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PowerFlex Digital DC Drive, Technical Data

1. Dimensions of terminals U V and W are the same 7 544 460 21 4 24 359 Lifting fi ange 4365 63
2. 22919 ue m Moez rus qt 10 Aejay ASLL S d pieog am if 040 e 095 Vs 4 i m LM I9 Mod ueap ini 110 H D oy UW J9ulJ0Jsuel uonejos Y pojg WA 0 Z Jo apis 10 aq 15 754 099 Suonpuuo 9591 9 uq TO1 MOM m nd punojb aseud qw Ec ad i M ig aa S W 8 A 4 0 HOA 6653 n IL 154 E peuuoosiq TAL 0 1 AvC 61 sla gg OPUN xny uonejos 20102100 JY LW 2 O N 791 0 1 uo wre 3d Rockwell Automation Publication 20P TD001F EN P February 2013 22 PowerFlex Digital DC Drive 10 uo sjeu ua 14415 Tamog ue 00100 5 OWL pue 6 obed uo 5 201119 A ddns 197104 5004 00100 IWE 995 002 yUIS eaY 10 04415 Jamod u
3. Pola eura Jamog c andupoy AE grt 10 syndng Aejay 0 ASLL S d peog 010 085 e 05 Ld LA soy ueap 0 80 Jopeay 3ur 10 1 1 1 0112 05 aui H D Jo apis i pojg oy wou uaye aq 15 IVA OEC SUOIauuo asau 10 CR IVA 097 N fd fi Md nd aui DV W 8 punoa x 3seud c I mewy z jt Ivi PA 4 9 ON 1 4 a ad dA ot e e 1 154 20 X9HJ9M0q Jopeay 1 1 1 1290102510 un 0 0 Mondes uonejjejsu 91467201 c81 0 1 uo got xny 91 0 1 uo wre 34 Rockwell Automation Publication 20P TD001F EN P February 2013 24 PowerFlex Digital DC Drive Armature Power Terminal Connections Terminals Description Three phase AC input to the armature converter 0 DC output to the motor armature PE Safety ground Frame A Armature Terminal Block Locations Bottom View Loosen the two screws that secure the power terminal cover to the drive chassis an
4. gl lt 2 Terminal Details Dimensions in mm in 7 H e 29 Se oo 28 0 280 280 35 5 1 4 1 1 1 1 1 1 113 0 lt lt 155 0 6 1 iQ 310 0 12 2 Frame C Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging 230V 460V 575 690V kg Ib kg Ib kg Ib kg Ib 495 61 134 5 83 183 0 57 125 7 79 174 2 65 143 3 87 191 8 62 136 7 84 185 2 540 452 675 565 72 158 7 194 207 2 68 150 0 190 198 4 70 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Frame D Dimensions Right Side and Front Views Dimensions are shown in mm and in
5. ug qm o 2 1 127 07 51 51 50 60 Mounting holes Frame D 230V AC Input Drive Weights 103 25 r iij dB Lifting flange 2 61 m Q lo o 2275 9 0 A i e o o o o o 1435 MAX 123 85 8 e 9 d e e o 5 1575 o 62 T 129 1 215 225 85 531 21 0 Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging kg Ib kg Ib kg Ib kg Ib 875 10 203 447 5 281 619 5 152 335 1 1230 507 1 72 Rockwell Automation Publication 20P TD001F EN P February 2013 9 e e 9 Mounting holes 0 000 LM 127 127 127 127 87 5 0 5 0 5 0 5 0 3 7 PowerFlex Digital DC Drive Frame D 460V AC Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging kg Ib kg Ib kg Ib kg Ib 830 996 202 445 3 280 617 152 335 1 230 507 1 1 1 19 215 474 0 293 646 0 165 363 8 243 535 7 1K4
6. Frame B Dimensions A Al A2 A3 B 1 C mm in mm in mm in in mm in mm in mm in 311 12 2 275 10 8 16 5 0 65 7 0 3 388 15 3 375 14 8 350 13 8 gt A Lt LI 1 Lt 2 20 7 j 8 g 000 000 8 Y A A2 gt Terminal Details Dimensions in mm in 1 55555 gt 00000500 pooooooooc oo00000000 D Tal B 6 0 le GND D NW 7117 OT 45 2 1 8 53 1 2 1 lt 98 5 3 9 148 5 1 9 m 147 0 5 8 53 1 2 1 000 1 7 9 48 5 1 9 E 248 6 9 8 Frame B Weights Drive w ND Rating Code Weight Drive Drive amp Packaging 230V 460V 575V kg Ib kg Ib 146 167 067 180 207 101 25 5 56 2 27 5 60 6 218 135 265 250 270 29 5 65 0 31 5 69 5 360 330 405 134 42 32 70 5 34 75 Rockwell Automation Publication 20P TD001F EN P February 2013 Digital DC Drive 69 PowerFlex Digital DC Drive Frame C Dimensions A M B B1 B2 B3 B4 B5 C mm in mm in 521 20 5 499 19 7 511 201 400 15 7 200 7 9 155 2 2 56 2 2 10 5 0 4 416 16 4 lt M 1 lt C Y 8
7. 1986 mm 78 25 150 5 91 in 889 35 0 in 78 Rockwell Automation Publication 20P TD001F EN P February 2013 Specifications Category Specification Agency Certification According to file 59272 for the series of the approved devices In conformity with the following European Directives EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC Standards applied EN 50178 1997 EN 61800 3 2004 Australian Communications and Media Authority In conformity with the following Radio communications Act 1992 Radio communications Standard 2008 Radio communications Labelling Notice 2008 Standards applied EN 61800 3 2004 The drive is also designed to meet the following specifications NFPA 70 US National Electrical Code Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Protection Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Hardware Overcurrent Trip Programmable 0 25096 of rated current 175 default Based on armature circuit fusing Line transients Up to 2000 volts peak per IEC 6100 4 5 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 second
8. Rated Motor Armature Current Contactor Armature Conductor DB Conductor Size 97 Armature DB Conductor Lug Catalog ADC Rating Size 0 AWG Conductor Crimp Crimp Lug Hole Number ADC AWG Lug Hole Size Size 41 35 56 8 8 10 10 1370 1640 45 52 56 8 10 10 1370 1652 55 56 8 10 10 1370 1656 60 86 110 6 0 25 in 0 25 in 1370 1692 100 110 110 1 0 4 0 25 in 0 25 in 1370 1G110 129 180 2 0 2 0 3125 in 0 3125 in 1370 16140 146 180 3 0 2 0 3125 in 0 3125 in 1370 16160 147 167 180 4 0 2 0 3125 in 0 3125 in 1370 16180 207 218 280 300MCM 1 0 0 5 in 0 375 in 1370 1G228 250 265 280 400MCM 2 0 0 5 in 0 375 in 1370 16268 266 280 280 500MCM 3 0 0 5 in 0 375 in 1370 16280 1 Rated Motor Armature Current is taken directly from the motor nameplate or motor data The current listed in this column is the maximum current allowed for the Armature Conductor Size column 3 and the DC Contactor Rating column 2 2 The armature conductors are sized by multiplying the Rated Motor Armature Current by 1 25 as provided for in NEC 420 22 1987 The DC lug ratings are determined from NEC Table 310 16 1987 for copper conductors insulation temperature rated at 75 C 167 at an ambient temperature of 30 86 If conditions are other than shown in NEC Table 310 16 then refer to application codes 3 dynamic braking DB conductors are sized as in footnote 2 abov
9. Frame Drive Current DC AC Line Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount D 830 830 16781 6 170 6262 switch 170H0069 300262 switch MS 1 5 UR 20 635 32 800 switch 28 001 04 996 996 8137 6 170M6264 switch 170H0069 1300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1 1 1162 9494 6 170M6265 switch 17090069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 183 1328 10850 6 170M6266 switch 17090069 B300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1 4 1494 12206 6 170 6267 switch 17030069 C300267 switch MS 3V 1 5 UR 20635 32 1400 switch 28 001 04 Recommended Leg Fuses 575V AC Input Frame C Drives Drive Current Bussmann Ferraz Shawmut Gould Shawmut Rating Code Line Square Body Flush End Contact Amps 11 URD 72 TTF 0800 switch MS 1 5 BS 20 771 32 800 switch 28 001 04 675 675 551 6 11 URD 72 0800 switch MS 1 5 BS 20 771 32 800 switch 28 001 04 Recommended Leg Fuses 575V AC Input Frame D Drives Frame Drive Current DC ACLine Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount D 810 810 661 6 170M6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 1 0 1080
10. A 7P0 055 4P1 052 UVW GD PE See Cable and Wiring 5 6 53 073 110 073 129 Recommendations in Terminal Block 12 106 B Al the Powerflex Digital 70 25 021 PE DC Drive User Manual 15 132 75 publication C All JUVWGD 20 11 001 10 25 221 PE 8 15 132 75 D All All All U V W C D PE 12 45 398 2 1 See Catalog Number Explanation on page 6 positions 8 9 and 10 for corresponding drive HP rating armature amp rating and field amp rating IMPORTANT Certain frame D drives require the use of a terminal adapter kit s for terminals U V W C and D Refer to Frame D Terminal Adapter Kits on page 19 for details Armature Voltage Feedback Connections When a DC output contactor or inverting fault breaker fuse is used with the drive and a speed feedback device tachometer or encoder is used the Armature Voltage Feedback terminals can be used to monitor the armature voltage at the motor regardless of the state of the contactor or inverting fault device When this terminal block is not connected to the motor armature terminals the terminals must be jumpered as described in the table below and the armature voltage feedback is monitored internally within the drive In this case when a DC contactor is used with the drive a speed feedback device is not used and the contactor opens the drive will no longer receive the armature voltage feedback
11. 690V AC Input Drives Non Regenerative Regenerative DCAmps ACLine IPO0 Open Style Line Reactor kW ACInput Contactor Drive Cat No Drive Cat No Amps Line Reactor Cat No Cat No 20P21AF452 20P41AF452 452 369 400 1321 3RB500 C 100 D420ED11 20P21AF565 20P41AF565 565 462 500 1321 388600 100 D630ED11 20P21AF678 20P41AF678 678 554 600 100 D630ED11 20P21AF791 20P41AF791 791 646 700 100 D860ED11 20P21AF904 20 41 904 94 739 1800 LineReactorsor 100 0860 011 20P21AF1KO 20P41AF1KO 1017 831 900 100 D860ED11 20P21AF1K1 20P41AF1K1 1130 923 1000 voltage drives must be 100 G700KD22 20P21AF1K2 20P41AFIK2 1243 1016 1100 sourced locally 100 G860KD22 20P21AF1K4 20P41AF1K4 1412 5 1154 1250 100 G1200KD12 20P21AF1K5 20P41AF1K5 1582 1292 1400 100 G1200KD12 14 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Dynamic Brake Resistor Kits and DC Output Contactors See Alternate Dynamic Brake Resistor Kits and DC Output Contactors on page 17 for recommended alternate DC Output Contactors for 575V and 690V AC input drives respectively 230V AC Input Drives Frame Drive Current DC HP DynamicBrake Armature DBResistor DBResistor BrakeAmps DCLoop DC Contactor Rating Code Amps Amps Resistor Kit Cat Voltage Size ohms Size Watts Required C
