference E About this product Lateral swing mechanism hardware that can be installed in narrow spaces where a normally hinged door may not fit Ideal for tight from space applications When placing cabinets next to each other the front will be completely flat when the door is closed There is no need of embedding a rail on the floor It is possible to adjust the door vertically 3 to 7 mm horizontally 7 mm as well as in depth and parallel xln order to make it possible to adjust make sure that the shelf board can be detached for access WFor your safety work and operation This symbol denotes prohibited actions This symbol denotes what must be done AN WARNING if these warnings are not followed it may result in death or serious injury This sliding door system should be installed by an experienced person who has correct knowledge If the system is not installed correctly the door will not operate smoothly and or may cause injury It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks upon opening closing the door Also make sure to only use the designated screws and to fasten them
6. aying allowance Ceiling isa 1 it l tt Reference of a Inside of cabin Rear face of door Door end side Hanging side Floor surface SUGATSUNE 6 Installing door o Assembling Upper and Lower O arms and Positioning unit Support arm a Open Upper and Lower arms to full opening position as below The figure shows the Upper arm from underneath Q w stopper Positioning unit Arm connecting pipe Upper arm Rear face of door 2 When hanging the door place a support under the door This is to protect the door and roughly match the Lower height of Upper and Lower arms and Positioning Positioning unit units Pipe clamp Lower arm L Back face of the door viewed from 3 Hang the door in the following manner the inside of the cabinet 1 Tighten the horizontal positioning screws on the Upper and Lower positioning units 2 Align the top surfaces of the Upper and Lower positioning units on the door with the bottom surfaces of the Upper and Lower arms Hexagon head bolt M10x150 3 Insert a hexagon head bolt into the connecting hole with the flat washer Flat washer 4 Screw the hexagon head bolt into the amp Connecting hole positioning unit until its leading end protrudes feaves m by about 10 mm clearance here 5 Screw a hexagon nut into position until i
7. corner to be contacted Brush seal FAD 44 6000mm x 1 FAD 44L GOOOmm x 1 BS Bumpers sold separately You can choose various thickness 6 Out of alignment after using Possible cause The position of the handle may be improper The arm may be bent or out of alignment due to improper opening force if the handle is located far from the Hanging side Try the alignment If the parts are damaged Contact us SUGATSUNE KOGYO CO LTD SUGATSUNE KOGYO UK LTD SUGATSUNE AMERICA INC Phone 81 3 3866 2260 Phone 44 118 9272 955 Phone 1 310 329 6373 F a x 81 3 3866 4447 F a x 44 118 9272 871 F a x 1310 329 0819 E mail export sugatsune co jp E mail sales sugatsune co uk E mail sales sugatsune com Website www sugatsune intl com Website www sugatsune co uk Website www sugatsune com SUGATSUNE SHANGHAI CO LTD Phone 86 21 3632 1858 F a x 86 21 3632 1868 E mail lamp sugatsune com cn Website www sugatsune com cn SO9001 Japan Offices and Sugatsune America and ISO14001 Chiba Production division and Logistics center certified 2014 06 PRINTED IN JAPAN 0216 3
8. d the Connecting pipe Adjustment need to be done from inside the cabinet at the closed door Gap at the top Tighten after lt the adjustment the adjustment Hexagon socket head cap screw A M6x35 Hexagon socket head cap screw B M6x35 Hexagon socket head cap screw Arm connecting pipe Tighten the Hexagon socket head cap screws on Lower arm Adjustment would not be achieved if the screws on Lower arm were loose Hexagon socket head cap screw M6X35 Arm connecting pipe Pipe clamp Lower arm In case the gap still remains even if the Connecting pipe is 7 or 8 mm apart from Upper arm once loosen the Door position adjuster screw A and B completely then tighten them until the Connecting pipe touches Upper arm See below figure Cross section C C Hexagon socket headcap screw A M6x35 Hexagon socket headcap screw B M6x35 SUGATSUNE 5 There are gaps on all four corners Possible cause Large doors are likely to warp and perfect adjustment is not possible in case of a large warp Adjust the gap between the door and the cabinet by attaching either the Brush seal or alternatively use BS Bumpers sold separately In case the door bows inward In case the door bows outward It is not possible to make more It is not possible to make more than 2 corners to be contacted than a
