Narrow Web Leaf Shaft User Manual: Tidland
Contents
1. If necessary use a dry silicone spray lubricant to ease installation Remove the two setscrews from the remaining element end clamp Apply a small amount of LOCTITE 222 to the threads Reassemble the clamp install the clamp in the slot and tighten to 10 12 in Ibs 1 1 1 4 Nm Make sure the end clamp covers at least 50 of the air fitting head area and does not extend past the end of the shaft Trim the remaining bladder material flush against the end of shaft and end clamp Rubber elements Chamfer both ends of the element See illustration B next page Continued next page www maxcessintl com Tidland GH GN Narrow Web Shaft 556500 1 J Page 6 of 8 MAINTENANCE For rubber elements only Chamfer both ends of the element See illustration B Note Element end clamp profiles may vary but the chamfer requirements are the same for all 1 00 1 37 YES B Check for Leaks 1 i Check for leaks by filling the bladder to 5 10 psi 35 7 bar 2 Spray end clamps and valve area with soapy water and look for bubbles that may indicate a leak 3 If there are any air leaks check that the end clamps and valve are tight 4 Remove excess soapy water when test is completed Reinstall Nose Cone GN Shafts only 1 Push nose cone into shaft body as far as it will go 2 Apply small amount of LOCTITE 242 to threads of set screws and Problem Possible Cause Recommended Solution Air2. English and metric e Inflation Tool Tidland Part No 128052 with gauge or 128054 without gauge e Air Release Tool Tidland Part No 111630 e Hole Punch Guide green Tidland Part No 577981 or yellow Tidland Part No 647597 determined by which element end clamp is installed on your shaft See page 6 Hole Punch Tool 1 8 Tidland Part No 760668 LOCTITE 222 if not using patchlock screws LOCTITE 243 if not using patchlock screws Crown 8035 Slixit silicone dry spray lubricant optional For more accessories to help with your winding processes visit www maxcessintl com www maxcessintl com Tidland GH GN Narrow Web Shaft MI 556500 1 J Page 3 of 8 SHAFT CARE e During operation use compressed air to keep shaft free from dust and debris e Sticky residue may be wiped from the shaft using a soft cloth and a mild solvent such as rubbing alcohol e Keep shaft dry and free of scratches and burrs that can damage cores Do not use petroleum based solvents on the shaft these can damage rubber elements ASSEMBLY DIAGRAM AND PARTS LIST e GN shaft components are shown here e GH shaft is designed to fit over a base shaft and requires no journals e Valve locations vary which may require the use of internal air hoses INSTALLATION SET SCREWS EXTERNAL ELEMENT RUBBER 503911 OR ALUMINUM STRIP 587827 GN SHAFT 576711 CORE STOP DE 564239 S AIR FITTING 562024 ELEMENT END CLAM
3. Leak Element end clamps not tight Tighten end clamps at both ends of shaft see torque specs for your clamps on page 4 End clamps not centered over Ensure that the end clamps completely cover the bladder end of the bladder Bladder must be cut square across its end in order for the end clamp to make contact across the full width of the bladder Element end clamps extending Loosen the clamp and slide it into the shaft slot past shaft O D until the outside edge is flush with the outside end of the shaft Inspect bladder length under element end clamp If it is too long you may not be able slide the clamp Trim slightly and reinstall clamp End clamps not covering the Ensure that the valve end clamps cover at least air fittings properly 50 of the air fitting head area Hole for air fitting in bladder is Remove end clamp and check the bladder around deformed the air fitting If the hole is deformed or the bladder is torn replace the bladder Use the Tidland Hole Punch Tool and Hole Punch Guide for best results when installing air fittings in a new bladder Air hose connection to the air Remove end clamps and confirm that the air fitting fitting has failed is connected to the internal air hose Check that the fitting is seated correctly in its hole Valve is leaking Access the valve and confirm that air hoses are attached If valve is leaking from the center replace the valve Ruptured bladder Remove external element and inspect bladde
4. using patchlock screws Tidland recommends using LOCTITE 222 on end clamp fasteners If your element end clamp has one set screw On shafts as of S N 705657 1 2 3 Cut the bladder 1 36 longer than the rubber element ends must be cut square Using the Tidland Hole Punch Guide yellow and Hole Punch Tool punch a hole through one wall of the new bladder at one end only Insert the air fitting into the bladder install fitting into the air inlet in the shaft slot and install the bladder along the length of the shaft slot Remove the set screw from one element end clamp Apply a small amount of LOCTITE 222 to the threads Reassemble the clamp and install it in the slot 460 YELLOW GUIDE The clamp should not extend past the end of the shaft 440 GREEN GUIDE Tighten to 25 30 in Ibs 2 8 3 4 Nm Cut the new rubber element exactly 2 00 shorter than the shaft slot ends must be cut square Grasp the excess bladder material firmly while feeding the rubber element into the slot until it contacts the valve end clamp If necessary use a dry silicone spray lubricant to ease installation Do not stretch the bladder material Note When rubber element is installed there should be 680 of bladder material left exposed Remove the set screw from the element end clamp at the valve end Apply a small amount of LOCTITE 222 to the threads Reassemble the clamp and install it in the slot The clamp should not extend past the end o
