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Installation and operation manual

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1. Installation and operation manual Drying cabinet TS 63 E Ww PODAB OPODAB 2013 Thank you for choosing this drying cabinet TS 63 E from PODAB We hope that it will be of great use for you and ask you kindly to read the instructions caretully IMPORTANT FOR YOUR SAFETY the information in this manual must be followed to prevent property damage and personal injury NOTE The paragraphs marked WARNING and CAUTION appearing in this manual are not meant to cover all possible conditions and situations that may occur It is very important that water and electricity are handled with great care and respect by both installation technicians and end users 3 OPODAB 2013 Contents Safety regulations Important safety instructions Specification Dimensions Technical information Assembly instructions Installation of the cabinet Step 1 Put the cabinet in place Step 2 Fasten the cabinet to the wall Step 3 Connect the cabinet to the ventilation channel Step 4 Connect the drying cabinet to the main switch Step 5 Control that the heating relay is working Turn the hanging frame Adjust the rotary inertia of the hanging frame Reguirements for ventilation Ventilation channel choice of material Reguirements for incoming air Ventilation channel design Evacuated amount of air and pressure fall User manual Automatic programs Select drying time manually Gentle drying Maintenance Ta
2. Pa bend Reduction Transition mm mm Pa reduction Example 10 m long 125 mm channel with 3 pipe curves which gives an estimated pressure fall of 10 x 3 1 3 x 6 5 50 5 Pa NOTE If the highest allowed level of air pressure is exceed ed an external fan could be needed Otherwise the drying result is effected negatively TS 63 E is prepared for an ex ternal fan Contact your local dealer or PODAB for more information 27 Decrease the outgoing air flow The cabinets function and automatic programmes are optimi zed for the recommended air flow of 230 m h If the design of the ventilation is made so that evacuated air flow exceeds 230 m h the evacuation can be throttled with help of a damper Contact a ventilation expert in order to find a proper solution for your ventilation PODAB 2013 User manual Fill the cabinet To get the best drying result dry the same type of material at the same time Never fill the cabinet with more than 8 kg laundry dry weight Close the doors The cabinet will not start until the door is completely closed Keypad Display Program select Gentle drying ON OFF Increase time Start stop A ey S Program fast forward during drying Select program Change program by pushing program select button 2 The symbol of the chosen program gets highlighted and the pro gram name is showed on the screen Read more about the dif ferent programs below Start pro
3. The default drying time when entering Timed drying program is 0 15h Increase the drying time with the plus button The drying time can be increased to a maximum of 3 00h Gentle drying For delicate fabrics and synthetics gentle drying should be used The temperature is reduced Activate gentle drying mode by pushing button 3 during program select Maintenance Take good care of the cabinet Only use a damp cloth with a mild detergent when cleaning the cabinet Never use solvent to clean the display Ventilation system Loosen the ventilation pipe on the cabinet every year and clean if necessary around the evacuating channel IMPORTANT Always switch off the electricity before start ing to work with the cabinet Inspect with set intervals the complete ventilation channel don t forget the outer wall There can easily be leafs and other rubbish that chokes We recommend that you once a year take down the service doors and vacuum clean around the fans and elements Keep your cabinet efficient and econom ical e The ventilation channels shall be as short as possible e If possible dry the same type of textiles at the same time 29 OPODAB 2013 Notes OPODAB 2013 30 31 OPODAB 2013 SERVICE SUPPORT Phone 46 31 752 01 00 Fax 46 31 752 01 50 E mail client podab com www podab com Ww PODAB AB PODAB Ekonomiv gen 9 436 33 Askim SWEDEN Tel 46 0 31 752 01 00 Fax 46 0 31 752 01 50 E post sa
