the User manual here - TRM International Ltd
Contents
1. 9 Quantity This is the amount of labels you want to cut if the quantity is small then there would be a bigger wastage but the optimisation is trying to give you minimal scrap therefore more cuts will be created 10 If the quantity is bigger than the maximum possible the controller will ignore it and will just make the maximum possible labels for that ream of paper CIC H When all parameters are entered press the F key below the L J icon 2 options will appear on screen X lt gt X and X lt gt Y Optimisation Fesults Menu X lt gt X means that the X label dimension is in the same direction of the X side of the ream of paper to be cut X lt gt Y means that the Y label dimension is in the direction of the X side of the ream of paper to be cut Please remember that by choosing this option the other 2 parameters on the Y side Y Trim Y space will remain for the Y side of the ream of Software Version 3 3b Page 12 of 27 paper By pressing the F key below the graph icon the screen will show a pop up menu Optimisation Fesults Menu Draw To Scale The options are Draw to scale or Use all screen Use the arrow keys to scroll down and press ENTER to select an option A graph of the cuts to be made will display on screen as shown below 11354 Press menu to return to the previous screen then using the arrow keys and pressing Software Version 3 3b Page 13 of 27 the F key below the Edit Icon EA select2. Fi E La L pProcut Gut a KQ S B B Clear Length Adjust This option will clear all data in the Adj column Adjust Length pe Loop Adj Coun Procut cut Software Version 3 3b Page 16 of 27 Set Loop Counter The controller has a loop counter which stops the controller when the counter reaches zero If the counter is set to zero then the machine will operate until the operator stops the controller by pressing any key on the keypad or the stop button By selecting this option the user is asked to enter the number of they wish to complete PrOocut cut Software Version 3 3b Page 17 of 27 Strip Cut Menu The Strip cut menu is intended as a simplified version of the Label menu enabling the operator to create strips of paper with edge trim if needed There are only 4 parameters to enter which avoids complex paper rotating calculations Strip Cutting Menu Paper Length Dimension 4758 8 Strip Height Dimension QO Z 3 A Edge Trim Cut AAAS e Quantity per Sheet BIS Once the data is entered press F8 to calculate and verify there is sufficient paper for the sizes programmed Strip Optimisation Results Menu Paper Length To D Uu SanL 1 TL per sheet Haza Strip Height H25 8 Trim HS Minimum Cut Hes Unused Material ZD B If everything looks OK press F4 to populate the Edit screen with the cuts needed There Software Version 3 3b Page 18 of 27 is a warning mes
3. feature The electronic Jog Wheel has to be installed Count This column displays the number of executed cuts it cannot be edited The controller will automatically update the number of cuts worked The operator can reset this column to 0 by using the clear cuts worked option on the options menu explained below Software Version 3 3b Page 9 of 27 Status Bar The status bar is located just below the data section it shows file information an icon showing if the file has been modified forward speed and unit measurement Message Section Please note in the figure below that the Edit Create menu has a message section in this section the controller displays messages to the operator that will assist with data entry EESE SS ee ESES dra A S B amp On the bottom of the Edit Create menu screen there are 6 icons which allow the user access the different functions used to edit or run the program To access each icon the user has to press the F key below it A description of the icons functions follows Options Menu a By selecting this icon the screen will display a pull down menu Use the arrow keys to scroll between the options and press ENTER to select one of them TA TT RT E a ble Opti mis He n u L Software Version 3 3b Page 10 of 27 Label optimisation It is intended to help users to create programs with repetitive cuts such as labels By using this function it will give the user tw
