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Issue 4 - Parker
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1. Table below B not used A 47 not used AO i M 16 Analog output PAU running GND frequency is output 15 GND 42 Wi Speed tim AI2 input 4 20 mA REF AN f i Speed trim 13 Speed setpoint AIlinput0 10V 10v ie 10V Coast stop PD Coast stop Preset select Lo oi DIA 10 Preset select1 See truth table below a DIB ie pon a Preset select2 See truth table below k select DE 8 Preset select3 See truth table below Run forward jw Di 7 Auto run CM 6 CM 24V 5 24V DOL 4 not used TC 3 TB 2 Relay output F300 1 vis LEE TA ault signa Preset Speed Truth Table OV OV OV 1 OV OV 24V 2 OV 24V OV 3 OV 24V 24V 4 24V OV OV 5 24V OV 24V 6 24V 24V OV 7 24V 24V 24V 8 F228 Macro selecting 3 Preset Speeds F106 Control mode 2 VF control F203 Main frequency source X 4 multi stage speed control F204 Accessorial frequency source Y 1 AH F207 Frequency source selecting 1 X Y F316 DI1 terminal function setting 56 manual running F317 DI2 terminal function setting 3 mutiple stage speed 1 F318 DI3 terminal function setting 4 mutiple stage speed 2 F319 DI4 terminal function setting 5 mutiple stage speed 3 F320 DIS terminal function setting 8 free stop F431 AO1 analog output signal selecting 0 running frequency AC10 Inverter 13 8 The Default Applications
2. Query Register Register Preset Preset Address Function Address Hi Address Lo Data Hi Data Lo CRC Lo CRC Hi 01 06 01 0E 00 64 E8 1E Function code F114 Value 10 0S Normal Response Respon Respon Address Function Register Register se Data seData CRCLo CRC Hi Address Hi Address Lo Hi k 01 06 01 OE 00 64 E8 1E Function code F114 Normal Response Abnormal Response Address Function Abnormal code CRC Lo EN 01 86 04 43 A3 The max value of function code is 1 Slave fault Eg 2 Read output frequency output voltage output current and current rotate speed from NO 2 inverter Host Query First First a Address Function Register Register kaa Bay CRC Lo um Address Hi Address Lo 02 03 10 00 00 04 40 FA Communication Parameters Address 1000H Slave Response c a E e a Se al ae Sa E MS ll ae o oS d To c 2 oO o ke 5 So o 2 AERE lt LL aao a a a a a a a Q J O O I 02 03 08 13 88 01 90 00 3C 02 00 82 F6 Output Frequency Output Voltage Output Current Numbers of Pole Pairs Control Mode NO 2 Inverter s output frequency is 50 00Hz output voltage is 380V output current is 0 6A numbers of pole pairs are 2 and control mode keypad control 1 2 1
3. Behance compensation point Setting range O F 142 ae value F141 Voltage compensation point 1 Setting range 0 100 5 ee ae F142 User defined frequency point F2 Setting range F140 F144 Mfr s value F143 User defined voltage point V2 Setting range 0 100276 Mfr s value 13 F144 User defined frequency point F3 Setting range F142 F146 Mfr s value F145 User defined voltage point V3 Setting range 0 100276 Mfr s value 24 F146 User defined frequency point F4 Setting range F144 F148 Mfr s value F147 User defined voltage point V4 Setting range 0 10076 Mfr s value 45 F148 User defined frequency point F5 Setting range F146 F150 Mfr s value F149 User defined voltage point V5 Setting range 0 10076 Mfr s value 63 F150 User defined frequency point F6 Setting range F148 F118 Mfr s value F151 User defined voltage point V6 Setting range 0 100 Mfr s value 81 Multi stage VVVF curves are defined by 12 parameters from F140 to F151 The setting value of VVVF curve is set by motor load characteristic Note V1 lt V2 lt V3 lt V4 lt V5 lt V6 F1 lt F2 lt F3 lt F4 lt F5 lt F6 As low frequency if the setting voltage is too high motor will overheat or be damaged Inverter will be stalling or occur over current protection Voltage A 90 Note During the process of Flycatching polygonal line V F curve ve function is invalid After Flycatching is ME finished this fun
4. F580 Reserved 15 6 Auxiliary Functions F600 F670 0 Invalid 1 braking bef tarting F600 DC Braking Function Selection i is j dd ki ng 0 x 2 braking during stopping 3 braking during starting and stopping F601 Initial Frequency for DC Braking 0 20 50 00 1 00 y F602 DC Braking efficiency before Starting 0 100 10 V F603 DC Braking efficiency During Stop 0 100 10 Y F604 Braking Lasting Time Before Starting 0 00 30 00 0 50 y F605 Braking Lasting Time During Stopping 0 00 30 00 0 50 V F606 Reserved 0 invalid 1 valid F607 Selection of Stalling Adjusting Function OR 0 y kk A Re ki 9 va 3 Voltage current control 4 Voltage control 5 Current control F608 Stalling Current Adjusting 96 60 200 160 V F609 Stalling Voltage Adjusting 24 110 200 kale Bd Md dis 3 phase 140 F610 Stalling Protection Judging Time 0 1 3000 60 0 y Subject to F611 Dynamic Braking Threshold V 200 1000 inverter A model F612 Dynamic Braking Duty Ratio 0 100 80 X 0 invalid F613 Flycatching 1 valid 0 X 2 valid at the first time 0 Flycatching from frequency memory 1 Flycatching from max frequency F614 Flycatching Rate Mode 2 Flycatching from frequency 0 X memory and direction memory 3 Flycatching from max frequency and direction memory AC10 Inverter 1 5 1 2 Parameter Reference F615 Flycatching Rate 1 100 20 X F613
5. 9 44 Function Parameters When FA07 1 the sleep function is invalid FAO9 Min frequency of PID adjusting Hz Setting range F112 F111 Mfr s value 5 00 The min frequency is set by FA09 when PID adjusting is valid FA10 Sleep delay time S Setting range Mfr s value 15 0 0 500 0 FA11 Wake delay time S Setting range Mfr s value 3 0 0 0 3000 FA18 Whether PID adjusting target is changed 0 Invalid 1 Valid Mfr s value 1 When FA18 0 PID adjusting target cannot be changed FA19 Proportion Gain P POM range Mfr s value 0 3 0 00 10 00 FA20 Integration time S polling range Mfr s value 0 3 0 1 100 0 FA21 Differential time D S Seting Tange Mfr s value 0 0 0 0 10 0 FA22 PID sampling period S ais Mfr s value 0 1 Increasing proportion gain decreasing integration time and increasing differential time can increase the dynamic response of PID closed loop system But if P is too high is too low or D is too high system will not be steady PID adjusting period is set by FA22 It affects PID adjusting speed The following is PID adjusting arithmetic Negative feedback Feedback Gain Feedback Filter Sensor FA29 PID dead time 0 0 10 0 Mfr s value 2 0 FA29 PID dead time has two functions First setting dead time can restrain PID adjustor oscillation The greater this value is
6. F329 Reserved F330 Diagnostics of DIX terminal A F331 Monitoring AN A F332 Monitoring Al2 A F335 Relay output simulation Setting range 0 xX F336 DO1 output simulation 0 Output active 0 x 1 Output inactive F338 AO1 output simulation Setting range 0 4095 0 S 0 Invalid 1 DI1 negative logic 2 DI2 negative logic 4 DI3 negative logic F340 Selection of terminal negative logic 8 DIA negative logic 0 V 16 DI5 negative logic 32 DI6 negative logic 64 DI7 negative logic 128 DI8 negative logic 15 4 Analog Input and Output F400 F480 F400 Lower limit of Al1 channel input 0 00 F402 0 01 N F401 Mn ES setting for lower limit of AM 0 F403 1 00 A F402 Upper limit of Al1 channel input F400 10 00 10 00 N F403 ia P setting for upper limit of Al1 Max 1 00 F401 2 00 2 00 4 F404 AI1 channel proportional gain K1 0 0 10 0 1 0 N F405 AN filtering time constant 0 01 10 0 0 10 N F406 Lower limit of AI2 channel input 0 00 F408 0 01V N F407 i E setting for lower limit of Al2 0 F409 1 00 ki F408 Upper limit of AI2 channel input F406 10 00 10 00V N F409 Eu qe Seung TO ap pen limit chile Max 1 00 F407 2 00 2 00 N F410 AI2 channel proportional gain K2 0 0 10 0 1 0 N F411 AI2 filtering time constant 0 01 10 0 0 10 N F418 AI1 channel OHz voltage dead zone 0 0 50V Positive Negative 0 00 N F419 AI2 channel OHz voltage dead zone 0 O 50V Positive
7. F140 Voltage compensation point frequency Hz 0 F142 1 00 X F141 Voltage compensation point 1 96 0 100 4 X F142 User defined frequency point 2 F140 F144 5 00 X F143 User defined voltage point 2 0 100 6 13 X F144 User defined frequency point 3 F142 F 146 10 00 X F145 User defined voltage point 3 0 100 24 X F146 User defined frequency point 4 F144 F148 20 00 X F147 User defined voltage point 4 0 100 45 X F148 User defined frequency point 5 F146 F150 30 00 X F149 User defined voltage point 5 0 100 63 X F150 User defined frequency point 6 F148 F118 40 00 X F151 User defined voltage point 6 0 100 81 X F152 e voltage corresponding to turnover 10 100 100 X requency subject to inverter model F153 Carrier frequency setting subject to inverter model X Setting range F154 Automatic voltage rectification REINO vale 0 X 2 Invalid during deceleration process F155 Digital secondary frequency setting 0 F111 0 X F156 Digital secondary frequency polarity setting 0 1 0 X F157 Reading secondary frequency A F158 Reading secondary frequency polarity A 0 Control speed normally F159 Random carrier wave frequency selection 1 Random carrier wave 1 frequency 0 Not reverting to fact lues F160 Reverting to manufacturer values RM ed kado 0 X 1 Reverting to manufacturer values AC10 Inverter 1 5 4 Parameter Reference F200 F201 Source of start command Source of stop command 15 2 Running control
8. ssssssssssssseeeeeeeene 7 14 4 14 Ea an obi dete PERRA XE ELDER DEEP DER 7 14 7 7 5 Leakage Current naminiai a nnne nne nnne 7 15 7 7 6 Electrical Installation of the Drive sssssssssssees 7 15 7 7 7 Application of Power Line Filter 7 16 Chapter 8 Operation and Simple Running sssssssssesseeeeeme en 8 1 Contents Contents Page 831 Basic Conception ou Le e etd 8 1 8 1 1 Control MOUCH ii iiit metet ntt e Po Eit Rn eire lanbi 8 1 8 1 2 Mode of Torque Compensation sssssssseeeeeeees 8 1 8 1 3 Mode of frequency setting sse 8 1 8 1 4 Mode of controlling for running command seeeeeess 8 1 8 1 5 Operating status of inverter 8 1 8 2 Keypad Panel and Operation Method sssessssssssssss 8 2 8 2 1 Method of operating the keypad panel ssssssssssss 8 2 8 2 2 Operation Process of Setting the Parameters using the Keypad Panel 8 2 8 2 3 Setting the Parameters sssssssssee eee 8 2 8 2 4 Switching and displaying of status parameters 8 2 8 2 5 Switching of the parameters displayed under stopped status 8 3 8 2 6 Switching of the parameters displayed under running status 8 3 8 2 7 Operation process of measuring motor parameters 8 3 8 2 8 Operation process of simple running sss 8
9. F133 Drive ratio of driven system Setting range 0 10 200 0 Mfr s value F134 Transmission wheelradius 0 001 1 000 m Mins value 0 001 Calculation of rotary speed and linear speed For example If inverter s max frequency F111 50 00Hz numbers of motor poles F804 4 drive ratio F133 1 00 transmission shaft radius R 0 05m then Transmission shaft perimeter 2T1R 2x3 14x0 05 0 314 meter Transmission shaft rotary speed 60x operation frequency numbers of poles pairs x drive ratio 60x50 2x1 00 1500rpm Endmost linear speed rotary speed x perimeter 1500x0 314 471 meters second F136 Slip compensation Setting range 0 10 Mfr s value 0 Under VVVF controlling rotary speed of motor rotor will decrease as load increases Be assured that rotor rotate speed is near to synchronization rotary speed while motor with rated load slip compensation should be adopted according to the setting value of frequency compensation Note During the process of Flycatching slip compensation function is invalid After Flycatching is finished this function is valid Setting range 0 Linear compensation F137 Modes of torque 1 Square compensation Mfr s value 3 compensation 2 User defined multipoint compensation 3 Auto torque compensation Mfr s value F138 Linear compensation Setting range 1 20 subject to inverter model Setting range 1 F139 Squ
10. F127 Skip Frequency A 0 00 590 0Hz 0 00 F128 Skip Width A 2 50Hz 0 00 F129 Skip Frequency B 0 00 590 0Hz 0 00 F130 Skip Width B 2 50Hz 0 00 lt ef ese se F131 Running Display Items 0 Output frequency function code 1 Output rotary speed 2 Output current 4 Output voltage 8 PN voltage 16 PID feedback value 32 Temperature 64 Reserved 128 Linear speed 256 PID given value 512 Reserved 1024 Reserved 2048 Output power 4096 Output torque 0 1 2 4 8 15 L F132 Display Items of Stop 0 frequency function code 1 Keypad jogging 2 Target rotary speed 4 PN voltage 8 PID feedback value 16 Temperature 32 Reserved 64 PID given value 128 Reserved 256 Reserved 512 Setting torque 2 4 6 F133 Drive Ratio of Driven System 0 10 200 0 1 0 2 F134 Transmission wheel Radius 0 001 1 000 0 001 L F135 Reserved F136 Slip Compensation 0 10 F137 Modes of Torque Compensation 0 Linear compensation 1 Square compensation 2 User defined multipoint compensation 3 Auto torque compensation F138 F139 Linear Compensation Square Compensation 1 20 1 1 5 2 1 8 3 1 9 4 2 0 subject to inverter model X AC10 Inverter Parameter Reference 1 5 3
11. sssssssssssseee eee 9 42 9 10 PID Parameters iiaeaa a a eaaa nenne e ener iE nnn 9 43 9 11 Torque control paraMetelS ccceceeeececeeeeeeeeeecaeceeeeeeeseeeenieeeeeeeeeees 9 46 Chapter 10 Troubleshooting eiecit ener entree trece den trn ente dns 10 1 Chapter 11 Technical Specifications sssssssssesseeeeeeeene eene 11 1 11 1 Selection of Braking Resistance sssssssssssse 11 1 AC10 Inverter Contents Contents Page Chapter 12 Modbus Communication cccccccceececceceeeeeeeceeeaeceeeeeeeseceeaeceeeeeeeseesasaneeeess 12 1 12 1 Generali tea tiat 12 1 12 2 Modbus Protocol d eee p c gestat 12 1 12 2 4 Transmission mode sss 12 1 1222 3JASCM MOOR rt Doo eei eme 12 1 12 2 3 RIU Mode iic UR 12 1 12 3 Baud te A nib te duet editieren 12 1 124 Frane StU OUE nc eie tee RH Ede etes 12 2 12 9 Error Check aca ge ipa p ka nee ev kk ER MB IER ERE RENE tan 12 2 12 51 ASGII mode ined Ee ond e e e oda 12 2 12 522 RT U Modes iret b et EMEN 12 2 12 5 3 Protocol Converter ssssssssesssssssee ee 12 2 12 6 Command Type amp Format sss 12 3 12 6 1 Address and meaning 12 3 12 6 2 Running Status Parameters sss 12 4 12 6 3 Control commands sss 12 5 12 6 4 Illegal Response When Reading Parameters 12 6 12 7 Function Codes Relat
12. Drive X a Other equipment Note 1 In order to reduce the earthing resistance flat cable should be used because the high frequency impedance of flat cable is smaller than that of round cable with the same CSA 2 If the earthing poles of different equipment in one system are connected together then the leakage current will be a noise source that may disturb the whole system Therefore the drive s earthing pole should be separated with the earthing pole of other equipment such as audio equipment sensors and PC etc 3 Earthing cables should be as far away from the I O cables of the equipment that is sensitive D Shared earthing pole good Drive Drive Other equipment Other equipment to noise and also should be as short as possible AC10 Inverter AC10 Inverter transforme E Power source cable of meters Metal cabinet Installation amp Connection 7 1 5 7 7 5 Leakage Current Leakage current may flow through the drive s input and output capacitors and the motor The leakage current value is dependent on the distributed capacitance and carrier wave frequency The leakage current includes ground leakage current and the leakage current between lines Ground Leakage Current The ground leakage current can not only flow into the drive system but also other equipment via earthing cables It may cause th
13. 3 phase output 380V 480V resistor P B L RL SL T U V W o o f c 3 phase 400V 30kW and above f 3 3 phase input UP Braking 3 phase output resistor 380V 480V Introduction of terminals of power loop Power Input Terminal R L1 Input terminals of three phase 400V AC voltage P S L2 T L3 R L1 and S L2 terminals for single phase Output Terminal U V W Inverter power output terminal connected to motor Grounding Terminal Inverter grounding terminal PB External braking resistor Note no Terminals P or B for inverter without built in braking unit DC bus line output Braking Terminal External connections to optional braking unit P P connected to input terminal P or DC of l braking unit connected to input terminal of braking unit N or DC Control loop terminals as follows For 22kW and below TA TB TC D01 24V CM DII DI2 DB DI4 DIS 10V AI AD GND AOI A B For 30 180kw TA TB TC DO1 DO2 DI1 DD 24V CM DD DI4 DI6 DI8 All AI2 GND AOI AO2 DI5 DI7 10V GND 5V A B AC10 Inverter AC10 Inverter Installation amp Connection 1 5 7 3 Measurement of Main Circuit Voltages Currents and Powers Since the voltages and currents on the inverter
14. 2 over latent frequency 1 3 over latent frequency 2 4 free stop 5 in running status 1 6 DC braking 7 accel decel time switchover 8 9 Reserved 10 inverter overload pre alarm 11 motor overload pre alarm 12 stalling 13 Inverter is ready to run 14 in running status 2 15 frequency arrival output 16 overheat pre alarm 17 over latent current output 18 Analog line disconnection protection 19 Reserved 20 Zero current detecting output 21 DO1 controlled by PC PLC 22 Reserved 23 TA TC fault relay output controlled by PC PLC 24 Watchdog 25 39 Reserved 40 High frequency performance switchover F112 F 111 14 10 00 F308 Characteristic frequency 2 F112 F 111 50 00 F309 Characteristic frequency width 0 100 50 F310 Characteristic current A 0 1000 Rated current F311 Characteristic current width 96 0 100 10 F312 Frequency arrival threshold Hz 0 00 5 00 0 00 4 2 2 SH eye F313 F315 Reserved AC10 Inverter Parameter Reference 1 5 7 no function running terminal stop terminal multi stage speed terminal 1 9 4 multi stage speed terminal 2 multi stage speed terminal 3 multi stage speed terminal 4 reset terminal free stop terminal 16 4 9 external coast stop terminal 10 acceleration deceleration forbidden terminal 7 11 fo
15. Raise Lower Secondary 13 4 Application 4 eunje oy IL Kouenbojg uA XEN sun poq sI14 ueamo powy 084 ddd jr jus Imo y A m ll a A sonfeA yNejop 01 19SaX 09TA PJOMssed 8014 uonesuodwoo Jeoury SELI uonesuoduroo onbioy LETI epou dois 6071 juodjos Sof 714 Aouonbay paje1 J030JA 0184 JINI PIPI J030JA COSA eurn PA STIA eurn PW PITH Aouonboy uy ZILI Aouonboy xej IIIA uoneorddy gcc siojoulesed prepugis ronuoJNd I g ONIdVHS 4 A Z V juo1mo 1070W p A andui Sojeuy 0 ZH kouonba1j Teld SOILSONDVIG suoneoo apd njnur wo o nuoo poeds Suumbo4 suoneorjdde 107 eap WIL JOMOT OSTRY p uoneorddy Kouonboy poy 0184 J z Kouanbaxy yuoqey JOACE j 1 Kouenbogg yuayey 12407 uonoajo1d yne OUON 0 7H 09 08 few ood 1 9I S NIG L 8 p NIC o NN v NIG T NIA LE IAA II NIA C sinduy enB1q HAU Oped JOMOT SIeY Im a VC 2 NOD L fa psem 103 ung 8 fid _ ose poodg 21801 Sulouonbag Id l 6 49 0 pood T Ta i 1 ppods Aouanbay PIEL IIA Je OT tia SOY Gouonboy uw ZILI La TI Sa dos seo S i Kouanbay XP ILLI ct AOI ET AC10 Inverter The Default Applications 13 9 This Application mimics the operation of a motorised potentiometer Digital inputs allow the set point to be inc
16. if the output status of the inverter and the display of keypad panel is correct if the blower fan is run normally and if there is any abnormal vibration or noise In case of any abnormality stop the inverter immediately and check it after switching off the power supply any abnormality stop and check the inverter immediately AC10 Inverter Operation and Simple Running 8 5 8 3 Illustration of Basic Operation Illustration of inverter basic operation we hereafter show various basic control operation processes by taking a 7 5kW inverter that drives a 7 5kW three phase asynchronous AC motor as an example Multifunctional relay output 10A 125VAC 2A 250VAC Figure 8 1 Wiring Diagram 1 The parameters indicated on the nameplate of the motor are as follows 4 poles rated power 7 5kW rated voltage 400V rated current 15 4A rated frequency 50 00HZ and rated rotary speed 1440rpm 8 3 1 Frequency setting start forward running and stop using the keypad panel i Connect the wires in accordance with Table 8 1 After having checked the wiring successfully switch on the power to the inverter ii Press the M key to enter the programming menu iii Enter the parameters of the motor Function Values F800 1 2 F801 7 5 F802 400 F803 15 4 F805 1440 Press the I key to autotune the parameters of the motor After completion of the tuning the motor will stop running
17. F111 15 00Hz N F507 Frequency setting for stage 4 speed F112 F111 20 00Hz N F508 Frequency setting for stage 5 speed F112 F111 25 00Hz N F509 Frequency setting for stage 6 speed F112 F111 30 00Hz N F510 Frequency setting for stage 7 speed F112 F111 35 00Hz N F511 Frequency setting for stage 8 speed F112 F111 40 00Hz N F512 Frequency setting for stage 9 speed F112 F111 5 00Hz N F513 Frequency setting for stage 10 speed F112 F111 10 00Hz N F514 Frequency setting for stage 11 speed F112 F111 15 00Hz N F515 Frequency setting for stage 12 speed F112 F111 20 00Hz N F516 Frequency setting for stage 13 speed F112 F111 25 00Hz N F517 Frequency setting for stage 14 speed F112 F111 30 00Hz N F518 Frequency setting for stage 15 speed F112 F111 35 00Hz N F519 Acceleration time setting for the speeds from x F533 Stage 1 to stage 15 palsies Subject to i F534 Deceleration time setting for the speeds from 4 _ 3999 inverter model F548 Stage 1 to stage 15 F549 Running directions of stage speeds from 0 forward running 0 d F556 Stage 1 to stage 8 1 reverse running F557 Running time of stage speeds from Stage 10 4 3000S 1 08 ki F564 to stage 8 AC10 Inverter Parameter Reference 1 5 1 1 F565 Stop time after finishing stages from Stage h F572 1 to stage 8 0 0 30008 0 0S A Running directions of stage speeds from 0 forward running Stage 9 to stage 15 1 reverse running
18. F402 A oa F401 Corresponding setting for lower limit Setting range 0 F403 Mfr s value 1 00 of AN input F402 Upper limit of Al1 channel input V Setting range F400 10 00 Mfr s value 10 00 i i imit Setting range F403 Corresponding setting for upper limit g rang Mfr s value 2 00 of AI1 input Max 1 00 F401 2 00 F404 AI1 channel proportional gain K1 Setting range 0 0 10 0 Mfr s value 1 0 F405 AN filtering time constant S Setting range 0 1 10 0 Mfr s value 0 10 In the mode of analog speed control sometimes it is required to adjust the relationship between the upper limit and lower limit of the value input analog analog changes and the output frequency to achieve a satisfactory speed control effect The upper and lower limit of analog input are set by F400 and F402 For example when F400 1 F402 8 if analog input voltage is lower than 1V system judges it as 0 If input voltage is higher than 8V system judges it as 10V suppose analog channel selects 0 10V If Max frequency F111 is set to 50Hz the output frequency corresponding to 1 8V is 0 50Hz The filtering time constant is set by F405 The greater the filtering time constant is the more stable for the analog testing However the precision may decrease to a certain extent It may require appropriate adjustment according to actual application Channel proportional gain is set by F404 If 1V corresponds to 10Hz and F404 2
19. If it is relative to main frequency the range will change according to the change of main frequency X Setting range 0 X 1 X Y 2 X or Y terminal switchover F207 Frequency source selecting 3 X or X Y terminal switchover Mfr s value 0 4 Combination of stage speed and analog 5 X Y 6 Reserved Select the channel of setting the frequency The frequency is given by combination of main frequency X and secondary frequency Y When F207 0 the frequency is set by main frequency source When F207 1 X Y the frequency is set by adding main frequency source to secondary frequency source X or Y can be given by PID When F207 2 main frequency source and secondary frequency source can be switched over by frequency source switching terminal When F207 3 main frequency given and adding frequency given X Y can be switched over by frequency source switching terminal X or Y cannot be given by PID When F207 4 stage speed setting of main frequency source has priority over analog setting of secondary frequency source only suitable for F203 4 F204 1 When F207 5 X Y the frequency is set by subtracting secondary frequency source from main frequency source If the frequency is set by main frequency or secondary frequency PID speed control cannot be selected Note When F203 4 and F204 1 the difference between F207 1 and F207 4 is that when F207 1 frequency source selecting is the addition of stage spee
20. Whether or not to start automatically after repowered on is set by F213 F213 1 Auto starting after repowered on is valid When inverter is power off and then powered on again it will run automatically after the time set by F215 and according to the running mode before power down If F220 0 frequency memory after power down is not valid inverter will run by the setting value of F113 F213 0 after repower on inverter will not run automatically unless running command is given to inverter Whether or not to start automatically after fault resetting is set by F214 When F214 1 if fault occurs inverter will reset automatically after delay time for fault reset F217 After resetting inverter will run automatically after the auto starting delay time F215 If frequency memory after power down F220 is valid inverter will run at the speed before power down Otherwise inverter will run at the speed set by F113 In case of fault under running status inverter will reset automatically and auto start In case of fault under stopped status the inverter will only reset automatically When F214 0 after fault occurs inverter will display fault code it must be reset manually ES Ata o Ooae Mfr s value 60 0 me rs value i uto starting delay time aang g F215 is the auto starting delay time for F213 and F214 The range is from 0 1s to 3000 0s 9 1 6 Function Parameters F216 Times of auto starting in case of repeated Setti
21. the lighter PID adjustor oscillation is But if the value of FA29 is too high PID adjusting precision will decrease For example when FA29 2 0 and FA04 70 PID adjusting will not be valid during the feedback value from 68 to 72 FA58 Fire pressure given value Setting range 0 0 100 0 Mfr s value 80 0 FA58 is also called second pressure when the fire control terminal is valid pressure target value will switch into second pressure value AC10 Inverter AC10 Inverter Function Parameters 9 45 Setting range 0 Invalid FAS9 Emergency fire mode es Mfr s value 0 1 Emergency fire mode 1 2 Emergency fire mode 2 When emergency fire mode is valid and emergency fire terminal is valid inverter will be forbidden operating and protecting When OC and OE protection occur inverter will reset automatically and start running and inverter will run at the frequency of FA60 or target frequency until inverter is broken Emergency fire mode 1 when the terminal is valid inverter will run at target frequency Emergency fire mode 2 when the terminal is valid inverter will run at the frequency of FA60 FA60 Running frequency of emergency fire Setting range Mfr s value 50 0 F112 F111 When the emergency fire mode 2 is valid and the fire terminal is valid inverter will run at the frequency set by FA60 Setting range 0 inverter can not be stopped manually Mfr s va
22. then 1V will correspond to 20Hz Corresponding setting for upper lower limit of analog input are set by F401 and F403 If Max frequency F111 is 50Hz analog input voltage 0 10V can correspond to output frequency from 50Hz to 50Hz by setting these group function codes Please set F401 0 and F403 2 then OV corresponds to 50Hz 5V corresponds to OHz and 10V corresponds to 50Hz The unit scaling the upper lower limit of input is in percentage 96 If the value is greater than 1 00 it is positive if the value is less than 1 00 it is negative e g F401 0 5 represents 50 If the running direction is set to forward running by F202 then 0 5V corresponding to the minus frequency will cause reverse running or vice versa 9 26 Function Parameters Corresponding setting Corresponding setting F409 2 Frequency Frequency 100 0 100 0 F407 1 F407 0 0 0 100 0 20 mA 0mA Figure 9 8 Correspondence of analog input to setting The unit of for scaling the upper lower limit of input is in percentage 9 If the value is greater than 1 00 it is positive if the value is less than 1 00 it is negative e g F401 0 5 represents 50 The corresponding setting benchmark in the mode of combined speed control analog is the secondary frequency and the setting benchmark for range of secondary frequency which relatives to main frequency is main frequency X corresponding setting benchmark for othe
23. 0 2 Analog input Al2 AC10 Inverter AC10 Inverter Function Parameters 9 47 FC23 Forward speed limited 0 100 0 10 0 0 Digital given FC25 FC24 Reverse speed limited channel 1 Analog input AN 0 2 Analog input AI2 FC25 Reverse speed limited 96 0 100 0 10 00 inverter output frequency and max frequency F111 Speed limited FC23 FC25 if given speed reaches max value they are used to set percent of 0 Digital given FC30 FC28 Driving torque limit channel 1 Analog input AN 0 2 Analog input AI2 FC29 Driving torque limit coefficient 0 3 000 3 000 FC30 Driving torque limit 0 300 0 200 0 0 Digital given FC35 FC31 Re generating torque limit channel 1 Analog input AN 0 2 Analog input Al2 FC34 Re generating torque limit 0 3 000 3 000 coefficient FC35 Re generating torque limit 0 300 0 200 00 When motor is in the driving status output torque limit channel is set by FC28 and limit torque is set by FC29 When motor is in the re generating status re generating torque limit channel is set by FC31 and limit torque is set by FC34 10 1 Troubleshooting Chapter 10 Troubleshooting When the inverter is tripped check what the cause is and rectify as required Take counter measures by referring to this manual in case of any malfunctions on inverter Should it still be unsolved contact the manufacturer Never attempt any repairs without due authorizati
24. 0 Modbus Communication Eg 3 No 1 Inverter runs forwardly Host Query Write Address Function Register Hi Register Lo vee Status CRC Lo Cae status Hi Lo Hi 01 06 20 00 00 01 43 CA Communication parameters address 2000H Forward running Slave Normal Response Write Address Function Register Hi Register Lo vante status CRC Lo ERE status Hi Lo Hi 01 06 20 00 00 01 43 CA Normal Response Slave Abnormal Response Address Function Abnormal Code CRC Lo CRC Hi 01 86 01 83 AO The max value of function code is 1 Illegal function code assumption Eg4 Read the value of F113 F114 from NO 2 inverter Host Query Address Function Register Register Register ae CRC Lo PRE Address Hi Address Lo Count Hi LO Hi 02 03 01 oD 00 02 54 07 Communication Parameter Address F10DH Slave Normal Response Numbers of Read Registers The first The first The second The second Byte CRC CRC Address Function count parameters parameters parameters parameters status Hi status Lo status Hi status Lo Lo Hi 02 03 03 E8 00 78 49 61 The actual value is 10 00 The actual value is 12 00 Slave Abnormal Response Address Function Abnormal Code CRC Lo CRC Code Hi 02 83 08 BO F6 The max value of function code is 1 Parity check fault AC10 Inverter The Defaul
