Exxtens sion I Q Ea sy - Simco-Ion
Contents
1. SIMCO Q An ITW Company SIMCO Nederland B V Postbus 71 7240 AB Lochem The Netherlands Telephone 31 0 573 288333 Fax 31 0 573 257319 E mail general simco ion nl Internet http www simco ion nl Traderegister Apeldoorn No 08046136 Extension IQ Easy Control unit ExtensionlIQEasy_UM_9752103032_GB_V1_0 The Dutch manual is the original manual and is translated to German and English CONTENTS PVC OCC nanne nrvadeusdvanbaseaaeaceramanclnvsadausuenausanaaeeaus posal seadeusueueuceuasulawiceener EEN EGE REESE 2 Explanation OF SYIMIDOIS covcauenc sinters ED ED sxe EEEE N EEOAE AEAEE EAA AEEA Eea 2 1Tintroduc tOM E a a a SE 4 2 Desription and opera HOR suisia arin e e aa a e a aaa 5 ISe era AE E E eee 6 4 Technical SDCCIICOTIONS ccisecsuss ED wesneravossstevdeussauautess cibuotstendesacsssidansesveet viwnnetectosns 7 5 nstallat ON sna ae tpewaciasacat vane e eee a E anne 8 Ba CHECKS inienn eea aa ences saboussnaasoemabeccartawenadieasssauaaueatnaaes 8 52 GENET al eiueiscaerisssccviace T 8 5 3 Fitting the Extension IQ Easy sesessssssesesssseoecsesosoececesseseoecssosoececesosoecesssoscecesssseosossssosseceossssoecsesesossesssssoeo 9 5 4 EICCEHICAl INSTAN gt ku Fo Metri ninna aa a aaa i ERE ERE SEERE Er 9 S L AE NEO A A A E AEA ands eaten ta maataanc T 10 oe oe LAN DEVOSION Re eae Ps Re ree eee ee ee Eee ee eee 10 SA IC VICES E ressrcacraund santas cated se E pare cata pd oars E ED De eee nena nesmenemeaned 10 5 4 4 S2. the earthing connector of the 24 V power connector has to be connected to the machine earthing or an earthed machine part Connect the Extension in accordance with local regulations 5 4 1 AC version Plug the power cable into the IEC connector and plug the outlet plug into an earthed wall outlet 5 4 2 24 V DC version Connect the 24 V DC power connector as shown in figure 5 Connect the earthing ground point with an earthed machine part or a shared earthing point GROUND GROUND Figure 5 24 V Input Extension IQ Easy 5 4 3 Devices 6 M12 device ports are available for connecting various Simco lon devices Connect the devices with the appropriate M12 device ports 1 to 6 Connecting is possible using standard cables with M12 5 pin male female connectors The length of the cables is limited since the supply voltage of the devices is also routed through this cable If the desired length exceeds the maximum specified length a cable with a larger diameter for the used wires may be selected so that the required supply voltage is still available during operation For this Simco lon provides seperate M12 5 pin connectors for connecting these cables the connection between the manager and the device is 1 1 see also figure 6 white white Device Manager Extension IQ Easy Figure 6 Wiring device to Manager IQ Easy and Extension IQ Easy lf an old generation non IQ device is used preferably connect this with ports
3. 5 or 6 IQ Non lQ These ports can be configured so that remote on off and operation OK feedback can be ExtensionIQEasy_UM_9752103032_GB_V1_0 10 processed by the Manager IQ For this use regular 1 1 male female cables with M12 5 pin connectors as well 5 4 4 Serial communication COM ports For expanding the system with more than 6 devices two COM ports are available on both the Manager and Extension to which Extension IQ Easy s can be connected For looping through the Manager and Extensions the COM ports can be connected randomly See figure 7 Standard cables with 3 pin M8 male female connectors can be used for this These are available from Simco lon Extension 2 Extension 1 Manager Extension 3 Figure 7 Wiring serial communication COM connectors between Manager IQ Easy and Extension IQ Easy 5 4 5 Installation of the protection cover After all cables are connected the plastic cable protection cover can be mounted 5 5 Mounting the Extension in a machine panel Figure 9 Extension IQ Easy mounted in a machine panel The Extension IQ Easy can be mounted into a machine panel so that only the plastic part of the Extension Is visible The wiring will then be hidden behind the machine panel The maximum ExtensionlIQEasy_UM_ 9752103032 GB V1 0 11 thickness of the machine panel is 6 mm Follow the steps below to mount the Extension IQ Easy Drill and saw the necessary recesses and holds into the machine panel Use the s