4. Page 8 of 27 executed If 0 is entered it means there is no push out and the position will be left blank If 450 is entered as a position and 200 is entered as the push position the backgauge will move to 200 following the cut at 450 The system will then move to the next cut position Air The user can select between ON or OFF in this column The air table will then be turned on or off while moving the paper between cuts This can be set by using the and keys Cuts Number of cuts for that position by default it will be 1 cut Type Using the and Keys the user can select among three options Cut Just clamp and load position which is represented as no clamp and no knife Cut always with clamp mS Er Clamp no Cut a Load Posiiton Loop This column is mainly used when using the label optimisation feature and the controller will automatically enter program This will be YES or NO When not using the label optimisation feature we recommend not to edit this column Adj This Adjustment feature will allow the user to temporary modify the program without changing its original values It is intended for when minor corrections are needed for example when the humidity is too high and the paper expands a little bit This value is temporary and will never be saved into the program then when the program is opened again values will be cleared in this column In order to use this
5. are being displayed and size is the number of lines of the file Use the up and down arrow keys to move the cursor between the files and press ENTER to select the required file this will be highlighted in white Press MENU to return to the memory menu Using the Jog wheel in Run mode The Jog wheel is an optional feature and if fitted will replace the mechanical hand wheel for manual adjustment The jog wheel allows the user to make fine adjustments of the backgauge while the system is in run mode The Jog wheel is intended for small corrections therefore the maximum distance the backgauge can be moved using the jog wheel is 10 mm Once the user has moved the backgauge to the correct position and a cut is executed the program will register the difference between the value in column Length and the current position into the Adj for Spanish column That value is TEMPORARY and will remain until the program is reloaded or replaced lf the operator wishes to keep the position permanently the user will have to enter it manually into the Length column or by using the Save position option explained previously Software Version 3 3b Page 27 of 27
6. the Stop button Memory Menu The controller s memory can store up to 200 programs of up to 1000 cuts long the memory menu is shown below PT k W T Ji Ees Procut Filel B 5 m L r ac r h CUL pa MM a Start new project Using the arrow keys Start new project from the menu and press ENTER The controller will respond with a prompt Clear data select OK This will clear the Edit Create screen If you have not saved the program that was open a message asking you if you want to save the program will appear Save existing file Save as the name suggests is used to save an existing product Normally this involves updating an existing product If save is used when the message bar is indicating that the selected file has not been named the system will not allow you to save the file For that you have to use the Save new file option Software Version 3 3b Page 26 of 27 Save file as Save file as is used to save a new product to the memory or to copy an existing product to a new file name Enter the new file name then press ENTER to complete the command or to abort the save press MENU If the name entered is already in use the system will display an error message telling the user the name is already in use Aborting the save at this stage will leave the memory unchanged with the file not saved Load Procut File This is used to open a file File Name is the name of the file s that
7. when selecting this function with the two options shown below scroll using the arrow keys and press ENTER IT Mh I JIL mln pii iliii Run From Cursor d l Cie iJ c SS s Pp Following selection of one option the following screen will be displayed Software Version 3 3b Page 24 of 27 Length Push Air Cuts Tape l Loop Adj Coun 1 HH Hk J i h CUL Ea MM a Go to This option will be activated when using the manual run option There is no box or menu to call up just start typing the desired length using the number keys and press the ENTER key to move to that position by pressing the or keys and then a number the backgauge will add or subtract the number to the current position Forward Z This control is to move the backgauge forward at the speed set up in the speed settings Jog speed The maximum speed is 35 of the maximum speed Forward slow ha This control is to move the backgauge forward at a slow fixed speed Reverse Z This control is to move the backgauge in the reverse direction at the speed set up in the speed settings Jog speed The maximum speed is 35 of the maximum speed Reverse slow la This control is to move the backgauge in the reverse direction at a slow fixed speed Software Version 3 3b Page 25 of 27 d Push out This control is to help the operator to push the paper out Stop To stop manual mode at any time press the MENU key or