25. 1 3 11 external malfunction ESP 13 studying parameters without motor Err2 16 Over current 1 OC1 17 output phase loss PFO 18 Aerr analog disconnected 23 Err5 PID parameters are set wrong 45 Communication Timeout CE 46 Flycatching fault FL 49 Watchdog fault Err6 67 Overcurrent OC2 F711 Fault Frequency of The Latest Malfunction A F712 Fault Current of The Latest Malfunction A F713 Fault PN Voltage of The Latest Malfunction A F714 Fault Frequency of Last Malfunction but One A F715 Fault Current of Last Malfunction but One A F716 Fault PN Voltage of Last Malfunction but One A F717 Fault Frequency of Last Malfunction but Two A F718 Fault Current of Last Malfunction but Two A F719 Fault PN Voltage of Last Malfunction but Two A F720 Record of Overcurrent Protection Fault Times F724 Record of Overvoltage Protection Fault Times F722 Record of Overheat Protection Fault Times F723 Record of Overload Protection Fault Times F724 Input Phase Loss 0 invalid 1 valid 1 oX F725 Reserved F726 Overheat 0 invalid 1 valid 1 oX F727 Output Phase Loss 0 invalid 1 valid 0 F728 Input Phase Loss Filtering Constant 0 1 60 0 0 5 Y F730 Overheat Protection Filtering Constant 0 1 60 0 5 0 Y Subject to F732 Voltage Threshold of Under voltage 0 450 inverter model O Protection F737 Over current 1 Protection 0 Invalid 1 Valid 0 F738 Over current 1 Protec
26. 1111 None 1014 Reserved 1015 AO1 0 100 00 Monitoring analog output percent 1016 AO2 0 100 00 Monitoring analog output percent 1017 Current speed Monitoring current speed 1018 Read accurate power value Correct the power to 1 decimal place 12 6 3 Control commands 2000 Command meaning 0001 Forward running no parameters 0002 Reverse running no parameters 0003 Deceleration stop 0004 Free stop 0005 Forward jogging start 0006 Forward jogging stop 0007 Reserved 0008 Run no directions 0009 Fault reset 000A Forward jogging stop 000B Reverse jogging stop AC10 Inverter 1 2 6 Modbus Communication 2001 Lock parameters 0001 Relieve system locked remote control locked 0002 Lock remote control any remote control commands are no valid before unlocking 0003 RAM and eeprom are permitted to be written 0004 Only RAM is permitted to be written eeprom is prohibited being written Writing Function Remarks parameter address 2002 AO output percent is set by PC PLC F431 7 Setting range 0 1000 AO1 token output analog is controlled by PC PLC 2003 AO2 output percent is set by PC PLC F432 7 Setting range 0 1000 AO2 token output analog is controlled by PC PLC 2004 Reserved 2005 Multi function output terminal DO1 1 means token output is valid 2006 Multi function output terminal DO2 0 means token output is invalid 2007 Relay output terminal res
27. 22kW Basic Wiring Diagram for Multi stage speed control macro NPN type AC10 Inverter Installation amp Connection 7 1 1 Brak ing unit aking resistor Br Three phase Input AC 400V 50 60Hz Multifunctional Relay Output 10A 125VAC 2A 250VAC Multifunctional Input Terminals Multi Analog Signal Voltage Output1 0 10V Multi Analog signal Current Output2 0 20mA Multifunctional Output Terminals External Analog Bakoziw Signal Input Modbus 6 Main Loop Terminals Shielded Cable o Control Loop Terminals 30kW 180kW Basic Wiring Diagram for Three phase AC drives NPN type AC10 Inverter 7 1 2 Installation amp Connection 7 7 Basic methods of suppressing the noise The noise generated by the drive may disturb the equipment nearby The degree of disturbance is dependent on the drive system immunity of the equipment wiring installation clearance and earthing methods 7 7 1 Noise propagation paths and suppressing methods D Noise categories Electro magnetic induction noise Route 7 8 Noise propagation paths AC10 Inverter AC10 Inverter Installation amp Connection 7 1 3 7 7 2 Basic methods of suppressing the noise Noise emission paths Actions to reduce the noise When the external equipment forms a loop with the drive the equipment may suffer nuisance tripping due to the drive s earth leakage current The problem can be solved if the
28. 3 2007 Electromagnetic compatibility EMC Part 6 3 General standards Emission standard for residential commercial and light industrial environments EN 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 General standards Emission standard for residential commercial and light industrial environments UL508C Standard for Safety Power Conversion Equipment third edition CSA 22 2 No 14 13 Industrial Control Equipment NFPA National Electrical Code National Fire Protection Agency Part 70 RESTRICTION EVALUATION AUTHORISATION AND RESTRICTION OF CHEMICALS REACH The Regulation EC No 1907 2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration Evaluation Authorization and Restriction of Chemicals REACH entered into force on June 1 2007 Parker agrees with the purpose of REACH which is to ensure a high level of protection of human health and the environment Parker is compliant with all applicable requirements of REACH As of 19 December 2011 VSD products manufactured and marketed by Parker do not contain substances on the REACH SVHC candidate list in concentrations greater than 0 1 by weight per article Parker will continue to monitor the developments of the REACH legislation and will communicate with our customers according to the requirement above AC10 Inverter Compliance 14 2 14 2 European Compliance CE Marking CC The CE marking is placed upon the produ
29. 4 8 3 Illustration of Basic Operation sssssssssseeee 8 5 8 3 1 Frequency setting start forward running and stop using the keypad panel 8 5 8 3 2 Setting the frequency using the keypad panel and starting forward and reverse running and stopping inverter through control terminals 8 6 8 3 3 Operation process of jogging operation using the keypad panel 8 7 8 3 4 Setting the frequency with analog terminal and controlling the operation with control terminals sssssssssseeeeeemenn 8 8 Chapter 9 Function Parameters esien inuna a a a eae eaaa nn nennen 9 1 9 1 Basic Parameters eiii ee een e eee 9 1 9 2 Operation Control eere a a ee en ee e ER n e d 9 10 9 3 Multifunctional Input and Output Terminals sssssssssss 9 17 9 3 1 Digital multifunctional output terminals eseeeess 9 17 9 3 2 Digital multifunctional input terminals seeeese 9 20 9 3 3 Analog input monitoring essem 9 24 9 4 Analog Input and Output ssessssssssssseeeeeeemeene ene 9 25 9 5 Multi stage Speed Control ssssssssssssseeseeeene 9 29 9 6 Auxiliary F nctions inocente tiere ted etit de ene ded tede d tede da 9 31 9 7 Malfunction and Protection esssssssssseeeeeemeeenn 9 35 9 8 Motor Parameters sss eren eem 9 39 9 9 Communication Parameter
30. 45kW 180 97 10G 48 1100 XX 55 120 85 110 180 480 75 45 55 W 180 98 10G 48 1500 XX 75 160 115 150 240 160 100 so 75KW 16Q 98 10G 49 1800 XX 90 190 130 180 285 90 150 88 okW 90 98 10G 49 2200 XX 110 225 170 220 340 90 150 e8 41kW ga 98 10G 410 2650 XX 132 275 210 265 400 550 300 150 13 5kW 5 50 98 10G 411 3200 XX 160 330 250 320 500 4o 400 200 16kW 40 98 10G 411 3600 BF 180 370 280 360 550 4Q 400 200 18kW 4Q 9896 AC10 Inverter Modbus Communication 1 2 1 chapter 2 Modbus Communication 12 1 General Modbus is a serial and asynchronous communication protocol Modbus protocol is a general language applied to PLC and other controlling units This protocol has defined an information structure which can be identified and used by a controlling unit regardless of whatever network they are transmitted You can read reference books or ask for the details of MODBUS from manufactures Modbus protocol does not require a special interface while a typical physical interface is RS485 12 2 Modbus Protocol 12 2 1 Transmission mode Format ASCII mode Start Address Function Data LRC check End Inverter Function Data Data Data High order Low or Return Line OX3A Address Code Length ON byte of LRC der OXOD Feed byte of OX0A LRC RTU mode Start Address Functio
31. 7 5 4 Wiring for active drain electrode PNP mode 24V External controller Wiring by source electrode is a mode most in use at present Wiring for control terminal is connected by source electrode user should choose wiring mode according to requirement Instructions of choosing NPN mode or PNP mode NPN He 1 There is a toggle switch J7 near to control terminals Please refer to Figure 7 2 2 When turning J7 to NPN DI terminal is k k connected to CM Figure 7 2 Toggle Switch J7 When turning J7 to PNP DI terminal is connected to 24V J7 is on the back of control board for single phase inverter 0 2 0 75KW AC10 Inverter 7 1 0 Installation amp Connection 7 6 Connection Overview Refer to next figure for the overall connection sketch for AC10 series inverters Various wiring modes are available for the terminals whereas not every terminal needs to be connected in each mode when applied Note 1 Only connect power terminals L1 R and L2 S with power grid for single phase inverters 2 The contact capacity for 22kW and below 22kW is 10A 125VAC 5A 250VAC 5A 30VDC The contact capacity for above 22kW is 10A 125VAC NO NC 3A 250VAC 30VDC Braking unit Multifunctional relay output 104 125VAC 2A 250VAC Analog vellage output 1 0 10V Multifunctional Dutput terminal 1 Main Loop Terminals Shielded Cable o Control Loop Terminals Note the accessory is optional 0 2kW
32. AO1 and J5 and F423 AO1 output Setting of F423 0 0 5V 0 10V Reserved m Reserved 0 20mA 4 20mA AC10 Inverter AC10 Inverter Function Parameters 9 1 Chaptr9 Function Parameters 9 1 Basic Parameters When F107 1 with valid password the user must enter correct user s password after power on or fault reset if you intend to change parameters Otherwise parameter setting will not be possible and a prompt Err1 will be displayed Relating function code F107 Password valid or not F108 Setting user s password F102 Inverter s Rated Mfr s value Subject to Current A inverter model F103 Inverter Power kW Mfr s value Subject to inverter model Rated current and rated power can only be checked but cannot be modified F105 Software Edition No Mfr s value Subject to inverter model Software Edition No can only be checked but cannot be modified Setting range 0 Sensorless vector control SVC 1 Reserved F1 trol mod Mfr lue 2 06 Control mode 2 VIF r s value 3 Vector control 1 6 PMSM sensorless vector control 0 Sensorless vector control is suitable for the application of high performance requirement One inverter can only drive one motor 2 V F control is suitable for common requirement of control precision or one inverter drives several motors 3 Vector control 1 is auto torque pro
33. F621 Reserved F622 Dynamic Braking Mode e uu AUR 0 Y ak da 1 Auto duty ratio F627 Current Limiting when Flycatching 50 200 100 x F631 VDC Adjustment Selection 0 invalid 1 valid 0 Y Subject to F632 Target voltage of VDC adjustor V 200 800 inverter JO model F633 F649 Reserved Setting range xO 0 Invalid 1 Terminal enabled igh 2 F650 High frequency performance 2 Enebled mode l 3 Enabled mode 2 F651 Switchover frequency 1 F652 150 00 100 00 JO F652 Switchover frequency 2 0 F651 95 00 JO F653 F670 Reserved 15 7 Timing Control and Protection F700 F770 0 fi top i diately F700 Selection of terminal free stop mode Do kt 0 N 1 delayed free stop F701 Delay time for free stop and programmable 0 0 60 0s 0 0 NI terminal action O controlled by temperature F702 Eancontr limode k when inverter is powered Y 2 Controlled by running status F703 Reserved F704 oda Overloading pre alarm Coefficient 50 100 80 y F705 Overloading adjusting gains 50 100 80 X F706 Inverter Overloading coefficient 120 190 150 X F707 Motor Overloading coefficient 20 100 100 X Setting range F708 Record of The Latest Malfunction Type 2 Over current OC A over voltage OE F709 Record of Malfunction Type for Last but One fi input phase loss PF1 A 5 inverter overload OL1 6 under voltage LU F710 Record of Malfunction Type for Last but Two overheat OH A 8 motor overload OL2 AC10 Inverter Parameter Reference 1 5
34. Function Code Switchover in a Code Group or between Two Code Groups so that parameters setting becomes convenient and simple Press M key so that the keypad controller will display function code If user presses A or W key the function code will circularly keep increasing or decreasing by degrees within the group if user presses the O key again the function code will change circularly between two code groups when operating the A or W key e g when function code shows F111 and DGT indicator is on press A W key function code will keep increasing or decreasing by degrees within F100 F 160 press O key again DGT indicator will be off When pressing A Y key function codes will change circularly among the 10 code groups like F211 F311 FA11 F111 Refer to Figure 6 1 The flashing 50 00 is indicated the corresponding target frequency values EX Display Display o currently showing 50 m an M Display CO Display Display a a nr Z eR EE E DGT Off Display cc 7 an Figure 6 1 Switch over in a Code Group or between Different Code Groups AC10 Inverter 6 3 The Menu Organisation 6 3 Panel Display Table 6 4 Items and Remarks Displayed on the Panel Items Remarks This Item will be displayed when you press M in stopping status which HF 0 indicates jogging operation is
35. Manufacturer Values 9 1 0 Function Parameters 9 2 Operation Control Setting range 0 Keypad command F200 1 Terminal command Mfr s Source of start command 2 Keypad Terminal value 4 3 MODBUS 4 Keypad Terminal MODBUS Setting range 0 Keypad command F201 1 Terminal command Mfr s Source of stop command 2 Keypad Terminal value 4 3 MODBUS 4 Keypad Terminal MODBUS F200 and F201 are the resource of selecting inverter control commands Inverter control commands include starting stopping forward running reverse running jogging etc Keypad command refers to the start stop commands given by the I or O key on the keypad Terminal command refers to the start stop command given by the I terminal defined by F316 F323 When F200 3 and F201 3 the running command is given by MODBUS communication When F200 2 and F201 2 keypad command and terminal command are valid at the mean time F200 4 and F201 4 are the same Setting range F202 0 Forward running locking Mfr s Mode of direction setting 1 Reverse running locking value 0 2 Terminal setting The running direction is controlled by this function code together with other speed control mode which can set the running direction of inverter When auto circulation speed is selected by F500 2 this function code is not valid When speed control mode without controlling direction
36. Mode of frequency setting Please refer to F203 F207 for the method for setting the running frequency of the AC10 inverter 8 1 4 Mode of controlling for running command The channel for inverter to receive control commands including start stop and jogging etc contains 5 modes 0 Keypad control 1 Terminal control 2 Keypad Terminal control 3 Modbus control 4 Keypad Terminal Modbus The modes of control command can be selected through the function codes F200 and F201 8 1 5 Operating status of inverter When the inverter is powered on it will have one of four types of operating status Stopped status Programming status Running status Fault alarm status They are described in the following Stopped status If the inverter is re energised if auto startup after being powered on is not set or decelerate the inverter to stop the inverter is at the stopped status until receiving control command At this point the running status indicator on the keypad goes off and the display shows the display status before power down Programming status Through keypad panel the inverter can be switched to the status that can read or change the function code parameters Such a status is the programming status There are numbers of function parameters in the inverter By changing these parameters the user can realize different control modes Running status The inverter at the stopped status or fault free status wil
37. Note 2 terminals differential signal Sentann THEM RS 485 B Negati larity of Communication protocol Modbus d eis Communication rate 1200 2400 4800 9600 19200 38400 57600bps Note 1 This terminal is not included in 22kW and below 22Kw inverters Note 2 For 30kW and above 30kW inverters GND 5V A and B are 4 pole terminal block For below 30kW there are no GND and 5V terminals Note 3 The contact capacity for 30kW and above 30kW inverters is 10A 125VAC NO NC 3A 250VAC 30VDC AC10 Inverter 7 8 Installation amp Connection 7 5 Wiring for Digital Input Terminals Generally shielded cable is recommended and wiring distance should be as short as possible When the analogue reference signal is used it is necessary to take filter measures to prevent power supply interference Digital input terminals are only connected by source electrode NPN mode or by sink electrode PNP mode If NPN mode is adopted please slide the toggle switch to the end of NPN Wiring for control terminals as follows 7 5 1 Wiring for positive source electrode NPN mode Inverter control board External controller If digital input control terminals are connected by sink electrode please slide the toggle switch to the end of PNP Wiring for control terminals as follows 7 5 3 Wiring for positive Sink electrode PNP mode Inverter control AC10 Inverter Installation amp Connection 7 9
38. PID adjusting Reserved OahWN O When secondary frequency Y is given to channel as independent frequency it has the same function with main frequency source X When F204 0 the initial value of secondary frequency is set by F155 When secondary frequency controls speed independently polarity setting F156 is not valid When F207 1 or 3 and F204 0 the initial value of secondary frequency is set by F155 the polarity of frequency is set by F156 the initial value of secondary frequency and the polarity of secondary frequency can be checked by F157 and F158 When the secondary frequency is set by analog input AN AI2 the setting range for the frequency is set by F205 and F206 When the secondary frequency is given by keypad potentiometer the main frequency can only select stage speed control and modbus control F203 4 10 Note secondary frequency source Y and main frequency source X cannot use the same frequency given channel 9 1 2 Function Parameters F205 reference for selecting Setting range secondary frequency source Y 0 Relative to max frequency Mfr s value 0 range 1 Relative to main frequency X F206 secondary frequency Y Setting range range 96 0 100 Mfr s value 100 When combined speed control is adopted for frequency source F206 is used to confirm the relative object of the setting range for the secondary frequency F205 is to confirm the reference of the secondary frequency range
39. Switch off the switches DI3 and DI4 the motor will decelerate until it stops running Switch off the air switch and power off the inverter Analog output terminal AO1 can output voltage and current signal the selecting switch is J5 please refer to Fig 8 7 the output relation is shown in Table 8 4 R V J u i h u S1 J5 Fig 8 7 Fig 8 6 Table 8 2 The Setting of Coding Switch and Parameters in the Mode of Analog Speed Control F203 2 channel Al2 is selected F203 1 channel AN is selected SW1 coding switch S1 toggle switch Coding Switch 1 ses Switch Mode of Speed Control OFF OFF 0 5V voltage 0 10V voltage 10 10V voltage OFF ON 0 10V voltage ON ON 0 20mA current 8 10 Operation and Simple Running Table 8 3 The Setting of Coding Switch and Parameters in the Mode of Analog Speed Control Set F203 to 1 to select channel AN Set F203 to 2 to select channel AI2 Coding Switch SW 1 Coding Switch SW1 Toggle Analog signal Analog signal Switch 1 Switch 3 switch S1 range Switch 2 Switch 4 o9 99 0 5V OFF OFF 0 5V voltage OFF OFF voltage OFF ON MM OFF ON ed voltage voltage ON ON n 0 20mA ON ON 0 20mA current current OFF OFF Reserved OFF ON oes voltage ON ON Reserved ON refers to switching the coding switch to the top OFF refers to switching the coding switch to the bottom Table 8 4 The relationship between
40. and relevant parameters will be stored in F806 F809 For the details of tuning of motor parameters please refer to Operation process of measuring the motor parameters in this manual Note AC10 Inverter 8 6 Operation and Simple Running iv vi vii viii Three phase Input AC 400V 50 60Hz Multifunctional OO input terminals F800 1 is rotating tuning F800 2 is stationary tuning In the mode of rotating tuning make sure to disconnect the motor from the load Set functional parameters of the inverter Function code Values F111 50 00 F200 0 F201 0 F202 0 F203 0 a Press the I key to start the inverter During running current frequency of the inverter can be changed by pressing A or v Press the O key once the motor will decelerate until it stops running Switch off the air switch and power off the inverter 8 3 2 Setting the frequency using the keypad panel and starting forward and reverse running and stopping inverter through control terminals Connect the wires in accordance with Figure 8 2 After having checked the wiring successfully switch on the air switch and power on the inverter ee e Da Wa Multifunctional relay output 10A 125VAC 00 2A 250VAC eries cT Figure 8 2 Wiring Diagram 2 AC10 Inverter AC10 Inverter vi vii viii vi vii Operation and Simple Running 8 7 Press the M key
41. by F424 and F425 For example when F423 0 F424 10 and F425 120 analog channel AO1 outputs 0 5V and the output frequency is 10 120Hz AO1 output compensation is set by F426 Analog excursion can be compensated by setting F426 Setting range 0 0 20mA 1 4 20 mA F427 AO2 output range Mfr s value 0 F428 AO2 lowest corresponding frequency Hz Setting range 0 0 F429 Mfr s value 0 05 F429 AO2 highest corresponding frequency Hz Setting range FA428 F111 Mfr s value 50 00 F430 AO2 output compensation 96 Setting range 0 120 Mfr s value 100 The function of AO2 is the same as AO1 but AO2 will output current signal current signal of 0 20mA and 4 20mA could be selected by F427 9 28 Function Parameters F431 AO1 analog output signal selecting F432 AO2 analog output signal selecting Setting range 0 Running frequency 1 Output current 2 Output voltage 3 Analog Al1 4 Analog Al2 6 Output torque 7 Given by PC PLC 8 Target frequency Mfr s value 0 Mfr s value When output current is selected analog output signal is from 0 to twice rated current When output voltage is selected analog output signal is from OV to rated output voltage F433 Corresponding current for full range of external voltmeter F434 Corresponding current for full range of external ammeter Setting range 0 01 5 00 tim
42. control if running frequency is minus and F123 0 inverter will run at OHZ if F123 1 inverter will run reverse at this frequency This function is controlled by F122 Setting range F124 Jogging Frequency Hz ide Mfr s value 5 00Hz F125 Jogging Acceleration Time S Setting range Mfr s value subject to inverter F126 Jogging Deceleration Time S 9 4 3000 model There are two types of jogging keypad jogging and terminal jogging Keypad jogging is valid only under stopped status F132 including of displaying items of keypad jogging should be set Terminal jogging is valid under both running status and stopped status Carry out jogging operation through the keypad under stopped status f Receiving jogging operation instruction a Press the M key it will display HF 0 F124 b Press the I key the inverter will run to jogging frequency if pressing M key again keypad jogging will be cancelled Jogging Operation uononujsui uoneJedo BuibBo Bui oua Jogging Acceleration Time the time for inverter to accelerate from OHz to 50Hz Jogging Deceleration Time the time for inverter to decelerate from 50Hz to OHz Figure 9 1 Jogging Operation In case of terminal jogging make jogging terminal such as DI1 connected to CM and inverter will run to jogging frequency The rated function codes are from F316 to F323 Note When jogging function is valid F
43. decelerating time after frequency decreases to 0 inverter will stop F209 1 free stop After stop command is valid inverter will stop output Motor will free stop by mechanical inertia AC10 Inverter AC10 Inverter Function Parameters 9 1 5 F210 Frequency display Setting range accuracy 0 01 2 00 Under keypad speed control or terminal UP DOWN speed control frequency display accuracy is set by this function code and the range is from 0 01 to 2 00 For example when F210 0 5 A Y terminal is pressed at one time frequency will increase or decrease by 0 5Hz Mfr s value 0 01 F211 Speed of digital trol Sonne Tange Mfr s value 5 00 peed of digital contro 0 01 100 0Hz S rs value 5 When UP DOWN terminal is pressed frequency will change at the setting rate The Mfr s value is 5 00Hz s Setting range F212 Direction memory 0 Invalid Mfr s value 0 1 Valid This function is valid when three line operation mode 1 F208 3 is valid When F212 0 after inverter is stopped reset and repowered on the running direction is not memorized When F212 1 after inverter is stopped reset and repowered on if inverter starts running but no direction signal inverter will run according the memory direction Setting range Peto Aube Anna ater 0 invalid Mfr s value 0 repowered on 1 valid Setting range F214 Auto starting after reset 0 invalid Mfr s value 0 1 valid
44. dust and vibration would decrease the life of inverter Daily maintenance is necessary to inverters Daily inspecting Inspecting for noise of motor when it is working Inspecting for abnormal vibration of motor when it is working Inspecting for the installing environment of inverter Inspecting for the fan and inverter temperature Daily cleaning Keep the inverter clean Clean surface dust of inverter to prevent dust metal powder oily dirt and water from dropping into the inverter 5 1 The Keypad Chapter 5 The Keypad 5 1 The Display The panel covers three sections data display section status indicating section and keypad operating section as shown in Figure 5 1 Figure 5 1 Keypad Display 5 2 Remote control The remote mounted keypad can be ordered as 1001 00 00 This includes the keypad cable and mounting brackets Layout diagram B TEM NN menn I 3 1 ko Keypad Measurements Unit mm Code A B C D H Opening size 121 71 1001 00 00 124 74 120 70 26 AC10 Inverter The Keypad 5 2 5 2 1 Panel Mounting Diagram Mounting panel T 7 L V Try N E A Keypad frame Frame back cover LN i N B T T iit a T A He N Panel mo
45. equipment is not grounded If the external equipment shares the same AC supply with the drive the drive s noise may be transmitted along its input power supply cables which may cause nuisance tripping to other external equipment Take the following actions to solve this problem Install noise filter at the input side of the drive and use an isolation transformer or line filter to prevent the noise from disturbing the external equipment If the signal cables of measuring meters radio equipment and sensors are installed in a cabinet together with the drive these equipment cables will be easily disturbed Take the actions below to solve the problem 1 The equipment and the signal cables should be as far away as possible from the drive The signal cables should be shielded and the shielding layer should be grounded The signal cables should be placed inside a metal tube and should be located as far away as possible from the input output cables of the drive If the signal cables must cross over the power cables they should be placed at right angle to one another S Install radio noise filter and linear noise filter ferrite common mode choke at the input and output of the drive to suppress the emission noise of power lines Aa 99 Motor cables should be placed in a tube thicker than 2mm or buried in a cement conduit Power cables should be placed inside a metal tube and be grounded by shielding layer 1 7 8
46. impulse being registered inverter will free to stop and it will trip into Err6 When F327 1 and during the time set by F326 elapses without an impulse being registered inverter will deceleration to stop then inverter will trip into Err6 AC10 Inverter 9 24 Function Parameters F324 Free stop terminal logic Setting range Mfr s value 0 F325 External coast stop terminal 0 positive logic valid for low level l Mfr s value 0 logic 1 negative logic valid for high level F328 Terminal filtering times Setting range 1 100 Mfr s value 10 When multi stage speed terminal is set to free stop terminal 8 and external coast stop terminal 9 terminal logic level is set by this group of function codes When F324 0 and F325 0 positive logic and low level is valid when F324 1 and F325 1 negative logic and high level is valid F330 Diagnostics of DIX terminal Only read F330 is used to display the diagnostics of DIX terminals Please refer to Figure 9 7 about the DIX terminals diagnostics in the first digit Epo rte tiere Figure 9 7 Status of digital input terminal stands for DI1 valid stands for DI5 valid Q stands for DI2 valid stands for DI6 valid Q stands for DI3 valid stands for DI7 valid Q stands for DIA valid stands for DI8 valid 9 3 3 Analog input monitoring F331Monitoring AN Only read F332 Monitoring Al2 Only read T
47. is output by DO1 until the running frequency reaches target frequency 9 20 Function Parameters 9 3 2 Digital multifunctional input terminals Setting range no function Run Stop i Mfr s value 11 2 3 multi stage speed 1 4 5 F316 DIN terminal function setting multi stage speed 2 Mfr s value 9 multi stage speed 3 multi stage speed 4 7 reset F318 DI3 terminal function setting 8 free stop Mfr s value 15 9 external coast stop 10 acceleration deceleration forbidden 11 forward run jogging F319 Dl4 terminal function setting 12 reverse run jogging Mfr s value 16 13 UP frequency increasing terminal 14 DOWN frequency decreasing terminal 15 FWD terminal F320 DIS terminal function setting 16 REV terminal Mfr s value 7 17 three line type input X terminal 18 acceleration deceleration time switchover 1 F321 DIG terminal function setting 19 Reserved Mfr s value 8 20 switchover between speed and torque 21 frequency source switchover terminal 32 Fire pressure switchover F322 DIT terminal function setting 3 Emergency fire control Mfr s value 0 34 Acceleration deceleration switchover 2 7 Common open PTC heat protection 38 Common close PTC heat protection 48 High frequency switchover 52 Jogging no direction 53 Watchdog F323 DI8 terminal function setting 54 Frequency reset Mfr s value O 55 switchover between manual ru