9. g Door height Max 2380 mm 2980 mm Side plate thickness Min 25 mm Note Check that the cabinet side plate is constructed and assembled in the vertical direction The size in applies to the FAD 44L Description of parts 1 o Supplied Screw Q ty S S Countersunk self tapping screw 4x20 5 2 2 a Countersunk self tapping screw 4 5x30 12 2 Qo So Hinge base x 2 Support arm Gas spring Channel rail x 1 nut x 1 nut x 1 na rank bracket 2 B E Supplied for assembling arm Screw Q ty Support arin x Hexagon socket head cap screw M x12 w 2 Spring washer Upper arm o INA e fo Uf AA 4 F F A w stopper x 1 A Cross recessed bind self tapping screw 4 5x20 pup AIM Clear cushion rubber Square nut M6 No need for this application x1 1 spare Lower arm x 1 o o 3 Pipe length 1990 2600 Supplied Screw i Hexagon socket head cap screw M6x35 Bo a SO Flat washer Arm connecting pipe x 1 y A Pipe clamp x 1 lt YA p p 4 Supplied Screw Q ty Hexagon socket head cap screw M6x12 w 8 Spring washer C 8 Square nut M6 No need for this application 8 Gas spring holder x 1 Screw pin x 1 Supplied Screw Q ty Cross recessed bind self tapping screw 4 5x20 ou gt 16 O Co
10. n case of small gap Possible cause Horizontal positioning of door may be improper Solution Loosen Horizontal fixing screws on the Positioning unit then adjust the position by rotating the Horizontal positioning screw il Horizontal fixing screw Positioning unit wN Horizontal positioning screws Solution Check the following in order 1 Vertical positioning 2 Horizontal positioning P 12 3 Positioning of Crank bracket P 13 and 4 Door close position adjuster screw A B P 15 Possible cause If you adjust the vertical position or horizontal position in the last order the gap between the door and cabinet may vary Door end side F P Hexagon socket head 4 i 1 Vertical poston tapiscr W A MBX3E Hanging side Connecnng hexagon Jb A Hexagon socket head cap screw M6x12 Door positioning unit ic Horizontal positioning screws Horizontal positioning se e 2 5 gt Rear face of door Hexagon socket nead cap screw p M6x35 SUGATSUNE 4 Gap between door and cabinet still remains Overview This system controls the slant of the door by bowing the Connecting pipe Simply try the following method unsuspectingly Release the stress on Connecting pipe by loosening the 4 pcs of Hexagon socket head cap screws Also loosen Door close position adjuster screw A and B so that it make a clearance between the Upper arm an
11. nical springwasher x 1 Positioning unit x 2 Supplied Screw Q ty Hexagon socket head cap screw M6x12 Emp 2 r Supplied Screw Q ty Spring washer 2 pring Parts to assemble support Hexagon head bolt M10x150 O omm 2 Flat washer 2 arm 2 and positioning E ring FS 2 unit 6 Hexagon nut M10 2 Square nut M6 No need for this application 2 Flat washer 10 2 AT spring x 1 N Brush seal x 1 FAD 44 5000 x1 FAD 44L 6000 x1 Mi Tools used Phillips screwdriver No 2 Hexagonal wrench key 5 Wrench 10 16 E type retaining ring mounter SUGATSUNE 1 Working in Door and Cabinet Have a fixing screw pilot hole drilled in the cabinet or have that position marked precisely beforehand Set core material of which strength is enough for secure fixing to this part Prepare hole for 4 5 x 20 cross recessed bind self tapping screw Ve alowa 9 hingeg Side Two dot chain line indicates inside Top board of cabinet position of cabinet j reference of working dimension g 4 7 a R ba aL pare hole for 4 5 x 20 rm R 30 cross recessed bind self tapping screw 80 jm 110 m39 Prepare hole for 4 5 x 30 cs Al cross recessed bind self tapping screw 15 Edge of door Edge of cabinet Hinged side gt Approx 60 Rear face of door A Inside of cabinet side plate l SK l Holes for handle s ka Prepare hole for 4 5 k 20 pi o cro
12. ower arms Positioning unit lf any gap is found tighten the Hexagon bolts so that the load on the two arms will be equal lo Horizontal positioning of door 1 Measure the horizontal gap between the door and cabinet If there is any gap to be corrected loosen the Hexagon socket head bolt on the Support arm crank bracket See P 13 Arm 2 Loose the horizontal fixing screws on both Upper and Lower positioning units Positioning unit Horizontal positioning 3 Turn the horizontal positioning screws screws 1 Turn the screws clockwise to move the door to the left or counterclockwise to move the door to the right when the Horizontal positioning gt door is viewed from the front Horizontal fixing screw 2 Retighten the positioning screws if the adjustment is OK Support arm crank bracket Right hanging Left hanging SUGATSUNE lo Release Support arm crank bracket Loosen the hexagon socket head cap screws on the Support arm crank bracket and allow the bracket to move along the Channel rail Fixing Support arm Close the door completely and fix the Support arm L type bracket to the door with provided screws Be sure to face the pin of the crank bracket to the rear of the cabinet Fix Support arm crank bracket Open the door slowly and fully and fix the Crank bracket When positioning the door be sure to loosen the hexagon socke
