Aerobar_5710µ_Operatingmanual_en
Contents
1. Pete eee 46 5 2 Dimension Drawing too 47 5 3 Wiring ODOM Ss a a 48 amp ACCESSONES s 54 5 5 Factory Default Settings ont t e 57 6 Warranty 8 Service 59 Description 1 1 uWire AeroBar Model 5710 1 2 Identification 1 3 Bar Lengths 1 4 Corona Wire Cartridge 1 1 uWire AeroBar Model 5710 The 5710 AeroBar uses patented uPulse technology to meet the performance cleanliness and low cleaning maintenance requirements of the flat panel display industry The 5710 AeroBar has the following unique features and benefits Patented uPulse technology with high efficiency output Corona wire is utilized to provide a uniform ion distribution with low field voltage Low swing voltage permitting close placement to work surfaces uPulse technology and wire emitters combine to provide long maintenance cycles This manual covers the installation operation and maintenance of the 5710 AeroBar 1 2 Identification 12 epa Power FMS IR Comm Output Comm t s 4 570 ni p T E a s Master Slave Standby Alarm Red Interface High Voltage Wire Power Cartridge Assy Green Yellow L1 Figure 1 5710 AeroBar Identification Refer to Table 15710 AeroBar Lengths for AeroBar values of L1 and2. For example 5710 500 mm z 20 liters minute total flow per bar 5710 1500 mm z 60 liters minute 5710 2150 mm 86 liters minute More CDA than this may be necessary to meet a specific application performance requirement See Section 3 1 for more information on the trade off between CDA airflow and bar performance 19 5710 M 01 Rev 3 20 Operation 3 1 Settings 3 2 Handheld Terminal HHT 3 3 Alarms 3 4 Standby 3 5 Master Slave 21 3 1 Settings The 5710 AeroBar comes from the factory with default settings that can be optimized for a particular application For best performance the settings should be tuned for your specific application size of the target distance to the target purging airflow HEPA airflow etc There are only four settings that need to be adjusted to optimize the 5710 AeroBar s performance in your environment Freguency Positive Power Negative Power and Balance Freguency Sets the rate of positive and negative ions being supplied to the target A lower freguency will increase the swing voltage present on the target Conversely a higher freguency will decrease the swing voltage present on the target Typically a lower freguency will reduce decay time as measured ona CPM Positive Power Sets the amount of positive ions produced Increasing the Positive power level will produce more positive ions shift the ion balance in the positive direction and will reduce the negative decay time Neg
3. Before performing any maintenance the 5710 AeroBar must be powered down Dirty or eroded corona wires may result in reduced ionization output or failure Contamination can be caused by a number of environmental factors including non visible airborne molecular contaminates AMC The corona wire should be checked regularly for erosion or material accumulating in or around the corona wire and cartridge Cleaning the Corona Wire Materials Remove power from the 5710 AeroBar before performing any cleaning operations on the bar Cleaning is recommended every 6 months or longer depending on the application and or environment 1 Simco lon offers a specially designed 5710 A AeroBar emitter wire cleaning tool The tool will conveniently and safely clean the emitter wire using Simco lon self contained emitter cleaner See Section 5 4 Parts and Accessories for part numbers of the 5710 AeroBar Cleaning Tool Tool Extension Rod and Emitter Cleaner 39 4 3 Cleaning the Corona Wire Cartridge Assembly amp Chassis Remove power from the 5710 AeroBar before inspecting or cleaning the unit A Do not clean the AeroBar while the unit is powered on Doing so may result in particle contamination to the work area and possible shock Use only 50 de ionized water and 50 IPA to clean the A exterior ofthe 5710 AeroBar chassis and corona wire cartridge grills Do not use any other cleaners or solvents The extern
4. or to center the swing around zero 8 If necessary use the Positive Power and Negative Power adjustments to increase or decrease the peak amount of swing 9 If needed adjust the Pulse Balance to re center the swing around zero 24 o The general performance of the 5710 AeroBar will be determined by a number of factors The bar s adjustable operating parameters set by the end user The CDA flow rate through the ionizer A higher CDA flow rate generally means a faster CPM decay at the target Any HEPA air flow rate in the target environment Higher environmental air flow from the bar to the target area generally results in a faster CPM decay rate at the target The proximity of nearby grounds Grounded surfaces near the ionizer or in the ionized air stream can cause shifts in balance and or slower decay times The maintenance level of the bar s corona wire system A poorly maintained ionizer will result in reduced ionizer performance for both decay times and balance 25 3 2 Handheld Terminal HHT Use the Handheld Terminal HHT to change the settings of the 5710 AeroBar The HHT can be used to monitor the 5710 AeroBar during operation It is recommended that the HHT be removed from the system after setup to prevent inadvertent changes to the operating parameters The HHT has an LCD display two LED indicators 5 menu navigation buttons an IR infrared Communications interface two RJ
