Installation Manual
Contents
1. is important that the rails are located as close to the doorway as possible When installing a room covering rail system intended for room transfer the traverse rail must be installed perpendicular to the wall with the doorway The distance between the two end stop buffers must not exceed 60 cm To obtain the best possible result during room transfer there must be a minimum distance of 185 cm between the floor and the underside of the hoist This must be kept in mind during installation of the rail system 3 4 2 Room transfer with coupling As an alternative the room transfer can be achieved remove by an installated transit coupling The coupling can be used to connect either two traverse systems or one traverse system and one mono rail system The coupling is operated electrically by a control button mounted on the wall The coupling is delivered with a standard length of 800 mm For further information see section 4 14 and 5 9 4 Rails Brackets Accessories 4 1 Rail profiles S amp L All rails are available in white or as anodized in natural 58 Rail profile S is available in length of max 8 meters white only 7 8 meters R Max width of span is 2 m without support Rail profile is available in length of max 8 meters white only 7 8 meters lt 8 a Max width of span is 4 m without support im LJ L Joy J Rail profile L is available in length of max 8 meters white only 7 8 meters S p2. Invacare Robin Installations Manual amp Technical Description Table of Contents darc Dr 5 General sss4 bERPEPIPIEREPERPOEPR AA sete 5 2l Installation suerte ES rue E T 5 22 NVA eve MM dd quamus E ed 5 The rail system EC Track 4 RE a E 6 3 1 Mono rail system straight rails amp 6 3 2 l raverse svstellio obo qui RUP REO EP ERES ENSE SEM RETE ES 6 3 3 Traverse systems 6 ROOM trails sint pce EUH PIU AA een QN EAD deoa buda ad 9 3 4 1 Room transfer with 2 hoists 9 3 4 2 Room transfer with 9 Rails Brackets lt 10 Rail PROMICS QS EE Lene 10 42 Curves 30 45 500 GIO s ps Be EN SUE 10 4 3 Ceiling brackets Quick RR ER CO KG dite 10 4 3 1 Brackets for traverse system and side hung wall brackets 10 4 4 Ceiling brackets standard with or without lock AD ss PR ETUR 4 6 Wall brackets end 4 6 1 Wall brackets side 47 Insert t
3. are used as well as possible There are more possibilities when carrying out an mounting with pendles The first is pendling using threaded rods and round spacer pipes cut on site at the installation place Mounting by using this method is described in detail in section 5 2 2 The other possibility is mounting using adjustable pendles This pendle consists of an upper and lower part By pushing the upper part onto the outside of the lower part the adjustable pendle may cover a given interval As standard a pendle can be supplied with the following intervals 200 300 mm e 280 460 mm 440 740 mm When the correct pendle spacing has been determined in connection with the assembly the pendle is pulled out to this length and fastened with a screw Then hole is drilled all the way through to an M8x65 bolt to lock the pendle in the desired length The upper part of the pendle should be mounted in the ceiling as described in section 5 2 1 or 5 2 3 as when mounting with standard bracket The lower part of the pendle should be attached to the final standard ceiling fitting as shown in the sketch below Pendle upper part 2 Pendle underpart TEER 3 Spacer pipe through lowered ceiling 215 B 1 E 4 Standard ceiling bracket x Wo d am 5 Through locking bolt M8x65 T7 T r ui 5 The pendle may also be supplied with predetermined dimensions avoiding adjustment on site When using this method
4. be carried out by an authorised Invacare service mechanic 2 2 Warranty There is 3 year warranty the EC Track rail system and Robin 3 The rail system EC Track 3 1 Mono rail system straight rails amp curves A mono rail system is suited for cases when a specific number of lifting places is required in the room A mono rail system consists of at least one straight rail This rail may be mounted parallel to the walls or diagonally the room The rail system can be optionally extended with curves with angles of 30 45 60 and 90 The rail system can be installed on the wall or the ceiling With a mono rail system it is possible to hide the installation in the ceiling so that only the opening of the rail is visible 3 2 Traverse system A traverse system is suited for cases when an unlimited number of lifting places is required in the room A traverse system consists of two parallel rails mounted on the ceiling or the wall In each parallel rail a traverse trolley is inserted witch can travel the full length of the parallel rails from end stop to end stop Across the parallel rails a traverse rail is mounted to the two traverse trolleys This installation can be carried out in different ways as shown in the illustrations in section 3 3 With a hoist trolley inserted in the traverse rail the hoist can travel the full length of the traverse rail The system permits an unlimited number of lifting places
5. between the concrete ceiling and the lower face of the suspended ceiling minus 50 mm This length is appropriate for a double gypsum layer the ceiling and an extra allowance of 12 mm Cut the threaded rod to a length equalling the distance between the concrete ceiling and the lower face of the suspended ceiling minus 10 mm When installing first install the top yoke for the centre bracket of the rail install the yoke as described in the installation instructions for direct installation in a concrete ceiling this case however drill both holes for the expansion bolts at the same time When driving in the expansion bolts leave approx 15 mm to protruding below the nut so that you can screw the coupling nut onto it to its half length Counter tighten the coupling nut against the expansion bolt nut Attach a nut approx 20 mm onto the threaded rod and screw the threaded rod into the coupling nut until it touches the expansion bolt and counter tighten the nut Attach the bottom yoke and secure it with nuts Note Avoid paint on the bottom section of the threaded rods until the installation is complete Prepare the rest of the installation points after a careful and accurate measuring First step of the installation is now complete and the construction of the suspended ceiling can be completed In the final installation position the distance pipe in the suspended ceiling This pipe will protect the suspended ceiling Cut the dis
6. fitting ee CO 7 N f T 11 7 e Measure up to all fittings at the same time It is important that the drilled holes are on a straight line The precise marking for the holes is to be carried out using laser technique chalk line etc When referring to mounting in concrete ceilings we differentiate between the following Massive concrete Factory moulded concrete elements prestressed concrete surfaces armoured concrete Hollow surfaces Mounting in massive concrete and hollow surfaces The holes are drilled with a 15 mm hammer drill to a depth of 54 mm The holes are blown clean and Hilti HKD S M12 stroke anchors are hammered into the holes When using Hilti running tools HSD G M12x50 the anchor will be correctly fastened in the concrete When using other materials than this the Hilti fastening equipment shall be inspected to make sure these are of the same quality and strength When the anchor is correctly mounted the quick fitting is also mounted by screwing the threaded rod that is premounted to the fitting in the stroke anchor It is important that an adhesive is used on a fitting and nut when the threaded rod is mounted to fitting Note In order to ensure the achievement of max strength the threaded rod should be screwed min 4 mm into the anchor Note When using HKD anchor in combination with the quick bracket optimum accuracy is a requirement As an alternative two component adh
7. is even and horizontal Shim s of respectively mm 3 mm and 5 mm thickness may be used to level out any unevenness Any EC Track system must be prepared with an installation point for the hoist This installation point appears as a 32 mm round milled groove on the bottom of the rail in which the hoist is to be installed This milled groove is called keyhole When installing the rail system it is crucial that this installation point is placed according to the instructions in the section 5 1 1 about milling of keyholes 5 1 1 Milling of keyhole Generally the keyhole must always be placed as close as possible to the end of a rail However it must be at least 250 mm away from the rail end If the rail goes from wall to wall it should be placed min 400 mm from the rail profile end If traverse system is mounted the keyhole should be placed as close as possible across the end of the rail However it must be at least 250 mm away from the rail end If the traverse rail continues all the way out to the walls it should be placed min 400 mm from the end of the rail 5 2 Ceiling mounting system 5 2 Concrete ceiling Quick ceiling bracket When using quick ceiling fittings all ceiling fittings are to be mounted in the ceiling Then the rail may be mounted in these At least 3 ceiling fittings shall be used per rail There must subsequently be max 700 mm between each fitting There must be max 200 mm from the end of the rail to the first
