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1. 433 www schunk com SCHUNK Sj 5 Accessories Sensor System FPS Flexible Position Sensor The optional FPS sensor system measures the position of gripper jaws It then indicates in which of the five freely teachable zones the jaws currently are Alternatively the jaw position can be read out via the FPS Controller software FPS F5 FST only permanent magnet that moves with the base jaw provides the FPS sensor with its magnetic field The strength of this permeation changes depends on the distance of the magnet from the sensor This variable is recorded evaluated and output by the FPS electronic processor 434 www schunk com Your advantages and benefits Simplest o2. 479 www schunk com SCHUNK Sj Accessories Sensor System Technical data Description Cable length Nominal voltage Min voltage Max voltage Max current per wire Max overall current 430 m V Al V 8 M8 0301906 8 3 0 240 10 0 30 0 2 0 2 0 V6 M12 0301590 M2 240 10 0 30 0 2 0 www schunk com SCHUNK V 8 views of the V 8 M8 8 contact assignment Wiring diagram 14441444 19424444 SCHUNK SJ www schunk com 431 8 Main views of the V 8 12 M12 contact assignment Wiring diagram 432 www schunk com SCHUNK Sj A a Em o A A im A A w w
3. 475 www schunk com SCHUNK Sj Accessories Sensor System Technical data Description Socket Cable length Nominal voltage Min voltage Max voltage Max current per wire Max overall current 426 m V Al 40 0301904 Me 3 0 140 10 0 30 0 2 0 2 0 www schunk com 12 0301902 M2 24 0 10 0 30 0 2 0 SCHUNK V4 Accessories Sensor System Main views of the V 4 M8 M8 contact assignment Wiring diagram SCHUNK SJ www schunk com 477 V4 Main views of the V 4 M12 M12 contact assignment Wiring diagram 428 www schunk com SCHUNK Sj A a Em o A A im A A w w
4. Accessories Sensor Systems Magnetic Switches Magnetic switches are used for monitoring the position of automation components They detect the approach of magnet without contact and above certain switching threshold enable their output Function description Your advantages and benefits Magnetic switches react to magnetic fields The resistors in the sensor consist of Installation in sensor slot several ferromagnetic and non magnetic layers Two shielded and two non shielded for space saving simple and fast assembly resistors are combined in a bridge circuit which produces a strong signal proportional Version with LED display MMS 22 to the magnetic field when one is present Above a threshold value an output checking the switching position directly at the sensor is switched via a comparator and the sensor reacts mM Version with connector for easy rapid replacement of the extension cable 404 www schunk com SCHUNK Accessories Sensor Systems Application example Area of application For use in the monitoring of gripping and rotary modu les linear modules and robot accessories Magnetic switches from SCHUNK detect metals without contact or wear and are resistant to vibration dust and humi diy Magnetic switches are fitted in slots and therefore do not form any additional interfering contours 1 MMS electronic Magnetic Switches fitted in C slot of the Mini Slide ED FST 16 Mini
5. Oo V 8 Sensor Distributor Ga SRU 63 Flat Rotary Actuator General information Materials Housing PA 6 GF 30 black Cable PUR sheathing Mounting with screws Protection class to DIN 40050 IP 67 when connected SCHUNK Sj Accessories Sensor System Area of application Sensor distributors from SCHUNK are universal and resistant to vibration dust and humidity They are therefore suitable for use in both clean and dirty environments PHE Stroke Module PGN 2 Finger Parallel Gripper with workpiece specific Gripper Fingers Scope of delivery Complete sealing plugs for sealing unused connections 1 set of labels Warranty 24 months www schunk com 42 Accessories Sensor System Technical data Description Socket Cable length Nominal voltage Min voltage Max voltage Max current per wire Max overall current 422 m V Al V 2 M8 0301900 8 3 0 140 10 0 30 0 2 0 2 0 www schunk com V2M12 0301589 M2 24 0 10 0 30 0 2 0 SCHUNK V 2 Main views of the V 2 M8 M8 ontact assignment Wiring diagram SCHUNK SJ www schunk com 423 V 2 Main views of the V 2 M12 M12 contact assignment Wiring diagram 424 www schunk com SCHUNK Sj A a Em o A A im A A w w
6. Finger connection aD Cable outlet 454 www schunk com SCHUNK FMS ZBA ZBP FMS ZBA 300 FMS ZBP 300 Gripper connection Gripper connection 2 Finger connection 2 Finger connection aD Cable outlet FMS ZBA 380 FMS ZBP 380 1 Gripper connection 1 Gripper connection 2 Finger connection 2 Finger connection 62 Cable outlet SCHUNK S www schunk com 455 Centering Sleeves Accessories Product advantages Centering sleeve dia ZHU Simple space saving centering Easy mounting High replacement accuracy Suitable for many SCHUNK automation components SCHUNK recommends an H7 fitting for the hole for the insertion of the sleeve Technical data Diameter mm ID Od H 2 9941547 1 3 1 95 005 2 5 9941628 1 7 1 95 005 3 9941629 2 1 95 005 3 5 9939947 2 2 95 005 4 9939376 2 6 3 95 005 5 9939377 3 4 35 00 6 9939384 41 5 35 005 8 9939378 5 5 35 005 10 9939379 6 2 6 65 0 05 17 9939380 8 2 6 05 005 14 9939381 10 2 8 60 0 10 16 9939382 12 2 8 60 010 456 www schunk com SCHUNK Centering Sleeves Accessories Centering sleeve dia 75 15 centering sleeves suitable for SLF linear axes Description 00 mm mm mm 15 00 12 0330778 17 2 8 1 01 15 0330729 15 2 8 150248 0330730 18 2 8 15403 22 0330050 22 2 8 ZH dimension Projection of centering sleeve on installation in the SLF linear axis SCHUNK 2 www schunk