5. 11 ports and a Power On Off switch 5 2 o LCD Display is where the setting and 5710 AeroBar information is displayed vesto e COM STATUS Green displays the d current HHT and Bar Status Aflashing indicator indicates the HHT is communicating to the 5710 AeroBar A solid on indicator indicates the bar is on and ionizing Fault Red displays fault at either the HHT or 5710 AeroBar Aflashing indicator indicates that the 5710 AeroBar and HHT are not communicating A solid on indicator indicates the 5710 AeroBar is in alarm or standby and may not be ionizing Some alarm states still allow the bar to operate see Table 5 Alarm Codes for more information Menu Navigation buttons allows the user view or set 5710 AeroBar parameter lt UP gt lt Down gt Arrows increment or decrement the parameter value lt LEFT gt lt RIGHT gt Arrows navigate to screens menus e ENTER sends the parameter value shown on the NEW line to the bar or performs the requested act 26 IR infrared Communications interface allows two SIMCO ION way line of sight communications to the 5710 MICROWIRE 5700 A 9 VDC battery internal is reguired for VERSION x x IR MODE using the IR interface When the HHT is turned on and not wired to the 5710 AeroBar it will automatically switch to IR mode The IR range is approximately 8 feet In IR Mode the HHT does not update automatically
6. H31SVIN AN SS38QQV UVA U31SVIA VOI 0343114 Sid 8193 NOILIANNOO 3AVTS St Pu 8193 ANdNI IGA vet IVNOLLdO SLIVINOI Av 138 SINI KINO 40139 1 01140 LHH TVNIMAJI NOILNAAIHISIO OTJHONVH TVNJIS HIMOd 50 S SSJHOOV dva JAVIS 47135 3 15 d31SVIN 7 8 193 NOIL93NNO9 3AV1S 03431114 6 8 193 AN SS3HQQV H31SVIA IYNOILdO SIOVINOI AVIS SIN Try o o a 39 1 01140 X08 NOILNSIHLSIG TVN9IS H3MOd i r LHH TVNIAHJL OIJHONYH VO CIHILIA 1 IGA vc 51 8 553800 uv INJONJAJONI ANANI 20425 41135 NIVHO ASIVQ Z SSIHOOV 8V8 INJONJAJONI SS3u00v UVA INJONJdJONI SLIVLNOJ SWA TETE o o NOLLNSIBLSIO TVNSISMIMOA aura KINO anias HH JNNIWH3L ONVH 0383114 52 19 5710 M 01 Rev 3 Uva INJONJAJONI INO 50114 dNIJS 3AV TS d31S VIA 755554 HO Z SS380
7. To refresh the screen point the HHT at the 5710 AeroBar and press the ENTER key In wired Mode the HHT updates automatically SIMCO ION Two RJ 11 ports on the bottom of the HHT allow for MICROWIRE 5700 power and communication connections to a 5710 VERSION x x AeroBar over a wired RS 485 balanced pair serial interface Power ON OFF switch allows the user to turn on or off the HHT In the IR mode it is best to turn off the HHT when not in use to conserve battery power BAR ADDRESS shows or sets the 5710 AeroBar s communication address In order to set a bar s operating parameters the HHT needs to be set to the desired 5710 AeroBar s address e Press the Up or Down Arrow to select a different 5710 AeroBar address While on this menu screen and the 5710 AeroBar s address matches the address shown on the display all three of the LEDson the 5710 AeroBar will quickly blink This allows you to locate the bar that is being addressed The HHT cannot be used in IR mode to change a bar s address setting 27 To Change the address of the bar press and hold BAR ADDRESS the lt Enter gt key for about 5 seconds to activate a VERI FY CHANGE ADDRESS menu screen Using this FLASHI NG LEDS ADDRESS 04 0 screen an address of 1 2 or 3 can be set Addresses 1 2 and 3 are used to denote independent bars that will each operate as stand CHANGE ADDRESS alone units A pair of 5710 AeroBars can be set to work
8. factory default operating settings If custom defined default settings are required please contact Simco lon for further information prior to ordering Bar Address 1 Independent mode Frequency 1Hz Positive Power 50 Negative Power 50 Pulse Balance 0 Standby OFF 57 19 5710 M 01 Rev 3 58 Warranty 8 Service Simco lon provides a limited warranty for the uWire AeroBar Model 5710 New products manufactured or sold by Simco lon are guaranteed to be free from defects in material or workmanship for a period of two 2 years from date of initial shipment Simco lon liability under its new product warranty is limited to servicing evaluating repairing or replacing any unit returned to Simco lon that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no event is Simco lon liable for collateral or consequential damages Consumable items such as but not exclusive to emitter points corona wires batteries filters fuses or light bulbs are only covered under this warranty if found defective as received with the new product To obtain service under this warranty please contact Simco lon Technical Support at techsupport simco ion com or 510 217 0470 59 Notes Notes M SIMCO An ITW Company Technology Group 1750 North Loop Rd Ste 100 Alameda CA USA 94502 Tel 510 217 0600 Fax 510 217 0484 Toll free 800 367 2452 Sales services 510 217 0
9. HHT to the 5710 AeroBar ALARM TEST Navigate to the Alarm Test Screen press the lt Enter gt key on the HHT to start the alarm test 0 This will open the Alarm relay contacts simulating an alarm condition ALARM TEST To stop the test and return to normal operation eo press the lt Enter gt key on the HHT again 0 32 3 4 Standby Standby allows stopping the flow of ions while keeping the 5710 AeroBar s electronics powered on This mode can be used to temporally turn off ionization when there is no product under the bar thus reducing the contamination build up on the wire The 5710 AeroBar can be place in standby mode by Connecting signal ground to the Standby input on either the bar s RJ 45 FMS I O pin 5 or to Pin 3 of the optional Power Signal Distribution Box On the HHT navigate to the Standby screen si and press the up or down arrow keys cover B ENTER to set the 5710 AeroBar into SET OFF 0 standby ON or normal operation OFF A master slave setup the standby request should be made to the master bar if it is desired to have both bars go into standby A standby reguest made to a slave bar will only be applied to A standby request via the bar s SBY ALM 1 0 connector or from a Power Signal Distribution Box will override a standby request made via a HHT the slave bar and NOT to the master bar 33 3 5 Master Slave In the case where two 5710 AeroBars are required t
