User`s Manual(Hardware)
Contents
1. 3 2 Installation Environment Refer to the user s manual of the CPU module used 4 NAMES AND SETTINGS OF THE PARTS Bere SSATD V Terminal Block Layout Signal name c 1 1 Bn Enc RUN RUN m ERROR nt 2 Name and Appearance Indicates the operating status of the Q64TD Q64TDV GH On Operating normally Flicker Offset gain setting mode 1 IED Off 5V power off Watchdog timer error occurrence or module change enabled status during online module change Indicates the error status of the Q64TD Q64TDV GH On Error occurrence Flicker Switch setting error 2 Switch 5 was set to other than 0 in intelligent function module switch setting of GX Developer Off Operating normally 3 Terminal block Used for wiring of the thermocouple etc 4 poe Used for cold junction temperature compensation using Pt100 compensation resistor 5 WIRING 5 1 Wiring Instructions 1 Use separate cables for the AC control circuit and Q64TD Q64TDV GH s external input signals to avoid the influence of AC side surges and inductions 2 Always place the thermocouple micro voltage signal cable at least 100 away from the main circuit cables and AC control circuit lines Fully keep it away from high voltage cables2. MITSUBISHI ELECTRIC MELSEC System Q Programmable Logic Controllers User s Manual Thermocouple Input Modules Voltage Input Modules Q64TD Q64TDV GH Art no 144396 10 01 2002 IB NA 0800155 B MITSUBISHI ELECTRIC NDUSTRIAL AUTOMATION SAFETY PRECAUTIONS Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay attention to safety and handle the module properly These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION QUERER ELEC TERM oh See MPO UN D DANGER Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly N CAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by AN CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to the end user DESIGN PRECAUTIONS Do not write data into the system area of the buffer memory of intelligent function modules Also do not use any prohibited to use signals as an output signal to an intelligent
3. but accuracy is not guaranteed 2 2 3 Micro voltage input range and accuracies Conversion Accuracy Measurable Voltage At 25 5 C At 0 to 55 Range operating ambient operating ambient temperature temperature Input Type Micro voltage input 100 to 100mV 3 LOADING AND INSTALLATION 3 1 Handling Instructions 1 Do not drop the case and connectors of the module and subject them to hard impact 2 Do not remove the printed circuit boards of the module from the case Doing so can cause failure 3 Be careful to prevent wire offcuts and other foreign matter from entering the module They can cause a fire failure or malfunction 4 To prevent wire offcuts and other foreign matter from entering the module during wiring the module carries a foreign matter ingress prevention label at its top During wiring do not remove this label For system operation always remove this label to ensure adequate heat dissipation 5 Tighten the mounting and terminal screws of the module within the following ranges Tightening Torque Range Module mounting screw M3 screw 36 to 48 N cm Terminal block terminal screw M3 screw 42 to 58 N cm Terminal block mounting screw M3 5 screw 66 to 89 N cm 6 To mount the module on the base securely insert the module fastening latch into the fastening hole on the base Improper installation may result in a module malfunction or may cause the module to fall off
4. the conversion speed is 40ms X number of conversion enabled channels 3 At wire break detection the temperature measurement value right before wire break occurrence is held 2 1 2 Usable Thermocouples and Measured Temperature Range Accuracies Measured Conversion Accuracy Temperature Characteristic Max Temperature Temperature At operating ambient Per operating ambient Error at Ambient temperature 25 5 C temperature variation of 1 C Temperature 55 C RE T RR wi li i cer i1 _ 50 10 0 C 270to 200 to 200 C Larger value of sa and value of m 06 C 200 to 0 C 0 5 of measured 0 2 of measured temperature temperature Larger value of 0 5 C and Larger value of 0 06 C and 0 to 1200 C 0 25 of measured 0 02 of measured perature 1200t01370 3 270 to 200 C 3 Larger value of 0 5 C and Larger value of FTT and 200 to 0 C 0 5 of measured 0 15 of measured 8 5 C temperature temperature Larger value of 0 5 C and Larger value of 0 06 C and 0 to 900 C 0 25 of measured 0 02 of measured temperature temperature EUM to 1000 210to 40 C 8 Larger value of 0 5 C and Larger value of 06 C 3 40 to 750 C 0 25 of measured 0 02 of measured 5 625 C tem te