48. is selected the running direction of inverter is controlled by this function code for example keypad controls speed 0 y 0 means forward ae 39 Lo 0 pt n ot 0 1 X f1 means reverse Lo 1 1 0 s j Setting range 0 Memory of digital given 1 External analog Al1 2 External analog Al2 3 Reserved F203 4 Stage speed control Mfr T T r s value 0 Main frequency source X 5 No memory of digital given 6 Reserved 7 Reserved 8 Reserved 9 PID adjusting 1 0 MODBUS Main frequency source is set by this function code 0 Memory of digital given Its initial value is the value of F113 The frequency can be adjusted through the key up or down or through the up down terminals Memory of digital given means after inverter stops the target frequency is the running AC10 Inverter AC10 Inverter Function Parameters 9 11 frequency before stop If the user would like to save target frequency in memory when the power is disconnected please set F220 1 i e frequency memory after power down is valid 1 External analog Al1 2 External analog Al2 The frequency is set by analog input terminal Al1 and Al2 The analog signal may be current signal O 20mA or 4 20mA or voltage signal 0 5V or 0 10V which can be chosen by switch code Please adjust the switch code according to practical situations refer to f
49. mode F200 F230 0 Keypad command 1 Terminal command 2 Keypad Terminal 3 MODBUS 4 Keypad Terminal MODBUS 0 Keypad command 1 Terminal command Keypad Terminal MODBUS Keypad Terminal 3 MODBUS F202 F203 Mode of direction setting Main frequency source X Forward running locking Reverse running locking Terminal setting Keypad Digital setting memory External analog AN External analog Al2 Reserved Stage speed control No memory by digital setting Reserved Reserved Reserved PID adjusting 10 MODBUS F204 Secondary frequency source Y Digital setting memory External analog Al1 External analog Al2 Reserved Stage speed control PID adjusting Reserved F205 Reference for selecting secondary frequency source Y range Relative to max frequency Relative to main frequency X ojo PWN A o ooOoOoNOOVoHhGtROoON HW DIWND OC fF ON F206 Secondary frequency Y range 0 100 100 F207 Frequency source selecting 0 X 1 X Y 2 X or Y terminal switchover 3 X or X Y terminal switchover 4 Combination of stage speed and analog 5 X Y 6 Reserved eo AC10 Inverter Parameter Reference 1 5 5 0 No function 1 Two line operation mode 1 2 Two line operation mode 2 F208 Terminal two line
50. process Coast Stop is not controlled by inverter This mode is often used when load has big inertia or there are no requirements for stop time This mode has the same function with free stop of F209 9 External coast stop terminal When external malfunction signal is given to inverter malfunction will occur and inverter will stop 10 Acceleration deceleration Inverter will not be controlled by external signal forbidden terminal except for stop command and it will run at the Speed Hold current output frequency 11 Forward run jogging Forward jogging running and reverse jogging 12 R m running Refer to F124 F125 and F126 for jogging everse run jogging running frequency jogging acceleration deceleration time 13 UP frequency increasing terminal When frequency source is set by digital given the 14 DOWN frequency decreasing setting frequency can be adjusted which rate is terminal set by F211 15 FWD terminal When start stop command is given by terminal or 16 REV t inal terminals combination running direction of ne inverter is controlled by external terminals 17 Three line input X terminal FWD REV CM terminals realize three line control See F208 for details 18 Acceleration deceleration time If this function is valid the second switchover 1 acceleration deceleration time will be valid Please refer to F116 and F117 21 Frequency source switchover When F207 2 main frequency source and t
51. qpoo ownpA IO omssoq euim poq ST IA oeqpooj urodjes 10 SUUN AseI eurn 999V FITI Aouonbay UN ZITA Aouonboy Xe IIIA O UOD q ld Joonpsueiy uoneonddy gcc4 sJojoure1ed prepueis 1G uO e09 l id dy The Default Applications 13 11 Asimple application using a Proportional Integral Derivative 3 term controller The set point is taken from Al1 with feedback signal from the process on Al2 The difference between these two signals is taken as the PID error The output of the PID block is then used as the drive set point mE not used A 47 not used AO i e 16 Analog output F431 0 oe GND frequency is output 15 GND Feedback AI PUE a mou Feedback source AI 2 input4 20 mA All A Mensur 13 Speed setpoint AI input0 10V 10V 10V DIS a Coast stop Stop D Ia 10 Stop DI3 The jogging direction is Jog gt me ar Jog controlled by DI2 Directiop DI 8 Direction DII inverter runs reverse Run d 7 Run CM 6 CM 24V 5 24V DOI 4 not used TC 3 AE 2 Relay output TA 1 F228 Macro selecting 5 PID control F106 Control mode 2 VF control F203 Main frequency source X 9 PID control F316 DI1 terminal function setting 1 Running terminal F317 DI2 terminal function setting 58 forward running F318 DI3 terminal function setting 52 direction F319 DI4 terminal fun
52. replacing a drive in an application and before returning to use it is essential that all user defined parameters for the product s operation are correctly installed e TheAC10 series is not a safety component or safety related product EMC e n a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required e This equipment contains electrostatic discharge ESD sensitive parts Observe static control precautions when handling installing and servicing this product All control and signal terminals are SELV i e protected by double insulation Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation and bonded to a safety earth RCDs are not recommended for use with this product but where their use is mandatory only Type B RCDs should be used This is a product of the restricted sales distribution class according to IEC 61800 3 It is designated as professional equipment as defined in EN61000 3 2 Permission of the supply authority shall be obtained before connection to the low voltage supply APPLICATION RISK e The specifications processes and circuitry described herein are for guidance only and may need to be adapted to the user s specific application We can not guarantee the suitabil
53. stored in function codes F806 F809 and F800 will turn to O automatically F800 2 stationary tuning It is useful in some cases where it is impossible to disconnect the motor from the load Press the I key and the inverter will display TEST and it will tune the motor s parameter in two stages The motor s stator resistance rotor resistance and leakage inductance will be stored in F806 F809 automatically the motor s mutual inductance uses default value generated according to the power and F800 will turn to 0 automatically The user may also calculate and input the motor s mutual inductance value manually according to actual conditions of the motor With regard to calculation formula and method contact Parker for consultation When tuning the motor s parameter motor is not running but it is powered on Do not touch motor during this process Note 1 No matter which tuning method of the motor parameters is adopted set the information of the motor F801 F805 correctly according to the nameplate of the motor If the operator is quite familiar with the motor the operator may input all the parameters F806 F809 of the motor manually 2 Parameter F804 can only be checked not modified 3 Incorrect motor parameters may result in unstable running of the motor or even failure of normal running Correct tuning of the parameters is a requirement of vector control performance Each time when F801 rated power of the m
54. supply Ground source control signal is also the ground of 10V power supply of this inverter ower ontrol power ower 24 1 5V grounding is CM current is restricted below 50mA for 24V P Control p P 24 1 5V g ding is CM ti tricted below 50mA fi supply supply external use When this terminal is valid the inverter will have jogging running DI1 Jogging terminal The jogging function of this terminal is valid under both at stopped and running status DI2 External When this terminal is valid ESP Coast Stop malfunction signal will be displayed DI3 FWD Terminal When this terminal is valid inverter will run forward The functi tincuttemials shall Digital input ii F When this terminal is valid inverter eee or INpu SM sena DI4 REV Terminal a be defined per manufacturer s value control will run reverse a Other functions can also be defined terminal Make this terminal valid under fault DI5 Reset terminal a by changing function codes status to reset the inverter DI6 Et l Make this terminal valid during Note 1 P running can realize free stop DI7 When this terminal is in the valid Note 1 Run Terminal state inverter will run by the acceleration time DI8 Make this terminal valid during Note 1 Stop terminal running can realize stop by the deceleration time r 2 Seale ii rial Ground of differential signal Note z amerental Signal ft us 2 AA ie pines Power of differential signal A cation Positive polarity of
55. the filtering effect F737 Over current 1 protection Setting range O Invalid 1 Valid Mfr s value 1 F738 Over current 1 protection coefficient Setting range 0 50 3 00 Mfr s value 2 50 F739 Over current 1 protection record F738 OC 1 value inverter rated current In running status F738 is not allowed to modify When over current occurs OC1 is displayed F741 Analog disconnected protection Setting range 0 Invalid 1 Stop and AErr displays 2 Stop and AErr is not displayed 3 Inverter runs at the min frequency 4 Reserved Mfr s value 0 F742 Threshold of analog disconnected protection 96 Setting range 1 100 Mfr s value 50 When the values of F400 and F406 are lower than 0 01V analog disconnected protection is invalid When F741 is set to 1 2 or 3 the values of F400 and F406 should be set to 1V 2V to avoid the error protection by interference Analog disconnected protection voltage analog channel input lower limit F742 Take the AN AC10 Inverter AC10 Inverter Function Parameters 9 39 channel for the example if F400 1 00 F742 50 then disconnection protection will occur when the Al1 channel voltage is lower than 0 5V F745 Threshold of pre alarm overheat Setting range 0 100 Mfr s value 80 Setting range F747 Carrier frequency auto adjusting 0 Invalid Mfr s value 1 1 Valid When the tem
56. the output frequency is lower than 10Hz the heat dissipation effect of common motor will be worse So when running frequency is lower than 10Hz the threshold of motor overload value will be reduced Please refer to Figure 9 13 F707 100 Time minutes 5Hz 9710Hz 10Hz 10 Figure 9 13 Motor overload protection value AC10 Inverter AC10 Inverter Function Parameters 9 37 F708 Record of The Latest Malfunction Setting range Type 2 over current OC F709 Record of Malfunction Type for a det voltage OF Last but One 4 input phase loss PF 1 5 inverter overload OL1 6 under voltage LU 7 overheat OH 8 motor overload OL2 11 external malfunction ESP 12 Current fault before running Err3 13 studying parameters without motor Err2 F710 Record of Malfunction Type for Wi current sampling ANE Last but Two 16 over current 1 OC1 17 output phase loss PFO 18 aerr analog disconnected 23 PID parameters are set wrong Err5 45 communication timeout CE 46 Flycatching fault FL 46 Flycatching fault FL 49 Watchdog fault Err6 67 Overcurrent OC2 F711 Fault Frequency of The Latest Malfunction F712 Fault Current of The Latest Malfunction F713 Fault PN Voltage of The Latest Malfunction F714 Fault Frequency of Last Malfunction but One F715 Fault Current of Last Malfunction but One F716 Fault PN Voltage of Last Malfunction but One F717 Fault Frequency o
57. three line operation control 3 three line operation mode 1 0 X 4 three line operation mode 2 5 start stop controlled by direction pulse 0 stop by deceleration time F209 Selecting the mode of stopping the motor n 0 X 1 free stop F210 Frequency display accuracy 0 01 2 00 0 01 Y F211 Speed of digital control 0 01 100 00Hz S 5 00 y F212 Direction memory 0 Invalid 1 Valid 0 Y F213 Auto starting after repowered on 0 invalid 1 valid 0 V F214 Auto starting after reset 0 invalid 1 valid 0 V F215 Auto starting delay time 0 1 3000 0 60 0 Y F216 Times of auto starting in case of repeated faults 0 5 0 Y F217 Delay time for fault reset 0 0 10 0 3 0 V F218 Reserved F219 Write EEPORM by Modbus 1 invalid 0 valid 1 V F220 Frequency memory after power down 0 invalid 1 valid 0 Y F221 F223 Reserved When target frequency is lower than Min 0 Stop F224 1 i frequency 1 run at min frequency F225 F227 Reserved 0 Invalid 1 Basic speed control T l 2 auto manual control No Macro F22 Applicat lect nre EE 3 Stage speed control selected 4 Terminal control 5 PID control F229 F230 Reserved AC10 Inverter 15 6 Parameter Reference 15 3 Multifunctional Input and Output Terminals F300 F330 F300 Relay token output F301 DO1 token output F302 F303 F306 F307 DO2 token output Reserved Characteristic frequency 1 no function 0 1 inverter fault protection
58. three line operation mode 1 4 three line operation mode 2 5 start stop controlled by direction pulse When selecting two line type or three line type F200 F201 and F202 are invalid Five modes are available for terminal operation control Note In case of stage speed control set F208 to 0 If F208 0 when selecting two line type or three line type F200 F201 and F202 are invalid FWD REV and X are three terminals designated in programming DI1 DI5 1 Two line operation mode 1 this mode is the most popularly used two line mode The running direction of mode is controlled by FWD REV terminals For example FWD terminal open stop closed forward running REV terminal open stop closed reverse running CM terminal common port 9 K1 K2 Running command 0 0 Stop 1 0 Forward running FWD 0 1 Reverse running 4 514 Stop REV CM 2 Two line operation mode 2 when this mode is used FWD is enable terminal the direction is controlled by REV terminal For example FWD terminal open stop closed running REV terminal open forward running closed reverse running CM terminal common port o K1 K2 Running command 0 0 Stop 0 1 Stop FWD 1 0 Forward running RE 1 1 Reverse running CM AC10 Inver
59. to enter the programming menu Study the parameters of the motor the operation process is the same as that of example 1 Refer to 8 3 1 for tuning of the motor Set functional parameters of the inverter Function code Values F111 50 00 F203 0 F208 1 Close the switch DI3 the inverter starts forward running During running current frequency of the inverter can be changed by pressing A or v During running switch off the switch DI3 then close the switch DI4 the running direction of the motor will be changed Note The user should set the dead time of forward and reverse running F120 on the basis of the load If it was too short OC protection of the inverter may occur Switch off the switches DI3 and DI4 the motor will decelerate until it stops running Switch off the isolator and power off the inverter 8 3 3 Operation process of jogging operation using the keypad panel Connect the wires in accordance with Figure 8 1 After having checked the wiring successfully switch on the isolator and power on the inverter Press the M key to enter the programming menu Study the parameters of the motor the operation process is the same as that of example 1 Refer to 8 3 1 for tuning of the motor Set functional parameters of the inverter Function code Values F124 5 00 F125 30 F126 30 F132 1 F202 0 Press and hold the I key until the motor is accelerat
60. 0 3Ph 230V 10G 31 0045 XX 0 75 5 4 4 5 11 5 10G 32 0050 XX 1 1 5 8 5 18 0 10G 32 0070 XX 1 5 7 8 7 18 2 10G 32 0100 XX 2 2 11 10 21 5 10G 41 0006 XX 0 2 1 1 0 8 0 6 2 5 10G 41 0010 XX 0 37 1 5 1 2 1 5 0 10G 41 0015 XX 0 55 2 1 1 8 1 5 5 5 10G 42 0020 XX 0 75 3 2 1 2 6 5 10G 42 0030 XX 1 1 4 3 2 3 10 2 10G 42 0040 XX 1 5 5 4 2 4 11 0 10G 42 0065 XX 2 2 7 5 7 0 6 5 15 0 3Ph 400V 10G 43 0080 XX 3 7 10 5 8 3 8 18 0 10G 43 0090 XX 4 11 9 2 9 21 0 10G 43 0120 XX 5 5 14 11 5 12 29 0 10G 44 0170 XX 7 5 18 5 16 17 34 0 10G 44 0230 XX 11 24 21 23 46 5 10G 45 0320 XX 15 36 5 27 32 80 0 10G 45 0380 XX 18 5 44 31 38 90 10G 45 0440 XX 22 51 35 44 100 10G 46 0600 XX 30 70 53 60 110 10G 47 0750 XX 37 80 64 75 120 10G 47 0900 XX 45 94 75 90 150 10G 48 1100 XX 55 120 85 110 180 10G 48 1500 XX 75 160 115 150 240 10G 49 1800 XX 90 190 130 180 285 10G 49 2200 XX 110 225 170 220 340 10G 410 2650 XX 132 275 210 265 400 10G 411 3200 XX 160 330 250 320 500 10G 411 3600 XX 180 370 280 360 550 AC10 Inverter Product Overview 2 1 chaptr2 Product Overview The external structure of AC10 series inverter has a plastic housing Illustrated is the AC10G 12 0050 XX Keypad panel Vent hole Control terminal Power terminal Grounding plate Heatsink Mounting hole Metal housing uses advanced exterior plastic spraying and powder spraying process on the surface with color and detachable one side door hinge structure adopted for f
61. 0kHz 30MHz which are injected into the supply 14 3 1 Radiated The standards have common roots CISPR 11 amp CISPR14 so there is some commonality in the test levels applied in different environments Relationship Between Standards 30 230MHZ 30dB uV m Category C1 Equivalent Not applicable 230 1000MHz 37dB uV m 30 230MHZ 40dB uV m Category C2 Not applicable Equivalent 230 1000MHz 47dB uV m These limits have no relationships with 30 230MHZ 50dB pV m Caregen Cs the generic standards 230 1000MHz 60dB uV m Adjusted for 10m AC10 Inverter AC10 Inverter Compliance 14 4 Radiated Emissions Profile EN61800 3 Limits for electromagnetic radiation disturbance in the frequency band 30 MHz to 1000 MHz 30 5 f5 230 30 40 230 f 1 000 37 47 NOTE Measurement distance 10 m For category C1 if the field strength measurement at 10 m cannot be made because of high ambient noise levels or for other reasons measurement may be made at 3 m If the 3 m distance is used the measurement result obtained shall be normalised to 10 m by subtracting 10 dB from the result In this case care should be taken to avoid near field effects particularly when the PDS Power Drive System is not of an appropriately small size and at frequencies near 30 MHz When multiple drives are used 3dB attenuation per drive needs to be added 14 5 Compliance AC10 EMC COMPLIAN
62. 14 9 Compliance Grounding The pressure wire connector intended for connection for field installed equipment grounding conductor shall be plainly identified such as being marked G GRD Ground Grounding or equivalent or with the grounding symbol IEC 417 Symbol 5019 Tightening torque and wire range for field grounding wiring terminals are marked adjacent to the terminal or on the wiring diagram Frame Size Terminal Type Required Torque in lbs Wire Range AWG 10G 31 0015 XX 10G 31 0025 XX 10G 31 0035 XX 10G 31 0045 XX 10G 32 0050 XX 10G 32 0070 XX 10G 32 0100 XX 10G 11 0015 XX 10G 11 0025 XX 10G 11 0035 XX 10G 11 0045 XX 10G 12 0050 XX 10G 12 0070 XX 10G 12 0010 XX 10G 41 0006 XX 6 2 8 10G 41 0010 XX 10G 41 0015 XX 10G 42 0020 XX 10G 42 0030 XX 10G 42 0040 XX 10G 42 0065 XX 10G 43 0080 XX 10G 43 0090 XX 10G 43 0120 XX 10G 44 0170 XX 10G 44 0230 XX 10G 45 0320 XX 10G 45 0380 XX 10G 45 0440 XX 10G 46 0600 XX 39 0 Grounding Terminal Block 6 10G 47 0750 XX 96 0 6 10G 47 0900 XX 96 0 6 10G 48 1100 XX 96 0 6 10G 48 1500 XX 96 0 4 10G 49 1800 XX 189 0 3 10G 49 2200 XX 189 0 3 10G 410 2650 XX 96 0 2 10G 411 3200 XX 96 0 1 10G 411 3600 XX 96 0 1 AC10 Inverter 15 1 Basic parameters F100 F160 Parameter Reference 1 5 1 Chapter 15 Parameter Reference AC10 Invert
63. 2 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Shah Alam Tel 60 3 7849 0800 NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com NZ New Zealand Mt Wellington Tel 64 9 574 1744 PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Spanga Tel 46 0 8 59 79 50 00 parker sweden parker com SG Singapore Tel 65 6887 6300 SK Slovakia Banska Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TH Thailand Bangkok Tel 662 717 8140 TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com TW Taiwan Taipei Tel 886 2 2298 8987 UA Ukraine Kiev Tel 380 44 494 2731 parker ukraine parker com UK United Kingdom Warwick Tel 44 0 1926 317 878 parker uk parker com US USA Cleveland Tel 1 216 896 3000 VE Venezuela Caracas Tel 58 212 238 5422 ZA South Africa Kempton Park Tel 27 0 11 961 0700 parker southafrica parker com Europ
64. 5 single invert F900 Communication Address eo single Inverter address 1 Y 0 broadcast address 1 ASCII icati 1 F901 Communication Mode 3 RTU Ov F902 Stop byte 1 2 2 y Parity Check 0 Invalid F903 1 Odd 0 y 2 Even AC10 Inverter 1 5 1 6 Parameter Reference 0 1200 1 2400 2 4800 F904 Baud Rate 3 9600 3 y 4 19200 5 38400 6 57600 F905 Communication Timeout 0 0 3000 0 0 0 V F906 sue Reserved F930 15 9 PID parameters FA00 FA80 FA01 PID reference signal source 0 FA04 1 Al1 2 AI2 0 X FA02 PID feedback signal source 1 Al1 2 AI2 0 V FA03 Max limit of PID adjusting FA04 100 0 10 00 V FA04 Digital setting value of PID adjusting FA05 FA03 50 0 Y FA05 Min limit of PID adjusting 96 0 0 FA04 0 0 Y FA06 PID polarit 0 Positive feedback 1 Y s 1 Negative feedback FA07 Sleep function selection 0 Valid 1 Invalid 0 X FA09 Min frequency of PID adjusting Hz Max F112 0 1 F111 5 00 y FA10 Sleep delay time S 0 500 0 15 0 y FA11 Wake delay time S 0 0 3000 3 0 V FA18 Whether PID adjusting target is changed 0 Invalid 1 Valid 1 X FA19 Proportion Gain P 0 00 10 00 0 3 y FA20 Integration time S 0 0 100 0S 0 3 Y FA21 Differential time D S 0 00 10 00 0 0 Y FA22 PID sampling period S 0 1 10 0s 0 1 y FA29 PID dead time 0 0 10 0 2 0 y FA58 Fire pressure given value 96 0 0 100 0 80 0 y Emergency fire mode 0 Invalid F
65. A59 1 Emergency fire mode 1 0 Y 2 Emergency fire mode 2 FA60 Running frequency of emergency fire F112 F111 50 0 y FA61 Reserved when emergency fire control terminal is 0 inverter cannot be stopped FA62 invalid manually 0 x 1 inverter can be stopped manually AC10 Inverter FA63 FA80 Reserved Parameter Reference 1 5 1 7 15 10 Torque control parameters FCOO FC40 Speed torque control selection 0 Speed control 0 FCOO 1 Torque control y 2 Terminal switchover Delay time of torque speed control FCO1 switchover S 0 0 1 0 0 1 x FCO2 Torque accel decel time S 0 1 100 0 1 y FCO3 Reserved FCO5 0 Digital given FCO9 FCO6 Torque reference source 1 Analog input AN 0 x 2 Analog input AI2 FCO7 Torque reference coefficient 0 3 000 3 000 x FCO8 Reserved FCO9 Torque reference command value 95 0 300 0 100 0 Y FC10 Reserved FC13 0 Digital given FC17 FC14 Offset torque reference source 1 Analog input AN 0 x 2 Analog input AI2 FC15 Offset torque coefficient 0 0 500 0 500 x FC16 Offset torque cut off frequency 0 100 0 10 00 xX FC17 Offset torque command value 0 50 0 10 00 y FC18 Reserved FC21 0 Digital given FC23 FC22 Forward speed limit source 1 Analog input AI1 0 x 2 Analog input Al FC23 Forward speed limit 0 100 0 10 00 J 0 Digital given FC25 FC24 Reverse speed limit source 1 Analog
66. AC10 Serles AC10 series IP20 0 180kW HA502320U001 Issue 4 Product Manual Series aerospace climate control filtration fluid amp gas handling hydraulics pneumatics process control sealing amp shielding ENGINEERING YOUR SUCCESS AC10 series IP20 0 180kW Product Manual HA502320U001 Issue 4 2015 Parker Hannifin Manufacturing Ltd All rights strictly reserved No part of this document may be stored in a retrieval system or transmitted in any form or by any means to persons not employed by a Parker SSD Drives company without written permission from Parker SSD Drives a division of Parker Hannifin Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker SSD Drives cannot accept responsibility for damage injury or expenses resulting therefrom WARRANTY The general terms and conditions of sale of goods and or services of Parker Hannifin Europe Sarl Luxembourg Switzerland Branch Etoy apply to this product unless otherwise agreed The terms and conditions are available on our website www parker com terms and conditions switzerland FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors
67. C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 25C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 50C 20C 40C 50C 50C 50C 50C 20C 40C 50C 50C 50C 20C 40C 50C 50C 20C 40C 50C 20C 40C AC10 Inverter AC10 Inverter Maintenance 4 1 Chapter 4 Maintenance 4 1 Periodic Checking Cooling fan and ventilation channel should be cleaned regularly to check it is clear remove any dust accumulated in the inverter on a regular basis Check inverter s input and output wiring and wiring terminals regularly and check if wirings are ageing Check whether screws on each terminals are fastened 4 2 Storage Please put the inverter in the packing case of manufacture If inverter is stored for long time charge the inverter within half a year to prevent the electrolytic capacitors being damaged The charging time should be longer than 5 hours 4 3 Daily Maintenance Environment temperature humidity
68. CE Category C1 Product supplied as a Product supplied as a Product supplied as a component a suitable external component a suitable external component a suitable external filter is required filter is required filter is required o 6 Category C2 Ko Product supplied as a Product supplied as a Product supplied as a t component a suitable external component a suitable external component a suitable external o filter is required filter is required filter is required o o E Category C3 When fitted When fitted When fitted When fitted When fitted When fitted S Where I lt 100A with an with an with an with an with an with an external filter internal filter external filter internal filter external filter internal filter Max cable Max cable Max cable Max cable Max cable Max cable length 30 length 30 length 30 length 30 length 30 length 30 meters meters meters meters meters meters 35 E a Category C3 No specific enclosure required BE ru Power Cable Type Unscreened Supply Segregation From all other wiring clean Length Limit Unlimited o Motor Cable Cable Type Screened Armoured E Segregation From all other wiring noisy Screen to o E Earth Both ends c D Max Cable laa 30 meters o Length 8 External Cable Type Screened Armoured Filter to Segregation From all other wiring noisy Drive Length Limit 0 3 meters Screen to Earth Both ends 14 4 North American 8 Canadia
69. Compliance Information Frame 1 5 ONLY 5 144 1 UL Standards vise cece eae the eei te e iene 14 5 14 4 2 UL Standards Compliance ccccccccceceeeeeeeeceeceeeeeeeseesnnaeeeeees 14 5 AC10 Inverter Contents Contents Page Chapter 15 Parameter Reference 2 ccccccceeeeeeneececeeeeeceeenaeeeeeeeeesescenaececeeeeesenninaeeeeees 15 1 15 4 Basic parameters F100 F160 sss 15 1 15 2 Running control mode F200 F230 sssssseee 15 4 15 3 Multifunctional Input and Output Terminals F300 F330 15 6 15 4 Analog Input and Output FA00 F480 sss 15 8 15 5 WMulti stage Speed Control F500 F580 sese 15 10 15 6 Auxiliary Functions F600 F670 sse 15 11 15 7 Timing Control and Protection F700 F770 sse 15 12 15 8 Motor parameters F800 F830 sssssssssssseee 15 14 15 9 PID parameters FAOO FABO ssssssssssseeeenereenes 15 16 15 10 Torque control parameters FCOO FC4O sss 15 17 AC10 Inverter Introduction 1 1 Chapter 1 Introduction This manual offers an introduction to the installation and connection for the AC10 series Parameters setting software and operations are also covered in this manual 1 1 Understanding the Product Code Model Number The unit is fully identified using a four block alphanumeric code which records how the drive was calibrat
70. Don t route the signal cables in parallel with the power cables or bundle these cables together because the induced electro magnetic noise and induced ESD noise may disturb the signal cables Other equipment should also be located as far away as possible from the drive The signal cables should be placed inside a metal tube and should be placed as far away as possible from the input output cables of the drive The signal cables and power cables should be shielded cables EMC interference will be further reduced if they could be placed inside metal tubes The clearance between the metal tubes should be at least 20cm 7 1 4 Installation amp Connection 7 7 3 Field Wire Connections Control cables input power cables and motor cables should be installed separately and enough clearance should be left among the cables especially when the cables are laid in parallel and the cable length is over 50 metres If the signal cables must be laid with the power cables they should be installed parallel to each other Generally the control cables should be shielded cables and the shielding metal net must be 20cm Motor cable 50cm Power cable Signal Contro cable Power source or motor cable SignaliControl cable connected to the metal enclosure of the drive by cable clamps 7 74 Earthing Independent earthing poles best Drive D Shared earthing cable not good Other equipment a
71. L Lz P B f po CF TFT RG l phase input Braking 220V 240V resistor 3 phase output 1 phase 230V 0 2kW 0 75kW 2 L RL SLJT PIBIUIV IW CF oT tT 1 phase 230V 1 1kW 2 2kW phase input gt Ey Sali Braking 3 phase output 220V 240V resistor LiL ls PPB UVW 9 9 5 5 5 M17 i QC 1 7 3 phase input I 3 phase 230V 0 2kW 0 75kW Braki P 220V 240V c 3 phase output Nu Grounding COL RL SL T P B UV W CT L TI 3 phase 230V 1 1kW 2 2kW X 3 phase input f F Braking 3 phase output 220V 240V resistor o L L Il4 PB U VW LT fy Ra N 3 phase input LF 3 phase 400V 0 2kW 0 55kW Braking 3 phase output 380V 480V resistor Grounding COL RL SLT P B U VW 5 a 5 5 MENI 3 phase input LF Braki 2 380V 480V nM 3 phase output Frame 4 3 phase 400V 0 75kW 11kW 7 4 Installation amp Connection GJL RL SLUT P B U VIW Frame 5 TE ane NNNM 3 phase 400V 15kW 22kW 3 phase input i F Braking
72. L1 S L2 and T L3 for three phase g 9 9 power grid the output terminals U V and W of the inverter are connected to the motor correctly the wiring of control terminals is correct all the external switches are preset correctly and the motor is under no load the mechanical load is disconnected from the motor Check if there is any abnormal sound smell with the inverter Make See Chapter Checking immediately after sure that the display of keypad panel is normal without any fault alarm 8 immediately Checking under no load Motor s status stable running normal running correct rotary direction normal acceleration deceleration process free from abnormal vibration and abnormal noise Inverter status normal display of the data on keypad panel normal running of the fan normal acting sequence of the relay free from the abnormalities like vibration or noise In case of any abnormality stop and check the inverter immediately Make sure to input the parameters indicated on the motor nameplate See correctly and study the parameters of the motor The users shall check description Inputting the parameters carefully otherwise serious problems may arise during running of indicated on the motor s Before initial running with vector control mode carry out tuning of parameter nameplate correctly and motor parameters to obtain accurate electric parameters of the motor group measuring the motor s controlled Before carrying o