7. 0302090 AS APS M1 380 1 chunk com APS MI 445 Accessories Sensor System Force Measuring System The FMS force measuring system is used for measuring the gripping forces during the gripping process This opens up numerous new possibilities both during start up and in the production process The FMS intermediate jaws are screwed on between the gripper base jaw and the top jaw which comes in contact with the workpiece Gripping forces on the top jaw result in flow of force through the FMS intermediate jaw Intelligently arranged strain gauges inside the intermediate jaw react to the resulting deformation The FMS processor detects the change in the strain gauges and emits an analog signal indicating the force 446 www schunk com Your advantages and benefits Simplest handling via a control line that is directly connected to an SPC Easy to perform measurement of the actual active gripping force Result output via analog voltage value Simple linear relationship between output voltage and gripping force Simple zero balancing with button or via control line Integrated LCD for visual monitoring Easy assembly Dirt proof and waterproof also for use in extreme ambient conditions SCHUNK Sj Accessories Sensor System Application example PGN plus 100 AS 2 Finger Parallel Gripper FMS ZBA Intermediate Jaw with Sensor active FMS ZBP Intermediate Jaw without Sensor passive G
8. Connection 3 pin Maximum voltage 60 75 DC Maximum voltage V 60 75 DC Maximum amperage A 4 Maximum amperage A 4 Max cross section for connection mm 0 75 Max cross section for connection mm 25 Protection class IP 67 Protection class IP 67 Housing material PA Housing material PA Cable bushing ready for making straight Cable bushing ready for making right angle ID 0300052 0 0300053 Connection 3 pin Connection 3 pin Maximum voltage 60 75 DC Maximum voltage V 60 75 DC Maximum amperage A 4 Maximum amperage A 4 Max cross section for connection 0 25 Max cross section for connection mm 0 25 Protection class IP 67 Protection class IP 67 Housing material PA Housing material PA 412 www schunk com SCHUNK Sj Accessories for Sensor Systems Accessories Sensor Systems Cable connectors ready for making up straight Cable connectors ready for making up right angle Freche wiry a rm ngk reg qe ID 0300060 ID Connection 4 pin Connection Maximum voltage 250 300 DC Maximum voltage V Maximum amperage 4 Max cross section for connection 0 75 Max cross section for connection mm_ Protection class IP 68 Protection class Housing material PA Housing material Cable terminal area mm 07
9. com 45 Accessories Fastening Elements Product advantages Standard elements for connecting PowerCube modules with complete repeat accuracy Suitable for all grippers and rotary units of the PowerCube series PG PR PW PSM PDU Shaped designs straight conical and right angle Special lengths on request Straight PAM Straight standard connecting element suitable for PG grippers PR rotary unit PW rotary tilting unit PSM PDU servo motors and PLS linear modules of the PowerCube series Special lengths on request Description PAM 100 PAM 101 PAM 102 PAM 103 PAM 104 PAM 105 ID 0307800 0307801 0307802 0307803 0307804 0307805 Dimensions mm 10x70 35 70x70 10x70 70 70x70 90x90 45 90x90 90x90 90 90x90 110x110 55 110x110 110x110 110 110x110 Suitable for PG 70 PR 70 PG 70 PR 70 PR 90 PW 90 PR 90 PW 90 PR 110 PW 110 PR 110 PW 110 PW 70 PSM 70 PW 70 PSM 70 PSM 90 PDU 90 PSM 90 PDU 90 PSM 110 PDU 110 PSM 110 PDU 110 PDU 70 PLS 70 PDU 70 PLS 70 PLS 90 PLS 90 PLS 110 PLS 110 458 www schunk com SCHUNK Sj Right angle standard connecting element suitable for PG grippers PR rotary unit PW rotary tilting unit PSM PDU servo motors and PLS linear modules of the PowerCube series Special lengths on request PAM 12 030782 PAM 122 0307622 PAM Accessories Fastening Elements Right angle PAM ID 0307820 Description PAM 120 Dimensions 90 70 598 Suitable for PG 70 PR 70
10. gray Material of clamping collet stainless steel seal O ring NBR Temperature range C 10 to 60 10 to 60 10 to 60 Max operating pressure bar 20 20 20 464 www schunk com SCHUNK 55 Main views of WV elbow fitting Variable L3 Di SW 54 SCHUNK W G 1 8 6 WV G 1 8 8 1 8 5 13 5 22 12 13 10 1 8 5 16 255 14 13 12 W G 1 4 6 1 4 15 5 23 5 12 17 10 www schunk com WV 405 SWV SWV banjo fitting Version as push in connection for simple rapid connection to pneumatic energy supplies Technical data Description SWV M3 4 SWV M5 6 SWV 68 6 SWV 64 6 SWV 64 8 ID 9210505 9936171 9937152 9937128 9936728 Hose mm 4 8 Material of body Ms 58 nickel plated release ring POM plastic gray Material of clamping collet stainless steel seal O ring NBR Temperature range C 10 to 60 10 to 60 10 to 60 10 to 60 10 to 60 Max operating pressure bar 20 20 20 20 20 466 www schunk com SCHUNK 55 SWV Main views of SWV banjo fitting Variable WVM34 SWV M5 6 SWV 68 6 SWV 64 6 SWV G4 8 6 M3 IE 61 8 1 4 1 4 d3 E 5 7 7 T 4 65 8 8 2 25 62 8 25 8 4 153 73 185 225 245 25 73 158 20 5 7 01 Di 34 10 12 12 135 SW 5 8 14 17 17 4 5 10 15 19 19 SCHUNK www schunk com 467 DSV DSV banjo fitting with one way flow control valve Version as push in connection for simple rapid connection fo pneumatic ene