5. 513 8170 e mail mail inea inea si UTECO A B E E GREECE Beijer Electronics AB SWEDEN 5 Mavrogenous Str Box 426 GR 18542 Piraeus S 20124 Malm Phone 302 0 10 42 10 050 Phone 46 0 40 35 86 00 Fax 302 0 10 42 12 033 Fax 46 0 40 35 86 02 e mail uteco uteco gr e mail info beijer se Meltrade Automatika Kft HUNGARY ECONOTEC AG SWITZERLAND 55 Harmat St Postfach 282 H 1105 Budapest Phone 36 0 1 2605 602 Fax 36 0 1 2605 602 e mail office meltrade hu CH 8309 N rensdorf Phone 41 0 1 838 48 11 Fax 41 0 1 838 48 12 mail info econotec ch GTS Dar laceze Cad No 43 KAT 2 TR 80270 Okmeydani Istanbul Phone 90 0 212 320 1640 Fax 90 0 212 320 1649 e mail gts turk net CSC Automation Ltd UKRAINE 15 M Raskova St Fl 10 Office 1010 UA 02002 Kiev Phone 380 0 44 238 83 16 Fax 380 0 44 238 83 17 e mail csc a csc a kiev ua TURKEY AFRICAN REPRESENTATIVE CBI Ltd Private Bag 2016 ZA 1600 Isando Phone 27 0 11 928 2000 Fax 27 0 11 392 2354 mail cbi cbi co za SOUTH AFRICA MIDDLE EAST REPRESENTATIVE TEXEL Electronics LTD Box 6272 IL 42160 Netanya Phone 972 0 9 863 08 91 Fax 972 0 9 885 24 30 e mail texel me netvision net il ISRAEL EURASIAN REPRESENTATIVE AVTOMATIKA SEVER Krapivnij Per 5 Of 402 RU 194044 St Petersburg Phone 7 812 1
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7. Usable thermocouples measured temperature range ACCUrACIE S c 2 2 2 Specifications of 64 0 3 2 2 1 Performance specifications 3 2 2 2 Usable thermocouples and measured temperature range bu us nta T TERDUM 5 2 2 3 Micro voltage input range and 5 3 LOADING AND INSTALLATION 6 3 1 Handling Inetru6tltioriS u uu Gd pores ated an Cres tcu ete dala 6 3 2 Installation ERVIFOBITIGDE ohio trao do occ etes ee dos pida q aQ Os 6 4 NAMES AND SETTINGS OF THE PARTS ente 7 PA rie RE MEE 8 5 T Wiring Instructions Qu u unu Ea E E E n Dee ones 8 5 2 External WV IAG 2 2 2 ua 8 5 3 Intelligent Function Module Switch Setting 10 6 OUTEINE DBAWIB GS uuu uu uu ete titer e esa IU TR p ER FH UR e rh 11 About the Manuals The following manuals are related to this product Referring to this list please request the necessary manuals Detailed manual Manual Name Manual Number Model Code Thermocouple Input Module Channel Isolated Thermocouple Micro Voltage Input Module User s Manual Q64TD Q64TDV GH GX Configurator TI SW1D5C QTIU E SH 080141 13JR30 Conformance to the EMC Directive Low Voltage Direct
8. and circuits which include harmonics such as an inverter s load circuit Not doing so will make the module more susceptible to noises surges and inductions 3 Insulation sleeved crimping terminals cannot be used with the terminal block It is recommended to fit mark tubes or insulation tubes to the wire connection parts of the crimping terminals 5 2 External Wiring 1 Thermocouple RTD 5 Pt100 EE G s 5 E Hon eee SLD Input amplifier Filter Transformer 1 As cables always use shielded compensation conductors Also wire the shielded cables as short as possible 2 Always connect to the earth terminal of the control box 2 Micro voltage signal A o eo Input amplifier Load cell or like CH1 J O SLD Filter Input amplifier Transformer Load cell or like Filter Input amplifier Transformer 2 1 As cables always use shielded conductors Also wire the shielded cables as short as possible 2 Always connect to the earth terminal of the control box 5 3 Intelligent Function Module Switch Setting Make the intelligent function module switch setting using the I O assignment setting of GX Developer You