10. L2 for a particular bar length 1 3 Bar Lengths The 5710 AeroBar is available in multiple lengths to fit any tool environment The 5710 AeroBar s active length L1 should be egual or greater than the length of the area to be ionized Bar Length Bar Length No of 150 mm No of 250 mm Head L1 mm L2 mm Cartridges Cartridges Brackets 400 410 1 1 2 500 510 0 2 2 650 660 2 2 750 760 0 3 2 900 910 1 3 2 1000 1010 0 4 2 1150 1160 1 4 2 1250 1260 0 5 3 1400 1410 1 5 3 1500 1510 0 6 3 1650 1660 1 6 3 1750 1760 0 7 3 1900 1910 1 7 3 2000 2010 0 8 3 2150 2160 1 8 3 2250 2260 0 9 5 2400 2410 1 9 4 2500 2510 0 10 4 2650 2660 1 10 4 2750 2760 0 11 4 2900 2910 1 11 4 3000 3010 0 12 L1 Nominal active length of bar L2 Nominal physical length of bar Table 1 5710 AeroBar Lengths 1 4 Corona Wire Cartridge Configuration There are two 2 5710 AeroBar corona wire cartridges available a 150 mm and a 250 mm Both size cartridges share the same attributes except length Any given 5710 AeroBar will consist of one or more 250 mm cartridges and only one 1 if any 150 mm cartridges Refer to Table 157710 AeroBar Lengths for cartridges types in any particular 5710 AeroBar length Interchangeability Cartridges of like sizes can be swapped with each other or swapped between 5710 AeroBars 19 5710 M 01 Rev 3 Installation 2 1 Safety Information 2 2 Installation Guidelines 2 3 Mounting 2 4
11. so may result in particle contamination to the work area and possible shock Remove power to the 5710 AeroBar before touching the corona wire cartridges Sgueeze the release tabs inward on either side of one end of the cartridge and gently pull the end of the cartridge away from the clear retaining clip angling the cartridge away from the bar If the other end of the cartridge does not release from its retaining clip as the cartridge angles away squeeze the release tabs on that clip and gently pull the cartridge out Push Tab In Push Tab In z e A n n n 155311 8 U U Ue EU 3r x 3e x it Push Tab In Push Tab In Figure 5 Location of Cartridge Release Tabs on Retaining Clips top view i Lift Lift Figure 6 Lift Pull Cartridge Out of Retaining Clips side view 42 To insert a cartridge align the cartridge in between the IN clear retaining clips and gently press the cartridge 4 toward the 5710 AeroBar The retaining clips should click lt 1 752 into place when the cartridge is completely seated The base plate of the cartridge should be flat against the bar 2 Replacement Cartridges Replacements cartridge assemblies can be ordered from Simco lon See Section 5 4 Parts and Accessories for further information 43 19 5710 M 01 Rev 3 Specifications 5 1 Specifications 5
12. together in a master and slave configuration In this case set the address to M for the master and S for the slave see Section 3 5 Master Slave for more information SYSTEM STATUS shows the current status of the 5710 AeroBar lonization is a short notification of the 5710 SYSTEM STATUS AeroBar s state and will display ON ON ON when lonization is normal AL NILCODE SB when the 5710 AeroBar is in standby TS when the 5710 AeroBar is in Alarm Test AL when the 5710 AeroBar has some type of Alarm ALM Code will help diagnose any problems that might occur All states of the 5710 AeroBar including a normal state have an associated number code see Table 5 5710 AeroBar Alarm Codes to aid in diagnosing any alarms that might occur FREQUENCY shows or sets the 5710 AeroBar s ionization cycle rate which is the rate at which the ionization changes polarity By FREQUENCY using the UP or Down arrow keys you can change the rate at which the ionization polarity changes from 0 1Hz to 35Hz After the value is keyed in press the ENTER key to save the new value in the 5710 AeroBar 28 POSITIVE POWER shows or sets the 5710 AeroBar s positive ionization output level Setting a larger value will increase positive ion POSI TI VE production and shift the ion balance in the positive direction By using the lt UP gt or lt Down gt arrow keys
13. you can change the positive ionization level from 1 the minimum power level to 100 the maximum power level NEGATIVE POWER shows or sets the 5710 AeroBar s negative ionization output level Setting a larger value will increase negative ion NEGATI VE POWER production and shift the ion balance in the negative direction By using the lt UP gt or lt Down gt arrow keys you can change the negative ionization level from 1 the minimum power level to 100 the maximum power level STANDBY shows or sets the 5710 AeroBar s Standby mode Setting the standby to ON will temporarily pause STANDBY the ionization of the 5710 AeroBar This state will also be shown in the SYSTEM STATUS screen as NEW SB with an alarm code of 4 SET This screen will also show the state of the standby input request from the RJ 45 SBY ALM I O port Note that a standby request from the RJ 45 port will override a standby request set using the HHT ALARM TEST activates or deactivates the alarm output ALARMENESTI On this screen you can turn on or off the alarm PRESS ENTER Z TO START 8 circuit to test FMS connection to your equipment 9 Pressing the Enter key will activate the alarm ALARM TEST output relay and show a walking LED PRESS ENDER E display on the 5710 AeroBar To stop the Test simply press the lt Enter gt key again 29 This state will also be shown in the SYSTEM STATUS screen as TS with an alarm code of