12. Analog Tachometer terminal block Recommended Signal Wire Size for DC Analog Tachometer Signal Type Terminal Block i i Tightening Terminals i multi core Torque mm Ibein DC Analog Tach and 0 140 1 500 0 140 1 500 26 16 0 4 3 5 1 See Cable and Wiring Recommendations the PowerFlex Digital DC Drive User Manual publication 20 01 001 Resolver Feedback Module The resolver feedback module catalog number 20P RES A0 which provides a drive interface to a selection of compatible resolvers must be ordered and purchased separately from the drive The resolver option module includes the PowerFlex DC Drive Resolver Feedback Module Installation Instructions publication 20P INO71 which provides installation and wiring information See Resolver Type Selection in the PowerFlex Digital DC Drive User Manual publication 20P 001 for more information on compatible resolvers 50 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Circuit Protection The tables on the following pages provide drive ratings and the recommended fuses for protecting the armature and field circuits Externally mounted fuses as indicated in the figures below must be sourced separately when installing the drive Internally mounted fuses are provided with the drive See page 57 for frames C and D fuse information Frame A and B Fuse Designations FS1 Externall
13. 020 029 038 055 073 093 110 146 20 180 218 265 360 434 460V AC Input Drive Frame Drive Current Rating Code 4P1 6P0 010 014 019 027 035 045 052 S Field Amps 10 073 086 100 129 167 207 250 330 412 20 6 32 10 38 6 32 10 38 Quantity Quantity Bussmann FWH 016A6F FWC 25A10F Bussmann FWH 016A6F FWC 25A10F Ferraz Shawmut Gould Shawmut E085449 60025 2 Ferraz Shawmut Gould Shawmut E085449 60025 2 SIBA 70125 40 16 60 033 05 25 SIBA 70125 40 16 60 033 05 25 Rockwell Automation Publication 20P TD001F EN P February 2013 55 PowerFlex Digital DC Drive 575V Input Drives Frame Current Field Rating Code Amps B 067 20 101 135 270 405 Quantity Type Bussmann 10x38mm FWC 25A10F Frame Field AC Input Line Fuses Location Bottom View of Drive with Fan 56 Field circuit fuses Ferraz Shawmut Gould Shawmut A60025 2 SIBA 60 033 05 25 Bottom View of Drive without Fan Qiu D Rockwell Automation Publication 20P TD001F EN P February 2013 Frame B Field AC Input Line Fuses Location Top View of Drive Mess
14. Frame D 575V AC Input Drive Weights Frame D 690V AC Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging kg Ib kg Ib kg Ib kg Ib 810 IKO 198 436 5 276 608 5 148 326 3 226 498 2 1K2 215 474 0 293 646 0 165 363 8 243 535 7 18 222 489 4 300 661 4 172 379 2 250 551 2 1K6 241 531 3 319 703 3 191 421 1 269 593 0 Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging kg Ib kg Ib kg Ib kg Ib 678 791 198 436 5 276 608 5 148 326 3 226 498 2 904 200 440 9 278 612 9 150 330 7 228 502 7 1K0 202 445 3 280 617 3 152 335 1 230 507 1 215 474 0 293 646 0 1K2 165 363 8 243 535 7 1K4 172 379 2 250 551 2 241 531 3 319 703 3 1K5 191 421 1 269 593 0 Rockwell Automation Publication 20P TD001F EN P February 2013 73 PowerFlex Digital DC Drive PowerFlex DC Configured Drives Overview The PowerFlex DC Configured Drives allow users to create drive packages based on their specific needs This program enhances stand alone drive functionality through additional control power and packaging options which are ideal for Original Equipment Manufacturers OEM and end
15. rame D Field Circuit Fuse Location on page IFWC2SMOF 25A10F Qty Bussmann 2 FWC 25A10F FWP 50A22F FWC 25A10F 60025 2 Ferraz Shawmut Gould Shawmut A60025 2 60025 8 A700550 22F for locations Type Qty Ferraz Shawmut Gould SIBA Shawmut 6003305 25 FWP 50A22F A700550 22F 5014006 50 SIBA 6003305 25 5014006 50 FWP 100A22F Qty Bussmann 2 FWC 25A10F FWP 50A22F Qty Bussmann 2 FWC 25A10F FWP 50A22F A7005100 22F Ferraz Shawmut Gould Shawmut 60025 2 60025 8 A700550 22F Ferraz Shawmut Gould Shawmut 60025 2 60025 8 A700550 22F 5014006 100 SIBA 6003305 25 5014006 50 SIBA 6003305 25 5014006 50 FWP 100A22F A7005100 22F 5014006 100 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Frame C Field Circuit Fuse Location Field AC input fuses are located on the Control EMI shield which holds the Control board Frame D Field Circuit Fuse Location Top left side of drive control panel Rockwell Automation Publication 20P TD001F EN P February 2013 59 PowerFlex Digital DC Drive Fuses for Regenerative Frame C and D Drives Leg fuses are internally mounted and provided with frames C and D drives See Fuse Code FS in Frame C and D Fuse Designations on page 57 Also see Frame C Regenerative Drive Leg Fuse Loca
16. 1096 Source Sink capable Pulses Per Revolution 100 32770 Maximum Frequency 150 kHz Maximum Cable Length Shielded 150m 0 75 mm 125m 0 5 mm 55m 0 22 mm Resolver See the PowerFlex DC Drive Resolver Feedback Option Module Installation Instructions publication 20 1 071 for details DC Analog Tachometer Input Voltage 22 7 45 4 90 7 181 6 amp 302 9V max Input Current 8 mA full scale Maximum Cable Length Shielded depends on the installation typical 150m Inputs Analog Inputs Three configurable isolated differential 10V 0 10V 0 20 mA 4 20 mA Resolution 11 Bit 4 sign Digital Inputs Eight standard configurable four additional configurable with the 1 0 Expansion circuit board Max Voltage 30V DC input 200 mA total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 Outputs Analog Outputs Two standard configurable two additional configurable with the 1 0 Expansion circuit board Sampling rate 2 ms 10V 5 mA bipolar current is not bipolar Resolution 11 Bit sign Digital Outputs Four standard configurable four additional configurable with the 1 0 Expansion circuit board 30V 50 mA Relay Outputs Two configurable contacts Max 250V AC 1A ACT Rockwell Automation Publication 20P TD001F EN P February 2013 8
17. 17 2A 240V Field 2 0 A motor a The field control transformer must have a 230V primary a 460V secondary and be single phase 60 Hz b 2 460 x 1 5 1 38 1 5 is closest In addition the following configuration must be completed in the PowerFlex DC drive c Control board DIP switch S14 must be set to select a value of 2 A d Parameter 374 Drv Fld Brdg Cur must be programmed to match DIP switch S14 2 e Parameter 280 Nom Fld Amps must be programmed to the rated motor nameplate field current 2 Field Converter Terminal Designations Terminal Description 01 v1 Single phase AC line input power to the field circuit 1 01 DC output power to the motor field Frame A Field Circuit Terminal Block Location 2 2 2 i 7 o Rockwell Automation Publication 20P TD001F EN P February 2013 31 PowerFlex Digital DC Drive Frame B Field Circuit Terminal Block Location ind Top View of Drive Frame C Field Circuit Terminal Block Location DANGER RISK OF ELECTRIC SHOCK ISCONNECT INPUT POW BEFORE SERVICING EQUIPMENT SONO NONO NONO Front View of Drive QNONOGNONOWO Ey E leg ey ee D1 C1 U1 V1 32 Rockwell Automation Publication 20P TD001F EN P February 2013 Frames A C Field Circuit Wire Sizes and Terminal Specifications Terminals Wire Size and Type Tigh
18. 881 6 170M6248 switch 170H0069 1300574 4 switch MS 3V 1 5 UR 20 735 32 1000 switch 28 001 04 1K2 1215 991 12 170 6244 switch 170H0069 0300570 switch MS 1 5 UR 20 735 32 630 switch 28 001 04 18 1350 1102 12 170 6245 switch 170H0069 H300571 switch MS 1 5 UR 20 735 32 700 switch 28 001 04 1K6 1688 1377 12 170 6246 switch 170H0069 1300572 switch MS 1 5 UR 20 735 32 800 switch 28 001 04 60 Rockwell Automation Publication 20P TD001F EN P February 2013 Recommended Leg Fuses 690V AC Input Frame C Drives Frame Drive Current DC Rating Code Bussmann Ferraz Shawmut Gould Shawmut PowerFlex Digital DC Drive SIBA Square Body Flush End Contact 170M5394 switch 170H0069 12 5 URD 72 TTF 0500 switch MS 3V 1 5 BS 20771 32 500 switch 28 001 04 Recommended Leg Fuse s 690V AC Input Frame D Drives 12 5 URD 72 TTF 0630 switch MS 3V 1 5 BS 20771 32 630 switch 28 001 04 Frame DriveCurrent DC ACLine Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Square Body DIN 43653 Stud Mount D 678 678 553 6 170M6244 switch 170H0069 0300570 switch MS 1 5 UR 20735 32 630 switch 28 001 04 791 791 645 6 170M6246 switch 170H0069 J300572 switch MS 1 5 UR 20 735 32 800 switch 28 001 04 904 904 738 6 170M6247 switch 170H0069 K300573 switch MS 3V 1 5 UR
19. Relay Out 1 Sel The relay output between terminals 75 and 76 is configured with parameter 629 Relay Out 2 Sel Refer to Using Contactors in the PowerFlex Digital DC Drive User Manual publication 20 07 001 for more information Thermistors and Thermal Switches To detect motor overheating and protect the motor from overloading an external user supplied thermistor PTC or thermal switch must be connected to terminals 78 and 79 The drive s response to a motor over temperature fault is configured in parameter 365 OverTemp Flt Cfg If a temperature sensor is not used a 1k ohm resistor must be connected between terminals 78 and 79 installed at the factory The instructions for installing a thermal sensor are detailed below Thermistors PTC PTC thermistors fitted in the motor can be connected directly to the drive via terminals 78 and 79 In this case the 1k ohm resistor is not required between terminals 78 and 79 Thermal Switches Klixon y in the Motor Windings Klixon type temperature dependent contacts can disconnect the drive from the motor via an external control or can be configured as an external fault using a digital input on drive They can also be connected to terminals 78 and 79 in order to indicate a drive Motor Over Temp fault F16 though this is not recommended due to the noise sensitivity of the current threshold circuitry If a thermal switch is used a 1k ohm resistor must be placed in series between the swi
