User Manual - Interautomatika
Contents
1. E INSTRUMENTS BBSL User Manual Black Body Source Model BBSL Copyright 2009 E Instruments International E Instruments International 172 Middletown Blvd Suite B201 Langhorne PA 19047 PH 215 750 1212 FAX 215 740 1399 MAIL info E inst com SITE www E inst com Distributed by Temperature amp Process Instruments Inc 1767 Central Park Avenue Suite 112 Yonkers NY 10710 Phone 914 673 0333 FAX 1 866 292 1456 Email sales tnp instruments com Web Site www tnp instruments com accurag K UTE BBSL User Manual About this manual The structure of the manual This reference manual is aimed at users who are familiar with E INSTRUMENTS Temperature Calibrators as well as those who are not The manual is divided into 9 chapters These describe how to set up operate service and maintain the calibrator The technical specifications are described and spare parts may be ordered from the list of spare parts Safety symbols This manual contains a number of safety symbols designed to draw your attention to instructions that must be followed when using the instrument as well as any risks involved Warning Events that may compromise the safe use of the instrument and result in considerable personal or material damage Caution CAUTION Event that may compromise the safe use of the instrument and result in slight personal or material damage Note Special situations which demand the user2. brating the instrument ssssssssse mmm 12 Technical Speciticationss once csc cee cecee recede rie ce nanaii cate dee ce nue Rake ratu nhan rui sect cesnecdsesceeseetensceuceeeseess 13 List f Spare Parts cee 14 18 8 Customer Feedback FOU nici techn xax exl x senno RDexR nx ne a a ux aEE I uM decuawancwaduaeustiwauadewawaxe 15 1 0 BBSL User Manual Introduction Congratulations on your new E Instruments Temperature Calibrator E Instruments Temperature Calibrator Model BBSL is a simple easy to use compact lightweight portable Bench mounted System The calibrator can be used to calibrate non contact infrared radiation Pyrometers Applications Suitable for Calibration of all make IR Pyrometers both in Field and Laboratory use Features gt Compact Light Weight Portable gt Low Power Consumption gt Excellent Stability and Accuracy gt Cost Effective Best value for money Bench mount Portable gt RS 232 Interface Optional gt Calibration Software Optional Certification E Instruments certifies that the bath is a quality product and meets its intended use and satisfies the published specifications at the time of shipment Technical Assistance Please contact the manufacturer if you require technical assistance Guarantee 1 Year factory warranty This guarantee only covers manufacturing defects and becomes invalid if the inst
3. f 1 C 0 5 C 20 Minutes above 60 C 45 minutes Better than 0 97 All parts listed in the list of spare parts can be obtained from the factory Please contact your manufacturer for assistance if you require parts which don t appear on the list List of Spare Parts Spare parts Spare Parts No Fuses e Main Fuse 3 15A T BBSLFO001 e Heater Cartridge Fuse 3 15 AT BBSLF003 e Control Fuse 500mA F BBSLF004 Heater BBSLH001 K Type Duplex Thermocouple BBSLSO001 Core BBSLCOO01 Thermocouple Connection BBSLTCO001 PID Controller BBSLP001 Solid State Relay BBSLSSRO001 Cooling Fan BBSLCOO 1 LED BBSLLOO1
4. f you intend to store the calibrator in the Packing Box after use you must ensure that the instrument has cooled to a temperature at 10 C 50 F above ambient before placing it in the Packing Box BBSL User Manual 6 0 Replacing the Fuses Warning The fuse box must not be removed from the Socket until the power cord has been disconnected The fuses should be replaced by same type and rating Locate the main fuse in the fuse box of the mains Socket 2 Open the lid of the fuse box using a screwdriver 3 Replace the fuse Fuse ratings is e 3 15 AF Main Fuse 1 Locate the Heater Fuse and Control Fuse in the corresponding fuse holders marked in the enclosure of the equipment 2 Open the fuse holder cap by rotating it in the anti clockwise direction 3 Replace the fuse Fuse ratings are e 3 15 AT Heater Fuse e 500mA F Control Fuse Warning Ensure the power cord has been disconnected from the equipment before removing the fuse lid from the box The fuse should be replaced by same type and rating If the fuse blows immediately after you have replaced them the calibrator should be returned to the manufacturer for service 6 1 Returning the calibrator for Service When returning the calibrator to the manufacturer for service please enclose a fully completed service information form Simply copy the form on the following page and fill in the necessary information The calibrator should be returned in the original packi
