User`s Manual
Contents
1. Heat zone Top heater SNR Startup Work eve au quantity quantity ond power power quantity AE R330A 5 5 group 0 group 6kw 2 5kw AE RF430 CF 4 3 group 1 group 6kw 2 5kw AE 530 5 3 group 2 group Tkw 2 5kw RF530 CF 5 3 group 2 group Tkw 2 5kw AE RF630 C 6 4 group 2 group 8kw 3kw AE RF630 CF 6 4 group 2 group 8kw 3kw AE RF830 CF 8 4 group 4 group 10kw 3kw AE RF630 CEF 6 3 group 3 group 8kw 2 5kw AE RF830 CEF 8 4 group 4 group 10kw 3kw 1 1 4 2 Temperature test dot Every last heat zone peg has a standard thermocouple test dot this dot is astatic state test dot which test temperature of the heat zone This dot has been tested before shipment currently cannot shift placement if it has not been approved by the manufacture 1 1 4 3 Temperature controller Every last heating zone is controlled by a Temperature control ler which is buildup by hardware and software Temperature controller test static state temperature dot it has PID operation function and SSR drive function 2 2 The Temperature Profile AE serials equipment is used of thawing the Soldering Paste and soldering PCB and SMC SMD component Heating through the PCB surface and SMC SMD Obtain the Temperature Profile as been prescr ibed Our Suggested Temperature Profile by IPC as fol lows Suggested Temperature Profile 150 120 C 150 C 100 Line A 15 used generally for Soldering P2. 3 3 2 Relative humidity 209 959 3 3 2 Transportation and storage The equipment may be transported and preserved in the temperature range of 25 55 C It can endure high temperature less than 65 C in a 24H period Please try to avoid aquosity high temperature libration pressure strike when it is transported to conveyor 3 4 Power supply Option s 3 4 1 220V three Phase 3 4 2 220V Single Phase 50 60 Hz 3 4 3 220V three Phase 50 60 Hz 3 5 Adjust equipment highness Adjust the equipment convection highness and level in rise equipment feet Adjusting method include using gradienter 3 6 Preceding that the User would notice 3 6 1 The reflow oven must work around clean surroundings 3 6 2 Don t use or conserve equipment in bad surroundings for example high temperature 3 6 3 Don t set equipment near fountain of electricity or magnetism 3 6 4 Please turn off power supply first before you try examining or repairing oven 3 6 5 Oven should set without incline and must keep conveyor chain in level and prevent PCB displacement when it is carried 3 6 6 Please prevent high temperature as working 3 6 7 Don t transmit work piece too large in the oven for fear attaint net conveyor and will affect temperature stabilization 4 Equipment operating 4 4 4 4 1 1 Zi 2 Provision before operating 1 2 8 9 Check Check Check Check Check Check Check Check Check power
3. B 183 49 44 Soldering Paste Setting Temperature Profile is based on producer of Solder ing Paste supplying Specification and Heat Zone set 6 1 AE series computer Reflow system ilk 6 1 1 AE R330A Five heat zones hot air infrared all on top 6 1 2 AE RF430 CF four heat zone hot air 6 1 3 AE RF530 C five heat zone hot air infrared 6 1 4 AE RF530 CF five heat zone hot air 6 1 5 AE RF630 C six heat zone hot air infrared 6 1 6 AE RF630 CF six heat zone hot air 6 1 7 AE RF830 CF eight heat zone hot air 6 1 8 AE RF830 C eight heat zone hot air infrared 6 2 Five heat zone hot air infrared reflow system AE RF530 C 6 2 1 Equipment type parameter depict This type of equipment is a reflow solder system combination of convection and infrared It has five heat controlling zones include two preheating zone two reflow solder zone one drying zone Top preheating zone and top reflow solder zone is heated by infrared 6 2 2 Equipment outline Outline size L 2000 W 612 H 1220 Heat zone length 1000mm Equipment weight 180kg Maximum Power 7 kW Working Power 2 5 kW Import Power supply AC 20220V single phase 50 60Hz N G in USA or Japan 6 2 3 Conveyor system 6 2 4 Belt width 300MM Conveyor height 880 20mm PCB size 280X280 mm Time of crossing stove 3 5 5 5 Min Heat zone function describes Heat zone NO 1 Top preheating zone 2kw Heat zone NO 4 Lower preheating zone lkw Heat zone NO 2 Dryin
4. CONXIE 94 Tmax CORDORATION Computerized Reflow system User s Manual y Tel 951 543 4543 Fax 951 582 9422 Add 125 Business Center Drive Unit G Corona CA 92880 Email address sale smtmax com Disclaimer SMTmax Omxie Corp shall not be liable in contact tort or otherwise for any loss or damage suffered by the purchaser s whatsoever or whosoever arising out of or in connection with the use of this equipment other then at the option of SMTmax Omxie Corp to refund the purchaser money in respect of the equipment if purchaser s returns equipment in unused resalable condition after having obtained written approval to do so from SMTmax Omxie Corp Any use of the oven not explicitly described in this manual is strongly advised against and will void purchaser s warranty Equipment is not suitable for heating food liquids or tissue Equipment must not be used in the vicinity of children animals or unqualified people CONTENT 1 Equipment general knowledge 3 Equipment operating instruction 4 Lead free techniques recommend 5 Specification and Heat Zone mount 6 Equipment Maintenance 1 Equipment general knowledge 1 1 Heating principles 1 1 1 Heater modality The two types of heating elements are general heating rays convection and infrared rays The main structure of the heater is loading the nickel chrome alloy heater line into metal pipe and loading into silicate make