20. juejpenb om uo pue 1 uo 595 yndyno 4910351 9 3ndui ce 0 151 81 1 Ajddns Jamod ay J u 10ejuo LE 01 195 95 80121610 OyL 12d asnj 10 9064 Uo 101233014 1111 aes q pue uo pue g pue y 10 pa ddns 194101512 191910 ainjeuue au 10 595 3ndul y 10 3660 Uo 10121051 ET aed UO 5102110 pue siopesg ur du y ass jou s Jo eay aur e 6 uorgejos 43 J s Jopeay aur c 1 uonejos uy UOIJEULJOJU 310W 10 2060 19 04 11011 111341 03100 996 amod 2 JY ASLL 10 95 pue payinbad s jaduun e uo pue g 104
21. llt MI mad Meet Field circuit fuses Frame Cand D Fuse Designations PowerFlex Digital DC Drive fuses for armature and field circuit protection are internally mounted and provided with frame C and D drives F54 Internally mounted fuses for the armature converter on the AC input side Rockwell Automation Publication 20P TD001F EN P February 2013 FS3 Internally mounted fuses for the field circuit on the AC input side 57 PowerFlex Digital DC Drive Frame Cand D Recommended Field Circuit Fuses Field circuit fuses for frames C and D drives are internally mounted labeled FU1 and FV1 and provided with the drive See Fuse Code FS3 in Frame C and D Fuse Designations on page 57 Also see Frame C Field Circuit Fuse Location on page 59 and 230V AC Input Drives Frame Drive Current Field Rating Code Amps C 521 20 110 38 110 38 38mm D 875 40 22x 58 mm 460V AC Input Drives Frame DriveCurrent Field Rating Code Amps C 495 20 10x38mm 667 D 830 40 22 58mm 996 1K1 70 1K3 1K4 575V AC Input Drives Frame Drive Current Field Rating Code Amps C 540 20 10x 38mm 675 D 810 40 22x 58 mm 1K0 1 2 1K3 1K6 690V AC Input Drives Frame Current Field Rating Code Amps C 452 20 10x38mm 565 D 678 40 22x 58 mm 791 904 1 0 1 1 70 1 2 1K4 1K5 58
22. lt DeviceNet NN Flexible Fault Configuration Adapters can be programmed to take fault based actions as ramp to stop coast to stop and hold last state as well as send user configurable logic control and speed reference values In addition different actions can be taken based on whether the network experienced a serious problem broken cable etc versus network idle condition PLC set to Program This item has Silver Series status For information refer to http www ab com silver Rockwell Automation Publication 20P TD001F EN P February 2013 5 PowerFlex Digital DC Drive Catalog Number Explanation Position 1 3 4 5 6 7 8 10 11 12 13 14 15 16 20P 4 1 D H a b f g h i j k f1 f3 Drive 230V 60 Hz Input 575V 60 Hz Input Code Type Code Hp Frame Field Code Hp Armature Frame Field 20P PowerFlex DC Amps Amps Amps 7PO 1 5 7 A 10 067 50 67 5 B 20 9 2 9 10 101 75 101 3 20 b 012 3 12 A 10 135 100 135 B 20 Motor Operation 020 5 20 A 10 270 200 270 B 20 Code Type 029 7 5 29 A 10 405 300 405 B 20 2 Two Quadrant Operation 038 10 38 A 10 540 400 504 C 20 A Four Quadrant Operation 055 15 55 A 10 675 500 675 20 Not available for 230V AC input drives
23. 0 aq 151 Ap 81 peuraa Ajddns Jamod Ayz4 ay ji 10328340 LE 01 38 8 e61q 091484 951 10 aed UO 101293014 11111 ea 5 1 pue uo pue g pue 10 parjddns 19103912 J31J2AU0 au 10 59511 JY 10 Uo 519 10 5061 St io 0012105 pue 1 9024 51013 100 PUL 510293 sas 51 10223 e 067776 p nb 1 uonejos Y J 51 1023y aur 067776 J0 pue 1 1 uonejos uy Uoreuuojul BOW 10 PE aed uo 191104 INCU 0100 aes JY AGL 104 gs pue sjeuruua 1 e pue 4 104 1
24. 05 1027 17 2 25 T 100 17 ON 1 E VFW CW pos e T o 00015 1 11 U U 8 Hen s m 8 1 792 12 2 5 I 208 8 2 6 8 3 144 mm 1111112021112201110111111111110011 5 67 1 5 ox _ 4 0000000000000000 0000000 8 1575 1 ll 62 5 1 60 10101011 e lt T EET ES EC T 9 5 C D HERD 00000000000 TT a Ci 6e eee i 1457 445 2525 134 4 10 63 as A oe 09 226 18 4 1 1 id 545 w 4315 134 18 0 4 0 72 63 Note 134 mm 5 3 Cand D terminals are installed on 460V AC input 800 and 900 575V AC input 1000 Hp and 690V AC input 1100 1200 1250 and 1400 Hp drives only other frame D ratings have 100 mm 4 0 in C and D terminals Rockwell Automation Publication 20P TD001F EN P February 2013 71 PowerFlex Digital DC Drive Frame D Dimensions Left Side and Back Views Dimensions are shown in mm and
25. 1096 3 Phase Field 230 to 460V AC 10 1 Phase Control 115V AC or 230V AC 15 1 Phase 115V AC input control power requires a jumper between terminals SA and SB for frame B and C drives only See AC Input Voltages page 21 for details Input Frequency 50 60 Hz 5 Max Rate of Change of Input Frequency 2 Hz Sec Armature Output Voltage Two Quadrant Drives Four Quadrant Drives 260V DC 230V 470V DC 400V AC 530V DC 440V AC 560V DC 460V AC 580V DC 480V AC 680V DC 575V AC 810V DC 690V AC 240V DC 230V AC 420V DC 400V AC 460V DC 440V AC 480V DC 460V AC 500V DC 480V AC 600V DC 575V AC 720V DC 690V AC Output Horsepower Cont 1 5 300 HP 230V 2 900 HP 460V AC 50 1250 HP 575V AC 400 1400 HP 690V Output Current 7 1050 A 230V AC 4 1 1494 A 400V 67 5 1688 575V AC 452 1582 A 690V AC Overload Capability 10096 rated continuous current 15096 rated current for one minute then fault 200 rated current for three seconds then fault Field Output Voltage 200V DC 230V 310V DC 400V AC 360V DC 460V AC Maximum field output voltage is 0 85 x AC input line voltage Controller Current Overload 15096 rated current for one minute 200 rated current for three seconds Max Short Circuit Rating 100 000 A Rockwell Automation Publication 20P TD001F EN P
26. 20 735 32 900 switch 28 001 04 1 0 1017 830 6 170M6248 switch 170H0069 1300574 switch MS 3V 1 5 UR 20 735 32 1000 switch 28 001 04 1 1 1130 92 12 170 6244 switch 170H0069 0300570 switch MS 1 5 UR 20 735 32 630 switch 28 001 04 1K2 143 1014 12 170 6244 switch 170H0069 G300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 1K4 1413 1153 12 170 6245 switch 170H0069 H300571 switch MS 3V 1 5 UR 20 735 32 700 switch 28 001 04 1K5 1582 1291 12 170 6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 Frame C Regenerative Drive Leg Fuse Location Note Drive shown with front covers removed and Control EMI shield lowered Leg fuses and switches are located on the bus bars behind the Control EMI shield which holds the Control board Rockwell Automation Publication 20P TD001F EN P February 2013 61 PowerFlex Digital DC Drive Frame D Regenerative Drive Leg Fuse Location Note Drive shown with Control EMI shield in open position Leg fuses and switches are located on the bus bars behind the Control EMI shield which holds the Control board Fuses for Non Regenerative Frame C and D Drives AC input line and or leg fuses are internally mounted and provided with frames C and D drives See Fuse Code FS4 in Frame C and D Fuse Designations on page 57 Also see Frame C Non Regenerative Drive AC Input Line Fuse Location on page 64 Re
27. 286 FWP 80A22F FWP 70B A70QS80 22F 700570 4 045 45 368 FWP 100A22F FWP 90B A700590 4 052 52 425 FWP 100A22F FWP 100B A7005100 4 073 73 596 FWP 150A BH 1133 A7005150 4K 086 86 703 FWP 175A A7005175 4K 100 100 817 FWP 200A A7005200 4K 129 129 1054 FWP 250A A7005250 4 B 167 167 1364 FWP 350A A7005350 4 207 207 1691 FWP 400A BH 3144 A7005400 4 250 250 2043 FWP 500A A7005500 4K 330 330 2696 FWP 700A A7005700 4 42 42 3366 FWP 800A 7005800 4 575V AC Input Drives Frame Drive DCAmps 5 Ferraz Shawmut Current Amps Gould Shawmut Si North American FWP North American FWP Fuse Block North American A70P 7005 Type B 067 67 5 55 1 FWP 125A BH 1133 A7005125 4K 101 101 3 827 FWP 200A A7005200 4K 135 135 110 3 FWP 250A A7005250 4 270 270 220 6 FWP 600A BH 3144 A70QS600 4K 405 405 330 9 FWP 800A 7005800 4 54 Rockwell Automation Publication 20P TD001F EN P February 2013 Frame A and B Recommended Field Circuit Fuses PowerFlex Digital DC Drive Field circuit fuses are internally mounted and provided with the drive See Fuse Code FS3 in Frame A and B Fuse Designations on page 51 Also see Frame A Field AC Input Line Fuses Location on page 56 and Frame B Field AC Input Line Fuses Location on page 57 for fuse locations 230V AC Input Drives Frame Drive Current Rating Code 7 0 Field Amps 10 9 0 012
28. 412 336 6 FWP 600A 7005600 4 52 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 575 AC Input Drives Frame Drive Current DCAmps ACLine Bussmann Ferraz Shawmut Rating Code Amps Gould Shawmut North American FWP Type North American FWP Fuse Block North American 7005 Type B 067 67 5 55 1 FWP 100A A7005100 4 101 101 3 82 7 FWP 175A BH 1133 7005175 4 135 135 110 3 FWP 225A 7005225 4 270 270 220 6 450 BH 3144 7005450 4 405 405 330 9 6 7005600 4 Frame A and Recommended Armature DC Output Fuses Armature DC output fuses are externally mounted for frame A and B drives and must be sourced separately These fuses are required on four quadrant drives only but highly recommended on two quadrant drives See Fuse Code FS2 in Frame A and B Fuse Designations on page 51 230V AC Input Drives Frame Drive Current ACLine Bussmann Ferraz Shawmut Gould Shawmut RatingCode Amps Amps FerruleFWP Ferrule Fuse North American North American FerruleA700S North American 70 Type Block FWP Type Fuse Block Type A700S Type 7 0 7 5 7 FWP 15A14F CH142D FWP 15B A700516 14F A70P15 4 9 0 9 74 FWP 20A14F FWP 20B 700520 14 70 20 4 012 12 9 8 FWP 25A14F FWP 25B 700525 14 70 25 4 020 20 16 FWP 40A14