4. direction e The construction shall be as straight as possible e Always isolate ducts that go through non isolated areas The condensation makes dust and dirt get stuck in the channel NOTE If the cabinet is not connected according to these recommendations the warranty is no longer valid Step 4 Connect the drying cabinet to the main switch To prevent that fire and electric shock appear the cabinet MUST be connected according to the color codes on the cables Only an authorized electrician is allowed to install the electrical con nection The cabinet is prepared for one of the following electri cal connections depending on specification e 400 V 3 N 50 Hz standard e 208 240 V 3 N 60 Hz e 220 V 3 N 50 Hz It is always the buyer that has the responsibility to check that an authorized electrician makes the electrical connections of the cabinet To prevent personal injuries the cabinet shall always be con nected permanently through an all pole main switch Always ground the cabinet Also check that the connecting cable has a strain relief bush ing If not there is a risk that the cabinet will be live 23 Step 5 Control that the heating relay is working Shut the doors and start the cabinet after about 3 seconds you can hear when the heat relays hit Wait a couple of minutes and control that the outgoing air channel becomes warm If the outgoing air channel does not get warm go back to step 4 and cont
5. fire dangerous substances or fluids Never add fire dangerous or explosives substances in the cabinet The cabinet is not a toy Look after the children who are around the cabinet Never connect the cabinet with an extension cable Only use the cabinet for what it is designed for drying clothes Always turn off the main switch before performing any ser vice on the cabinet Only authorized service technicians should perform service Always follow the installation manual The electrical con nections must be done by authorized personnel Keep after the cabinet If it is exposed for violence there is a risk that certain security functions will stop working Please contact your nearest service partner if you are un sure of the cabinets status If the electrical cable is damaged it must immediately be changed by a person with electrical authorization The doors shall always be shut when the cabinet is in use Don t try to manipulate the lock of the doors It can lead to personal injuries If the cabinet doesn t stop when the doors are opened during the drying phase call for service The cabinet shall not be used if the drying program is ac tive when the doors are open Look after the area around the evacuating pipe so it is clean from dust and dirt To get the best drying result follow the garments washing 8 drying advice Never use the cabinet if any panel is broken or removed Never use the cabinet if any parts are
6. the pipe This construction will gather dust and impaire the cabinet s per formance The channel shall always be separated from the other ventiltion in the house Requirements for incoming air In order to make the cabinet work properly it is very important that there is enough incoming air in the room If the cabinet is installed according to this manual the air flow from the exhaust will be about 230 m h Incoming air must be at least equal to the outgoing flow We recomend the incoming air flow to the room to be greater than the evacuated amount If the cabinet is placed in a room where the incoming air is not enough we recommend that you install an air exchanger PODAB 2013 Ventilation channel design IMPORTANT Always make the channels as short as pos sible NOTE If a drying cabinet is installed in an old ventilation channel please clean the channel properly In order to make the cabinet work properly the incoming air flow must be enough The amount of evacuated air per hour is depending on how high the pressure fall in the ventilation channel is Material the design and the length of the channel have a large impact on the air flow In order to get the best possible perfor mance the pressure fall shall be as low as possible When the air is transported through the channel it is exposed to different kind of resistance Factors that give a low pressure fall e Smooth inner walls on the pipe e Large d
7. T Humidity sensor HUMIDITY Control board Temp sensor NTC1 Relay board X11 Door switc DOOR 17 PODAB 2013 22 Note Only for cabinets with hanging frame 18 OPODAB 2013 23 Note Only for cabinets with hanging frame al HA i AM PODAB 2013 26 Note Only for cabinets with single rack bar OPODAB 2013 20 Installation of the cabinet Step 1 Put the cabinet in place Place the cabinet with enough space in front of the cabinet and on the sides to be able to open the doors The feet of the cabinet can be adjusted from the inside with the help of a Hex key The feet must stand free on the floor and have an even weight distribution Use a leveler and control that the cabinet is leveled horizontally and vertically NOTE We recommend that the cabinet is installed on a firm and leveled floor Please observe that the front panel on the top must have at least 175 mm free space above in order to take off the top to perform service Narrow spaces If the cabinet must be transported through narrow spaces we recommend that you take off the doors first It will simplify the handling and reduces the risk for damages on the doors Demounting of the top To simplify the transport of the cabinet the top can be de mounted see the instructions below 1 Loosen the two screws which hold the front panel of the top 21 3 Disconnec