11. have to be changed if proximity switch is replaced C 0 5 85 Switches are protected against mechanical influences 10 12 e 4 2 8 f SW 13 SW 14 SCHUNK Sj www schunk com 415 551 Accessories Sensor Systems The sensor tester enables the rapid testing and adjustment of inductive sensors magnetic switches and reed contacts The necessary power is supplied by a 9 V compound battery The sensor is connected to the M8 M12 or terminal connection of the sensor tester and the ON button pressed The sensor status is displayed visually by LEDs and out put acoustically via a signal buzzer 416 www schunk com Your advantages and benefits Visual and acoustic signal for simple function checks and adjustment For 2 and 3 wire DC technology enabling the connection of reed contacts capacitive and inductive sensors Tests possible without dismantling sensors for short maintenance times Connections for M8 and M12 or open cable ends possible suitable for all SCHUNK sensors PNP and NPN sensors can be tested Operating voltage with 9 V compound battery for mobile use Automatic cut off function for an extended battery life SCHUNK 551 Accessories Sensor Systems Application example Area of application Sensor testing and adjustment of the switching point sensor calibration SST Sensor Tester 3 Metal plate IN 80 Inductive Proximity Switch General information Notes Scope of deliv
12. valve prevents the air from escaping out of the gripper This prevents a loss in clamping force and the workpieces remain securely clamped in the jaws Especially suitable for grippers that cannot be equipped with mechanical pressure maintenance Two check valves connected in parallel which automatically open the return channel and close the pressure line on a loss of pressure Technical data Description SDV P 04 SDV P 07 ID 0403130 0403131 Nominal size mm 4 Flow l min 200 300 Weight 10 100 180 filtered compressed air filtered compressed air 10 lubricated or dry 10 lubricated or dry Pressure range bar 0 5 10 0 5 10 bar Temperature range 10 to 80 10 to 80 Switching time ms approx 10 approx 10 Version stainless steel Stainless steel Max drop in pressure within 24 h bar 0 5 0 5 test volume 2 Max flow per port at p 6 bar 467 www schunk com SCHUNK 55 SDV P Main views Variable SDV P 04 SDV P 07 0 1 4 B 20 24 8 8 M5 M5 E 36 44 6 7 26 60 15 H 20 26 30 40 Circuit diagram SCHUNK SJ www schunk com 463 WV WV elbow fitting Version as push in connection for simple rapid connection to pneumatic energy supplies Technical data Description WV G 1 8 6 WV 6 1 8 8 WV G 1 4 6 ID 9937129 9936730 9937170 Hose mm 8 0 Material of body Ms 58 nickelplated release ring POM plastic
13. 13 FPS S M8 ID 0301705 0301704 Cable diameter 3 5 35 Cable length cm 30 0 30 0 Connection of FPS on processor side M8 M8 Weight kg 0 01 0 015 Min ambient temperature C 25 0 25 0 Max ambient temperature C 70 0 70 0 rating sensor 65 65 IP rating connector plugged in 65 65 Min bending radius dynamic mm 17 5 Min bending radius static mm 35 0 35 0 436 www schunk com SCHUNK FPS S M8 sensor 13 sensor Active sensor surface Through bore 72 Active sensor surface Cable extensions Max extension between FPS sensor and electronic processor for trouble free operation 1 m Description ID Length KV 05 0301598 0 5m KV 1 0301599 1 0m SCHUNK SJ www schunk com 437 Accessories Sensor System Description Nominal voltoge Min voltage DC Max voltage DC Nominal current DC Weight Min ambient temperature Max ambient temperature IP rating 438 ID V V V A kg 20 20 FPS A5 FPS F5 Processor Measurement of the gripper stroke using sensors assign ment 10 the positions zones Open Intermediate posi tion 1 2 3 or Closed and output of a position signal A maximum of four switching points 1 6 zones are free ly programmable FPS F5 additionally with RS 232 inter face remote maintenance measuring functionality system calibration to the millimeter temperature and vol tage monitoring FPS A5 FPS F5 0301802 030