29. 813 7 600 500 0 322 6221 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 Qty 2 2 Qty 1 1 1 1162 949 4 700 500 0 322 6221 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 Qty 2 2 Qty 1 1K3 1328 1085 800 500 0 255 5718 CUTLER HAMMER 6702 0636 2 CUTLER HAMMER 6702 0636 0 Qty 2 2 Qty 1 1K4 1494 1220 900 500 0 255 5718 CUTLER HAMMER_6702ED636 2 CUTLER HAMMER 6702 0636 6 Qty 2 2 Qty 1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally 2 Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information 4 Wire and Lug size dependant on enclosure dimensions and local codes Rockwell Automation Publication 20P TD001F EN P February 2013 7 PowerFlex Digital DC Drive 575V AC Input Drives Drive JAC Hp Dynamic Armature DB Resistor DB Brake DC Loop Contactor Cat No DC Current Amps Line Brake Voltage Size ohms Resistor Amps Drive w No Dynamic Brake Drive w Dynamic Brake Contactor Rating Amps Resistor Kit Volts Size Required Crimp Lugs i Code Cat No Watts Cat B 067 675 551 50 17 600 5 93 ABB 220 2 1125 ABB EHDB220C 1L2255 m 101 101 83 75 600 3
30. Analog Output 1 23 Analog Output 2 13 Motor Curr 67 Anlg Out2 Sel 24 Analog Output 2 25 Digital Output Common 26 Digital Output 1 Max 30V Max 50mA 5 Ready 145 Digital Out1 Sel 27 Digital Output 2 9 Fault 146 Digital Out2 Sel 28 Digital Output 3 2 Spd Thresh 147 Digital Out3 Sel 29 Digital Output 4 4 CurrentLimit 148 Digital Out4 Sel 30 Digital Output 24V DC Source Tie point for the internal supply or customer supplied voltage for the digital outputs Max 30V DC 80 mA Important When using the internal 24V DC supply terminal 19 for digital outputs 1 4 you must connect terminal 19 to terminal 30 and the digital output common terminal 25 to the 24 supply common terminal 18 1 0 Terminal Block 4 Designations Description Volt Max Cur 15V 3 2mA 24V 5mA and 30V 6 4mA digital input 1 8 must be configured for Enable Factory Default 17 Speed Sel 1 Related Parameter 137 Digital In5 Sel 18 Speed Sel 2 138 Digital In6 Sel 19 Speed Sel 3 139 Digital In7 Sel 31 Contactor 140 Digital In8 Sel Important When using the internal 24V DC supply terminal 19 for digital inputs 5 8 you must connect the digital input common terminal 35 to the 24V supply common terminal 18 No Signal 31 Input 5 32 Input 6 33 Digital Input 7 34 Digi
31. Body DIN 43653 Stud Mount D 830 830 6781 6 170 6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 996 96 8137 6 170 6264 switch 17080069 1300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1162 9494 6 170M6265 switch 170H0069 A300262 switch MS 1 5 UR 20635 32 1100 switch 28 001 04 18 1328 10850 6 170 6266 switch 170 0069 300266 switch MS 1 5 UR 20635 32 1250 switch 28 001 04 1 4 1494 12206 6 170M6267 switch 17080069 300267 switch MS 3V 1 5 UR 20 635 32 1400 switch 28 001 04 Recommended AC Input Line Fuses 575V Input Frame C Drives Frame Drive Current DC ACLine Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Square Body Flush End Contact C 540 540 1441 3 170 5466 switch 170H0069 6 9 URD 32 1000 switch MS 3V 1 5 BS 20671 32 1000 switch 28 001 04 675 675 551 3 170 5466 switch 170H0069 6 9 URD 32 1000 switch MS 3V 1 5 BS 20 671 32 1000 switch 28 001 04 Recommended Leg Fuses 575V AC Input Frame D Drives Recommended AC Input Line Fuses 690V AC Input Frame C Drives Frame Drive Current DC ACLine Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Square Body DIN 43653 Stud Mount D 810 810 661 6 170M6262 switch 170H0069 2300262 switch MS 3V 1 5 UR 20
32. CA 1321 3TW020 CB N A 27 15 20 230 1321 3TW027 AA 1321 3TW027 AB N A 460 1321 3TW027 BA 1321 3TW027 BB N A 575 1321 3TW027 CA 1321 3TW027 CB N A Rockwell Automation Publication 20P TD001F EN P February 2013 11 PowerFlex Digital DC Drive Three Phase Primary Voltage Three Phase Secondary Voltage kVA kW HP Voltage 230V AC 460V AC 575V AC Catalog Number Catalog Number Catalog Number 34 18 5 25 230 1321 3TW034 AA 1321 3TW034 AB N A 460 1321 3TW034 BA 1321 3TW034 BB N A 575 1321 3TW034 CA 1321 3TW034 CB N A 40 22 30 230 1321 3TW040 AA 1321 3TW040 AB N A 460 1321 3TW040 BA 1321 3TW040 BB N A 575 1321 3TW040 CA 1321 3TW040 CB N A 51 30 40 230 1321 3TW051 AA 1321 3TW051 AB N A 460 1321 3TW051 BA 1321 3TW051 BB N A 575 1321 3TW051 CA 1321 3TW051 CB N A 63 37 50 230 1321 3 063 1321 3 063 1321 3 063 460 1321 3TH063 BA 1321 3TH063 BB 1321 3TH063 BC 575 1321 3 063 1321 3TH063 CB 1321 3 063 75 45 60 230 1321 3 075 1321 3 075 1321 3 075 460 1321 3 075 1321 3TH075 BB 1321 3TH075 BC 575 1321 3 075 1321 3TH075 CB 1321 3 075 93 56 75 230 1321 3 093 1321 3 093 1321 3 093 460 1321 3 093 1321 3TH093 BB 1321 3TH093 BC 575 1321 3 093 1
33. Installed Options continued Communication Option Kits Digital DC Drive PC Programming Software Description Cat No Description BACnet MS TP RS485 Communication Adapter 20 COMM B Connected Components Workbench Software ControlNet Communication Adapter Coax 20 COMM C DriveTools SP Software t DeviceNet Communication Adapter 20 COMM D DriveExplorer Software Full lt TM i i EterNevIP Communication Adapter Connected Components Workbench is available for free download at HVAC Communication Adapter 20 COMM H http ab rockwellautomation com Programmable Controllers Modbus TCP Communication Adapter 20 COMM M Connected Components Workbench Software PROFIBUS DP Communication Adapter 20 DriveTools SP is available for order using the Build This Catalog Number TE link at Controler Communication Adapter Iber http ab rockwellautomation com Drives Software 9303 Drive Tools SP tab6 Remote I O Communication Adapter 20 COMM R DriveExplorer Full is available for free download at RS485 DF1 Communication Adapter 20 COMM S http www ab com support abdrives webupdate software html UP 20 XCOMM External Communications Kit Power Supply AC PS1 20 DPI External Communications Kit DC BASE 20 XCOMM External DPI Option Board IO OPT1
34. Thermal Switch Terminals Signal Type Wire Size and Type Tightening Terminals Relay Outputs 35 amp 36 75 amp 76 Thermistor and 78 amp 79 Thermal Switches Flexible mm Multi core Torque Ib in 0 140 1 500 0 140 1 500 26 14 0 5 4 4 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 45 PowerFlex Digital DC Drive 1 0 Signal and Control Wiring Eight 8 digital inputs four 4 digital outputs three 3 analog inputs and two 2 analog outputs are available on the standard I O terminal blocks provided with the drive One digital input 1 8 must be configured for Enable Additional digital and analog I O is available when using the optional I O Expansion circuit board Refer to Appendix F Optional Analog and Digital I O Expansion Circuit Board in the PowerFlex Digital DC Drive User Manual publication 20 07 001 for more information Also you can use the optional 115V AC Converter circuit board to convert 115V AC digital input signals to 24V DC digital inputs signals to interface with the digital inputs on the standard I O terminal blocks Refer to Appendix G Optional 115V AC to 24V DC I O Converter Circuit Board in the PowerFlex Digital DC Drive User Manual publication 20P UM
35. Use the recommended Iso ation Transformer 1321 3TH880 BB 2 Line Reactor or Isolation Transformer available for this drive rating must be sourced locally 575V AC Input Drives Non Regenerative Regenerative AC Line 00 Open Style Line Reactor AC Input Contactor Drive Cat No Drive Cat No DC Amps Amps Reactor Cat No kW Cat No 20P21AE067 20P41AE067 67 5 55 1 50 1321 3R55 B 37 50 100 C60D10 20P21AE101 20P41AE101 101 25 827 75 1321 3R100 B 56 75 100 C85D10 20P21AE135 20P41AE135 135 110 3 100 1321 38130 75 100 100 D110D11 20P21AE270 20P41AE270 270 220 6 200 1321 3RB250 B 149 200 100 D250ED11 20P21AE405 20P41AE405 405 330 9 300 1321 3RB320 B 224 300 100 D420ED11 20P21AE540 20P41AE540 540 4412 400 1321 3RB500 B 298 400 100 D630ED11 20P21AE675 20P41AE675 675 551 5 500 1321 3R600 B 373 500 100 D630ED11 20P21AE810 20P41AE810 810 661 8 600 1321 3R750 B 447 600 100 D860ED11 20P21AE1K0 20PA1AETKO 1080 8824 800 11321 381000 8 597 800 100 G700KD22 20P21AE1K2 20P41AE1K2 1215 9927 900 1321 3R1000 B 671 900 100 G860KD22 20P21AE1K3 20P41AE1K3 1350 1103 0 1000 2x 1321 3R600 B 746 1000 100 G1000KD12 20P21AE1K6 20P41AE1K6 1687 5 1378 7 1250 2X 1321 3R750 B qm Vo AC nput Contactor available Tor this drive rating mustbe sourced Toca y
36. signal IMPORTANT default these terminals are jumpered 1 1 to and 142 to A2 If these terminals are not wired to the motor terminals the jumpers must be installed Note that this terminal block is not present on drives shipped from the factory prior to those with v3 001 firmware installed However new Pulse Transformer boards shipped as replacement parts from the factory will contain this terminal block and can be used with any version of firmware Terminal Description 1A1 Jumpered to A1 when internal armature voltage feedback is used Not used when A1 is connected to motor terminal A1 Al Voltage feedback from motor terminal A1 12 Jumpered to A2 when internal armature voltage feedback is used Not used when A2 is connected to motor terminal A2 2 Voltage feedback from motor terminal A2 Armature Voltage Feedback Circuit Wire Sizes and Terminal Specifications Frame Terminals Wire Size and Type Tightening Torque A B amp C 1 2 2 24 10 AWG kcmils 0 5 0 6 4 4 5 3 D 22 8 AWG kcmils 0 8 1 6 7 1 14 2 1 Wire with an insulation rating of 600V or greater is recommended See Cable and Wiring Recom mendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information 28 Rockwell Automation Publication 20P TD001F EN P February 2013 Digital DC Drive Frame A Armature Voltage Feedback Circuit Termi