4. class Operating temperature Installation Device output 100 240 V AC version Device output 24 V DC version Machine I O Weight 100 240 V AC nom 90 305 V AC 24 V DC 3 10 50 60 Hz nom 47 63 Hz 300 W 100 240 V AC version 360 W 15 A 24 V DC version Industrial indoor use IP52 0 55 C Free of dust and vibration 24 V DC 3 A max per port total max 9 A 24 V DC 3 A max per port total max 13 A 5 5 kg 100 240 V AC version 3 9 kg 24 V DC version Figure 2 Dimensions Extension IQ Easy ExtensionIQEasy_UM_9752103032_GB_V1_0 250 free area 320 free area Mounting holes pattern Manager Extension IQ Easy Assembly instruction 10300900 Figure 3 Drilling template Extension IQ Easy 5 Installation N Warning The electrical installation must be carried out by an electrical engineer with the relevant training and qualifications Disconnect the power supply before carrying out any work on the unit Consult the manuals of the device to be connected for proper and safe connecting and use of the device 5 1 Checks Check that the equipment is undamaged and that you have received the correct version Check whether the data on the packing slip corresponds to the data shown on the product received Check whether the voltage shown on the rating plate corresponds to the mains voltage you intend to use If you have any problems or are unsure please contact Simco
5. information by pressing the appropriate icon 4 tabs will then be displayed If a tab has several pages you can scroll trough them using the d buttons Each tab contains specific information about the connected device which will vary for each type of device More or less info is displayed depending on the log on level for the user level ExtensionlIQEasy_UM_9752103032_GB_V1_0 Information various parameters settings limit values operation modes and current readings are displayed in a list Graphics graphical representations of actual measurement values of the device Action Log list of status changes of the device with date and time stamp Data Log list of readings with date and time stamp Maintenance possible maintenance instructions On each tab you can set the device to standby Lu or active lid mode This specific information of each tab is described in the manual of the corresponding device 3 Safety The following safety guidelines must be observed in order to prevent physical injury and damage to objects or the Extension IQ Easy itself N Warning Electrical installation must be carried out by an electrical engineer with relevant training and qualifications and in accordance with the applicable national and local regulations The Extension IQ Easy must not be used in any environment where there are fire or explosion hazards The Extension IQ Easy must not be exposed to vibrations or shocks U
6. the guarantee The guarantee terms are set out in the General Terms and Conditions of Sale of SIMCO Nederland B V Explanation of symbols The following symbols may appear in this manual or on the product Warning Indicates special information to prevent injury or significant damage to the product or the environment Danger Indicates information for preventing electric shocks Attention Important information for making the most efficient use of the product and or for preventing damage to the product or the environment FE Nothing connected J Neutralizing equipment e g Performax IQ Easy Charging equipment e g ChargeMasterMicro IQ Easy Sensor measuring equipment e g Sensor IQ Easy bar ExtensionIQEasy_UM_9752103032_GB_V1_0 2 Detection equipment perforation detector e g Perfomaster The background colors indicate the status of connected devices i Inactive or no communication Active and operating OK without warnings or alarms Standby waiting for start command Active but with a warning Active but with an alarm The following symbols are also used Settings Information Active Standby 99 0 1 Inactive or incorrect entry ExtensionlIQEasy_UM_9752103032_GB_V1_0 1 Introduction The Extension IQ Easy is equipped with an on off switch 6 connectors for connecting Simco lon equipment devices and 2 serial COM connectors for connecting the Manager IQ Easy and
7. 03032_GB_V1_0 19 7 2 Alarms The Manager generates an alarm if a device connected to the Extension or the Manager detects a situation in which the values set by the user or Simco lon are exceeded which may lead to a dangerous situation To prevent damage the relevant device will be switched off in most cases An alarm with a red indication will be displayed 8 Maintenance The Extension IQ Easy does not require regular maintenance Keep it clean by not working with dirty fingers Check the connection cables regularly for damage Replace damaged connection cables immediately ExtensionlIQEasy_UM_ 9752103032 GB V1 0 20 9 Faults Warning The electrical installation must be carried out by an electrical engineer with the relevant training and qualifications Table 1 faults Green power LED does No supply voltage Turn the power switch to on not light up and connected devices do not work Supply 24 V DC or 100 230 V AC check the wiring Extension s green LED No communication possible Check if the COM cable is lights up but no additional connected and if it can tab is displayed on the establish a connection to the Manager Manager Change the address to an address not yet used IQ device connected to Port is configured for Non IQ Change Backplane setting for port 5 or 6 doesn t work analog device port 5 or 6 to IQ Device is not recognised Communication is not Check the wiring oy Manager pelanien
