user`s manual for the header bag machine, version 46-2-05
Contents
1. should be connected to the thermocouples installed in the three zones A value of 400 C should be entered for the three zones Only when these requirements have been fulfilled the ESC key should be pressed 46 2 05 23 The data will be saved in the EEPROM memory and the following screen will be displayed SS ee ey TEMPERATURES ADJUSTMENT ARE YOU SURE CO gt ONO C1 gt YES If the 0 key is pressed then the page will be exited without changing the settings present at this moment If the 1 key is pressed then the adjustment process is carried out The following screen will be displayed once the adjustment has been completed SSS a ee Mi Reference 10 T Environn T Zone 1 T Zone 2 T Zone 3 It contains the adjustment parameters Pressing the ESC key will exit the temperature adjustment page It should be remembered that once the 1 key has been pressed it is not possible to halt the adjustment process if the data entered or the thermocouple reference value are not correct the machine will not be properly adjusted and the temperature readings will not be correct 46 2 05 24 6 5 HIDDEN PAGES 6 5 1 DISPLAYING THE NUMBER OF PACKETS PRODUCED Pressing the 5 5 5 C key sequence from the TEST page will display the following screen ee ee ee Pore heh BAG COUNTER Pere bebe ee TOTAL BAGS 0000000012 This indicates the total number of packets produced by the mach2. FILM COOLING is switched off E gt 0200 mm The required length of FILM is programmed Since this value is approximate it is necessary to readjust it until the required size is achieved If the machine is operating in MARK mode then the value should be slightly larger than the size defined by the MARK If for any reason the MARK is not recognised the FILM will stop on reaching the programmed length T 19 gt DELAY REQUEST NOT HOPPER 0100 ms If the machine is operating in NO GATE mode then this timer starts when during rotation the sensor detects the up torpedo At the end of this time the machine requests a packet from the weighing machine T OS gt TIME WELDING 0325 ms This is the time during which the FILM is being welded in Phase 2 T 28 gt TIEMPO ESTIRADO F4 OOOO mS If stretching has been selected this timer starts on stretching beginning its setting enabling selection of the desired amount of stretch After time count ending bag processing continues 46 2 05 7 6 1 3 FILM HEATING SELECTION Pressing key F9 permits selection cancellation of the FILM heating option this is only required for certain FILM types When the heater is selected the following indication is displayed aot 6 1 4 MESH LOADING PROCESS Pressing key F8 prepares the machine for an easy mesh loading This icon is displayed while it is in this position N If key F8 is pressed again the m
3. dosing motor switch off command is issued this timer commences to count When the set time has elapsed the motor is switched on in the opposite direction in order to brake it T 15 gt TIME TO INVERT FILM MOTOR OOOO mS When the film motor direction change operates this timer begins to count When the time finishes the film dosing motor is switched off T 16 DELAY TO CLOSE UPPER CLAMPS 1 0050 ms When the torpedo is raised this timer begins to count and when it ends the command to close the upper clips 1 is issued Phase 1 T 21 gt CONVEYOR VIBRATOR TIME ON 0040 mS This timer is energised when the vibrator is selected it counts the time when the lift is actually switched On T 22 gt CONVEYOR VIBRATOR TIME OFF 0200 mS This time is operative when the vibrator is selected it is the time during which the 46 2 05 40 lift is actually switched off T 23 gt KWIK LOK TIME 1200 mS This time commences when the stapling command is issued to the KWIK LOK and if the stapling finished signal is not received by the end of this time then alarm 25 is issued T 24 DELAY ACTUATE CLIPPER U mS When the phase 4 closing device is advanced this timer commences count At the end of its count the stapling electro valve is operated T 25 gt DELAY ACTUATE JAW PHASE 2 OOOO mS When the phase 2 FILM dosing has finished this timer begins to count and at the end of its count the p
4. problems exist the following screen will be displayed DAUMAR 57A 46 2 051 1 29 03 01 020 CONSIGN T Z1 230 C Z2 230 C Z3 150 C gt TEMPERATURE Z1 EEF Z2 EeEPc z3 BEEPcC gt IC J O c J This screen displays the selected temperature set points and options on the main page 46 2 05 11 6 2 1 AVAILABLE OPERATIONS Pressing this key will display the times for each of the phases together with the number of packets minute P M a Pressing this key enables the automatic or manual weighing signal to be selected Pressing this key when in manual mode will request a packet from the weighing machine Q Pressing this key will cause the machine to end the phases being carried out at this time and then operation will halt before rotation with the machine remaining in standby The following symbol K and screen are displayed HEADER BAG 46 2 05 29 03 01 024 CONSIGN T 2Z1 230 C Z2 230 C 2Z3 150 C gt TEMPERATURE lt Z1 Effe 22 EEc 23 EeRc gt D PROGRAM TIMES START F9 SELECTION HEAT FILM F8 LOAD NET F7 HOPPER SELECTION FZ F6 ERASE PHASES MEMORIES ttt F5 SELECTION MEASURE FILM F3 SELECT VIBRATION Cc F1 CONNECT HEAT a mae GS Pressing the F1 F2 F3 F4 or F5 keys will enable the machine s phases to be repeated in order to adjust its mechanisms F1 F2 F3 F4 Phase 1 mesh preparation process Phase 2 FILM welding p