37. users with special installation needs This program consists of Standard Configured Drives Engineer To Order Configured Drives Standard Configured Drives The Standard Configured Drives Program allows users to create drive packages based on their specific needs A complete drive package may be specified by assembling a single catalog number string that includes a base drive and all required options Packaging is available for 230 and 460V AC requirements in IP20 NEMA UL Type 1 MCC style enclosures or rigid panel mounted for installation in an existing enclosure The program consists fully defined catalog string identified within this publication Focused on higher volume repeat business the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering manufacturing and installation time Products can be ordered by contacting your Local Solution Center Fastrac team Engineer To Order Configured Drives ETO The Engineer To Order Configured Drives Program offers users the ability to create drive packages beyond the Standard Configured Drives offering Options may or may not be defined within this publication Products can be ordered by contacting your FasIrac representative or one of the Local Drive Solution Centers Our engineering experts will assist in defining the specific requirements of your application The Standard Configured Drive designs may be modified to meet the desig
38. 00 810 20P21AE810RAONNN 20P41AE810RAONNN D 597 800 1080 20P21AETKORAONNN 20P41AE1KORAONNN D 671 900 1215 20P21AETKORAONNN 20P41AE1K2RAONNN D 746 1000 1350 20P21AETK3RAONNN 20P41AE1K3RAONNN D 932 1250 1688 20P21AE1K6RAONNN 20P41AE1K6RAONNN D 8 Rockwell Automation Publication 20P TD001F EN P February 2013 690V AC Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty HP Amps Cat No Cat No Size 298 400 452 20P21AF452RAONNN 20P41AF452RAONN C 373 500 565 20P21AF565RAONNN 20P41AFS65RAONNN C 447 600 678 20P21AF678RAONNN 20P41AF678RAONN D 552 700 791 20P21AF791RAONNN 20P41AF791RAONNN D 597 800 904 20P21AF904RAONNN 20P41AF904RAONN D 671 900 1017 20 21 20PA1AFTKORAONNN D 746 1000 1130 20P21AFTKTRAONNN 20P41AF1K1RAONNN D 820 1100 1243 20P21AFTKQRAONNN 20PA1AFTKORAONNN D 932 1250 1413 20P21AFTKARAONNN 20PA1AFTKARAONNN D 1044 1400 1582 20P21AFTKSRAONNN 20P41AF1KSRAONNN D Factory Installed Options PowerFlex Digital DC Drive Each PowerFlex DC drive includes one encoder and DC analog tachometer input No other factory installed options are available at this time Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive User Installed Options 10 Human Interface Modules Remote Panel Mount IP66 Handheld
39. 001 for more information All I O terminal blocks are located on the control board 1 0 Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 XU RUNI OY AIAX OY 21 22 23 24 25 26 27 28 29 32 33 35 36 37 39 40 r 13 14 15 16 17 18 19 20 Terminal Block 3 Terminal Block 4 Terminal Block 1 Terminal Block 2 1 0 Terminal Block 1 Designations No Signal Description Factory Default Related Parameter 1 Analog Input 1 Isolated 7 bipolar differential 1 Speed Ref A 70 Anlg In1 Sel 2 Analog Input 1 H0V 0 20mA or 4 20mA 3 Analog Input 2 Important 0 20 or 4 20m4 operation 0 Off 75 Anlg In2 Sel 4 Analog Input 2 requires that switch S9 10 and 11 on the Control 5 Analog Input board be in the Off position Drive damage may 0508 80 Anlg 113 Sel occur ifthe switch is not in the correct position based 6 Analog Input 3 on the type of input signal Refer to DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 0 25mA 7 10V Pot Reference 2 5k ohm load 10V 10mA 8 10V Pot Reference 9 Pot Common For and 10V pot references 10 PEground PE ground to drive chassis 1 Differential Isolation External source must be maintained
40. 011 20P41AB180 180 147 50 1321 38160 30 37 40 50 100 0180011 20P41AB218 218 178 60 1321 388250 45 56 60 75 100 0180011 20P41AB265 265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P41AB360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 20P41AB434 434 355 125 1321 3RB400 A 93 125 100 D420ED11 20P41AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 20P41AB700 700 572 200 1321 3R600 A 149 200 100 D630ED11 20P41AB875 875 715 250 1321 3R750 A 186 250 100 D860ED11 20 41 1 0 1050 858 300 1321 3R850 A 224 300 100 D860ED11 460V AC Input Drives Non Regenerative Regenerative DCAmps ACLine 00 Open Style Line Reactor kW ACInput Contactor Drive Cat No Drive Cat No Amps Line Reactor Cat No Cat No 20P21AD4P1 20P41AD4P1 4 1 33 2 1321 384 55 75 100 C12D10 20P21AD6P0 20P41AD6P0 6 49 3 1321 3R8 A J5 1 100 C12D10 20P21AD010 20P41AD010 10 8 2 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P21AD014 20P41AD014 14 114 75 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P21AD019 20P41AD019 19 15 5 10 1321 3818 1 5 7 5 2 10 100 C23D10 20P21AD027 20P41AD027 27 22 1 15 1321 3855 11 22 15 30 100 C23D10 20P21AD035 20P41AD035 35 28 6 20 1321 3R55 B 11 22 15 30 100 C30D10 20P21AD045 20P41AD045 45 36 8 25 1321 3R55 B 11 22 15 30 100 C37D10 20P21AD052 20P41AD052 52 42 5 30 1321 3R55 B 11 22 15 30 100 43010 20P21AD073 20P41AD073 73 59 6 40 11321 3880 30 40 100 C60D10 20P21AD086 2
41. 073 20 73 14 810 600 810 D 40 093 25 93 A 14 1KO 800 1080 D 40 110 30 110 A 14 1K2 900 1215 D 40 146 40 146 20 1K3 1000 1350 D 40 Input Type 180 50 180 B 20 1K6 1250 1668 D 40 Code Type 218 60 218 B 20 1 6 Pulse 265 75 265 B 20 360 100 360 B 20 f4 434 125 434 B 20 690V 60 Hz Input d 521 150 521 20 Code Hp Armature Flame Field Enclosure 700 200 700 20 Amps Amps Conform 875 250 875 D 40 452 400 452 20 Code Coat 300 1050 D 40 565 500 565 B 20 A Yes 678 600 68 D 40 2 791 700 791 D 40 460V 60 Hz Input 904 800 904 D 40 e Code Hp Amature Field 1 900 1017 D 40 Input Voltage Amps Amps 1K1 1000 1130 D 70 Code Voltage 2 10 1K2 1100 1243 D 70 B 230V AC 6PO 3 8 A 10 1 4 1250 1413 D 70 D 460V AC 5 10 10 1K5 1400 1582 D 70 E 600V AC 014 7 5 14 A 10 F 690V AC 019 10 19 A 10 Use this code for 400V AC input applications 027 15 27 A 10 035 20 35 A 10 045 25 45 A 10 052 30 52 A 10 073 40 73 A 14 086 50 86 A 14 100 60 100 A 14 129 75 129 A 14 167 100 167 B 20 207 125 207 B 20 250 150 250 B 20 330 200 330 B 20 412 250 412 B 20 495 300 495 20 667 400 667 20 830 500 830 D 40 996 600 996 D 40 1K1 700 1162 D 70 1K3 800 1328 D 70 1K4 900 1494 D 70 6 Rockwell Automation Publication 20P TD001F EN P February 2013 Catalog Number Explanation continued 1 3 20P a Code Field Supply Type Sing
42. 0P41AD086 86 70 3 50 11321 38100 8 37 45 50 60 100 C85D10 20P21AD100 20P41AD100 100 81 7 60 1321 3 100 37 45 50 60 100 C85D10 20P21AD129 20P41AD129 129 105 4 75 1321 38160 56 75 75 100 100 0110011 20 21 0167 20P41AD167 167 1364 100 1321 38160 56 75 75 100 100 0140011 20P21AD207 20P41AD207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 20P21AD250 20P41AD250 250 2043 150 1321 3RB250 B 93 112 125 150 100 D210ED11 20P21AD330 20P41AD330 330 269 6 1200 1321 3RB320 B 149 200 100 D300ED11 20P21AD412 20P41AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 20P21AD495 20P41AD495 495 404 4 1300 1321 38500 223 7 300 100 D420ED11 20P21AD667 20P41AD667 667 544 9 400 1321 3R600 B 298 3 400 100 D630ED11 20P21AD830 20P41AD830 830 678 1 1500 1321 3R750 B 372 8 500 100 D860ED11 Rockwell Automation Publication 20P TD001F EN P February 2013 13 PowerFlex Digital DC Drive Non Regenerative Regenerative DCAmps ACLine IPO0 Open Style Line Reactor kW ACInput Contactor Drive Cat No Drive Cat No Amps Line Reactor Cat No Cat No 20P21AD996 20P41AD996 996 813 7 1600 1321 3R850 B 447 4 600 100 D860ED11 20P21AD1K1 20P41AD1K1 1162 9494 1700 1321 3R1000 B 552 700 100 G860KD22 20P21AD1K3 20P41AD1K3 1328 10850 80 7 100 G860KD22 20P21AD1K4 20P41AD1K4 1494 1220 6 90 2 100 G1200KD12 1 No Line Reactor avai able for this drive rating
43. 1 PowerFlex Digital DC Drive Watts Loss and Fan Attributes Watts loss and fan attributes data shown below is based on the rated current of the drive Frame A Drives Drive Current Rating Code n Total Total Value for Fan none or 1 230 460 Watts ACInput Rated Current Max Air Flow Loss Voltage A Noise Level 7 0 4 1 9 0 6 0 012 010 131 020 014 019 029 027 186 038 035 m 055 045 254 37 dB A 052 08 073 ue Internal power supply 093 086 110 476 160 45 dB A 100 553 129 1 Refer to Catalog Number Explanation on page 6 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating Frame B Drives Drive Total Value for All Fans 2 Current Rating ACInput Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 146 230 781 180 320 m h 218 939 48 dB A 265 1038 360 1693 680 m3 h 434 53 dB A 167 460 781 207 939 320 m h Ae i Internal power supply 48 dB A 330 1248 412 1693 680 m3 h 53 dB A 067 575 400 101 553 320 m h 135 700 48 dB A 270 1038 405 1693 680 m3 h 53 dB A 1 Refer to Catalog Number Explanation on page 6 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating 82 Rockwell Automation Pub
44. 1131 0100 995 samod indui JY AGL L 10 96 pue s euIWa 51 Jadwin e pue g 104 Te abed uo 500112910 19119100 9e 6 uoneuuojul 2018 leura amod ue4 9 i mss pojg jeune 05 10 sundyng Aejay S d peog am if 10400 4 085 B IM 7 andul Jy Jopeay aul 10 Lj 1 1 uonejos aui 13 D n Jo apis eS po g eutuJa JaMog UIN 104 1 aq 151 S JVA OEZ Suorpauuoo S e 10 Xe M nd nd Aajes asud 52 yo oimeuuy 3 M amp Ivi iS 2 TOT