8. TRM Guillotine Control System User s Guide Software Version 3 3b Page 1 of 27 Table of Contents IGA ANC SANG oe oer ceca E T yess 3 IGE OGUIC OM erroe E E EEE E E O canes acs ocqoeceeseecesestaenuunesescee 4 WELCOME Mes cae aE E EE E E EEES 5 E CTS a a EEEE EE A A 5 tiant re A NENI ereire E EE E EEN 5 Lanc uae L O eee e a E e EE EEEE EE ESES 5 EIl E E aces oe E A E E TE EEE EOE E EE OIE P A A E 6 The Edit Create T 7 ENC CHING Oa eer E antawsacensecsecasaasesunecssessecsaussceou eee O 7 PY OO ait ee eaa a E E E 8 BI P E E E A E E OEE ES E OEE EN EE EEE S AEL E T 8 Ee n A E EE tere AA A T P EA N A E E es 8 P ee E senna E E E EA 8 PVG E EE OE A OE EE E and S IEEE E E E bene Jan AO AE E 9 ST a A E A ee wg E A AA 9 EE S E EA AE EEE E O A E E E EE A E E E A T TT TAE 9 Eaa E APE A E E E E E O E E E EN A ET T E O 9 a E EE AOE ON EE E E E E E E EE E E T EE EET T 9 IIE EEEE T E EAE E E EO E EEE A EEE S A EEEE E OAE AEE 9 DUS T 10 MESAS e e le EE AE EEEE EA 10 OPOE ME e E EE E E E E oueuaeie see 10 Ee Eales lete eeraa eE EEE EEN EEA E a e 11 DII A EAE EEE AAIE A EA E AAA S E AE EE A EE E EE E TE 15 ea PEPEE te E EE AE E T A E E TE E T E E A E E EE E EEE AT 15 Clear Cuts Worked COUNTE T 16 Cear TOU AC S rE E E EE N E O E EE 16 DEE WOOD C OUNT ie EE TEE EE E ose eo oe A EARE 17 Sg CUT S a E EEE T E E E E E E E AE E TT 18 DAVE POSILION ea E EEEE TEE E AE E E 21 Delete LIMES ASCH DIG A tows A A REAR A aaia 21 ETO INCU N EAEE EE
9. at all times relevant to the nature of work undertaken and the type of machinery being operated 2 Before powering up or using PROCUT the user should ensure that the machine being operated is clean debris free and is being operated in a safe manner as required by the Laws Rules Regulations and Best Working Practices in force for the Country in which the equipment is being operated and that all safety devices are in undamaged and correct operating order 3 This software PROCUT should not be used by personnel that have not been trained in the use of such software or the machinery it is used on 4 TRM cannot be held liable for the miss operation or incorrect programming of the system be it operating program or setup parameters 5 Training and operation of machinery is solely the user s owners responsibility and appropriate Risk Assessment records should be kept at all times Software Version 3 3b Page 3 of 27 Introduction PROCUT is a Precision Guillotine Control System designed for use on paper guillotines It can control the backgauge position and supply signals to the cut control to indicate when the gauge is in position It takes advantage of the high level of technology in TRM s motion controllers making all the movements as accurate as possible Accuracy is dependant on various parameters of the machine Motor Quality Encoder resolution ppr Machine wear Stiction are a few TRM supplies good quality motors and 1000pp
10. hen correct the value to within range lf a typing error is made the left hand ARROW key can be used to delete the last character typed When the controller is new there will be no data loaded into the menu as shown above Software Version 3 3b Page 7 of 27 An explanation of the Edit Create menu is shown below Power Graph Ready Signal bka J JIL Why N LU i he PRET ILIE Actual Position Line 7 Nol Length Push BL uS Type Loop Adi Coun Cuis Worked Size of Cut aZ 95 89 Sarees YES 3 r d H 1 6 Counter Push Out Adjustment Set Position Line Loop Rechte nt lal Position Mode Gas AA ang Current Line ee gt Manual Step 7 Metric mperial STOP Fwd Rev Speed Setting Program Columns The data required for each column is entered using the number keys on the keypad and use the arrow keys for moving the cursor between the columns No Represents the line number of the program and cannot be edited There is a maximum of 1000 lines Length In this column the user has to enter the cut position Please note that the machine has a Maximum and a Minimum cut therefore the program will tell the user with an error message if a cut outside the limits has been typed When the error message is acknowledged the program will enter maximum or minimum limit in that position whatever is the closest Push Is a push out position which will be effective after the cut of the same line has been Software Version 3 3b