73. Moving iron type AC inverter current current I2 currents Ammeter Difference between the phases is 1096 or lower of the rated inverter current Output side U V W and U V arae CAI pes Wane won power P2 V W W U eno 2 wattmeter method wattmeter Output side Calculate in similar manner to power supply side power factor power _ P2 o factor Pf2 H2 J3V2x I2 SM Converter output Across P CP and N Meaning eal type DU vonage ie valle such as multi meter 42 vi Moving coil type Power supply of Pops ete such as multi meter Be a contol EGE Across 24V CM Moving Gol pe DC24V 1 5V such as multi meter Analog output Across AO1 GND Moving coil type Approx DC10V at max AO1 such as multi meter frequency Normal Abnormal Across Alarm signal Across TA TC Moving coil type ade R Across TB TC such as multi meter A cross TB TC Continuity Discontinuity AC10 Inverter Installation amp Connection T 1 7 4 Functions of Control Terminals To operate the inverter the user must operate the control terminals correctly and flexibly The following is a description of the user terminals and any relevant parameters Table 7 3 Functions of Control Terminals Multifunctional Ben output terminal 1 p 2 Do2 When the token function is valid the value Th f nctions of output between this terminal and CM is OV when the p No
74. Negative 0 00 N AC10 Inverter Parameter Reference 1 5 9 0 Local keypad panel F424 Banal selection 1 Remote control keypad panel ki 2 Local keypad remote control keypad F422 Reserved 0 O 5V F423 AO1 output range 1 0 10V or 0 20mA 1 N 2 4 20mA F424 AO1 lowest corresponding frequency 0 0 F425 0 05Hz N F425 AO1 highest corresponding frequency F424 F111 50 00Hz N F426 AO1 output compensation O 120 100 N F427 AO2 output compensation 0 0 20mA 1 4 20mA 0 N F428 AO2 lowest corresponding frequency Hz 0 0 F429 0 05 N F429 AO2 highest corresponding frequency Hz F428 F111 50 00 N F430 AO2 output compensation 96 0 120 100 N 0 Running frequency F431 AO1 analog output signal selecting 1 Output current 0 N 2 Output voltage 3 Analog Al 4 Analog Al2 F432 AO2 analog output signal selecting 6 Output torque 1 N 7 Given by PC PLC 8 Target frequency F433 Corresponding current for full range of external W voltmeter 0 01 5 00 times of rated current F434 Corresponding current for full range of external y ammeter F435 F436 Reserved F437 Analog filter width 1 100 10 li F438 F459 Reserved F460 Al1channel input mode 0 straight line mode 0 X 1 folding line mode F461 AI2 channel input mode 0 straight line mode 0 X 1 folding line mode F462 IAN insertion point A1 voltage value F400 F464 2 00V X F463 AN inser
75. When F702 2 fan will run when inverter begins running When inverter stops fan won t stop until the heat sink temperature is lower than setting temperature F704 Inverter Overloading pre alarm Coefficient Setting range 50 100 Mfr s value 80 F705 Motor Overloading pre alarm Coefficient 96 Setting range 50 100 Mfr s value 80 F706 Inverter Overloading Coefficient 96 Setting range 120 190 Mfr s value 150 F707 Motor Overloading Coefficient 96 Setting range 20 100 Mfr s value 100 Inverter overloading coefficient the ratio of overload protection current and rated current whose value shall be subject to actual load Motor overloading coefficient F707 when inverter drives lower power motor set the value of F707 by below formula in order to protect motor Motor Overloading Coefficient Rated motor power X 100 Rated inverter power Set F707 according to actual situation The lower the setting value of F707 is the faster the overload protection speed refer to Figure 9 12 AC10 Inverter 9 36 Function Parameters For example 7 5kW inverter drives 5 5kW motor F707 5 5 7 5 x10025 7025 When the actual current of motor reaches 140 of inverter rated current inverter overload protection will display after 1 minute Time minutes 70 100 10 4 72 Motor overload coefficient 11095 140 160 200 Client Figure 9 12 Motor overload coefficient When
76. a Js 1820 01 IV SU PLAY LITAI HM pu v PPS ojne Tenug oguez jndur So euyz EE ND OT _ al VWOG OZ e puewop AGO i IOV poads AOT 0 0 e LI V sI fg D poa STIA 4 son eA j nggop 0 josow 0914 piomssed 801d QU dIOJOY uonesuoeduioo reour SELI pbads uoresuoduroo onbao LETI Z V quomo JOJON Jop ps Pnu oiny om epour dors 607A p A dur Sojeuy NE jurodyes Sof pc T4 0 ZH Kouonboig N Aouanboy pari IAN OIS Tel OILSONDVIC gen juo umo PIPI J030JA EOSA mur aun pooq c 4 2 npsuen KqurxoJd 10 soyojim s juri YM FASI r aun poy FILA suoneatjdde po nu0J oru ONE JO eop A E Aouanbay UW ZITA Jo uoo enuey om suas paoi 3 titan Po gt TOUINOJ HART a JILVNOLNVY uonvorddy gcc SJojoure ed prepurys Z uoneorddy AC10 Inverter The Default Applications 13 5 Two Run inputs and two Set point inputs are provided The Auto Manual switch selects which pair of inputs is active The Application is sometimes referred to as Local Remote B 18 not used A 17 not used AO 16 Analog output poro nnne GND frequency is output 15 GND Aule Al 14 AutosetpointAI2input4 20 mA setpoint REF AN lt 13 Manual setpoint ATI input O 10V 10V 45 10V Coast stop DD 11 Coast stop Direction __ lt DI amp 1g TEN The function is valid Auto manual y DI Inverter runs reverse select 9 Auto man
77. able of delivering not more than 5 000 rms symmetrical amperes 480 240 volts maximum when protected by made by COOPER BUSSMANN LLC Class T Fuse Or equivalent Recommended input fuse selection listed below Frame Size or Model Fuse Model Fuse Current Rating 10G 31 0015 XX 10G 31 0025 XX 10G 31 0035 XX 10G 31 0045 XX JJS 15 15A 10G 32 0050 XX 10G 32 0070 XX JJS 25 25A 10G 32 0100 XX 10G 11 0015 XX 10G 11 0025 XX 10G 11 0035 XX 10G 11 0045 XX JJS 15 15A 10G 12 0050 XX 10G 12 0070 XX JJS 25 25A 10G 12 0010 XX 10G 41 0006 XX 10G 41 0010 XX JJS 6 GA 10G 41 0015 XX 10G 42 0020 XX 10G 42 0030 XX 10G 42 0040 XX wae pes 10G 42 0065 XX 10G 43 0080 XX 10G 43 0090 XX JJS 30 30A 10G 43 0120 XX 10G 44 0170 XX JJS 45 45A 10G 44 0230 XX JJS 60 60A 10G 45 0320 XX JJS 80 80A 10G 45 0380 XX JJS 90 90A 10G 45 0440 XX JJS 100 100A 10G 46 0600 XX AJT 125 125A 10G 47 0750 XX AJT 150 150A 10G 47 0900 XX AJT 200 200A 10G 48 1100 XX AJT 200 200A 10G 48 1500 XX AJT 300 300A 10G 49 1800 XX AJT 350 350A 10G 49 2200 XX AJT 400 400A 10G 410 2650 XX AJT 500 500A 10G 411 3200 XX AJT 600 600A 10G 411 3600 XX AJT 600 600A AC10 Inverter 14 7 Compliance Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additiona
78. after it lasts for the time as set in F610 Initial value of stalling voltage adjusting is set by F609 when the present voltage is higher than rated voltage F609 stalling voltage adjusting function is valid Stalling voltage adjusting is valid during the process of deceleration including the deceleration process caused by stalling current Over voltage means the DC bus voltage is too high and it is usually caused during deceleration During the process of deceleration DC bus voltage will increase because of energy feedback When DC bus voltage is higher than the initial value of stalling voltage and F607 1 then stalling adjusting function is valid Inverter will temporarily stop decelerating and keep output frequency constant this stops energy being fed back into the inverter Inverter will not decelerate until DC bus voltage is lower than the initial value of stalling voltage Stalling protection judging time is set by F610 When inverter starts stalling adjusting function and continues the period of time set by F610 inverter will stop running and OL1 protection occurs F611 Dynamic Braking threshold Setting range 200 1000 Subject to inverter model F612 Dynamic braking duty ratio Setting range 0 100 Mfr s value 80 The starting voltage for the dynamic braking transistor is set by F611 which is in units of V When DC bus voltage is higher than the setting value of this function dynamic braking starts bra
79. aijan Baku Tel 994 50 2233 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 32 0 67 280 900 parker belgium parker com BR Brazil Cachoeirinha RS Tel 55 51 3470 9144 BY Belarus Minsk Tel 375 17 209 9399 parker belarus parker com CA Canada Milton Ontario Tel 1 905 693 3000 CH Switzerland Etoy Tel 41 0 21 821 87 00 parker switzerland parker com CL Chile Santiago Tel 56 2 623 1216 CN China Shanghai Tel 86 21 2899 5000 CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublic parker com DE Germany Kaarst Tel 49 0 2131 4016 0 parker germany parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com ES Spain Madrid Tel 34 902 330 001 parker spain parker com 2012 Parker Hannifin Corporation All rights reserved FI Finland Vantaa Tel 358 0 20 753 2500 parker finland parker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker france parker com GR Greece Athens Tel 30 210 933 6450 parker greece parker com HK Hong Kong Tel 852 2428 8008 HU Hungary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Tokyo Tel 81 0 3 6408 3901 KR South Korea Seoul Tel 8
80. al Block 10G 12 0010 XX 10G 41 0006 XX 10G 41 0010 XX input and Cut 6 14 STR SOL Terminal Block 10G 41 0015 XX 10G 42 0020 XX 10G 42 0030 XX Input and Output 10G 42 0040 XX Terminal Block 10 14 STR SOL 10G 42 0065 XX 10G 43 0080 XX Input and Output Nast Toa Terminal Block 10 5 14 STR SOL 10G 43 0120 XX Input and Output Terminal Block 10 5 i SEE AC10 Inverter AC10 Inverter Compliance 14 8 Required Wire Range Wire Type Frame Size Terminal Type Torque in Ibs AWG 10G 44 0170 XX Input and Output Terminal Block 19 10 SIRISUE 10G 44 0230 XX Input and Output Terminal Block SOU 8 RH SEE 10G 45 0320 XX Input and Output Terminal Block 90 e PISSOE 10G 45 0380 XX OPO ANT ou 30 4 4 STR SOL 10G 45 0440 XX Terminal Block 10G 46 0600 XX Input and Output Terminal Block San TWO 10G 47 0750 XX Input and Output 96 0 3 Terminal Block 10G 47 0900 XX Input and Output 96 0 1 Terminal Block agukandOuibal STR SOL 10G 48 1100 XX nput and Outpu Terminal Block n a 10G 48 1500 XX Input and Output Terminal Block 290 oe 10G 49 1800 XX Input and Output Terminal Block 169 0 POOR 10G 49 2200 XX Input and Output 300kcmil or Terminal Block 198 0 2x1 0 Sher 10G 410 2650 XX Input and Output 189 0 500kcmil or Terminal Block 2x2 0 10G 411 3200 XX Input and Output 330 0 600kcmil or Terminal Block 2x4 0 STR SOL 10G 411 3600 XX Input and Output 750kcmil or 330 0 Terminal Block 2xAI0
81. al value A001 hex 1010 0000 0000 0001 5 Repeat Steps 3 and 4 until 8 shifts have been performed When this is done a complete 8 bit byte will have been processed When the CRC is appended to the message the low order byte is appended first followed by the high order byte 12 5 3 Protocol Converter It is easy to turn a RTU command into an ASCII command followed by the lists AC10 Inverter AC10 Inverter Modbus Communication 12 3 1 Use the LRC replacing the CRC 2 Transform each byte in RTU command into a corresponding two byte ASCII For example transform 0x03 into 0x30 0x33 ASCII code for 0 and ASCII code for 3 3 Add a colon character ASCII 3A hex at the beginning of the message 4 End with a carriage return line feed CRLF pair ASCII OD and 0A hex So we will introduce RTU Mode in followed part If you use ASCII mode you can use the up lists to convert 12 6 Command Type amp Format The listing below shows the function codes Code Name Description 03 Read Holding Registers Read the binary contents of holding registers in the slave Less than 10 registers once time 06 Preset Single Register Preset a value into holding register 12 6 1 Address and meaning The part introduces inverter running inverter status and related parameters setting Description of rules of function codes parameters address i Use the function code as parameter addr
82. are compensation Mfr s value 1 1 5 1 8 1 9 2 0 2 3 4 When F106 2 the function of F137 is valid AC10 Inverter AC10 Inverter Function Parameters 9 7 To compensate low frequency torque controlled v s 4 by VVVF output voltage of inverter while low frequency should be compensated When F137 0 linear compensation is chosen and it is applied on universal constant torque load When F137 1 square compensation is chosen and it is applied on the loads of fan or water pump a Turnover When F137 2 user defined multipoint compensation is chosen and it is applied on the L frequency special loads of spin drier or centrifuge Figure 9 3 Torque Promotion This parameter should be increased when the load is heavier and this parameter should be decreased when the load is lighter If the torque is elevated too much the motor overheats easily and the current of inverter will be too high Please check the motor while elevating the torque When F137 3 auto torque compensation is chosen and it can compensate low frequency torque automatically to diminish motor slip to make rotor rotary speed close to synchro rotary speed and to restrain motor vibration Customers should correctly set motor power rotary speed numbers of motor poles motor rated current and stator resistance Please refer to the chapter Operation process of measuring motor parameters
83. ccurate parameter tuning requires correct setting of rated parameters of the motor In order to get excellent control performance configure the motor in accordance with adaptable motor of the inverter In the case of too large difference between the actual power of the motor and that of adaptable motor for inverter the inverter s control performance will decrease remarkably F800 0 parameter tuning is invalid But it is still necessary to set the parameters F801 F803 F805 and F810 correctly according to those indicated on the nameplate of the motor After being powered on it will use default parameters of the motor see the values of F806 F809 according to the motor power set in F801 This value is only a reference value in view of Y series 4 pole asynchronous motor F800 1 rotating tuning In order to ensure dynamic control performance of the inverter select rotating tuning after 9 40 Function Parameters ensuring that the motor is disconnected from the load Set F801 805 and F810 correctly prior to running testing Operation process of rotating tuning Press the I key on the keypad to display TEST and it will tune the motor s parameter in two stages After that the motor will accelerate according to acceleration time set at F114 and maintain it for a certain period The motor will then decelerate to 0 according to the time set at F115 After auto checking is completed relevant parameters of the motor will be
84. control function can adjust deceleration time and output frequency to avoid OE When braking resistor or braking unit is used do not use voltage control function otherwise the deceleration time will be changed Current control when motor accelerates quickly or load changed suddenly inverter may trip into OC Current control function can adjust accel decel time or decrease output frequency to control proper current value It is only valid in VF control mode Note 1 Voltage current control is not suitable for lifting application 2 This function will change accel decel time Please use this function properly Initial value of stalling current adjusting is set by F608 when the present current is higher than rated current F608 stalling current adjusting function is valid During the process of deceleration stalling current function is invalid During the process of acceleration if output current is higher than initial value of stalling current adjusting and F607 1 then stalling adjusting function is valid Inverter will not accelerate until the output current is lower than initial value of stalling current adjusting In case of stalling during stable speed running the frequency will drop If the current returns to AC10 Inverter AC10 Inverter Function Parameters 9 33 normal during a stall condition the frequency will rise Otherwise the frequency will keep dropping to the minimum frequency and the protection OL1 will occur
85. ct by Parker Hannifin Manufacturing Ltd to facilitate its free movement within the European Economic Area EEA The CE marking provides a presumption of conformity to all applicable directives Harmonized standards are used to demonstrate compliance with the essential requirements laid down in those relevant directives It must be remembered that there is no guarantee that combinations of compliant components will result in a compliant system This means that compliance to harmonised standards will have to be demonstrated for the system as a whole to ensure compliance with the directive Local wiring regulations always take precedence Where there are any conflicts between regulatory standards for example earthing requirements for electromagnetic compatibility safety shall always take precedence 14 2 1 Low Voltage Directive When installed in accordance with this manual the product will comply with the low voltage directive 2006 95 EC Protective Earth PE Connections Only one protective earth conductor is permitted at each protective earth terminal contacting point The product requires a protective earth conductor cross section of at least 10mm where this is not possible a second protective earth terminal provided on the VSD Variable Speed Drive shall be used The second conductor should be independent but electrically in parallel 14 2 2 EMC Directive When installed in accordance with this manual the product will c
86. ction is valid v2 FI F2 F3 F4 F5 F6 Fre Hz Figure 9 4 Polygonal Line Type VVVF 9 8 Function Parameters F152 Output voltage corresponding to turnover frequency This function can meet the needs of some special loads for example when the frequency outputs 300Hz and corresponding voltage outputs 200V supposed voltage of inverter power supply is 400V turnover frequency F118 should be set to 300Hz and F152 is set to 200 400 x100 50 And F152 should be equal to 50 Please pay attention to nameplate parameters of motor If the working voltage is higher than rated voltage or the frequency is higher than rated frequency motor would be damaged Setting range 0 100 Mfr s value 100 Setting range subject Mfr s value subject to P153 Gamennqueney sena to inverter model inverter model Carrier wave frequency of inverter is adjusted by setting this code function Adjusting carrier wave may reduce motor noise avoid point of resonance of mechanical system decrease leakage current of wire to earth and the interference of inverter When carrier wave frequency is low although carrier wave noise from motor will increase the current leaked to the earth will decrease The wastage of motor and the temperature of motor will increase but the temperature of inverter will decrease When carrier wave frequency is high the situations are opposite and the interference will raise When outp
87. ction setting 2 stop F320 DIS terminal function setting 8 free stop F431 AO1 analog output signal selecting 0 running frequency FA01 PID adjusting target given source 1 AM FA02 PID adjusting feedback given source 2 Al2 AC10 Inverter 14 1 Compliance Chapter 14 Compliance This Chapter outlines the compliance requirements and product certifications A Attention DANGER Caution Earth Ground Risk of Protective net electric Refer to Conductor surfaces shack documentation Terminal 14 1 Applicable Standards EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN 61800 5 1 2007 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 61000 3 2 2006 Electromagnetic Compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current up to and including 16A per phase IEC 61000 3 12 2011 Electromagnetic compatibility EMC Part 3 12 Limits Limits for harmonic currents produced by equipment connected to public low voltage systems with input currents gt 16A and 75A per phase EN 61000 6 2 2007 Electromagnetic compatibility EMC Part 6 2 General standards Immunity for industrial environments EN 61000 6
88. ctions for multistage speed 0 0 0 0 Multi stage speed 1 F504 F519 F534 F549 F557 F565 0 0 0 1 Multi stage speed 2 F505 F520 F535 F550 F558 F566 0 0 1 0 Multi stage speed 3 F506 F521 F536 F551 F559 F567 0 0 1 1 Multi stage speed 4 F507 F522 F537 F552 F560 F568 0 1 0 0 Multi stage speed 5 F508 F523 F538 F553 F 56 1 F569 0 1 0 1 Multi stage speed 6 F509 F524 F539 F554 F562 F570 0 1 1 O0 Multi stage speed 7 F510 F525 F540 F555 F563 F571 0 1 1 1 Multi stage speed 8 F511 F526 F541 F556 F564 F572 1 0 0 O0 Multi stage speed 9 F512 F527 F542 F573 1 0 0 1 Multi stage speed 10 F513 F528 F543 F574 1 0 1 O Multi stage speed 11 F514 F529 F544 F575 1 0 1 1 Multi stage speed 12 F515 F530 F545 F576 1 1 0 0 Multi stage speed 13 F516 F531 F546 F577 1 1 0 1 Multi stage speed 14 F517 F532 F547 F578 1 1 1 O Multi stage speed 15 F518 F533 F548 F579 1 1 1 1 None None Note 1 K4 is multi stage speed terminal 4 K3 is multi stage speed terminal 3 K2 is multi stage speed terminal 2 K1 is multi stage speed terminal 1 And O stands for OFF 1 stands for ON O OFF 1 ON F326 Watchdog time Setting range Mfr s value 10 0 0 0 3000 0 Setting range 0 Free to stop 1 Deceleration to stop F327 Stop mode Mfr s value 0 When F326 0 0 watchdog function is invalid When F327 0 and during the time set by F326 elapses without an
89. ctor Metal cabinet AC output reactor 7 1 6 Installation amp Connection Note e The motor cable should be screened and earthed at the drive side if possible the motor and drive should be earthed separately e Motor cable and control cable should be shielded The shield must be earthed and avoid entangling at cable end to improve high frequency noise immunity e Assure good conductivity among plates screw and metal case of the drive use tooth shape spring washer and conductive installation plate 7 7 7 Application of Power Line Filter Power source filter should be used in the equipment that may generate strong EMI or the equipment that is sensitive to the external EMI The power source filter should be a two way low pass filter through which only 50Hz current can flow and high frequency current should be rejected Function of Power Line Filter The power line filter ensures the equipment can satisfy the conducting emission and conducting sensitivity in EMC standard It can also suppress the radiation of the equipment Common mistakes in using power cable filter 1 Too long power cable The filter inside the cabinet should be located near to the input power source The length of the power cables should be as short as possible 2 The input and output cables of the AC supply filter are too close The distance between input and output cables of the filter should be as
90. cut off point of injection a current compensation without load 96 garson 10 9 For example When F876 20 if F877 10 and F878 0 the injection current without load is 20 of rated current When F876 20 if F877 10 and F878 10 and rated frequency is 50HZ injection current without load will decrease by a linear trend from 30 F876 F877 When inverter runs to 5Hz 5Hz rated frequency X F878 injection current will decrease to 20 and 5Hz is cut off point of injection current compensation without load F880 PMSM PCE detection time S 0 0 10 0 0 2 Communication Parameter 1 255 single i t F900 Communication Address A e andress 1 0 broadcast address are 1 ASCII F901 Communication Mode 2 RTU 1 F902 Stop byte Setting range 1 2 2 F903 Parity Check 0 Invalid 1 Odd 0 2 Even Setting range F904 Baud Rate bps 0 1200 3 1 2400 AC10 Inverter AC10 Inverter Function Parameters 9 43 4800 9600 19200 38400 57600 F904 9600 is recommended for baud rate QoaksoUnN F905 Communication timeout period Setting range 0 3000 Mfr s value 0 When F905 is set to 0 0 the function is invalid When F905 0 0 if the inverter has not received effective command from PC PLC during the time set by F905 inverter will trip into CE Communication parameters refer Chapter 13 The Default Applications 9 10 PID Parameters Internal PID adjustin
91. d Check inverter malfunction AC10 Inverter 11 1 Technical Specifications Technical Specifications 11 1 Selection of Braking Resistance 3Ph 400V Chapter 11 10G 11 0015 XX 10G 11 0025 XX 94 10G 11 0035 XX 94 10G 11 0045 XX 60 10 5 0 2 80 94 10G 12 0050 XX 94 10G 12 0070 XX 94 10G 12 0100 XX 32 94 10G 31 0015 XX 5 94 10G 31 0025 XX 8 2 94 94 10G 31 0045 XX 11 5 0 2 80 94 10G 32 0050 XX 18 94 10G 32 0070 XX 18 2 50 15 7 5 94 10G 32 0100 XX 21 5 94 10G 41 0006 XX 2 5 94 10G 41 0010 XX 0 37 15 12 1 5 a T 94 10G 41 0015 XX 0 55 21 18 15 5 5 94 10G 42 0020 XX 0 75 3 23 2 6 5 120 10 5 94 10G 42 0030 XX 1 1 4 32 3 10 2 94 10G 42 0040 XX 1 5 5 42 4 11 0 15 94 10G 42 0065 XX 2 2 75 70 65 15 94 10G 43 0080 XX 3 7 10 5 8 3 8 18 Sa 95 94 10G 43 0090 XX 4 11 92 9 21 doa 94 10G 43 0120 XX 5 5 14 115 12 29 0 55 94 10G 44 0170 XX 7 5 18 5 16 17 34 0 75 94 10G 44 0230 XX 11 24 21 23 46 5 50 25 12 5 1 1 60 97 10G 45 0320 XX 15 36 5 27 32 80 35 40 20 1 5 97 10G 45 0380 XX 18 5 44 31 38 90 2 35 97 35 50 25 10G 45 0440 XX 22 51 35 44 100 2 2 97 10G 46 0800 XX 30 70 53 60 110 250 50 32 3kW 250 97 10G 47 0750 XX 37 80 64 iS 120 250 50 32 4kw 250 97 10G 47 0900 XX 45 94 7 90 150 180 75 45
92. d Source of stop command Keypad command Terminal command Keypad Terminal MODBUS Keypad Terminal MODBUS Keypad command Terminal command Keypad Terminal MODBUS Keypad Terminal MODBUS F203 F900 F901 Main frequency source X Inverter Address Modbus Mode Selection Digital setting memory External analog Al External analog Al2 Reserved Stage speed control 5 No memory by digital setting 6 Reserved 7 Reserved 8 Reserved 9 PID adjusting 10 MODBUS 1 255 ASCII mode RTU mode DA ON Oh ON OJA WN A OO F903 Parity Check Invalid Odd Even F904 Baud Rate bps 1200 2400 4800 9600 19200 38400 57600 aPRwON TON TEIN D Please set functions code related to communication consonant with the PLC PC communication parameters when inverter communicates with PLC PC 1 2 8 Modbus Communication 12 8 Physical Interface 12 8 1 Interface instruction Communication interface of RS485 is located on the most left of control terminals marked underneath with A and B 12 8 2 Structure of Field Bus PLC PC f Field Bus S A S SS S8 58 39 je 5 9565 W T I y a c Connecting Diagram of Field Bus RS485 Half duplex communication mode is adopted for AC10 series inverter Daisy chain structure is adopted by 485 Bus line Do not use spur lines or a star configurat
93. d and analog when F207 4 frequency source selecting is stage speed with stage speed and analog given at the same time If stage speed given is cancelled and analog given still exists inverter will run by analog given Frequency given mode can be switched over by selecting F207 For example switching PID adjusting and normal speed control switching stage speed and analog given switching PID adjusting and analog given and so on The acceleration deceleration time of stage speed is set by function code of corresponding stage speed time When combined speed control is adopted for frequency source the acceleration deceleration time is set by F114 and F115 The mode of automatic cycle speed control is unable to combine with other modes When F207 2 main frequency source and secondary frequency source can be switched over by terminals if main frequency is not set to be under stage speed control secondary frequency can be set to be under automatic cycle speed control F204 5 F500 0 Through the defined switchover terminal the control mode defined by X and automatic cycle speed control defined by Y can be freely switched If the settings of main frequency and secondary frequency are the same only main frequency will be valid AC10 Inverter Function Parameters 9 1 3 Setting range 0 No function F208 1 Two line operation mode 1 Terminal two line three line 2 Two line operation mode 2 Mfr s value O operation control 3
94. d running 0X02 Reverse running 0X04 Over current OC 0X05 DC over current OE 0X06 Input Phase loss PF1 0X07 Frequency Over load OL1 0X08 Under voltage LU 0X09 Overheat OH OXOA Motor overload OL2 OXOB Interference Err OXOC LL OXOD External Malfunction ESP OXOE Err OXOF Err2 0X10 Err3 0X11 Err4 0X12 OC1 0X13 PFO 0X14 Analog disconnected protection AErr 0X19 PID parameters are set incorrectly Err5 OX2D Communication timeout CE OX2E Flycatching fault FL 0X31 Watchdog fault Err6 1006 The percent of output torque 1007 Inverter radiator temperature 1008 PID given value 1009 PID feedback value AC10 Inverter Modbus Communication 1 2 5 100A Read integer power value The integer power value is read by PC 100B DI terminal status DI1 DI8 bitO bit7 100C Terminal output status bitO OUT1 bit2 fault relay 100D Alt 0 4095 read input analog digital value 100E Al2 0 4095 read input analog digital value 1010 Reserved 1011 Reserved 1012 Reserved 1013 Present stage speed value Monitoring in which stage speed inverter is 0000 Stage speed1 0001 stage speed 2 0010 Stage speed 3 0011 Stage speed 4 0100 Stage speed 5 0101 Stage speed 6 0110 Stage speed 7 0111 Stage speed 8 1000 Stage speed 9 1001 Stage speed 10 1010 Stage speed 11 1011 Stage speed 12 1100 Stage speed 13 1101 Stage speed 14 1110 Stage speed 15
95. dicating that inverter is running and ON signal is output When inverter is running at OHZ its seen as the running status and ON signal is output 15 Frequency arrival output At Speed Indicating inverter runs at the setting target frequency and ON signal is output See F312 16 Overheat pre alarm Warning When testing temperature reaches 80 of setting value ON signal is output When overheat protection occurs or testing value is lower than 80 of setting value ON signal stops outputting 17 18 Over latent current output Analog line disconnection protection When output current of inverter reaches the setting over latent current ON signal is output See F310 and F311 Indicating inverter detects analog input lines disconnection and ON signal is output refer to F741 19 Reserved 20 Zero current detecting output When inverter output current has fallen to zero current detecting value and after the setting time of F755 ON signal is output refer to F754 and F755 21 DO1 Output controlled by PC PLC 22 Reserved 23 TA TC Output controlled by PC PLC 1 means output is valid 0 means output is invalid 24 Watchdog token output The token output is valid when inverter trips into Err6 25 39 Reserved 40 Switchover of high frequency performance When this function is valid inverter will switch into high frequency optimi
96. dratic type square type and user defined V Hz curve DC Braking DC braking frequency 0 2 5 00 Hz braking time 0 00 30 00s Jogging Control Auto Circulating Running and multi stage speed running Jogging frequency range min frequency max frequency jogging acceleration deceleration time 0 1 3000 0s Auto circulating running or terminals control can realize 15 stage speed running Built in PID adjusting Easy to realize a system for process closed loop control Auto voltage regulation AVR When source voltage changes the modulation rate can be adjusted automatically so that the output voltage is unchanged Operation Function Optional Frequency Setting Analog signal 0 5V 0 10V 0 20mA keypad terminal A W keys external control logic and automatic circulation setting Start Stop Control Terminal control keypad control or communication control Running Command Channels 3 kinds of channels from keypad panel control terminals or RS485 Frequency Source Frequency sources User terminals from the MMI or via RS485 Auxiliary frequency Source 5 options Built in EMC filter built in braking unit Protection Function Input phase loss Output phase loss input under voltage DC over voltage over current inverter over load motor over load current stall over heat external disturbance analog line disconnected MMI Display LED seven s