14. 1805 24 0 24 0 10 0 10 0 30 0 30 0 0 01 0 01 0 06 0 06 25 0 25 0 10 0 70 0 65 05 www schunk com 5 5 processor Measurement of the gripper stroke using sensors rison with target value output of tolerance information Within tolerance Above tolerance or Below toleran ce plus Open and Closed Otherwise like the FPS 5 FPS F5 T 0301807 140 10 0 30 0 0 01 0 06 25 0 0 0 05 SCHUNK FPS A Main views Transparent plastic cover over control and display panel Connector on sensor side 02 Connector on control cabinet side Wiring diagram Cable extension open wires From the electronic processor to the control cabinet Description ID Length KV 10 0301801 10 0 m 5 5 13 FPS S 8 SPC PLC Machine panel provided by customer For the contact assignment of the connections on the PLC side please refer to the user s manual SCHUNK S www schunk com 439 FPS Software Accessories Sensor System Software for FPS F5 F5 T The free FPS Controller software allows the user to monitor the FPS processor an RS 232 interface As result the FPS system can be calibrated to stroke measurement the position be read out and the FPS processor can be programmed The FPS software also provides access to all auxiliary functions see above Description Software ID CD 0301806 Download www schunk com Operating system M
15. 5 062 Cable terminal area mm 0300061 d pin 250 AC 300 DC 4 0 75 68 025 06 5 Cable bushing ready for making up straight Cable bushing ready for making up right angle rir rur q co p ng eut La drerLu ras 3 ID 0300062 ID Connection 4 pin Connection Maximum voltage V 250 AC 300 DC Maximum voltage V Maximum amperage A 4 Maximum amperage A Max cross section for connection mm 0 75 Max cross section for connection mm Protection class IP 68 Protection class Housing material PA Housing material Cable terminal area mm 025 065 Cable terminal area mm SCHUNK Sj www schunk com 0300063 d pin 250 AC 300 DC 4 0 75 68 025 065 413 Accessories for Sensor Systems KV cable extensions for IN Feeder able with WK right angle plug Connector on Socket on distributor side distributor side KV cable extensions for IN proximity switches MG connection right angle plug with 2 LEDs Description ID Length Thread 6 Description ID Cable length KV 3 M12 0301595 3 m M12 WK 3 18 0301594 3m KV 10 M12 0301596 1 0 M12 WK 5 18 0301502 5m KV 20 412 0301597 20m M12 WK 3 48 NPN 0301602 3m KV 3 M8 0301495 0 3 m M8 WK 5 M8 NPN 9641116 5m KV 10 M8 0301496 1 0 M8 KV 20 48 0301497 20m M8 Feeder cable with W right angle plug Feeder cable with GK 3 straight plug Cable length 3 m M12 con
16. 60 FMS ZBA 200 FMS ZBP 200 FMS ZBA 240 FMS ZBP 240 FMS ZBA 300 FMS ZBP 300 FMS ZBA 380 FMS ZBP 380 450 ID 0301830 0301831 0301832 0301833 0301834 0301835 0301836 0301837 0301838 0301839 0301840 0301841 0301847 0301843 0301844 0301845 0301846 0301847 0301848 0301849 Start of range of measurement N 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Force measuring jaws The force measuring jaw is situated between the gripper base jaw and the top jaw The gripping force is conducted through it Active intermediate jaws measure these forces and transfer the measured value to the electronic processor Active intermediate jaws are equipped with a 30 cm cable and a cable connector Passive intermediate jaws act solely as a bridge for the forces End of range of measurement End of overload range N N 145 0 290 0 260 0 520 0 430 0 860 0 685 0 1370 0 1120 0 2240 0 1600 0 3200 0 2325 0 4650 0 3700 0 7400 0 5150 0 10300 0 7100 0 14200 0 www schunk com Definitions The range of measurement is the range in which the Weight kg 0 03 0 02 0 04 0 025 0 056 0 035 0 082 0 055 0 128 0 105 0 24 0 185 0 403 0 34 0 69 0 59 0 907 0 78 1 84 1 6 overall system has an accuracy of lt 3 The overload range is the range in which the overall system has an accuracy of gt 3 90 At the end of the overload range there is a risk of mechanical destruction of the intermediate jaw Min
17. A 22 5 PNP SA 22 S NPN SA ID 0301460 0301461 0301456 0301457 0301458 0301459 Switching function loser loser loser loser loser loser Switching method NPN PNP NPN PNP NPN Cable length cm 30 0 30 0 30 0 30 0 200 0 200 0 Cable connector cable end M5 M5 M8 M8 Open wires Open wires Type of voltage DC DC DC DC DC DC Nominal voltage 24 0 24 0 24 0 24 0 24 0 24 0 Min voltage V 10 0 10 0 10 0 10 0 10 0 10 0 Max voltage V 30 0 30 0 30 0 30 0 30 0 30 0 Voltage drop V 1 5 1 5 1 5 1 5 1 5 1 5 Max current on contact A 0 2 0 2 0 2 0 2 0 2 0 2 Min ambient temperature C 10 0 10 0 10 0 10 0 10 0 10 0 Max ambient temperature C 0 0 0 0 0 0 0 0 0 0 0 0 Typical switching time s 0 001 0 00 0 00 0 001 0 00 0 001 rating sensor 6 6 6 6 6 6 IP rating connector plugged in 67 67 67 67 67 67 LED display on sensor Yes Yes Yes Yes Yes Yes Cable diameter mm 2 2 1 2 1 2 1 2 1 2 1 Min bending radius dynamic 21 0 21 0 21 0 21 0 21 0 21 0 Min bending radius static mm 10 5 10 5 10 5 10 5 10 5 10 5 No of wires 3 3 3 3 3 3 Wire cross section 0 14 0 14 0 14 0 14 0 14 0 14 408 www schunk com SCHUNK MMS 22 5 Accessories Sensor Systems MMS 22 5 sensor M5 connector 72 Active sensor surface LED SCHUNK www schunk com 409 5 30 Accessories Sensor Systems Technical data Description Switching function Switching method Cabl
18. Accessories 5 a Lj i 55 E 8 mai MIL XE MC SS EELEE uz ere TELE 5 TL i 1 T sumaran 5 aan E La a TEL nn i I 1 E ee T T x an enti AP TE ee eee E TE sig TTTES _ gt 8 5 Ll See E E E ns rm EE F 7 2 22 ema y wn in BEEBE ERP BABERE NNI LC LR a emana mI sag ee BEN up F Eu mm LJ gt a nn Accessories w 4 jn Accessories for Sensor Systems E Cable Connectors and Sockets CETT an Fastening Elements prs Centering Sleeves Valves and Fittings SCHUNK 2 www schunk com 403
