Quick summary of all the machines and examples. Looks at PCB
Contents
1. 11 12 and a plug in for Adobe Illustrator 9 10 CS in the Macintosh OS 9 X environment This is a great machine that allows simple 2D design of signs and the potential of packaging projects The scanner has adjustable foo card stock can be cut and creased at the same time Item 19 Software CAM Techsoft PCB Design and Make B design needs to be made by the engraving process on the milling machine PCB Design and Make produces en engraved pathway for the manufacture of the PCB Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 30 Intellecta Technologies Technology Education Presentation 2008 H Selec obiecit d Ip x a yo Abs 251lin 1 213 Rel 251 1in 1 A8 len Distance 3 tie Angle d 207 Item 14 Software CAM Techsoft Visual Toolpath CAD software produces a number of designs that have to be translated to a final part Often the designer does not include features such as pillars or posts to hold the object or consider how the part is rotated as each side is machined Visual tool path is a new CAM software package that allows a number of these extra options For example the next figure shows an object with four added posts that are used to hold the part These posts are added during the CAM set up The machining process and tool paths are shown in the subsequent images Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 31 Intellecta Technologies Technology Education Presentation 20082. 2008 Item 12 Hardware CAM Accessories Self centering vice Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 29 Intellecta Technologies Technology Education Presentation 2008 Item 13 Hardware CAM GX 20 Vinyl cutter In addition to Roland s legendary reliability the CAMM 1 Servo GX 24 desktop vinyl cutter offers enhanced productivity and quality Powered by a digital servomotor it achieves cutting speeds up to 20 inches per second and maximum accuracy Vehicle graphics signs decals labels stencils and even pinstriping always come out looking crisp and clean The CAMM 1 Servo GX 24 uses a digital servomotor to achieve maximum accuracy and cutting speeds up to 20 inches per second The desktop cutter also features a curve smoothing function that allows precise cutting even at high speeds The result is faster production and more professional looking graphics Every CAMM 1 Servo GX 24 vinyl cutter ships with Roland CutStudio design software CutStudio lets users enlarge reduce re position rotate and mirror images It also cuts enlarged images as crisp as original size and cuts TrueType fonts without outlining CutStudio supports BMP JPG STX AI and EPS file formats It is compatible with Windows 98 SE ME 2000 XP The CAMM 1 Servo GX 24 works with all professional sign making software It includes a Windows 98 SE ME 2000 XP printer driver a plug in for Adobe Illustrator 9 10 CS a plug in for CorelDRAW 10
3. 43 Module 3 Introduction to Microcontrollers cccccecccseeceseeeeeeeeeceeeesseeeseeeesaes 43 Module 4 Design of a simple svsiem eee 44 Mod le 54 mp dolci aiio UNE EE RE D 44 Module 6 Expansion of a design with SPI DC devices 44 Mod le 7 Electronics Re ln EE 44 Module 8 GAD GA e X e Ai 44 Module 9 Basic Electronics and EIeCtricity ccccccseseceseseeessssseeseseeenseeseneaes 44 Module 10 Electronics skills and systems c eee eee 44 Course 1 Electronics and Communication Technology ECT 45 Course 2 Engineering s and Communication Technology ECT 45 Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 3 Intellecta Technologies Technology Education Presentation 2008 TECHNICAL DESCRIPTION This section describes specific resources that are used to complement the various modules Some of these resources are generic and are used in many areas For example the Roland MDX 540 mill is used to create 3D components as well Printed circuit boards This section serves to specifically provide technical features on items that are presented on the price list It is useful to divide the resources into specific blocks such as CAD Computer aided Design covering software and resources specifically for the design of products CAM Computer aided machinining specific har
4. RIESCH E Th opes Rei Bp ls da le os M E n a j mr i Be a re Fa Tgi ama E 2L i TNT e a e ume EP aS A E er ura a pee dae am PUPA iig M rit sa T A Pen a N E p a re Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 32 Intellecta Technologies Technology Education Presentation 2008 Item 15 Software CAM Techsoft Vcarve A considerable number of software designs can originate from a vector design that needs to b eengraved Techsoft Vcarve is a combination of CAD and CAM where processes where the basic shape can be designed as a vector The engraving process can use a number of specific tools to make signs basic shapes Item 16 Software CAM Techsoft Photocarve This software permits images to be engraved into materials The user can change the contrast line density and a number of other options s LEE IET Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 33 Intellecta Technologies Technology Education Presentation 2008 Item 17 Software CAM Roland SRP Player Roland CAD CAM is a leader in the CAM world because of the ease of use of the software The user does not require the G and M codes that are used in many machines but has to concentrate on the generation of the tool paths Note that Roland MDX 540 does not operate with G codes to connecit with industrial packages such as MasterCAM etc The softwar