97. drive being damaged by poor insulation of the motor Do not connect any varistor or capacitor to the output terminals of the drive because the drive s output voltage waveform is pulse wave otherwise tripping or damaging of components may occur 3 2 Installation Inverter Figure 3 1 Capacitors are prohibited to be used e Derating must be considered when the drive is installed at high altitude greater than 1000m This is because the cooling effect of drive is deteriorated due to the thin air as shown in Figure 3 2 that indicates the relationship between the elevation and rated current of the drive m 1000 2000 3000 Figure 3 2 Derating drive s output current with altitude Temperature derating 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C SOC 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C SOC 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 25C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 30C 40C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 50C 30
98. e Run CM 24V not used Relay output F228 Macro selecting 1 basic speed control F106 Control mode 2 VF control F203 Main frequency source X 1 Al1 F204 Accessorial frequency source Y 2 Al2 F207 Frequency source selecting 1 X Y F316 DI1 terminal function setting 1 running terminal F317 DI2 terminal function setting 58 direction F318 DI3 terminal function setting 52 jogging terminal no direction F319 DIA terminal function setting 2 stop terminal F320 DI5 terminal function setting F431 AO1 analog output signal selecting 8 free stop terminal 0 running frequency 13 4 The Default Applications Auto Manual Control 13 2 Application 2 o 3uoo WM d mesuaduroo J A LEIA JOAOYOIIM s aqueu Jo ied JIJ YIM Ot peeds yy pI e zKouanbaup m 1940 EN e T Kouonbog uo 1240 T e uonssjoid yney e 9uoN 0 oe kouubay pares 30394 0184 y LE uquesuoduio0o arenbs udQmnesueduroo 1eourT 0 qur oum Avy 0064 y ZH 09 0S epI RN DNIdVHS 4 A 91 7 NIG 8 t NIA t NIA C 7CNIG l T NIA syndug ejiB1q WOAU OvSI Tria eniojny NI qeni Sa BNI enug p ps pa Sa CA nueu ony Ta LU Toor dojs 1se t
99. e application 4 if the function is valid target frequency will change to the value set by F113 55 Switchover between manual run and auto run In the application 2 the function is used to switch manual run and auto run 56 Manual run In the application 2 if the function is valid inverter will run manually 57 Auto running In the application 2 if the function is valid inverter will run automatically 58 Direction In the application 1 and 2 the function is used to give direction When the function is valid inverter will run reverse Or else inverter will run forward PTC Figure 9 6 PTC Heat Protection When the coding switch is in the end of NPN PTC resistor should be connected between CM and DIx terminal When the coding switch is in the end of PNP PTC resistor should be connected between DIx and 24V The recommended resistor value is 16 5KQ Because the accuracy of external PTC has some differences with manufacture variation some errors can exist thermistor protection relay is recomended NOTE To use this function double insulate motor thermistor must be used AC10 Inverter Function Parameters 9 23 Table 9 4 Accel decel selection 0 0 The first accel decel time F114 F115 0 1 The second accel decel time F116 F117 1 0 The third accel decel time F277 F278 1 1 The fourth accel decel time F279 F280 Table 9 5 Instru
100. e leakage current circuit breaker and relays to falsely trip The higher the drive s carrier wave frequency the bigger the leakage current also the longer the motor cable the greater the leakage current Suppressing Methods e Reduce the carrier wave frequency but the motor noise may be louder e Motor cables should be as short as possible e The drive and other equipment should use leakage current circuit breaker designed for protecting the product against high order harmonics surge leakage current Leakage Current Between Lines The line leakage current flowing through the distribution capacitors of the drive outside may cause the thermal relay to be falsely activated especially for the drive whose power is lower than 7 5kW When the cable is longer than 50m the ratio of leakage current to motor rated current may be increased and can cause the wrong action of external thermal relay very easily Suppressing Methods e Reduce the carrier wave frequency but the motor noise may become louder e Install reactor at the output side of the drive In order to protect the motor reliably it is recommended to use a temperature sensor to detect the motor s temperature and use the drive s over load protection device electronic thermal relay instead of an external thermal relay 7 7 6 Electrical Installation of the Drive Power source cable of drive Isolation EMI filter Circuit breaker AC input rea
101. ean Product Information Centre Free phone 00 800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IL IS IT LU MT NL NO PT SE SK UK Parker Hannifin Manufacturing Limited Automation Group SSD Drives Europe New Courtwick Lane Littlehampton West Sussex BN17 7RZ United Kingdom Tel 44 0 1903 737000 Fax 44 0 1903 737100 www parker com ssd HA502320U00 1 O 4 x
102. ed and its various settings when dispatched from the factory This can also be referred to as the Product Code 10 G 1 1 0015 B F F Built in filter N without built in filter B Built in braking unit Rated current A XXXX 20000 Frame Size mm 80x135x 138 106x150x180 138x152x235 156x 170x265 205x196x340 265x235x435 315x234x480 360x265x555 410x300x630 516x326x765 560x342x910 vo 00 10 Ud UC 09 Eom mM Input voltage 1 1 Phase 230V 240V 2 3 Phase 230V 240V 4 3 Phase 380V 480V Product model 1 2 Nameplate Example This example nameplate shows the product as an AC10 series 3 7kW inverter with 3 phase input UL pending 3Ph three phase input 380 480V 50 60Hz input voltage range and rated frequency 3Ph 3 phase output 8 0A 3 7kW rated output current and power ewe Parker Hannifin Corporation www parker com MODEL 10G 43 0080 BF 3PH AC 380 480V 50 60Hz AC10 Inverter 1 2 Introduction 1 3 Product Range 10G 11 0015 XX 0 2 4 1 5 6 0 10G 11 0025 XX 0 37 5 8 2 5 10 0 10G 11 0035 XX 0 55 7 6 3 5 14 0 1Ph 230V 10G 11 0045 XX 0 75 10 4 5 18 1 10G 12 0050 XX 1 1 10 8 5 24 5 10G 12 0070 XX 1 5 14 7 25 2 10G 12 0100 XX 2 2 20 10 32 0 10G 31 0015 XX 0 2 2 5 1 5 5 0 10G 31 0025 XX 0 37 3 5 2 5 8 2 10G 31 0035 XX 0 55 4 5 3 5 10
103. ed to Communication ssueussssss 12 7 12 8 Physical Interface n eiie ee RR E entes 12 8 12 8 1 Interface instructions aa a aa eaaa 12 8 12 8 2 Structure of Field BUS ccccccceseccececeeeeeceececeeeeeeeseesiceeeeees 12 8 12 9 Grounding and Terminal ssssessee en 12 8 12 91 Examples 5 eii tee e ree tote teen Aa tea tan 12 9 Chapter 13 The Default Applications ssssss nnn 13 1 13 1 Application 1 Basic Speed Control eeesssusussss 13 2 13 2 Application 2 Auto Manual Control eese 13 4 13 3 Application 3 Preset Speeds sesssssssseseseee 13 6 13 4 Application 4 Raise Lower Secondary ssssssssssess 13 8 13 5 Application 5 PID iei ee eth eee 13 10 Chapter 14 Compliance c ccccccccceeeceececceceeeeeseeeenaeceeeeeeesecsaaaeeeeeeeeesecseaaeeeeeeesesensaneeeeess 14 1 14 4 Applicable Standards ssssssssssssseeeee 14 1 14 2 European Compliance ssssssseeeeee 14 2 14 2 1 Low Voltage Directive ssseeeeem em 14 2 14 2 2 EMC Directive ecrit sath dna d kaba kak de dou 14 2 14 2 3 Machinery Directive eene 14 2 14 2 4 EMC Compliance ssssssssseseeeenenm enne 14 2 14 3 EMC Standards Comparison sssssssssseeee 14 3 14 3 1 Radiated dae eee etant 14 3 14 4 ed American amp Canadian
104. ed to the jogging frequency and maintain the status of jogging operation Hl Release the I key The motor will decelerate until jogging operation is stopped Switch off the isolator and power off the inverter 8 8 Operation and Simple Running Three phase Input AC 400V 50 60Hz Multifunctional input terminals 8 3 4 Setting the frequency with analog terminal and controlling the operation with control terminals Connect the wires in accordance with Figure 8 3 After having checked the wiring successfully switch on the mains supply and power on the inverter Note 2K 5K potentiometer may be used for setting external analog signals For the cases with higher requirements for precision a precise multiturn potentiometer is recommended and adopt shielded wire for the wire connection with near end of the shielding layer grounded reliably Multifunctional relay output 10A 125VAC 2A 250VAC mess uag Figure 8 3 Wiring Diagram 3 Press the M key to enter the programming menu Study the parameters of the motor the operation process is the same as that of example 1 Refer to 8 3 1 for tuning of the motor Set functional parameters of the inverter Function code Values F203 1 F208 1 AC10 Inverter AC10 Inverter vi vii viii Xi xii xiii ne SW 1 Fig 8 4 Operation and Simple Running 8 9 There is a red two digit coding switch SW 1 near the control
105. egment display showing output frequency rotate speed rpm output current output voltage DC bus voltage PID feedback value PID setting value linear velocity types of faults and parameters for the system and operation LED indicators showing the current working status of inverter Environment Conditions Equipment Location In an indoor location Prevent exposure from direct sunlight from dust from caustic gases flammable gases steam or other contamination Environment Temperature 10 C 40 C 50 C with derating Environment Humidity Below 90 non condensing Vibration Strength Below 0 5g Height above sea level 1000m or below 3000m with derating Environment 3C3 conformance Protection level IP20 Applicable Motor 0 2 180kW AC10 Inverter AC10 Inverter Installation 3 1 Chapter 3 Installation IMPORTANT Read Chapter 14 Compliance before installing this unit Equipment Precautions 3 1 Check for signs of transit damage Check the product code on the rating label conforms to your requirements Installation and application environment should be free of rain drips steam dust and oily dirt without corrosive or flammable gases or liquids metal particles or metal powder Environment temperature within the scope of 10 C 50 C 40 C without derating Please install inverter away from combustibles Do not drop anything into the
106. ency Hz Setting range 0 00 F113 Mfr s value 0 50 Max frequency is set by F111 Min frequency is set by F112 The setting value of min frequency should be lower than target frequency set by F113 The inverter begins to run from the starting frequency During inverter running if the given frequency is lower than min frequency then inverter will run at min frequency until inverter stops or given frequency is higher than min frequency Max Min frequency should be set according to the nameplate parameters and running situations of motor The motor should not run at low frequency for a long time or else motor will be damaged because of overheating F113 Target Frequency Hz Setting range F112 F111 Mfr s value 50 00 It shows the preset frequency Under keypad speed control or terminal speed control mode the inverter will run to this frequency automatically after startup AC10 Inverter Function Parameters 9 3 F114 First Acceleration Time S Mfr s value F115 First Deceleration Time S Setting range subject to inverter F116 Second Acceleration Time S 9 1 3000 model F117 Second Deceleration Time S F119 is used to set the reference of setting accel decel time The Acceleration Deceleration time can be chosen by multifunction digital input terminals F316 F323 and connecting DI terminal with CM terminal Please refer to the instructions of multi functional input
107. er F100 User s Password 0 9999 Y Subject to Ox F102 Inverter s Rated Current A inverter model Subject to Ox F103 Inverter Power kW inverter model F104 Reserved ae Subject to F105 Software Edition No inverter moral A Setting range 0 Sensorless vector control SVC 1 Reserved 2 F106 Control Mode HAE X 3 Vector control 1 6 PMSM sensorless vector control F107 Password Valid or Not 0 invalid 1 valid 0 Y F108 Setting User s Password 0 9999 8 Y F109 Starting Frequency Hz 0 0 10 00Hz 0 0 Y F110 Holding Time of Starting Frequency S 0 0 999 9 0 0 Y F111 Max Frequency Hz F113 590 0Hz 50 00 Y F112 Min Frequency Hz 0 00Hz F113 0 50 V F113 Target Frequency Hz F112 F111 50 00 V F114 1 Acceleration Time S 0 1 3000 Y st subject to F115 1 Deceleration Time S 0 1 3000 inverter Y F116 2 Acceleration Time S 0 1 3000 mogel Y F117 2 Deceleration Time S 0 1 3000 v F118 Base Frequency Hz 15 00 590 0 50 00 X 0 0 50 00H F119 Reference of Setting Accel Decel Time 0 X 1 0 F111 F120 Forward Reverse Switchover Dead Time 0 0 3000 0 0 Y F121 Reserved F122 Reverse Running Forbidden 0 invalid 1 valid 0 X F123 Minus Frequency is Valid in the Mode of Combined 0 Invalid 1 valid 0 y Speed Control F124 Jogging Frequency F112 F111 5 00Hz V F125 Jogging Acceleration Time 0 1 3000S subject to y inverter F126 Jogging Deceleration Time 0 1 30008 model Y 1 5 2 Parameter Reference
108. erminal secondary frequency source can be switched over by frequency source switching terminal When F207 3 X and X Y can be switched over by frequency source switching terminal 32 Fire pressure switchover When PID control is valid and this terminal is valid the setting value of PID switches into fire pressure given FA58 33 Emergency fire control When emergency fire mode FA59 is valid inverter will be in emergency fire mode 34 Acceleration deceleration Please referto Tabla 9 4 switchover 2 When this function is valid common open heat 37 Common open PTC heat relay is externally connected When protection common open contact is closed and inverter is in the running status inverter will trip into OH1 T Common close PTC heat When this function is valid common close heat relay is externally connected When common close contact is open and inverter is in 9 22 Function Parameters the running status inverter will trip into OH1 48 High frequency switchover When this function is valid inverter will switch into high frequency optimizing mode 52 Jogging no direction In the application 1 and 2 the direction of jogging command is controlled by terminal set to 58 direction 53 Watchdog During the time set by F326 elapses without an impulse being registered inverter will trip into Err6 and inverter will stop according to stop mode set by F327 54 Frequency reset In th
109. ernal analog AI2 e e O e e 4Terminal Stage speed control ai a 2 5 Digital setting O e e e e 9 PID adjusting e e e e O 10 MODBUS e e e e e e Inter combination is allowable O Combination is not allowable The mode of automatic cycle speed control is unable to combine with other modes If the combination includes the mode of automatic cycle speed control only main speed control mode will be valid F224 when target frequency is lower than Setting range 0 stop 1 run Nine valtes Min frequency at min frequency F224 1 when target frequency is lower than Min frequency inverter will run at Min frequency AC10 Inverter Function Parameters 9 1 7 F228 Application selection Setting range 0 Invalid 1 Basic speed control 3 Preset speed control 4 Terminal speed control 5 PID control 2 Auto manual speed control Mfr s value 0 F228 can be set to Mfr s value by F160 1 9 3 Multifunctional Input and Output Terminals 9 3 1 Digital multifunctional output terminals F300 Relay token output Setting range 0 40 F301 DO1 token output Refer to F302 DO2 token output Table 9 2 for detailed instructions Mfr s value 1 Mfr s value 14 Mfr s value 5 Table 9 2 Instructions for digital multifunctional output terminal 0 No function Output terminal has no functions 1 Inverte
110. es of rated current Mfr s value 2 00 Mfr s value 2 00 In case of F431 1 and AO1 channel for token current F433 is the ratio of measurement range of external voltage type ammeter to rated current of the inverter In case of F432 1 and AO2 channel for token current F434 is the ratio of measurement range of external current type ammeter to rated current of the inverter For example measurement range of external ammeter is 20A and rated current of the inverter is 8A then F433 20 8 2 50 F437 Analog filter width Setting range 1 100 Mfr s value 10 The greater the setting value of F437 is the steadier the detecting analog is but the response speed will decrease Please set it according to the actual situations F460 Al1channel input mode F461 Al2 channel input mode Setting range 0 straight line mode 1 folding line mode Setting range 0 straight line mode 1 folding line mode Mfr s value 0 Mfr s value 0 F462 AN insertion point A1 voltage value V Setting range F400 F464 Mfr s value 2 00 F463 AN insertion point A1 setting value Setting range FA01 F465 Mfr s value 1 20 F464 AN insertion point A2 voltage value V Setting range F462 F466 Mfr s value 5 00 F465 AN insertion point A2 setting value Setting range F463 F467 Mfr s value 1 50 F466 AN insertion point A3 voltage value V Setting range F464 F402 Mfr s val
111. ess General Series High order byte 01 0A hexadecimal Low order byte 00 50 max range hexadecimal Function code range of each partition is not the same For the specific range refer to manual For example parameter address of F114 is 010E hexadecimal parameter address of F201 is 0201 hexadecimal Note in this situation it allows to read six function codes and write only one function code Some function codes can only be checked but cannot be modified some function codes can neither be checked nor be modified some function codes cannot be modified in run state some function codes cannot be modified both in stop and run state In case parameters of all function codes are changed the effective range unit and related instructions refer to user manual for related series of inverters Otherwise unexpected results may occur ii Use different parameters as parameter address The above address and parameters descriptions are in hexadecimal format for example the decimal digit 4096 is represented by hexadecimal 1000 1 2 4 Modbus Communication 12 6 2 Running Status Parameters 1000 Output frequency 1001 Output voltage 1002 Output current 1003 Pole numbers control mode high order byte is pole numbers low order byte is control mode 1004 Bus voltage 1005 Drive ratio inverter status High order byte is drive ratio low order byte is inverter status AC10 Inverter status 0X00 Standby mode 0X01 Forwar
112. f Last Malfunction but Two F718 Fault Current of Last Malfunction but Two F719 Fault PN Voltage of Last Malfunction but Two F720 Record of overcurrent protection fault times F721 Record of overvoltage protection fault times F722 Record of overheat protection fault times F723 Record of overload protection fault 9 38 Function Parameters times F724 Input phase loss Setting range 0 invalid 1 valid Mfr s value 1 F726 Overheat Setting range 0 invalid 1 valid Mfr s value 1 F727 Output phase loss Setting range 0 invalid 1 valid Mfr s value 0 F728 Input phase loss filtering constant S Setting range 0 1 60 0 Mfr s value 0 5 F730 Overheat protection filtering constant S Setting range 0 1 60 0 Mfr s value 5 0 F732 Voltage threshold of under voltage protection V Setting range 0 450 Under voltage refers to too low voltage at AC input side Subject to inverter model Input phase loss refers to phase loss of three phase power supply 5 5 kW and below inverters have not got this function Output phase loss refers to phase loss of inverter three phase wirings or motor wirings phase loss signal filtering constant is used for the purpose of eliminating disturbance to avoid mis protection The greater the set value is the longer the filtering time constant is and the better for
113. far apart as possible otherwise the high frequency noise may be coupled between the cables and bypass the filter This will make the filter ineffective 3 Bad earthing of filter The filter s enclosure must be earthed properly to the metal case of the drive In order to be earthed well make use of a special earthing terminal on the filter s enclosure If you use one cable to connect the filter to the case the earthing is useless for high frequency interference When the frequency is high so is the impedance of cable hence there is little bypass effect The filter should be mounted on the enclosure of equipment Ensure to clear away the insulation paint between the filter case and the enclosure for good earthing contact AC10 Inverter AC10 Inverter Operation and Simple Running 8 1 Chapters Operation and Simple Running This chapter defines and explains the terms and names describing the control running and status of the inverter Please read it carefully as it will ensure correct operation 8 1 Basic Conception 8 1 1 Control Mode AC10 inverter has the following control modes sensorless vector control F106 0 VVVF control F106 2 and vector control 1 F106 3 8 1 2 Mode of Torque Compensation Under VVVF control mode AC10 inverter has four kinds of torque compensation modes Linear compensation F137 0 Square compensation F137 1 User defined multipoint compensation F137 2 Auto torque compensation F137 3 8 1 3
114. frequency manually is not allowable 2 stage speed auto circulating 3 stage 4 2 n Speed ama speed auto circulating 8 stage speed auto 9 circulating may be selected through setting the parameters F501 Selection of Stage Speed Setting range 2 8 Mfr s value 7 Under Auto circulation Speed Control 9 30 Function Parameters Setting range 0 9999 F502 Selection of number of cycles of when the value is set to 0 the Auto circulation Speed Control inverter will carry out infinite circulating Mfr s value 0 Setting range 0 Stop Mfr s value 0 1 Keep running at last stage speed F503 Status After Auto circulation Running Finished If running mode is auto circulation speed control F203 4 and F500 2 please set the related parameters by F501 F503 The inverter runs at the preset stage speed one by one under the auto circulation speed control is called as cycle If F502 0 inverter will run at infinite auto circulation which will be stopped by stop signal If F502 gt 0 inverter will run at auto circulation conditionally When auto circulation of the preset cycles is finished continuously set by F502 inverter will finish auto circulation running conditionally When inverter keeps running and the preset cycles is not finished if inverter receives stop command inverter will stop If inverter receives run command again inverter will automatica
115. g control is used for simple close loop system with convenient operation FA01 PID adjusting target given source Setting range Mfr s value 0 0 FA04 1 Al 2 Al2 When FA01 0 PID reference target is given by FA04 or MODBUS When FA01 1 PID reference target is given by external analog AN When FA01 2 PID reference target is given by external analog AI2 FA02 PID feedback signal given source Setting range Mfr s value 1 1 AI 2 AI2 When FA02 1 PID reference feedback signal is given by external analog AN When FA02 2 PID reference feedback signal is given by external analog AI2 FAO3 Max limit of PID adjusting 96 FA04 100 0 Mfr s value 100 0 FA04 Digital setting value of PID adjusting FA05 FAO03 Mfr s value 50 0 FAO05 Min limit of PID adjusting 96 0 1 FA04 Mfr s value 0 0 When FA01 0 the value set by FA04 is digital setting reference value of PID adjusting 0 Positive feedback FAO6 PID polarit po arity 1 Negative feedback Mfr s value 1 When FA06 0 the higher feedback value is the higher the motor speed is This is positive feedback When FA06 1 the lower the feedback value is the higher the motor speed is This is negative feedback FA07 Sleep function selection Setting range Mfr s value 1 0 Valid 1 Invalid When FAO7 0 if inverter runs at the min frequency FAO9 for a period time set by FA10 inverter will stop
116. g the CRLF pair at the end of the message The LRC is calculated by adding together successive 8 bit bytes of the message discarding any carries and then two s complementing the result A procedure for generating an LRC is 1 Add all bytes in the message excluding the starting colon and ending CRLF Add them into an 8 bit field so that carries will be discarded 2 Subtract the final field value from FF hex all 1 s to produce the ones complement 3 Add 1 to produce the twos complement 12 5 2 RTU Mode Cyclical Redundancy Check CRC The CRC field is two bytes containing a 16 bit binary value The CRC is started by first preloading a 16 bit register to all 1 s Then a process begins of applying successive 8 bit bytes of the message to the current contents of the register Only the eight bits of data in each character are used for generating the CRC Start and stop bits and the parity bit do not apply to the CRC A procedure for generating a CRC 16 is 1 Load a 16 bit register with FFFF hex all 1 s Call this the CRC register 2 Exclusive OR the first 8 bit byte of the message with the high order byte of the 16 bit CRC register putting the result in the CRC register 3 Shift the CRC register one bit to the right toward the LSB zero filling the MSB Extract and examine the LSB 4 If the LSB was 0 Repeat Step 3 another shift If the LSB was 1 Exclusive OR the CRC register with the polynomi
117. he value of analog is displayed by 0 4095 F335 Relay output simulation Setting range Mfr s value 0 F336 DO1 output simulation 0 Output active Mfr s value O F337 DO2 output simulation 1 Output inactive Mfr s value 0 Take an example of DO1 output simulation when inverter is in the stop status and enter F336 press the UP key the DO1 terminal is valid Relax the UP key DO1 remains valid status After quitting F336 DO1 will revert to initial output status F338 AO1 output simulation F339 AO2 output simulation Setting range 0 4095 Mfr s value 0 When inverter is in the stop status and enter F338 press the UP key the output analog will increase and when press the DOWN key the output analog will decrease After quitting the parameters AO1 will revert to initial output status AC10 Inverter AC10 Inverter Function Parameters 9 25 F340 Selection of Setting range Mfr s value 0 terminal negative logic 0 Invalid 1 DM negative logic 2 DI2 negative logic 4 DI3 negative logic 8 DI4 negative logic 16 DI5 negative logic 32 DI6 negative logic 64 DI6 negative logic 128 DI8 negative logic For example if user wants to set DI1 and DI4 to negative logic set F340 1 8 9 9 4 Analog Input and Output AC10 series inverters have 2 analog input channels and 1 analog output channels F400 Lower limit of Al1 channel input V Setting range 0 00
118. ig 4 4 and Table 8 2 When inverters leave the factory the analog signal of Al1 channel is DC voltage signal the range of voltage is 0 10V and the analog signal of Al2 channel is DC current signal the range of current is 0 20 mA If 4 20mA current signal is needed please set lower limit of analog input F406 2 which input resistor is 500OHM If some errors exist please make some adjustments 4 Stage speed control Multi stage speed control is selected by setting stage speed terminals F316 F322 and function codes of multi stage speed section The frequency is set by multi stage terminal or automatic cycling frequency 5 No memory of digital given Its initial value is the value of F113 The frequency can be adjusted through the key up or down or through the up down terminals No memory of digital given means that the target frequency will restore to the value of F113 after stop no matter the state of F220 9 PID adjusting When PID adjusting is selected the running frequency of inverter is the value of frequency adjusted by PID Please refer to instructions of PID parameters for PID given resource PID given numbers feedback source and so on 10 MODBUS The main frequency is given by MODBUS communication Setting range Memory of digital given External analog AN F204 Secondary External analog Al2 Mfr s frequency source Y Reserved value 0 Stage speed control
119. input AN 0 xX 2 Analog input Al FC25 Reverse speed limit 0 100 0 10 00 y FC26 Reserved FC27 eee 0 Digital given FC30 FC28 Driving torque limit source 4 Analog input AM 0 x AC10 Inverter 1 5 1 8 Parameter Reference 2 Analog input Al2 FC29 Driving torque limit coefficient 0 3 000 3 000 FC30 Driving torque limit 0 300 0 200 0 FC31 Reserved Reserved 0 Digital given FC35 FC33 Re generating torque limit sour po 0 don A inta 2 Analog input Al2 FC34 Re generating torque limit coefficient 0 3 000 3 000 FC35 Re generating torque limit 96 0 300 0 200 00 J FC36 Reserved FC40 Note X indicating that function code can only be modified in stop state y indicating that function code can be modified both in stop and run state A indicating that function code can only be checked in stop or run state but cannot be modified Oo indicating that function code cannot be initialized as inverter restores manufacturer s value but can only be modified manually AC10 Inverter Parker Worldwide AE UAE Dubai Tel 971 4 8127100 parker me parker com AR Argentina Buenos Aires Tel 54 3327 44 4129 AT Austria Wiener Neustadt Tel 43 0 2622 23501 0 parker austria parker com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 900 parker easteurope parker com AU Australia Castle Hill Tel 61 0 2 9634 7777 AZ Azerb
120. intain motor Possible solution refer to OC OC2 and ERR4 Note No PF1 protection for single phase and three phase under 5 5kW Only above 22kW inverters can trip into OC2 FWD LED Blinking Inverter is waiting direction command Motor not Running Wrong Direction of Motor Running Table 10 2 Motor Malfunction and Counter Measures Wiring correct Setting correct Too big with load Motor is damaged Malfunction protection occurs U V W wiring correct Parameters setting correct Get connected with power Check wiring Checking malfunction Reduce load Check against Table 10 1 Correct wiring Set the parameters correctly Motor Turning but Speed Change not Possible Wiring correct for lines with given frequency Correct setting of running mode Too big with load Correct wiring To correct setting Reduce load Motor Speed Too High or Too Low Motor s rated value correct Drive ratio correct Inverter parameters are set in corrected Check if inverter output voltage is abnormal Check motor nameplate data Check the setting of drive ratio Check parameters setting Check VVVF Characteristic value Motor Running Too big load Too big with load change Reduce load reduce load change increase capacity Unstable Phase loss ko Correct wiring Motor malfunction Check input wring Selecting matching air switch Power Trip Wiring current is too high d q Reduce loa
