Aviation icountPDZ2 User Manual
Contents
1. Number of particles per ml greater than indicated size Number of particles per ml greater than indicated size iD lt o a a iD e e T o o O O o o e o O o o o T T T T l I T T o o TI TI TI IT TI TT TI re TI TI TI TI TI NA TT re o o o o e e a 5 _ u o o A a N 7 O lo O LO e 5 e T au8RNNRPPTePI HSL Poox eosoes RI SRgRRRPP T aMPSt Poe rxeso Q o e e T T LO LI ili wt L wt Lil ili TEN L REN NOOT N OOt N ROT N ROT N OOF N ROT N oot N NOOT N QOO N pOOT N ROT N KOO N ROT N oot N e o O o o o o eo o O o O e o Number of particles per 100 ml greater than indicated size Number of particles per 100 ml greater than indicated size REFERENCE SOLID CONTAMINANT CODE NO SOLID CONTAMINANT CODE NO 18 13 17 12 Applications Mechanical handling Application Marine installations 40 GB REFERENCE SOLID CONTAMINANT CODE NO 107 ISO No 10 16 11 8E 23 Applications Injection moulding of 22 gt Metalworking Z 108 21 10 Unused commercial grade oil SG 20 y z o 4 19 5 e fe zi g 10 17 10 8 5 PU 32. SOLID CONTAMINANT CODE NO 107 ISO No 10 13 10 6E 23 J Application Aircraft test stands NE 22 J E 10 a 10 3 10 20 2 o 6 4 2 aH 19 7 3 gt 2 18 g 2 105 17 10 9 e te 8 g 4 o al 15 7 e 2 14 za 10 10 9 O 6 13 9 12 a 3 Q 2 Q g 10 ut 10 gs 10 9 4 9 gt B 3 3 3 2 10 7 1 8 Q e 9 6 6 A g 4 g im 5 7 2 o N 4 4 10 10 SS 3 A JE 2 N 1 il 5 10 15 20 25 30 40 50 particle size um SOLID CONTAMINANT CODE NO 107 ISO No Mos 18 11 6r 23 Application Mobile systems al 22 21 Z 4108 474 Os 20 z ERA 19 I 3 Qo 18 q g 10 1 109 8 31 it o 40 6 9 a 15 gt 5 o R 3 i 7 0 4 10 E a 6 18 o 4 3 3 Gk S y lt q Q 10 10 10 E 8 cr S 4 9 3 eS S 7 8 3 3 10 7 41 o 6 6 J 2 A a g er 5 5 ex 4 4 0 5 10 10 n 8 i 1 1 5 10 15 20 25 30 40 50 particle size um Parker Hannifin icountPDZ2 3 9 Parker Hannifin icountPDZ2 particle size um
3. cont CAN bus output option If you plan to use the icountPDZ2 with a CAN bus SAE J1939 network you can order this output option when specifying the unit Refer to the Product configurator page 46 in the Reference section of this manual The CAN option provides an interface to external CAN bus networked systems for example to the Parker IQAN Parker Hannifin icountPDZ2 1 9 CONNECTIONS GB Digital Display Unit connection icountPDZ2 Digital Display Units nn e g Parker Hannifin DDU1002 an 2 E 26 Output channel C P pin 3 pin 3 pin 4 pin 4 pin 5 pin 5 pin 6 pin 6e pin 7 pin 7 Output channel A pss pin 8 pin 8e Output channel B P9 External 12 20Vdc Output channel D EB power supply The above diagram shows how a set of Parker Hannifin DDUs can be used to display Channels A B C and D DIGITAL DISPLAY UNITS AVAILABLE DDU1001 Process indicator 22 55Vdc DDU1002 Process indicator 90 264Vdc 2 0 Parker Hannifin icountPDZ2 GB CONNECTIONS Output channe Output channe Output channe Output channe External 12 20Vdc power supply Digital Display Unit e g Parker Hannifin DDU 1002 The above diagram shows how a single DDU can be used to display Channels A B C and D by using a switch to display each channel in turn Parker Hannifin icountPDZ2 2 1 CONNECTIONS GB RS232 connection Communication can be established between icountPDZ2 and
4. n 2 3 ey o V DE For example a code of 14 12 27 signifies that there are more than 80 and up to and including 160 particles equal to or larger then 4um c per ml and more than 20 and up to and including 40 particles equal to or larger than Gum c per ml The third part of the code gt 7 indicates that there are more than 0 64 and up to and including 1 3 particles equal to or larger than 14um c per ml But the 14um c part of the code could actually be 7 indicating a particle count more than 1 3 particles per ml Parker Hannifin icountPDZ2 GB REFERENCE 1S04406 particle distribution chart The chart includes various ISO level contamination grades 10 ISO NO 10 8 6L 23 4 E 22 2 6 21 10 A g 8 20 457 19 2 18 g 10 g 17 10 3 6 3 6 4 3 2 o is o 2 e 10 10 E 5 8 js kes i 5 m ISO 18 15 5 S m ISO 17 14 E T o NA Qa 108 ISO 16 13 m E E 6 ISO 15 12 5 3 ar 9 5 5 E ISO 14 11 5 2 8 2 le E z ISO 13 10 E 2 10 7 4 6 A 6 2 5 O i 107 6 3 2 2 1 1 5 10 15 20 25 30 40 50 particle size um Parker Hannifin icountPDZ2 3 7 REFERENCE GB Component cleanliness guidelines The following table gives suggested acceptable contamination leve
5. Emor30 Interval shorter than duration l Emor4O Expected On or Off Error 41 Expected Disabled or Enabled Expected Auto or Manual Emor48 Emor45 Expected Yes or No 3 2 Parker Hannifin icountPDZ2 Reference Optional wiring configuration Supply and Limit Relay cable wiring configuration The icountPDZ2 can be specified to include a built in limit switch relay which can be triggered when a preset alarm level is reached The relay contacts can be used to switch an external device on or off These wires within the icountPDZ2 Supply and Limit Relay cable may be identified by their colour Yellow White and Green and are connected according to the diagram below Yellow Normally Open White Normally Closed Green Common The contact rating is 5A at 5 24Vdc IMPORTANT NOTE It is the responsibility of the end user to ensure that the cable s braided screen is terminated Optional Limit Relay hysteresis Hysteresis is a property of systems usually physical systems that do not instantly follow the forces applied to them but react slowly or do not return completely to their original state To set Relay Limits refer to the Communication Protocol User Commands section in this manual Hysteresis feature ON The relay will energise when any channel is one code above the set limit and will only de energize when all channels are one code below the set limit Hysteresis feature OFF