8. broken or if the inside is broken Never try to manipulate or connect past any safety func tions If the cabinet isn t assembled after the manufacturer s in structions there is a risk that the cabinet can cause per sonal injuries or injuries on property OPODAB 2013 Specification Dimensions 200 640 469 242 Bi E 1453 A Electrical connection B Exhaust 7 OPODAB 2013 Technical information Loading capacity kg Ib Drying capacity g min 0z Min Hanging length m ft Drying time min Electrical connection 3 N 400 V 50 Hz Energy consumption kWh kg 0 50 0 23 kWh lb Drying of 6 kg 13 2 lb cotton dry weight washed and high spinned to 43 residual moisture Dried to 0 residual moisture OPODAB 2013 Assembly instructions Tools You need the following tools to easily install the drying cabinet If the cabinet is already assembled please go to page 21 e Cordless screwdriver e Wrench e Hex key 3 and5 mm e Level e Torx screwdriver bit no 25 9 PODAB 2013 OPODAB 2013 10 Note Only for cabinets with hang ing frame 11 OPODAB 2013 8 Note Only for cabinets with hanging frame PODAB 2013 12 OPODAB 2013 13 1 2 Note Only for cabinets with hanging frame OPODAB 2013 14 15 OPODAB 2013 16 OPODAB 2013 1 9 Connect the cables Light LIGH
9. e same proceedure with the three remaining hanging levels Put the hanging frame back in and put the pole on the up per tap Lower the pole so thatit fits to the lower stearing tap Control that the frame can be turned and that the stop function works properly also in the outer positions Adjust the rotary inertia of the hanging frame At the top of the hanging frame pole there is a bolt for adjusting the rotary inertia If the hanging frame rotates with insufficient resistance the bolt can be tightened 25 PODAB 2013 Requirements for ventilation drying cabinet produces inflammable dust To minimize the risk for fire the evacuation of the cabinet must be connected to a ventilation channel that evacuates the air Never let the evacuated air into a room or a surrounding where there is a risk for ignition Do not use ventilation channels in plastic or fire dangerous material Ventilation channel choice of material Ventilation channel ducts connections etc are not included The ventilation channels shall be at least 125 mm in diameter and should not have channels or similar on the inside We recommend that the ventilation system is built with rigid metal ducts for best result Flexible evacuating ducts for drying cabinets can also be used NOTE Never use flexible ducts through walls or other cov ered areas NOTE Do not screw or nit the ventilation channel so that the screws will come through the inside of
10. gram Push start stop button button 5 in order to start the drying cabinet Pause program To pause a working programme open the doors Close the doors and push the start button to continue drying Cancel program To cancel a working program push the start stop button CAUTION If a program is interrupted before the cool down has finished the inside of the drum could be very hot PODAB 2013 Cool down All programs have a cool down phase of 10 minutes This cool down time is included in the chosen time for the timed drying program During cool down the clothes are reconditioned and the drying cabinet is cooled down A running program can be fast forward to cool down using the P button Automatic programs The drying cabinet is equipped with the function HTS Humidity Tracking System This function is activated in the au tomatic program mode The drying time adjusts to the laundry in the cabinet To choose automatic program mode Choose automatic program by pushing button 2 The cabinet has four different programs V7 IRON DRY For laundry to be ironed SLIGHTLY DRY For laundry that will not be ironed or only lightly ironed Le xl CABINET DRY ZW For laundry that will not be ironed EXTRA DRY For particularly thick fabrics E Select drying time manually TIMED DRYING The cabinet has a timed drying program for the user who prefers to set the time manually Set the time
11. iameter on the pipe e Short length on the pipe e Few curves e Few angels 90 degrees Evacuated amount of air and pressure fall In order to get the cabinet to work properly the ventilation channel shall be designed to get an out coming air flow from the cabinet of about 230 m h When the cabinet is installed to an existing channel system the cabinet can be calibrated to optimize the air flow In order to gain this air flow the pressure fall must not exceed 70 Pa By an airflow of 230 m h and a diameter of the pipe of 125 mm this corresponds to a straight smooth ventilation channel of 23 m Pressure fall estimation The counter pressure in the ventilation channel can be mea sured with a pressure meter The measuring point shall be placed by the cabinets evacuating outlet In order to estimate the pressure fall without meter equipment we recommend the following e Identify the ventilation channel s incoming components in the air flow direction e Check the part pressure fall for each component in the table e Calculate the total amount of pressure fall by adding each parts pressure fall The table shows the most common components in a ventilation system The information shall be considered as approximate data For more information contact the manufacturer of the parts of the system Please note that the data in the table is for an air flow of 230 m h Component SE so w ETS Pipe bends 90 omm rmm