5. box designs and packaging can be undertaken Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 Exhaustive geometrical constructions including circles arcs tangents normals etc Essential for all constructional work Comprehensive text facilities even exceeding those on many sign writing packages Truetype fonts may be used either as outlines or filled in colour even hatched Editable text blocks may contain different heights and angles even different fonts Single line fonts and an in built font editor designer Powerful tools such as fully tuneable bezier curve drawing text flow along paths etc Import Export Bitmap data such as BMP JPEG PNG and TIFF Import Export WMF EMF DXF HPGL Acorn Draw and Designer V3 files Convert appropriate bitmap images to vector paths with a user friendly conversion utility Intellecta Technologies Technology Education Presentation 2008 Clip path tools essential for creating professional high end graphic images Comprehensive graduated fills Comprehensive transformation commands include move copy rotate mirror image alter size 3D effects etc Automatic or manual dimensioning Contour routine provides either a powerful graphical tool or the means to generate a cutter diameter compensated tool path ideal for Rolan CAM users Powerful editing and delete facilities Unlimited user named drawing layers Cut and paste facilities allo
6. for long shank tools for the Roland machines The tools are 3 4 6 8 10 end mills and 3 4 6 8 10mm ball nose cutters There will be a need to consider the appropriate collars for these tools Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 27 Intellecta Technologies Technology Education Presentation 2008 Item 11 Hardware CAM MDX 40 The Roland MDX 40 is a desktop Subtractive Rapid Prototyping SRP system that offers product designers a major value MDX 40 machine is ideal for specific PCB engraving and scanning options The point scanner allows high resolution scans This option includes the dust tray collet set scanning head and our special PVC tapped table MODELA Player 4 is a CAM software application that accepts IGES DXF and STL files exported from the most popular industrial 3D CAD software programs It is used to generate proportional 3D scaling identify milling direction and automatically generate and display the tool path MODELA Player 4 supports tool changing when used with the Automatic Tool Changer ATC and automatic side cutting when used with the Rotary Axis Unit Virtual MODELA enables simulation of finished 3D models and accurately estimates machining production time Lighting effects material color or bitmap overlays can be added for accurate finished product representation Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 28 Intellecta Technologies Technology Education Presentation
7. schematic is easily generated by selecting placing and linking components The projects are laid out in a top down presentation and all elements of the project are visible to the user Enhancements such as moving a zoomed window make it easy to navigate around the schematic Altium Designer 6 9 C Documents and SettingslAdministratorWy Documents PICAXEVPIC tel oer Em Edu yew Propet Bee Den Took Baxrm wrrow Hep Cum amd Sne e Q oco Boe ost a id d i d Ak A d Er E m h m oue oT ENT E 4 i l d BI 7 PB Docume Eg iz AME bet 7 PILARE D aeu bieten C1 e jog Bue e rice Piob E pe g Fie Vim C Sirena Edito Le um NOT ORL E MCI S6 0 381 i NP PCE FC i c i PLu md rea Sch Bg Sher NET IN FCEI FTA WI TE Pe Bena LI ITI El HaaMET NP PCG PCE e Seet Sch ee WE PIETF R Lad PASE ame Sich 8 Coy ot PRAI LED TCU E Hl Cors at AOE TON Hi B Pea FCD MOTOR MEI ae SEL Nj PICAT IE DIA ECH a F i E Ei I I Muela 2 d ve g Sp Had Lal Dee FORO V Bat Gad YU E Ier Dap Comp Gel Hen nicht Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 10 Intellecta Technologies Technology Education Presentation 2008 Advanced options such a netlabels and library support are relevant industrial concepts and fit well into the Trade Centres in Schools program The schematic is then compiled and brought into the PCB section All
8. solenoid valves and cylinders A 24 power supply is needed as well as a CONTROL 7 interface module Item 30 Academy of Engineering See previous discussion Item 31 Edventures Robotics Challenge See previous discussion Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 4 Intellecta Technologies Technology Education Presentation 2008 Item 32 Academy of Robotics See previous discussion Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 42 Intellecta Technologies Technology Education Presentation 2008 TRAINING MODULES The previous sections have detailed a number of resources and materials that can be linked in an innovative and inventive teaching program This next section outlines a range of teaching modules that are a complete teaching resource for a program The materials are supplied with all the necessary components teaching materials lesson plans and worksheets The base number of students addressed in each module is 20 students Module 1 Analog Academy of electronics materials Consists of several options for number of students All materials supplied in storage bins full documentation Module 2 Digital Uses the Academy of Electronics digital materials Consists of several options for number of students All materials supplied in storage bins full documentation Module 3 Introduction to Microcontrollers Basic training boards based on PICAXE Supplied with full training notes