5. The temperature in the reflow zone for the top heater would be higher than bottom in order to engender reflow on PCB top surface 2 5 Heat zone setting 2 5 1 Set initialization of heat zone and conveyance rate 2 5 2 Preheating time warm up is almost 20Min 30 Min for cold oven Ji 2 5 3 PCB is moved through oven as temperature has arrived a balance in this status Solder ing Paste arrive reflow critical temperature 2 5 4 Mf reflow has not occurred it should reduce transport rate of stainless steel belt 5 to 10 Another method is to increase the setting temperature when transport rate is invariableness Commonly it should raise 5 C at a time you should pay attention to the temperature setting of oven and it must not exceed PCB support 2 5 5 Temperature Profile may be adjusted basing on complexity of PCB 3 Equipment setting 3 1 Equipment setting surroundings 3 1 1 Please run equipment in clean surroundings 3 1 2 Please avoid using equipment in high temperature or dank environments 3 1 3 Don t set equipment by fountain of electromagnetism disturbing 3 1 4 Don t make the reflow oven import and export toward fans or windows which is used to ventilate room 3 2 Notice proceeding of safety 3 2 3 It should make the most of rin equipment in normal temperature when examine and repair equipment 3 3 The series equipment operation surroundings 3 3 1 Environment temperature 5 40 C whether or not equipment is working
6. aste The temperature of PCB rise to 120 150 C from room temperature in 60S and the heat rate under 3 C s The heat temperature of the PCB keeps about 150 C in 60S 150S Then the Soldering Paste melting point occurred PCB board temperature becomes balance PCB soldering The temperature of PCB keeping 210 230 in 30S Here Soldering Paste has been reflow sufficient LineB t can be used for soldering micro miniature distance SMD for instance QFP and BGA Through control temperature rise rate at Preheating zone delay Flux intenerated time in Soldering Paste It controls the micro stannum ball heat flowing all together and forming stannum bal LineC It is used for SMT Glue water solidifies The temperature of PCB keep basic constant temperature time about 150 C in 9053005 application And supervise must settled down to study in earnest for the examination 2 4 Heat zone function descr ibed 2 4 1 Preheating zone Also be named as temperature rising swift zone is used for preheating the PCB and vaporizing impregnate 2 4 2 Impetuous Zone heat preservation Zone The time must be set correctly for your PCB board through this zone Must be a constant temperature environment and Solder ing Paste occur physically and chemically transformation prepare for soldering PCB and Soldering Paste reflowing 2 4 3 Reflow zone The reflow heating solder zone hot air or infrared heater offer abundant quantity of heat
7. ear the reflow oven Don t put hand or body into equipment Don t adjust parameter of transducer temperature controller at random gt 7 2 Maintain day to day 7 2 1 Keep clean in electric wire 7 2 2 Check blower whether run agile 7 2 3 Check deviant sound from blower or motor 7 2 4 Check conveyor system become flexible Before start up must check voltage whether it is safe and stabilization At the same time check setting parameter Don t stop conveyor when stove is very hot Please clean surface of the equipment before on duty or off duty 7 2 5 Adding lube into axes of motor four times a within a 30 day per iod 7 3 Daily malfunction 7 7 3 3 1 1 The red lamp shines 1 If buzzer rings endless check time relay before working 2 Check wire of thermocouple to be cut 3 Check SSR in main wire to be attainted Equipment can t start up 1 Check power supply 2 Check Emergency Stop button Transport system can t run 1 Check transducer power supply 2 Check transducer communication 3 Check transport motor 3 Check transport belt to be blocked Can t heat 1 Check Off On Blower Conveyor button to be pressed 2 Check Heat button to be turned on 3 Check if the switch which control SSR has been closed 4 The SSR is not to be mangled AE R530C Five Zone Reflow Oven Computer is optional 7 ive Zone Refl