121. inverter The reliability of inverters relies heavily on the temperature As the surrounding temperature increases by 10 degrees the inverter life will be halved The inverter is designed to be installed in a control cabinet smooth ventilation should be ensured and the inverter should be installed vertically If there are several inverters in one cabinet in order to ensure ventilation install inverters side by side If it is necessary to install several inverters above each other you need additional ventilation Never touch the internal elements for 15 minutes after power goes off Wait until it is completely discharged Input terminals R S and T are connected to power supply of 230V 400V while output terminals U V and W are connected to motor Proper grounding should be ensured Separate grounding is required for motor and inverter Grounding with series connection is forbidden There should be separate wiring between control loop and power loop to avoid any possible interference Cable length should be minimized to limit common mode interference If circuit breaker or contactor needs to be connected between the drive and the motor be sure to operate these circuit breakers or contactor when the drive has no output to avoid damaging the drive Before using the drive the insulation of the motors must be checked especially if it is used for the first time or if it has been stored for a long time This is to reduce the risk of the
122. inverter OX 0 001 65 53mH for above 22kw model F810 Motor Rated Frequency 1 00 590Hz 50 00 OX F812 Pre exciting Time 0 000 30 00S 0 30 y 0 01 20 00 for 22kw and below 22kw Subject to F813 Rotary Speed Loop KP1 1 100 For above 22kw ne Ov AC10 Inverter Parameter Reference 1 5 1 5 0 01 2 00 for 22kw and below Subject to F814 Rotary Speed Loop KI1 22kw inverter Ov 0 01 10 00 For above 22kw model 0 01 20 00 for 22kw and below Subject to F815 Rotary Speed Loop KP2 22kw inverter ON 1 100 For above 22kw model 0 01 2 00 for 22kw and below Subject to F816 Rotary Speed Loop KI2 22kw inverter ON 0 01 10 00 For above 22kw model F817 PID Switching Frequency 1 0 F111 5 00 V F818 PID Switching Frequency 2 F817 F111 50 00 Y Subject to F819 ot Reserved inverter Y F860 model Subject to o F870 PMSM back electromotive force mV rpm 0 1 999 9 inverter model Subject to o F871 PMSM D axis inductance mH 0 01 655 35 inverter model Subject to O F872 PMSM Q axis inductance mH 0 01 655 35 inverter model Subject to O F873 PMSM stator resistance Q 0 001 65 535 inverter model F876 PMSM injection current without load 96 0 0 100 0 20 0 x PMSM injection current compensation F877 without load 0 0 50 0 0 0 x F878 PMSM cut off point of injection current 0 0 50 0 10 0 a compensation without load Communication parameter F900 F930 1 25
123. ion Reflect signals which are produced by spur lines or star configuration will interfere in 485 communications Note that for the same time in half duplex connection only one inverter can have communication with PC PLC Should two or more than two inverters upload data at the same time then bus competition will occur which will not only lead to communication failure but higher current to certain elements as well 12 9 Grounding and Terminal Terminal resistance of 120 Q will be adopted for terminal of RS485 network to diminish the reflection of signals Terminal resistance shall not be used for intermediate network No direct grounding shall be allowed for any point of RS485 network All the equipment in the network shall be well grounded via their own grounding terminal Please note that grounding wires will not form closed loop in any case master At Terminal The distance should Terminal Resistor be less than 0 5m Resistor l aval lavo lavat f Siavel slaves slaves slave2 Connecting Diagram of Terminal Resistance Check the drive capacity of PC PLC and the distance between PC PLC and inverter when wiring Add a repeaters if drive capacity is not enough A All wiring connections for installation shall have to be made when the inverter is disconnected from power supply AC10 Inverter AC10 Inverter 12 9 1 Examples Eg1 In RTU mode change acc time F114 to 10 0s in NO 01 inverter Modbus Communication 1 2 9
124. is function is suitable for all the speed control modes except automatic cycle operation This function can ease the current impact in the process of direction switchover Note During the process of Flycatching F120 is invalid After Flycatching is finished this function code is valid Setting range F122 Reverse Running Forbidden 0 invalid Mfr s value 0 1 valid When F122 1 inverter will only run forward no matter the state of terminals and the parameters set by F202 Inverter will not run reverse and forward reverse switchover is forbidden If reverse signal is given inverter will stop If reverse running locking is valid F202 1 inverter has no output When F122 1 F613 1 F61422 and inverter gets forward running command and motor is rotating AC10 Inverter 9 4 Function Parameters in reverse the inverter will run to 0 0Hz reverse then run forward according to the setting value of parameters If reverse running locking is valid F202 1 whatever Flycatching is valid or not inverter has no output When F122 1 F613 1 F61422 and inverter gets forward running command and motor is sliding reverse if inverter can detect the sliding direction and track to motor speed then inverter will run to 0 0Hz reverse then run forward according to the setting value of parameters F123 Minus frequency is valid in the mode of 0 Invalid 0 combined speed control 1 valid In the mode of combined speed
125. is intended to be installed and commissioned only by a professional Note A professional is a person or an organisation having necessary skills in installing and or commissioning power drive systems including their EMC aspects Category C3 PDS Power Drive System of rated voltage less than 1000V intended for use in the second environment and not intended for use in the first environment Category C4 PDS Power Drive System of rated voltage equal to or above 1000V or rated current equal to or above 400A or intended for use in complex systems in the second environment First Environment Environment that include domestic premises it also includes establishments directly connected without transformers to a low voltage power supply network which supplies buildings used for domestic purposes Note Houses apartments commercial premises or offices in a residential building are examples of first environment locations Second Environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes Note Industrial areas technical areas of any building fed from a dedicated transformer are examples of second environment locations 14 3 EMC Standards Comparison The standards are concerned with two types of emission Radiated Those in the band 30MHZ 1000MHz which radiate into the environment Conducted Those in the band 15
126. ity of the equipment described in this Manual for individual applications AC10 Inverter AC10 Inverter Contents Contents Page Chapter 1 Introduction siine ore aes haze ak sad ete ta Gey ata ak ed aea pase aa 1 1 1 1 Understanding the Product Code ssseee een 1 1 12 Nameplate Exarmiple eiie med iere id crewed ese yb eux 1 1 1 9 Product Range sudaccebtaadevebesadecey idee ae deas 1 2 Chapter 2 Product Overview sss ensem et nn nenne rmertr st inn nnnerten nnns 2 1 2 1 Designed Standards for Implementation sessss 2 1 2 2 Control Features sssssssssssssssssssssseseeee enne enne en nnn 2 2 Chapter 3 Installation 21 4 3 cater ott aere te a eerie ae erede 3 1 3 1 Equipment Precautions sesssssssssssseseee ener 3 1 Chapter 4 Maintenance ccccccceeceecececceeeeeeececaeaeceeeeeeesecaacaeceeeeesesecsanaeeeeeeesesensanaeeeeess 4 1 4 4 Periodic Checking iya lo v 2 eis a acess deta ken men ai esl d dat a 4 1 4 2 Storage euet ie de ride ede ede eee deae Nude ee ede v ads 4 1 4 3 Daily Maintenance sssssesseeeeneeeeneenenee mener 4 1 Chapter5 The Keypad sw mak eR ee ee ede ue e ERR FN 5 1 5 1 The Display nm o ote etiem eb eerte dte p E Tet eere de 5 1 5 2 Femote control 3 eb cete ki di danti a de 5 1 5 2 1 Panel Mounting Diagram sse nnn 5 2 5 2 2 Port of control panelini a s
127. king unit starts working After DC bus voltage is lower than the setting value braking unit stops working Dynamic braking duty ratio is set by F612 the range is O 100 The value is higher the braking effect is better but the braking resistor will get hot Setting range 0 invalid F613 Flycatching 1 valid Mfr s value 0 2 valid at the first time When F613 0 the function of Flycatching is invalid When F613 1 the function of Flycatching is valid After inverter tracks motor speed and rotating direction inverter will begin running according to the tracked frequency to start the rotating motor smoothly This function is suitable for the situation of auto starting after repowered on auto starting after reset auto starting when running command valid but direction signal lost and auto starting when running command invalid When F613 2 the function is valid at the first time after inverter is repower on Note When F106 0 Flycatching function is invalid Setting range 0 Flycatching from frequency memory 1 Flycatching from max frequency F614 Flycatching mode 7 Flycatching from frequency memory and Mfr s value 0 direction memory 3 Flycatching from max frequency and direction memory When F614 is set to 0 or 1 if memory frequency or max frequency is lower than 10 00Hz inverter will track speed from 10 00Hz If inverter is powered down inverter will remember valid target fre
128. l enter running status after having received a start command The running indicator on keypad panel lights up under normal running status 8 2 Operation and Simple Running Fault alarm status The status under which the inverter has a fault and the fault code is displayed Fault codes mainly include OC OE OL1 OL2 OH LU PF1 and PFO representing over current over voltage inverter overload motor overload overheat input under voltage input phase loss and output phase loss respectively For troubleshooting please refer to Chapter 10 Troubleshooting 8 2 Keypad Panel and Operation Method Keypad panel keypad is fitted as a standard part for configuration of the AC10 inverter Using the keypad panel the user may carry out parameter setting status monitoring and operation control over the inverter Both keypad panel and display screen are arranged on the keypad controller which mainly consists of three sections data display section status indicating section and keypad operating section It is necessary to know the functions and how to use the keypad panel Please read this manual carefully before operation 8 2 1 Method of operating the keypad panel 8 22 Operation Process of Setting the Parameters using the Keypad Panel A three level menu structure is adopted for setting the parameters using the keypad panel which enables convenient and quick searching and changing of f
129. l is given during the process of braking during stopping inverter will have no response and DC braking during stopping still goes on Parameters related to DC Braking F601 F602 F603 F604 F605 and F606 interpreted as follows a F601 Initial frequency of DC braking DC braking will start to work as inverter s output frequency is lower than this value b F604 Braking duration before starting The length of time for DC braking before inverter starts c F605 Braking duration when stopping The length of time for DC braking while inverter stops Note during DC braking because motor does not have self cooling effect caused by rotating it is in a condition of easy over heating Do not set DC braking voltage too high or set DC braking time to long DC braking as shown in Figure 9 11 Setting range 0 Invalid nes 1 Valid F607 l Selection of Stalling Adjusting 2 Reserved Mfr s value 0 Function 3 Voltage current control 4 Voltage control 5 Current control F608 Stalling Current Adjusting Setting range 60 200 Mfr s value 160 Mfr s value F609 Stalling Voltage Adjusting Setting range 110 200 1 phase 130 3 phase 140 F610 Stalling Protection Judging Time S Setting range 0 1 3000 0 Mfr s value 60 0 F607 is used to set selection of stalling adjusting function Voltage control when motor stops quickly or load changes suddenly DC bus voltage will be high Voltage
130. l local codes or equivalent CAUTION Risk of Electric Shock should be provided followed by instructions to discharge the Bus Capacitor or indicating the time required 5 minutes for Bus Capacitor to discharge to a level below 50Vdc Drives have no provision for motor over temperature protection or equivalent For use in Canada only TRANSIENT SURGE SUPPRESSION SHALL BE INSTALLED ON THE LINE SIDE OF THIS EQUIPMENT AND SHALL BE RATED _ 480 240 V PHASE TO GROUND 480 240V PHASE TO PHASE SUITABLE FOR OVERVOLTAGE CATEGORY Il AND SHALL PROVIDE PROTECTION FOR A RATED IMPULSE WITHSTAND VOLTAGE PEAK OF _ 6Kv or equivalent Field wiring terminal markings Wiring termals shall be marked to indicate the proper connections for power supply and load or a wiring diagram coded to the terminal marking shall be securely attached to the device l Use 60 75 C CU wire or equivalent m Required wire torque type and range listed below l Required Wire Range Wire Type Frame Size Terminal Type Torque in Ibs AWG yp 10G 31 0015 XX 10G 31 0025 XX Input and Output 10G 31 0035 XX Terminal Block 10 12 STR SOL 10G 31 0045 XX 10G 32 0050 XX 10G 32 0070 XX Input and Output 10 10 STRISOL Terminal Block 10G 32 0100 XX 10G 11 0015 XX 10G 11 0025 XX Input and Output 10G 11 0035 XX Terminal Block 10 14 STRISOL 10G 11 0045 XX 10G 12 0050 XX 10G 12 0070 XX rapo an eu 10 14 STR SOL Termin
131. lly circulate by the setting time of F502 If F503 0 then inverter will stop after auto circulation is finished If F503 1 then inverter will run at the speed of the last stage after auto circulation is finished as follows e g F501 3 then inverter will run at auto circulation of 3 stage speed F502 100 then inverter will run 100 cycles of auto circulation F503 1 inverter will run at the speed of the last stage after the auto circulation running is finished After circulating Start auto 100 times Keep running at Stage 3 speed circulating running Figure 9 10 Auto circulating Running The inverter can be stopped by pressing O or sending O signal through terminal during auto circulation running F504 Frequency setting for stage 1 speed Hz Mfr s value 5 00 F505 Frequency setting for stage 2 speed Hz Mfr s value 10 00 F506 Frequency setting for stage 3 speed Hz Mfr s value 15 00 F507 Frequency setting for stage 4 speed Hz Mfr s value 20 00 F508 Frequency setting for stage 5 speed Hz Mfr s value 25 00 F509 Frequency setting for stage 6 speed Hz Setting range Mfr s value 30 00 F510 Frequency setting for stage 7 speed Hz F112 F111 Mfr s value 35 00 F511 Frequency setting for stage 8 speed Hz Mfr s value 40 00 F512 Frequency setting for stage 9 speed Hz Mfr s value 5 00 F513 Frequency setting for stage 10 speed Hz Mfr s
132. lue 0 1 inverter can be stopped manually FA62 0 when emergency fire control terminal DIX 33 is invalid before repower on inverter or reset inverter inverter can not be stopped manually FA62 when emergency fire control terminal is invalid FA62 1 when emergency fire control terminal DIX 33 is invalid after quitting from emergency fire mode inverter can be stopped manually 9 46 Function Parameters 9 11 Torque control parameters 0 Speed control FCOO Speed torque control selection 1 Torque control 0 2 Terminal switchover 0 speed control Inverter will run by setting frequency and output torque will automatically match with the torque of load and output torque is limited by max torque set by manufacture 1 Torque control Inverter will run by setting torque and output speed will automatically match with the speed of load and output speed is limited by max speed set by FC23 and FC25 Please set the proper torque and speed limits 2 Terminal switchover User can set DIX terminal as torque speed switchover terminal to realize switchover between torque and speed When the terminal is valid torque control is valid When the terminal is invalid speed control is valid Delay time of torque speed control Fe switchover S QUUM Bd This function is valid with terminal switchover FCO2 Torque accel decel time S 0 1 100 0 1 The time is for inverter to run fr
133. lycatching function is invalid AC10 Inverter AC10 Inverter Function Parameters 9 5 F127 F129 Skip Frequency A B Hz ND Mfr s value 0 00Hz F128 F130 Skip Width A B Hz 12 range Mfr s value 0 0 Systematic vibration may occur when the motor is running at a certain frequency This parameter is set to skip this frequency The inverter will skip the point automatically when output frequency is equal to the set value of this parameter Skip Width is the span from the upper to the lower limits around Skip Frequency For example Skip Frequency 20Hz Skip Width 0 5HZ inverter will skip automatically when output is between 19 5 20 5Hz Inverter will not skip this frequency span during acceleration deceleration Note During the Hz process of Flycatching il dd A skip frequency function is invalid After Flycatching is finished this function en rmn PUE x is valid NE PT a F130 em F127 ki a po Time t Figure 9 2 Skip Frequency O Current output frequency function code 1 Output rotary speed 2 Output current 4 Output voltage 8 PN voltage 16 PID feedback value F131 Running 32 Temperature Mfr s value Display Items 64 Reserved 0 1 2 4 8 15 128 Linear speed 256 PID given value 512 Reserved 1024 Reserved 2048 Output power 4096 Output torque Selection of one value from 1 2 4 8 16 32 64 and 128 shows that o
134. mo Sopeuy poodg gt Kouonboy jose L TO JJUOD QT d9 anb10 mdmo c gun poa STI 3 ZIV andui Sojeuy t mdui 3o eloa Jun z juoxmo Zuiuuny Aouonboy Zumuny 0 Son eA 3 ngjop 0 9S9 0914 promsseqg SOTI uonesuadwuoo maur SELI uonesuoduooonbiop zetg V Mono ON opour dois 6074 v dur Bojeuy qriodjes Sof pcr 0 7 ZH Kouonbo1q Kouonboug poyes 1070W 0184 ieni JUILMS PIWI I0JON COSA aun pod 11 19 QUOD poods o1seg eurn Poy PITA Aouonboy uy ZILI Kouonbog Xe TIIA uoneorddy uoneonddy SZZI SJojou1 eed prepuegis SOILSONDVIG AC10 Inverter AC10 Inverter The Default Applications 13 3 This Application is ideal for general purpose applications The set point is the sum of the two analogue inputs AN and AI2 providing Speed Set point Speed Secondary capability B 18 A 17 D AOI 16 GND 15 AP 14 Speed trim REF All 13 10V W a DID 11 Coast stop Dia m e Stop E Ee DI3 lt Jog DI2 Directione DII Rune CM 24V DO1 TC TB TA HAN C Bio wD CO not used not used F431 0 running Analog output frequency is output GND Speed trim AI2 input4 20 mA Speed setpointAl 1 input0 10V 10V Coast stop Stop The jogging direction is Jog controlled by DI2 Direction When the function is valid inverter runs revers
135. motion which has the same function of F137 3 While studying motor parameters motor does not need to be disconnected with load One inverter can only drive one motor 6 PMSM sensorless vector control is suitable for the application of high performance requirement One inverter can only drive one motor Now 3ph 400V 0 75kw 90kw inverters can drive PMSM Note It is necessary to autotune the drive before inverter runs in the sensorless vector control Under sensorless vector control one inverter can only drive one motor and the power of motor should be similar to the power of inverter Otherwise control performance will be decreased or the system cannot work properly The operator may input motor parameters manually according to the motor parameters given by motor manufactures Usually the motor will work normally by inverter s default parameters but the inverter s best control performance will not be acquired Therefore in order to get the best control performance autotune the drive before inverter runs in the sensorless vector control 9 2 Function Parameters F107 Password Valid or Not Setting range 0 invalid 1 valid Mfr s value 0 F108 Setting User s Password Setting range 0 9999 Mfr s value 8 When F107 is set to 0 the function codes can be changed without inputting the password When F107 is set to 1 the function codes can be changed only after inputting the user s
136. multi stage speed control is equivalent to a built in PLC in the inverter This function can set running time running direction and running frequency AC10 series inverter can achieve 15 stage speed control and 8 stage speed auto circulating During the process of Flycatching multi stage speed control is invalid After Flycatching is finished inverter will run to target frequency according to the setting value of parameters Setting range 0 3 stage speed F t t Mfr s value 1 500 Stage speed type 1745 slage speed r s value 2 Max 8 stage speed auto circulating In case of multi stage speed control F203 4 the user must select a mode by F500 When F500 0 3 stage speed is selected When F500 1 15 stage speed is selected When F500 2 max 8 stage speed auto circulating is selected When F500 2 auto circulating is classified into 2 stage speed auto circulating 3 stage speed auto circulating 8 stage speed auto circulating which is to be set by F501 Table 9 6 Selection of Stage Speed Running Mode The priority in turn is stage 1 speed stage 2 speed and stage 3 speed It can be combined with analog speed control If F207 4 3 stage speed control is prior to analog speed control 4 0 3 stage speed control It can be combined with analog speed control If 4 1 15 stage speed control F207 4 15 stage speed control is prior to analog speed control Adjusting the running
137. n Data CRC check End Inverter Function Low order High order MAT et Addrass Goda Oa l byte oF CRC byte ot ERO 1 1 e 4 12 2 2 ASCII Mode In ASCII mode one Byte hexadecimal format is expressed by two ASCII characters For example 31H hexadecimal data includes two ASCII characters 3 33H 1 31H Common characters ASCII characters are shown in the following table Characters 0 1 2 9 4 5 Tt ASCII Code 30H 31H 32H 33H 34H 35H 36H 37H Characters 8 9 A B Cc Di SE F ASCII Code 38H 39H 41H 42H 43H 44H 45H 46H 12 2 3 RTU Mode In RTU mode one Byte is expressed by hexadecimal format For example 31H is delivered to data packet 12 3 Baud rate Setting range 1200 2400 4800 9600 19200 38400 57600 AC10 Inverter 1 2 2 Modbus Communication 12 4 Frame structure ASCII mode Byte Function 1 Start Bit Low Level 7 Data Bit 0 1 Parity Check Bit None for this bit in case of no checking Otherwise 1 bit 1 2 Stop Bit 1 bit in case of checking otherwise 2 bits RTU mode Byte Function 1 Start Bit Low Level 8 Data Bit 0 1 Parity Check Bit None for this bit in case of no checking Otherwise 1 bit 1 2 Stop Bit 1 bit in case of checking otherwise 2 bits 12 5 Error Check 12 5 1 ASCII mode Longitudinal Redundancy Check LRC It is performed on the ASCII message field contents excluding the colon character that begins the message and excludin
138. n Compliance Information Frame 1 5 ONLY 14 4 1 UL Standards The UL cUL mark applies to products in the United States and Canada and it means that UL has performed product testing and evaluation and determined that their stringent standards for product safety have been met For a product to receive UL certification all components inside that product must also receive UL certification C US LISTED 14 4 2 UL Standards Compliance This drive is tested in accordance with UL standard UL508C File No E142140 and complies with UL requirements To ensure continued compliance when using this drive in combination with other equipment meet the following conditions 1 Do not install the drive to an area greater than pollution severity 2 UL standard 2 Installation and operating instructions shall be provided with each device The following markings shall appear in one of the following locations shipped separately with the device on a separable self adhesive permanent label that is shipped with the device or anywhere on the device itself a Designation markings for each wiring diagram AC10 Inverter Compliance 14 6 b Markings for proper wiring connections c Maximum surrounding air temperature 400C or equivalent d Solid state motor overload protection reacts when reaches 150 of FLA or equivalent e Install device in pollution degree 2 environment Or equivalent f Suitable for use on a circuit cap
139. ne the motor s parameters of two stages The motor s stator resistance rotor resistance and leakage inductance will be stored in F806 F808 automatically and F800 will turn to 0 automatically The user may also calculate and input the motor s mutual inductance value manually according to actual conditions of the motor 8 4 Operation and Simple Running 8 2 8 Table 8 1 Brief Introduction to Inverter Operation Process Operation process of simple running energised message In case of any abnormality switch off the power supply Install the inverter at a location meeting the technical specifications and See Installation and operation requirements of the product Mainly take into consideration the Chapters I environment environment conditions temperature humidity etc and heat radiation of 2 3 the inverter to check whether they can satisfy the requirements Wiring of input and output terminals of the main circuit wiring of See Wiring of the inverter grounding wiring of switching value control terminal analog terminal Chapters 7 and communication interface etc amp 8 Make sure that the voltage of input power supply is correct the input See power supply loop is connected with a breaker the inverter has been Chapter 7 grounded correctly and reliably the power cable is connected to the Checking before power supply input terminals of inverter correctly R L1 S L2 terminals Siting eneraised for single phase power grid and R
140. ng Stop F604 Duration of Braking Before Starting S F605 Duration of Braking During Stopping S Setting range 0 Invalid 1 braking before starting 2 braking during stopping 3 braking during starting and stopping Setting range 0 20 5 00 Setting range 0 100 Setting range 0 0 10 0 Mfr s value 0 Mfr s value 1 00 Mfr s value 10 Mfr s value 0 5 When F600 0 DC braking function is invalid When F600 1 braking before starting is valid After the right starting signal is input inverter starts DC braking After braking is finished inverter will run from the initial frequency Hz4 F601 In some applications such as fan motor is running at a low speed or in a reverse status if inverter starts immediately OC malfunction will occur Adopting braking before starting will ensure that the fan stays in a static state before F604 starting to avoid this malfunction Figure 9 11 F605 DC Braking During braking before starting if stop signal is given inverter will stop by deceleration time When F600 2 DC braking during stopping is selected After output frequency is lower than the 9 32 Function Parameters initial frequency for DC braking F601 DC braking will stop the motor immediately During the process of braking during stopping if start signal is given DC braking will be finished and inverter will start If stop signa
141. ng according to F612 When F622 1 auto duty ratio is valid When bus line voltage reaches dynamic braking threshold set by F611 braking module will start dynamic braking according to duty ratio which is adjusted by the bus line voltage The higher bus line voltage is the greater duty ratio is and the better braking effect is The braking resistor will get hotter 0 invalid Subject to F631 VDC adjustment selection 1 valid inverter model 2 reserved F632 Target voltage of VDC adjustor V Setting range 200 800 When F631 1 VDC adjustment function is valid During motor running process the PN bus voltage will rise suddenly because of load mutation over voltage protection will occur VDC adjustment is used to control voltage steady by adjusting output frequency or reducing braking torque If the DC bus voltage is higher than the setting value of F632 VDC adjustor will automatically adjust the bus voltage same as the value of F632 VDC adjustment is invalid when F106 6 Setting range 0 Invalid F650 High frequency performance 1 Terminal enabled Mfr s value 2 2 Enabled mode 1 3 Enabled mode 2 F651 Switchover frequency 1 Setting range F652 150 00 Mfr s value 100 0 F652 Switchover frequency 2 Setting range 0 F651 Mfr s value 95 00 AC10 Inverter Function Parameters 9 35 F650 is valid in vector control mode Enabled mode 1 when frequency is higher than F651 inverter will carry
142. ng range Mfr s value 0 faults 0 5 Setting range F217 Delay time for fault reset 0 0 10 0 Mfr s value 3 0 Setting range F219 Write EEPROM by Modbus 0 invalid Mfr s value 1 1 valid F216 sets the most times of auto starting in case of repeated faults If starting times are more than the setting value of this function code inverter will not reset or start automatically after fault Inverter will run after running command is given to inverter manually F217 sets delay time for fault reset The range is from 0 0 to 10 0S which is time interval from fault to resetting Setting range F220 Frequency memory after power down 0 invalid Mfr s value 0 1 valid F220 sets whether or not frequency remember after power down is valid This function is valid for F213 and F214 Whether or not to memory running state after power down or malfunction is set by this function The function of frequency memory after power down is valid for main frequency and secondary frequency that is given by digital Because the digital given secondary frequency has positive polarity and negative polarity it is saved in the function codes F155 and F156 Table 9 1 Combination of Speed Control F204 0 Memory of 1 External 2 External 4 Terminal stage 5 PID F203 digital setting analog Al1 analog Al2 speed control adjusting 0 Memory of na O E e e e digital setting 1External analog AN e O e e e 2Ext
143. nly one specific display item is selected Should multiple display items be intended add the values of the corresponding display items and take the total values as the set value of F131 e g just set F131 to be 19 1 2 16 if you want to call current output rotary speed output current and PID feedback value The other display items will be covered As F131 8191 all display items are visible of which frequency function code will be visible whether or not it is selected Should you intend to check any display item press the M key for switchover Refer to the following table for each specific value unit and its indication 9 6 Function Parameters Whatever the value of F131 is set to corresponding target frequency will flash under stopped status Target rotary speed is an integral number If it exceeds 9999 add a decimal point to it Current display A Bus voltage display U Output voltage display u Temperature H Linear speed L If it exceeds 999 add a decimal point to it If it exceeds 9999 add two decimal points to it and the like PID given value o PID feedback value b output power output torque Setting range 0 Frequency function code 1 Keypad jogging 2 Target rotary speed 4 PN voltage 8 PID feedback value Mfr s value F132 Display items of stop 16 Temperature 04244 6 32 Reserved 64 PID given value 128 Reserved 256 Reserved 512 Setting torque