6. icountPDZ2 jse ses pen ener Avo cO rors Wea w ARNING ocating ical Carr ardous aeo Seren n Refer Xo arate Cee o WL emjove CON DO Aviation icountPDZ2 User Manual B 84 833_IPDZ2F_GB_Ver A 2010 Parker Hannifin Corporation www parkerhfde com Overview Parker Hannifin s icountPDZ2 is an on line laser particle detector that has been developed for detecting contamination in Avtur and other hydrocarbon fuels This detector is designed for use in ATEX category 3 areas and is housed in a stainless steel IP69K approved enclosure The unit has two size O6L EO 24 cone end fluid connections that allow the fuel to be transferred through the unit for analysis The electrical supply and communication is made via two M12 Ultra Lock IP69K approved connectors Conditons for safe use To ensure compliance with the certification users are NOT permitted to open the unit under any circumstances Doing so will invalidate the unit s calibration and it would NOT be suitable for Hazardous area use 2 Parker Hannifin icountPDZ2 Contents Ola EE 2 Conditons for safe use eene nennen 2 Laser Information runs ur 4 Declaration of Conformity and Certificate of Manufacture 4 Product identification label area 5 Introduction nun nee 6 Principles of operation wwwwwwwwwwmwamimawwm ww mwwiw www wima 6 Benefits aa aa a a AOR Mal cate ek 7 TechricaUspeclfICatlOnh iioii er
7. 0 2622 23501 970 parker easteurope parker com AU Australia Castle Hill Tel 61 0 2 9634 7777 AZ Azerbaijan Baku Tel 994 50 2233 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 432 0 67 280 900 parker belgium parker com BR Brazil Cachoeirinha RS Tel 55 51 3470 9144 BY Belarus Minsk Tel 4375 17 209 9399 parker belarus parker com CA Canada Milton Ontario Tel 1 905 693 3000 CH Switzerland Etoy Tel 41 0 21 821 02 30 parker switzerland parker com CN China Shanghai Tel 86 21 5031 2525 CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublic parker com DE Germany Kaarst Tel 49 0 2131 4016 0 parker germany parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com ES Spain Madrid Tel 34 902 33 00 01 parker spain parker com FI Finland Vantaa Tel 358 0 20 753 2500 parker finland parker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker france parker com GR Greece Athens Tel 30 210 933 6450 parker greece parker com HK Hong Kong Tel 852 2428 8008 HU Hungary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 439 02 45 19 21 parker italy parker com JP Japan Fujisawa Tel 81 4 6635 3050 KR South Korea
8. 1 o 2 15 o g 8 10 V 10 g o 6 13 A Q o 4 1A 3 3 2 Q ae i g 10i jo DE o J D D 2 8 3 105 7 1 5 A 6 8 E 2 5 J zA N 10g as 10 9 6 3 2 1 1 5 10 15 20 25 30 40 50 particle size um Parker Hannifin icountPDZ2 41 REFERENCE GB Ordering Information STANDARD PRODUCTS TABLE Fuel None RS232 4 20mA M12 8 pin plug connector IPDZ32121130 Fuel MTD None Yes RS232 Yes M12 8 pin plug connector IPDZ32123130 Fuel MTD None Yes RS232 0 5V Yes M12 8 pin plug connector IPDZ32125130 Fuel MTD None Yes RS232 CAN bus Yes M12 8 pin plug connector PRODUCT CONFIGURATOR IPD Mineral 1 ACFTD 1 RS232 No 00 No 2 Phosphate ester i m Yes 10 Deutsch 12 pin DT series connector IPDR Ri Aviation fuel 3 AS4059 3 Digital 3 RS232 0 5V B pin plug IPDZ2 OPTIONS NOT CONFIGURABLE 4 GSM 4 RS232 RS485 5 RS232 CAN bus IPDZ ZA NED 4 RS232 RS485 2 Yes 00 No 3 Digital 10 Deutsch 12 pin DT series connector 4 GSM ACCESSORY PART NUMBERS Single Point Sampler SPS2021 Power supply ACC6NNO13 2 x 10 metre M12 8 pin plug and socket Ultra Lock cable kit ACC6NNO21 RS232 to USB converter ACC6NNO17 42 Parker Hannifin icountPDZ2 Parker Worldwide AE UAE Dubai Tel 971 4 8875600 parker me parker com AR Argentina Buenos Aires Tel 54 3327 44 4129 AT Austria Wiener Neustadt Tel 443 0 2622 23501 0 parker austria parker com AT Eastern Europe Wiener Neustadt Tel 43
9. ISO setting The following table can be used to relate an analogue output in mA to an ISO code For example an output of 10mA is equal to an ISO code 12 a E50 So CO MOORE 70 we GO ca EO eke m 5 80 amp EM a a A TA Ze ae cont MMM 125 130 135 140 145 150 155 160 165 170 175 aa ae A ee aa eae ISO v output mA output mA 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ISO code VO WOKS O ie 220 12 13 14 15 16 18 0 18 5 19 0 Over range 119 5 20 ERROR The actual calculation is as follows ISO code output in mA 4 x 2 e g 11 5mA 4 x2 7 5x2 2180 15 Saturation i e above ISO code 22 Parker Hannifin icountPDZ2 GB CONNECTIONS Variable voltage output settings The variable voltage output option is capable of two different voltage ranges a O 5Vdc range as standard and a user selectable 0 3Vdc range The Full list of commands section of this manual page 30 32 gives information on how to change the voltage output range The following tables can be used to relate the analogue output to an ISO code For example in a 0 5Vdc range ISO code 16 is equal to an output of 3 5Vdc In a 0 3Vdc range ISO code 8 is equal to an output of 1 0Vdc Table relating ISO codes to Voltage output we le ie ia is le 8 2 la le Im AA 0 5Vde lt 0 2 0 3 0 7 1 1 Taf 24 BE 02 03 04 05 06 07 08 09 10 11 12 13 Zur DES 3 7 TEs ccce cd eas ea eA La eae
10. Operation X Partide Limits Moisture Limits Pa e PD3212213 Manually Operate Relay Step 3 ces a Set the values in Measurement STI Sensor Used Display Options Configuration Relay Options Reporting Standard and Alarm Limits Measurement Period Reporting Interval 3 s Ensure that STI Sensor Used Power On Mode Auto Start is not ticked contact Parker Auto start delay 5 sec Hannifin for details icount Setup Utility Step 4 Set the Voltage Range 0 5V 0 3V or J1939 in Output Options according to the options fitted 24 Parker Hannifin icountPDZ2 Parker Hannifin icountPDZ2 Step 5 Class Codes pi Setup values are verified as valid in Results Click Start to start verification Relay State E pa m and Stop to stop 25 Microsoft Windows HyperTerminal connection An alternative way of achieving communication with icountPDZ2 is to use the HyperTerminal program supplied with Microsoft Windows but not always installed on the PC or laptop s hard disk check the installation disk or contact your organisation s IT department if the program is not present Please note that HyperTerminal is not supplied with Windows Vista but the Parker Terminal utility can be used with this operating system The standard communication settings used in STEP 4 are as follows Baud R