9. 00 to 120 V 220 to 240 V 10 50 60 Hz Required power capacity 7A 100 to 120V 4A 220 to 240V Approx 7OOW During operation no cutting 65dB A or less during standby 40dB A or less according to ISO 7779 Width x depth x height 745 x 955 x 858mm TECHNOLOGIES PTY LTD March 2008 23 Intellecta Technologies Technology Education Presentation 2008 Weight 102kg 109kg Operating temperature 5 to 40 C Operating humidity 35 to 80 no condensation Included items Handy panel power cord tool Handy panel power cord tool sensor sensor cable nut nut sensor sensor cable nut nut wrench wrench hexagonal wrench wrench hexagonal wrenches Roland Software CD wrenches Roland Software ROM SRP Player CD ROM User s CD ROM SRP Player CD ROM Manual Roland Software Software User s Manual Roland Guide SRP Player Installation and Software Software Guide SRP Setup Guide and NC Code Player Installation and Setup Reference Manual Guide NC Code Reference Manual and Automatic Tool Changer Refer to the ZAT 540 specs below Automatic Tool Changer ZAT 540 Specifications Number of tools housed Maximum tool length Maximum tool diameter Maximum tool weight Tool holder format Tool selection method Compatible compressed air Spindle speed Weight Included items 4 110 mm 4 3 in 10 mm 0 4 in 350 g 0 77 Ib Taper shank JBS4002 15T 7 24 taper Pull stud JBS4002 15P 45 spec
10. 08 Intellecta TECHNOLOGIES PTY LTD March 2008 22 Intellecta Technologies Technology Education Presentation 2008 SPECIFICATIONS note the MDX 540A is complete ATC Cuttable material XYZ axis travels Distance from spindle nose to table Table size Loadable workpiece weight XYZ axis drive system Operating speed Acceleration Software resolution Mechanical resolution Positioning accuracy Repeat accuracy Origin reproducibility when the power is switched on off Spindle motor Spindle speed Tool chuck Control command sets Interface Power supply Power consumption Acoustic noise level Dimensions Copyright 2008 Intellecta MDX 540 MDX 540A Plastic resin and light metal 500mm X x 400mm Y x 400mm X x 400mm Y x 155mm Z 155mm Z Maximum 254 mm 550mm W x 420mm D At acceleration of 0 2G maximum 12kg 0 1G 20kg 0 05G 20kg AC servo motor 60W Maximum 7 5m min 0 2G 0 1G 0 05G RML 1 mode 0 01mm NC code mode 0 001mm 0 001mm 0 1mm 300 mm under no load conditions 0 05mm under no load conditions 0 05mm DC brushless motor maximum 400W 400 to 12 000 rpm 400 to 3 000 rpm for positioning and centering Collet method maximum tool diameter 10mm Tool holder format Taper shank JBS4002 15T 7 24 taper Pull stud JBS4002 15P 45 special RML 1 and NC codes USB compliant with Universal Serial Bus Specification Revision 1 1 Voltage and frequency AC 1
11. 7 Item 11 Hardware CAM MUA A0 28 Item 12 Hardware CAM Accessories eee eee aan 29 Item 13 Hardware CAM GX 20 Vinyl cutter eee eee 30 Item 14 Software CAM Techsoft Visual Toolpath 31 Item 15 Software CAM Techsoft Vcarve n 33 Item 16 Software CAM Techsoft Photocarve mm eee 33 Item 17 Software CAM Roland SRP Player 34 Item 19 Software CAM Roland Dr Engrave eee eee 35 Item 20 Software CAM Roland 3D Engrave eee eee eee 35 Item 21 Intellecta Control 1 interface and software eese 36 Item 22 Intellecta 18X interface and software m eee eee eee 37 Item 23 Intellecta Control 7interface and eoftware eee eee 37 Item 24 Intellecta HB interface and eoftware eee eee 38 Item 25 Intellecta eDesignA interface and software 38 Item 26 Academy of Electronics Analog eee eee 39 Item 27 Academy of Electronics Dote 39 Mechanhieslesouices ee Eeer Item 28 Intellecta Mechatronics Modules cce eee ee eee eee eeee 40 Item 29 Intellecta Control 1 interface and software eee 41 Item 30 Academy of Engineering eee eee eee eee 41 Item 31 Edventures Robotics Challenge 41 Item o2 Academy Of Ee eet 42 Module TAN AIO rm 43 Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 2 Intellecta Technologies Technology Education Presentation 2008 Moduls 2 Dota EE