144. nning and lauto running 56 Manual running 57 Auto running 58 Direction This parameter is used for setting the corresponding function for multifunctional digital input terminal F317 DI2 terminal function setting Both free stop and external coast stop of the terminal have the highest priority Table 9 3 Instructions for digital multifunctional input terminal Even if signal is input inverter will not work This 0 No function function can be set by undefined terminal to prevent mistake action When running command is given by terminal or terminals combination and this terminal is valid li Running terminal inverter will run This terminal has the same function with I key in keypad When stop command is given by terminal or terminals combination and this terminal is valid 2 Stop terminal inverter will stop This terminal has the same function with stop key in keypad AC10 Inverter AC10 Inverter Function Parameters 9 21 protection 3 Multistage speed terminal 1 4 Multistage speed terminal 2 15 stage speed is realized by combination of this 5 Multistage speed terminal 3 group of terminals See Table 9 5 6 Multistage speed terminal 4 This terminal has the same function with O key in 7 Reset terminal keypad 8 Free stop terminal Inverter closes off output and motor stop
145. om 0 to 100 of motor rated torque 0 Digital given FC09 FCO6 Torque reference source 1 Analog input AN 0 2 Analog input Al2 Torque reference coefficient FCO7 analogue input 0 3 000 3 000 Torque reference command value FCO07 when input given torque reaches max value FCOT7 is the ratio of inverter output torque and motor rated torque For example if FCO6 1 F402 10 00 FCO7 3 00 when AI1 channel output 10V the output torque of inverter is 3 times of motor rated torque FCO9 0 300 0 100 0 0 Digital given FC17 FC14 Offset torque reference source 1 Analog input AN 0 2 Analog input Al2 FC15 Offset torque coefficient 0 0 500 0 500 FC16 Offset torque cut off frequency 0 100 0 10 0 FC17 Offset torque command value 0 50 0 10 00 Offset torque is used to output larger start torque which equals to setting torque and offset torque when motor drives big inertia load When actual speed is lower than the setting frequency by FC16 offset torque is given by FC14 When actual speed is higher than the setting frequency by FC16 offset torque is 0 When FC 1440 and offset torque reaches max value FC15 is the ratio of offset torque and motor rated torque For example if FC14 1 F402 10 00 and FC15 0 500 when Al1 channel outputs 10V offset torque is 50 of motor rated torque 0 Digital given FC23 FC22 Forward speed limited channel 1 Analog input AN
146. omply with the electromagnet compatibility directive 2004 108 EC The following information is provided to maximise the Electro Magnetic Compatibility EMC of VSDs and systems in their intended operating environment by minimising their emissions and maximising their immunity 14 2 3 Machinery Directive When installed in accordance with this manual the product will comply with the machinery directive 2006 42 EC This product is classified under category 21 of annex IV as logic units to ensure safety functions All instructions warnings and safety information can be found in Chapter 6 This product is a component to be incorporated into machinery and may not be operated alone The complete machinery or installation using this equipment may only be put into service when all safety considerations of the Directive are fully implemented Particular reference should be made to EN60204 1 Safety of Machinery Electrical Equipment of Machines 14 2 4 EMC Compliance WARNING In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required AC10 Inverter 14 3 Compliance Definitions Category C1 PDS Power Drive System of rated voltage less than 1000V intended for use in the first environment Category C2 PDS Power Drive System of rated voltage less than 1000V which is neither a plug in device nor a movable device and when used in the first environment
147. on Table 10 1 Inverter s Common Cases of Malfunctions OC eee prolong acceleration time oc2 lo A too short acceleration time iy ee ae as ee short circuit at output side Note locked rotor with motor check if motor overloads reduce VVVF compensation value OCA Overcurrent 1 parameter tuning is not correct p measure parameter correctly O L1 Inverter Overload load too heavy li konye l a UE di increase inverter s capacity Motor M i i O2 w Ioadtoalisauy fede load sli riva ratio Overload increase motor s capacity supply voltage too high R nid pan in big check if rated voltage is input add braking resistance optional O E DCO deceleration time too short g i p E ver Voltage Man M e increase deceleration time parameterat en PID is set the parameter of rotary speed loop PID correctl set abnormally y P F1 Input Phase Loss phase loss with input power ee T ROAD normal check if parameter setting is correct Motor is broken Output if wi i PFO pu IMaietuinsTs Toga check j wire a motor is loose Phase Loss a MEL je broken check if motor is broken LU Under Voltage Protection amp kwevaltageomtherinpatiside check i supply voltage is normal check if parameter setting is correct environment temperature too improve ventilation high clean air inlet and outlet and radiator OH Heatsink poor ventilation install as required O
148. on Parameters 9 27 OHZ So if F418 N and F419 N then 2 5xN should correspond to OHZ If the voltage is in this range inverter will output OHz OHZ voltage dead zone will be valid when corresponding setting for lower limit of input is less than 1 00 W Setting range 0 Local keypad panel 1 Remote control keypad panel 2 local keypad remote control keypad h JFA421 Panel selection n Mfr s value 1 F421 is set to O local keypad panel is working When F421 is set to 1 remote control keypad panel is working and local keypad panel will be invalid for saving energy The remote control panel is connected by 8 cores net cable AC10 can supply one analog output channel AO1 Setting range 0 0 5V 1 0 10V or 0 20mA 2 4 20mA F423 AO1 output range Mfr s value 1 F424 AO1 lowest corresponding frequency Hz F425 AO highest corresponding frequency Hz Setting range 0 0 F425 Mfr s value 0 05 Setting range F424 F111 Mfr s value 50 00 F426 AO1 output compensation Setting range 0 120 Mfr s value 100 AO1 output range is selected by F423 When F423 0 AO1 output range selects 0 5V and when F423 1 AO1 output range selects 0 10V or 0 20mA When F423 2 AO1 output range selects 4 20mA When AO1 output range selects current signal please turn the switch J5 to I position Correspondence of output voltage range 0 5V or 0 10V to output frequency is set
149. on optimized calculation for high frequency performance When frequency is lower than F652 the calculation will be stopped Enabled mode 2 when frequency is higher than F651 inverter will carry on optimized calculation until inverter stops Terminal enabled when function of DIX terminal is set to 48 if DIX terminal is valid inverter will carry on optimized calculation Note For 30kW and above 30kW there is no this function 9 7 Malfunction and Protection Setting range F700 Selection of terminal free stop mode 0 free stop immediately Mfr s value 0 1 delayed free stop F701 Delay time for free stop and programmable terminal action Selection of free stop mode can be used only for the mode of free stop controlled by the terminal The related parameters setting is F201 1 2 4 and F209 1 Setting range 0 0 60 0 Mfr s value 0 0 When free stop immediately is selected delay time F701 will be invalid and inverter will free stop immediately Delayed free stop means that upon receiving free stop signal the inverter will execute free stop command after waiting some time instead of stopping immediately Delay time is set by F701 0 controlled by temperature F702 Fan control mode 1 Running when inverter is powered on Mfr s value 2 2 controlled by running status When F702 0 fan will run if the heat sink temperature is up to setting temperature
150. otor is changed the parameters of the motor F806 F809 will be refreshed to default settings automatically Therefore be careful while amending this parameter The motor s parameters may change when the motor heats up after running for a long time If the load can be disconnected we recommend auto checking before each running F810 is motor rated frequency When F104 3 and F810 60 00 F802 will change to 460V automatically F805 will change to 1800 automatically When F104 3 and F810 50 00 F802 will change to 380V automatically F805 will change to 1460 automatically When F810 is set to the other values F802 and F805 will not change automatically F802 and F805 can be set manually Setting range F806 Stator resistance 0 001 65 53Q0 for 22kw and below 22kw 0 1 6553mQ for above 22kw Setting range F807 Rotor resistance 0 001 65 530 for 22kw and below 22kw 0 1 6553mQ for above 22kw Setting range F808 Leakage inductance 0 01 655 3mH for 22kw and below 22kw 0 001 65 53mH for above 22kw Setting range F809 Mutual inductance 0 01 655 3mH for 22kw and below 22kw 0 001 65 53mH for above 22kw The set values of F806 F809 will be updated automatically after normal completion of parameter tuning of the motor Subject to inverter model Subject to inverter model Subject to inverter model Subject to inverter model AC10 Inverter Function Parameters 9 4 1 The inver
151. password by F100 The user can change User s Password The operation process is the same as those of changing other parameters Input the value of F108 into F100 and the user s password can be unlocked Note When password protection is valid and if the user s password is not entered F108 will display 0 F109 Starting Frequency Hz Setting range 0 00 10 00 Mfr s value 0 00 F110 Holding Time of Starting Frequency S Setting range 0 0 999 9 Mfr s value 0 0 The inverter begins to run from the starting frequency If the target frequency is lower than starting frequency F109 is invalid The inverter begins to run from the starting frequency After it keeps running at the starting frequency for the time as set in F110 it will accelerate to target frequency The holding time is not included in acceleration deceleration time Starting frequency is not limited by the Min frequency set by F112 If the starting frequency set by F109 is lower than Min frequency set by F112 inverter will start according to the setting parameters set by F109 and F110 After inverter starts and runs normally the frequency will be limited by frequency set by F111 and F112 Starting frequency should be lower than Max frequency set by F111 Note When Flycatching is adopted F109 and F110 are invalid F111 Max Frequency Hz Setting range F113 590 0 Mfr s value 50 00 F112 Min Frequ
152. perature of the heatsink reaches the value of 95 C X F745 and multi function output terminal is set to 16 refer to F300 F302 it indicates inverter is in the status of overheat When F747 1 the temperature of the heatsink reaches 86 C inverter carrier frequency will adjust automatically to decrease the temperature of inverter This function can avoid overheat malfunction When F159 1 random carrier frequency is selected F747 is invalid When F106 6 carrier frequency auto adjusting function is invalid F754 Zero current threshold Setting range 0 200 Mfr s value 5 F755 Duration time of zero current S Setting range 0 60 Mfr s value 0 5 When the output current has fallen to zero current threshold and after the duration time of zero current ON signal is output 9 8 Motor Parameters Setting range 0 lid F800 Motor s parameters tuning n ed ining Mfr s value 0 2 stationary tuning F801 Rated power KW Setting range 0 75 1000 F802 Rated voltage V Setting range 1 440 F803 Rated current A Setting range 0 1 6500 F804 Number of motor poles Setting range 2 100 4 F805 Rated rotary speed rmp min Setting range 1 30000 F810 Motor rated frequency Hz Setting range 1 0 590 0 50 00 Set the parameters in accordance with those indicated on the nameplate of the motor Good control performance of vector control requires accurate parameters of the motor A
153. ponse 12 6 4 Illegal Response When Reading Parameters Command Description Function Slave parameters The highest order byte changes into 1 Data Command meaning 0001 Illegal function code 0002 Illegal address 0003 Illegal data 0004 Slave fault Note 2 Illegal response 0004 appears below two cases Do not reset inverter when inverter is in the malfunction state Do not unlock inverter when inverter is in the locked state Additional Remarks Expressions during communication process Parameter Values of Frequency actual value X 100 Parameter Values of Time actual value X 10 Parameter Values of Current actual value X 100 Parameter Values of Voltage actual value X 1 Parameter Values of Power 100A actual value X 1 Parameter Values of Power 1018 actual value X 10 Parameter Values of Drive Ratio actual value X 100 Parameter Values of Version No actual value X 100 Instruction Parameter value is the value sent in the data package Actual value is the actual value of inverter After PC PLC receives the parameter value it will divide the corresponding coefficient to get the actual value NOTE Take no account of radix point of the data in the data package when PC PLC transmits command to inverter The valid value is range from 0 to 65535 AC10 Inverter AC10 Inverter Modbus Communication 1 2 1 12 7 Function Codes Related to Communication F200 F201 Source of start comman
154. power supply and output sides include harmonics measurement data depends on the instruments used and circuits measured When instruments for commercial frequency are used for measurement measure the following circuits with the recommended instruments power input Input voltage Input current Output voltage Output current Inverter Three phase To motor power supply f Moving iron type amp Electrodynamometer type Pw t PA t t 4 Gi Moving coil type wi apt L x e al E D sp Rectifier type Examples of Measuring Points and Instruments 7 6 Installation amp Connection Table 7 2 Power supply Across REST T R Moving iron 400V 15 230V 15 voltage V1 type AC voltmeter Power supply R S and T line Moving iron side current I1 currents type AC voltmeter At R S and T and Electrodynamic type z Power SUpply across R S S T and single phase PTEN T side power P1 3 wattmeter method T R wattmeter Calculate after measuring power supply voltage power supply side current Power supply and power supply side power Three phase power supply side power factor P1 Pf1 Pf 1 x100 J3V1xI1 Rectifier type AC Difference between the Output side Across U V V W and voltmeter phases is within 1 of voltage V2 W U Moving iron type the maximum output cannot measure voltage Current should be equal to or less than rated Output side U V and W line
155. provide product or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems Safety Safety Information Requirements IMPORTANT Please read this information BEFORE installing the equipment Intended Users This manual is to be made available to all persons who are required to install configure or service equipment described herein or any other associated operation The information given is intended to highlight safety issues EMC considerations and to enable the user to obtain maximum benefit from the equipment Complete the following table for future
156. quency For the other situations inverter has no output before stop inverter will remember instant frequency before it stops 9 34 Function Parameters This parameter is used for starting and stopping a motor with high inertia A motor with high inertia will take a long time to stop completely By setting this parameter the user does not need to wait for the motor to come to a complete stop before restarting the AC motor drive F615 Flycatching rate Setting range 1 100 Mfr s value 20 It is used to select the rotation velocity Flycatching when the rotation tracking restart mode is adopted The larger the parameter is the faster the Flycatching is If this parameter is too large its likely to result in unreliable tracking Mfr s value F619 Flycatching fault timeout period Setting range 0 0 3000 0S 60 0s When F619 0 the function is not valid When F619 0 the function is valid When Flycatching time is longer than the setting value of F619 it will trip into FL F627 Current limiting when Flycatching 50 200 100 This function code is used to limit the searching current and output current when Flycatching Setting range F622 Dynamic braking mode 0 Fixed duty ratio Mfr s value 1 1 Auto duty ratio When F622 0 fixed duty ratio is valid When bus line voltage reaches energy consumption brake point set by F611 braking module will start dynamic braki
157. r cases is the max frequency as illustrated in the right figure A F401 1 should be max frequency f111 B F403 1 should be max frequency f111 AN A C F400 D F402 F406 Lower limit of AI2 channel input V Setting range 0 00 F408 Mfr s value 0 01 F407 Corresponding setting for lower limit Setting range 0 F409 Mfr s value 1 00 of AI2 input F408 Upper limit of Al2 channel input V Setting range FA06 10 00 Mfr s value 10 00 F409 Corresponding setting for upper limit Setting range Mf lue 2 00 of AI2 input Max 1 00 F407 2 00 RENS F410 AI2 channel proportional gain K2 Setting range 0 0 10 0 Mfr s value 1 0 F411 AI2 filtering time constant S Setting range 0 1 50 0 Mfr s value 0 1 The function of AI2 is the same with AI1 Setting range F418 Al1 channel OHz voltage dead zone Mfr s value 0 00 0 0 50V Positive Negative F419 AI2 channel OHz voltage dead zone Setting range 0 0 50V Positive Negative Mfr s value 0 00 Analog input voltage 0 5V can correspond to output frequency 50Hz 50Hz 2 5V corresponds to OHZ by setting the function of corresponding setting for upper lower limit of analog input The group function codes of F418 and F419 set the voltage range corresponding to OHz For example when F418 0 5 and F419 0 5 the voltage range from 2 5 0 5 2 to 2 5 0 5 3 corresponds to AC10 Inverter AC10 Inverter Functi
158. r fault protection When inverter trips this signal is output high 2 Over latent frequency 1 Please refer to instructions from F307 to F309 3 Over latent frequency 2 Please refer to instructions from F307 to F309 Under free stop status after stop command is 4 Free stop given ON signal is output until inverter completely stops Indicating that inverter is running and ON signal 5 In running status 1 is output 6 DC braking Indicating that inverter is in the status of DC braking and ON signal is output 7 Acceleration deceleration time Indicating that inverter is in the status of switchover acceleration deceleration time switchover 8 Reserved 9 Reserved After inverter overloads ON signal is output after 10 Inverter overload pre alarm the half time of protection timed ON signal stops Stall Warning outputting after overload stops or overload protection occurs AC10 Inverter 9 1 8 Function Parameters 11 Motor overload pre alarm After motor overloads ON signal is output after the half time of protection timed ON signal stops outputting after overload stops or overload protection occurs 12 Stalling During accel decel process inverter stops accelerating decelerating because inverter is stalling and ON signal is output 13 Inverter is ready to run When inverter is powered on Protection function is not in action and inverter is ready to run then ON signal is output 14 In running status 2 In
159. rameters Setting Steps Keys Operation Display 1 4 Press M key to display function code FIBI 4 or Y Press Up or Down to select required function code Fil4 B Read data set in the function code A or To modify data qn fa Shows corresponding target frequency by flashing after saving the set data Displays the current function code FII4 The above mentioned step should be operated when inverter is in stop status AC10 Inverter The Menu Organisation 6 2 6 2 Function Codes Switchover in between Code Groups It has more than 300 parameters function codes available to user divided into sections as indicated in Table 6 3 Table 6 3 Function Code Partition Function Group Function Group Group Name Code Range No Group Name Code Range No Timing control and Basic Parameters F100 F160 1 protection F700 F770 7 function Run Control Mode F200 F280 2 oe eer ofthe eBbscopSEO 8 Multi functional icati F300 F340 3 Communication fgoo Fa30 9 input output terminal function Analog signals and F400 F480 4 PID parameter FA00 FA80 40 pulse of input output setting Multi stage speed F500 F580 5 Torque control FCOO FC40 11 Parameters Subsidiary function F600 F670 6 As parameter setting can take time due to numerous function codes such function is specially designed as
160. reased and decreased between limits The Application is sometimes referred to as motorised Potentiometer _A t 17 DAN 16 GND 15 Ay 14 All 13 10V 12 Coast stop D I 11 Reset DI4 10 Lower input DIS y 9 Raise input DI y 8 Run forward DII 7 CM 6 24V 5 DOI DOL 4 TC 3 TB 2 TA 1 F228 Macro selecting not used not used Analog output F431 0 running frequency is output GND not used not used 10V Coast stop Reset Lower input Raise input Run forward CM 24V not used Relay output F300 1 inverter outputs fault signal 4 Preset Speeds F106 Control mode 2 VF control F112 Min Frequency Min frequency is 0 00Hz F113 Target frequency F224 when target frequency is lower than Min frequency F203 Main frequency source X Target frequency is 0 00Hz 1 when target frequency is lower than Min frequency inverter will run at Min frequency 0 digital setting memory F208 Terminal two line three line operation selecting 1 Two line operation mode 1 F316 DI1 terminal function setting 15 FWD terminal F317 DI2 terminal function setting F318 DI3 terminal function setting 13 UP frequency increasing 14 DOWN frequency decreasing F319 DIA terminal function setting 54 frequency reset F320 DI5 terminal function setting 8 free stop F431 AO1 analog outp
161. reference detailing how the unit is to be installed and used The information given is intended to highlight safety issues and to enable the user to obtain maximum benefit from the equipment INSTALLATION DETAILS Model Number see product label Where installed for your own information Unit used as a refer to Certification for the Inverter Component Relevant Apparatus Unit fitted Wall mounted Enclosure Application Area The equipment described is intended for industrial motor speed control utilising AC induction motors Personnel Installation operation and maintenance of the equipment should be carried out by competent personnel A competent person is someone who is technically qualified and familiar with all safety information and established safety practices with the installation process operation and maintenance of this equipment and with all the hazards involved Product Warnings DANGER shock WARNING CAUTION EARTH GROUND Risk of electric Hot surfaces A to Protective Conductor documentation Terminal AC10 Inverter 1 2 Safety Hazards DANGER Ignoring the following may result in injury 8 This equipment can endanger life by 12 For measurements use only a meter to exposure to rotating machinery and high voltages The equipment must be permanently earthed due to the high earth leakage current and the drive mo
162. ront cover convenient for wiring and maintenance Taking 10G 46 0060 for instance its appearance and structure are shown below Keypad Upper cover Lower cover Power terminal Electrical outlet Mounting hole 2 1 Designed Standards for Implementation IEC EN 61800 5 1 2007 Adjustable speed electrical power drive systems safety requirements IEC EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods AC10 Inverter 2 2 Product Overview 2 2 Control Features Table 2 1 Rated Voltage Range Technical Specification for AC10 series Inverters 3 phase 380 480V 10 15 1 phase 220 240V 15 Input 3 phase 220 240V 15 Rated Frequency 50 60Hz Rated Voltage Range 3 phase 0 INPUT V Output Frequency Range 0 50 590 0Hz Control Mode Carrier Frequency 800 10000Hz Fixed carrier wave and random carrier wave can be selected by F159 Input Frequency Resolution Digital setting 0 01Hz analog setting max frequency X 0 1 Control Mode Sensorless vector control SVC V Hz control Steady Speed Precision Torque Control Precision Start Torque 0 5 Hz 150 SVC Speed control Scope 1 100 SVC 40 5 SVC 5 SVC Overload Capacity Torque Elevating 150 rated current 60 seconds Auto torque promotion manual torque promotion includes 1 20 curves VVVF Curve 3 kinds of modes qua
163. rt Pemo um ain pd STIA lt diu masod 9064 8 2 a C woselg SOSA Ga RMS J Ir 6 109 9s JWasolg I MISIL YOSA 5 tid pu atavivos F N fa e DRE 8 Ab Nc AV E 007 x oumo powy 084 L AM Abs AVE L ZI Aoi DI ONIdVHS 3 A 9 AZ A0 AVE EE add I d uv AW yu Quom S A0 A0 Abe E pite Vo Nc Mo NO a Y AO Abe AO L QND 9T Z MZ AO AO oy 3Y POWI WPN OTSA I AO AO AO LT Fy Son eA 3 neJop 0 Jasa O09TA ZH 09 09 gt Psomssed SOTI TH uonesuoduroo 1eour SELI uonesueduroo onbao LEIA epour dois 6074 juiod3es Sof pzT4A Kouonbojg po 1030JA OT 84 juo1mo PIWI JOJON COSA eurn pd ST TA eurn oooy PITA Aouonboy uy ZILI Aouonboy XEN IIIA uoneonddy gcc4 SJojour ed prepue1s J9AO9 IA S Meur IO ed JIJ YBA poods iy bl c V JUILMI 1030JAI d Aouonboy juoje 1940 e 2 L1 A andui So euy Kouonbaaj uaj 240 ZT D g uonosjd qnel e sa 39 8 0 ZH Kouonbo1q SN Gr cca a B ItId SOILSONDV IG kepa 00 4 S o 9 poods ojo1osip ejd nuu Surimbod suoneotjdde 107 jeopq S 9S9Jd uoneorddy AC10 Inverter The Default Applications 13 7 This is ideal for applications requiring multiple discrete speed levels The set point is selected from either the sum of the analogue inputs or as one of up to eight other pre defined speed levels These are selected using DI2 DI3 and DI4 refer to the Truth
164. rter 9 42 Function 9 9 Parameters loop Increasing KP and KI can speed up dynamic response of speed loop However if proportional gain or integral gain is too large it may give rise to oscillation Recommended adjusting procedures Make fine adjustment of the value starting from the manufacturer value if the manufacturer setting value cannot meet the needs of practical application Be cautious that amplitude of adjustment each time should not be too large In the event of weak loading capacity or slow rising of rotary speed increase the value of KP first under the precondition of ensuring no oscillation If it is stable increase the value of KI properly to speed up response In the event of oscillation of current or rotary speed decrease KP and KI properly In conditions of uncertainty decrease KP at first if there is no effect increase KP Then adjust KI Note Improper setting of KP and KI may result in violent oscillation of the system or even failure of normal operation Set them carefully F870 PMSM back electromotive 0 1 999 9 valid value between force mV rpm lines F871 PMSM D axis inductance mH 0 01 655 35 F872 PMSM Q axis inductance 0 01 655 35 mH F873 PMSM stator resistance Q 0 001 65 000 phase resistor F876 PMSM injection current without e load 96 0 0 100 0 20 0 F877 PMSM injection current B compensation without load 96 ay eee ge F878 PMSM
165. rward run jogging F321 DIG terminal function setting 12 reverse run jogging 8 13 UP frequency increasing terminal F322 DI7 terminal function setting 14 DOWN frequency decreasing 0 terminal 15 FWD terminal 16 REV terminal 17 three line type input X terminal 18 accel decel time switchover 1 19 Reserved 20 Reserved 21 frequency source switchover terminal 11 Y F316 DI1 terminal function setting F317 DI2 terminal function setting F318 DIS terminal function setting 15 V NDAN Q F319 DI4 terminal function setting F320 DIS terminal function setting 32 Fire pressure switchover 33 Emergency fire control 34 Accel decel switchover 2 F323 DI8 terminal function setting 37 Common open PTC heat 0 V protection 38 Common close PTC heat protection 48 High frequency switchover 52 Jogging no direction 53 Watchdog 54 Frequency reset 55 switchover between manual running and auto running 56 Manual running 57 Auto running 58 Direction F324 Free stop terminal logic 0 positive logic valid for low level 0 1 negative logic valid for high level 0 F325 External coast stop terminal logic F326 Watchdog time 0 0 3000 0 10 0 F327 Stop mode s stop 1 Deceleration to 0 gt j X SI XIX F328 Terminal filter times 1 100 10 AC10 Inverter 1 5 8 Parameter Reference
166. s 15Hz inverter is required to run to 20Hz In case of this requirement user can push UP button to raise the frequency from 15Hz to 20Hz User can also set F155 5Hz and F160 0 0 means forward 1 means reverse In this way inverter can be run to 20Hz directly AC10 Inverter AC10 Inverter Function Parameters 9 9 Setting range Subject to 0 Invalid 4 Valid inverter model F159 Random carrier wave selection When F159 0 inverter will modulate as per the carrier wave set by F153 When F159 1 inverter will operate in mode of random carrier wave modulating Note when random carrier wave is selected output torque will increase but noise will be loud When the carrier wave set by F153 is selected noise will be reduced but output torque will decrease Please set the value according to the situation Setting range F160 Reverting to manufacturer values 0 Invalid Mfr s value 0 1 Valid When there is problem with inverter s parameters and manufacturer values need to be restored set F160 1 After Reverting to manufacturer values is done F160 values will be automatically changed to 0 Reverting to manufacturer values will not work for the function codes marked o in the change column of the parameters table These function codes have been adjusted properly before delivery It is recommended not to change them EX E Figure 9 5 Reverting to
167. s to obtain accurate parameters of the motor controlled The motor parameters can be tuned through function code F800 For example If the parameters indicated on the nameplate of the motor controlled are as follows numbers of motor poles are 4 rated power is 7 5kW rated voltage is 400V rated current is 15 4A rated frequency is 50 00HZ and rated rotary speed is 1440rpm operation process of measuring the parameters shall be done as described in the following In accordance with the above motor parameters set the values of F801 to F805 correctly set the value of F801 7 5 F802 400 F803 15 4 F804 4 and F805 1440 respectively 1 In order to ensure dynamic control performance of the inverter set F800 1 i e select rotating tuning Make sure that the motor is disconnected from the load Press the I key on the keypad and the inverter will display TEST and it will tune the motor s parameters of two stages After that the motor will accelerate according to the acceleration time set at F114 and maintain for a certain period The speed of motor will then decelerate to 0 according to the time set at F115 After auto checking is completed relevant parameters of the motor will be stored in function codes F806 F809 and F800 will turn to O automatically 2 If itis impossible to disconnect the motor from the load select F800 2 i e stationary tuning Press the I key the inverter will display TEST and it will tu