5. selected 24 LABELLER NOT RESPONDING Alarm number Location PHASE 4 Indicates that the print command has been issued but the labeller did not indicate that it did finish 25 KWIK LOK NOT RESPONDING Alarm number Location PHASE 4 Indicates that the stapling command has been issued to the KWIK LOK machine but this did not respond 31 NO KWIK LOK Alarm number Location PHASE 4 Indicates that all KWIK LOK staples had been spent 32 F1 or F2 MESH ERROR Alarm number Location PHASE 2 46 2 05 36 If during 10 consecutive cycles the phase 2 mesh sensor does not detect the mesh then this alarm is displayed 33 GATE RAM IS NOT IN THE UP POSITION Alarm number Location PHASE 3 Before rotation it checks that the gate ram is in the up position this alarm being displayed if it is not 834 GATE RAM IS NOT IN THE DOWN POSITION Alarm number Location PHASE 3 This alarm is displayed if the command to lower the ram is issued but it did not descend enough 835 STRETCH CLIP IS NOT CLOSED Alarm number Location PHASE 4 This alarm is displayed if the clip closing command is issued during the stretching process but the sensor does not detect its closure only if the stretching process is selected 86 NO STRETCH OPERATION Alarm number Location PHASE 4 The stretch command has been issued but the sensor does not indicate that the stretching clip has reach
6. 2 MOTOR NOT TURNING Alarm number ae 46 2 05 34 Location ROTATION Indicates that the rotation motor contactor did not receive any output or that the braking or stopping sensors continue being energised 26 NO CUTTING OPERATION Alarm number Location PHASE 1 Indicates that the cutting electro valve did not operate or the detector did not spot he bag 27 NO STRIP Location PHASE 4 Indicates that there is no strip or that the strip sensor did not detect its presence 28 PLATE NOT IN POSITION Alarm number Location ROTATION Indicates that when rotation has stopped the plate did not stop in the correct position 29 BAG NOT RELEASED IN PHASE 4 Alarm number Location PHASE 4 Indicates that after operation of the clip to release the bag this continues hanging It must be removed to continue 30 NO COMPRESSED AIR Alarm number Location GENERAL Indicates that there is no compressed air supply or that it has been cut off 9 FILM SEPARATOR NOT MOVED BACK Alarm number 46 2 05 35 Location PHASE 2 Check whether the film separator has moved back before closing the clamps 14 PHASE 3 GATE IS NOT CLOSED Alarm number Location PHASE 3 Check whether the phase 3 gate is closed before rotation The machine is unable to rotate if the gate is open 23 PHASE 3 GATE IS NOT OPEN Alarm number Location PHASE 3 Check whether the gate is open if gate operation has been
7. 2 230 Z23 150 C gt TEMPERATURE Z1 EEC z2 Hie z3 Arec gt gt PROGRAM TIMES START F9 SELECTION HEAT FILM F8 LOAD NET F7 HOPPER SELECTION BL F6 ERASE PHASES MEMORIES _ tF F5 SELECTION MEASURE FILM F3 SELECT VIBRATION EMP OUT OF RANGE IN ZONES s Anaa F1 CONNECT HEAT il ma GS This indicates that the zones are out of range The following screen is displayed when the zones reach the programmed temperature HEADER BAG 46 2 05 29 703 701 gt 019 CONSIGN T 21 230 C 2Z2 230 Z3 150 C TEMPERATURE lt Z1 EEP z2 EE F e z3 BERRc gt D PROGRAM TIMES START F9 SELECTION HEAT FILM F8 LOAD NET F71 HOPPER SELECTION FZ F6 ERASE PHASES MEMORIES ttF F5 SELECTION MEASURE FILM F3 SELECT VIBRATION F1 CONNECT HEAT i me GS This indicates that the operating process may be started 46 2 05 11 6 2 OPERATING PROCESS Pressing START UP from the main page will initiate the OPERATING process The following screen will be displayed This indicates that the heating is not switched on ESC should be pressed to return to the main page and then the F1 key to switch the heating on This indicates that the zone temperatures are out of the selected ranges ESC should be pressed to return to the main page it is then necessary to wait until the insufficient temperature symbol disappears on this same page If none of these
8. 2 _INTERVAL BETWEEN READINGS OF TEMPERATURE 0002 3 TEMPERATURE OF ZONE 1 0230 C 4 TEMPERATURE OF ZONE 2 0230 C 5 TEMPERATURE OF ZONE 3 0150 C 6 PROPORTIONATE ZONE WIDTH 0005 C 7 ALARM MARGIN DEVIATION 0007 C C8 7 PHASE CONTROL OF FILM HEAT ELEMENT 0015 z The cursor keys 4 t are used to move over the page in order to select the field to be modified The selected field is displayed in white on a black background Once the required field has been selected the required value may be entered and 46 2 05 2 then the M key is pressed to validate the value The ESC key should be pressed after entering all the data which will save it in the non volatile memory EEPROM SAVING INFORMATION EEPROM The following screen is displayed while the data is being saved 6 1 1 1 PARAMETER DESCRIPTION 1 7 CONTROL CUTTING PHASE Hi This value is used to programme the cycle percentage during which the cutting blade heater is switched on C21 INTERVAL BETWEEN READINGS OF TEMPERATURE 0002 This value is used to programme the time interval between temperature conversions C31 TEMPERATURE OF ZONE 1 0230 C 4 TEMPERATURE OF ZONE 2 0230 C 5 TEMPERATURE OF ZONE 3 0150 C The values for the operating temperatures in the various zones are programmed The ZONE 3 value is that of the cutting blade resistance since this zone does not have any p