14. 0V INJONJAJONI IN SSIHOOV UVA 8315 Sh MY 8142 NOILIINNO9 3AV1S VO 03931113 0393113 v ANdNI 59 14 Siv Siva 1 01140 512 1 02 1VNOILdO SWS SLOVINOI AJY SW3 AKINO 40139 1 01140 X08 TVNOILAO TVNSIS MHIMOA OTSHONVH 5 IVNOIS HIMOd 53 19 5710 M 01 Rev 3 5 4 Parts 8 Accessories 33 2840 01 Cartridge 150 mm 33 2850 01 Cartridge 250 mm 33 1710 7 7 ft 33 1710 10 10 ft 33 1710 15 15 ft RJ 11 6 pin 6 wire Power and 33 1710 20 20 ft communication cable 33 1710 40 40 ft LLC CAT 5 with RJ 45 Ethernet Cable for connection to Power Signal Distribution Box or Master Slave connection 25 0540 6 6 ft 25 0540 10 10 ft 25 0540 15 15 ft 33 5700 01 Power Signal Distribution Box 32 2211 01 Swivel Mounting Bracket 32 2213 Mounting Bracket 33 5701 1 24 VDC Power Supply 91 5700 HHT 01 Handheld Terminal HHT Emitter Wire Cleaner 3 ft Rod must 91 5700 01 w order 22 1000 Emitter Wire Cleaner 3 ft extension 33 5715 01 rod 22 1000 Emitter Cleaner box of 50 See 19 5710 M 01 Rev 3 56 5 5 Factory Default Settings The 5710 AeroBar will ship from the factory with the following
15. 11 The Alarm Test will not change the 5710 AeroBar s ion A production If the ionizer HV is enabled when the Alarm Testis activated the HV remains enabled during this test LOAD DEFAULTS to restore a set settings LOAD Each 5710 AeroBar contains pre defined settings DEFAULTS E SETTINGS PRESS ENTER 0 that can be recalled to return the 5710 AeroBar to a known operational state Upon pressing the lt Enter gt key you must confirm ARE YOU SURE pi this request Using the Up or Down arrow PRESS ENTER keys select either CANCEL default or ACCEPT then press lt Enter gt Selecting ACCEPT will change all the 5710 AeroBar s settings to the pre defined values except the 5710 AeroBar s address Selecting CANCEL will return you the previous menu screen DEFAULT After selecting ACCEPT the HHT will display SEMIN Default Settings Restored for 2 seconds The restored settings will take effect immediately FIRMWARE VERSION shows the versions of both the 5710 AeroBar and HHT mid ME I SA Displays the firmware version of the addressed 5710 NM R AeroBar Model 5710 and of the Handheld 9 Terminal HHT Model 5700 30 3 3 Alarms An alarm condition is indicated by the 5710 AeroBar s LEDs and the HHT s red LED if connected Alarms are caused by one or more of the following possible conditions Code ED LED Contacts Comments Xx OPEN No Power 1 CLOSED Normal Al
16. 2 Dimension Drawing 5 3 Wiring Options 5 4 Parts amp Accessories 5 5 Factory Default Settings 45 5 1 Specifications Input Voltage Output Voltage Range Freguency Balance lon Emission Performance Corona Wire Gas Supply Airflow Alarm Output Cleanroom Class Operating Env Ozone EMI Bar Settings LED Indicators Enclosure Dimensions Warranty Certifications 24 VDC 10 12W max Adjustable 13 kV pk pk typ 50 2000 mm application and performance specification dependent Default setting at 1 Hz adjustable from 0 1 35 Hz Inherently self balancing system lt 25V over the length of the bar maintains balance performance gt 6 months without cleaning in an ISO 14644 1 Class 4 or better environment Micropulsed high voltage technology 3 5 sec decay average 600 mm typ measured at 5710 AeroBar center 70 I m purging air no laminar flow setting 1 Hz 100 output CPM balance lt 10V swing 100V pk pk Tungsten 100 micron dia Clean dry air CDA 50 psi optimal 90 psi max through 6 mm O D quick fitting 400 1500 mm bars or 8 mm O D quick fitting 1650 3000 mm bars Relay contact rated 24 VDC 0 2A ISO 14644 1 Class 2 better than Fed Std 209E Class 1 Temperature 15 35 C 59 95 F humidity 30 60 RH non condensing lt 0 05 ppm Below background level All operating parameters set via a Handheld Terminal HHT by either wired connection to the bar or by batter
17. 460 Tech support 510 217 0470 ioninfo simco ion com salesservices simco ion com techsupport simco ion com service simco ion com www simco ion com
18. EDs of the affected bar Daisy chain wiring does not provide global alarm monitoring capability See Section 2 6 Factory Monitoring System FMS for more information regarding alarm monitoring An individual connection to a CDA gas supply is reguired for each bar There is no daisy chain provision provided for connecting CDA between 5710 AeroBars Bars intended for use on a common wiring bus must be set for unigue addresses See Section 3 2 Handheld Terminal Bar Address for information on how to set the address of a bar Independent bars must be set for the addresses 1 2 or 3 communication errors Please verify bar addresses to avoid Duplicated bar addresses on a single bus will cause A problems caused by duplicate addresses in a system Master Slave Configuration A pair of 5710 bars may be wired together in a master slave setup This allows two bars to operate as a team and is typically used to provide ionization coverage over a large common target area By contrast a daisy chain setup provides independent areas of ionization that can each be set up differently Connection between master and slave bars is made using a CAT 5 RJ 45 cable between the RJ 45 jacks on the ends of the bars labeled To Slave See Section 5 3 Wiring Options for examples of master slave wiring This cable must be not longer than 3 meters in order to in compliance with CE In a master slave setup timing oriented parameters will be automati