168. t Applications 13 1 Chapter 13 The Default Applications The drive is supplied with 5 Applications Application 0 to Application 5 Please refer to following Application 1 is the factory default application providing for basic speed control Application 2 supplies speed control using a manual or auto set point Application 3 supplies speed control using preset speeds Application 4 supplies speed control using terminal Application 5 supplies speed control using PID Control wiring of application RN Normally open push button E d 2 position switch Normally open contact relay The default application is 0 this gives complete access to all operating lists in this manual to select one of the default control application macros select 1 to on parameter F228 AC10 Inverter Basic Speed Control 13 1 Application 1 13 2 The Default Applications JOAOYIIMS ookreur JOJJOd JIJ YBIA Ot I VI 91 S NIC 8 t NIA pon p ds yy pI t gr t NIG uonesuadios 3 A LETI koud bou pares JOO 0184 JL T NIQ uonesuaduros o1enbg p CWouenbog ware AQ e NIA uonesuodu oo Teour 0 ZH 09 0S LAN lod sindu Tesi WOAU OPE Arc uo1mo page y 9 POWA 084 HWD l Wy AE 3884 I fa 8 Moe vem a 6 i fa Bor g 1 foss do1s 1580 aun pov SILA Aouonbay uy XEN ur poadg JIPS aoUaIOJOY puewop e wiodyes Sor pzd foojos md
169. te 1 Multifunctional terminals shall be defined TA inverter is stopped the value is 24V Output Signal output terminal 2 per manufacturer s value TB Their initial state may be TC is acommon point TB TC are normally changed through changing TC Ralaieontact closed contacts TA TC are normally open function codes y contacts The contact capacity is 10A 125VAC 5A 250VAC 5A 30VDC See note 3 AOT Anal ibut Running frequency It is connected with frequency meter speedometer or ammeter externally AA 1 nates ouipu Current display and its minus pole is connected with GND See F423 F 426 for details Anala power S lfcontained Internal 10V self contained power supply of the inverter provides power to 10V S P aer sinl the inverter When used externally it can only be used as the power supply PPly p pPy for voltage control signal with current restricted below 20mA When analog speed control is selected the voltage or current signal is input Alt through this terminal The range of voltage input is O 10V and the current input is O 20mA the input resistor is 500Ohm and grounding GND If the Input Signal buic UR input is 4 20mA it can be realised by setting F406 to 2 The voltage or AI2 g inp current signal can be chosen by coding switch See Table 8 2 and Table 8 for details the default setting of Al1 is 0 10V and the default setting of Al2 is 0 20mA GND oe Ground terminal of external control signal voltage control signal or current
170. ted en eed ens 5 2 Chapter 6 The Menu Organisation ssssssseeeeeenne enm eene eene 6 1 6 1 Parameters Setting eerte treten dite rhe nnnnn 6 1 6 2 Function Codes Switchover in between Code Groups 6 2 6 3 Panel Display samo ones rede ote di dee E tese eer de 6 3 Chapter 7 Installation amp Connection ssssssssssssssseeeeneeee eene 7 1 7 1 Installati n x Lea ME END pent ts 7 1 7 2 Connection cs ed ER TL edes eure e RE ETT dee s 7 3 7 3 Measurement of Main Circuit Voltages Currents and Powers 7 5 7 4 Functions of Control Terminals c cccceceeeeceeceeeeeeeseeeecaeeeeeeeeeseenees 7 7 7 5 Wiring for Digital Input Terminals ss 7 8 7 5 1 Wiring for positive source electrode NPN mode 7 8 7 5 2 Wiring for active source electrode ssseeeese 7 8 7 5 3 Wiring for positive Sink electrode PNP mode 7 8 7 5 4 Wiring for active drain electrode PNP mode sss 7 9 7 6 Connection Overview ssssssssssseese eene enne 7 10 7 Basic methods of suppressing the noise ssssssssssssss 7 12 7 7 1 Noise propagation paths and suppressing methods 7 12 7 7 2 Basic methods of suppressing the noise ssssssuss 7 13 7 7 3 Field Wire Connections
171. ter 9 1 4 Function Parameters 3 Three line operation mode 1 In this mode X terminal is enable terminal the direction is controlled by FWD terminal and REV terminal Pulse signal is valid Stopping commands is enabled by opening X terminal SB3 Stop button SB2 Forward button SB1 Reverse button 4 Three line operation mode 2 In this mode X terminal is enable terminal running command is controlled by FWD terminal The running direction is controlled by REV terminal and stopping command enable by opening X terminal SB1 Running button SB2 Stop button K1 direction switch Open stands for forward running close stands for reverse running 5 Start stop controlled by direction pulse FWD terminal impulse signal forward stop REV terminal impulse signal reverse stop CM terminal common port Note when pulse of SB1 triggers inverter will run forward When the pulse triggers again inverter will stop running When pulse of SB2 triggers inverter will run reverse When the pulse triggers again inverter will stop running Setting range 0 stop by deceleration time Mfr s value 0 1 free stop coast stop F209 Selecting the mode of stopping the motor When the stop signal is input stopping mode is set by this function code F209 0 stop by deceleration time Inverter will decrease output frequency according to setting acceleration deceleration curve and
172. ter will restore the parameter values of F806 F809 automatically to default standard parameters of the motor each time after changing F801 rated power of the motor If it is impossible to measure the motor in situ input the parameters manually by referring to the known parameters of a similar motor Take a 3 7kW inverter for the example all data are 3 7kW 380V 8 8A 1440rmp min 50Hz and the load is disconnected When F800 1 the operation steps are as following F812 Pre exciting time Setting range 0 000 30 00S 0 30S Setting range 0 01 20 00 for 22k d bel j i F813 Rotary speed loop KP1 22kw for defe and Dalaw ae ven 1 100 for above 22kw Setting range 0 01 2 00 for 22k d bel j i F814 Rotary speed loop KI1 22kw ae dak se Looney 0 01 10 00 for above 22kw Setting range 0 01 20 00 for 22k d bel j i F815 Rotary speed loop KP2 22kw VEKSE ana below a ta mverter 1 100 for above 22kw Setting range 0 01 2 00 for 22k d bel j i F816 Rotary speed loop KI2 22kw Gen dri Mrd to inventar 0 01 10 00 for above 22kw F817 PID switching frequency 1 Setting range 0 F111 5 00 F818 PID switching frequency 2 Setting range F817 F111 50 00 A A KP ko ko F815 eee too cn eee ee A F814 F813 F816 F817 F818 f a B F817 F818 1 E Figure 9 14 PID parameter Dynamic response of vector control speed can be adjusted through adjusting gains of speed AC10 Inve
173. terminal block as shown in Figure 8 4 The function of coding switch is to select the voltage signal 0 5V 0 10V or current signal of analog input terminal Al2 current channel is default In actual application select the analog input channel through F203 Turn Switches 1 to ON and 2 to ON as illustrated in the figure and select 0 20mA current speed control Other switches state and mode of control speed are shown in table Table 8 2 There is a red four digit coding switch SW1 near the control terminal block of above 30 kW inverter as shown in Figure 8 5 The function of coding switch is to select the input range 0 5V 0 10V O 20mA of analog input terminal AI1 and AI2 In actual application select the analog input channel through F203 Al1 channel default value is 0 10V AI2 channel default value is O 20mA Another switches states and mode of control speed are as table 8 3 There is a toggle switch S1 at the side of control terminals refer to Fig 8 6 S1 is used to select the voltage input range of Al1 channel When turning S1 to the oo input range is 0 10V when turning S1 to the input range is 10 10V Close the switch DI3 the motor starts forward running The potentiometer can be adjusted and set during running and the current setting frequency of the inverter can be changed During running process switch off the switch DI3 then close DI4 the running direction of the motor will be changed
174. terminals Note When Flycatching is working acceleration deceleration time min frequency and target frequency are invalid After Flycatching is finished inverter will run to target frequency according to acceleration deceleration time Setting range Mfr s value 15 00 590 0 50 00Hz Base frequency is the final frequency of VVVF curve and also is the least frequency according to the highest output voltage F118 Base Frequency Hz When running frequency is lower than this value inverter has constant torque output When running frequency exceeds this value inverter has constant power output Note During the process of Flycatching base frequency is invalid After Flycatching is finished this function code if valid Setting range 0 0 50 00Hz Mfr s value 0 1 O F 111 When F119 0 acceleration deceleration time means the time for inverter to accelerate decelerate from OHz 50Hz to 50Hz OHZ When F 119 1 acceleration deceleration time means the time for inverter to accelerate decelerate from OHz max frequency to max frequency OHZ F119 The reference of setting accel decel time F120 Forward Reverse Switchover Setting range dead Time S 0 0 3000 Mfr s value 0 0 Within forward reverse switchover dead time this latency time will be cancelled and the inverter will switch to run in the other direction immediately upon receiving stop signal Th
175. the description of operation method of displaying the parameters under stopped status and running status AC10 Inverter AC10 Inverter Operation and Simple Running 8 3 8 2 5 Switching of the parameters displayed under stopped status Under stopped status inverter has five parameters of stopped status which can be switched over repeatedly and displayed with the keys M and O These parameters are displaying keypad jogging target rotary speed PN voltage PID feedback value and temperature Please refer to the description of function code F132 8 26 Switching of the parameters displayed under running status Under running status eight parameters of running status can be switched over repeatedly and displayed with the keys M These parameters are displayed output rotary speed output current output voltage PN voltage PID feedback value temperature count value and linear speed Please refer to the description of function code F131 8 2 7 Operation process of measuring motor parameters The user shall input the parameters accurately as indicated on the nameplate of the motor prior to selecting operation mode of vector control and auto torque compensation F137 3 of VVVF control mode Inverter will match standard motor stator resistance parameters according to the parameters indicated on the nameplate To achieve better control performance the user may start the inverter to measure the motor stator resistance parameters so a
176. tion Coefficient 0 50 3 00 2 50 F739 Over current 1 Protection Record F740 Reserved AC10 Inverter 1 5 1 4 Parameter Reference 0 Invalid 1 Stop and AErr displays F741 Analog Disconnected Protection 2 Stop and AErr is not displayed 0 y 3 Inverter runs at the min frequency 4 Reserved F742 Threshold ar Analog Disconnected 1 100 50 O Protection 96 F745 Threshold of Pre alarm Overheat 96 0 100 80 Ox F747 Carrier Frequency Auto adjusting 0 Invalid 1 Valid 1 V F754 Zero current Threshold 0 200 5 XxX F755 Duration time of zero current 0 60 0 5 Y 15 8 Motor parameters F800 F830 Setting range 0 Invalid F800 Motor s Parameters Selection 0 x 1 Rotating tuning 2 Stationary tuning F801 Rated Power 0 2 1000kW Ox F802 Rated Voltage 1 440V OX F803 Rated Current 0 1 6500A OX F804 Number of Motor Poles 2 100 4 OA F805 Rated Rotary Speed 1 30000 OX 0 001 65 53Q for 22kw and below Subject to F806 Stator Resistance Q 22kw inverter OX 0 1 6553mQ For above 22kw model 0 001 65 53 2 for 22kw and below Subject to F807 Rotor Resistance Q 22kw inverter Ox 0 1 6553mQ For above 22kw model 0 01 655 3mH for 22kw and below Subject to F808 Leakage Inductance mH 22kw inverter OX 0 001 65 53mH for above 22kw model 0 01 655 3mH for 22kw and below Subject to F809 Mutual Inductance mH 22kw
177. tion point A1 setting value F401 F465 1 20 X F464 IAN insertion point A2 voltage value F462 F466 5 00V X F465 IAN insertion point A2 setting value F463 F467 1 50 X F466 IAN insertion point A3 voltage value F464 F402 8 00V X F467 IAN insertion point A3 setting value F465 F403 1 80 X F468 AI2 insertion point B1 voltage value F406 F470 2 00V X AC10 Inverter 1 5 1 0 Parameter Reference F469 AI2 insertion point B1 setting value F407 F471 1 20 X F470 AI2 insertion point B2 voltage value F468 F472 5 00V X F471 AI2 insertion point B2 setting value F469 F473 1 50 X F472 AI2 insertion point B3 voltage value F470 F412 8 00V X F473 AI2 insertion point B3 setting value F471 F413 1 80 X 15 5 Multi stage Speed Control F500 F580 0 3 stage speed F500 Stage speed type 1 15 stage speed 1 X 2 Max 8 stage speed auto circulating Selection of Stage Speed Under FOU Auto circulation Speed Control n b f h Selection of Times of Auto Circulation 0 9999 when the value is set to O the F502 Bop da NE N Speed Control inverter will carry out infinite circulating Status after auto circulation running 0 Stop F503 x Wi Finished 1 Keep running at last stage speed F504 Frequency setting for stage 1 speed F112 F111 5 00Hz N F505 Frequency setting for stage 2 speed F112 F111 10 00Hz N F506 Frequency setting for stage 3 speed F112
178. tor must be connected to an appropriate safety earth 10 Ensure all incoming supplies are isolated before working on the equipment Be aware that there may be more than one supply connection to the drive 11 There may still be dangerous voltages present at power terminals motor output supply input phases DC bus and the brake where fitted when the motor is at standstill or is stopped 13 14 IEC 61010 CAT III or higher Always begin using the highest range CAT and CAT II meters must not be used on this product Allow at least 5 minutes 20 mins for above 30kW for the drive s capacitors to discharge to safe voltage levels lt 50V Use the specified meter capable of measuring up to 1000V dc amp ac rms to confirm that less than 50V is present between all power terminals and earth Unless otherwise stated this product must NOT be dismantled In the event of a fault the drive must be returned Refer to Routine Maintenance and Repair WARNING Ignoring the following may result in injury or damage to equipment SAFETY Where there is conflict between EMC and Safety requirements personnel safety shall always take precedence e Never perform high voltage resistance checks on the wiring without first disconnecting the drive from the circuit being tested e Whilst ensuring ventilation is sufficient provide guarding and or additional safety systems to prevent injury or damage to equipment e When
179. ual select The function is valid Manual runs DIZ 8 manual run is selected Auto rune D 7 Auto run CM 6 CM 24V 5 24V DOI 4 not used TC 3 i rt tput TB 2 Relay output Borda ppc s due fault signal TA 1 F228 Macro selecting 2 auto manual control F106 Control mode 2 VF control F203 Main frequency source X 1 AI F204 Accessorial frequency source Y 2 AI2 F207 Frequency source selecting 2 X or Y F316 DI1 terminal function setting 56 manual running F317 DI2 terminal function setting 57 auto running F318 DI3 terminal function setting 55 auto manual switchover F319 DIA terminal function setting 58 direction F320 DI5 terminal function setting 8 free stop F431 AO1 analog output signal selecting 0 running frequency AC10 Inverter 13 6 The Default Applications Preset Speeds 13 3 Application 3 S o o z Aa 0684 z 1eseJd esyjenay 563 96884 6H93 esn UONDEJIP jeseJd esJe eJ OL a 9I NIG 130 pou dos 6071 z 8 t NIQ Burouonbag AL t NIQ eurn 099V PITA DIT T T NIQ I NIQ ASSUM Kouonbo1g uj Xe C g woselg 1154 3 v ba sindu enSiq uoau OPE a Lmao G i pwenn Hi 9 JuosoAq 6064 AVI peeds a S juoseJd 8OSA WO Weiss 2 L d
180. ue 8 00 F467 AN insertion point A3 setting value Setting range FA65 F403 Mfr s value 1 80 F468 AI2 insertion point B1 voltage value V Setting range FA06 F470 Mfr s value 2 00 F469 AI2 insertion point B1 setting value Setting range FA07 F471 Mfr s value 1 20 F470 AI2 insertion point B2 voltage value V Setting range FA68 F472 Mfr s value 5 00 F471 AI2 insertion point B2 setting value Setting range FA69 F473 Mfr s value 1 50 F472 Al2 insertion point B3 voltage value V Setting range FA70 F412 Mfr s value 8 00 F473 AI2 insertion point B3 setting value Setting range FA71 F413 Mfr s value 1 80 AC10 Inverter AC10 Inverter Function Parameters 9 29 When analog channel input mode selects straight line please set it according to the parameters from F400 to F429 When folding line mode is selected three points A1 B1 A2 B2 A3 B3 are inserted into the straight line each of which can set the according frequency to input voltage Please refer to Figure 9 9 According setting frequency 100 F400 Al A2 A3 F402 Figure 9 9 Folding analog with setting value F400 and F402 are lower upper limit of analog AN input When F460 1 F462 2 00V F463 1 4 F111 50 F203 1 F207 0 then A1 point corresponding frequency is F463 1 F111 20Hz which means 2 00V corresponding to 20Hz The other points can be set by the same way 9 5 Multi stage Speed Control The function of
181. unction code parameters Three level menu Function code group first level menu Function code second level menu Set value of each function code third level menu 8 23 Setting the Parameters Setting the parameters correctly is a precondition to give full inverter performance The following is the introduction on how to set the parameters using the keypad panel Operating procedures i Press the M key to enter programming menu ii Press the key O the DGT lamp goes out Press A and V This will scroll the first digit after the F changing the selected function code group The first number behind F displayed on the panel shows the current function group in other words ifit displays F1xxat this moment then basic parameters F100 F160 is selected iii Press the key O again the DGT lamp lights up Press A and V to scroll up and down the function code within the selected function group press the E key to display 50 00 while press A and V to change to the need frequency iv Press the E key to complete the change 8 24 Switching and displaying of status parameters Under stopped status or running status the LED indicators of inverter can display status parameters of the inverter Actual parameters displayed can be selected and set through function codes F131 and F132 Through the M key it can switch over repeatedly and display the parameters of stopped status or running status The followings are
182. unting size Unit mm Code Keypad panel size Opening size E F L M N 1001 00 00 170 110 22 102 142 5 2 2 Port of control panel 3 4 5 6 7 8 Grounding Grounding Signal Signal Signal Signal 1 2 3 4 The default length of remote cable is 1m On the occasion of heavy interference or if remote control cable is longer than 3m please add magnetic ring on the cable AC10 Inverter 6 1 The Menu Organisation Chapter The Menu Organisation All keys on the panel are available for user Refer to Table 6 1 for their functions Table 6 1 Uses of Keys Keys Names Remarks M Menu To call function code and switch over display mode Enter To call and save data A Up To increase data speed control or setting parameters v Down To decrease data speed control or setting parameters 5 Run To start inverter To stop inverter to reset in fault status to change function codes in a 9 Stop or code group or between two code groups In the interface of Reset function code keep pressing O key for 3s inverter will be stopped if stop command is controlled by keypad 6 1 Parameters Setting This inverter has numerous function parameters that the user can modify to effect different modes of operation The user should be aware that if they set password valid F107 1 the password must be entered first Table 6 2 Steps for Pa
183. ured in its surrounding Clearance dimensions recommended are available from Table 7 1 Clearance Dimensions for installing of the inverter Space between 2 drives 25mm Table 7 1 Clearance Dimensions Model Clearance Dimensions Plastic Hanging A2150mm B250mm Metal Hanging A2200mm B2100mm Figure 7 1 Installation Sketch External Dimension Max Weight Mountin Frame AxBxH H1 mm kg 9 Size WxL Mounting Bolt 1 80x135x138 153 1 25 70x128 M4 2 106x150x180 195 1 76 94x170 M4 3 138x152 x235 250 2 96 126x225 M5 4 156x170x265 280 4 9 146x255 M5 5 205x196 x340 355 7 5 194x330 M5 6 265 x 235 x 435 17 235x412 M6 7 315 x 234 x 480 25 274x465 M8 8 360 x 265 x 555 40 320x530 M8 9 410 x 300 x 630 55 370x600 M10 10 516 x 326 x 765 94 360x740 M10 11 560 x 342 x 910 120 390x882 M10 A Plastic Cover Layout AC10 Inverter 1 2 Installation amp Connection Metal Cover Layout Note H is the size of inverter without grounding plate H1 is the size of inverter with grounding plate AC10 Inverter AC10 Inverter Installation amp Connection 7 3 7 2 Connection Connect R L1 S L2 and T L3 terminals L1 R and L2 S terminals for single phase with power supply a to grounding and U V and W terminals to motor Motor shall have to be grounded Otherwise electrified motor causes interference UIV W
184. ut frequency of inverter is adjusted to high frequency the setting value of carrier wave should be increased Performance is influenced by adjusting carrier wave frequency as below table Carrier wave frequency Low High Motor noise Loud gt Low Waveform of output current Bad gt Good Motor temperature High gt Low Inverter temperature Low High Leakage current Low High Interference Low gt High F154 Automatic voltage Setting range 0 Invalid 1 Valid Mfr lue 0 rectification 2 Invalid during deceleration process ee This function is enabled to keep output voltage constant automatically in the case of fluctuation of input voltage but the deceleration time will be affected by internal PI adjustor If deceleration time is forbidden being changed please select F154 2 F155 Digital secondary frequency setting dg je Mfr s value 0 F156 Digital secondary frequency polarity setting 2m range Mfr s value 0 F157 Reading secondary frequency F158 Reading secondary frequency polarity Under combined speed control mode when secondary frequency source is digital setting memory F204 0 F155 and F156 are considered as initial set values of secondary frequency and polarity direction In the mode of combined speed control F157 and F158 are used for reading the value and direction of secondary frequency For example when F203 1 F204 0 F207 1 the given analog frequency i
185. ut signal selecting 0 running frequency AC10 Inverter PID 13 5 Application 5 13 10 The Default Applications AC10 Inverter 91 S NIC Kouonbog xe IIIA to dg men C summ ooov FITI D Y foros eusis jndjno Sopeuy cp D Z t NIA qouonboug UN Xen Aouonbay p3wL L e aL Z ZNIC aama ons pouason Epes TO Br I 1 NIA pueuruioo CIV sopuyv p e sjnduj e3181q 119Au Oped IvS3Sopuy e bo e e Guonbay SuiS3of pz 13 aBeyoA mdmo c e loa m m jgdi e S kouanbou Suruuny 0 Av kouonbaaj ul ZITA D 2 2 o180 L eg oouonbog Id worms PWA 08 4 i 8 i UO1NDIOINQ Madd I a d ONIAVHS JA 6 Mid Pr jui juan T a tid i LI dojs 18803 tid i Tonuo lq CT AOT doinos WAN I jr o LV JAY goinos a Hav 3veqpee SI onesuoduoo orenbs MUND onesuoduioo 1eaut p pt IOV X LT Fy 8T g Kouonbog juoje i2AOz e uonosjoud neg e ouoN0 e i sonpeA 3 gjop 013osow 0914 c V kaa Oe ERENT 2 gt 2 promsseqg 801A b A mdu Soyeuy few 0063 5 uonesuodwoo 1eaur 8ci4 Q ZH Aouonbal 2 uonesusdwos en bab Pe I l4 SOILSONDVId epour dors 60c4 yutodyas Sof pcT4 Suidumd 10 Surpuey d Kouonbojj pow JOO 0184 II se yons ounssoJd 10 oum oA Ex bag JUDIMS poye JOJOIN COSA Bune nBa1 suoneordde josuons o
186. ut tuning of the parameters make sure to F800 F830 parameters disconnect the motor from mechanical load to make the motor under entirely no load status It is prohibited to measure the parameters when the motor is at a running status Set the parameters of the inverter and the motor correctly which mainly See Setting running control include target frequency upper and lower frequency limits description acceleration deceleration time and direction control command etc The of parameters A user can select corresponding running control mode according to actual parameter applications group With the motor under no load start the inverter with the keypad or See control terminal Check and confirm running status of the drive system Chapter 8 Checking under with Load Checking during running After successful test run under no load connect the load of drive system properly Start the inverter with the keypad or control terminal and increase the load gradually When the load is increased to 50 and 100 keep the inverter run for a period respectively to check if the system is running normally Carry out overall inspection over the inverter during running to check if there is any abnormality In case of Check if the motor is running stable if the rotary direction of the motor is correct if there is any abnormal vibration or noise when the motor is running if the acceleration deceleration process of the motor is stable
187. valid But HF 0 will be displayed only after you change the value of F132 HF It stands for resetting process and will display target frequency after reset OC OC1 OE Fault code indicating over current OC over current OC1 OL1 OL2 OH over voltage inverter over load motor over load over heat LU PFO PF1 under voltage for input phase loss for output phase loss for input CE FL Communication error Flycatching fault respectively AErr Err5 Analog line disconnected PID parameters are set wrong ESP External coast stop terminal is closed ESP will be displayed F152 Function code parameter code 10 00 Indicating inverter s current running frequency or rotate speed and l parameter setting values etc 50 00 Flashing in stopping status to display target frequency 0 Holding time when changing the running direction When Stop or Free i Stop command is executed the holding time can be cancelled A100 U100 Output current 100A and output voltage 100V Keep one digit of decimal when current is below 100A b PID feedback value is displayed o PID given value is displayed L SE Linear speed is displayed H Heat Sink temperature is displayed AC10 Inverter Installation amp Connection 7 1 Chapter7 Installation amp Connection 7 1 Installation Inverter should be installed vertically as shown in Figure 7 1 Sufficient ventilation space should be ens
188. value 10 00 F514 Frequency setting for stage 11 speed Hz Mfr s value 15 00 F515 Frequency setting for stage 12 speed Hz Mfr s value 20 00 AC10 Inverter AC10 Inverter Function Parameters 9 31 F516 Frequency setting for stage 13 speed Hz F517 Frequency setting for stage 14 speed Hz F518 Frequency setting for stage 15 speed Hz Mfr s value 25 00 Mfr s value 30 00 Mfr s value 35 00 F519 F533 Acceleration time setting for the speeds from Stage 1 to Stage 15 S Setting range 0 1 3000 F534 F548_ Deceleration time setting for the speeds from Stage 1 to Stage 15 S Setting range 0 1 3000 Subject to inverter model F549 F556 Running directions of stage speeds from Stage 1 to Stage 8 Setting range 0 forward running 1 reverse running Mfr s value 0 F573 F579 Running directions of stage speeds from stage 9 to stage 15 Setting range 0 forward running 1 reverse running Mfr s value 0 F557 564 Running time of stage speeds from Stage 1 to Stage 8 S Setting range 0 1 3000 Mfr s value 1 0 F565 F572 Stop time after finishing stages from Stage 1 to Stage 8 S Setting range 0 0 3000 Mfr s value 0 0 9 6 Auxiliary Functions F600 DC Braking Function Selection F601 Initial Frequency for DC Braking Hz F602 DC Braking efficiency before Starting F603 DC Braking efficiency Duri
189. verheat fan damaged change fan Carrier wave frequency or Decrease carrier wave frequency or compensation curve is too high compensation curve AErr Efe Disconnected Analog signal line disconnected Change the signal line Signal source is broken Change the signal source Err1 Password is Wrong ae ae iS vaid Set password correctly Parameters Tuning incorrect motor parameters Err2 Wrong entered Connect motor correctly heck if control b i t Err3 Current Malfunction Current alarm signal exists i i E uer An Gale propio sannecisg Before Runnin before runnin g g Contact Parker Errd Current Zero Excursion Flat cable is loosened Check the flat cable Malfunction Current detector is broken Contact Parker Err5 WE eee ae x PID parameters are set wrong Set the parameters correctly CE Communication Timeout Communication fault PC PLC does not send command at fixed AC10 Inverter Troubleshooting 10 2 time Check whether the communication line is connected reliably FL Flycatching Fault PCE PMSM distuning fault GP Earth fault Flycatching failure motor parameters measurement is wrong load is too heavy Motor cable is broken and short circuit to earth The insulation of motor is broken and short circuit to earth Inverter has fault Track again Contact manufacturer Measure motor parameters correctly Decrease the load Change motor cable Ma
190. zing mode AC10 Inverter AC10 Inverter Function Parameters 9 1 9 F307 Characteristic frequency 1 F308 Characteristic frequency 2 Setting range F112 F111Hz Mfr s value 10 00Hz Mfr s value 50 00Hz F309 Characteristic frequency width Setting range 0O 100 Mfr s value 50 When F300 2 3 F301 2 3 and F302 2 3 and token characteristic frequency is selected this group function codes set characteristic frequency and its width For example setting F301 2 F307 10 F309 10 when frequency is higher than F307 DO1 outputs ON signal When frequency is lower than 10 10 1096 9Hz DO1 outputs OFF signal F310 Characteristic current Setting range 0 1000 Mfr s value Rated current F311 Characteristic current width Setting range 0 100 Mfr s value 10 When F300 17 or F301 17 or token characteristic current is selected this group function codes set characteristic current and its width For example setting F301 17 F310 100 F311 10 when inverter current is higher than F310 DO1 outputs ON signal When inverter current is lower than 100 100 10 90A DO1 outputs OFF signal F312 Frequency arrival threshold t Speed Setting range 0 00 5 00Hz When F300 15 or F301 15 threshold range is set by F312 Mfr s value 0 00 For example when F301 15 target frequency is 20HZ and F312 2 the running frequency reaches 18Hz 20 2 ON signal
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