ABM28 User Manual.indd - Industrial Tool and Machinery Sales
Contents
1. If the carriage stops due to reaching one of the protective bolts toggle to the opposite travel direction using the switch 5 before restarting Operating with the maximum permitted load flashing of the overload lamp is allowed but the motor temperature must not exceed 85 C 185 F This type of motor can work under high temperatures but long lasting overheating can permanently damage its windings Therefore after longer working under full load maximum 1 hour stop the motor to cool it down for 10 15 minutes Do not cool down the motor by running it without load because it will become heated even faster than when working with load Once the work is finished turn off the motor using the button 8 toggle the power switch to position 0 and unplug the power cord from power socket 3 4 Replacing Cutting Inserts Figure 7 Method of dismounting milling unit START UP amp OPERATION Unscrew the set screw in the manner shown in Figure 8 remove the insert and clean the socket Next place the rotated insert again or replace with a new one if all four edges are worn out and secure with the set screw Figure 8 Method of replacing cutting inserts 3 5 Replacing Milling Head Unplug the power cord from power socket and remove the plug from the supply socket for milling unit Dismount the milling unit in the manner shown in Figure 7 press and hold the spindle lock button and use 5 mm Allen key to loosen the bolt Fig2. break and result in electric shock Untrained bystanders must not be present near machine Before starting check condition of machine and electrical installation including power cord plug control components and milling tools Check presence of protective bolts at both guide ends Keep machine dry Exposing it to rain snow or frost is prohibited Keep work area clean and well lit 1H 21 22 23 24 25 26 27 28 29 30 32 SAFETY INSTRUCTIONS Never use machine in vicinity of flammable fluids or gases or in explosive environments Never use blunt or damaged tools Use only tools recommended by manufacturer and specified in Operators Manual Mount cutting inserts and milling head securely Remove adjusting keys and wrenches from work area before connecting plug to power socket If cutting edge of insert is worn out rotate insert in socket by 90 or if all edges are worn out replace with new insert specified in Operator s Manual Before every use inspect machine to ensure it is not damaged Check whether any part is cracked or improperly fitted Make sure to maintain proper conditions that may affect machine operation Always use safety goggles hearing protection protective shoes and protective clothing during operation Do not wear loose clothing Do not touch moving parts or metal chips formed during milling Prevent objects from being caught in moving parts After every use remove meta
3. guide length by connecting additional guide segments and tighten the set screws using a 4 mm Allen key Figure 3b Then mount the protective bolts 1 and 2 at both ends of the guide and position the guide using set blocks in a way to align the set blocks with the respective surfaces of the guide and plate Mount the set blocks using levers 3 4 5 and tighten the clamp screws by rotating the clamping rods 6 7 To adjust the pressing force of set blocks depending on plate thickness use adjusting screws which can be located in one of the three holes set screw Figure 3 Placing machine on plate a mounting additional guide segments b STARTUP amp OPERATION If the plate is to be machined at a negative angle from the bottom loosen the two milling unit support screws using the 4 mm Allen key and set the indicator to the value of the plate thickness 8 Position the milling unit support on the screws 9 place the washers under the nuts 10 in the order shown in Figure 3 and tighten the nuts using 13 mm flat key Connect the milling unit with the bevel depth adjusting lever in utmost left position as in Figure 4 to the support 1 rotate the lever maximally counterclockwise 2 and lock the bevel depth lock lever 3 If the plate is to be machined at the positive angle from the top attach the chips container to the brackets 4 Figure 4 Method of mounting milling unit 11 12 START UP amp OPER
4. ATION 3 2 Setting Bevel Parameters Loosen the lever 1 Figure 5 and rotate the lever 2 to set the proper milling head penetration in working material on the pitch 3 one graduation equals 1 mm 0 04 and afterward lock the position using lever 1 Figure 5 View of milling unit Then loosen the levers 4 and 5 and rotate the milling unit in a way to set the bevel angle on the pitch 6 and afterward lock the levers 4 and 5 It is recommended to start bevelling with the milling head maximally retracted especially when milling at the angle of 0 START UP amp OPERATION 3 3 Usage Plug the milling unit power cord into the socket 1 Figure 6 and the plug 2 into power socket Then set the power switch 3 to position 1 and use the knob 4 to change the carriage travel speed to minimum Choose right travel direction using the switch 5 and start the motor with the button 6 Figure 6 View of control panel Once the travel is started set a speed that will ensure sufficient milling performance while preventing motor overload and excessive wear of the cutting inserts Good effects are achieved with a speed at which the overload lamp 7 will not flash The plate must be at every time pressed by two set blocks positioned as close to the current carriage position as possible When the carriage gets close to the set block relocate the block to the other side of the carriage It is recomm