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9. of the wall bracket or the wall support leg with console wall support foot and plugs for covering the screw holes Insert the hoist trolley or the traverse trolley in the rail The hoist trolley can be oriented in both directions whereas the orientation of the traverse trolley must correspond to the layout of the traverse system Insert end stops at both ends of the rail and finger tighten them at first Insert the insertion tube in the rail The hole in the tube must face outwards Lift the rail while holding on to the insertion tube to prevent it from sliding into the rail Mount the insertion tube on the console at the wall bracket or the wall support leg as shown on page 20 Adjust the rail lengthwise to achieve the correct distance between the wall and the rail There must be an overlap of at least 300 mm between the rail and the insertion tube Check to verify by looking through the inspection hole on the side of the rail The inspection hole is located exactly 300 mm from the end of the rail When the rail is properly positioned drill 27 mm hole through the rail and the insertion tube approx 100 mm from the end of the rail Secure the rail in position with passing bolts M6 with locking nuts After positioning the rail adjust the end stop to its proper position When positioning the end stop make sure that the hoist will not hit the wall With a traverse system ensure that the two traverse trolleys hit the end stop simultaneou
10. the centre bracket the standard bracket at the same time Cut the threaded rods to appropriate length and attach the washers and MIO nuts locking nuts The threaded rods are to be screwed from below and up through the yoke The yoke is fastened from above to the exchanges with nails and screws Before the rail is fastened to the ceiling which is done from above you should double check that the exchange wood is resting on two ceiling beams If not something should be placed between Be careful when tightening the nuts to prevent damage to the suspended ceiling 5 3 Wall installation end hung rail The following are recommendations only Alternatively expansion bolts with the similar thickness and quality can be applied Always follow the recommendations from your supplier For freely suspended installation the end of the rails may be attached to the wall with wall brackets or wall support Chose wall support if you are in doubt of the load bearing capacity of the wall material When installing freely suspended rails the max rail length must be observed depending on the selected rail profile The distance between the walls must be max 2 m for rail profile S 4 m for rail profile M and 8 m for rail profile L If you need to mount or dismount a hoist trolley after installation the distance from wall to the rail must be at least 160 mm At secondary installation of Robin Mover the distance must be minimum 300 mm If you n
11. where the hoist charger is mounted on the wall Check the customized rail as well as the brackets and other accessories against the drawing Check that any burrs and metal shavings have been removed from the rails to prevent this debris from getting stuck in the trolley wheels producing noise and erratic operation In case of single rails and curved rails needing coupling use the enclosed pipe pins First push the pipe pins halfway into the one rail Holes are drilled to 3 2mm in the rail that the previous mentioned rail is to be connected to Then the next rail is inserted over the pipe pins Secondly push the next rail into the protruding pins Do not drill further holes in the first rail Finally mount the bracket for rail coupling When installing a traverse system where the parallel rails are running from wall to wall the minimum distance from rail to wall must be 60 mm insert the traverse trolley and the rail end stop into the parallel rails before installation If not the parallel rails must end min 350 mm from the wall to permit subsequently installation of the trolley When installing a mono rail system or a traverse rail in a traverse system it is important that the rail at one end stops min 160 mm from the wall to permit subsequently installation of the hoist trolley At secondary installation of Robin Mover the distance must be minimum 300 mm When installing rails with brackets directly on the ceiling make sure that the ceiling
12. white or grey 4 10 2 Traverse trolley The traverse trolley is used when mounting a traverse system For a traverse system 2 traverse trolleys are always used Traverse trolleys are supplied in white or grey 4 10 3 Room to room trolley The room to room trolley is used in EC Track where transfer from one room to another is required typically through a doorway Room to room trolleys are supplied in white or grey 4 11 Rail end plugs Rail end plugs are supplied for rail profiles of 3 sizes as well as white or grey To be used at the closure of both ends of all rails Mounting Press into the rail profile after the rail system is mounted 4 12 Pendles adjustable The pendles will be delivered with an adjustable interval of 20 30 cm c 28 46 cm or 44 74 cm All white coloured only KC 1 Pendles are applied if there is a need for installing a lower rail system than the original ceiling level Can be used in hidden installation as well as visible installations Must be installed as described in installation manual 8 m 4 13 Track switch manual The rail switch is manually operated and is installed with a standard ceiling bracket The rail switch is used in combination with a ceiling installed single rail system with S profile where a change in direction is required during movement of the patient This is installed as described in section 5 8 Track switches are supplied in white or grey 4 1
13. with side hung brackets Can be applied if the wall has sufficient strength The bracket can be supplied in both grey and white To be installed as described in the installation instructions section 5 3 4 7 Insert tubes To be used when mounting M or L rail end hunged to wall when coupling two rails or when mounting rails diagonally in a room Insert tube for rail profile M is supplied in standard length of 800 mm Insert tube for rail profile L is supplied in standard length of 1000 mm Insert tube is supplied in white or anodized in natural Insert tube is supplied in arrange for the particular mounting situation 4 8 Wall support leg console and wall support foot L M Wall support leg Wall support leg are supplied in the lengths of 2600 mm and 3000 mm Console z To be used if the wall does not have sufficient carrying capacity when mounting the rail to the wall May be used for the mono rail systems as well as the traverse systems To be installed with console and support as illustrated in the installation instructions 222 Floor support Console To be used along with wall support as the part which the rail is mounted onto The console is also used together with the end hung wall bracket when mounting straight or diagonal Wall support foot Low foot lt gt To be used in rooms without skirting along the floor High foot To be used in a room where there is skirting board pan along
14. 2 weeks delivery time must be expected Note Remember also to order ceiling brackets when ordering pendle Removable suspended ceiling In case of a removable suspended ceiling the space above the suspended ceiling is accessible and pendle brackets and rail can be installed at the same time Concrete ceiling Expansion bolts M8x75 2 pcs Yoke Steel plate for even installation surface pcs 3mm M8 nuts 4 pcs M8 coupling nuts 2 pcs Collecting sleeve M8 locked nuts 2 pcs Aluminium pipes 040 2 pcs Ceiling bracket standard pcs Removable suspended ceiling 0 M8 threaded rods 2 pcs Locking washers 2 pcs 1x35x2 Se PER A HKD anchor can be used as an alternative which the rods are fixed directly into To get the right length of the pendling brackets use the distance between the concrete ceiling and the lower face of the suspended ceiling as your starting point This distance is used to determine the length of the pendle bracket pipe and the threaded rod Their length must equal the previously measured distance described above When installing first install the yoke for the centre ceiling bracket To do this follow the instructions for the installation directly in a concrete ceiling In this case however the holes are drilled for both expansions bolts at the same time When driving the expansion bolts leave approx 15 mm protruding below the nut so that you can sc