11. 01mm The ISO code The ISO4406 code is the preferred method of reporting quantity of contaminants in a fluid It is comprised of three numbers i e XX YY ZZ where XX is the scale number for particles larger than 4um c per millilitre of fluid YY is the scale number for particles larger than 6um c per millilitre of fluid ZZ is the scale number for particles larger than 14um c per millilitre of fluid By definition the three scale numbers will always decrease i e XX gt YY gt ZZ The following table is extracted from ISO4406 1999 and defines the range of particles that each scale number represents For example code 20 18 13 indicates that There are between 5 000 and 10 000 particles per millilitre larger than 4um c i e scale number 20 Between 1 300 and 2 500 particles per millilitre larger than 6um c i e scale number 18 Between 40 and 80 particles per millilitre larger than 14um c i e scale number 13 Each increment of scale number represents an approximate doubling in the quantity of particles in a fluid In practical tests results obtained can flick between one scale number and the next if the actual number of particles counted is close to the crossover point 36 RES 55 cto O 5 Os o oT o gt oo 2 2 635 D o Fs O 20 9 es o O oa oN o O MAS 9 25 om 2 o oe Oo 30 55 o e g g Z g m o N 4 g a D o D o 2 D ET EE o
12. 2 turns 3 Now remove the pipe and nut to check assembly 2 The gap between sealing ring and O m retaining ring must be closed A little M M Hm relaxation approximately 0 2mm is allowed GEB EE If the gap is not closed Check all components including the tube Parker Hannifin icountPDZ2 1 1 CONNECTIONS GB 4 Assemble the fitting until wrench tight without spanner extension Tighten the fitting firmly by a minimum 1 6 max 74 turn i e 1 to 1 flats 1 2 Parker Hannifin icountPDZ2 GB CONNECTIONS Electrical connections The M12 8 pin Ultra Lock connection system uses innovative push to lock technology to make a quick but secure connection The unique O ring radial seal is operator independent so there is no chance of over tightening or under tightening A WARNING Refer to operating instructions II 3GD Ex nA IIC T4 Gc Ex tc IIIC De amp SIRA O9ATEX IECEx SIR 09 00 Cc 30 C lt Ta lt 60 C Supply and Limit Relay cable M12 8 pin Ultra Lock IP69K rated male connector to unterminated 5m 16ft 4in Supply and Limit Relay cable Communication cable M12 8 pin Ultra Lock IP69K rated female connector to unterminated 5m 16ft 4in Communication cable IMPORTANT NOTE The IP69K Ingress Protection is only valid when using the M12 Ultra Lock mating connector cable supplied CONNECTING DISCONNECTING Ensure that the locating pin and slot a
13. 4 microns The 2 21 ISO code is the preferred method of reporting quantity of 10 contaminants n a 20 The ISO code number corresponds to contamination gt 19 19 levels pertaining to three sizes 2 2 5 6 9 The first scale number represents the number of particles e2e 405 13 m larger than 4um c per 100 millilitre of fluid the second S 64 number for particles larger than 6um c per 100 milllilitre of ji 16 fluid and the third number for particles larger than 14um c 2 3 2 T per 100 millilitre of fluid S 16 4104 14 Z 8 z E 4 12 o 2 Q 3 11 10 9 F E 5 8 Q 5 9 5 2 5 8 2 4 02 1 3 7 6 4 6 3 2 5 1 6 4 10 3 4 2 2 1 1 2 5 10 15 20 Particle size um Note that interpolation i e estimation within the measured range is acceptable extrapolation i e estimation outside of the measured range is not Parker Hannifin icountPDZ2 3 5 REFERENCE Fuel cleanliness and contamination Contamination basics Solid contaminants in fluid systems vary in size shape and quantity The most damaging contaminants in fuel systems are normally between 6 and 14 microns and therefore invisible to the naked eye The table below gives an indication of the relative sizes of common objects Grain of table salt 100um Diameter of human hair 7Oum Limit of human visibility naked eye 40um Milled flour 25um Red blood cells 8um Bacteria 2um NOTE One micron um equals one thousandth of a millimetre Tum 0 0
14. 9 way D type socket with RS232 using the pin configurations given in the above table Supply and Limit relay cable connector Pin configuration diagram 50 08 qg M12 8 pin Ultra Lock IP69K rated male connector end view 1 White Relay Normally Closed if Relay Normally Closed if Relay Normally Closed if NOT USE fitted fitted fitted 2 Brown NOT USED 4 20mA Supply 12 20Vdc 0 5 0 3V Supply NOT USED 12 24Vdc 3 Green Relay Common if fitted Relay Common if fitted Relay Common if fitted NOT USED 4 Yellow Relay Normally Open if fitted Relay Normally Open if fitted Relay Normally Open if fitted NOT USED 5 Grey NOT USED NOT USED NOT USED NOT USED 6 Pink NOT USED NOT USED 0 5V 0 3V Supply O Vdc NOT USED 7 Blue Product supply OVdc Product supply OVdc Product supply OVdc Product supply OVdc 8 Red Product supply 9 40Vdc Product supply 9 40Vdc Product supply 9 40Vdc Product supply 9 40Vdc IMPORTANT NOTE It is the responsibility of the end user to ensure that the cable s braided screen is terminated to a suitable earth bonding point 14 Parker Hannifin icountPDZ2 CONNECTIONS GB 0 5V 0 3V voltage measurement tor pin connec M12 8 xoq YUOUMS euondo Jejiuuis JO 4eyeuuninuu eu6rq opAO Alddns v jeuueuo JOWUOW 01 JOS uonisod uos y sous ejduuexe siu pad 9p 0r 6 A ddns yonpold 9 uid 2 uid 9 uid G uid y u