19. PW 70 909 9054122 90 11054146 PR 110 PW 110 PSM 110 PSM 70 PDU 70 PLS 70 Conical PAM PR 90 PW 90 PSM 90 PDU 90 PLS 90 Conical standard connecting element for connecting PowerCube modules in various sizes suitable for PG grippers PR rotary unit PW rotary tilting unit PSM PDU servo motors and PLS linear modules Special lengths on request PAM 111 PDU 110 PLS 110 PAM 112 PAM 113 ID 0307810 0307811 0307812 0307813 Dimensions mm Description PAM 110 90x90 45 70x70 Suitable for PR PW PSM PDU sizes 70 and 90 90x90 90 70x70 PR PW PSM PDU sizes 70 and 90 110x110 55 90x90 PR PW PSM PDU sizes 90 and 110 110x110 110 90x90 PR PW PSM PDU sizes 90 and 110 SCHUNK Sj www schunk com 459 Valves and Fittings Application example oO SDV P pressure maintenance valve 3 PGN plus 2 Finger Parallel Gripper with workpiece specific gripper fingers SWV pivot screw connection 460 www schunk com SCHUNK Sj Valves and Fittings Pressure maintenance valve and fitting Your advantages and benefits Suitable for all SCHUNK gripper rotary and linear modules and robot accessories Everything from a single source The SDV P pressure maintenance valve protects against a loss of pressure Version as plug in connection SCHUNK fittings SCHUNK 55 www schunk com 46 SDV P Pressure maintenance valve In the event of a loss of pressure the pressure maintenance
20. S Windows 440 www schunk com SCHUNK FPS Software Accessories Sensor System Screenshot software ee Ips conlraller Tempesta nm Lo 5 Operation condition ititi inii irri 2 E i Time secunds Tepe 2 3 B 4 Coan Hiipa Set up with laptop Possible connection methods PC with software analog ISDN FPS Controller Telephone socket Control center WWW Internet Telephone socket Modem analog ISDN PC with software FPS Controller SCHUNK SJ www schunk com 44 APS MI Accessories Sensor System Analog Position Sensor System Mechanical analog system comprising sensor and processor for accurately recording the position of gripper jaws The high resolution APS M1S sensor is actuated by an inclined surface mounting kit which is attached to the gripper base jaw The changes in position of the sensor are recorded amplified prepared and made available to an analog output by the APS MTE processor Your advantages and benefits Position output as voltage V or current mA Precise measuring system also for long strokes Compact design for space saving installation in any control cabinet Conforms to CE for absolute safety and long life during permanent operation 44 www schunk com SCHUNK APS M1 Application example Area of application f
21. Slides General information Material Sensor housing PA in the MMS 22 aluminum in the MMS 30 Cable with PUR sheath Mounting Clamps in the sensor slot Protection class in accordance with DIN 40050 IP 67 when connected Voltage 10 30 V DC at 10 residual ripple Switching method PNP switching NPN switching Warranty 24 months SCHUNK 55 SCHUNK gripping rotary and linear modules and robot accessory components that are to be monitored with electromagnetic slot fitted switches can generally only be reliably monitored with the appropriate electromagnetic switches from SCHUNK Sensors and products are matched on the basis of the relationships between the parameters type and field strength of the magnet distance wall thickness and wall material of the magnet and the sensor and the orientation and sensitivity of the sensor itself For this reason sensors from other manufacturers employed in SCHUNK products rarely give satisfactory switching results www schunk com 405 MMS 22 Accessories Sensor Systems Technical data Description Switching function Switching method Cable length Cable connector cable end Type of voltage Nominal voltage Min voltage Max voltage Voltage drop Max current on contact Min ambient temperature Max ambient temperature Typical switching time rating sensor IP rating connector plugged in LED display on sensor diameter Min bending ra
22. ambient temperature Max ambient temperature C 10 0 70 0 10 0 70 0 10 0 70 0 10 0 70 0 10 0 70 0 10 0 70 0 10 0 70 0 10 0 70 0 10 0 70 0 10 0 70 0 SCHUNK FMS ZBA ZBP Accessories Sensor System FMS ZBA 50 FMS ZBP 50 Gripper connection Gripper connection 2 Finger connection 2 Finger connection aD Cable outlet FMS ZBA 64 FMS ZBP 64 1 Gripper connection 1 Gripper connection 2 Finger connection 2 Finger connection 62 Cable outlet SCHUNK S www schunk com 45 FMS ZBA ZBP FMS ZBA 80 FMS ZBP 80 1 Gripper connection Gripper connection 2 Finger connection 2 Finger connection aD Cable outlet FMS ZBA 100 FMS ZBP 100 Gripper connection Gripper connection 2 Finger connection 2 Finger connection aD Cable outlet 452 www schunk com SCHUNK FMS ZBA ZBP FMS ZBA 125 FMS ZBP 125 Gripper connection Gripper connection 2 Finger connection 2 Finger connection aD Cable outlet FMS ZBA 160 FMS ZBP 160 1 Gripper connection Gripper connection 2 Finger connection 2 Finger connection 62 Cable outlet SCHUNK S www schunk com 453 FMS ZBA ZBP FMS ZBA 200 FMS ZBP 200 1 Gripper connection 1 Gripper connection 2 Finger connection 2 Finger connection 42 Cable outlet 42 Cable outlet FMS ZBA 240 FMS ZBP 240 Gripper connection Gripper connection 2 Finger connection 2