15. 3 3 Traverse systems combinations Parallel rails S Profile Traverse rails S Profile Under hung traverse 156 200 2000 al Between hung traverse Ng 83 2 Parallel rails S Profile Traverse rails M Profile Under hung traverse 400 4000 Partly between hung traverse La 20 4000 3 Parallel rails M Profile Traverse rails M Profile Under hung traverse Between hung traverse 4000 Partly between hung traverse a 4000 4 Parallel rails S Profile Traverse rails L Profile Under hung traverse 500 8000 PLEASE OBSERVE Total length of the L Profile is max 8 m 250 272 M Profile 5 Parallel rails L Profile Traverse rails Under hung traverse a 319 LE 8000 500 ha PLEASE OBSERVE Total length of the L Profile is max 8 m L Profile 6 Parallel rails L Profile Traverse rails Under hung traverse 388 8000 500 PLEASE OBSERVE Total length of the L Profile is max 8 m Between hung traverse 98 8000 Partly between hung traverse i 200 1 PLEASE OBSERVE Total length of the L Profile is max 8 212 i 3 4 Room transfer 3 4 Room transfer with 2 hoists Room transfer can be done by using two Robin hoists one in each room To ease this operation an Invacare room to room trolley is used Room transfer is possible in both single or room covering installations
16. 4 Transit coupling The transit coupling is operated electrically and mounted with pendles in the ceiling on both sides of the wall it has a standard length of 800 mm The coupling is used for movement of a patient from one room to another The coupling can be used in traverse systems with S M and L rails and in a mono rail system with only S profile rails The installation of the coupling is described in the Installation manual section 5 9 d Control button for the wall and a transformer is enclosed when delivered The coupling is available in white or grey Coupling lock fixture for rail profile S to be mounted on the traverse profile in the end that is coupled It is mounted to ensure that the traverse rail and coupling are locked and connected correctly before room transfer can be done Installed as described in the Installation manual section 5 9 Available in white or grey Coupling lock fixtures for traverse profile M L To be mounted on the traverse profile in the end that is coupled it is mounted to ensure that the traverse rail and coupling are locked and connected correctly before room transfer can be carried out Installed as described in section 5 9 Installation instructions Available in white or grey an KC aR Coupling positioning fixtures for parallel rail S profile Po amt To be mounted on the parallel rail close to the coupling to position Na E the traverse rail correctly proporti
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18. are available in three different heights S 68 mm 114 mm and L 183 mm providing a fee span of 2000 mm 4000 mm and 8000 respectively The profile width of all three profiles is 58 mm The top of the profiles are shaped to permit the coupling of the rails to the installation brackets On delivery the rail for the hoist will feature a milled groove on its bottom This groove is used for hoist installation and are called keyhole 7 2 Possible installations Mono rail can be installed on the ceiling or onto the wall and floor The rail position in the room can be either parallel to a wall or angular in relation to a wall The traverse system can be installed on the ceiling or onto the wall and floor The free span between the two parallel rails can be up to 8000 mm Curves are available in the S profile and can be installed on the ceiling They are available in angles of 30 45 60 and 90 7 3 Special solutions Installation with pendling brackets is used in the following cases When the height of the ceiling varies in the lenghtwise direction of the rail or when the rail is to be countersunk Angular installation is used when the rail has to be installed in other angles than 90 39 40 7 4 Building dimensions and ceiling height requirements The required ceiling height depends on several parameters The rail system itself if single rail or traverse system is required The installation location ceiling or wa
19. ck wall When mounting into bricks ordinary wall brackets should be used However we recommend using floor supports if the brick wall is very porous For mounting into massive bricks we recommend using Hilti adhesive mortar HIT HY 50 and HAS 10 drilling depth min 90 mm in 7 brick and 170 mm in 1 1 brick 212 when mounted in wet rooms use stainless steel HAS quality A4 70 For mounting in hollow bricks we recommend using either Hilti frame sheer connector HRD UGT drilling depth min 80 mm 210 or Hilti adhesive mortar HIT HY 20 hylse and HAS MIO drilling depth min 95 mm 216 For mounting into porous brickwork we recommend using Hilti adhesive mortar HIT HY 50 and HAS 10 drilling depth min 90 mm in 72 brick and 170 mm in I I brick O12 If wall supports are used when mounting use HAS 8 drilling depth min 80 mm 210 NOTE If the wall is not thick enough to drill up to the threaded rod HAS you may alternatively use Hilti HIT TZ Lightweight concrete When mounting in light concrete you may either use wall brackets or wall supports depending on the condition of the wall For mounting we recommend using Hilti adhesive mortar HIT HY 50 and HAS MIO drilling depth min 90 mm O12 M8 for mounting of wall supports You may also use Hilti light concrete sheer connector HUD I drilling depth min 90 mm O 10 HUD 8L drilling depth min 80mm 28 Gypsum wall See section 5 6 Complete the installation
20. ed for ceiling installation of single rail and traverse systems 70x146 ordinary ceiling suspension 120x146 rail coupling 30x146 curved rails To be installed as described in the installation instructions Ceiling bracket standard with lock screw Ceiling bracket with lock screw measuring 70x 146 Used for ceiling installation with min per straight rail This ensures that the rail is not displaced after installation To be installed as described in the installation instructions 4 5 Shim s Shim for ceiling bracket Available in the following dimensions for ceiling bracket quick Width 30 70 and 120 mm e mm thick e 3mm thick 5mm thick Available in the following dimensions for ceiling bracket standard Width 30 70 and 120 mm mm thick 3 mm thick 5 mm thick be used in installations to compensate for possible differences of the height the roof ceiling structure The shim s are supplied in white or anodized in natural 4 6 Wall brackets end hung The wall brackets are used when mounting rails to a wall Can be used when the walls have sufficiently high carrying capacity when mounting straight and diagonally to a wall To be used with insert tubes and console To be installed as described in the installation instructions section 5 3 The wall brackets are supplied in white or anodized in natural 4 6 1 Wall brackets side hung To be used when installing
21. ed through the hand control The Invacare Robin carries marking according to the Medical Directive 93 42 EEC of 27 of May 2003 and has been tested and approved by Product Service in compliance with the standard EN10535 8 Mechanical construction 2 straps The Invacare Robin is a ceiling hoist featuring two straps The straps run synchronously which means that they always have the same length and are rewound unwound at the same speed The straps exit the bottom of the housing at the housing ends and are secured by two bolts on the rewinding gears 2x2 gears with rewinding and arresting device The rewinding mechanism functions by rewinding the two straps onto the two rewinder gear spools where the gear wheels engage with the driving shaft of the gear motor output shaft The rewinder gear is constructed with a centred spool between two sets of teeth on which the strap rewinding occurs The gear motor output shaft engages with all four set of teeth 2x2 thus ensuring that the entire construction always is balanced and preventing any kind of twisting or build up of moment in the chassis The gears including the rewinder are manufactured from synthetic material and assembled with bolts with inner and outer hexagonal heads The motor output shaft is manufactured from alloy steel The gear wheels have a built in arresting device If the straps unwind too quickly two steel latches engage with arresting bolts on the housing sid
22. eed to mount or dismount the traverse trolley after installation the distance between the one wall and the rail must be at least 350 mm Minimum distance from rail to wall must always be 60 mm If you have a wall mounted rail profile 5 you cannot mount or dismount the trolley after installation 5 3 1 Rail profile M amp L When installing wall brackets or wall support legs leave a gap of at least 80 mm from the ceiling to the upper edge of the wall bracket or floor support for rail profile M and 150mm for rail profile L When using wall support legs cut the support leg profile to a appropriate length at the floor end NOTE Remember to make allowance for the floor support foot 1 In case of skirting boards either use the high wall support foot or cut away the skirting board j NOTE Always install wall support legs right at the wall in their full length Mark for holes using a level and drill che holes Concrete wall When mounting a freely hanging rail into a concrete wall a wall bracket should be used for mounting For mounting we recommend using either Hilti expansion bolt HSA 10 68 drilling depth min 60mm 210 or Hilti adhesive mortar HIT HY 150 and HAS MIO drilling depth min 95mm 212 when mounted in wet rooms use stainless steel HAS quality A4 70 NOTE If the wall is not thick enough to drill up to the threaded rod HAS you may alternatively use Hilti HIT TZ 23 24 Bri