19. Power Connection Options 2 5 Wiring Information 2 6 Factory Monitoring System FMS 2 7 Gas Requirements 2 1 Safety Information Before installing or operating any component of the ionization system carefully read the following safety information To avoid injury to one s self or the product make sure to use A the correct number of mounting clips for each bar Refer to Table 1 for how many are reguired To avoid injury to one s self or the product do not place any conductive labels on the 5710 AeroBar chassis Conductive labels may acquire an electrical charge over time and cause random ESD events To avoid ionizer degradation keep grounded objects away from the corona wire and the ionized air stream that is produced by the AeroBar To avoid injury to one s self or the product make sure all mounting clips and brackets are connected to a low impedance earth ground Do not clean corona wire while the unit is powered Doing so may result in additional contamination and possible shock To avoid personal injury or damage to the equipment perform only the maintenance described in this manual Do not use this product in hazardous or explosive environments PPP P pP P 2 2 Installation Guidelines Keep in mind the following considerations when determining locations for the 5710 AeroBars Observe all site requirements and restrictions Optimal performance will be obtained in an environment with stable temperature and humi
20. SIMCO An ITW Company wWire Model 5710 SNOILN10S NOILVZINOI User s Manual About Simco lon Simco lon develops manufactures and markets system solutions to manage electrostatic charge As the world s largest provider of electrostatics management products and services Simco lon improves its customers business results by providing a total solution to their electrostatic discharge and electromagnetic interference challenges Simco lon Technology Group is a division of Illinois Tool Works ITW located in Alameda California For more information about Simco lon visit www simco ion com or call 800 367 2452 Simco lon is ISO 9001 and ANSI ESD 520 20 certified 2013 Simco lon Important Safety Information Carefully read the following safety information before installing or operating the equipment Failure to follow these safety warnings could result in damage to your ionization system and or voiding the product warranty V To avoid ionizer degradation keep grounded objects away from the corona wire and the ionized air stream that is produced by the AeroBar To avoid injury to one s self or the product make sure all mounting clips and brackets are connected to a low impedance earth ground Do not clean the unit while the unit is powered Doing so may result in additional contamination and possible shock V To avoid personal injury or damage to the eguipment perform only the mainte
21. T POWER SIGNAL DISTRIBUTION BOX OPTIONAL FMS RELAY CONTACTS OPTIONAL CATS RJ45 14 Figure 2 Power Connection using Power Signal Distribution Box 2 5 Wiring Information Primary electrical connection to the 5710 AeroBar is made through the two RJ 11 jacks on the side of the bar that are labeled PWR COM These two jacks are wired in parallel and are functionally interchangeable Either of these RJ 11 jacks can be connected to power or to a Handheld Terminal HHT The 5710 AeroBar requires 24 VDC 210906 12W max PIN Description 1 24 VDC Input Communications RS 485B Power Ground Power Ground Communications RS 485A 24 VDC Input N Table 2 Power and Communication Connectors PWR COM RJ 11 Typical cable used to connect to 24 VDC power or to a handheld terminal is 26AWG 6 conductor modular flat cable terminated with RJ 11 6 6 modular plugs CAT 5 RJ 45 cables are used between bars configured for a master slave setup 2 6 Factory Monitoring System FMS The 5710 AeroBar provides for an Alarm output and a Standby input The alarm output is across pins 1 and 8 of the bar s SBY ALM 1 0 RJ 45 connector and is a relay contact that is open when the 5710 AeroBar is either not powered or is in an alarm state see Table 5 5710 AeroBar Alarm Codes for more information The alarm relay contact is rated for 24 VDC 0 2A maximu
22. a particular bar length 47 5 3 Wiring Options HANDHELD TERMINAL HHT RUN 24 VDC THRU HHT TO BAR DURING SETUP AFTER SETUP REMOVE HHT AND RUN 24 VDC DIRECTLY INTO BAR INDEPENDENT BAR ADDRESS 1 2 OR 3 OPTIONAL FMS ALARM RELAY CONTACTS CAT 5 RJ 45 FILTERED CDA HANDHELD TERMINAL HHT 24 VDC INPUT RJ 11 SETUP ONLY INDEPENDENT BAR ADDRESS 1 2 OR 3 OPTIONAL FMS ALARM RELAY CAPER CONTACTS FILTERED CDA HANDHELD TERMINAL HHT SETUP ONLY 24 VDC INPUT POWER SIGNAL DISTRIBUTION BOX OPTIONAL FMS RELAY CONTACTS OPTIONAL CAT 5 RJ 45 FILTERED CDA INDEPENDENT BAR WITH OPTIONAL POWER SIGNAL DISTRIBUTION BOX 48 POWER SIGNAL DISTRIBUTION BOX OPTIONAL HANDHELD TERMINAL HHT SETUP ONIY 424 VDC INPUT FMS RELAY CONTACTS OPTIONAL CAT 5 RJ 45 FILTERED CDA 424 VDC INPUT FILTERED CDA S ete RJ 11 HANDHELD POWER SIGNAL TERMINAL DISTRIBUTION HHT BOX OPTIONAL SETUP ONLY ver CAT 5 RJ 45 RJ 11 FMS RELAY CONTACTS OPTIONAL 49 Sa SS3HQQV dV8 3AVIS VOI 0383114 47135 JAVIS
23. al surfaces of both the 5710 AeroBar chassis and the corona wire Cartridge grill assembly can be cleaned if dirt has accumulated on the surface Use a cleanroom compatible cloth moistened with 5096 de ionized water and 5096 IPA Do not use a soaking wet cloth the cleaning cloth should only be moistened with IPA Change the cloth frequently to ensure that any dirt is completely removed from the surface to be cleaned Do not use this method to clean the corona wire inside a cartridge assembly Use the recommended Wire Cleaner tool that is described in Section 4 2 After cleaning allow the barto dry thoroughly before reapplying power to the bar The corona wire cartridge assembly may be cleaned in an ultrasonic bath using deionized water 50 C maximum DO NOT ALLOW THE CORONA WIRES TO BE TOUCHED DURING THE WASHING PROCESS Care must be taken while loading or removing the corona wire cartridges from the ultrasonic bath 40 Cartridges must be loaded into the ultrasonic bath in either a single layer or stacked in a crossed pattern to prevent tangling of the cartridges and damage to the corona wires After washing the cartridges must be completely dry before reinstalling into the bar The temperature of the drying operation should not exceed 50 C maximum 41 44 Cartridge Insertion Removal Remove power from the 5710 AeroBar before inspecting 1 removing or installing any corona wire cartridges to the bar Failure to do