12. Intellecta Technologies Technology Education Presentation 2008 Intellecta Technology Training Resources Intellecta Technologies 51 George St Thebarton SA 5031 Ph 08 8351 8288 Fx 08 8351 8388 Email support intellecta net Web intellecta net Version 2 0 Date March 31 2008 Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 CAD Resources Item GAD PIG PIOENOINSEI assumi cece dudes E k n 2 CAD PTO ProGonCe Ota tinct Ee ee Item 3 CAD Techsoft 2D Design Vi Ilem 5 CAD Circuit Wiza desena a a a a teme GAD AU DESIGNS ee Bee Ilem 7 CAD Intellecta icon Control acci e est ice eei ters ete ed eec to oet eee slave tices Item 8 CAD Techsoft Stika Deegn eee eee eee eee CAM Resources Item 9 Hardware CAM Roland MI BAU Electronics Resources Training Modules Intellecta Technologies Technology Education Presentation 2008 Contents INTELLECTA TECHNOLOGY TRAINING RESOURCES eee eee 1 TECHNICAL DESCRIPTION aaa eee eee aaa eee eee 4 SPECIFISATIOINS c 23 Item 10 Hardware CAM Safety Cover 25 Item 10b Hardware CAM Rotary axis attachment 25 Item 10c Hardware CAM Collets and Drill Mill Chuck 26 Item 10d Hardware CAM Tool setting camp 27 Item 10e Hardware CAM Collet set for MI DA 27 Item 10f Hardware CAM Special tooling cccccccseeeceeeeseeeeeseeeeeesseeeeeeeaaees 2
13. Ki a ET Saal Lee Ca 08 Intellecta TECHNOLOGIES PTY LTD March 2008 aay pace Say 13 Intellecta Technologies Technology Education Presentation 2008 The LCD structure is as shown Rome es Sang Sege Meere mee ge oe Be hoe hee Uo G3 4 i ei SEL H EMA EK A E am Go teen EIT Nl ursus Taur mauu ee i oe u D misi m a E 1 Tmp Eom Pila it e Gres Cina RIX iz tarnm Toc gama 1 Call hepe Lesen Core a EI dl kenen VD Lil Pam Balint B pm ae tees seks BN rye I nO Loa i Tree Dini i mud Le EN 1 HM A MI L i Lee Dmm The following figure shows the power supply schematic with some important annotations The width rule specifies a specific width of the corresponding track This is extended into the PCB compilation Li ai bien A EM dE E i dl n mS ae E i 192 E925 L nw JEN NE apum a x Bios n Ip p Ho Den Dem Tek fen pie m ee ee Shr hee Fee esos Jdadie l uawd jauncg0ti e4 uungee mec FL NE Tempesti Bormes aaa sucus Fokus E Xp anime Bar a ar zi By i f e d E HALLE Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 14 Intellecta Technologies Technology Education Presentation 2008 The final PCB design is finalised after the successful creation of the schematics Ailton Desi nier 6 9 Cect and Setiimnpnidminmtt atorddy Documents ALTIUM Te n 4 n ay Fur i IT rer te Em pe cfe Een Deep joi A
14. LTD March 2008 35 Intellecta Technologies Technology Education Presentation 2008 ELECTRONICS RESOURCES This section presents the range of electronics resources that fit into the training area These are divided into a number of areas that deal with specific topics such as microcontrollers basic skills and analog circuits Item 21 Intellecta Control 1 interface and software The Intellecta Control 1 and Intellecta software are the basic entry to many electronics concepts The user can program the function with the icons and produce a control or data acquisition system Many of the concepts in electronics such as logic gates amplifiers shift registers and comparators are easily understood Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 36 Intellecta Technologies Technology Education Presentation 2008 Item 22 Intellecta 18X interface and software The 18X Trainer uses the PICAXE 18X chip to control a number of servo motors DC motors sensors and switches Infra red control allows the unit to receive control signals from infra red remote units The flowchart programming is an easy entry to BASIC language programming The expansion board area allows extra devices to be designed Item 23 Intellecta Control 7interface and software The Control 7 system controls 2 motors 2 sensors 2 switches and 2 lights The system connects to the Mechatronics kit components and is an ideal extension to the Intellecta m
15. arch 2008 16 Intellecta Technologies Technology Education Presentation 2008 Here is a basic demonstration of waves and beats that is simulated with the function generator The frequencies are set up so that beats are produced Function Generator 1 S Data Logger Function Generator 2 Data Logger x Function Generator 1 0 0 time min 1 0 Function Generator Function Generator 2 adder ITEM 8 CAD TECHSOFT STIKA DESIGN This is a basic package for running the Roland Stika vinyl cutters a eR Be EI Cte 0 Kram Detsreg di garg Zeg TII Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 17 Intellecta Technologies Technology Education Presentation 2008 CAM RESOURCES CAM or Computer Aided Manufacture processes are critical to convert a intangible design to a real product The nest figure illustrates the various resources Note All Roland software 15 supplied with machines Item 24 4 tera 25 Roland Dir Engrave Item 26 Roland 3d Engrave Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 18 Intellecta Technologies Technology Education Presentation 2008 ITEM 9 HARDWARE CAM ROLAND MDX 540 The MDX 540 is a great machine with many powerful features for rapid prototyping Powered by a 400W spindle the MDX 540A mills a wide variety of nonproprietary materials and popular engineered plastics such as ABS Delrin and nylon Compared to addit