23. epth of approx 80 mm with a 8 mm impact drill bit The hole is deeper than the expansion bolt length to faciliate easy dismounting later on For dismounting you can then drive the bolt fully in instead of pulling it out Drive an expansion bolt type Hilti HSA M8x75 in leaving sufficient room for the bracket thickness 6 mm the locking washer 2 mm and the nut 7 mm plus a little allowance When you have driven in the bolt remove the nut and the washer Insert the hoist trolley in the rail The trolley can be oriented in both directions If you are installing the traverse trolley make sure that it is correctly oriented for the subsequent installation of the traverse rail Install end stops at both ends of the rail Insert the adjustable end stops in the rail with the rubber plug side first and the steel plate towards to the bottom of the rail Finger tighten the screws Lift the rail in place mount the washers and nuts and tighten them lightly Adjust the rail lenghtwise and angle wise and tighten the nut Drill the hole for the bracket in the one end of the rail but on the opposite side of the rail Drive in the expansion bolt make the final adjustments and tighten Next drill the remaining holes at one end of the bracket slot If the drill bit hits a reinforcement bar before the hole is 50 mm deep simply drill at the other end of the slot If the drill hits the reinforcement bars again move the bracket approx 20 25 mm along t
24. es stopping the unwinding immediately Gear motor and parallel plate chassis The chassis consists of two aluminium plates between which the rewinder gears are placed centrally The chassis plates are held by the rewinder gears and bolts respectively The drive motor is a worm gear motor located on the chassis exterior where the output shaft goes through the chassis plates The motor is a standard 24 volt wiper motor Revolving inlets At the housing inlets for the two straps there are two inlet switches which prevent the straps and the hooks from being pulled too far into the housing and protects against pinching The inlet switches are manufactured from synthetic material Both inlets are revolving to reduce wear on the straps and ensure optimum rewinding Control and batteries The control pcb is located on the chassis frame exterior on the opposite side of the gear motor inside the housing The control includes a soft start starting the straps and motor slowly thus ensuring a gentle start The control is powered by a battery pack with a voltage rating of 24 volts The battery type is NiMh The batteries are type AA in a pack with an output voltage rating of 24 volts In the ceiling hoist the battery pack is connected to the control through a cable and plug Manual control When not in use the hand control can be placed in a clip to the strap To charge the batteries in the ceiling hoist place the hand control in its charger The back
25. esive mortar for concrete can be recommended When all fittings are mounted the hoist trolley is pushed into the rail The hoist trolley may face both ways If the traverse trolley is to be mounted into the rail it is important that this faces correctly in connection to the following mounting of the traverse rail The end stop is mounted in both ends of the rail The end stop is pushed into the rail with the rubber plug first and fastened initially loosely with your fingers Lift up the rail adjust the length of it and fasten it into all ceiling fittings Place the adjustable end stops correctly and tighten appropriately It is important that the end stop is placed so that the hoist does not hit the wall For parallel rails in a traverse system it is important that the end stop is placed so that the traverse trolleys hit the end stop at the same time The ceiling brackets are pushed onto the rail and distributed with max 2000 mm between each bracket and 200 mm from the last bracket at the end of the rail Use at least three bracket per rail It is recommended to use an uneven number of brackets if only one person is installing the rail Thus one bracket is placed on the centre creating balance when the rail is hung in the first bolt Note In at least one end of the rail use a bracket with locking screw to be secured to the rail Measure for the hole for the one expansion bolt of the centre bracket Drill the hole to a d
26. fter installing the wall brackets and the two parallel rails follow instructions in section 5 7 25 26 5 4 Curves 1000 mm Following curves are available 307 mm Angle 30 0 2 0 2 straight ends Angle 45 0 2 0 2 m straight ends emm Angle 60 0 2 0 2 m straight ends Angle 90 0 6 0 6 m straight ends 431 mm The curves are available with right hand bends and left hand bends Mounting pins It is especially important to distinguish between right and left curves when several curves are included in the same rail system Right curves are characterized by the mounting pins facing inward into the curve Left curves are characterized by the mounting pins facing out from the curve All curves have a radius of 400 mm Pipe pins and coupling brackets with lock screws are used to couple curves with straight rails Bracket positions on the curves Angle 30 0 2 0 2 m straight ends A coupling bracket in each end if the curves is connected to straight rails Angle 45 0 2 0 2 m straight ends A coupling bracket at both ends if the curves is connected to straight rails and a narrow bracket at the middle of the curve Angle 60 0 2 0 2 m straight ends One coupling bracket at both ends if the curve is connected to straight rails and a narrow bracket at the middle of the curve Angle 90 0 6 0 6 m straight ends One coupling bracket if the curve is connected to straight rails and a nar
27. he entire system is constructed under consideration of where the motor box is placed Installation with pendles are described in section 5 2 2 1 See the measure sketch for further information if necessary MAX20 ub e 450 180 211 800 262 MOTOR SIGE WALL 510 NB Installation of the transit coupling is only possible using pendles therefore the coupling can only be installed where ceiling mounting is possible The best result is obtained in a concrete ceiling When installing in wooden ceilings it is very important that the traverse system and coupling are installed in a way that they bend down equally and with minimum bending If it is necessary to strengthen the ceiling in a wooden ceiling construction please make sure to strengthen with a connected construction between rail system and transit coupling Do not install the pendles in different rafters this way the coupling and traverse system will not bend down equally and the coupling will not work correctly 33 34 5 9 3 Installation and connection of control button and power supply Before connection of the control button and power supply it is necessary to dismount the covers on the motor box The covers are dismounted by loosening the two screws which holds each cover and pulling the covers horizontally to the side The control switch is mounted in the room and at the height the user prefers The contr
28. he positioning fixture can be adjusted further by loosening the screws and moving the fixture horizontally until the rail is right in front of the coupling After adjustment the fixture can be fastened please note that there is some play which must be divided between both sides of the rail In general it is very important that everything is adjusted correctly and carefully fastened due to safety and functionality The system must be tested thoroughly after installation 5 10 Mounting of Gantry with or without wheels Please follow the below options for height adjustment for Gantry without wheels When the Gantry is finally installed the holder for both charger and hand control are then mounted Please follow the below options for height adjustment for Gantry with wheels When the Gantry is finally installed the holder for both charger and hand control are then mounted For both versions the following installation instructions are applicable 37 The feet are mounted onto the adjustable legs by means of the Allen key located on top of the leg Remember to re tighten both screws 4 2 top rail is installed hitching the on the rail onto the top of the legs The charger is installed onto the pre drilled holes in the legs Use the 5 pcs M3X5 screws that came with the Gantry 3 5 6 Tighten the pre installed screw which is located in the top of the leg with the A