15. 939 Status SJE On Off can only set On SLT Set contamination Limit Threshold SLT for ISO SMP Set Measurement Period SMP 5 to 180 seconds The Measurement period sets the number of seconds the detector uses to determine the contamination levels So if this is 60 seconds the unit will use the last 60 seconds of fuel to determine the contamination level See the Component cleanliness guideline chart in the Reference section of this manual SPD Set the Power on hold off Delay SPD 5 to 900 seconds The Power on hold off delay command allows the user to delay the start of the icountPDZ2 operation SPM Set the Power on Mode SPM auto SPM manual With the Power on Mode set to Auto icountPDZ2 starts testing automatically when the power is connected using the last setup parameters With the Power on Mode set to Manual icountPDZ2 becomes idle and requires the user to manually start testing SRI Set Reporting Interval SRI mm ss O to 3600 seconds i e 0 1 hour note that O No reporting The Reporting Interval controls how often icountPDZ2 sends results over the RS232 SRS Set Reporting Standard SRS iso SSH Set limit relay Switch Hysteresis SSH on SSH off SSS Set limit relay Switch State SSS on SSS off SSU Set STI Sensor Used SSU yes SSU no 3 0 Parker Hannifin icountPDZ2 SVM Set the Voltage Maximum range SVM 8 0 3Vde output 5 0 5Vde output SWC Set Warning limit relay for Cont
16. CESS 6 Parker Hannifin icountPDZ2 GB INTRODUCTION Benefits Independent monitoring of system contamination trends Calibration by recognised online principles confirmed by relevant International Organization for Standardization ISO procedures Indicators for Low Medium and High contamination levels A low cost solution to prolonging fluid life and reducing machine downtime Self diagnostic software Avtur and hydrocarbon fuel compatible construction Fully PC PLC integration technology such as RS232 0 3V 0 5V 4 20mA and CAN bus SAE J1939 see the Product Configurator page 42 for communication options Manufactured from stainless steel and certified to SIRA OBATEXA4340X IECEx SIR 09 0137X Parker Hannifin icountPDZ2 7 INTRODUCTION GB Technical specification Product start up time Measurement period Reporting interval Principle of operation International codes Calibration Recalibration Working pressure Flow range through icountPDZ2 Ambient storage temperature Environment operating temperature Fluid operating temperature Computer compatibility Operating humidity range Power requirement Current rating Certification 5 seconds minimum 5 180 seconds 0 3600 seconds via RS232 communication Laser Diode optical detection of actual particulates ISO 7 22 By recognised online methods confirmed by the relevant ISO procedures MTD Via a certified primary ISO 11171 automatic p
17. Four mounting locations two each side to suit M8 5 16 fixings supplied Size O6L EO 24 cone end fluid connections Pipe not supplied Supply and Limit relay M12 8 pin Ultra Lock IP69K Rated Male connector Supply Limit Cable 5m 16ft 4in Communication cable M12 8 pin Ultra Lock IP69K female connector Communication Cable 5m 16ft 4in Dimensions for installation Dimensions are given in mm inches Four mounting locations two each side to suit M8 5 16 inch fixings supplied Flange thickness is 2mm inch 1 0 Parker Hannifin icountPDZ2 Connections Fluid connection Our recommendation is to position the icountPDZ2 as close to the system output as possible whilst controlling the flow to the optimum 60ml min This then provides the highest pressure conditions plus the fuel in this position is indicative of the reservoir s fluid condition The IPDZ2 is supplied with two size O6L EO 24 cone end fluid connections For fluid connection ensure that the pipe connection fitting is compatible with the size O6L EO 24 cone bulkhead fitting Assembling the EO nut fitting Step Press the tube end firmly into the assembly 1 core Turn back the nut for easy tube insertion and fit the nut hand tight then tighten the fitting until you feel a sharp increase in resistance 2 Ensure the bulkhead fitting is held with a 17mm spanner and tighten approximately 1 to 11
18. N61000 6 3 2007 Electromagnetic compatibility Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments EN61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments 4 Parker Hannifin icountPDZ2 Product identification label o a o0 The identification label attached to the enclosure an example is given below is explained in the table that follows Part Number D O M Serial Number count MN Parker Hannifin UK Ltd Part Number Er as Condition Monitoring Centre Brunel Way Thetford Serial Number Norfolk IP24 1HP UK Tel 44 0 1842 763299 D O M GO o 44 0 1842 756300 Manufactured MRTA Won site www parkeide com N WARNING Refei to operating instructions amp s nA IIC T4 Gc Ex tc IIIC DC RA 09A X A3A0YX IECEx SIR 09 0137X 30 C lt Ta lt 60 C P849507 icountPDZ2 Date of manufacture The serial number consists of eight digits for example GD6NNOO1 GD is the month and year 6NN is the product group the last three digits are entered sequentially through a month reverting to 001 at the beginning of each month Manufactured Country of manufacture United Kingdom Name and address of Parker Hannifin UK Ltd Filter Division Europe manufacturer Condition Monitoring Centre Brunel Way Thetford Norfolk IP24 1HP UK ATEX certifi
19. Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com LV Latvia Riga Tel 371 6 745 2601 parker latvia parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Subang Jaya Tel 60 3 5638 1476 NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nlGparker com NO Norway Ski Tel 47 64 91 10 00 parker norway parker com NZ New Zealand Mt Wellington Tel 64 9 574 1744 www parkerhfde com European Product Information Centre 24 hour Freephone 00800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IT PT SE SK UK PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Spanga Tel 46 0 8 59 79 50 00 parker sweden parker com SG Singapore Tel 65 6887 6300 SK Slovakia Banska Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 4386 7 337 6650 parker slovenia parker com TH Thailand Bangkok Tel 662 717 8140 TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com TW Taiwan Taipei Tel 886 2 2298 8987 UA Ukraine Kiev Tel 380 44 494 2731 parker ukraine parker com UK United Kin
20. The relay will energise when any channel is one code above the set limit and will only de energize when all channels are on the set limit Parker Hannifin icountPDZ2 3 3 REFERENCE GB EXAMPLE ISO SCENARIO An icountPDZ2 has been set to an optimum flow rate of 60ml mm and connected to a fluid transfer system With the icountPDZ2 limit relay switched off Normally Closed the limits set to ISO 20 18 13 and the relay cable electrically connected to a Parker Filtration Trolley The icountPDZ2 will activate the trolley as soon as the set limits are breached The ten test results below show the effect of having the hysteresis on or off Test 1 result 20 16 13 OFF OFF Test 2 result 21 16 13 ON ON Test 3 result 20 16 13 ON OFF Test 4 result 18 17 14 ON ON Test 5 result 18 16 13 ON OFF Test 6 result 17 16 11 ON ON Test 7 result 17 16 11 OFF OFF Test 8 result 18 17 13 OFF OFF Test 9 result 19 17 14 ON ON Test 10 result 19 17 13 ON OFF ON Relay activated OFF Relay not activated NOTE Electrical connection to a Filtration Trolley requires the use of a relay 34 Parker Hannifin icountPDZ2 GB REFERENCE I 1 6 Interpreting data T m 8 24 23 Solid contaminants in aviation fuel systems vary in size 4 shape form and quantity The most harmful contaminants 22 are normally between 6 microns and 1
21. a PC using an RS232 serial connection with the Parker Utility Setup Tool the Parker Terminal utility or via Microsoft Windows HyperTerminal Please note that HyperTerminal is not supplied with Windows Vista but the Parker Utility Setup Tool and Parker Terminal can be used with this operating system Both Parker programs are supplied on the icountPD CD PC connection The RS232 wires need to be connected to a 9 way D type connector not supplied as standard For the connector pin termination and wire colour refer to the Communication cable connector section of this manual page 15 The device can then be either connected direct to PC serial port Figure 1 or connected via an RS232 to USB adaptor cable Figure 2 An RS232 to USB convertor can be supplied by Parker Hannifin part number ACCO6NNO 7 9 way D type serial port on PC Recommended 9 way D type socket icountPDZ2 Comms cable USB connector to PC laptop RS232 to USB adapter cable Figure 1 Figure 2 NOTE The 9 way D type connector RS232 to USB adaptor cable and installation software are not supplied as standard with the icountPDZ2 2 2 Parker Hannifin icountPDZ2 Software The icountPDZ2 may be configured using the icountPD Setup Utility supplied on CD For more direct control of the device using its communications protocol you may use the Parker Terminal program both Parker programs are supplied on the icountPDZ2 CD You may also use Micro
22. amination SWC on es SWC off Command requires a Limit Relay to be fitted to the icountPDZ2 Command requires a 0 5Vdc option to be fitted to the icountPDZ2 If the Limit Relay has been turned OFF the Limit Relay will not operate but the alarm status is not affected If the Limit Relay has been turned ON the Limit Relay will operate when any alarm condition is reached Parker Hannifin icountPDZ2 3 1 Error codes If a command does not follow the protocol an explanatory error code is returned Depending on the setting of SEV Set the Error Verbose mode either the error code or the error code and message are displayed For example with SEV OFF Error Verbose off just the error code e g Error 40 is returned With SEV ON i e Error Verbose on both the error code and message e g Error 40 Expected On or Off are returned Messages corresponding to the error codes are given in the following table Code Message Eroro No error Eroi Unknown command Eror2 Characters after command ignored Ea Command ignored unit is busy O Emor5 Unexpected character found Eroe Symbol too long Emo Bad command format Emor8 Unknown value Eroro Invalid date format Error 10 Invalid date Error 13 Option not fitted Enor14 String too short Ewe String too long l Emori No test result Error 18 Number expected Error 19 Number too long Emor20 Number out of range
23. article detector using ISO 11943 principles with particle distribution reporting to ISO 4406 1996 Contact Parker Hannifin 2 420 bar 30 6000 PSI Note Flow may be bi directional 40 140 ml min optimum flow 60 ml min 0 01 0 04 USGPM optimum flow 0 016 USGPM 40 C to 80 C 40 F to 176 F 30 C to 60 C 22 F to 140 F 5 C to 80 C 41 F to 176 F Parker recommends the use of a 9 way D type connector This can be connected to a USB port using a USB serial adaptor Note that these connectors adaptors are NOT supplied with icountPDZ2 units contact Parker Hannifin for advice 5 RH to 100 RH Regulated 9 40Vdc Typically 120mA IP69K rating EC Declaration of Conformity see page 4 Variable current Variable voltage CAN bus 4 20mA 0 5Vdc 0 3Vac user selectable to SAE J1939 e g Parker IQAN 8 Parker Hannifin icountPDZ2 INTRODUCTION Software default settings Comms echo OFF Verbose errors ORE STI Sensors used OFF Do not set to ON contact Parker Hannifin for details Reporting standards ISO Particle limits 14 13 12 09 Measurement period 60 seconds Reporting interval 30 seconds Power on mode AUTO Auto start delay 5 seconds Date format dd mm yy Relay hysteresis ON Relay operation for particle limits ON 0 5V 0 3V output voltage range 0 5V Parker Hannifin icountPDZ2 INTRODUCTION GB Product features l Product identification label