45. 17 830 6 170M6264 switch 170H0069 1300264 switch MS 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1130 92 6 170M6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20635 32 1100 switch 28 001 04 10 143 1014 6 170M6266 switch 170H0069 8300266 switch MS 1 5 UR 20 635 32 1250 switch 28 001 04 1 4 1413 1153 6 170M6267 switch 17080069 300267 switch MS 3V 1 5 UR 20635 32 1400 switch 28 001 04 1K5 1582 1291 12 170 6262 switch 170H0069 X300262 switch MS 1 5 UR 20 635 32 800 switch 28 001 04 63 PowerFlex Digital DC Drive Frame C Non Regenerative Drive AC Input Line Fuse Location AC Input fuses and switches are located on the bus bars behind the Control EMI shield which holds the Control board Note Drive shown with front covers removed and Control EMI shield lowered Control Power Circuit Protection Fuses The following fuses are used to protect the Switching Power Supply circuit IMPORTANT Verify the circuit board revision prior to ordering and installing fuses Frame _ Circuit Board ID Revision Designation Fuse 5 x 20 mm A SW1 31 H amp below H 250V slow SW1 31 amp above H 2 5 250V slow B SW2 32 amp below H 3 15 A 250V fast F2 2 5 A 250V slow SW2 32 amp above i 2 5 A 250V slow C SW3 32 H amp below F1 3 15 A 250V fast F2 2 5 A 250V slow SW3 32 amp above 1 25 A 250V slow D SW1 31 1 amp above F1 2 5 A 250V
46. 2013 67 PowerFlex Digital DC Drive Approximate Dimensions Frame A Dimensions A B C M A2 B1 mm in in mm in mm in mm in mm in 267 10 5 359 14 0 287 11 3 7 0 3 250 9 8 275 10 8 lt C gt p 5 Y _ lt A2 Frame Weights Drive w ND Rating Code Weight Drive Drive amp Packaging 230V 460V kg Ib kg Ib 7 0 4 1 9 0 6 0 012 010 020 014 8 4 19 5 10 5 23 1 019 029 027 038 035 055 045 8 8 19 4 11 24 3 052 073 073 093 086 110 10 8 23 8 13 28 7 100 129 68 Rockwell Automation Publication 20P TD001F EN P February 2013
47. 20P41AD019RAONNN A 11 15 27 20P21AD027RAONN 20P41AD027RAONNN A 15 20 35 20P21AD035RAONNN 20P41AD035RAONNN A 18 5 25 45 20P21AD045RAONN 20P41AD045RAONNN A 22 30 52 20P21AD052RAONNN 20P41AD052RAONNN A 30 40 73 20P21AD073RAONN 20P41AD073RAONNN A 37 50 86 20P21AD086RAONNN 20P41AD086RAONNN A 45 60 100 20P21AD100RAONN 20P41AD100RAONNN 56 75 129 20P21AD129RAONN 20P41AD129RAONNN A 75 100 167 20P21AD167RAONN 20P41AD167RAONNN B 93 125 207 20P21AD207RAONNN 20P41AD207RAONNN B 112 150 250 20P21AD250RAONN 20P41AD250RAONNN B 149 200 330 20P21AD330RAONNN 20P41AD330RAONNN B 187 250 412 20P21AD412RAONN 20P41AD412RAONNN B 224 300 495 20P21AD495RAONNN 20P41AD495RAONNN C 298 400 667 20P21AD667RAONN 20P41AD667RAONNN C 373 500 830 20P21AD830RAONNN 20P41AD830RAONNN D 447 600 996 20P21AD996RAONNN 20P41AD996RAONNN D 55 700 1162 20 2 20P41AD1K1RAONNN D 597 800 1328 20P21ADTK3RAONNN 20P41AD1K3RAONNN D 671 900 1494 20P21ADT1KARAONNN 20P41AD1K4RAONNN D 575V AC Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty HP Amps No Cat No Size 37 50 67 5 20P21AE067RAONNN 20P41AE067RAONN B 56 75 101 3 20P21AE101RAONNN 20P41AE101RAONN B 75 100 135 20P21AE135RAONNN 20P41AE135RAONNN B 149 200 270 20P21AE270RAONNN 20P41AE270RAONNN B 224 300 405 20P21AE405RAONNN 20P41AE405RAONN B 298 400 540 20P21AE540RAONNN 20P41AE540RAONN C 373 500 675 20P21AE675RAONNN 20P41AE675RAONN C 447 6
48. 2GB 240 0 322 6221 781 700 700 572 200 1 240 ABB EHDB800C2P 1L2S ABB 800 112255 875 875 715 250 240 ABB 960 2 1125 ABB 0 960 112255 1 0 1050 858 300 240 SIEMENS MFG 14 193 101 SIEMENS MFG 14 193 101 58 2 58 2 Qty 2 Qty 1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally 2 Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information 4 Wire and Lug size dependant on enclosure dimensions and local codes 460V AC Input Drives Drive DC AC Dynamic Brake Armature DBResistor DB Brake DC Loop Contactor Cat No DC 1 H H Current Amps Line Resistor Kit Cat No Voltage Size ohms Resistor Amps Drive w No Dynamic Brake Drive w Dynamic Brake Contactor Rating Amps Volts Size Required Crimp Lugs Code Watts Cat No 330 330 269 6 200 1370 DBH79 500 0 7 280 71429 ABB 60 2 1125 ABB 60 112255 4 412 412 336 6 250 HUBBELL_Y95W808GB 500 0 808 7292 ABB EHDB520C2P 1125 ABB 0 520 112255 495 495 404 4 300 HUBBELL Y101W595GB 500 0 595 6069 ABB_EHDB520 2P 1L2S 0 520 112255 667 667 544 9 400 HUBBELL Y109W542GB 500 0 542 6439 ABB 800 2 1125 ABB_EHDB800C 1L22SS D 800 830 678 1 500 0 500 0 463 6338 ABB 0 960 1125 ABB_EHDB960C 1L22SS 960 996
49. 321 3TH093 CB 1321 3 093 118 75 100 230 1321 3 118 1321 3 118 1321 3TH118 AC 460 1321 3TH118 BA 1321 3TH118 BB 1321 3TH118 BC 575 1321 3 118 1321 3TH118 CB 1321 3 118 145 93 125 230 1321 3 145 1321 3 145 1321 3 145 460 1321 3 145 1321 3TH145 BB 1321 3TH145 BC 575 1321 3TH145 CA 1321 3TH145 CB 1321 3TH145 CC 175 112 150 230 1321 3TH175 AA 1321 3TH175 AB 1321 3 175 460 1321 3 175 1321 3TH175 BB 1321 3TH175 BC 575 1321 3 175 1321 3TH175 CB 1321 3 175 220 145 200 230 1321 3TH220 AA 1321 3TH220 AB 1321 3TH220 AC 460 1321 3TH220 BA 1321 3 220 88 1321 3TH220 BC 575 1321 3 220 1321 3TH220 CB 1321 3TH220 CC 275 187 250 230 1321 3TH275 AA 1321 3 275 1321 3TH275 AC 460 1321 3TH275 BA 1321 3 275 88 1321 3 275 8 575 1321 3 275 1321 3TH275 CB 1321 3TH275 CC 330 224 300 230 1321 3 330 1321 3TH330 AB 1321 3TH330 AC 460 1321 3TH330 BA 1321 3 330 88 1321 3 330 8 575 1321 3 330 1321 3 330 8 1321 3 330 440 298 400 230 N A 1321 3TH440 AB 1321 3TH440 AC 460 N A 1321 3TH440 BB 1321 3TH440 BC 575 N A 1321 3TH440 CB 1321 3TH440 CC 550 373 500 230 N A 1321 3TH550 AB 1321 3TH550 AC 460 N A 1321 3TH550 BB 1321 3TH550 BC 575 N A 1321 3TH550 CB 1321 3TH550 CC 660 448 600 230 N A 1321 3TH660 AB 1321 3TH660 AC 460 N A 1321 3TH660 BB 1321 3TH660 BC 575 N A 1321 3TH660 CB 1321 3
50. 635 32 800 switch 28 001 04 1 0 1080 1881 6 170M6264 switch 170H0069 1300264 switch MS 1 5 UR 20635 32 1000 switch 28 001 04 1K2 1215 991 6 170M6265 switch 170H0069 A300262 switch MS 1 5 UR 20635 32 1100 switch 28 001 04 13 1350 1102 6 170M6266 switch 170H0069 8300266 switch MS 3V 1 5 UR 20635 32 1250 switch 28 001 04 1K6 1688 1377 12 170 6262 switch 170H0069 X300262 switch MS 1 5 UR 20635 32 800 switch 28 001 04 Frame Drive Current Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Square Body Flush End Contact 452 170 5463 switch 170H0069 6 9 URD 32 0700 switch MS 1 5 BS 20 671 32 700 switch 28 001 04 565 170M5465 switch 170 0069 6 9 URD 32 TTF 0900 switch MS 1 5 BS 20 671 32 900 switch 28 001 04 Recommended Leg Fuses 690V AC Input Frame D Drives Rockwell Automation Publication 20P TD001F EN P February 2013 Frame Drive Current DC ACLine Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount D 678 678 553 6 170M6260 switch 170H0069 V300260 switch MS 1 5 UR 20635 32 630 switch 28 001 04 791 791 645 6 170 6262 switch 170H0069 1300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 904 904 1738 6 170M6263 switch 170H0069 Y300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1K0 10
51. 93 93 76 FWP 150A BH 1133 7005150 4 110 110 90 FWP 175A 7005175 4 146 146 119 FWP 250A 7005250 4 180 180 147 FWP 300A 7005300 4 218 218 178 FWP 350A 7005350 4 265 265 217 FWP 400 BH 3144 7005400 4 360 360 294 FWP 600A 17005600 4 434 434 355 FWP 600A 7005600 4 460V AC Input Drives Frame Drive DC ACLine Bussmann Ferraz Shawmut Gould Shawmut Current Amps Amps FerruleFWP Ferrule Fuse North American North American Ferrule 7005 North American A70P Rating Code Type Block FWP Type Fuse Block Type 7005 Type 4 1 4 3 3 FWP 10A14F CH143D FWP 10B 700510 14 A70P10 4 6P0 6 4 9 FWP 10A14F FWP 10B A700510 14F A70P10 4 010 10 82 FWP 20A14F FWP 20B 700520 14 70 25 4 014 14 11 4 FWP 25A14F FWP 25B 700525 14 70 25 4 019 19 155 FWP 25A14F FWP 25B 700525 14 70 25 4 027 27 22 1 FWP 40A22F CH223D FWP 40B 700540 22 700540 4 035 35 28 6 FWP 63A22F FWP 60B A700563 22F A700560 4 045 45 368 FWP 80A22F FWP 80B A700580 22F A700580 4 052 52 42 5 80 22 FWP 80B A700580 22F A700580 4 073 73 596 FWP 100A 17005100 4 086 86 703 l FWP 150A BH 1133 17005150 4 100 100 817 l FWP 175A 17005175 4 129 129 1054 FWP 175A 17005175 4 B 167 167 1364 FWP 300A A7005300 4 207 207 169 1 FWP 350A A7005350 4 250 250 2043 FWP 400A BH 3144 7005400 4 330 330 269 6 FWP 600A 17005600 4 412
52. 95 220 2 1125 ABB 220 112255 135 135 110 100 600 2 96 ABB 220 2 1125 ABB EHDB220C 1L2255 270 270 21 1200 600 148 ABB 60 2 1125 ABB EHDB360C 1L2255 405 405 331 300 600 0 988 ABB 520 1125 ABB EHDB520C 1L2255 540 540 1441 400 600 0 741 ABB 50 2 1125 ABB EHDB650C 1L2255 675 675 551 500 600 0 593 ABB 800 2 1125 ABB 800 112255 D 810 810 662 600 600 0 494 ABB 960 2 1125 ABB EHDB960C 1L2255 1K0 1080 882 800 600 0 370 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 2 Qty 2 Qty 1 1 2 1215 993 900 600 0 329 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 2 Qty 2 Qty 1 18 1350 1103 1000 600 0 2 CUTLER HAMMER 6702 0636 2 CUTLER HAMMER_6702ED636 2 Qty 2 Qty 1 1K6 1688 1379 1250 600 0 237 CUTLER HAMMER 6702 0636 2 CUTLER HAMMER 6702 0636 2 Qty 2 Qty 1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally 2 Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information 4 Wire and Lug size dependant on enclosure dimensions and local codes 690V AC Input Drives Drive DC Dynamic Armature DBResistor DB Brake DCLoop Contactor Cat No DC Current Amps Line Brake Voltage Size ohms Resistor Amps Drive w No Dynamic Brake Drive w Dynamic Br
53. B110RAONNN 20P41AB110RAONNN A 30 40 146 20P21AB146RAONNN 20P41AB146RAONNN B 37 50 180 20P21AB180RAONNN 20P41AB180RAONNN B 45 60 218 20P21AB218RAONNN 20P41AB218RAONNN B 56 75 265 20P21AB265RAONNN 20P41AB265RAONNN B 75 100 360 20P21AB360RAONNN 20P41AB360RAONNN B Rockwell Automation Publication 20P TD001F EN P February 2013 Standard for user installed options see Communication Option Kits on page 10 Cabinet Options Code Type N None PowerFlex Digital DC Drive Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty Amps Cat No Size 93 125 434 20P21AB434RAONNN 20P41AB434RAONNN B 112 150 521 20P21AB521RAONNN 20P41AB521RAONNN C 149 200 700 20P21AB700RAONNN 20P41AB700RAONNN C 186 250 875 20P21AB875RAONNN 20P41AB875RAONNN D 224 300 1050 20P21ABTKORAONNN 20P41AB1KORAONNN D 1 Currently not available for sale 460V AC Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty Amps Cat No Size 1 5 2 4 1 20P21AD4P1RAONNN 20P41AD4P1RAONNN A 2 2 3 6 20P21AD6PORAONNN 20P41AD6PORAONNN A 3 7 5 10 20P21AD010RAONNN 20P41AD010RAONNN A 5 5 75 14 20P21AD014RAONNN 20P41AD014RAONNN A 75 10 19 20P21AD019RAONNN