24. ams below that show examples for possible electrical wiring schemes A hand held terminal HHT is required to set up the operating parameters and to view the status codes of the 5710 AeroBar To avoid inadvertent alteration of the bar s settings it is recommended that the HHT be removed from the system when it is not required The HHT can access the RS 485 communication bus by being connected to any of the RJ 11 Power Communication cables in the system Daisy chain Configuration If desired a maximum of three 5710 AeroBars may be electrically connected together in a serial fashion daisy chained Chaining bars together can create a simpler electrical wiring scheme that provides power and communication to all of the connected bars through a single bus with only one connection required to an HHT that can talk to all of the connected bars Wiring connection is made from the RJ 11 jacks on the sides of the bars that are labeled PWR COM See Section 5 3 Wiring Options for examples of several wiring schemes A daisy chain set up will typically consist of two or three bars that are each addressed as independent bars Each of the bars will have a unique address and will maintain its own set of operating parameters the bars will share connection to 24 VDC power and to the RS 485 communication lines to a hand held terminal If there is an alarm condition at one of the daisy chained bars the alarm will only be displayed on the status L
25. ative Power Sets the amount of negative ions produced Increasing the Negative power level will produce more negative ions shift the ion balance in the negative direction and will reduce the positive decay time Balance Sets the ratio of positive and negative ions produced for each cycle Adjust the Balance value to coarsely adjust the ion balance at the target Then use the Positive Power and or Negative Power settings to fine tune the ion balance at the target Setup Guidelines The 5710 AeroBar is designed for easy setup and calibration In order to obtain the optimum performance for your environment perform an initial setup with a charged plate monitor CPM positioned at the targeted area under the ionizer The Simco lon Model 280A CPM is recommended 22 Below is list of guidelines to keep in mind when setting up the 5710 AeroBar Lower the freguency and increase the voltage levels to reduce ion recombination prior to the ions reaching the target For small target areas that are close to the AeroBar typically within 50 150 mm to the bar lower the power levels to reduce the ion emission and use a higher freguency setting to decrease the swing voltage Forlong distance applications a setup with lower freguencies is appropriate For short distance applications a setup with higher freguencies is appropriate Adjust the balance to ensure that egual numbers of positive and negative ions reach the target area Balance ca
26. cally copied from the master bar over to the slave bar to keep the ionization generation delivery between the bars synchronized However power and balance settings will remain settable independently at each of the bars A master slave pair must be addressed M for the master bar and S for the slave bar A master slave pair may also be daisy chained with a single independent bar Note that a master slave pair counts as two bars of the maximum limit of three Power Signal Distribution Box optional An optional Power Signal Distribution Box is available for use where a remote display of the bar s status indicator LEDs is desired see Section 5 4 Parts amp Accessories This box provides two RJ 11 jacks for power HHT connections one terminal block for connection to the FMS relay contact and standby request and one RJ 45 jack for connection to the SBY ALM I O connector on the 5710 bar A CAT 5 RJ 45 cable is required between the 5710 bar s SBY ALM I O jack and the AUX ALARM jack on the remote box In a master slave setup a single distribution box should be connected to the master bar not to the slave POWER SIGNAL DISTRIBUTION BOX OPTIONAL HAND HELD TERMINAL HHT SETUP ONLY FMS RELAY CONTACTS OPTIONAL 24VDC INPUT RAH FILTERED CDA HAND HELD TERMINAL HHT SETUP ONLY FILTERED CDA 24VDC INPU
27. dity levels Use proper mounting brackets and hardware as required by applicable building codes Avoid installing the 5710 AeroBar near moving components or surfaces Do not install the 5710 AeroBar in hazardous or explosive environments The 5710 AeroBar should be mounted at least 150 mm 6 inches away from any grounded painted surfaces To avoid injury to one s self or the product do not place any conductive labels on the 5710 AeroBar chassis Conductive random ESD events labels may acguire an electrical charge over time and cause To avoid degraded ionizer performance keep grounded objects away from the corona wire and the ionized air stream that is produced by the AeroBar 2 3 Mounting The 5710 AeroBar has an integral rib molded along the top of its chassis Mounting brackets can be securely clamped to this rib Specially designed stainless steel mounting brackets are available for the 5710 AeroBar and can be ordered from Simco lon See Section 5 4 Parts 4 Accessories in this manual Mounting brackets should be equally spaced along the length of the bar Refer to Table 1 5710 AeroBar Lengths for the recommended number of brackets for secure mounting of each length of the 5710 AeroBar mounting clips and brackets are connected to a low To avoid injury to one s self or the product make sure all A impedance earth ground 2 4 Power Connection Options Electrical Wiring Please refer to the diagr