13. ss recessed bind self tapping screw NS 4 110 ee 80 j a 30 ai i oO a N Left side hinged plan Right side hinged plan can be symmetrical SUGATSUNE 2 Installing Parts to Cabinet 750 800 o Channel rail Support arm a Gas spring holder Bearing housing Upper arm w stopper See Fig on P 5 130 Hinge base T Cabinet inside height max 2340 2940 Hinge base Lower arm Bearing housing O 4 Symbols from to shown in the figure indicate the locations described below SUGATSUNE lo Installing hinge base Use the provided screws to fix each hinge base temporarily to six drilled holes on the cabinet Torque the screws in a criss cross pattern to prevent the hinge base to be warped o Ta Z Z Hinge base ON check self tapping screw B Installing upper and lower arms 1 Fix the lower bearing housing to each hinge base by using the provided screws and spring washers Tool hex key width across flats 5 2 Insert the shaft of the upper arm to the bearing housing which is identified by the installed stopper Assemble the lower arm in the same way Upper bearing housing g en washer Hexagon socket head cap screw yO M6x12 O Upper arm Stopper upper side only Lower bearing housing Upper bearing housing p Spring washer WL Hexagon socket head cap screw M6x12 SUGATSUNE
14. t head cap screw on the Support arm crank bracket to allow the bracket to move along the Channel rail Adjusting the gap between the side board and door Loosen the screws on the Lower arm which fix the Arm connecting pipe While keeping the door closed with no gap between the door and side board retighten the screws If there is any gap left adjust it by referring to 7 Troubleshooting 4 Hexagon socket head cap screw M6x12 Support arm crank bracket Channel rail Support arm L type bracket self tapping screw 4 5x20 Cross recessed bind Rear face of door Rear face of door Arm connecting pipe Lower arm Pipe clamp Hexagon socket head cap screw SUGATSUNE 7 Troubleshooting l 1 Large friction sound when opening closing door Possible cause Positioning unit may touch the arm Solution Refer to P 12 and make a clearance between the Positioning unit and arm Positioning unit 2 A gap remains between the side board and the door hanging side or it takes a long time to be closed 1 In case of large gap Door end side Hanging side Possible cause Hexagon socket head The position of Crank bracket may be improper ES Cap screw M6x12 lution So say S2 Loosen the screws on the bracket and move the bracket to the door end direction Then re tighten the screws See P 12 2 I
15. t touches the positioning unit A Caution Assemble the Upper arm and Upper positioning unit first then assemble the Lower arm and Lower positioning unit SUGATSUNE When positioning the door be sure to loosen the hexagon socket head cap screw on the Support arm crank bracket see P 6 to allow the bracket to move along the Channel rail ope a t Vertical adjustment le Vertical positioning of door Hexagon head boltM10x150 Door Arm Be sure that the side board of the cabinet is assembled in a LE Gap isnot vertical direction Leave a clearance here 1 Remove the support and close the door gently 2 Measure the clearance between the top surface of the door and the top board 1 The difference between the planned dimension and the measurement is the required amount of adjustment 2 If there is no gap to correct proceed to Horizontal positioning of door i igi iti Tighten this hexagon nut after 3 E he support in the original position and open the Jignten k aeta n molete Loosen the hexagon head bolt on the Upper and Lower arms a little Refer to the right figure and adjust the height After the adjustment turn the hexagon bolt on the Lower arm clockwise Close the door gently and check the height If the height is OK tighten the hexagon nut A Caution Note that there should be no gap between the Hexagon bolt and washer for both Upper and L
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