29. he rail The bracket will then cover the failed holes Note If the hole depth is between 50 70 mm use a Hilti HSA M8x57 Drive in the remaining expansion bolts place the washers and nuts and tighten Position the adjustable rail stops correctly and tighten Make sure to position the end stops so that the hoist does not hit the wall When installing parallel rail in a traverse system be sure to position the end stops at the exact same points to ensure that the traverse trolley hit the end stops simultaneously Installation of the hoist See the user s manual Installation of the charger See the user s manual 5 2 2 Concrete ceiling with suspended ceiling For rooms with suspended ceilings which are difficult to dismount it is recommended to choose a solution with wall mounted or wall support mounted rails If the false ceiling can be easily removed or in case of a new mounting of a fixed suspended ceiling we recommend an installation with lowering brackets for aesthetic reasons For this solution use the lowest rail profile S 5 2 2 1 Mounting with pendling brackets In the case of ceiling mounting it may often be necessary to pendle the rail downward This need may arise in the even of mounting in a room with a suspended ceiling where you have to pendle between the original ceiling and the suspended ceiling or if the ceiling is so high that you have to pendle the rail down in order to ensure that the hoist s lifting intervals
30. important that they UV are in line with the end of the traverse rail and that they are turned mag gt 2 correctly compared to the the fixture on the coupling before they are locked 4 f A See drawing e ee 22 Lock fixtures for M and L profiles delivered with little plate which is important to install 5 9 5 Installation of a mono rail rail for a coupling system When the coupling is installed with a mono rail rail in one of the rooms it is prepared for this without the lock fixture when delivered When the coupling is installed with an S profile rail the rail is coupled as shown in section 5 5 The pendle is mounted in the coupling fixture The rest of the mono rail system is installed as shown in section 5 2 and 5 5 35 5 9 6 Mounting the positioning fixtures on parallel rail S profile M L profiles The positioning fixture is mounted to easily position the traverse rail in proportion to the coupling LK 8 Ep JO The fixture is mounted on the rail closest to the coupling and is turned M 77 towards the coupling See drawing e f The positioning fixture for the S profile rails are partly mounted in the standard fixture therefore it is important to place a standard fixture right in front of the coupling rail The one part of the positioning fixture is mounted in the MIO bolt at the standard ceiling bracket the same direct
31. ion as the quick fixture on the traverse trolley o e Ll The traverse part of the positioning fixture is mounted on the ng Quick fixture of the traverse trolley See drawing H N uo 1 vs z The positioning fixture for M L profile rails are mounted on respectively the parallel and the traverse rail The traverse part of the positioning fixture is mounted on the Quick fixture of the traverse trolley The traverse rail and transit coupling must be coupled when mounting 2 the parallel rail part of the positioning fixture ERA D pil gt This way it is possible to tick for correct position of the fixtures FS 71 before they are mounted ER y After the right position is ticked up the rails are separated again before MIELE the 04 mm holes for the screws are drilled dia See drawing Ec Adjustment of hardness 5 5 screw The positioning fixtures must adjusted to a hardness that makes it easy for the coupling to catch the traverse rail but at the same time _ aL US Lock nut makes it possible for the rail to pass the coupling without getting caught by the coupling If the positioning fixture is adjusted too hard loosen the resilient black screw and opposite if the fixture is too soft tighten the screw See drawing Remember to tighten nut M12 after adjustment Adjustment of positioning fixtures The parallel rail part of t
32. it is important that there is a minimum distance between the one end of the rail and the wall of 350 mm Remember that the end stop in the parallel rails is to be placed so that the two traverse trolleys hit the end stops simultaneously The distance between two parallel rails is always measured from centre to centre of the two rails Generally the following applies to the traverse rail with reference to the free span between the parallel rails as well as the max protrusion a rail can handle Rail profile S free span 2000 mm max protrusion 200 mm Rail profile Max free span 4000 mm max protrusion 400 mm Rail profile L free span 8000 mm max protrusion 500 mm Note When a rail is mounted as partially between hung it is always the max protrusion for the S profile that is applicable When mounting the traverse rail there are three possible methods The traverse rail is between hun Z KH CAN j 2 The measurement for the traverse is always the distance between the two parallel rails minus 86 mm Whan the traverse rail is mounted between hung the hoist trolley is inserted in the traverse rail and the end stops are placed loosely in each end of the traverse rail Remember that the rubber plug on the end stop always should face inward toward the hoist trolley Lift the rail on top of the traverse trolley so that the end stop s 2 bolts align with the two holes in the traverse trolley then
33. ll and the required lifting height from floor to hoist A traverse system requires a greater ceiling height than a mono rail system Wall mounted rails require greater ceiling height since a higher stronger rail profile must be used For wall installation in large rooms a higher stronger rail profile is required Similarly the traverse rails in large rooms must be higher stronger 7 5 Building dimensions for different track installations The building dimensions of an installation is defined as the distance between the ceiling underside and the hooks of the hoist 7 5 Mono rail For the EC Track system and Robin ceiling hoist the dimensions for being inbuilt measured from the ceiling with the rail mounted as close as possible to the ceiling are Y e Ceiling mounted rail profile S H 410 mm e Wall floor mounted rail profile M H 450 mm e Wall floor mounted rail profile L 519 mm e Measured from beneath the rail to the sling hook K 336 mm 7 5 2 Traverse rail system dl Wl Parallel rail S profile M profile L profile A 83 mm Be eran A 129 mm _ B 203 mm C 203 mm C 250 mm 198 mm L profile C 272mm C 319 mm B 272 mm 388 M profile Traverse rail 41 42 8 Technical description of the ceiling hoist ROBIN The Invacare Robin is a two strap ceiling hoist for max user weight of 200 kg driven at 24 volts The motor is powered by batteries charg
34. llen key Put back the Allen key in the holder after use Adjustment of the height Up Lift the upper part of the leg to the desired height Down Lift the upper part of the leg slightly pull the handle lower leg upper part to the desired height and release the handle Install Robin into the Trolley as described in the users manual 6 6 Inspection check of the rail system After mounting a rail system the system shall be inspected All fastening points shall be inspected Check that all end stops are correctly located and secured Check if the friction brake on all trolleys is correctly set so that no trolleys are moving unintentionally In accordance with the European standard EN 10535 the system shall be stress tested with 300 kg This should be done at each fixing point This test is carried out as a re testing of the system structures ability to secure the rail system in place When the inspection has been completed the system is certified The inspection of a rail system must only be carried out by authorised Invacare service technician 7 Technical description of the rail system EC Track 7 1 The rail system All rail profiles are manufactured in extruded aluminium alloy AW 6060 AIMgsSi F22 The rails are available with a natural anodization or a white powder coating The rails are stocked in a number of standard lengths of up to 8 m and cut to desired length before delivery The rails
35. mine the ceiling beam s height length of exchange wood ceiling material 60 mm for washer and nuts Place the adapted threaded rod between the exchange wood and put in a washer and nut before the threaded rod is guided further down through the ceiling and position it with an aluminium plate a tightening washer and nut over the exchange wood The aluminium plate is screwed into the exchange wood from the top Let approx 25 mm threaded rod protrude down under the ceiling material A Quick ceiling bracket may now be screwed onto the threaded rod beneath the ceiling material The ceiling bracket is fastened with an M12 low nut The threaded rod is to be screwed entirely through the nut but must protrude further down that below the fitting When mounting the bracket and nut it is important to use adhesive on bracket as well as nut When all brackets are mounted lift up the rail adjust the length and secure it Before the rail is fastened up to the ceiling which is done from above the ceiling it should be checked that the exchange wood is resting on both ceiling beams If not something should be placed between The nut over the exchange wood is now secured carefully until the bracket lies evenly with the ceiling material It is important not to tighten so much that the ceiling material is pulled up between the ceiling beams When this is done a steel plate is placed in around the threaded rod below the exchange wood and the nut is secured up int