9. ER ADVANCED i dia I 15 gt TIGHTENER RELEASED 30x6 CITAJINET SENSOR PHASE 2 ca3x6 CLIP ADUANCED 32x6 1 24 PRESSURE CONTROL 31x62 CKL DAUMAR ATRASI F2 INPUT TEST F2 INPUT TEST lt I 25 LOWER CLAMP 1 OPEN faxr 1I 33 gt LOAD NET SWITCH 12x7 I1 26 gt LOWER CLAMP 1 CLOSED 5x7 I1 34 KWIK LOK INLET 137 CROMPECKL D DELANTE PINZA EST CERRA AI lt t 272 ST GNA penne Ger 6272 I 35 FILM SEPARATOR RELEASED 14x7 lt CI 28 JAWS CLOSED gory 1 36 GATE CYLINDER DETECTOR 15x72 cCI 30 WIRE SENSOR 9x 2 ata 2 CUT INITIATED 8x 2 1 37 NET END DETECTOR 29x7 1 38 gt KWIK LOK _ MISSING DETECT 30x7 ESTIRADO A TOPE F4 1 A I 31 CUT CANCELLED 30x22 I 39 gt TAMPER DETECTOR UP 31x I 32 gt CUT SWITCH cix lt I 40 TAMPER DETECTOR DOWN 32x7 46 2 05 17 6 3 3 ALL INPUTS TEST Pressing the F3 key from the TEST page will display the following screen F3 gt ALL INPUT TEST This enables to check if on activating any input another one acts simultaneously Pressing the ESC key will exit all inputs test 46 2 05 18 6 3 4 RAM TEST Pressing the F4 key from the TEST page will display the following screen F4 RAM TEST NR OF LOOPS 2556 ok CESO EXIT This initiates the equipment s RAM memory test Pressing the ESC key will exit the RAM test 6 3 5 KEYBOARD TEST Pressing the F5 key from the TEST page will display the following screen LES KEYB
10. HB 46 User s Manual 46 2 05 Please notify any errors to jillas daumar es 6 USER S MANUAL FOR THE HEADER BAG MACHINE VERSION 46 2 05 This document comprises the following sections SECTIONS WHICH THE USER MUST READ 6 1 Programming the parameters which are necessary for commencing work with the machine 6 2 Operation processes SECTIONS WHICH MUST BE READ BY MAINTENANCE PERSONNEL 6 3 TEST processes 6 4 Temperature adjustment process 6 5 Hidden pages 6 6 Codeword summary 6 7 Alarm list SECTIONS WHICH ARE COMPULSORY TO BE READ BY QUALIFIED PERSONNEL ONLY 6 8 Programming the times and parameters required for machine operation 6 9 Operating drawings 46 2 05 1 6 1 PROGRAMMING THE NECESSARY PARAMETERS FOR COMMENCING MACHINE OPERATION The following screen is displayed when the machine is connected to an electricity supply HEADER BAG 46 2 05 29 03 01 019 CONSIGN T Z1 230 C Z2 230 C Z3 150 C gt TEMPERATURE Z1 EC z2 0E z3 0ERco gt gt pRocRaAN TIMES START F9 SELECTION HEAT FILM F8 LOAD NET F7 HOPPER SELECTION BB F6 ERASE PHASES MEMORIES tF F5 SELECTION MEASURE FILM F3 SELECT VIBRATION EMP OUT OF RANGE IN ZONES H S E CAE M wa A menu is displayed with all the main options 6 1 1 TEMPERATURE PARAMETER PROGRAMMING Pressing this key will gt display the following screen 1 7 7 CONTROL CUTTING PHASE C
11. OARD TEST KEYBOARD TEST KEY SELECTED ESC EXIT APPROXIMATE inna ne 71081091 tal 41051061 B D 11021031 E ECICOJCM S CLICNICOICP1CQ1 CRICTICUICVI CFICGICHICIICJIICKI Each time a key is pressed the code corresponding to that key will be displayed at KEY PRESSED in accordance with the diagram displayed on the screen t A 4 E S B gt D ESC G etc 46 2 05 19 If the ESC is pressed the following screen will be displayed F5 KEYBOARD TEST KEYBOARD TEST This indicates that if ESC is pressed again the test will be exited but will continue if any other key is pressed 6 3 6 SCREEN TEST Pressing the F6 key from the TEST page will display the following screen RS TUOT SETER xX TA PCO eLa HS amp Beber Eni ake ARobanst ASAD Tae ON OQLU IIS BEOS ervey t SY amp agi t Bot Mc ttisrner ul TKA ARSTI abe defgD igk BonRGsUBLOX FA 140K eee IOUT MTO BH Del ZO 1T USLOX Fa 160HN SS 0 me D gaagecei tia YM 5i e tnt amp L tiS MRE SLR C MNORAR hijklnnopgrstuvyxyz GOOUAYOUGE DX FA It should be verified that the entire screen is filled with characters Pressing the ESC key will exit the screen test 46 2 05 20 6 3 7 CHANGING THE LANGUAGE Pressing the F7 key from the TEST page will display the following screen This enables the selection of one of the following languages Spanish Engli
12. achine changes over to standby position This process may also be carried out using the MESH LOAD pushbutton 6 1 5 SELECTING WORKING WITH WITHOUT GATE Key F7 is used to select whether to work with the gate or not The machine is normally operated with the gate a packet is requested from the weighing machine just as soon as the gate has been emptied and the command to close it has been given The no gate mode is used when products form bridges on the gate in this mode the packet request is made a certain time T 19 after commencing plate rotation The following symbol is displayed if the gate is selected v The following symbol is displayed if the gate is not selected T If the gate and ram for in line onions are selected the following symbol is displayed 7 If the gate and ram for in line onions are not selected the following symbol is displayed a 46 2 05 8 6 1 6 DELETING PHASE MEMORIES Pressing F6 displays the following screen HEADER BAG 46 2 05 29 03 01 ARE YOU SURE TO ERASE PHASES MEMORIES PUSH lt 0 DO NOT ERASE C 1 gt ERASE Confirmation of whether to delete these memories or not can now be given This could be necessary for the following reason While the machine is operating it saves memories each time it finishes a phase so that if the process is halted and then restarted any phases which have been commenced are considered finished and are not carried out If for any rea