24. ate 9600 Data bits 8 Parity None Stop bits 1 Flowcontrol None Step 2 Select HyperTerminal from All Programs Accessories Communications HyperTerminal fan Ac s E AT amp T Global Network Client Step 1 Ej AutoCAD LT 2000 Ej Entertainment Network Connections C i k St it eR Ei Cisco Systems VPN Client Ei System Tools f Network ses wasi C a f FaxPress QJ Address Book 5 New Connection Wizard 9 Remote Desktop Connection lt Wireless Network Setup Wizard EW Mae NELI C3 Games Ei IBM iSeries Access For Windows E Jasc Software jj Calculator BY Command Prompt 1B Notepad Internet Explorer Lotus Notes Ej Lotus Applications W Paint Ej Macromedia Program Compatibility Wizard NY Address Book E Microsoft Office synchronize Windows media Play y Productview Tour Windows xP ThinkPad Configurati E Realne E Windows Explorer 1B Notepad E SmartBackup 2 A WordPad AW smartBackup2 E Soundmax TE Adobe Reader 6 0 E startup e Symantec Client Security E Thinkvantage Winzip s Adobe Reader 6 0 Internet Explorer 5 Outlook Express Z Post it Software Notes Lite s gt Remote Assistance All Programs O Windows Media Player Connecton lDiescripimn L repe Erde n rone andl chooee an icon or Ie connor Haire E Step 3 IPDZz Click and type the connection n 3 3 na
25. cation number Ex European mark Il Non mining 3 Equipment category Zone 2 22 GD Type of explosive atmosphere G Gas D Dust ATEX IECEx category 3 Ex Explosion protected certificate coding Gas nA Type n non sparking IIC Gas group T4 Temperature class 4 maximum surface temperature of 135 C Gc Equipment protection level G Gas c Zone 2 ATEX IECEx category 3 Ex Explosion protected certificate coding Dust tc Protection by enclosure INC Equipment grouping typical dust material Dc Equipment protection level D Dust c Zone 2 CE Conformity marking and CE 0518 number of notified body responsible for audit production Certificate Numbers SIRA O9ATEX4340X IECEx SIR 09 0137X Ambient operating temperature Between 30 C and 60 C Parker Hannifin icountPDZ2 Introduction Parker Hannifin s icountPDZ2 represents the most up to date technology in solid particle contamination analysis The icountPDZ2 is a compact permanently mounted laser based particle detector module that provides a cost effective solution to fluid management and contamination monitoring Principles of operation The icountPDZ2 measures particle contamination continuously and updates the output options and limit relay every second Unlike the Parker CM20 LCM20 or MCM20 the unit does not perform a one off test This means that even if the Measurement Period is set to 60 seconds the output and limit relay all
26. d g uid Z uid uid o qeo 9 qeo SUJUJO2 A ddns cZAd 4Uuno9 enig any 4 3nd3no A 0 AS 0 euueuo JOSUSS AINISIOIN mollaa 3ndino A 0 AG 0 8 Ieuueun 4Uld AO Aj ddns Ag 0 AS 0 ueeuc 1ndino Ag 0 A8 0 v leuueuo uwoJg AvZ c L Arddns Ag 0 AS O BUM 1ndino A 0 AGS 0 O ISUUBYO 15 Parker Hannifin icountPDZ2 CONNECTIONS 4 20mA current measurement tor pin connec M12 8 xoq yoy ms euondo Jejiuuis Jo 4eyeuuninuu eu6rq 9pAO Alddns vugz r v jeuueUD JOWUOW 0 18S UOHISOd uos y SMOUS ejduuexe siu peu opAOr 6 Alddns jonpold Ungo pejyeoipep pue eje1edes e eq 1snuu Alddns Od vulOc r y ey SION enig 3ndino vuuoz v q jeuUeYO enig opAo Ajdans 1o9npoug MOJA 1ndino VyWOZ V g jeuueuo usa 1ndino vuuoz r v jeuueuo umojg OPAOZ ZI Alddns ywog y SUM 1ndino vui0z v O jeuueuo 9 qeo 9 qeo SWWOD A ddns eZadiunooti EO lon ane Parker Hannifin icountPDZ2 16 GB CONNECTIONS CAN bus SAE J1939 connections icountPDZ2 Supply Comms cable cable CAN Hi Green CAN Lo Yellow Product supply OVdc Blue ur Product supply 9 40Vdc Red CAN ground Blue CAN ground CAN controller e g Parker IQAN Parker Hannifin icountPDZ2 1 7 CONNECTIONS GB Variable current output settings
27. gdom Warwick Tel 444 0 1926 317 878 parker uk parker com US USA Cleveland Tel 1 216 896 3000 VE Venezuela Caracas Tel 458 212 238 5422 ZA South Africa Kempton Park Tel 27 0 11 961 0700 parker southafrica parker com 2010 Parker Hannifin Corporation All rights reserved B 84 833 IPDZ2F GB Ver A
28. ls for various systems Super critical Silt sensitive control system with very high High performance servovalves reliability Laboratory or aerospace Critical High performance servo and high pressure Industrial servovalves long life systems e g aircraft machine tools etc Very important High quality reliable systems General Piston pumps proportional valves machine requirements compensated flow controls Important General machinery and mobile systems Vane pumps spool valves Medium pressure medium capacity Average Low pressure heavy industrial systems or Gear pumps manual and poppet applications where long life is not critical valves cylinders Main protection Low pressure systems with large Ram pumps clearances 38 Parker Hannifin icountPDZ2 GB REFERENCE ISO contamination charts Typical system applications and code numbers These typical applications and ISO code numbers are taken from the UK Contamination and Control Research Programme 1980 1984 Ref AHEM Guide to Contamination Control in Hydraulic Power Systems 1985