5. TRADEMASTER INDUSTRIAL TOOLS ABM 28 AUTO FEED BEVELLING MACHINE FOR PLATE EDGES OPERATOR S MANUAL BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL senal Heche ere ee oc cece eee eee Date of Purchase TRADEMASTER ABM 28 AUTO FEED BEVELLING MACHINE IMPORTED amp DISTRIBUTED BY L r ng INDUSTRIAL TOOL amp MACHINERY SALES 18 BUSINESS ST mg mm wy mu YATALA QLD 4207 AUSTRALIA T 07 3287 1114 F 07 3287 1115 E sales industrialtool com au Ww www industrialtool com au WARRANTY TERMS In addition to any warranties or conditions implied by applicable Statute or Regulations Industrial Tool amp Machinery Sales warrants all of it s products against defective workmanship and faulty materials for a period of twelve 12 months from the date of purchase unless otherwise stated At our option we will repair or replace free of charge any item on the condition that e The complete machine or tool is returned freight prepaid to ITM or one of it s authorised service agents as directed by ITM and is found to have a material or constructional defect The machine or tool has not been subject to misuse neglect or damage by accident The fault is not a result of normal wear and tear Written permission has been received from ITM prior to commencement of repair Repairs tampering or modification carried out by unauthor
6. amp 2 units e set block 3 units milling unit support for bevelling at 60 to 60 1 unit e milling unit 1 unit chips container 1 unit e tools container 1 unit e 4mm Allen key 1 unit e 5mm Allen key 1 unit e 6mm Allen key 1 unit e 8mm Allen key 1 unit e 13 17 mm flat key 1 unit e screwdriver for securing cutting inserts 1 unit nut spring washer round washer for mounting milling unit support 2 units e Terebor oil for steel 1 unit e Operators Manual 1 unit 2 3 Optional Equipment You can order the following optional equipment WAP B010 WAP B020 WAP B28 6130 WAP B28 6140 WAP B28 6150 WAP B28 6160 WAP B28 6170 WAP B28 6180 WAP B28 6190 Replacement cutting tips for hardened steels 10 required Replacement standard cutting tips 10 required Lever Clamp for plate up to 35mm thick Lever Clamp for plate up to 70mm thick Positioner unit for plate up to 35mm thick Positioner unit for plate up to 70mm thick Rail segment 1200mm long e Milling unit support for bevelling 35 70mm 0 to 60 Milling unit support for bevelling 35 70mm 0 to 60 10 START UP amp OPERATION 3 Start Up amp Operation 1 WARNING Read safety precautions before starting 3 1 Preparation The carriage set on the guide in the utmost left position must be placed on a plate between two movable clamps in the manner shown in Figure 3a If needed extend the
7. ended to establish bevels in several passes and to not exceed 4 mm 0 16 of the milling head penetration Figure 1 in a single pass When the carriage reaches the plate end toggle the switch 5 to the opposite travel direction or first stop the carriage with the button 8 and then readjust the bevel depth or angle Once the bevelling is finished perform the finishing machining by travelling the carriage with minimal milling head penetration and without using the set blocks In an emergency use the emergency switch 9 to shut down the power In such case to restart the operation remove the cause of the shutdown unlock the emergency switch and start the machine using the button 6 13 14 START UP amp OPERATION If the speed is too high for the set bevel width and depth the machine will cyclically stop and start In such case decrease the travel speed or milling head penetration in the workpiece If the machine becomes overloaded e g when the bevel width is too large for the material being machined when the cutting inserts are blunt or when the carriage travel speed and bevel depth are too high the spindle will automatically stop In such case press and hold the button 6 which will travel the carriage in the opposite direction and will enable the operator to retract the milling head from the workpiece Then release the button 6 press the button 8 and after removing the cause of the shutdown restart the motor using the button 6
8. ised personnel will void all warranty Consumable items such as cutting tools pilot pins saw blades grinding wheels etc are NOT covered by warranty Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure TABLE OF CONTENTS Safety Instructions Application Safety Requirements Technical Data Design Equipment Included Optional Equipment Start Up amp Operation Preparation Setting Bevel Parameters Usage Replacing Cutting Inserts Replacing Milling Head Replacing Milling Unit Support Wiring Diagram Spare amp Wearing Parts TRADEMASTER ABM 28 AUTO FEED BEVELLING MACHINE 4 4 6 Ps XP ste 10 10 ds s13 si e 215s 16 Ere eB SAFETY INSTRUCTIONS READ OPERATOR S MANUAL BEFORE YOU START TO WORK WITH THE MACHINE 1 Safety Instructions The ABM 28 auto feed bevelling machine should be used only to applications stated in the manual Using in other applications may lead to personal injury and machine damage 1 1 Application The ABM 28 bevelling machine is designed for milling edges of plates with the thickness up to 35 mm 1 38 The bevelling angle can be set continuo