8. Extension to Simco lon for repairs Request an RMA form by sending an e mail to service simco ion nl Pack the Extension properly and clearly state the reason for return 11 Disposal Observe the applicable local environmental regulations when disposing of the equipment OR At the end of its service life do not throw the device away with the normal waste but hand it in at an official collection point By doing so you will help to protect the environment ExtensionIQEasy_UM_9752103032_GB_V1_0 22 Spare parts Manager IQ Easy ANY SIM IQ CO ION EASY DEVICE Device Extension IQ Easy Connectors and connecting cables DEVICES i 7519020352 7519020353 7519020357 7519020358 7519020383 7519020384 7519020386 7519020387 7519020390 7519020391 7519020392 7519020350 7519020351 7519020355 7519020356 7519020365 7519020366 7519020380 Connector IQ M12 male straight 24 6 mm cables Connector IQ M12 male straight 26 8 mm cables Connector IQ M12 male right angled 94 6 mm cables Connector IQ M12 male right angled 96 8 mm cables Cable device M12 female male straight 5 m shielded for cable chain Cable device M12 female male straight 10 m shielded for cable chain Cable device M12 female male straight 5 m for cable chain Cable device M12 female male straight 10 m for cable chain Cable device M12 female male straight 2 m Cable device M12 female male straight 5 m Cable device M12 female male straight 10 m C
9. ane has also an Autorun parameter that determines whether the Backplane is activated automatically after a power interruption or after connecting a device In specific cases it might be necessary to deactivate this parameter Select whether this desired D HE Autorun EA No Yes 6 3 3 Making Device Port 5 amp 6 suitable for non IQ Devices or IQ devices expert mode If devices without the IQ interface with an analogue interface with remote on off and HV OK have to be connected these devices can be connected to the IQ platform with limited options Device port 5 and 6 have been prepared for this The analog device can be set to standby or active mode with the manager and the HV OK signal will be displayed by the manager OK blue Not OK yellow warning bi 1 HEI o Port5 noae Al select Analog I O non IQ or Serial IQ bi ol HEI o Port6 noae Al select Analog I O non IQ or Serial IQ 7 Functional check The Extension operates properly when the tab number is displayed on the main screen tt and the green power LED lights up on the front 7 1 Warnings The manager generates a warning when a device connected to the Extension has a status requiring the user s attention The particular device will keep functioning and if necessary be switched into a safe mode A warning will be displayed with an orange yellow indication in the device icons and the general status icon s FOT ExtensionlIQEasy_UM_97521
10. ce Detach the device and reconnect Same or other port parameter and retry Check if a Simco lon IQ suitable device is connected rating plate Device cannot be Device is configured to react Change remote on off source switched on or off using to the remote on off input of parameter to Continuous the screen icons change the machine control PLC but the device remains in the same status Data is not saved onto the USB flash drive is not Power down and then power up USB flash drive recognised with USB flash drive plugged into the manager Folder log files is not Create a map log files directly present in the root path of in the root path the USB stick FTP address is not Address displayed in settings Make sure that the manager is opened in the browser is an outdated address connected to the network then power down and up retrieve Address setting is used twice the new address and enter this address in the browser ExtensionIQEasy_UM_ 9752103032 GB V1 0 10 Repairs Warning Repairs must be carried out by an electrical engineer with the relevant training and qualifications The electrical installation and repair must be carried out by an electrical engineer with the relevant training and qualifications and in accordance with the applicable national and local regulations Parts of the Extension cannot be repaired To order parts see the spare parts list simco lon advises you to send the