29. mber displayed RPT Read Product Type IPDF RPV Read Protocol Version Protocol version displayed RRI Read Reporting Interval Reporting interval displayed RRS Read Reporting Standard ISO displayed RSB Read Software Build number Software build number displayed RSH Read limit relay Switch Hysteresis ON or OFF displayed RSL Read Standards List ISO RSN Read Serial Number Serial number displayed RSS Read limit relay Switch State ON or OFF displayed RSU Read STI Sensor Used YES or NO displayed Parker Hannifin icountPDZ2 29 RSV Read Software Version displayed Software version displayed RVM Read the Voltage Maximum range Voltage range displayed RWC Read Warning limit relay for ON or OFF displayed Contamination Command requires a Limit Relay to be fitted to icountPDZ2 2 Command requires a 0 5V option to be fitted to icountPDZ2 SCE Set Communication Echo SCE on SCE off Comms Echo ON allows icountPDZ2 to communicate in two directions Hyperterminal Comms Echo OFF allows icountPDZ2 to communicate in one direction Setup Utility SDF Set Date Format SDF dd mm yy SDF mm dd yy SDF yy mm dd SDI Set Detector ID SDI HH HH 14 characters maximum spaces not allowed SEV Set the Error Verbose mode SEV on SEV off Error Verbose ON displays the full description of the error code i e Error 40 Expected On or Off Error Verbose OFF displays just the error code i e Error 40 SJE Set J1
30. me you wish to use to identify Bs b fe 98 tris session amp x Le mw 2 6 Parker Hannifin icountPDZ2 Connect To B Icount PD Enter details for the phone number that you want to dial Country region United Kingdom 44 v Area code 01842 j Phone number Step 4 Select the appropriate USB port TCP IP Winsock COM1 Properties Port Settings Step 5 Bits per second Enter the communication settings as in the standard Data bits communications settings table on the previous page Parity Stop bits Flow control Restore Defaults Icount PD HyperTerminal File Edit View Call Transfer Help Ose es an E Step 6 Once the icountPDZ2 is connected to power the product identification is displayed iCount PD Version 1 00 00 This confirms that communication to icountPDZ2 has been established and the unit is now ready for operation Connected 0 00 47 Auto detect 96008 N 1 SCROLL CAPS num Capture Print echo Parker Hannifin icountPDZ2 2 7 Communication protocol The commands used with the icountPDZ2 are either made up of Set Read or Start Stop commands Set commands allow the value or values of parameters to be changed Read commands allow the value or values of parameters to be read Start Stop commands allow the user to start and stop tests Example SDF dd mmyyy sets the da
31. nennen 8 Software default settings sssssssssssseeeeeeeeeeemem emen 9 Product features us ctn decore eek 10 DIMENSIONS for installation rrr er eene 10 Connections issuing a 11 Fluid connection 11 Electrical connections eese nennen 13 Variable current output settings eden seien 18 Variable voltage output Settings rrisin 19 CAN bus output option nene 19 Digital Display Unit connection een 20 R5232 on pe 22 SOM WANS Wr P 23 icountPD Setup Utility SO Wa NA iens nenn 23 Microsoft Windows HyperTerminal connection sseeeese 26 Conminunication Protocols 222 ernennen 28 Lip e 33 Optional wiring configuration unseessersnensnennnnensnnnnnnnnnnnnen men 33 Optional Limit Relay hysteresis sssssssssssssseeeeeeeenenne 33 Interpreting daas iterat reed ned erit eerta Een 35 Fuel cleanliness and contamination se 36 Component cleanliness guidelines eeeeeeeene 38 ISO contamination charts ssssssseeeen mne emn 39 Ordering Information ient etti dea Badin detains 42 Parker Hannifin icountPDZ2 3 Laser Information This product contains an invisible infrared 5mW laser Any dismantling of the product may result in dangerous exposure to laser radiation INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM CAUTION Users a
32. next calibration Due Date Next calibration due date displayed RDF Read Date Format Date format displayed e g dd mm yy RDI Read Detector ID Detector ID displayed RDS Read Detector Status IPD status displayed e g RUNNING RDU Read the calibration Dust Unit Calibration dust displayed MTD REN Read last Error Number Last error number displayed RER Read last Error text Report Last error text displayed REV Read the Error Verbose mode Error verbose mode displayed Error Verbose ON displays the full description of the error code i e Error 40 expected On or Off Error Verbose OFF displays just the error code i e Error 40 RFN Read Fault Number Fault number displayed RJE Read J1939 Status ON or OFF displayed RLR Read the Last contamination Result Last contamination result displayed RLT Read contamination Limit Threshold Contamination limits displayed RMP Read Measurement Period Measurement period displayed ROF Read Options Fitted ROF ABCDEFGHIJ see list of options below RON Read Option Name List of options A Alarm relay option B LED display option C OLED display option D Moisture sensor option E 4 20mA current loop option F 0 3 0 5V option G J1939 option H reserved reserved J reserved RPD Read the Power on hold off Delay Power hold off delay displayed RPI Read Product Identifier icountPDZ2 displayed RPM Read the Power on Mode AUTO or MANUAL displayed RPN Read the icountPDZ2 Part Number Parker part nu
33. re correctly aligned to avoid damaging the pins and push home firmly to connect To disconnect pull the Ultra Lock s metal collar back to release the cable lock and pull the cable boot out squarely WIRING DIAGRAMS Wiring diagrams are provided on pages 15 17 showing how a digital multimeter may be connected to the Communication cable and the Supply and Limit Relay cable for both voltage and current options The connections for an optional moisture sensor if fitted are also shown A diagram for connecting the icountPDZ2 to an external CAN bus network is given on page 18 Parker Hannifin icountPDZ2 13 CONNECTIONS GB Communication cable connector Pin configuration diagram M12 8 pin Ultra Lock IP96K female connector end view 1 White NOT USED Channel C ISO 14um c Channel C ISO 14um e NOT USED 2 Brown RS232 Ground Pin 5 RS232 Ground Pin 5 RS232 Ground Pin 5 RS232 Ground Pin 5 3 Green NOT USED Channel A ISO 4um c Channel A ISO 4um c CAN Hi 4 Yellow NOT USED Channel B ISO 6um c Channel B ISO 6um c CAN Lo 5 Grey RS232 Receive Pin 3 RS232 Receive Pin 3 RS232 Receive Pin 3 RS232 Receive Pin 3 6 Pink RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 7 Blue NOT USED Channel D ISO 30um c Channel D ISO 30um c CAN Ground 8 Red NOT USED NOT USED NOT USED NOT USED Parker Hannifin recommends the use of a