11. ion Language selection Using this option the user can select between languages Use the up and down arrow keys to select the required language then press ENTER Press MENU to exit without change Software Version 3 3b Page 5 of 27 The help icon will display a help screen to the operator describing the opening screen functions Further help can be found in the other menus by pressing the F1 key this will pop up a window describing the available features Help a Software Version 3 3b Page 6 of 27 d The Edit Create menu IT iin nnii TTT iki LL Length Push Air Cuts Tupe Loop Adi Coun 168 68 jz r hb Gut ey DI M a Entering data The desired column is selected by moving the cursor with the arrow keys on the keypad Once on the desired column press the number keys to enter the data followed by the ENTER key In order to return to the welcome Menu press MENU the key This will exit the menu and store any data programmed Accessing the edit create screen again will display the last used data However if the the modifications to the file are not saved and the user opens a different program then the data will be lost If a value is entered that exceeds the system maximum or minimum a message box will be shown this will prompt the user with the maximum minimum values when the user acknowledges the error the system will enter the maximum minimum value in the program The user should t
12. ne Select the option required by using the arrow keys and pressing enter Software Version 3 3b Page 21 of 27 line e futs Type Loop Adi Cour L C aac hb GUL CER DI M a 3AA Inserting a line will duplicate the line where the cursor is then the operator will have to edit it to the desired position Memory Menu m By selecting this option the user goes to the memory menu From the memory menu the user can save files retrieve files and delete files Please refer to page Error Reference source not found for more information 11 IIU gt II Load a Prolut Filel PE m m T Software Version 3 3b Page 22 of 27 Run P Pressing Run automatic mode will start execution of the program A Warning prompt will be shown which avoids unintentional start up press F7 to continue Cut Ea nn To stop the machine press the MENU key or the stop button C When the program starts executing the following running controls are shown on the icons section Previous Cut KI This control allows the operator to move the backgauge to the Previous cut location in order to repeat a cut or cuts Next Cut p gt This option allows the operator to move the backgauge to the Next cut location in order to skip one or more cuts Software Version 3 3b Page 23 of 27 dl Stop This option will stop the execution of the program Manual Mode A pull down menu will appear
13. neces EEEF 22 PUMA A E E seu sot nounenc E E EET E E S E OE EE EEE E E E E O S 23 Naa fap er a E A EE EAA EEEE EREA N 23 PU E EI EEEE E PEA E A EE IES IESE EET S 23 OD erer E E E AE E EE E E E ese seeseeet 24 Manual MOE oere E E E EEEE ae 24 GOTO a os a A A A E AE 25 OOT 25 FOWL e sascha sateen ic ees cease cs rw aces vine ins oie ae wi ea eee 25 PR SiS E EE ow eis ores snes dsb A A E A 25 REVET SLOW scenes deans caeeacue nice tethered acume ae ee das cuedeceecsncsse E E eieeseawneees 25 PIS OUT seers E E EAEE ogc a auc nie wes beet AE E areas AEAN ee mals ears TEN 26 DODD anes ees oceoavoas oe eos o an bear wae a ae cleus ces oes poe sea E coo oe eens eees scenes A 26 POTION CVA a orca ates ae ore onset E once as no EEEE 26 ICA IO Wl OC Uses oe tnnsaevescua cada eaecaetes ceenesacnse taste cesccsus ee ecowecacceeoenue secaeseesueces 26 DAV C3 ISIS Soa oe E E E H so E E 26 sA EE EEE EE oes astern die bisects cae EE E A NEIE T EEE E E 27 POAC POCU FG aeran a E A EE 27 Using the Jog wheel in Run mode sssssssssessessescesoeseesoeseeceeseecesoceceessoceesooeescoeeseceeseo 27 Software Version 3 3b Page 2 of 27 Health and Safety Warning Dangerous voltages are present when mains supply is connected Warning Even when the motor is stopped there are dangerous voltages present at Power Circuit terminals 1 The user should ensure that safe working practices are adhered to and that correct Personal Protective Equipment PPE is used
14. o options for reducing scrap paper and save the user of typing a long program therefore saving time and money There are just a few parameters to enter and remember that the controller s calculations involve the minimum and maximum cut limits in the machine Optimise Label Cutting Menu The parameters to be entered are explained as follows 1 Paper X dimension This is the longer side of the ream of paper to be cut for controller calculations X length will always be bigger that Y length so if you type an X length smaller than Y length the controller automatically will swap the 2 values over Paper Y dimension This is the shortest side of the ream of paper to be cut Label X dimension This is the X dimension of the label to be cut Label Y dimension This is the Y dimension of the label to be cut X space This is the amount of space between the end of one label and the beginning of the next label on the X side Y space This is the amount of space between the end of one label and the beginning of the next label on the Y side Software Version 3 3b Page 11 of 27 Lt 7 X trim This is the dimension for trimming the paper on the ream s X side If the cuts involve the whole paper the calculations also involve trimming both ends of the paper 8 Y trim This is the dimension for trimming the paper on the ream s Y side If the cuts involve the whole paper the calculations also involve trimming both ends of the paper