8. eyor Inverter Hertz f 8 84 4 Clockwise r Blowers Inverter Pre Heatl 00 Clockwise Pre Heat2 45 00 Soak 5 00 4 Clockwise Soak2 00 Clockwise Reflowl 45 00 4 Clockwise Reflow2 00 E Clockwise 4 2 7 Temperature Profile testing 12 4 2 7 1 Prepare testing PCB connect it and the temperature measuring wire and measuring connector insert measuring connector into the measuring receptacle 4 2 7 2 Hold the testing PCB into oven center make it move thru the conveyor chain of equipment Manni nE Caut Profiling Recipe 2 5 9 A Stop pen Save Save As Print Preview Zoom In Normal cursor Clear Close rt sor Profile 2 Grid Iv Main Grid v Child Grid Channel BH v EH EB PCB Mode assure 868 Speed 0 52 Time 0905 4 13 10 37 00 00 01 00 02 00 03 00 04 00 05 00 06 00 07 00 08 00 4 2 7 3 Press profile to enter the Profiling Recipe interface Press test to measuring the Temperature Profile 4 2 7 3 The Temperature Profile can be saved printed transferred 13 5 Lead free techniques recommend Lead free solder Alloy type melting point intension ductility SN 3 5 0 7CU 217 220 39 31 SN 3 1AG 1 3CU 217 50 32 SN 0 3AG 0 7CU 216 227 25 40 SN 3 0AG O0 5CU 217 221 37 33 SN 0 7CU 227 28 34 SN 3 5AG 221 43 45 SN 37P
9. g zone ikw Heat zone NO 3 Top reflow zone 2kw Heat zone NO 5 Lower reflow zone 2kw This type of equipment is a reflow solder system combination of hot air and infrared 1 has five heat controlling zones include two preheating zones two reflow solder zones four drying zones 6 3 2 Equipment outline Outline size L 2600 W 612 H 1220 Heat zone length 1400mm Equipment weight 250kg Maximum Power 10 kW Working Power 3 kW Import Power supply 6 3 3 Conveyor system 6 3 4 3 380 50Hz N G in China or Argentina AC 14220V single phase 50Hz N G in USA or Mexico AC 20220V three phase 50 60Hz N G in USA or Japan Belt width 300MM Conveyor height 880 20mm PCB size 280 X 280 mm Time of crossing stove 3 5 5 5 Min Conveyor rate 200 800mm Min Heat Heat Heat Heat Heat Heat Heat Heat Heat zone function describes zone zone zone zone zone zone zone zone NO NO NO NO NO NO NO NO 1 5f Drying WA Ikw Drying zone lkw Drying zone 1kw Drying zone lkw Top reflow zone 2kw Lower reflow zone 2kw Service and malfunction eliminate 7 1 Proceeding needing notice t must be grounded on vehicle Knowledgeable man must operate this equipment Add lube in conveyor chain once a week Stop work if the red light is on warning light Don t place any equipment that is combustible or explosive n
10. ow Oven 20
11. s the heat transfer out of the metal pipe into the air Another note the infrared ray structure is loading the nickel chrome alloy heater line into ceramic pipe then loading into silicate and smearing special chemical on the surface it brings the infrared ray a wavelength that is 4 5um 1 1 2 Heat up principium The hot air source comes through the ceramic heater that heats onto the PCB surface and to various SMC SMD and Solder Paste Please assure the temperature distribution is counterpoise into equipment and working area Also a few infrared rays have a wavelength of 4 with air molecule PCB SMC engender part quantity of heat The infrared ray that wavelength is 4 5um is best The IR heater shadows the SMD grotesque in shape at first hand e t prevents partial place heat excess t keeps diversified SMC SMD PCB heating temperature distributing equi l ibrium t keeps SMC SMD PCB lying in different places heating temperature distributing equilibrium t can also solder PCB board that are made from multifarious material 1 1 3 2 A few infrared rays IR heater will directly heat onto the PCB board reduces air flux t reduces oxidation of the solder t makes the equipment overall power sufficient t makes the temperature rise at a swiftly rate IR ray keep the environment clean it can decompose 2 colophony in the solder 1 1 4 Heat structure 1 1 4 1 Structure of Heat zone
12. supply main circuit in electricity box to be flexible equipment to be the grounded credibility eye winker whether to be in electricity box conveyor chain is locked by eye winker lubricate of axletree chain is lubed which can work in high temperature convulsions piping exterior is free blow motor is working in gear 10 Check prolong line of transducer is flexible Control Software Operate Method 1 Electrical source is on 2 Equipment switch is on 3 Start button is on 4 Computer start up automatic and enter the Main interface as following Control Panel v8 06 Scr T Operate Help 3 z 3 Y a a wa 4 Z On Off 2 M Meat Hood pen Save Log Temp Set Profile Overtemp Reset Exit 4 2 4 Press On i t ES E stove can not work 10 Ope ate Sys Parameter Main interface and EC b hus on parameter interface The function parameter include conveyance rate blowers inverter velocity of flow value of over temperature temperature demarcate delay time setting 11 Potles _ gt iri 0 1 Meat Hood pen Save Temp Set Profile Overtemp Reset Exit Sys Parameter Timer Advance PID Password ChangePass File Operate Help a Qn 9 8 9 g On Off Blower onveyor Heat Hood Log Temp Set Profile Overtemp Reset Exit a ares Software Conv
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