23. d however with the use of special solutions Please contact us regarding the resolution accuracy of the FPS system Connector for the electronic processor enclosed 12 pin circular connector Binder type series 723 waterproof suitable for connection cables with a diameter of 6 to 8 mm recommended conductor cross section 0 14 mm max 0 25 Ambient conditions Use within the range of strong magnetic fields is not recommended Neither the FPS sensor nor the FPS magnet may come into contact with ferromagnetic dust chips or other substances Display Five colored LEDs Range of measurement 5 to 30 mm with SCHUNK magnet NdFeB magnet cut to size dimensions 6 x 25 mm x L with various lengths L depending on the part of the range of measurement Material Processor Plastic PA 6 Cable PU resistant to coolants lubricants Warranty 24 months Area of application Position sensing of gripper jaws up to a stroke of dirty but are tree trom steel chips All data were determined on the basis of SCHUNK attachments and specifications Please consult us regarding use of the sensor with modules from other manufacturers SCHUNK Sj www schunk com approx 30 mm in environments that may be dean or 435 Accessories Sensor System Either the FPS S13 or the FPS SM8 sensor is required depending on the type of Each sensor is connected to its own FPS A5 5 F5T processor Description FPS S
24. d the motion sequence moditied if necessary Component monitoring during highly dynamic movements Measuring and teaching processes Dimensional checking of the gripped component on the basis of an inserted reference component If the component to be measured differs by more than 0 05 mm from the reference component teaching can take place If the ditference is smaller the precise dimensions can be measured accurately even to within 0 002 mm Gauging the weight of the component by measuring the force due to weight of the component on the gripper fingers The FMS force measuring system allows you to measure forces that act on the base jaw in the direction of the jaw movement Up to three active equipped with sensors FMS ZBA intermediate jaws are required for this purpose depending on the application The remaining base jaws are equipped with FMS ZBP passive intermediate jaws without sensors Each FMS ZBA active intermediate jaw requires an FMS AT electronic processor for evaluation and an FMS AK connection cable for connecting the electronic processor to an PLC or a control cabinet 447 Accessories Sensor System Each FMS ZBA active intermediate jaw requires an electronic processor The FMS AT processor is required for intermediate jaw sizes up to 125 the FMS A2 processor from size 160 The electronic processor is used to prepare display and forward the measurement results It is equipped with a housing con
25. dius dynamic Min bending radius static No of wires Wire cross section 406 cm lt m lt co LY S lt lt SE i Circuit diagram of closer MMS 22 S M5 PNP 0301454 Closer PNP 30 0 M5 DC 24 0 10 0 30 0 1 5 0 2 10 0 70 0 0 001 67 67 Yes 21 21 0 10 5 3 0 14 MMS 22 S M5 PNP 0301455 loser NPN 30 0 5 DC 24 0 10 0 30 0 1 5 0 2 10 0 70 0 0 001 67 67 Yes 21 21 0 10 5 3 0 14 MMS 22 S M8 PNP 0301450 loser PNP 30 0 M8 DC 24 0 10 0 30 0 1 5 0 2 10 0 70 0 0 001 67 67 Yes 7 1 21 0 10 5 3 0 14 www schunk com Circuit diagram of closer MMS 22 S M8 NPN 0301451 loser NPN 30 0 M8 DC 24 0 10 0 30 0 MMSK 22 S PNP 0301452 loser PNP 200 0 Open wires DC 24 0 10 0 30 0 1 5 0 2 10 0 70 0 0 001 67 67 Yes 2 1 21 0 10 5 3 0 14 MMSK 22 S NPN 0301453 loser NPN 200 0 pen wires DC 24 0 10 0 30 0 1 5 0 2 10 0 70 0 0 001 67 67 Yes 2 1 21 0 10 5 3 0 14 SCHUNK Sj MMS 22 Accessories Sensor Systems MMS 22 sensor M5 connector 72 Active sensor surface LED SCHUNK www schunk com 407 MMS 22 5 Accessories Sensor Systems Circuit diagram of doser Circuit diagram of NPN closer Technical data Description MMS 22 S M5 PNP SA MMS 22 5 M5 NPN SA MMS 22 5 M8 PNP SA MMS 22 S M8 NPN S
26. e length Cable connector cable end Type of voltage Nominal voltage Min voltage Max voltage Voltage drop Max current on contact Min ambient temperature Max ambient temperature Typical switching time rating sensor IP rating connector plugged in LED display on sensor diameter Min bending radius dynamic Min bending radius static No of wires Wire cross section 410 cm LY O D lt lt lt lt lt lt MMS 30 S M8 PNP 0301471 loser PNP 30 0 M8 DC 24 0 10 0 30 0 1 5 0 2 25 0 70 0 0 001 67 67 No 3 5 35 0 17 5 3 0 14 www schunk com MMS 30 5 M12 PNP 0301571 loser PNP 30 0 M12 DC 24 0 10 0 30 0 1 5 0 2 25 0 70 0 0 001 67 67 No 3 5 35 0 17 5 3 0 14 MMSK 30 S PNP 0301563 loser PNP 200 0 Open wires DC 24 0 10 0 30 0 1 5 2 25 0 70 0 0 001 67 67 No 3 5 35 0 17 5 3 0 14 SCHUNK Sj 5 30 Accessories Sensor Systems MMS 30 sensor 8 connector Active sensor surface M12 connector SCHUNK Sj www schunk com 411 Accessories for Sensor Systems Accessories Sensor Systems Cable connectors ready for making up straight Cable connectors ready for making up right angle 15 inn Ih 3 Tr cathe ogh et 0 0300050 0 0300051 Connection 3 pin