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11. Calculate the accuracy in the following method Accuracy conversion accuracy temperature characteristic X operating ambient temperature variation cold junction temperature compensation accuracy An operating ambient temperature variation indicates a deviation of the operating ambient temperature from the 25 5 C range Example When the thermocouple used is B the operating ambient temperature is 35 and the measured temperature is 1000 C the accuracy is 43 5 C 0 4 C X 5 C 41 C 6 5 C Insulation resistance 2 A period until a thermocouple input value micro voltage input value is converted into a temperature measurement value micro voltage conversion value 8 A period until a thermocouple input value micro voltage input value is converted into a temperature measurement value micro voltage conversion value and the resultant value is stored into the buffer memory The conversion speed is a delay time that occurs during sampling processing It is independent of averaging processing Example When two channels are enabled for conversion Conversion speed sampling period x 3 20ms x 2 channels 3 120ms Input 1 Input 2 Conversion processing CH 1_wCH 2 CH 1 YCH 2 CH 1 CH 2 CH 2 Buffer memory Conversion speed Pi 4 At wire break detection the temperature measurement value micro voltage conversion value right
12. SUBISHI ELECTRIC HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE B V Gothaer Stra e 8 D 40880 Ratingen Phone 49 0 21 02 486 0 Fax 49 0 21 02 4 86 11 20 e mail megfamail meg mee com MITSUBISHI ELECTRIC FRANCE EUROPE B V 25 Boulevard des Bouvets F 92741 Nanterre Cedex Phone 33 1 55 68 55 68 Fax 33 1 55 68 56 85 e mail factory automation fra mee com MITSUBISHI ELECTRIC UK EUROPE B V Travellers Lane GB Hatfield Herts AL10 8 XB Phone 44 0 1707 27 61 00 Fax 44 0 1707 27 86 95 MITSUBISHI ELECTRIC EUROPE B V Via Paracelso 12 I 20041 Agrate Brianza MI Phone 39 039 6053 1 Fax 39 039 6053 312 e mail factory automation it mee com MITSUBISHI ELECTRIC SPAIN EUROPE B V Carretera de Rub 76 80 E 08190 Sant Cugat del Vall s Phone 34 9 3 565 3131 Fax 34 9 3 589 2948 e mail industrial sp mee com MITSUBISHI ELECTRIC CORPORATION Office Tower Z 14 F 8 12 1 chome Harumi Chuo Ku Tokyo 104 6212 Phone 81 3 6221 6060 Fax 81 3 6221 6075 MITSUBISHI ELECTRIC USA AUTOMATION 500 Corporate Woods Parkway Vernon Hills IL 60061 Phone 1 847 478 21 00 Fax 1 847 478 22 83 EUROPE ITALY JAPAN GEVA Wiener Stra e 89 A 2500 Baden Phone 43 0 2252 85 55 20 Fax 43 0 2252 488 60 e mail office geva at
13. Usable thermocouples and accuracies Cold junction temperature 1 0 C compensation accuracy A Thermocouple input As per calculation expression marked 1 accuracy Micro voltage input range 100mV to 100mV input resistance 2 or more Micro voltage input accuracy Refer to Section 2 2 3 Thermocouple input Micro voltage 4uV input Conversion speed Sampling period X3 3 edet of analog input 4 channels Pt100 connection channel module Absolute maximum input Across thermocouple input micro voltage input and Transformer insulation earth Across thermocouple input micro voltage input Transformer insulation channels Across cold junction temperature compensation input No insulation 16 bit signed binary 25000 to 25000 B 0 7 C R S 0 8 C K T 0 3 C E 0 2 C J 0 1 C N 0 4 C Resolution Insulation system Dielectric withstand voltage 1780VrmsAC 3 cycles altitude 2000m Across thermocouple input micro 500VDC 100 or more using voltage input and earth insulation resistance tester Across thermocouple input micro 500VDC 10 or more using voltage input channels insulation resistance tester Yes Each channel independent 4 Number of occupied points 16 points Applicable wire size Applicable crimping terminals 1 25 3 R1 25 3 Sleeved crimping terminals are unusable Internal current consumption 5VDC 0 50A Weight 0 25kg Outline dimensions 98 H X 27 4 W X 112 D mm 1