28. ers in order to remain in compliance to CE If CDA purge gas is required for the master slave bar operation the CDA must be supplied individually to each of the bars There is no provision for making a single gas connection that runs between bars If the master slave combination uses a long bar gt 1500 mm and a short bar 1500 mm be aware of the difference in air fitting sizes 6 mm vs 8 mm between short and long bars as explained in Section 2 7 Gas Requirements 35 19 5710 M 01 Rev 3 36 Maintenance 4 1 Maintenance Considerations 4 2 Corona Wire Inspection 8 Cleaning 4 3 Cleaning the Corona Wire Cartridge Assembly amp Chassis 4 4 Cartridge Insertion Removal 37 4 1 Maintenance Considerations As maintenance schedules will vary depending on installation conditions the end user will need to develop a schedule that meets the requirements for their application In general equipment should be checked on a monthly basis to ensure it is operating as originally set Any unauthorized service will void the warranty and may result I There are no user serviceable parts inside the 5710 AeroBar in additional repair charges 38 4 2 Corona Wire Inspection 8 Cleaning Remove power from the 5710 AeroBar before inspecting or cleaning the unit A Do not clean the AeroBar while the unit is powered on Doing so may result in particle contamination to the work area and possible shock Inspection
29. l OK 2 M CLOSED Wire Communication 3 3 M CLOSED IR Communication 4 CLOSED Standby Mode 5 e Input Power Warning 6 Local Power Supply Fault 7 5 OPEN SLAVE Reporting Fault 8 ARC Detected 9 e e 5 Broken Wire Detected 10 M SLAVE Sync Failure 11 21 Alarm Test Off On Blink Walking 1 When an ARC is detected the AeroBar s high voltage will turn off for 30 second after which the high voltage will turn back on and the AeroBar will resume operation Table 5 5710 AeroBar Alarm Codes For safety the 5710 AeroBar is designed to shut off the high voltage ionization any time an arc is detected in the area of the corona wire This alarm is indicated by a steady Green and Red LED and an Alarm state 8 Status codes reported for a bar that is addressed S slave will be the standard code value plus 20 For example an arc event alarm at a slave bar will be reported as an alarm code 28 rather than the standard 8 31 To restore bar operation after a HV shutdown due to an arc event cycle the 24VDC power to the bar If the red alarm LED continues to stay lit contact Simco lon Technical Support techsupport simco ion com or 510 217 0460 Alarm Test for wiring testing etc The alarm output can be tested without affecting the ionization output Connect the HHT to the lonizer refer to Section 2 4 for more information on connecting the
30. m The standby input active low allows the user to temporally stop the ion production without turning off the 5710 AeroBar This is most useful when the ionization needs to stop when there is no product under the 5710 AeroBar thus extending the maintenance interval on the 5710 AeroBar Standby is activated by pulling pin 3 of the SBY ALM I O RJ 45 connector low See Section 3 4 for more information about Standby mode In addition both the alarm output and standby input can be conveniently accessed through a terminal block on the optional Power Signal Distribution Box See Table 4 for pinout information for this option Pin Description Alarm Contact 1 24 VDC Out Standby Input Active Low Signal Ground Signal Ground RESERVED 24 VDC Out Alarm Contact 2 oa RR gt Table 3 5710 AeroBar s SBY ALM 1 RJ 45 Connector 1 24 VDC Out Alarm Contact 1 Alarm Contact 2 Signal Ground Standby Input Active Low 2 3 4 5 6 RESERVED Table 4 ALARM OUTPUT Terminal Block Optional Power Signal Distribution Box 19 5710 M 01 Rev 3 17 27 Gas Requirements A flow meter is recommended for use in conjunction with gas input to the 5710 AeroBar The use of a flow meter will help to establish a defined and uniform flow of air through the ionizer Gas Requirements Simco lon strongly recommends using clean dry air CDA to improve perfor
31. mance of ion delivery to the target A CDA supply should be appropriately filtered to remove moisture oil and particles Filtration to the end user s desired cleanliness level is recommended filtration systems are not supplied by Simco lon Using the 5710 without CDA will adversely affect decay times as well as allowing more buildup on the wire necessitating more frequent cleanings Gas Connections The 5710 AeroBars have a quick push connect gas inlet fitting on one end of the bar Bars of length 400 mm to 1500 mm utilize a quick fitting that mates with 6 mm O D tubing Bar of length 1650 mm to 3000 mm utilize a quick fitting that mates with 8 mm O D tubing To connect the air supply tubing to the 5710 AeroBar nsertthe tubing into the gas quick fitting on the endcap Be sure the tubing is fully inserted by gently tugging back on the tubing to lock the tube into place To remove the tubing from the fitting push in the fitting collar towards the bar to release the tubing The amount of CDA required will be a function of many factors including the presence of airflow from HEPA filters decay time and 18 swing voltage reguirements and distance from the bar to the product Simco lon recommends a minimum of at least 6 liters minute flow for each 150 mm grill assembly on the bar and 10 liters minute flow for each 250 mm grill assembly on the bar See Table 1 for the number of each size grill assemblies on the bar