54. Block Location on page 48 Sample Encoder Signal Wiring Encoder Signal Connection Example Single Ended Dual Channel wv Supply 27 SOM ZNOT 1 Z 9 2 10 B Q A 0 Differential Dual Channel wv COM 210 z 10 B Q gt lt SS gt to Shield Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 49 PowerFlex Digital DC Drive DC Analog Tachometer Terminal Block ATTENTION The Drive can overspeed if DIP switch 54 is set incorrectly or the tachometer is wired incorrectly Failure to do so could result in damage to or destruction of the equipment DC Analog Tachometer Terminal Designations Signal Description Negative input Not Used B C Positive input 227 4541907 181 6 302 9V Feedback polarity is determined during the max voltage start up routine 8 mA max current 1 Maximum voltage depends on the configuration of DIP switch 54 Refer to the PowerFlex Digital DC Drive User Manual publication 20P UM001 for information on jumper settings Analog Tachometer Terminal Block Location 11227177 tog on oen cae coke coo CHL ENEY CEEL A B 7 7 5
55. Compact I O to DPI SCANport Module 1769 SM1 Serial Null Modem Adapter 1203 SNM Smart Self powered Serial Converter RS232 includes 1203 SSS 1203 SFC and 1202 C10 Cables Universal Serial Bus USB Converter includes 2m USB 1203 USB 20 HIM H10 amp 22 HIM H10 Cables This item has Silver Series status For information refer to http www ab com silver For use only with External DPI Communications Kits 20 XCOMM DC BASE Isolation Transformers Isolation Transformers are available for installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances Three Phase Primary Voltage Three Phase Secondary Voltage kVA kW HP Voltage 230V AC 460V AC 575V AC Catalog Number Catalog Number Catalog Number 5 12 22 230 1321 3TW005 AA 1321 3TW005 AB N A 1 5 3 460 1321 3TW005 BA 1321 3TW005 BB N A 575 1321 3TW005 CA 1321 3TW005 CB N A 1 5 3 7 5 230 1321 3TW007 AA 1321 3TW007 AB N A 460 1321 3TW007 BA 1321 3 007 8 N A 575 1321 3TW007 CA 1321 3TW007 CB N A 1 55 75 230 1321 3TW011 AA 1321 3TW011 AB N A 460 1321 3TW011 BA 1321 3TW011 BB N A 575 1321 3TW011 CA 1321 3TW011 CB N A 14 75 10 230 1321 3TW014 AA 1321 3TW014 AB N A 460 1321 3TW014 BA 1321 3TW014 BB N A 575 1321 3TW014 CA 1321 3TW014 CB N A 20 11 15 230 1321 3TW020 AA 1321 3TW020 AB N A 460 1321 3TW020 BA 1321 3TW020 BB N A 575 1321 3TW020
56. F FWP 40B 700540 14 700540 4 029 29 24 FWP 63A22F CH222D FWP 60B A700S63 22F A700560 4 038 38 31 FWP 80A22F FWP 80B A700S80 22F A700S80 4 055 55 45 FWP 125A BH 1133 7005125 4 073 73 60 FWP 150A 7005150 4 093 93 76 FWP 200A 7005200 4 110 110 90 FWP 225A 7005250 4 146 146 119 FWP 300A 7005300 4 180 180 147 FWP 350A 7005350 4 218 218 178 FWP 450A BH 3144 7005450 4 265 265 217 FWP 600A 7005600 4 360 360 294 FWP 700A 7005700 4 434 434 355 FWP 900A 70 900 4 Rockwell Automation Publication 20P TD001F EN P February 2013 53 PowerFlex Digital DC Drive 460V AC Input Drives Frame Drive DC ACLine Bussmann Ferraz Shawmut Gould Shawmut Current Amps Amps Ferrule FWP Ferrule Fuse North American North American Ferrule 7005 North American A70P Rating Code Type Block FWP Type Fuse Block Type 7005 Type 4P1 41 33 FWP 10A14F CH142D FWP 10B A700510 14F A70P10 4 6P0 6 49 FWP 15A14F FWP 15B A700S16 14F 70 15 4 010 10 82 FWP 20A14F FWP 20B A700520 14F 70 20 4 014 14 114 FWP 30A14F FWP 30B A700S32 14F A70P30 4 019 19 155 FWP 40A14F FWP 40B A70QS40 14F 700540 4 027 27 221 FWP 63A22F CH222D FWP 60B 700563 22 700560 4 035 35
57. February 2013 Category Control Specification Speed Regulation PowerFlex Digital DC Drive All operating modes Max speed 8000 rpm Digital reference resolution 0 1 rpm Analog reference resolution 2 0 25 rpm with Digital Incremental Encoder Resolver Speed feedback resolution better than 0 5 rpm based on encoder PPR or resolver resolution Operating range better than 1000 1 rpm bi directional Performance Accuracy 3 0 0296 typical 170 rad sec bandwidth with DC Analog Tachometer Speed feedback resolution better than 2000 1 rpm Operating range better than 1000 1 rpm bi directional Performance accuracy 0 190 170 rad sec bandwidth with Armature Voltage Feedback Voltage feedback resolution better than 2000 1 rpm Operating range better than 100 1 rpm bi directional Performance accuracy 2 090 typical 80 rad sec bandwidth Subject to motor specs and current loop tuning Torque Regulation Current feedback resolution better than 2000 1 Performance accuracy 1 096 typical 500 rad sec bandwidth Feedback Devices Encoder Type Incremental dual channel two channel optional with jumper differential recommended single ended Input Voltage Configurable for 2 5 5 2V switch S21 in 5 position 3 54 152V switch 521 in 12 position Input Current 4 5 mA 6 8 10 9 mA each channel Quadrature 90 27 9259 C Duty cycle 50
58. Jog Blower Motor Starter Options 1 amp 2 Options 183 Options 1 amp 4 Options 1 3 Options 1 4 Options 1 5 Options amp 4 OptionsA amp 5 Options amp 4 Options amp 5 gt 9 76 Rockwell Automation Publication 20P TD001F EN P February 2013 Certifications PowerFlex Digital DC Drive The PowerFlex DC Drive is UL cUL certified product The Configured Drive enclosure can also be built to UL cUL certification and to CSA certification Description Code None Drive unit is UL cUL N UL cUL 1 CSA Inspection amp certification 2 Please contact your local distributor or sales office for product availability Configured Drives offers Quick Ship and Pre Engineered Programs Configured Drive Enclosure Dimensions 1 150 mm 2 150 5 91 in P in 1 LEE 5 1986 mm 1986 78 25 in 78 25 in 1 1 o 150 mm 150 0m 5 91 in 5 91 in Y 508mm 635 mm 20 0 in 25 0 in Rockwell Automation Publication 20P TD001F EN P February 2013 77 PowerFlex Digital DC Drive Configured Drive Endosure Dimensions continued 3 150 mm 5 91 in Y
59. Local NEMA UL Type Drive Mount 4 12 Description Cat No Cat No No HIM Blank Plate 20 HIM AO LCD Display Full Numeric Keypad 20 20 HIM C3S LCD Display Programmer Only 20 HIM A5 20 HIM C5S Enhanced LCD Full Numeric 20 HIM A6 For indoor use only t Includes a 1202 C30 interface cable 3 meters for connection to drive 20 HIM A0 20 1 035 20 HIM A3 20 1 55 20 HIM A5 20 HIM A6 Human Interface Module Accessories Description Cat No Bezel Kit for LCD HIMs NEMA UL Type 1 20 HIM B1 PowerFlex HIM Interface Cable 1 m 39 in x 20 HIM H10 Cable Kit Male Female gt 0 33 Meters 1 1 Feet 1202 1 Meter 3 3 Feet 1202 H10 3 Meter 9 8 Feet 1202 H30 9 Meter 29 5 Feet 1202 H90 DPI SCANport One to Two Port Splitter Cable 1203 S03 t Includes a 1202 C30 interface cable 3 meters for connection to drive Required only when HIM is used as handheld or remote gt Required in addition to 20 HIM H10 for distances up to a total maximum of 10 Meters 32 8 Feet Option Kits Description Expansion board 4 24V DC Digital Inputs 4 Digital 20P S5V62 Outputs 2 Analog Outputs 115V AC to 24V DC 8 Channel Converter Board 20P S520L converts 8 Digital Inputs Feedback Option Kit Description Cat No Resolver Feedback Option Module 20P RES AO Rockwell Automation Publication 20P TD001F EN P February 2013 User
60. Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20P TD001F EN P February 2013 Supersedes Publication Supersedes Publication 20P TD001D EN P January 2010 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
61. Sizes Terminals Wire Size and Type n Tightening Torque Flexible Multi core AWG N m Ib in mm mm U2 V2 0 14 1 5 0 14 2 5 26 14 10 5 4 4 2 5 10 2 5 10 12 8 2 0 18 0 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20 0 001 for cable spacing information Frame B drives SA SB Terminal Block Location SA SB terminals Top of drive Front of drive Y Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 37 PowerFlex Digital DC Drive Frame C Drives SA SB Terminal Block Location Switching Power Supply board SA SB terminals Control EMI Shield located on the back of the Shown in the open Control EMI shield position Front of drive shown with top protective cover removed Control EMI shield 38 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Frame C Heatsink Cooling Fans Power Supply Terminals Frame C drives require an external 230V AC power supply for the heatsink cooling fans The power supply connections must be taken from the primary side of the installed Isolation Transformer or Line Reactor clean power Refer to Typical Power Wiring Diagrams on page 22 In addition the fan power input terminals U3 and V3 are required to be short circuit protected This protection can be provided by using a circ
62. TH660 CC 770 522 700 230 N A 1321 3TH770 AB 1321 3TH770 AC 460 N A 1321 3TH770 BB 1321 3TH770 BC 575 N A 1321 3 770 1321 3 770 880 597 800 230 1321 3 880 1321 3TH880 AC 460 N A 1321 3 880 88 1321 3 880 8 575 N A 1321 3TH880 CB 1321 3TH880 CC 12 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive AC Input Line Reactors and Contactors Ifa DC Contactor is used an AC Input contactor is not needed 230V AC Input Drives Regenerative DCAmps HP 1P00 OpenStyle LineReactor AC Input Contactor Drive Cat No Amps Line Reactor Cat No kW HP Cat No 20P41AB7P0 7 57 15 1321 3R8 A 75 1 100 C12D10 20P41AB9PO 9 74 2 1321 3R12 A 149 Q 100 C12D10 20P41AB012 12 9 8 3 1321 3R18 A 0 75 3 7 1 5 100 C12D10 20P41AB020 20 16 5 1321 3R18 A 0 75 3 7 1 5 100 23010 20P41AB029 29 24 75 1321 3855 A 5 5 11 7 5 15 100 30010 20P41AB038 38 31 10 1321 3855 5 5 11 7 5 15 1100 7010 20P41AB055 55 45 15 1321 3R55 A 5 5 11 7 5 15 100 C60D10 20P41AB073 73 60 20 1321 3R80 A 15 20 100 C60D10 20P41AB093 93 76 25 1321 38100 18 5 22 25 30 100 C85D10 20P41AB110 110 90 30 1321 38100 18 5 22 25 30 100 0110011 20P41AB146 146 119 40 1321 38160 30 37 40 50 100 0140