5. ng e Note E Instruments liability ceases if e Parts are replaced repaired using spare parts which are not identical to those recommended by the manufacturer e Non original parts are used in any way when operating the instrument E Instruments liability is restricted to errors that originated from the factory BBSL User Manual Service info Customer data Date Customer name and address Attention and Dept Fax no Phone no Your order no Delivery Address Instrument data Model and Serial No Warranty Claimed Yes No Original Invoice No Calibration Check Service If Service problem encountered please mention briefly Diagnosis data Cause for return Diagnosis Fault description Special requests Safety precautions If the product has been exposed to any hazardous substances it must be thoroughly decontaminated before it is returned to E Instruments Details of the hazardous substances and any precautions to be taken must be enclosed BBSL User Manual 7 0 Maintenance 7 1 Cleaning Caution CAUTION Before cleaning the calibrator you must switch it off allow it to cool down to ambient temperature and remove all cables Users should must carry out the following cleaning procedures as and when required e The exterior of the instrument Clean using water and a soft cloth The cloth should be wrung out hard to av
6. ny of the parts are missing or damaged please contact us You should receive e Calibrator e Instruction Manual e Calibration Certificate e Mains Power Cord e Optionals o CD ROM containing Software Package Cal Temp o RS 232 Serial Cable o Cal Temp Manual When reordering please specify the part number found in the list of spare parts section 9 0 3 2 Preparing the Calibrator Warning e The calibrator must not be used in areas prone to explosive hazards N e The calibrator must be kept clear within an area of 20 cm on all three sides and 1 meter at the front side e Allow free air circulation around the black body source module to permit adequate cooling Note The Instrument must not be exposed to draughts a When setting up the calibrator you must Place the calibrator on an even horizontal surface in the spot you intend to use it Don t place the instrument vertically Caution Make sure you allow enough room in front of the Blackbody Source to accommodate the minimum focal lengths of all Pyrometers you plan to calibrate The Pyrometer lens must be in CAUTION a direct line with the aperture of the Black body Source gt Do not use the instrument if the Cooling fan located at the back of the instrument is out of order v Ensure a free supply of air to the Fan Grill located at the back of the instrument Check that earth connection for the instrument is present and attach Power Cord The calibra
7. oid any water penetrating the calibrator and causing damage e The Black Body Core Insert a soft bristled brush into the aperture of the Black Body Source Core Slightly brush away any residue dust on the black body core from the front side 7 2 Adjusting and calibrating the instrument You are advised to return the calibrator to E Instruments or an accredited laboratory at least once a year for calibration 8 0 Technical Specifications All specifications are given with an ambient temperature of 25 C 77 0 F 3 C 5 4 F General Specifications MECHANICAL SPECIFICATIONS Dimensions H x D x W 135 x 305 x 260 mm Weight 5 5 Kgs Aperture 25mm POWER SUPPLY Line Voltage frequency 230 VAC 10 50Hz Optional 115v 60Hz Power Consumption 500 W RS232 COMMUNICATION INTERFACE Type of connection 9 pole D sub male OPTIONAL Software Calibration Software ENVIRONMENT Ambient operating temperature range 15 40 C Storage Temperature Range 10 50 C Humidity Range 40 75 RH Protection Class IP10 READOUT SPECIFICATIONS Temperature Units Resolution Manual Selection THERMAL SPECIFICATIONS Maximum Temperature Minimum Temperature Basic Accuracy Stability Stabilization Time Heating Time to max Emissivity 9 0 List of Spare Parts BBSL User Manual C F 0 1 C 0 1 F 350 C 630 F 50 C 122 F at ambient temperature 20 C 86 F Within 0 5 of indicated temperature with a minimum o