11. ed the Manager can log data in a file regarding the operation of the Extension To de activate logging the parameter Data logging has to be changed Ed nyd Data logging a select On or Off 6 3 Setting Extension Backplane parameters expert mode All device ports and other I O ports are controlled through the IQ Easy Backplane interface This interface has its own settings and software Various settings of the Extension Backplane are displayed when on the main screen first the tab of the Extension and then directly the information H is selected To adjust the parameters make sure i are logged in at the expert user level then select the number i Once logged in you can directly scroll to the parameters and adjust them without selecting f and then again lf the user is logged in at a lower user level not all parameters will be displayed A particular name can be assigned to the Backplane as well ExtensionlIQEasy_UM_9752103032_GB_V1_0 18 6 3 1 Extension Backplane RS485 A amp B line switch expert mode The Backplane can switch the RS485 lines in order to establish communication with a device This parameter is activated by default With this parameter certain wiring errors can also be corrected automatically This automatic switching can be deactivated tt number i Ed Toggle RS485 AB select off or on 6 3 2 Adjusting Extension Backplane Autorun parameter expert mode The Backpl
12. efial COMMUNICATION COM POTTS aa T soanaerncqvetacusenuensinteniaoasaunenveissusaumeavenieens 11 5 45 INStallatlon OF TNE protection COV EL stoi sire sscestenne e e TE O gear uanaseoue deigeaveneseas 11 5 5 Mounting the Extension in a Machine Panel ccccccscsccscecccceccccsceccccsceccscnccccsceccscucescececcecscessecsceccsceces 11 5 6 Assigning the Extension IQ Easy addressS s sessssesesessssecesssssoesesesseoecesosseoscesseosoecssososcecesesosossssssoessossseoe 15 6 Commissioning and operatiOn ssssesececececececececsecececesesesesososesesesesososososoeososoeoeococoeoeoeoesesesesesesesese 17 CT MaM Sree snai aE EEE E EE A EA 17 6 2 Setting Extension IQ Easy parameters in Global Settings screen expert mode cccccsccescscceccsccsccecees 18 6 2 1 Setting Extension name Extension Machine position c ccsssscccccssssecececseseccescueneccesaueeeceeeeseaueeeeseaensceesseaaeceesanages 18 6 2 2 De activating Extension logging expert MOE csssceccccccccssssseseccecceesueseecccceessuessssececeeeeeauaeseeeeeesessegsgseeeeeeeeeas 18 6 3 Setting Extension Backplane parameters expert mode ssessssssossssossssssssssososossssosososossssosososossosososos 18 6 3 1 Extension Backplane RS485 A amp B line switch expert mode ssssssenssssssereeresssssserrereessssrrrrressssrrerreresssereereessseeeere 19 6 3 2 Adjusting Extension Backplane Autorun parameter expert mode sssss ssssssrre
13. lon or your regional agent 5 2 General Place the Extension IQ Easy on a well visible and easily accessible place on or nearby the machine ExtensioniQEasy UM 9752103032 GB V1 0 5 3 Fitting the Extension IQ Easy The Extension IQ Easy can be placed on a flat surface or mounted in a machine panel Figure 4 Removal of the plastic bottom cover Extension IQ Easy Mounting on a flat surface Remove the plastic bottom cover of the Extension by bending the side flaps slightly outward and sliding the cover up Use the supplied drilling templates to mark the mounting holes Make sure that there is sufficient space at the bottom for installing the cables Drill the mounting holes into the mounting surface mount suitable bolts into the two top holes and allow the bolts to stick out 2 5 mm Hang up the Extension with suspension points behind the bolt heads Secure the lower mounting eye of the Manager with a suitable bolt 5 4 Electrical installation ExtensionIQEasy_UM_9752103032_GB_V1_0 A N Warning Disconnect the power supply before carrying out any work on the unit The electrical installation must be carried out by an electrical engineer with the relevant training and qualifications Make sure that the equipment is properly earthed Earthing is necessary to ensure proper and safe operation and to prevent electric shocks upon contact With the AC version plug the power cable into an earthed outlet With the 24 V DC version