13. ed and once it has been selected the M key is used to activate deactivate the output The output test may be exited by pressing the ESC key 46 2 05 15 The t keys are used to change the output page OUTPUT TEST FiL gt SELECT HEAT OUTPUT TEST F1 gt SELECT HEAT lt O 17 gt CUT ON O O9 gt START STOP FILM MOTOR CO000 ms 0 10 gt ELEVATOR 0 18 gt CUT OFF 0000 ms gt C0000 ms 0 11 gt D00R 0 19 gt 0PEN LOWER CLAMP 1 ON lt O0000 ms A AA oR xX FX Ga A A w A x c0 12 gt TIGHTEN c0 20 gt 0PEN LOWER CLAMP 1 OFF 0000 ms O0 13 gt CLIP 2 O 21 gt ROTATION FILM MOTOR 0 14 0PEN UPPER CLAMP 2 O0 22 gt SIGNAL TO WEIGHER A AAR AA AR AA AR AB AN on N x x A a VY VY YY VYY YY VYY vv hd O 15 gt ROTATE MOTOR 0 23 T1L N a of Xx Xx 0 16 gt UALID MOTOR ROTATION 0 24 T2 N OUTPUT TEST lt F1 gt SELECT HEAT CUT OUTPUT TEST CF1 SELECT HEAT O 33 gt PINZA ESTIRADO A N a v j Aw kaj x N 0 26 T HEAT FILM s X FX N 0 34 EST I RADO O 27 gt START SIGNAL A w c0 28 COMMAND LABELLER W x 1 A AA AA AN AR AA AN AA n x VY VY VYY YY YY vv vv Bhd xX 2 c0 29 COMMAND KWIK LOK c0 30 GATE TAMPER CYLINDER A c0 31 INTRODUCTOR KWIK LOK CKL D 4x5 n A c0 32 ROMPEDOR KWIK LOK CKL D In this test pressing the F1 key
14. ed the torpedo has not been detected in this up position or an obstacle blocked its path 4 UPPER CLIP 1 NOT CLOSED Location PHASE 1 Indicates that the upper clip closing electro valve did not operate or that the limit switch has not detected the bag 5 TORPEDO NOT LOWERING Alarm number Location PHASE 1 Indicates that the torpedo down electro valve has not operated or the torpedo up electro valve is connected or the limit switch did not detect the bag 6 LOWER CLIP 1 NOT CLOSED Alarm number Co Location PHASE 1 Indicates that the lower clip closing electro valve did not operate or that the limit switch did not detect the bag 7 SENSOR CIRCUIT CUT Location TEMPERATURE CONTROL Indicates that the zone remains permanently connected and that no temperature changes are displayed Check that the sensor s or resistor s circuit are not cut 8 INSUFFICIENT TEMPERATURE Alarm number Bo 46 2 05 32 Location TEMPERATURE CONTROL Indicates that one or more zones are below the set temperature 10 NO MESH Alarm number Location PHASE 1 Indicates that there is no mesh or that the mesh is not being detected 11 CLAMP NOT OPEN Alarm number PHASE 2 Indicates that the clamp opening electro valve did not operate or that the limit switch did not detect the bag Location 12 CLAMP IS NOT CLOSED Location PHASE 2 Indicates that the clamp closing electro val
15. ed the stop only if the stretch process has been selected 46 2 05 37 6 8 PROGRAMMING THE TIMES FOR MACHINE OPERATION ONLY FOR AUTHORISED PERSONNEL INCORRECT PROGRAMMING OF THESE PARAMETERS COULD LEAD TO INCORRECT MACHINE OPERATION Pressing the following key sequence C 4 6 0 the following screen will be displayed from the main page T 01 DELAY_IN LOWERING TORPE TER SIGNAL TO CLOSE UPPER CLAMP 1 0100 ns T O02 gt TIME ZONE NO ROTATION INDEX 0300 mS T O3 gt DELAY RAISE TORPEDO 0000 CT O4 TIME TO ACTIVATE CLAMPS UPPER 2 PHASE 0300 T 20 ADVANCED TIME IN PHASE 2 END 0600 T O6 gt DELAY REMOVE FILM 0450 t 8 gt RELAY MOTOR START AnD OPEN LOWER CLAM 0400 T 11 gt DELAY ACTUATE TIGHTENER 0100 mS The t 4 cursor keys are used to move over the page in order to select the field to be modified The selected field is displayed in white letters on a black background Once the necessary field has been selected the required value is entered and then M is pressed to validate the data The gt keys are used to change the page for the times to be modified 6 8 1 TIME DESCRIPTION T O01 gt DELAY IN LOWERING LORTE TER SIGNAL TO CLOSE UPPER CLAMP mS When the torpedo is up the command to switch off the phase 1 upper clips is issued and this is when the timer commences counting At the end of this time the torpedo down command is iss
16. ess the TEST page 9 6 C Temperature adjustment process 5 5 C Total number of packets display 4 6 0 Machine times programming 9 9 9 C Machine configuration 46 2 05 30 6 7 LIST OF ALARMS Each time an alarms appears the screen will flash and a display will be presented as in the following screen CONSIGN T Z1 230 C Z2 230 C Z3 150 C gt TEMPERATURE Z1 EEEPC 2Z2 EE Fc 23 Rsrc gt I 1 O c J P A L A R M 17 1T I GHTENER NOT ADVANCED When an alarm appears the machine will complete the remaining phases and will then suspend operation before turning Once the problem has been solved pressing START will continue machine operation If the alarm corresponds to one of the consumable items mesh strip film on pressing START the corresponding phase will be repeated and operation will continue 6 7 1 ALARM DESCRIPTION 1 LOWER CLIP 1 NOT OPEN Alarm number Location PHASE 1 Indicates that the lower clip opening electro valve has not operated or the limit switch has not detected the bag 2 UPPER CLIP 1 NOT OPEN Alarm number 2 Location PHASE 1 Indicates that the upper clip opening electro valve has not operated or the limit switch has not detected the bag 46 2 05 31 B TORPEDO NOT RISING Alarm number Location PHASE 1 Indicates that the torpedo up electro valve has not operated or that the torpedo down electro valve is connect