9. l chips from machine particularly from milling head Never remove metal chips with bare hands Carry chips container using handles Maintain machine and tools with care Cover steel parts with thin grease layer to protect them against rust when not in use for a longer period Perform all maintenance work only with power cord unplugged from power socket Perform all repairs only in service centre appointed by seller If machine falls on hard surface from height is wet or has other damage that could affect technical state of machine stop operation and immediately send machine to service centre for inspection N WARNING SAFETY RULES MUST BE CLOSELY OBSERVED 2 Technical Data TECHNICAL DATA 1211 mm 47 7 o 532 mm 20 9 220 240 V 50 60 Hz Bevel angle 60 to 60 B Figure 1 Maximum bevel width 35 mm b Figure 1 Table 1 Minimum plate thickness Weight 78 5 kg 173 Ibs OA 619 m
10. m 24 4 gt Sf oW LOLEI en L Hi oh ian 7 C Gah TECHNICAL DATA Figure 1 Bevel dimensions Blo so 45 je b 35 mm 30mm 28mm j 30mm Table 1 Maximum bevel width depending on the angle 2 1 Design The ABM 28 bevelling machine consists of a milling unit milling unit support guide carriage for moving the milling unit along the guide two movable clamps for mounting a plate and three set blocks for positioning and mounting the guide to the plate Detailed design is shown in Figure 2 TECHNICAL DATA protective bolt travel direction switch emergency switch speed adjusting knob motor ON switch a supply socket for ES milling unit overload lamp motor OFF switch carrying handle power ON OFF switch protective bolt clamping lever container handle clamping rod bevel depth bevel angle A indicator pitch uS milling ram bevel depth head y N lock lever N N N 7 EM N bevel angle lock lever container bracket bevel angle spindle lock button lock lever bevel depth adjusting lever Figure 2 Machine design TECHNICAL DATA 2 2 Equipment Included The ABM 28 is supplied in a wooden box with the complete standard equipment The included equipment consists of e wooden box 1 unit carriage on a guide 1 unit additional guide segment 1 unit e cl
11. te up to 35mm thick Positioner unit for plate up to 70mm thick Rail segment 1200mm long e Milling unit support for bevelling 35 70mm 0 to 60 Milling unit support for bevelling 35 70mm 0 to 60
12. ure 9 Then release the lock button and remove the head Mount in the reverse order ou spindle f mounting bolt lock button Figure 9 Method of dismounting milling head 15 16 START UP amp OPERATION 3 6 Replacing Milling Unit Support Unplug the power cord from power socket remove the plug from the supply socket for milling unit and dismount the milling unit as shown in Figure 7 Then unscrew the nuts using 13 mm flat key 1 Figure 10 and take out the mounted support 2 Before you install the support for machining plates at the negative angle from the bottom loosen its two screws using 4 mm Allen key and set the indicator to the value of the plate thickness 3 Position the milling unit support on the screws 4 place the washers under the nuts 1 in the order shown in Figure 10 and tighten the nuts afterward Mount the milling unit in the manner shown in Figure 4 Figure 10 Method of replacing milling head support 17 HOLIMS NIVIN VST 00 SOT HOLOTTIS LHOBRIALTTT 4 Wiring Diagram 18 SPARE amp WEARING PARTS 5 Spare amp Wearing Parts WAP B010 WAP B020 WAP B28 6130 WAP B28 6140 WAP B28 6150 WAP B28 6160 WAP B28 6170 WAP B28 6180 WAP B28 6190 Replacement cutting tips for hardened steels 10 required Replacement standard cutting tips 10 required Lever Clamp for plate up to 35mm thick Lever Clamp for plate up to 70mm thick Positioner unit for pla
13. usly between 60 and 60 including facing at 0 The feed is performed automatically after starting by the operator Using optional equipment enables you to establish J bevels or to bevel 35 70 mm 1 38 2 76 thick plates at the continuously set angle between 0 and 60 or between 0 and 60 1 2 Safety Requirements Using beveller is not allowed if 1 IRN ND The operator has not read the Operator s Manual or has not completed proper occupational safety and health training Machine is to be used in applications not stated in Operator s Manual Machine is not complete or parts used for repair are not genuine Power supply specifications do not conform to those stated on rating plate Operator has not checked condition of machine including power cord control panel components and milling tools Machined pipe is not properly secured from falling or rolling Bystanders are present in immediate vicinity of machine Detailed safety rules Before starting read this Operator s Manual and complete proper occupational safety and health training Machine must be used only in applications stated in Operator s Manual Machine must be complete and all parts must be genuine and fully operational Power supply specifications must conform to those stated on rating plate Power supply socket must be equipped with grounding pin Never carry machine by cord or yank it to disconnect plug from socket It may cause power cord to
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