14. onnector device M12 female straight 4 6 mm cables Connector device M12 female straight 6 8 mm cables Connector device M12 male right angled 4 6 mm cables Connector device M12 male right angled 6 8 mm cables Cable device M12 female straight 5 m Cable device M12 female straight 10 m Cable device M12 female straight 10 m shielded for cable chain ExtensionlIQEasy_UM_ 9752103032 GB V1 0 23 7 7519020375 Cable device M12 female right angled 5 m 7519020376 Cable device M12 female right angled 10 m Connecting cables COMM 8 7519020291 Cable IQ M8 female male straight 5 m 7519020292 Cable IQ M8 female male straight 10 m 7519020294 Cable IQ M8 female male straight 25 m Other parts 9146340700 Power cord 230 V IEC C13 2m 9370000205 Power connector 24 V 04 6 5 mm cables Spare parts can be obtained from the agent in your region or from SIMCO Nederland B V SIMCO Nederland B V Postbus 71 7240 AB Lochem The Netherlands Telephone 31 0 573 288333 Fax 31 0 573 257319 E mail general simco ion nl Internet http www simco ion nl ExtensionIQEasy UM 9752103032 GB V1 0 24
15. possibly further Extension IQ Easy s The status of the Extension IQ Easy and the connected IQ system is indicated by means of 3 status LEDs For a detailed explanation please also refer to the Manager IQ Easy user manual To further expand the system to up to 30 devices the system has 2 serial COM connectors for connecting further Extension IQ Easy control units The Extension IQ Easy is available with 24 V DC input and as an universal 100 240 V AC 50 60 Hz version Each Device port provides the 24V DC supply voltage and the communication with the device All device ports and other I O ports are controlled through the internal IQ Easy Backplane interface Status LEDs Mains inlet with on off switch 6 device connectors Serial COM connectors Figure 1 Extension IQ Easy ExtensionlIQEasy UM_ 9752103032 GB V1 0 4 2 Description and operation After starting the Extension IQ Easy it will be recognized by the Manager and an additional tab is displayed on the main screen Favores 107 3 f4 EJ sinco Manager The Extension will detect the connected devices and then communicate this to the Manager through the COM cable Once the detection of the connected devices is completed the hourglass will disappear On the Manager the connected devices are displayed on the corresponding tab 2 3 4 or 5 of the corresponding Extension lf you require more information regarding a specific device you can retrieve this
16. r will display an additional tab on the main screen and the hourglass will appear again in the ia ICON Ed EJ oS The communication is started and the parameters of the connected devices are read If the ii icon appears again all parameters are known and the connected devices can be displayed by clicking on the tab with the number of the corresponding Extension H Ej woo Extension Box2 ExtensionIQEasy UM 9752103032 GB V1 0 17 Further display and control of the devices is described in the Manager IQ Easy user manual 6 2 Setting Extension IQ Easy parameters in Global Settings screen expert mode Select the tab with the number of the Extension aie Various settings of the Extension itself are displayed by selecting the information i icon To adjust the parameters select expert Once logged in you can directly scroll to the parameters and adjust them without selecting Ed again lf the user is logged in at a lower user level not all parameters will be displayed 6 2 1 Setting Extension name Extension Machine position To make the Extension more recognisable on the screen of the Manager and in the data log file a specific name can be assigned to the Extension lf desired adjust the parameters Device name Machine position Select the information page with the parameters to be changed by Ed dl parameter enter name or value confirm with 6 2 2 De activating Extension logging expert mode lf desir
17. rssressssrrerressssrrerresssserereereesssseeeee 19 6 3 3 Making Device Port 5 amp 6 suitable for non IQ Devices or IQ devices expert mode sessssssessrresesrrrresesrrrreesrrereeses 19 Z PUNCTIONG CROCK orean EE E ETTE A a Tee hedens 19 Ted AES o aa A 20 S MOmMtTENGNCO iarere R EDDA eed 20 LE ale 18 amp amp S RBESERRE RER ak SEER RENDE SEER nd ER BENET RESTER EET ES EDER EET ERE REE SE EET Ee 21 TO REDONS sreca A 22 DT DISD OS OI ra aE A O E E E 22 SPAre DOITS SEEDEDE DEDE EET TO 23 ExtensionIQEasy UM 9752103032 GB V1 0 1 Preface This manual is intended for the installation and use of the EXTENSION IQ EASY in combination with the MANAGER IQ EASY This manual describes the installation of the Extension IQ Easy and the basic menus in the Manager The different possibilities of the connected equipment using the manager is described in detail in the manual of the relevant device The term devices in this manual refers to Simco lon 24V DC equipment suitable for connecting to the Extension IQ Easy and Manager IQ Easy Where in the user manual Manager and Extension are mentioned this respectively refers to the Manager IQ Easy and the Extension IQ Easy This manual must be available at all times to staff operating the equipment Read through the entire manual before installing and commissioning the joroduct Follow the instructions set out in this manual to ensure proper operation of the product and to retain your entitlement under