34. re not required to access the laser radiation source and should never do so Declaration of Conformity and Certificate of Manufacture CE conformity The IPD Z2 is in conformity with the protection requirements of the following European Standards in English Directive 94 9 EC of the European Parliament and the Council for equipment intended for use in potentially explosive atmospheres ATEX EN 60079 0 2009 Electrical apparatus for explosive gas atmospheres General requirements EN 60079 15 2005 Electrical apparatus for explosive gas atmospheres Construction test and marking of type of protection n electrical apparatus EN 61241 1 2004 Electrical apparatus for use in the presence of combustible dust Protection by enclosures tD IECEx 60079 0 2006 ed 4 0 IECEx 60079 0 2007 ed 5 0 Electrical equipment for explosive gas atmospheres Part 0 General requirements IECEx 60079 15 2005 ed 3 0 Electrical apparatus for explosive gas atmospheres Part 15 Construction test and marking of type of protection n electrical apparatus IECEx 61241 1 2004 ed 1 IECEx Test Report for IEC 61241 1 2004 ed 1 0 Electrical apparatus for use in the presence of combustible dust Part 1 Protection by enclosures HD The Product s described above are in conformity with the essential requirements of the following directives 89 336 EEC amended by 92 31 EEC 93 68 EEC and repealed by 2004 108 EEC Harmonised standards E
35. report the presence of dirt in the fuel in just a few seconds it does not wait until the end of the Measurement Period before reporting the result The icountPDZ2 has just one setting to control the accuracy stability and sensitivity of the measurements and that is the Measurement Period This can be set from 5 seconds to 180 seconds The longer the Measurement Period the more contaminant is measured averaging out any spikes seen on a smaller sample The shorter the Measurement Period the more sensitive the icountPDZ2 is to small slugs of contaminant but it can also reduce the performance on clean Systems Thus the user can select how sensitive the icountPDZ2 is to spikes of contaminant and how quickly it responds to contamination levels above the set point limits With a Measurement Period of 100 seconds the results will be for the last 100ml of fuel that has flowed through the icountPDZ2 updated on a second by second basis giving an effectively continuous readout of the level of contamination Calibration recommendations NOTE Any servicing or repair work must be carried out by a Parker ATEX approved service centre Contact your local Parker Hannifin Sales Company for recalibration details The recommended period between recalibration is 12 months Please refer to the Parker Hannifin Quality and Servicing booklet FDCB272UK supplied on CD Quality amp Servicing A Booklet Parker ENGINEERING YOUR SUC
36. soft Windows HyperTerminal program but note that this program is not currently supplied with the Windows Vista operating system icountPD Setup Utility software PC Installation The icountPD Setup Utility and Parker Terminal software is available on the CD supplied with the icountPDZ2 The software can be run directly from the CD or copied to a PC hard drive Using the icountPD Setup Utility Check that the icountPDZ2 is connected to power and the communication cable is connected to the PC via the RS232 plug Place the CD in your PC drive and wait for the selection screen to appear On starting the software the icountPD Setup Utility screen appears Step 1A Port coms CUTIDBURM MM Ji Disconnect With the icountPDZ2 connected to lem power and the RS232 connected Mens to the PC select the appropriate c communication port Step 1B Connected Measuring Note the status of the icountPDZ2 Parker Hannifin icountPDZ2 2 3 icount Setup Utility Detector ID p Step 2 Product ID TENA i Set the values for Detector ID Part Number Operate Re and Date Format Serial Number GNIS a The remaining detector Date Format NES information is preset by Parker Calibration Date Hannifin and cannot be changed Calibration Due Date Calibration Dust icount Setup Utility Relay Hysteresis Y On Particle Limits Relay
37. te format RDF reads the product format date All commands are sent in ASCII characters and the protocol accepts both upper and lower case characters For example all of the following codes are equivalent SDF Sdf SDf sdF sdf NOTE The use of a after a command for example SDF dd mmlyy is optional Certain commands are for expert use only and can be accessed via a password system Should an unauthorized person attempt to access these commands the icountPDZ2 returns the error code for Invalid Command A list of error codes is given on page 33 Most used commands RDU Read calibration dust Calibration dust displayed MTD RLT Read ISO limits Limits displayed RRS Read reporting standard ISO Set limits SLT Le SIT44 13129 SLT for ISO SRS Set reporting standard SRS iso Set reporting interval SRI O to 3600 seconds SRI 4HHHE O No reporting NOTE The reporting interval SRI controls how often the icountPDZ2 sends results over the RS232 STR or START Start testing OK displayed STP or STOP Stop testing OK displayed 28 Parker Hannifin icountPDZ2 Full List of commands RCD Read the last Calibration Date Last calibration date displayed RCE Read Communication Echo ON or OFF displayed Comms Echo ON allows the icountPDZ2 to communicate in two directions Hyperterminal Comms Echo OFF allows the icountPDZ2 to communicate in one direction Setup Utility RDD Read the
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