16. assessment teacher training notes Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 43 Intellecta Technologies Technology Education Presentation 2008 Module 4 Design of a simple system Ddeals with power supplies simple micro programming inputs and outputs Training boards including the eDesignA system Module 5 Expansion Deals with specific devices such as shift registers flip flops drivers Training boards including the eDesignA system all expansion boards cables student notes assessment and teacher notes Module 6 Expansion of a design with SPI I2C devices Training boards including the eDesignA system HB interface Intellecta 18X trainer all expansion boards cables student notes assessment and teacher notes Module 7 Electronics Design This requires Circuit Wizard Atium Designer Techsoft PCB Design and Make Consumables Roland MDX 40 milling machine soldering irons etc Student materials teacher training materials Module 8 CAD CAM Deals with the specific options of exporting a design to manufacture Covers PCB Design and Make ALTIUM Gerbers front panel design and manufacture This requires Circuit Wizard Atium Designer Techsoft PCB Design and Make Consumables Roland MDX 40 milling machine soldering irons etc Student materials teacher training materials Module 9 Basic Electronics and Electricity Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 44 Intellec
17. aterials Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 37 Intellecta Technologies Technology Education Presentation 2008 Item 24 Intellecta HB interface and software The HB interface uses two microcontrolles PICAXE 08M and 14M These connect to a number of interface boards that can be designed by students This system can be programmed with Flowcharts or BASIC text entry Item 25 Intellecta eDesignA interface and software This new interface uses a modular design concept that parallels the design of circuits with Altium Designer Students connect the various systems with special cables and gain insight into circuit connections and the functions Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 38 39 See previous assessment See previous assessment Item 26 Academy of Electronics Analog Item 27 Academy of Electronics Digital Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 Intellecta Technologies Technology Education Presentation 2008 Intellecta Technologies Technology Education Presentation 2008 MECHANICSRESOURCES Item 28 Intellecta Mechatronics Modules These are the basic construction systems for a variety of applications Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 40 Intellecta Technologies Technology Education Presentation 2008 Item 29 Intellecta Control 1 interface and software Basic kit of pneumatics control elements
18. dware and software that is use to operate the CAD machines Electronics electronics products and services that are specific to electronics teaching Mechanics hardware used to create systems that may use parts such as gears etc Training Modules combination of resources into effective focused training modules Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 4 Intellecta Technologies Technology Education Presentation 2008 CAD RESOURCES Computer Aided design is a very important area in the technology education area and is an excellent resource in the Information and Communication Technology education Specific products ITEM 1 CAD PTC PROENGINEER ls a modern robust CAD system with a number of important aspects for education It is very well supported with education resources and PTC is actively working with many teachers and education departments Recently it has been nominated by two education departments in New Zealand and China as the education supported CAD package ITEM 2 CAD PTC PROCONCEPT ls another PTC product that has a design focussed interface The design is less focussed on an engineering requirement Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 5 Intellecta Technologies Technology Education Presentation 2008 ITEM 3 CAD TECHSOFT 2D DESIGN V2 This is an ideal 2D CAD package with extensive control of engraving and milling machines Projects like front panels
19. e is based on a wizard entry that generates the appropriate tool paths These can be changed if needed LE B bae P ily i i Li e d KI we KA EELEZ LR ji Item 18 Software CAM Roland Modela Player 4 This software is supplied with all the machines and permits surfacing drilling roughing and finishing processes to be performed on the imported CAD model CIT DT TIME ai e d im SH Og xeaGXX gd we Li e B tone fae EL 0 de s E j2 pa aea es a ai age ei mix v RE Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 34 Intellecta Technologies Technology Education Presentation 2008 Item 19 Software CAM Roland Dr Engrave Engraving is a common industrial process and the Dr Engrave package is a good introduction to the concept Different layers can be allocated to different machining depths so complex parts can be made Item 20 Software CAM Roland 3D Engrave There are many examples of 3D Engraving that area used in the design and manufacture process For example the design of a pendant or raised engraving on a safety sign The 3D Engrave software is an easy entry to this process The user can draw a design or import images to create a raised 3D effect Deg fo al als asse s jme cof fied Ty NLR ope leaf auf Je aped A D a Com Fi rh eee PN a eee Frist me Ft ES d Penh DE pm Copyright 2008 Intellecta TECHNOLOGIES PTY