36. mum 73 mm high and minimum 65 mm wide D The hole must always be placed exactly in the centre of the door opening See drawing If increased lifting height is required it might be necessary to cut a bigger hole in the wall If the hole has to be higher than 80 mm then the hole needs to have a width of 600 mm in order for the ceiling hboist to pass through The hole must always be placed exactly in the centre of the door opening See drawing NB The best result is obtained if the transit coupling has been taken into consideration in the very beginning of the house construction this way the door opening can be constructed with the optimum lifting height 5 9 2 Installation of transit coupling The coupling is delivered assembled with motor box fixtures for pendles and lock fixtures The delivered transit coupling is prepared so that the hole a motor box is placed in one of the two rooms after installation See drawing Y The motor box and lock fixtures have to be placed as the transit is delivered to ensure functionality and safety 0 Fixtures for pendles be placed freely as long as it complies with the construction of the system See measure sketch NB It is very important that the thickness of the wall is controlled in advance When installing the transit coupling it is very important that the motor box is placed in the room where it was intended when it was ordered because t
37. nen certs 27 3 5 k Rail coupling for profile M Oc by 2s Rire ES Gon ome vied EA SER 27 3 92 Rail co pling for Drole cs a2 maa NAT REOR gi ie LI OE EO RI GN TONS 27 5 5 VVall SUDDONGIC Had kopa Eman ATLANTA aspe t 28 5 7 Mounting traverse 29 5 9 Installation ofrail SWILCNES sc 525555 BAGA E YI dm EA 3 5 9 Installation of the Transit 32 5 9 1 Adjustment of hole in the wall door 32 5 9 2 Installation of transit coupling 1 33 5 9 3 Installation and connection of control button and power supply 34 5 9 4 Installation of traverse system with lock fixture for transit coupling 35 5 9 5 Installation of a mono rail rail for a coupling system 35 5 9 6 Mounting the positioning fixtures on parallel rail S profile and M L profiles 36 5 10 Mounting of Gantry with or without 37 Inspection check of the rail system 39 Technical description of the rail system EC Track 39 File DhezpallsSyStelTi ea ea egies vetat iR ee eee dr d 39 4 2 SEPLVERUE SER E EDNA Aba aqu ex s 39 7 3 Special solutiONS v c5 aa Sa
38. ning of the end stops must be inspected 3l 32 5 9 Installation of the Transit coupling The transit coupling is used in situations where transportation from one room to another is required using only one Robin motor The coupling is operated electrically The Transit coupling can be installed in different rail system combinations The coupling can be used to connect either two traverse systems or one traverse system and one mono rail system The coupling is delivered with a standard length of 800 mm and can be used where the wall is up to 170 mm thick The coupling is delivered with one control button one power supply with 2 metres of wire which must be adjusted during installation and a user manual NB If a transit coupling is needed in situations where the wall is thicker than 170 mm please contact Invacare When ordering the transit coupling it is important to order lock fixtures for the rails in both room and 2 When coupling to a mono rail system please see section 5 5 about Rail coupling Pendles for the installation are not delivered with the coupling please order pendles seperately in required length for the coupling Recommended installation e Transit coupling e Traverse system Mono rail system e Positioning fixtures e End test Function and load test 5 9 1 Adjustment of hole in the wall door opening If it is required that only the rail must pass through the wall the hole needs to be mini
39. o the steel plate thus locking the position Finally a lock nut is secured against the nut on the upside of the exchange wood Trolleys end stop and rail end plugs are mounted as described in section 5 2 1 21 22 Standard bracket Threaded rods MIO 2 pcs MIO nuts 4 pcs Yoke pcs Braces 45x90x 1500 mm 2 pcs Beam layer Under roof ceiling Ceiling bracket pcs Locking nuts MIO 2 pcs Washer 2 pcs 1x35x2 Oe Op OS ANO NOTE Never install rails on wooden ceilings with plain wood screws In some cases installation with passing screws may be an alternative to wall or wall support installation This requires that the roof beam layer can be accessed from above This is often the case in one storied houses To reinforce the roof beam layer exchange of 45x95 mm are placed edgeways Instead of the expansion bolts a MIO threaded rod of appropriate length is used An installation plate yoke rests on top of the braces The exchange must rest on the roof beams on both sides of the suspension if this is not possible the exchange must be secured to prevent them from tilting when loaded min number of 3 mounting points per rail for concrete ceiling does not apply to wooden ceilings Here the max free span determines the number of mounting points The rest of the installation process is similar to the process for concrete ceilings is however necessary to drill both holes for
40. o mount the hoist trolley later or not 5 8 Installation of rail switches The rail switch is used where a change in direction is required during movement of the patient The rail switch is manually operated By coupling of the rail switch with both straight rails as well as curved rails different combinations can be obtained Installation dimensions 604 The rail switch can only be used in combination with ceiling installation and S profile rails The rail switch is designed for standard ceiling bracket During ordering or installation of the straight or curved single rail system it is important to bare in mind in which direction the mounting dowels of the rail switch are facing Only one standard rail switch is available refer to the illustration By installation in concrete ceiling refer to section 5 2 1 standard brackets and section 5 5 2 coupling of S profile rails As described in section 5 5 2 a rebore in the rails is performed when coupling the rails This rebore is done in the rail switch at delivery and the necessary tube pins are supplied When installing the rails to the switch remember to tighten the pre installed locking screws on the rail switch refer to the illustration In connection with installation of a rail switch onto different ceiling types or in combinations with pendles please contact Invacare for further information After installation the functions of the rail switch and the faste
41. of the hand control features 3 gold plated contacts for charging the batteries of the ceiling hoist when the hand control is placed in the charger holder This charger holder can be mounted on the wall and the transformer connected to the mains Hooks The end of each strap features hooks for the lifting sling The hooks have pivots so that the lower part of the hook may pivot freely This prevents the strap from twisting which could result in an irregular operation or inadvertent halt when using the ceiling hoist Each strap hook has been designed to prevent the connection strap of the sling from falling off the hook when it carries a load Customer Sales and Service Denmark INVACARE A S Sdr Ringvej 39 DK 2605 Brendby Phone 45 36 90 00 00 Fax 45 36 90 00 Ol www invacare dl denmark invacare com Sweden amp Finland INVACARE AB Fagerstagatan 9 Box 66 5 163 91 Spanga Phone 46 8 761 70 90 Fax 468 761 81 08 www invacare se sweden invacare com Norway amp Iceland INVACARE AS Grensesvingen 9 Postbox 6230 Etterstad N 0603 Oslo Phone 47 22 57 95 00 Fax 47 22 57 95 01 www invacare no norway invacare com Spain INVACARE S A C Areny s n Poligon Industrial de Celra E 17460 Celra Girona Phone 34 972 49 32 00 Fax 34 972 49 32 20 www invacare es contactsp invacare com Invacare EC Hong A S Ident no 1441106 Version 05 04 2006 CERTIFIED Belgium amp Luxemburg INVACARE