18. se the Extension only in combination with matching Simco lon equipment Also read the manual of the equipment to be connected before commissioning The Extension IQ Easy is not intended as a safety component in machines Do not install the Extension in dirty damp or any other areas in which chemicals or other corrosive materials are used A N Danger Make sure that the equipment is properly earthed Earthing is necessary to ensure proper and safe operation and to prevent electric shocks upon contact The AC version is earthed through the power cable Plug this into an earthed outlet With the 24 V DC version the earthing connector of the 24 V power connector has to be connected to the machine earthing or an earthed machine part To guarantee safe operation keep the Manager free of dirt dust and moisture ExtensionlIQEasy_UM_9752103032_GB_V1_0 The device may only be serviced by qualified Simco lon staff ES Note Making changes adjustments etc without prior written consent or carrying out repairs using non original parts will invalidate the device s guarantee Except for the 230 AC input connector all connectors for the devices and the communication have signals that are working on a safe 24 V DC That is why all these inputs and outputs can be connected and disconnected safely while the Extension is operating 4 Technical specifications Supply voltage Frequency Max power consumption Purpose Protection
19. to a unique address 1 2 3 or 4 Manager HMI usually has address 0 The plastic front of the Extension IQ Easy is attached to the housing by means of 4 snap connections Carefully pull away the plastic front from the housing The plastic front part can be loosened using a flat screwdriver To help in this regard there are two recesses below the plastic part Note Do not pull on the wiring between the front and the housing ExtensionlIQEasy_UM_9752103032_GB_V1_0 15 HMI Extension 0 Extension 1 Extension 2 Extension 3 DIP switches Extension 4 Using a small screwdriver set the DIP switches in the Extension to a unique address Click on the front again and onto the four snap connectors on the housing ExtensionlIQEasy_UM_9752103032_GB_V1_0 16 6 Commissioning and operation Switching on Make sure that supply voltage is available in the power cable Switch the Extension IQ Easy on using the power switch ES Note The Extension IQ Easy is suitable for continuous operation Switching off the Manager or the Extension means that all connected devices to the Extension no longer receive the supply voltage and hence no longer operational 6 1 Main screen For a complete description of the operation of the Manager IQ Easy and the connected devices please refer to the corresponding user manuals Only specific cases relating to the Extension are described below After starting the Extension the Manage
20. upplied drilling template for this Make sure you leave the required free space around the holes 320 free area m 210 st T Lin lt 250 free area Machine panel cut out front view Manager 10 Easy Panel thickness max 6 mm Assembly instruction 10300910 The plastic front of the Extension IQ Easy is attached to the housing by means of 4 snap connectors Carefully pull away the plastic front from the housing The plastic part can be loosened using a flat screwdriver There are two recesses below the plastic part for this Note Do not pull on the wiring between the front and the housing Remove all connectors from the front ExtensioniQEasy UM 9752103032 GB V1 0 Remove the M5 tap bolts and washers 1 and the 4 snap connectors 2 and 3 from the housing a 4x 3 8x p haat DE ears le 2 4x Place the housing behind the machine panel and secure it with the 4 tap bolts and washers 1 Make sure that the wires are not squeezed between the housing and the machine panel Screw the four snap connectors into the housing through the machine panel ExtensionlIQEasy_UM_9752103032_GB_V1_0 Click the front onto the four snap connectors on the machine panel ExtensionlIQEasy_UM_9752103032_GB_V1_0 5 6 Assigning the Extension IQ Easy address To be actively included in the system every Extension IQ Easy requires its own address Set the DIP switch behind the plastic front
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