20. ial Direct changing type fixed address specification 0 7 to 1 0 MPa 50 L min or higher 400 to 12 000 rpm 400 to 3 000 rpm for positioning and centering 6 8 kg 15 Ib total weight including spindle magazine control box etc Control box magazine unit ATC spindle air cylinder base plate Z origin sensor spacer cap screws hexagonal wrenches retaining bands cable retainers and user s manual Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 24 Intellecta Technologies Technology Education Presentation 2008 Item 10 Hardware CAM Safety Cover This is a Roland designed cover that envelopes the machine An interlock is fitted to the front flap door that stops the machine The large red emergency stop button protrudes from the cover and also permits immediate job termination The cover is essential to comply with safety standards Item 10b Hardware CAM Rotary axis attachment This unit allows the unattended manufacture of many sided objects The machining volume is impressive and the setup and software are easy to use The large swing of the rotary enables complex student designs to be manufactured without the need for double sided machining Rotary axis unit ZCL 540 Specifications Supported Resin metal not supported workpiece Maximum angle of 21 474 836 47 59 652 3 turns rotation Loadable Items within the range of a 90 mm 3 5 in in radius from the center of workpiece size the r
21. ic MCI 05 LCD chic LCE Js Senet SCH Crate S LES Comper 3 betr C Parta SD Fee SchDoc awe i E Corpora Se hai og Capea 5 iat a i Tree j aran f LLL T us imi iu ll ee Ne A Pami EA FEE ao it lee moze e E RH A H Ai Ier wie Og Weir Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 12 Intellecta Technologies Technology Education Presentation 2008 Modular design is one of the most critical issues and students should be introduced to these features The following example shows the basic building blocks of a temperature sensor design It has a power supply microcontroller and LCD Each module has its own specific sheet CTI T Sei ee TR eel ja d imt Wink De G ge Fee Ge Deeg o Dem Dens qiiem eim hem e atm e D oon os SL ke See Ap BR 3 ta L ich A la Ss I so P ER tB AIL MIT eae Pele Le iiem ner Damm Babies f s wietere Goen m Sa jon D Prem Deta ZZ E en N II BICI Sintea S zg geg lee Cee Here is the internal structure of the microcontroller The connections to other sheets are with the sheet connector symbols fr Bah RB a ke Lis i uk Daa i Bl De E me fr n fg pp Ee j jie Pe P CA hte aati a a ge EkRRme4TLEZESDS liaud A aos Ae f ei Mali our sl Delt e app aa fens Pe Pome mr I Chaves Cimetmihe eG Copyright 20
22. iner ROUX RAR a cae The circuit layout can then transferred to printed circuit manufacture by engraving the circuit board with Techsoft PCB Design and Make Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 8 Intellecta Technologies Technology Education Presentation 2008 Zoo k o o E E le HIP ka M RR mmm ve Ma 250i 1130 Ew 251 m 12136 Cutest 3 Tee Ampe S A further strong point on the features of Circuit Wizard is the ability to place real world components on the screen This is very useful for introductory lessons and explorations mm Transistor Timer Provides a 3 transistor based delay cun Click an the Run button to simulate the circuit Once simulating you can click on switch SW1to start the timer Adjust Ri to change the length of the delay To see the circuit diagram far this circuit click an the Circuit Diagram tab at the bottom of this window Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 9 Intellecta Technologies Technology Education Presentation 2008 ITEM 6 CAD ALTIUM DESIGNER It is worthwhile to consider an extension package in PCB design that is based on a more rigorous industrial format Altium Designer originates from Altium in Sydney and is the leading packagein the world and has been adopted by NASA and other companies Students can use the package since many of the functions are common to all electronics design packages For example a
23. ive RP systems the desktop device produces functional prototypes that perform better in structural thermal and electrical testing mais c CER TT MEDX Sa Roland The MDX 540 can also mill non ferrous prototypes and molds made of aluminum brass and copper This lets design engineers create metal molds for rapid injection molding and EDM electrodes for production tooling Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 19 Intellecta Technologies Technology Education Presentation 2008 Bundled SRP Player CAM software automates the prototyping process and generates tool paths with high speed and precision The user friendly wizard based program offers uniform 3D scaling support for 4 axis milling and simulation of finished 3D parts It lets engineers quickly review the simulated prototype on the monitor and send it to the MDX 540 for production The end result is faster prototype production tighter dimensional accuracies and a silky smooth surface finish With the optional rotary axis the MDX 540 produces parts with even greater speed and accuracy When one side is completed the part is automatically rotated until all four sides have been milled This saves engineers the time and reduces errors associated with rotating objects by hand Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 20 Intellecta Technologies Technology Education Presentation 2008 The Roland Automa