42. ol switch is opened with tools and the back side is mounted on the wall using two screws 03 5X30mm The wire is shortened to a suitable length and connected to the motor box See drawing pos The power supply is mounted on the wall visible or hidden depending on what is most suitable The power supply is mounted on a 03 5X30mm screw on the wall using the key hole on the back side of the power supply At the bottom of the power supply there is hole for a 3 5X30mm screw which makes it possible to lock the power supply on the wall The wire is shortened to a suitable length and connected to the motor box See drawing pos 2 The cover is re attached when the wires are connected correctly and the control switch is tested Please remember to mount the wires in the end plate in order to avoid that the wire conflicts with the cover when it is re attached See drawing pos 3 NB It is very important that there are no loose wires hanging from the coupling 5 9 4 Installation of traverse system with lock fixture for transit coupling In general a traverse system is installed as shown in subject 5 7 We recommend that the parallel rail of the traverse system is mounted in the ceiling in order to make the function of the transit coupling as stable as possible When installing the parallel rail remember always to place a ceiling bracket pendle in front of the transit coupling especially on the rail closest to the transit coupling See secti
43. on 5 9 6 Whan the parallel rail is mounted it is important to ensure a correct distance to the coupling See drawing 1415 520 1410 c a 120 Th CT E OOo fm FF nc E eee m LL MAKI MAY20 20 450 180 211 800 262 The traverse rail is adjusted to the specific order when it is delivered if however it is necessary to shorten the rail further it must be shortened in the end opposite to where the coupling is situated It is possible to use the following traverse rails together with a transit coupling system e S Mand L profiles under hung e Mand L profiles partly between hung It is very important to ensure the correct free overhang for the traverse rail spacing between the pendles and free span from the rails to ensure that the rails can couple correctly See drawing above When the traverse system and the coupling are installed it is very important to control the height between these and adjust if necessary The lower edge of the traverse rail must not differ more than 0 5 mm from the coupling rail if there is a difference in height it has to be the coupling track must be the lowest It may be necessary to adjust the height differently according to the users weight or the condition of the ceiling to optimize the function of the coupling lh F When the lock fixtures are installed it is very
44. on to the coupling C 6 E ng Installed as described in section 5 9 Installation instructions KL J M Available in white or grey Cl 2 Coupling positioning fixtures for parallel rail M L profile To be mounted on the parallel rail close to the coupling to position the traverse rail correctly in proportion to the coupling Installed as described in section 5 9 Installation instructions Available in white or grey 5 Installation instructions 5 General Before installing a rail system a careful and accurate measuring of the room is essential It is equally important to determine the condition of the ceiling the walls and the floor in order to decide whether to mount the rails on the ceiling or on the walls Next you need to decide how many lifting places are needed in the room When defining the lifting places an individual assessment is required which takes into consideration the build of the individual user and number of nurses The following placement of typical lifting places may be used as a recommended guideline e Bed from inside of the bed head Toilet 15 cm from the front edge e Bathtub 1 3 way up sitting position 2 way up reclining position e Changing table m from the head end of the table When measuring for the selected rail system take into consideration a suitable parking place for the hoist when it is not in use A suitable spot could be near a wall
45. rew the coupling nut onto it to half its length Counter tighten the coupling nut against the expansion bolt nut Measure for the hole a suspended ceiling and drill cut this hole to 240 mm Attach a M8 nut onto the threaded rod approx 20 mm onto the rod and screw the rod into the coupling nut until it hits the expansion bolt and counter tighten the nut After completion push the two aluminium pipes into the holes and fasten the rail as described in the usual instruction instructions Note The distance between the suspended ceiling and the ceiling bracket must be min 1 5 mm to prevent damages to the false ceiling 20 Fixed suspended ceiling In case of a fixed suspended ceiling the rail installation is carried out in two steps Therefore the lowering bracket needs to be secured without the support from the ceiling bracket n E MI 1E Concrete ceiling 2 Expansion bolts 8 75 2 pcs 3 Yokes Steel plate for even installation surface 2 pcs 3mm 4 M8 nuts 6 pcs 5 M8 coupling nuts 2 pcs 6 M8 locking nuts 2 pcs 7 Aluminium pipes 240 2 pcs 8 Distance pipes 220 or nuts and washers 2 pcs 9 Ceiling bracket standard pcs 10 Suspended ceiling M8 threaded rods 2 pcs 12 Locking washers 2 pcs A HKD anchor can be used as an alternative which the rods are fixed directly into Cut the pendle bracket pipe to a length equalling the distance measured
46. rofil M profil L profil Max width of span is 8 m without support 4 2 Curves 30 45 60 amp 90 All curves have a radius of 400 mm 9 All curves supplied as right or left curves either white anodized in natural Characteristics for right and left see section 5 4 Rail profile S with 90 angle 0 6 m straight rail and 0 6 m of straight rail Rail profile S with 607 angle 0 2 m straight rail and 0 2 m of straight rail Rail profile S with 45 angle 0 2 m straight rail and 0 2 m of straight rail Rail profile S with 307 angle 0 2 m straight rail and 0 2 m of straight rail 4 3 Ceiling brackets Quick Ceiling brackets with hidden fixing parts Outer dimensions of bracket 70x68 120 68 and 30x68 x 14 mm Used for ceiling installation of single rail and traverse systems 70x68 ordinary ceiling suspension 120x68 rail coupling 30x68 curves To be installed as described in the installation instructions 4 3 1 Brackets for traverse system and side hung wall brackets Traverse bracket are used in connection with the assembly of a traverse system The bracket is mounted beneath the traverse trolley at the underhung and partly between hung traverse assembly The bracket is also used for side hung installation 4 4 Ceiling brackets standard with or without lock Ceiling brackets with visible fixing parts Outer dimensions of bracket 70 146 120x146 and 30x146 x 14 mm Us
47. row bracket at the middle of the curve For installation instructions for curves see section 5 2 1 1 section 5 2 1 2 5 5 Rail coupling 5 5 1 Rail coupling for profile M amp L The following items are used for rail coupling Rail profile M no Rail profile M no 2 Insertion tube for profile M Coupling bracket quick or standard Pipe pins Stop screws Bolt M6 Washer M6 lock nuts OO SON Push the insertion tube halfway into rail profile no and secure it with a passing bolt Furthermore drill the holes for the pipe pins in rail profile no 2 up to 03 2mm in a depth corresponding to half the length of the pipe pins Drive the pipe pins halfway into rail profile no and squeeze them together in the end Push the coupling bracket halfway onto rail profile no and secure it with the stop screw The coupling bracket is only required when mounting the rail on the ceiling If you are coupling a traverse rail the coupling bracket is not required Drive together rail profile no 2 and and secure them with the locking screw in the coupling bracket and the passing bolt Install the coupled rail using the instructions for installation of straight rail profiles see section 5 2 When coupling long rails it can be difficult to lift the coupled rail in one piece In this case first install the first rail on the ceiling Then lift up the next rail which has been prepared for coupling and pu
48. secure it with washers and lock nuts Before the rail is securely fastened it is important that the distance between the traverse rail and each of the parallel rails is equal in both ends When the rail is secured install the cover plugs on lock nuts and in the rails 29 The traverse is under hung 30 156 pia 2000 N rm gt When the parallel rails are mounted and the traverse trolleys and end stop is positioned and secured install quick traverse brackets underneath the traverse trolley as shown on the drawing Regardless whether the two traverse trolleys are facing opposite each other or the same way it is important that the two quick traverse brackets face the same way or else there will be problems when mounting the rail When the traverse rail is correctly placed lengthwise and secured in the quick traverse bracket with the Allen screw the rail is locked using a lathe centre screw which is screwed into the quick traverse bracket from above until it has been screwed all the way down The traverse rail is partly between hung 4000 156 Whan the traverse rail is partly between hung the same mounting principle is used as with under hung traverse rail Here the rail will be cut upon delivery so that the quick traverse bracket may be mounted to the rail s middle suspension point Remember before mounting the traverse rail to determine whether it should be possible t