17. hase 2 closing clamp electro valve is energised T 26 gt DELAY ACTUATE GATE TAMPER 0300 ms This timer will commence counting when the weighing machine signal arrives in GATE RAM mode When it terminates the ram lowering electro valve operates T 27 gt RETARDO PETICION PAQUETE CPISONI OOOO ms Once the gate is closed in GATE RAM mode this timer will begin to count and when it ends a packet is requested from the weighing machine This time is required because the gate closing command is issued before the ram reaches the top and the packet should not be requested until it is certain that the product will not encounter the ram in its path T 29 gt TIEMPO ESTIRADO A TOPE F4 OOOO mS This timer is used to select the amount of stretch to be applied to the bag This is only operational if stretch has been selected T 31 gt RETARDO DESACTUAR ROMPER CKL D gt OOOO mS When the KWIK LOK break cylinder reaches the stop this timer is energised when the time elapses the KWIK LOK break is deenergised This timer is only operational if KWIK LOK DAUMAR option is selected 46 2 05 41
18. he transfer labeller is configured key F2 may be used to select whether the labeller is to be employed or not The following symbol is displayed when it is selected F21 The following symbol is displayed when it is not selected cr21 BS 6 1 10 SELECTING VIBRATION Key F3 is used to select phase 3 platform vibration while it is being lowered which will assist the introduction of the product into the bag If vibration is selected the following symbol will be displayed on the lower right of the screen tr 6 1 11 SELECTING THE WORK MODE Pressing this key will select or deselect automatic operation If automatic mode is selected this symbol is displayed on the screen And indicates automatic communication with the weighing machine If the automatic symbol is not displayed the weighing machine requests will be manual by pressing key a 46 2 05 10 6 1 12 SWITCHING TEMPERATURE CONTROL ON OFF Pressing key F1 will switch the temperature control on or off If heating is selected the following symbol will be displayed on the lower part of the screen Ptria CONNECT HEAT Ge ewes When heating control is initiated the actual temperature readings are displayed on screen under the set point temperatures While the temperature is below that of the set point less the Adeviation alarm margin he following is displayed HEADER BAG 46 2 05 29 03 701 gt 019 CONSIGN T 21 230 C Z
19. ine If this value has to be programmed because of the need to change the card and wishing to maintain the number of packets produced in the new card by pressing key 5 this figure may be modified If any other key is pressed then the page will be exited without modifying this figure 6 5 2 SELECTING THE TEMPERATURE ALARM Pressing the 9 9 9 C key sequence from the TEST page will display the following screen ee ee ee ee ee This is where the selection of whether TEMPERATURE ALARMS COIYES 1 INO o CO display out of range temperatures is made By default it is always YES NO is only justified when performing tests on the machine for which the temperature is not important 46 2 05 25 Pressing ESC will exit this page and display the following screen he a eE CONFIGURATION GATE ALARM OIVES 1IN0 1 The monitoring of whether the gate is closed may be selected By default it is always YES NO is only justified when performing tests on the machine Pressing ESC will exit this page and display the following screen CONFIGURATION Fil CUT Go This will allow the cutting mode to be selected using the F1 key me Indicates that the cut is always on the opposite side no return Es Indicates that the cut always returns to the original position 55 Indicates that the cut always returns however not to the original position but to an intermediate one instead this requires a sen
20. ion if the other phases have also been finished T O6 gt DELAY REMOVE FILM 0450 ms When the motor rotation command is issued this timer commences to count When count finishes the FILM dosing process start up command is issued T O8 gt DELAY MOTOR START AND OPEN LOWER CLAMP 0400 mS When the motor begins to rotate the command to start this timer is issued At the end of this time the command to open lower clips 1 is issued T 11 gt DELAY ACTUATE ieee 0100 mS When during the rotation process the speed changer braking signal is detected the command is issued to start this timer 46 2 05 39 At the end of this time the command to switch on the phase 4 closing device is issued to save time T 12 T ADVANCE PLATE PHASE HUN ms This timer is turned on when the phase 1 mesh cutting command is issued When it ends the phase is considered terminated the cutting process continues independently This is done to save time OR ZONE BETWEEN SPOTS gt 0150 mn The application will convert this value which is programmed in millimetres into a time When the FILM dosing by sensor mode is selected this timer will commence counting when the motor is started up When the time ends the FILM mark can be detected This is done in case there are drawings or text in the intermediate areas of the FILM to avoid them affecting the mark sensor T 14 DELAY TO INVERT FILM MOTOR 0050 ms When the film