24. ixture and a long length means that the tool length does not introduce tool chatter The details of the drill mill chucks and collets are provided in the attachment The collars match the corresponding drill mill chuck and the collets are limited to a range of sizes The important variable to consider is the Collet capacity as follows Type 15T NDC5 35 0 50 5 0mm collet exposed length 35mm Type 15T NDC78 48 0 5 7 0mm collet exposed length 48mm Type 15T NDC7S 55 0 5 7 0mm collet exposed length 55mm Type 15T NDC7S 75 0 5 7 0mm collet exposed length 75mm Type 15T NDC10 52 0 5 10 0mm collet exposed length 52mm Recommendation Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 26 Intellecta Technologies Technology Education Presentation 2008 This recommended configuration permits the use of short and long series tools The long NDC10 drill mill provides useful clearance 2 X 15T NDC10 52 with 10mm 6mm YCC10 collets FS33 spanner 2 X 15T NDC7S 75 with 3 4 6mm YCC7 collets FS22 spanner Item 10d Hardware CAM Tool setting clamp Item 10e This item is essential for easy and safe removal of collets and tools Hardware CAM Collet set for MDX 540 The manual machine requires compression style collets We recommend a set for 3 4 6 8 10mm tools Item 10f Hardware CAM Special tooling We can supply a range of long shank end mills and ball nose cutters in tungsten carbide This range evolved from a need
25. l Pise Pipe Summary ke N p Brgrgs ees ee War Count ce Cera Tage eared Total eric Pia Ms i n Tw n bad Poet PCT D Kiar Fri FEES ee ut Contre Lanois ra s H J e zl 1 ET fest Wejancr f Ba s rm aT eee 2 d mem be Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 11 Intellecta Technologies Technology Education Presentation 2008 Documentation is a critical requirement in most software systems and Altium has an extensive and powerful set of options For example it is possible to export an Acrobat PDF document where every component is ndexed It is easy in a team to have a set of drawings to verify the final design Smart PDF Choose Project Files select the files in the project to export from the list From the list below select the files to export Multiple tiles can be selected by Cirl Click or Shift Click BS F SSimple PcbDrac HH F Temperature Sensor manually routed PcbDrac B FALCD SchDac LI FAMCU SchDoc E La F Power SchDoc z Ld F Sensor SchDoc AFAT emperature Sensor SchDoc The next figure shows a complete PDF document with fully indexed net lists components and other features This makes it easy to check the schematics E e m PE A S D Comme PoP e tier e mi eppes DEE FAIL so Vm a 3 rtm ia amp as n nam d he yi deem d Seber Uh Test gue Les Eta il proparal Sam D MCU Er
26. n TIL RS e b Qu fva fare ginie j ie NE eee ER cu i d E 2 GIE ded 0Bu A N eee M E nula iu 4 Ll HE plro m PRACT D odia n i d i d EE 3 iF i Teg bee EB Pra i f e Hae ame O Mata ee Dd cn Q Q d Ge Tim A T d EL 73 nue A gui WL FCD SQUID TIT EDUC X ee Heal Dai Folgen ee Tog La Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 15 Intellecta Technologies Technology Education Presentation 2008 ITEM 7 CAD INTELLECTA ICON CONTROL The Intellecta icon control system is an ideal introduction to a a range of control systems and electronics concepts The system uses a number of icons to define basic processes and their interactions Hardware such as switches sensors motors and lights are connected via processes to define the flow of information in a controller Intellecta MITE Workbook c mite samples limits mit i Zb a 1 8 EEE Sa PR E SORE 3 Es e EY D Leu Woltage sensor Control system for machine control direction set low limit Light The icons can be extended to extra mathematic functions and so the control concept can link to science projects at the same time setting average pulserate Avi Player Function Generator Integrate Maximum Value Minimum Value Mouse Position Calculator Random Pulse Generator Save En Disk Power Series Text Box Copyright 2008 Intellecta TECHNOLOGIES PTY LTD M
27. otary axis by 371 mm 14 6 in long The actual cuttable range is smaller than this Workpiece 15 to 100 mm 0 6 to 3 9 in thickness holdable by workpiece chuck Loadable Maximum 5 kg 11 Ib maximum moment of inertia 0 02 kom workpiece weight Center drill used Maximum 1 5 kg 3 3 Ib Control method Simultaneous 4 axis control Feed rate Feed rate Maximum 20 rpm Soflware RML 1 mode 0 1 NC code mode 0 01 resolution Mechanical 0 002 resolution Static precision Backlash 0 05 Eccentricity 0 3 mm 0 012 in or less Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 25 Intellecta Technologies Technology Education Presentation 2008 Dimensions Weight Included items 720 mm W x 100 mm D x 195 mm H 28 3 W x 3 9 D x 7 7 H in 6 5 kg 14 5 Ib total weight including drive unit tailstock base plates etc Drive unit tailstock base plates live center center drill Y origin sensor Z origin sensor spacer origin detection pin cap screws T slot nuts hexagonal wrenches retaining band and user s manual Item 10c Hardware CAM Collets and Drill Mill Chuck The auto tool changer uses a drill mill chuck and collet assembly to retain the tool The drill mill chuck is available in 4 types that are defined by a different length from the origin flange on the chuck This allows the use of different length tools For example with the rotary axis it is important to clear the rotary f