49. sh the rails together 5 5 2 Rail coupling for profile S The following items are used for rail coupling Rail profile 5 no Rail profile S no 2 Coupling bracket quick or standard 2 Pipe pins Stop screws UA UN Drill the holes for the pipe pins in rail profile no 2 up to 03 2mm in a depth corresponding to half the length of the pipe pins Drive the pipe pins halfway into rail profile no and squeeze them together in the end Push the coupling bracket halfway onto rail profile no and secure it with the stop screw Insert rail profile no 2 into the coupling bracket and drive the two rails together Tighten the stop screw on rail profile no 2 Install the coupled rails using the instructions for installation of straight rail profiles When coupling long rails it can be difficult to lift up the coupled rail in one piece In this case first install the first rail on the ceiling Then lift the next rail which has been prepared for coupling and push the rails together 27 28 5 6 Wall support leg F Wall support leg are used for installation on gypsum walls and walls of other f lightweight plate material Wall support leg profile adjust length ki 2 Support console 3 Wall support foot 4 Plastic cover plugs 5 Screws M6 Ja The wall support leg is cut in the right length the end facing against the floor o When measuring the profile length incl
50. sly Angular wall mounted The rail can be mounted diagonally in the room The rail must angled max 457 The mounting is carried out as described for ordinary wall mounting with or without wall supports However the tube is delivered prepared for angled mounting 5 3 2 Wall bracket side hung When installing a rail system side hung the parallel rails can be installed close to the wall When installing a rail system side hung the wall must have such strength that wall support legs are unnecessary When installing S profile 2000 mm is the maximum distance between each fixation point but at least 3 points are necessary When installing M profile 4000 mm is the maximum distance between each fixation point but at least 3 points are necessary Always measure the distance between both walls accurately in the correct height and location of the system The wall bracket can be adjusted 6mm If more is required use a plate of 6 mm between bracket and wall Note Final apperance is influenced by the parallelism between wall and rail Be accurate The traverse system measurements here is the room size measured deducted 206 mm if between hung installed and 62 mm if under hung installed Again this requires an accurate measurement as well as some considering of the adjustability due to wall unevenness Wall installation is dependent of the structure of the wall Always follow recommendations in section 5 3 A
51. tance pipe to a length creating a distance of 1 5 mm between the lower face of the suspended ceiling and the upper face of the installation bracket instead of pipes nuts and washers can be used to ensure the recommended distance 5 2 3 Wooden ceiling Quick bracket Note Rails must not be mounted to a wooden ceiling with tension screws such as coach screws In some cases mounting to a ceiling timber work may be an alternative to mounting to wall or wall support This is provided that the ceiling timber work is accessible from above When being mounted in the ceiling timber work exchange should be placed as reinforcement When reinforcing it is important to select exchange wood that is dimensioned to tolerate the distance between two ceiling beams so sufficient carrying capacity is achieved When having marked up to all ceiling brackets in the ceiling you should examine whether there is free space above the ceiling material When this is done holes with a diameter of 12 5 mm are drilled through the ceiling material The holes may now be localized from above the can be prepared for the exchanges and you may measure how long the threaded rods should be The exchange should cover at least 2 ceiling beams on each side of the suspension point When using exchanges two 45x95 mm should be placed parallel to each other at a distance of 14 mm providing a passage for an M12 threaded rod For determining the length of the threaded rod deter
52. te phe KARO ie Ec abl ede fe Debra arde rs 39 7 4 Building dimensions and ceiling height requirements 40 7 5 Building dimensions for different track 40 ions E E 40 Dravekse rall SySUBHTI c AA x 41 Technical description of the ceiling hoist ROBIN 42 8 1 Mechanical 42 Preface This installation manual is intended as a guide when planning and carrying out the installation of a EC Track rail system 2 General 2 1 Installation All installations must comply with the national rules and standards Use only approved installation components At every point of suspension the roof ceiling structure must be able to absorb a load of at least 300 kg Before mounting a rail system the roof walls and floor must be examined carefully In connection with the examination the exact materials involved in the roof and walls shall be determined This examination must only be carried out by a trained professional The rail system must be mounted only by authorized personnel In accordance with the European standard EN 10535 the system shall be stress tested with 300 kg This should be done at each fixing point This test is to be carried out as a testing of the substratum s ability to keep the rail system in place This test shall
53. the floor 4 9 End stop The end stop is mounted at all rail outlets which ensures that the trolleys do not leave the rail system When the end stop is mounted the rubber plug is to face towards the trolley eS b S SS cR RAN EN EM EN E bs LS ts S t s i Ka a an E ue AS A Pay Ul ka Du uM em m p oy r SS If the rails are mounted to wall the end stop is to be placed so far into the rail that the hoist does not hit the wall see installation instructions In some countries local areas there is a demand for double I ds securing of the end stops Such extra securing can be acheived by installing one of the following Bufab M5xl6mm thread forming screw from each end of the rail 25mm from the rail underside a the screw be installed a pre drilled hole 4 3mm E or 0 U e Bufab R6B 26 3x22mm thread forming screw from each end of the rail 8mm from the rail underside 4 10 Trolleys KI 2x3 e a E 2 4 10 1 Hoist trolle Ka tal Y O Wag LN N gt hoist trolley is used for individual mono rail systems a 2 NAT T O pe 5 as well as traverse systems u NAT The hoist trolley is used when a Robin ceiling hoist is to Ke SS Lg be mounted in a EC Track system d Hoist trolleys supplied in
54. ubes SEPIUS EN QU LIES Ma eddie 12 4 8 Wall support leg console and wall support foot 2 42 ENG PAA 2 DC 13 AA ee eu Mer Eddie 13 4 10 2 Traverse trolley M eee eee weds 13 4 10 3 Room to room 13 3 4 12 Pendles adjustable 32234 o Aaa dd ds 3 4 13 I racieswitch Manuals 2e se E ra EE eid 14 4 14 Transit COUDIING 33 15 art aac eos au dedit URP REA SA RR RES 14 Installation lt 15 Jal General EP 5 De 2L PINS ORK SY NOUS ice ep me I Vei 5 5 2 Ceiling Mounting SYSCEM NAKA DIE NAAGAPAN qas 16 5 24 CONCRECE CENINP ume uoa NAINA NG 16 5 2 2 Concrete ceiling with suspended 18 5 2 2 1 Mounting with pendling brackets 18 2 22 ETE m 21 5 3 Wall installation end hung 23 DEOUIe IT EG Eso oret wen Soe MAGA e kee GAIL 23 3 3 2 VV all bracket side PUNE tu ed fe ae ware 25 AA rrr 26 5 9 PA GOUDIITIE tana mGA ARAMA spi GN Ma
55. ude a minimum distance between the top of the bracket and the ceiling This min distance must be observed for any of the three rail profiles M profile min 80 mm l profile min 150 mm Mount the wall support leg on the wall with three screws Use 06 mm screws The wall material determines the choice of screws For mounting into gypsum we recommend using Hilti HGA sheer connector for cavities NOTE Remember to make allowance for the wall support foot In case of skirting boards either use the high wall support foot or cut the skirting boards NOTE Always install wall support leg directly on the wall in their full length See section 5 6 for further details 5 Mounting traverse system The parallel rails are mounted in ceiling or wall as described in the previous section on the current mounting conditions Either if the two parallel rails are mounted using quick or standard fittings it is important that any deviation of parallelism of the two rails does not exceed 2mm When mounting parallel rails it is important to take into account whether it must be possible to insert a traverse trolley later on or not If not the rails may run all the way out to the wall minimum distance from rail to wall must always 60 mm In this case it is important that the traverse trolley and end stop are pushed into the rail before the rail is mounted However if it should be possible to insert the trolley later on
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