5. 3 Shat Gare Be ee Re ee ee 4 Assembly Diagram and Parts List een eek een 4 FEST E 5 iS CANS A 5 CORES TOP eu 5 AE 5 Deflate Shaft to Remove Cores 5 Maintenance 5 Remove the External Element een en alla 5 Remove the Bladder Install the Bladder and External Element uuu 0uuuuseannnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 Gheck OAKS 7 Reinstall Nose Cone GN Shafts 7 Troubleshooting 7 CAUTION e Wear eye protection when using compressed air e Keep the shaft operating pressure above 80 psi 5 4 bar to ensure optimum safety and performance Do not inflate or deflate the shaft while it is spinning e Use only the specified Tidland air tools to inflate or deflate the shaft NOTICE Petroleum based lubricants will damage the bladders and o rings Do not use TIDLAND CUSTOMER SERVICE 1 360 834 2345 www maxcessintl com 1 800 426 1000 RECOMMENDED TOOLS e Clean non lubricated air supply 80 120 psi 5 4 8 2 bar for proper operation e Hex drive wrench kits
6. P ASSEMBLY NOTE PROFILES BELOW NOSE CONE OR JOURNAL JOURNAL SET SCREWS 561655 GN SHAFT ONLY SHAFT BODY III HOSE FITTING Gr lt Z 132366 O RINGS 2 PLCS CORESTOP ASSEMBLY 536190 OPTIONAL 564239 ELEMENT END CLAMP PROFILES On shafts prior to Serial No 705657 On shaft Serial No 705657 and after A E Lo o VALVE END ASSEMBLY NON VALVE END ASSEMBLY VALVE END AND NON VALVE END TOP BLOCK 654098 TOP BLOCK 654098 697485 TOP BLOCK BOTTOM BLOCK 654100 BOTTOM BLOCK 654099 697450 BOTTOM BLOCK SET SCREWS 564803 M4 SET SCREWS 564803 M4 564144 SET SCREW M8 Torque set screws to 10 12 in Ibs 1 1 1 4 Nm Torque set screw to 25 30 in Ibs 2 8 3 4 Nm www maxcessintl com Tidland GH GN Narrow Web Shaft MI 556500 1 J Page 4 of 8 OPERATION Install Shaft GN Install shaft on machine as required for your application GH Slide shaft over base shaft and tighten set screws to 30 35 165 40 7 47 5 Nm CORE STOP Install Corestop 1 Loosen do not remove the flat head cap screw in the top piece ofthe core stop 2 Slide the dovetail into the groove in the shaft until it is aligned as required for your application 3 Tighten the cap screw to 25 30 in lbs 2 8 3 4 Nm Inflate Shaft 1 Install core on the shaft Connect air hose to a convenient dry non lubricated air source Push the air nozzle of the Tidland inflation tool firmly into the valve receiver Inflate the shaft until
7. TIDLAND WINDING SOLUTIONS NE MAXCESS Tidland Narrow Web Shaft User Manual IMPORTANT SAFETY INSTRUCTIONS When using this Tidland product basic safety precautions should always be followed to reduce the risk of personal injury Your company s safety instructions and procedures should always be followed When using this product with any other equipment or machinery all safety requirements stipulated by that equipment or machinery manufacturer must be followed Compliance with local state and federal safety requirements is your responsibility No part of these or the following instructions should be construed as conflicting with or nullifying the instructions from other sources Be familiar with the hazards and safety requirements in your work environment and always work safely Read and understand all instructions and shaft design application limits before operation Never use this product for a purpose or in a machine that it was not specifically designed for See Product Safety Data Sheet PSDS Do not exceed the operation loads for this shaft as noted on its PSDS Product Safety Data Sheet Follow all warnings and instructions marked on the product and on the PSDS Do not use fingers or other objects to deflate the shaft Tidland recommends using the Tidland Air Release Tool see page 3 Inspect the shaft for wear and or other safety and functional deficiencies daily before each use Wear safety glasses or proper eye pro
8. f the shaft Tighten set screw to 25 30 in Ibs 2 8 3 4 Nm The element must be secured by the ridge on the bottom side of the clamp but must not extend too far underneath See illustration A Rubber elements Chamfer both ends of the element See illustration B next page A ES gt 680 e If your element end clamp has two set screws up to S N 705657 Do not cut bladder to length until all parts are installed as follows Using the Tidland Hole Punch Guide green and Hole Punch Tool punch a hole through one wall of the new bladder at one end only Insert the air fitting into the bladder insert the air fitting into the air inlet in the shaft slot and install the bladder along the length of the slot Remove the two setscrews from the valve end element end clamp See end clamp profiles on page 4 Apply a small amount of LOCTITE 222 the threads Reassemble the clamp install the clamp in the slot and tighten to 10 12 in Ibs 1 1 1 4 Nm Clamp should be flush with the end of the shaft Do not cut the excess bladder yet Measure the length of the slot cut the new element exactly 1 25 shorter than the slot Make sure to cut square across the ends of the element Aluminum strip elements are shipped cut to length Grasp the excess bladder material firmly and hold it while feeding the rubber element into the slot until it contacts the valve end clamp Do not stretch the bladder material