8. rument has been subjected to unauthorized intervention and or use BBSL User Manual 2 0 Safety Instructions A Read this manual carefully before using the instrument Please follow the instructions and procedures described in this manual They are designed to allow you to get the most out of your calibrator and avoid any personal injuries and or damage to the instrument Warning e The calibrator must not be used for any purposes other than those described in this manual e The calibrator is designed for interior use only and should not be used in risk prone areas where vapour or gas leaks etc may constitute an explosive hazard e The calibrator is designed to offer a minimum of Basic Insulation only e Suitable for Installation within Category Il and Pollution Degree 2 Caution Hot Surface This symbol is printed on the Printed Front Panel e Do not touch the front plate as the calibrator is heating up this may be very hot Note The product liability only applies if the instrument is subjected to a manufacturing defect This liability becomes void if the user fails to follow the maintenance instructions set out in this manual or uses unauthorized spare parts BBSL User Manual 3 0 Setting up the Calibrator 3 1 Receipt of the Calibrator When you receive the instrument e Carefully unpack and check the calibrator and the accessories and the Optionals e Check the parts against the list shown below If a
9. s attention BBSL User Manual List of contents 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 yt 4 ELVAI 5 Setting up the calibrator irure ice edere cee unaita irre eren e ru Rango v ogu Tn pen sadeesseeeneceeeseoaceetestees 6 3 1 Receipt of the Calibrator iiien d ete caeso E ge Bree de Da de NR ru ao dede de uM TREE Eu dads 6 2 2 Preparing the Calibrator zer ep tu dud R ape se Ces CHER de Ete od epe raga deu cea e nee 6 3 3 Thermocouple Connection ssssssssssssssssssesseseseseen enhn enne sen nete E se eene rne 7 3 4 Sighting and Focusing the Calibrator ccccec eee eee eee cette eee eee mmm 7 Operating the Calibbraton esL 8 4 1 Display Panel decedente bias aA LIBERA IRA ERE IR DIR ease date Dese SU bu IU cn DAR O E ASAE 8 4 2 Operational Procedure 2 0 0 0 eee teed ed SEa E EAEE 8 4 3 Toselect the Unit C F ccc eeee eee eee eee een ee ee emen ened eee tenente etnia rennen nnns 8 Storing and transporting the calibrator eeeeceeeeseeeeeeneneenennnnm nennen nennen 9 airborne 10 6 1 Returning the calibrator for service sssssssssssssse I eme meer 10 Sedo LC ae eee 11 rine ER 12 TA GICANING iaa 12 7 2 Adjusting and cali
10. tor is now ready for use Y v BBSL User Manual 3 3 Thermocouple Connection Type K Thermocouple is factory wired in the receptacle at the rear of the Black Body Source Use the Type K compensating Extension cable to connect the receptacles to the indicator Warning N Never attempt to connect external voltage to the Thermocouple receptacle at the rear 3 4 Sighting and Focusing the Calibrator Before Sighting and Focusing the Calibrator please note the following important warning Warning Keep all flammable substances and fumes away from the Black Body calibration system CAUTION Do not touch the handle of the calibrator during use it may be hot The Calibrator is now ready for use BBSL User Manual 4 0 Operating the Calibrator 4 1 Display Panel Green Display Process Temperature or Program Green LED flashing green bulleted Square in the top left corner Output Indicator 4 2 Operational Procedure a b c d e f 9 h Connect the power cable to the Black Body Calibration System Switch on the instrument Set the required temperature in the PID Controller as follows Press key and key simultaneously to increase the set temperature Press key and Y key simultaneously to decrease the set temperature Place the Pyrometer which is to be calibrated at the specified focal length in line with the Black Body Source Allow the bath to stabilize at the set temperat
11. ure Connect Thermocouple Output from the source to the indicator and note down the readings of the Pyrometer Repeat Steps d to h for other set of calibration points After calibration is over set the bath temperature to ambient and allow the bath to cool After reaching the ambient temperature switch off the power supply 4 1 To Select the Unit C F a b c d e f Press the amp key together and hold for 3 seconds Use the or 7 key to locate the LEVEL Function Press and hold the key and use the or v key to get LEVEL 2 Use the or key to get Unit on the display Press and hold the key and use the or v key to get the required Unit C or F Press or key together for 3 seconds to exit setup BBSL User Manual 5 0 Storing and transporting the Calibrator CAUTION Caution The following guidelines should always be observed when storing and transporting the calibrator This will ensure that the instrument remain in good working order Switch off the calibrator using the power control switch Turning off the calibrator during the calibration process will not damage the instrument The following routine must be observed before switching off the instrument ON Over 100 C 212 F If the calibrator has been heated up to temperatures above 100 C 212 F you must wait until the instrument reaches a temperature at 10 C 50 F above ambient before you switch off Warning I
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