21. key will exit the operations page 3 TEMPERATURE OF ZONE 1 0230 C 41 TEMPERATURE OF ZONE 2 0230 c This allows the temperature set points to be 5 TEMPERATURE OF ZONE 3 e c modified in all three zones T OS gt TIME WELDING 0325 mS This enables the Phase 2 FILM welding time to be modified T 10 TIME TO COOL 1000 ms This permits the Phase 2 FILM cooling time to be programmed T O7 gt TIME PRODUCT FALL EEG ns This allows to adjust the time during which the gate is open in Phase 3 for product dropping 46 2 05 14 6 3 TEST PROCESSES When the key sequence C 3 8 7 is pressed the TEST page is entered and the following screen is displayed Fi gt OUTPUT TEST F2 INPUT TEST F3 gt ALL INPUT TEST F4 gt RAM TEST F5 KEYBOARD TEST F6 SCREEN TEST F79 CHANGE LANGUAGE F8 gt PHASES MANUAL OPERATING The associated function key is used to select the required test Pressing the ESC key will display the main screen again 6 3 1 OUTPUT TEST Pressing the F1 key from the TEST page the following screen will be displayed OUTPUT TEST C F1 gt SELECT HEAT O0 01 gt TORPEDO UP O0000 mS 0 02 gt TORPEDO DOWN 0000 ms O0 O3 gt NET FASTENING 0 04 0PEN UPPER CLAMP 1 O000 mS O000 ms c0 05 MASK 0 06 gt DESPOOLER 0O O7 gt CLOSE JAWS 0 08 gt COOL WELDING The 4 t keys are used to select the output to be test
22. ocess is initiated in a progressive manner during several minutes to protect the heating resistors This value is the percentage of full output current every 20 msec 46 2 05 5 6 1 2 TIME PROGRAMMING Pressing this key will display the following screen T O 7 gt TIME PRODUCT FALL BR mS 1000 mS T 10 gt TIME TO COOL FILM LENGTH CAPPROXIMATE gt 0200 mm T 19 gt DELAY REQUEST NOT HOPPER 0100 mS T OS gt TIME WELDING 0325 mS T 28 gt TIEMPO ESTIRADO F4 OOOO mS The cursor keys t are used to move over the page in order to select the field to be modified The selected field is displayed in white on a black background Once the required field has been selected the required value may be entered and then the M key is pressed to validate the value The ESC key should be pressed after entering all the data which will save it in the non volatile EEPROM memory The following screen is displayed while the data is being saved SS SAVING INFORMATION EEPROM 46 2 05 6 6 1 2 1 TIME DESCRIPTION T O7 gt TIME PRODUCT FALL EEG ns This time begins to elapse when the gate opens to load the product inside the bag once this delay has elapsed the gate is closed T 10 gt TIME TO COOL 1000 ms Once the FILM welding has been completed FILM COOLING is switched on when the clamps are opened and this time begins to pass When it elapses
23. rocess Phase 3 packet loading process Phase 4 packet stapling process F5 Station rotation If the F8 key or the LOAD MESH push button is pressed the machine is prepared for easy mesh loading 46 2 05 12 The symbol SS is displayed in this position Pressing the F8 key again leaves the machine in the standby position If the door is opened in this mode the DOOR OPEN indication is displayed but the temperature control continues to operate and operation can then continue when the door is closed DOOR OPEN Pressing this key again will cause the machine to continue operation and the symbol will disappear 6 2 2 UNLOADING THE MACHINE a Pressing this key the machine will finish all the bags in the various phases and then the machine will stop This enables all the material to be used up leaving the machine ready for another session The symbol GA is displayed during the unloading operation 46 2 05 13 6 2 3 PROGRAMMING THE OPERATING PARAMETERS While the machine is operating it is possible to modify certain parameters that may depend on the bag material or product Pressing the D key the following screen will be displayed 3 TEMPERATURE OF ZONE 1 TEED 4 TEMPERATURE OF ZONE 2 c 5 TEMPERATURE OF ZONE 3 a T OS gt TIME WELDING ms T 10 gt TIME TO COOL ns T O7 gt TIME PRODUCT FALL ms Once the required values have been modified pressing the ESC
24. roportional control this value is only used to provide an alarm and will not permit any machine operation until the temperature is correct This is important because the mesh will not be cut if the temperature is not the correct one and this could lead to problems This value is the percentage of full output current every 20 msec 46 2 05 3 46 2 05 4 C61 PROPORTIONATE ZONE WIDTH 0005 C When this is the temperature span lacking to reach the set point temperature the zone heater connection then becomes proportional the greater the temperature span lacking to reach the set point value the longer the heater is switched on When less temperature is required to reach the set temperature then the heater is switched on for less time The proportional switch on switch off time for the heater is divided into the previously programmed temperature reading interval 7 ALARM MARGIN DEVIATION 0007 C If the temperature reaches a value within the margins set point zone deviation alarm margin and set point zone deviation alarm margin the temperature out of range alarm remains inoperative C81 PHASE CONTROL OF FILM HEAT ELEMENT 0015 7 This value is used to programme the cycle percentage during which the film heater element is switched on The film heater option is selectable from the main screen as explained previously in this document NOTE When the machine is first switched on the heating pr