9. orn elements e Ensure correct core size CESS M NORTH CENTRAL AND SOUTH AMERICA Tel 1 360 834 2345 Fax 1 360 834 5865 sales maxcessintl com www maxcessintl com INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in EUROPE MIDDLE EAST CHINA AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn JAPAN KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 4818 asia maxcessintl com Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp 2013 Maxcess
10. r for cracks Continued next page tighten to 55 60 in Ibs 13 6 20 3 Nm TROUBLESHOOTING www maxcessintl com Tidland GH GN Narrow Web Shaft 556500 1 J Page 7 of 8 TROUBLESHOOTING continued Problem Possible Cause Recommended Solution External element will not collapse completely Fiber or dust buildup in element slot is causing scraping along edges of slot Clean along slot If necessary remove and replace external element and bladder Cold flow of rubber element Replace rubber element and bladder Kinked hoses Check hose installation Elements difficult to install Buildup in slot Clean slot with mild non petroleum based solvent and dry thoroughly Spray slot and elements with dry silicone lubricant External element extrudes out of slot Element is over lubricated with dry silicone spray Remove element and wipe clean Reinstall lubricating only as necessary Core will not fit on shaft Bladder too long and pushing up on element end clamp Bladders that are too long may push up on clamp preventing it from seating properly Trim small amount from bladder and reinstall clamp making sure that the end of the bladder is secure under the ridge of the clamp Core is slipping Elements not gripping core e Check inflation pressure e Ensure that the external element is expanding completely e Check for leaks e Check for w
11. tection when inflating or deflating or otherwise operating the air system Do not remove or otherwise alter any setscrews or fastening devices prior to using this product Do not operate this product if any setscrews or fastening devices are missing Do not lift shaft manually if it is beyond your capacity Loads over 1 3 your body weight may be prohibitive Consult your company safety policy When lifting a shaft use proper lifting techniques keeping back straight and lifting with the legs Do not carry or lift this product over wet or slippery surfaces Use appropriate mechanical lifting devices such as a hoist or shaft puller for heavier shafts When performing maintenance or repair procedures do not pressurize the shaft if journal setscrews are loose or missing When performing maintenance procedures do not pressurize the shaft if the journal is missing All replacement parts used on this product should be made to original Tidland specifications All maintenance and repair procedures performed on this product should be done to Tidland specifications by qualified personnel www maxcessintl com Tidland GH GN Narrow Web Shaft 556500 1 J Page 2 of 8 TABLE OF CONTENTS Important Safety 2 Tidland Customer Service 3 Recommended Tools ur cu a ae enden ee
12. the air gauge indicator registers a minimum of 80 psi 5 4 bar Caution Do not exceed the maximum air pressure of 120 psi 8 3 bar uly Deflate Shaft to Remove Cores 1 Use the Tidland Air Release Tool to depress the quick release air valve 2 When the shaft is completely deflated remove or reposition the core MAINTENANCE Remove the External Element ELEMENT END CLAMP 1 Deflate shaft and or disconnect air supply AND SET SCREW S It is not necessary to remove the nose cone CONFIGURATIONS VARY or journals 2 Loosen do not remove the set screw s in the element end clamps at both ends of the shaft lf the clamp has one set screw slide the clamp out from the end of the shaft b If the clamp has two set screws twist clamps 90 and slide or lift them out of the shaft 3 Pull the external element from the shaft slot Remove the Bladder 1 Carefully unseat the air fitting from the air inlet hole in the shaft slot 2 Remove the bladder from the slot 3 Remove the air fitting from the bladder and set aside for reuse Be careful not to damage the air fitting www maxcessintl com Tidland GH GN Narrow Web Shaft 556500 1 J Page 5 of 8 MAINTENANCE Install the Bladder and External Element Bladder and rubber element material supplied for replacement will be longer than the required finished length Do not cut to length until instructed Aluminum strips are shipped cut to length If not
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