28. ta Technologies Technology Education Presentation 2008 Course 1 Electronics and Communication Technology ECT Teacher notes consumables individual copy of Circuit Wizard Altium Designer Student version PCB Design and Male one set of electronics training boards EDISIGNA system Course 2 Engineering s and Communication Technology ECT Teacher notes consumables individual copy of Circuit Wizard Altium Designer Student evrsion PCB Design and Male one set of electronics training boards EDISIGNA system Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 45 Intellecta Technologies Technology Education Presentation 2008 Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 46
29. the components and connections are then used to define the circuit layout Extra features such as zoomable magnifier are used for efficient and productive design environment Altium Designer 6 9 C Documents and Settings Administrator Wdy Documents PICAXEWPC TX Er Em EM Yew Prnt Fao Dg Took Adm Rom Beet Work Hep M z C and Seer ec bw ms L t arata JL VW e H SW A RER CR n GO PORED rt tte Er n P rt Dew PLAI Panis a f im Ve Cetus fon I ERT ee re cl o e o o D 1 o iho EN so RB TD E ranite T Wf d W B PoF i EE Y e n ee Pm ap e arena BOB i GUN BLIL Bl Ei eee iH nan at ES Tech se LB Dan LE SOL Sile 6 PETS Pila Led 33374 VE ee me sal Geni piii 007 Bed 28d eel eel Tle A full and complete design rule check can be undertaken on the board design to verify the connections etc This is common in high end packages Altium Designer 6 9 Workgroup FICAXE DsnWrk Design Rule Check POH PICAXE Pr O X Mor Pe u Prompt verde h p me ly oe ee wo e 2 P d Iu l ei KZ Ba ioe e ROI VE POR 0 Bohai Dopumend dE Design Pula Check POR wn a A ert Album D esigner i rer STEM PO Design Rule Verification Report Lad Phu mom Duc mem i ui Pre nor uin D i zT KH Zem a prepa 1 Fang KEE 11 Pn an CAST Brh E anc IRU ll mm gr a 106 rs TEM Pc EGIT yt Parm dl DRE d HS BE ee STE dinge i L ma Pini Bem Prose a
30. tic Tool Changer ATC further reduces the time and cost associated with product development From roughing to finishing this optional accessory enables the MDX 540 to mill prototypes completely unattended It automatically changes up to four preset tools of different sizes The ATC comes with an air activated high precision spindle The MDX 540 s hi precision spindle decreases vibration within the unit and produces extremely accurate models ideal for complex snap fits With 15015448 standard collets the MDX 540 also generates a smooth surface finish that requires little to no post finishing work Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 21 Intellecta Technologies Technology Education Presentation 2008 The MDX 540 s Handy Panel and Virtual Control Panel simplify both setup and operation The hand held control panel can be extended from the machine allowing you to operate the MDX 540 from a safe distance It has a jog dial for changing spindle speed and selecting options on the menu The Virtual Control Panel lets you control the MDX 540 directly from your PC Software import The SRP player imports STL or IGES files from all 3D CAD software such as ProENgineer Inventor SOlidworks Solidedge Catia Rhinoceros ARtcam Jewelsmith etc The system is supplied with collet nut tools manuals software Dr Engrave 3D Engrave SRP player Auto tool changer with spindle pneumatics controller Copyright 20
31. w links to many other packages eg put your drawing into a document on your word processor Unique customisation feature allows layout and menus to be simplified to suit any age ability ITEM 5 CAD CiRCUIT WIZARD Circuit Wizard is an ideal starting package for learning about electronics electricity and the generation of printed circuit boards The following figure shows a counter circuit that can be simulated in operation n a Two Digit Counter Provides a two digit decimal counter Adjust WR1 ta change the count frequency Click switch SW to reset both counters back to zero You can see the PCB layout far this circuit by clicking on the PCB Layout tab at the bottom ofthe window The interface allows the placement of components and the generation of a circuit diagram NI Copyright 2008 Intellecta TECHNOLOGIES PTY LTD March 2008 Intellecta Technologies Technology Education Presentation 2008 Coral OUT Log wrod Ers Bee vew Prea g mp SIEG sii xi PD ZC H c v6 c n a E t uud El im FEELENER a 8 a 4 aped iet udi Euh rom rmm zg duci emm cu Ur gerne mee 7 bekas n pum Hon cms zu i D meam Eege The components and their connections are easily exported to a printed circuit layout and verified as needed Components can be placed in a better position as defined by other requirements t Hiis S Ier gd ogni probe cwr bre NA We FE e HU 5 5 55 5 5 ea Ove e
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