25. selected the following symbol will displayed on the main page HEADER BAG 46 2 05 29 03 01 O21 CONSIGN T Z1 230 C Z2 230 C Z3 150 0 gt TEMPERATURE Z1 EEEPC Z2 EE rc z3 Esrc gt D PROGRAM TIMES ON start F9 SELECTION HEAT FILM F8 LOAD NET F7 HOPPER SELECTION FB F6 ERASE PHASES MEMORIES _ tF F5 SELECTION MEASURE FILM F3 SELECT VIBRATION 1S PtFia CONNECT HEAT RG Tees If the KL DAUMAR mode is selected the following symbol will displayed on the main page 46 2 05 28 HEADER BAG 46 2 05 29 03 01 O21 CONSIGN T Z1 230 C Z2 230 C Z3 150 C gt TEMPERATURE lt Z1 EeePC 2Z2 EEFrc z3 Wsrc gt D PROGRAM TIMES START F9 SELECTION HEAT FILM F8 LOAD NET F7 HOPPER SELECTION FZ F6 ERASE PHASES MEMORIES tF F5 SELECTION MEASURE FILM EF F3 SELECT VIBRATION MZE RS Devas If STAPLE has been selected the following screen will be displayed when ESC is pressed ESTIRADO DE BOLSA EN FASE 4 OINO ESTIRADO 1 ISI ESTIRADO 0 ee a eE l This permits the selection of bag stretch during the stapling process The following symbol is displayed when stretch is selected 1i NOTE In order to use this option special gear is required in the stapling phase 46 2 05 29 6 6 CODEWORD SUMMERY There is a series of hidden pages which cannot be accessed without a codeword The existing codewords are as follows C 3 8 7 Acc
26. sh Japanese or French 6 3 8 MANUAL PHASE OPERATION Pressing the F8 key from the TEST page will display the following screen Pressing the F1 F2 F3 F4 or F5 keys will repeatedly perform the machine s operating phases for adjusting its mechanisms F1 Phase 1 mesh preparation process F2 Phase 2 FILM welding process F3 Phase 3 packet loading process F4 Phase 4 packet stapling process F5 Station rotation NOTE These operations may be performed as many times as required however it is not recorded that the phase has been carried out which means that all phases should be left without mesh when operation is restarted to achieve the process initiation without any problem 46 2 05 21 L For machine adjustment pressing key will display the times required for each phase The following screen is displayed DAUMAR S A 46 2 05 29 03 01 024 CONSIGN T Z1 230 C Z2 230 C Z3 150 C gt TEMPERATURE Z1 EEF z2 EERC 23 FRZc gt F1 INITIATE F2 INITIATE F31 INITIATE FZ F4 INITIATE tF F5 INITIATE F8 LOAD NET Fi F2 F3 F4 ROT P M 4004 0002 0000 0004 0000 gt lt gt 2 mm GS 6 3 8 1 SELECTING THE WEIGHING MACHINE SIGNAL Pressing the key gt enables the automatic packet request to the weighing machine to be selected deselected The following symbol is displayed in automatic mode Ky If automatic mode is not selec
27. son the mesh for one or more phases is removed while the machine is halted then when operation is restarted any phases in memory will not be carried out even though they have not been actually carried out Therefore if the mesh is removed from one of the phases it is recommended to remove the mesh for the remaining phases and delete their memories 6 1 7 SELECTING FILM DOSING MODE Pressing key F5 enables one of two modes to be selected by TIME or by MARK If the TIME mode is selected the FILM will emerge during the time required to reach the defined FILM length see section 6 1 2 1 of this document In fact when a FILM length is defined the machine calculates the time during which the FILM dosing motor should be switched on If the MARK mode is selected this means that the FILM being used displays black marks at regular intervals so that when the associated sensor detects one of these marks the FILM dosing motor will stop The following symbol is displayed when TIME mode is selected 14 46 2 05 9 The following symbol is displayed when MARK mode is selected me ee 6 1 8 MAKING A LABEL If the transfer labeller is selected from the configuration menu 9 9 9 C from the test menu and it is also selected by means of key F2 see section 6 1 9 then when key F4 is pressed a label is produced The following symbol is displayed while the label is being produced F21 6 1 9 SELECTING THE LABELLER If t
28. sor to be placed in the intermediate cylinder zone 46 2 05 26 Warning the cutting mode is defined in function of the machine s gearing which means that it can only operate in one single mode in the other modes serious problems could arise Pressing ESC will exit this page and display the following screen fT SELECT LABELLER TRANSFERT LABELLER OINO 1iJYES O Pressing 0 DOES NOT select the labeller by default Pressing 1 DOES select the labeller If the labeller is mechanically installed then YES must be programmed as otherwise it will not be possible to work with it nor will the labeller selection symbol appear on the screen However it is possible to select deselect labeller operation from the main screen depending on the make up operations Pressing ESC will exit this page and display the following screen ea a ee SELECT CLIP OR KWIK LOK COICLIP 11KWIK LOK 0 Pressing 0 selects closed by STAPLING by default 46 2 05 27 Pressing 1 selects closed by KWIK LOK Depending on machine type PHASE 4 gearing is different which means it has to be programmed depending on same If KWIK LOK is selected when ESC is pressed the following screen is displayed uuU SELECT KWIK LOK i JKWIK LOK 21KL DAUMAR 1 This permits a selection between a commercial KWIK LOK or that of DAUMAR KL D If the KWIK LOK mode is