27. eneral information For all PGN plus and PZN plus grippers as well as for all grippers with identical finger connection diagram for other grippers on request remember to ask about the delivery time Conforms to CE for absolute safety and long life during permanent operation Warranty 24 months SCHUNK Sj e Workpiece specific Gripper Finger Electronic Processor www schunk com Area of application Gripping force control sending control signals to the proportional valve that supplies the gripper the PLC can influence the automatically measured gripping force Teaching robots When gripping firmly fixed workpieces the teaching of robots is simple and precise Symmetrical gripping only takes place if the left and righthand gripper jaws apply the same force thereby protecting the gripper and the robot Static grip force monitoring Monitoring the grip force as the jaws close prevents the workpiece from being dropped when movement initiates Overload protection by monitoring the max permit ted force which can be triggered e g by an inadver tent increase in pressure by off center gripping or the incorrect positioning of the workpiece Preventive maintenance by replacing grippers in good time when there is a decline in the gripping force This avoids unexpected manufacturing down times Dynamic grip force monitoring The effect of acceleration forces on the gripper jaws can be recorded an
28. ery Please note that only one SST input M8 or M12 or cable terminal input can be Sensor tester incl assembly and operating manual with manufacturer s declaration used at one time 9 V compound battery If the toggle switch is towards the sticker nameplate PNP is selected if not NPN SCHUNK 2 www schunk com 417 551 Accessories Sensor Systems Technical data Description SST ID 0301400 Battery 9 V DC battery type LR 61 Connection M12 1 Connection 2 1871 Connection 3 Direct termination Housing material Plastic IP rating 20 418 www schunk com SCHUNK Sj 551 Accessories Sensor Systems Main views LED Output ON button 62 PNP NPN changeover switch SCHUNK 2 www schunk com 419 Accessories Sensor System For connecting all SCHUNK sensors and sensor systems IN INK MMS etc In the versions 2 V2 4 V4 and 8 V8 Function description Your advantages and benefits Distributors collect incoming signals and forward them in a single cable Status and switching display via LED This eliminates with unnecessary cables The switching state of the connected compo for directly checking the switching state nents can be checked by the LEDs integrated in the distributor One feeder cable making it ideal for feeding through signals Sturdy PA housing for long life and resistance to many chemicals 420 www schunk com SCHUNK Application example
29. nection rightangle plug with 2 LEDs M8 connection straight plug with 2 LEDs Description ID Cable length Description ID Cable length W 3 M12 0301503 3m GK 3 M8 0301622 3m W 5 M12 0301507 5m 414 www schunk com SCHUNK Accessories for Sensor Systems AKN connection cable Hybrid cable for PG PR PW PDU PSM Connection cable with M8 or M12 screw terminal Interconnecting cable for the electrical connection of modules from the PowerCube series Suitable for IN 08 PNP and IN 12 PNP proximity switches Description ID Connector Cable length Description ID Basic length Extended length AKN 08 6 PU 05 0330649 M8 straight 5m PowerCube hybrid cable AKN 08 W PU 05 0330657 M8 right angle 5m spiraled 0307753 0 3 m 0 8 m AKN 12 6 PU 05 0330650 M12 straight 5m PowerCube hybrid cable AKN 12 W PU 05 0330658 M12 rightangle 5m spiraled 0307754 0 46 m 1 5m PowerCube hybrid cable straight 9941120 by the meter Adjustable housing for proximity switches Ron IP um de ACT GO For insertion the cable coupling ring is slotted ANA mE N oe Description NHG Advantages of the NHG ID 9646006 9646007 Setting only has to be carried out once Suitable for types M5x0 5x25 M8x1x32 Faulty switches can be replaced quickly 0 WNH 85 Oosiomfree material b MNMOx Setting does not
30. nector and socket for connecting the force measuring jaw and the connection cable Description FMS Al ID 0301810 Measuring accuracy 70 3 0 Output signal JVDC 5VDC Type of voltage DC Nominal voltage V 24 0 Min voltage VI 18 0 Max voltage VI 30 0 Nominal current A 0 0045 IP rating 67 Weight kg 63 0 D The output voltage is linear to the forces occurring at the gripper fingers The bandwidth of the output signal is not fully exploited by every active intermediate jaw balancing must be performed prior to measurement The limit dass A according to EN 61326 is complied with The test to EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 and 61000 4 6 was passed in conformity with EN 61326 448 www schunk com FMS A2 0301811 3 0 VDC 5VDC DC 24 0 18 0 30 0 0 0045 67 03 0 SCHUNK FMS A Accessories Sensor System Main views FMS AK connection cable The FMS AK connection cable is used for connecting the electronic processor to 0 control cabinet or an PLC cable bushing is fitted on the side of the electronic processor the other side is open Description ID Length FMS AK 5 0301821 50m FMS AK 10 0301872 10 0 m FMS AK 20 0301823 20 0 m SCHUNK S www schunk com 449 FMS ZBA ZBP Accessories Sensor System Description FMS ZBA 50 FMS ZBP 50 FMS ZBA 64 FMS ZBP 64 FMS ZBA 80 FMS ZBP 80 FMS ZBA 100 FMS ZBP 100 FMS ZBA 125 FMS ZBP 125 FMS ZBA 160 FMS ZBP 1