14. before wire break occurrence is held Conversion speed 2 2 2 Usable Thermocouples and Measured Temperature Range Accuracies Measured Conversion Accuracy Temperature Characteristic Max Temperature Temperature At operating ambient Per operating ambient Error at Ambient temperature 25 5 C temperature variation of 1 C Temperature 55 C 0 to 600 C 3 600 to 800 C HER 14 Hoe C 800 to 1700 C _ 1700 to 1820 C Lg 3 50 to 0 C 0 to 300 C 0 4 C 300 to 1600 C 1600 to 1760 C ee 50 to 0 C 0 to 300 C 14 ioe c 0 4 C 300 to 1600 C zi85 c 1600 to 1760 C 2700 200 3 200 to 0 C 2 0 C 8 25 C 0 to 200 C n 5c 0 25 C Omen L 270 to 206 C 0 15 C 5 75 L Ee a oe a ee 40 to 200 C 1 5 C 25 C 0 15 C 200 to 750 C 2 0 C 5 75 C 750 to 1200 C SS 270to 200 C to 200 C 200 to o C gt 0 to 200 C 0 to 1250 C 2 53 8 75 C 125010 1300C 3 3 3 1 If a value entered from the thermocouple is outside the measured temperature range given in the table it is handled as the maximum minimum value of the measured temperature range 2 The accuracies only in the temperature ranges of Class 1 to 3 shaded areas in JIS C1602 1995 apply 3 Temperature measurement can be made
15. can make setting easily by entering hexadecimal numbers into 4 digits Kei LI Setting Item Input type setting Switch 1 Thermocouple B CH4 CH3 CH2 CH1 Thermocouple R Thermocouple S Switch 2 H Factory setting 0 Switch 3 Empty Switch 4 Invalid when the With cold junction temperature compensation setting of Switch 1 to FH Without cold junction temperature compensation 1 is 8 micro OH Normal mode voltage input 1 to FH Offset gain setting mode Switch 5 Empty Micro voltage input can be set on the Q64TDV GH only 10 6 OUTLINE DRAWINGS 1 Q64TD Unit mm in e E E E J s FL v S01 oz 0 s X FL v S0L 02 0 S ae 86 nd 86 ie F Hc ti Heo Lara SITIS EERE i x m s i 5 Q S i S S CN Q 11 MIT
16. function module from the PLC CPU Writing data into the system area or outputting a signal for prohibited to use may cause a PLC system malfunction Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS Use the PLC in an environment that meets the general specifications contained in the CPU user s manual Using this PLC in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product When installing the module securely insert the module fixing tabs into the mounting holes of the base module while pressing the installation lever located at the bottom of the module downward Improper installation may result in malfunction breakdown or the module coming loose and dropping Securely fix the module with screws if it is subject to vibration during use Tighten the screws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damage to the screw and or the module resulting in fallout short circuits or malfunction Switch all phases of the external power supply off when mounting
17. ive For details on making Mitsubishi PLC conform to the EMC directive and low voltage instruction when installing it in your product please see Chapter 3 EMC Directive and Low Voltage Instruction of the User s Manual Hardware of the PLC CPU to use The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction 1 OVERVIEW This user s manual provides the specifications handling part names and others of the Q64TD thermocouple temperature input module abbreviated to the Q64TD and Q64TDV GH channel isolated i ak micro voltage input module abbreviated to the Q64TDV GH used with the MELSEC Q series CPU module 2 SPECIFICATIONS The following are the specifications of the Q64TD Q64TDV GH 2 1 Specifications of Q64TD 2 1 1 Performance Specifications Number of channels Out Temperature 16 bit signed binary m conversion value 2700 to 18200 Value to the first decimal place X 10 times Scaling value 16 bit signed binary Standard with which JIS C1602 1995 thermocouple conforms Usable thermocouples and measured temperature range Refer to Section 2 1 2 accuracies compensation accuracy As per calculation expression marked 1 BRSN 03 C _ KEJT 0 C 40ms channel 2 om oranalog input 4 channels Pt100 connection channel module Across thermocouple input and earth Transformer insulation Across thermocouple input channels Transformer insulation Ac