32. n be fine tuned by using the Positive and Negative Power setting Example of a Typical Setup 1 3 4 If the installation will be a multi bar setup utilizing daisy chained wiring it can be helpful to set the bar addresses before installing the bars in place See Section 3 2 Handheld Terminal Bar Address for information on how to change a bar s address Addresses can be changed later but this requires discon necting the bar from the bus so it can be communicated with singly Securely mount the bar see Sections 2 2 and 2 3 Place a Charged Plate Monitor CPM at the actual target location for the ionized air stream Connect filtered CDA to the bar see Section 2 7 Connect power to the bar see Sections 2 4 and 2 5 The Model 5710 bar will be powered up as soon as 24 VDC power is connected to the bar 23 or IR communication from a battery powered HHT to adjust the bar s operating parameters D Use either a wired connection to a Handheld Terminal HHT 5 Setthe operating Frequency Select the Frequency based on the maximum swing allowed at the target area Set the Frequency at the value that provides a swing that is as close as possible to the maximum limit allowed but without exceeding the limit 6 Setboth the Positive and Negative Power settings for a starting value somewhere between 75 8596 7 Use the Pulse Balance screen of the HHT to adjust the Pulse Balance value either more
33. nance described in this manual Do not use this product in hazardous or explosive environ ments Contents T DeSCFIDIHODU ee 1 1 1 uWire AeroBar Model 5710 nn 2 1 2 64001552 PD PI 3 1 9 Bal entered te ciet pas 4 1 4 Corona Wire Cartridge 5 2 Insfallationizasna titio nb eet a 7 24 Safety Information oil 8 2 2 Installation Guidelines La terne 9 10 2 4 Power Connection Options 11 2 5 Wintig asi u u s 15 2 6 Factory Monitoring System FMS asses 16 2 7 Gas Requirements 18 OPETAUON L st m pedes 21 SOUNDS ek adu A SEAN Mo Aqui eb n ia aut 22 3 2 Handheld Terminal sieut Door te ei be 26 M HOT 31 34 Stand DY deca data eid 33 34 A Maihterialce a us yaaa 37 4 1 Maintenance Considerations eee 38 4 2 Corona Wire Inspection amp 39 4 3 Cleaning the Corona Wire Cartridge Assembly amp Chassis 40 4 4 Cartridge Insertion Removal U 42 5 5 u eric ctu ri 45 5 T Specifications ei roti
34. nect the HHT to the designated Master 5710 AeroBar or in IR mode point the HHT at the designated Master Adjust the Master bar s operating parameters as you would for a single independent 5710 AeroBar refer to Section 3 1 Example of a typical setup for information on how to setup the operating parameters of an ionizing bar system The freguency setting of the Master bar will automatically be copied and sent to the slave 5710 AeroBar After setting up the master bar proceed to set up the operating parameters for the slave bar Master Slave Issues If a master bar is placed into Standby the slave bar will also go into standby mode However if a slave bar is placed into standby the master bar will NOT enter standby mode If an alarm occurs at a master bar the alarm will only be reported and displayed at the master bar If an alarm occurs at a slave bar the alarm state will be visually displayed via LEDs at both the master and slave bar however the alarm status code reported by the HHT will be the standard status code value plus 20 For example a master bar will report an arc event alarm as a status code 8 while a slave bar will report a status code 28 A bar that is addressed as a master must be connected to a bar addressed as a slave or an alarm status code 10 will be enabled Likewise a slave bar will alarm unless connected to a master The Master Slave interconnecting cable must be not longer than 3 met
35. o provide ionization coverage of a common area two 5710 AeroBars can be connected together in a Master Slave relationship In a master slave setup timing oriented parameters operating frequency and a sync signal will be automatically copied from the master bar over to the slave bar to keep the ionization generation delivery between the bars synchronized However power and balance settings may be set independently at each of the bars To configure two 5710 AeroBars into one master and one slave simply address one bar as M for the master and the other as S for the slave Refer to Section 3 2 Handheld Terminal HHT BAR ADDRESS for information on setting an 5710 AeroBar s address Use CAT 5 cable to connect from the master bar s Slave RJ 45 endcap jack to the Slave RJ 45 endcap jack on the slave bar This CAT 5 cable will provide power communication and sync signal information from the master to the slave bar 24VDC INPUT FILTERED CDA SLAVE CONNECTION CATS RJAS MASTER BAR ADDRESS M POWER SIGNAL DISTRIBUTION BOX OPTIONAL HAND HELD TERMINAL SETUP ONLY FILTERED CDA di SLAVE ADDRESS S FMS RELAY CONTACTS OPTIONAL MASTER SLAVE SETUP Figure 4 Typical Master Slave Connection To adjust the 5710 AeroBars con
36. y powered IR control Green POWER Yellow COMMUNICATION Red ALARM combinations of LEDs indicate specific status conditions of the bar ABS chassis stainless steel reference plates 3 3H x 1 3W x 15 75 19 7 25 6 29 5 35 4 39 4 45 3 49 2 55 1 59 1 65 68 9 74 8 78 75 84 65 88 6 94 5 98 4 104 3 108 25 114 15 118 1L 84H x 33W x 400 500 650 750 900 1000 1 150 1250 1400 1500 1650 1750 1900 2000 2150 2250 2400 2500 2650 2750 2900 3000L mm Two year warranty CE E RoHS 2 Compliant KCC UL 60950 1 46 ing imension Drawi 9 2 D jal jal JAL 761 uugz 09 Gf 9 9 O U L U U E uw gc 2 ko Le ose 4 i e Jeg 5 M9J9S UOJAN LL x 3059 Sivo jeuondo euondo Buyunoy jexoeug 6ununoN ysna a Melos quunu Le i Soc 2 ZE 8 jou eui VOD o g Jo Figure 7 5710 AeroBar Dimension Drawing Refer to Table 1 5710 AeroBar Lengths for 5710 AeroBar values of L1 and L2 for
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