31. or the precise measurement of the gripper jaw position in clean environments 5 Processor 3 5 15 Sensor F APS K7 Extension Cable e PZN plus 100 3 Finger Centric Gripper General information Notes Warranty The accuracy of the complete system as stated here is available from a stroke per 24 months jaw of 7 mm The entire range of the sensor cannot be exploited with smaller Ordering strokes The relative accuracy ratio of repeat accuracy to jaw stroke decreases the The sensor and processor must be ordered as individual items absolute repeat accuracy in mm is the same as for a gripper with a 7 mm stroke i e 0 02 mm SCHUNK S www schunk com 443 5 1 Accessories Sensor System Wiring diagram APS MIS Sensor APS MTE Electronic Processor 62 Automation device e g 57 300 When using an APS system a mounting APS sensor APS M1S and processor APS MTE are required for each gripper The mounting kits be found with the grippers Mounting kits for other components grippers are available on request The sensor has a 3 m molded cable Technical data Description APS MIS ID 0302062 Measuring stroke 2 0 Measuring accuracy mm 0 004 Nominal current input A 0 023 Tightness 67 Thermal drift of zero signal 10M 0 1 Thermal drift of amplification factor 9o 10KI 0 2 Min ambient temperature C 10 0 Max ambient temperature C 60 0 Weight kg 0 16 Sensor ma
32. peration with just two buttons or with the machine control system using free control lines Simple start up ds the customer can set all positions during the teaching operation Five digital outputs for greater economy as compared to individual sensors Small distance between two switching points adjustable Resistant to contamination through nonferromagnetic materials Function and svvitching status display via LEDs on the electronic processor Conforms to CE for safety and long life during permanent operation Digital technology for resistance to interference Additional advantages of the FPS F5 and F5 T Measuring functiondlity Communication and remote maintenance RS 232 protocol Position programming and readout of switching points Monitoring of temperature and input voltage Visualization via PC possible Data logging Calibration of system to gripper stroke Intelligent access authorization Adaptation to new product during the process SCHUNK Sj Accessories Sensor System Application example General information Resolution The resolution is the minimum stroke difference that is required in order to reliably distinguish between two signals Used in conjunction with most SCHUNK grippers the FPS system achieves a resolution of 1 3 of a jaw stroke However in some grippers resolution of only 10 is achieved due to the nature of the design More precise resolutions may be reache
33. rgy supplies Technical data Description DSV M3 4 DSV M5 6 05 08 6 DSV 64 6 DSV 68 8 ID 9720005 9936160 9936159 9936161 9936162 Hose mm 3 6 0 0 0 Material of body Ms 58 nickel plated release ring POM plastic gray Material of clamping collet stainless steel seal O ring NBR Temperature range C 10 to 60 10 to 60 10 to 60 10 to 60 10 to 60 Max operating pressure bar 20 20 20 20 20 468 www schunk com SCHUNK 55 DSV Main views of DSV banjo fitting with one way flow control valve Variable DSV M3 4 DSV M5 6 DSV G8 6 DSV G4 6 DSV G8 8 6 61 8 61 4 61 8 T 25 4 5 65 5 12 max 79 715 30 32 30 7 225 245 23 Di 48 104 12 12 14 SW knurled 8 14 1 14 SCHUNK www schunk com 469
34. terial Steel Cable sheath PUR Description ID 0302064 Supply voltage DC Nominal voltage 24 0 Min voltage VI 22 0 Max voltage V 26 0 Nominal current A 0 1 IP rating 20 Min ambient temperature C 0 0 Max ambient temperature C 60 0 Repeat accuracy sensor and processor mm 0 3 Weight kg 0 16 Housing material Output signal 0 10 V DC 4 20 mA Mounting top hat rail 444 www schunk com SCHUNK Sj APS processor Groove for mounting rail APS K extension cable As an option an extension cable can be connected between the sensor and the processor The max cable length between the sensor and the processor is 10 m between the processor and its controller SPC max 1 m Description ID Length APS K2 0302066 2 0 m APS K7 0302068 10m 5 SCHUNK Accessories Sensor System APS sensor Position with retracted feeler rod Carbide ball 1 8 62 Initial stroke Range of measurement Free stroke Mounting kits The suitable mounting kit is specified with the gripper ID Description 0302075 AS APS M1 64 1 0302076 AS APS M1 64 2 0302077 AS APS M1 80 1 0307078 AS APS M1 80 2 0307079 AS APS M1 100 1 0302080 AS APS M1 100 2 0302061 AS APS M1 125 1 0302082 AS APS M1 125 2 0302083 AS APS M1 160 1 and 240 2 0302064 AS APS M1 160 2 0302085 AS APS M1 200 1 and 380 2 0302086 AS APS M1 200 2 0302087 AS APS M1 240 1 0302088 AS APS M1 300 1 0302089 AS APS M1 300 2
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