18. m 750 1200 1200 C _ DEM NTC Larger value of 0 5 C and Larger value of 0 06 C and 200 to 0 C 0 5 of measured 0 1 of measured 6 0 C temperature temperature D Larger value of 0 5 C Larger value of 0 06 C and 0 to 350 C 0 25 of measured 0 02 of measured 2 625 C temperature ETT to 400 C 270 200 to 200 C MEME aa Larger value of 0 5 C Larger value of 0 06 C and 200 to 0 0 5 of measured 0 2 of measured 11 0 C temperature temperature Larger value of 0 5 C and Larger value of 0 06 C and 0 to 1250 C 0 25 of measured 0 02 of measured 9 375 C temperature temperature 1250to1300 3 3 83 1250 to 1300 C 8 1 If a value entered from the thermocouple is outside the measured temperature range given in the table it is handled as the maximum minimum value of the measured temperature range 2 The accuracies only in the temperature ranges of Class 1 to 3 shaded areas in JIS C1602 1995 apply 3 Temperature measurement can be made but accuracy is not guaranteed 2 2 Specifications of Q64TDV GH 2 2 1 Performance Specifications Specifications Number of channels Temperature 16 bit signed binary Out conversion value 2700 to 18200 Value to the first decimal place X 10 times put Micro voltage conversion value Scaling value 16 bit signed binar thermocouple conforms
19. or removing the module Not ding so may cause electric shock or damage to the module Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS Always ground the FG terminal for the PLC There is a risk of electric shock or malfunction When turning on the power and operating the module after wiring is completed always attach the terminal cover that comes with the product There is a risk of electric shock if the terminal cover is not attached Tighten the terminal screws within the range of specified torque If the terminal screws are loose it may result in short circuits or malfunction If the terminal screws are tightened too much it may cause damage to the screw and or the module resulting in short circuits or malfunction Be careful not to let foreign matter such as sawdust or wire chips get inside the module They may cause fires failure or malfunction WIRING PRECAUTIONS The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate ventilation Always place the thermocouple at least 100mm 3 94inch away from the main circuit cables and AC control lines Fully keep it away from high vol
20. ross cold junction temperature compensation input No insulation Pt100 and earth 1780VrmsAC 3 cycles altitude 2000m Across thermocouple input and earth 500VDC 100 or more using insulation resistance tester Across thermocouple input channels 500VDC 10 or more using insulation resistance tester Yes Each channel independent 3 E PROM write count Max 100 thousand times Number of occupied points 16 points Connection terminals Applicable wire size Applicable crimping terminals 1 25 3 RH1 25 3 Sleeved crimping terminals are unusable Internal current consumption BVDC 0 50A Insulation system Insulation resistance Weight 0 25kg Outline dimensions 98 H X 27 4 W x 90 D mm k Calculate the accuracy in the following method Accuracy conversion accuracy temperature characteristic X operating ambient temperature variation cold junction temperature compensation accuracy An operating ambient temperature variation indicates a deviation of the operating ambient temperature from the 25 5 C range Example When the thermocouple used is B the operating ambient temperature is 35 c and the measured temperature is 1000 C the accuracy is 2 5 C 0 4 C X 5 C 1 C 5 5 C 2 The conversion speed is a period from when a temperature is input and converted into a corresponding digital value until the value is stored into the buffer memory When two or more channels are used
21. tage cables and circuits which include harmonics such as an inverter s load circuit Not doing so will make the module more susceptible to noises surges and inductions REVISIONS The manual number is given on the bottom right of the top cover Jan 2002 IB NA 0800155 B Model Q64TDV GH was added Addition Section2 2 Correction About the Manuals Chapter1 Section2 1 Chapter4 Section5 1 Section5 2 Section5 3 Chapter6 This manual confers no industrial property rights or any rights of any other kind nor dose it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION A 3 CONTENTS SAFETY PREGAUTIONS2 aaa hiq aaa edo gd s A 1 REVISIONS u a anu ma sq Odi gt sy alee atu aha A 3 4 About the Man alS to idea ades A 5 Conformance to the EMC Directive Low Voltage Directive A 5 T VE VEY OQ 1 2 SPEGIFIGA TIONS Z Su ters 1 2 1 Specifications of Q64TD ete ices kir er eure eso Qoo uae eae 1 2 1 1 Performance specifications 1 2 1 2
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