15. one of the two optimisation results and the program created by the controller will load automatically into the Edit Create menu iT Length Push Air cuts Tupe l Loop Adi Coun faite pm is K 2 p P pm ae T UOURUOUOURUOU OUR UGU OL This label optimisation function is intended to help users in the creation of a program but in some cases adding few lines manually to the program will be required For example when a cut can not be made because of the minimum cut allowed on the machine often it is possible to rotate the paper 180 degrees and then make the cut s in that case the user will have to enter the values manually Software Version 3 3b Page 14 of 27 i Units This function allows the user to select between Millimetres and Inches By selecting this option the values will change automatically and the screen will display the units selected HTL Mi llimeters Inche uts Type Loop Adj Coun pProcut cut a KQ mn JET U S B 8 Speed Using this setting the user will be able to change the forward speed in a percentage of the maximum speed once selected the speed will be displayed on the screen next to the file name Priocut Gut Software Version 3 3b Page 15 of 27 i Clear Cuts Worked Counter By selecting this option the number of cuts in the column Cuts Worked will be cleared Iili IIU i ifi iii Clear Cut Counterl Type Loop Adj Coun
16. r encoders with it s systems to ensure a high level of precision is achieved Software and the correct setting of the available parameters can alleviate some of the machine wear issues however machine maintenance will play a large role in removing sticion from the system this is normally done by using good quality bearings grease and oil in the transmission system Following the above principles will achieve a precise and repeatable position control This manual assumes that the system has been installed by a professional has been tested and is safe for use The operator should however take note of the recommendations in the Health and Safety section before proceeding Software Version 3 3b Page 4 of 27 ieee Welcome Menu When the controller is turned ON it will display Welcome menu shown below TEM International Welcome Menu Revision 3 36 Whi teminternat ional cam 4k On the bottom of the screen there are four icons the user will have access to the icons just by pressing the controllers F key directly below it Edit Create A From this menu the operator will be able to create a program modify a program open a program and execute a program Technical Menu K This is a engineering menu protected with a password here is where the engineer has to setup the controller for the first time setting different values like maximum and minimum cuts maximum speed etc Refer to the installation manual for more informat
17. sage shown before the data is populated to ensure a program is not overwritten Press any key apart from Strip Optimisation Results Menu Paper Lenath Uu ant 1 Lu per sheet Strip He 1 at Trim Minimum Cut Unused Material following 2 images Software Versio IP Iin inni m S CUT Ler the length required P JEPIT HEHLI yth aa HT ral Mi beh h ek h h keh ek eh kesh ek eks Type R H N MM MMMMM ML 7 Ae D Tok 2 HSE H25 B HHS 2 H25 2 224 4 Length _Loop Adj 445 HG 478 96 NO NO 395 08 NO NO In s Cour LS S S U G S S 0 S S G 0 Cour LS G S S S 0 S S G 0 Page 19 of 27 As you can see the last line has been added automatically and is a pushout command with air Once the user is used to using this feature it can be used as the start for many programs and then modified as needed for paper rotation and trimming a Software Version 3 3b Page 20 of 27 eee Save Position This function will allow the user to save the current position showing on screen in to the length where the cursor is located at the time This allow the user to make small corrections to the program using the hand wheel or manual mode Current PoBtitionl _Loop Adj Coun a hb Gut ey DI MM a S B B Delete Line Insert line o By selecting this option a pop up menu will appear showing 2 options Delete a line or Insert a li
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