12. ke good care of the cabinet Ventilation system Keep your cabinet efficient and economical Notes OPODAB 2013 NJ 21 21 22 22 23 23 24 24 26 26 26 26 27 28 28 28 28 29 29 29 29 30 Safety regulations Throughout this manual you will find text warnings in text box es WARNING and CAUTION In these boxes you II find the safety measurements you II have to take end user service staff or installation staff CAUTION Indicates hazardous situation that if not avoided could cause minor personal injury or property damage Indicates hazardous situation that if not avoided could cause severe personal injury You will also find precautions marked IMPORTANT and NOTE These are followed by information of what should be consid ered IMPORTANT to inform the reader of special steps that must be taken in order to prevent injuries on the cabinet NOTE to inform what is important to know but it cannot cause personal injuries or injury on the cabinet OPODAB 2013 Important safety instructions To minimize the risk of fire electrical shock personal injuries or death when the cabinet is in use the following precautions must be followed 10 11 12 13 14 15 16 17 18 Read the instruction before using the drying cabinet Follow the installation instructions for proper grounding Never dry textiles that have been washed dipped or ex posed to
13. les podab se www podab se OPODAB 2013 06 26
14. rol that the electrical connection is installed correctly PODAB 2013 Turn the hanging frame The hanging frame can be turned Follow the steps below iF 2 Lift up the hanging frame and hook it off the tap below Put aside Loosen and push the panel on the top Loosen the three bolts the upper stearing tap and nut and the five torx screws which hold the plate and which support the stop plate The drawings below shows where these parts are Stop plate OPODAB 2013 24 10 101 12 Disconnect the cables which are passing through the rub ber grommet on the support plate from the keypad and LCD to the main control board Open the service hatch next to the program board to access the cable connec tions Lift up the plate and remove the cables Connect the ca bles to the board again Before the support plate is assembled on the other side of the cabinet loosen the five torx screws on the left hand side Put the support plate on the side to which the hanging frame will be moved Re assemble the torx screws Thereafter fasten the bolts upper stearing tap and the stop plate Put the front panel back on again Loosen and move also the lower tap to the opposite side To getthe arms on the frame on the same level each hang ing level must be turned upside down Loosen the upper hanging level from the frame Rotate the hanging level 180 and fasten it again 13 14 19 Repeat th
15. t the bulb s connection plinth marked LIGHT and the flat cable connected to X11 from the relay board 4 Open the service hatch to access the program board side frame of the cabinet Disconnect the temperature and hu midity sensor cables and the door switch cables Pull up the cables through the rubber grommet 5 From the inside of the cabinet loosen the protection plate 8 screws 6 Loosen both service hatches which cover the fans 1 screw on each service hatch There must be two persons to lift the top in a safe way Don t try to do it on your own the weight is 30 kg PODAB 2013 Step 2 Fasten the cabinet to the wall Use the stoppers screws and washers to secure the cabinet through the back plates Fastening holes are pre drilled in the back plates NOTE Please control that the cabinet is leveled and cannot be tilted OPODAB 2013 22 Step 3 Connect the cabinet to the venti lation channel For further instructions se page 26 Requirements for ventila tion e Do not use ventilation channels made of plastic or foil Place the cabinet so that the ventilation channel is as short as possible e Make sure that the ventilation channel is cleaned when a new cabinet is installed e Use a 125 mm rigid or flexible metal duct to the evacuation connection If you use rigid ducts it is important that the male connec tor of the ventilation tube on each section follows the air

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