29. ted one packet may be requested from the weighing machine by pressing the key a 6 3 8 2 MESH LOADING PROCESS If the F8 key is pressed the machine is prepared for easy mesh loading The following symbol is displayed in this position SS Pressing F8 key again will leave the machine in standby position This process can also be carried out using the LOAD MESH push button 46 2 05 22 6 4 TEMPERATURE ADJUSTMENT PROCESS WARNING THIS OPERATION SHOULD ONLY BE PERFORMED BY SPECIALISED PERSONNEL IF YOU ENTER THIS PAGE BUT DO NOT WISH TO CARRY OUT THE ADJUSTMENT OR DO NOT HAVE ALL REQUIREMENTS AVAILABLE THEN IT SHOULD BE ABANDONED BY PRESSING STOP DO NOT LEAVE BY PRESSING ESC If the key sequence 6 9 6 C is pressed from the TEST page the following screen is displayed ENUI RONMENT TEMPERATURE HEA c TEMPERATURE ZONE 1 TEMPERATURE ZONE 2 TEMPERATURE ZONE 3 ERATURES ADJUSTMENT O START ADJUSTMENT TO EXIT BEFORE AJUSTMENT This permits movement with the cursor keys to the data item to be modified with the actual value being entered using the numeric keys The process to be followed is given below The room temperature should be measured with a thermometer and then this value should be entered into the corresponding field A battery with a voltage divider providing a voltage of 21 8 mV which is the value produced by a J type thermocouple at a temperature of 400 C 21 846 mV
30. ued In order to gain time instead of waiting for the clips to close the command may be issued earlier thus gaining the torpedo switch off response time 46 2 05 38 T O2 gt TIME ZONE NO ROTATION INDEX 0300 ms When the motor rotation command is issued on spotting the stopping sensor we take the rotation for having finished thus enabling the machine to initiate the phases It is now that the timer commences to count when it terminates the motor halt command is issued The indexing gear includes a zone in which no output movement is generated even though the motor is rotating This time enables a close approach to the zone which does really generate movement T O3 gt DELAY RAISE TORPEDO OOOO mS During the rotation process when the torpedo up sensor is energised the timer commences to count At the end of this time the torpedo up command is issued It is raised during the rotation in order to save time T O4 TIME TO ACTIVATE CLAMPS UPPER 2 PHASE 4 0300 mS In phase 4 when the packet has been stapled upper clip 2 is switched on to remove the packet When the sensor detects the clips arrival to the end of its travel this timer commences to count At the end of the set time the clip switch off command is issued T 20 gt ADVANCED TIME IN PHASE 2 END 0600 mS When the cooling timer set value is equal to or less than this figure phase 2 is considered to be finished and permits rotat
31. ve did not operate or that the limit switch did not detect the bag 13 NO FILM Alarm number Location PHASE 2 Indicates that there is no FILM or that the FILM END is not being detected 15 LIFT NOT RISING Alarm number Location PHASE 3 Indicates that the lift up electro valve has not operated or that the lift has not been detected 16 CLOSING DEVICE DID NOT MOVE BACK Alarm number Location PHASE 4 46 2 05 33 Indicates that the closing electro valve did not operate or that the bag is not being detected 17 CLOSING DEVICE DID NOT ADVANCE Location PHASE 4 Indicates that the closing electro valve did not operate or that the bag is not being detected 18 STAPLE NOT ADVANCING Alarm number Location PHASE 4 Indicates that the stapling electro valve did not operate or that the bag is not being detected 19 STAPLE NOT RETURNING Alarm number Location PHASE 4 Indicates that the stapling electro valve did not operate or that the detector continues detecting the stapling device in its advanced position 20 UPPER CLIP 2 IS NOT OPEN Alarm number Location PHASE 4 Indicates that the clip opening electro valve did not operate or that the sensor did not detect the clip 21 UPPER CLIP 2 NOT CLOSED Alarm number Location PHASE 4 Indicates that the clip closing electro valve did not operate or that the detector continues to state that the clip is still open 2
32. will switch on heating regulation if the cutting process is to be actuated upon Pe er 4 If heating is selected the symbol will be CO O1 TORPEDO UP TIX M displayed at the upper right of the screen lt 0 02 gt TORPEDO DOWN 22x4 0000 mS a gt c0 03 NET FASTENING p2x42 O0 04 0PEN UPPER CLAMP 1 3x4 C0000 mS O0000 mS lt 0 05 gt MASK 17x4 l gt 0 06 gt DESPOOLER 5x4 lt P gt O O7 gt CLOSE JAWS sorn 0 O08 gt COOL WELDING 46 2 05 16 6 3 2 INPUT TEST Pressing key F2 on the TEST page will display the following screen F2 INPUT TEST lt I 01 gt TORPEDO UP c36x6 lt I 02 TORPEDO DOWN 216 I O3 gt UPPER CLAMP 1 OPEN 4 62 I O04 gt UPPER CLAMP 1 CLOSED 5x62 I OS gt MISSING NET 6x62 I O6 gt DESPOOLER OFF 762 CI O 7 gt START SWITCH 48x6 lt I 08 JAWS OPEN 47x6 The input test may be exited by pressing the ESC key The t keys are used to change the input page F2 INPUT TEST F29 INPUT TEST CRIES Bi UE 1 17 gt UPPER CLAMP 2 OPEN 19x62 I O9 gt STOP SWITCH lt 2 0x6 I 18 gt UPPER CLAMP 2 CLOSED 20x6 gt I 10 gt FILM SENSOR t1x6 gt lt 2 I 19 gt STOP CONTROL c21x6 I 11 0UT OF FILM 64262 5 RR I1 12 gt ELEVATOR UP lt oexb SE 202 AGED PRINTED er iat I 13 gt NET SENSOR PHASE 2 lt ZOx6 2 CITAL PALSE toe a deere I 22 gt DO00R OPEN 6 24x62 1 14 TIGHTEN
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