63. Technical Data Allen Bradley PowerFlex Digital DC Drive TITRES mm illu 4 Table of Contents Topic Page Additional Resources 3 Product Description 2 Standard Drives Program 4 Catalog Number Explanation 6 Standard Drives Product Selection 7 Factory Installed Options 9 User Installed Options 10 Installation Considerations 20 Circuit Protection 51 Mounting 67 Approximate Dimensions 68 PowerFlex DC Configured Drives 74 Specifications 79 Watts Loss and Fan Attributes 82 LISTEN NS Rockwell Allen Bradley Rockwell Software Automation PowerFlex Digital DC Drive 2 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description PowerFlex Digital DC Drive User Manual publication 20P UM001 Provides basic information needed to install start up and troubleshoot the PowerFlex DC drive A Global Reference Guide for Reading Schematic Diagrams publication 100 2 10 Provides a simple cross reference of common schematic wiring diagram symbols used throughout various parts of the world Guarding Against Electrostatic Damage publication 8000 4 5 2 Explains the causes of ESD and how to guard against its effects Preventive M
64. V 460V 10 96 3Ph 560V 480V 480V 10 96 3Ph 580V 500V 575 10 96 3Ph 680V 600V 690V 10 96 3Ph 810V 720V Field Circuit ACInput Voltage DCOutput Field Voltage 7 Terminals C1 amp D1 Terminals U1 amp V1 Fixed Field Adjustable Field 230V 10 96 1Ph 200V 200V 400V 10 96 1Ph 310V 310V 460V 10 1Ph 360V 360V 1 max field voltage is equal to 0 85 AC input line voltage Rockwell Automation Publication 20P TD001F EN P February 2013 21 PowerFlex Digital DC Drive Typical Power Wiring Diagrams 1008 figurat wiring con iagram represents recommended power The following d th AC Input Contactor ring wi j Power W Te obed uo 500129000 191900 914 aes 01 OW 10 Dp abed uo sjeurui 1 4415 19 04 uej 001007 yUISIeaH pue 6 abed uo seua Ajddns 19045163 60100 995 ue au 10 04415 Jawod ue uo SAUP 73 4 6 SUOr 20 10 obed uo 5114110 Aejay aas 55010 0 1 94 LON pojq jeuruua Aejay 01300 BY pue 1076300 cz 1n0 Aejay pue 4331 JY J04300 103 03005 s s Jope3u0 Jy paunbai Jou yeqpaay jeuondo 10 5 906110 JIN 5 g pue
65. aintenance of Industrial Control and Drive System Equipment publication Provides a checklist to use as a guide in performing preventive maintenance DRIVES TD001 Safety Guidelines for the Application Installation and Maintenance of Solid State Control Provides general guidelines for the application installation and maintenance of solid publication 501 1 1 state control in the form of individual devices or packaged assemblies incorporating solid State components Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative For other information contact Allen Bradley Drives Technical Support at http www ab com support abdrives Product Description The PowerFlex Digital DC drive provides digital control for precise speed and current regulation easy programmability extensive diagnostics non regenerative and regenerative operation and is easily interfaced for integration into larger drive systems PowerFlex DC drives are well suited to a variety of applications includ
66. ake Contactor E Rating Amps Resistor Kit Volts Size Required Crimp Lugs i Code Cat No Watts Cat 452 452 369 1400 17 700 1 03 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 m Qty 2 Qty 1 565 565 462 500 700 0 826 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 2 Qty2 Qty 1 D 1678 678 554 600 700 0 688 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 2 Qty 2 Qty 1 791 791 646 700 700 0 590 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 2 Qty 2 Qty 1 904 904 739 800 700 0 516 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 2 Qty2 Qty 1 1K0 1017 831 900 700 0 459 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 2 Qty 2 Qty 1 1K1 1130 923 1000 700 0 413 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG 14 193 101 58 2 Qty2 Qty 1 1K2 1243 1016 1100 700 0 375 SIEMENS MFG 14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty 1 1 4 1413 1154 1250 700 0 330 CUTLER HAMMER 6702ED636 2 CUTLER HAMMER 6702ED636 2 Qty 2 Qty 1 1K5 1582 1292 1400 700 0 295 CUTLER HAMMER 6702ED636 2 CUTLER HAMMER 6702ED636 2 Qty 2 Qty 1 1 2 3 Coil voltage 115V AC 50 60Hz 4 18 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information Wire and Lug size dependant on e
67. at less than 160V with respect to PE Input provides high common mode immunity 46 Rockwell Automation Publication 20P TD001F EN P February 2013 1 0 Terminal Block 2 Designations PowerFlex Digital DC Drive No Signal Description Factory Default Related Parameter 11 OV 12 Digital Input 1 Max Volt 30V Max Cur 15V 3 2mA 24V 5mA and 2 Stop CF 133 Digital In1 Sel 13 Digital Input 2 30V 6 4mA 3 Start 134 Digital In2 Sel 14 Digital Input 3 A digital input 1 8 must be configured for 11 Jog 135 Digital In3 Sel 15 Digital Input 4 Enable 1 Enable 136 Digital In4 Sel 16 Digital Input Common Important When using the internal 24V DC supply terminal 19 for digital inputs 1 4 you must connect the digital input common terminal 16 to the 24V supply common terminal 18 17 NotUsed 18 24V Supply Common Common for the internal power supply 19 Internal 24V DC Supply Drive supplied 24V DC 1 0 power Max 20 30V 200mA Note The total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 20 PE ground PE ground to drive chassis 1 0 Terminal Block 3 Designations No Signal Description Factory Related Parameter Default 21 Output 1 Max 10V Max 5 mA 12 MotorSpeed 66 Out1 Sel 22
68. cceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this publication are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe
69. ce Module HIM and PC based configuration tools The LCD HIM provides Large and easy to read 7 line x 21 character backlit display Alternate function keys for shortcuts to common tasks Calculator like number pad for fast and easy data entry Full Numeric version only Control keys for local start stop speed and direction Remote versions for panel mount applications PC based Configuration tools include Connected Components Workbench CCW software v2 0 This software leverages proven Rockwell Automation and Microsoft Visual Studio technologies for drive configuration and programming CCW can be downloaded for free from http ab rockwellautomation com programmable controllers connected components workbench software Drivelools SP v4 01 or higher is required with a PowerFlex DC drive specific software patch The patch can be downloaded from http www ab com support abdrives webupdate A suite of software tools which provide an intuitive means for programming troubleshooting and maintaining Allen Bradley drives including the PowerFlex DC Drive Start Up Wizard DriveExplorer and DriveExplorer Lite v5 02 or higher A simple and flexible On line tool for monitoring and configuring while connected to a drive Internal Communications allow you to integrate the drive into the manufacturing process Status indicators for internal communication options are visible on the cov
70. commended AC Input Line Fuses 230V ACInput Frame C Frame Bussmann Ferraz Shawmut Gould Shawmut SIBA Square Body Flush End Contact 170 5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3 V1 5 BS 20 671 32 1000 switch 28 001 04 170M5466 switch 170H0069 Recommended Leg Fuses 230V AC Input Frame D Drives Frame D 875 875 715 Bussmann 6 9 URD 32 TTF 1000 switch MS 3V 1 5 BS Ferraz Shawmut Gould Shawmut 20 671 32 1000 switch 28 001 04 SIBA 170M6263 switch 170H0069 Square Body DIN 43653 Stud Mount 300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1K0 1050 858 170M6264 4 switch 170H0069 Recommended AC Input Line Fuses 460V AC Input Frame C Frame Bussmann 1300264 switch MS 3V 1 5 UR Ferraz Shawmut Gould Shawmut 20635 32 1000 switch 28 00104 SIBA Square Body Flush End Contact 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20 671 32 800 switch 28 001 04 62 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3 V1 5 BS Rockwell Automation Publication 20P TD001F EN P February 2013 20 671 32 1000 switch 28 001 04 Recommended Leg Fuses 460V AC Input Frame D Drives Digital DC Drive Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Square
71. d remove the terminal cover in order to connect the armature power wiring Front View Note Front view of drive shown with bottom protective and power terminal covers removed PREA PEPEPEPE EEO Iu ATTENTION Do not operate the drive with the power terminal cover removed Operating the drive with the power terminal cover removed may result in a hazardous condition that could cause personal injury and or equipment damage Rockwell Automation Publication 20P TD001F EN P February 2013 25 PowerFlex Digital DC Drive Frame B Armature Terminal Block Locations Xx PE U C V D Front View vi 1 DANGER cue ous chs Bottom View 26 Rockwell Automation Publication 20P TD001F EN P February 2013 Digital DC Drive Frame D Armature Terminal Block Locations Important Certain frame D drives require the use of a terminal adapter kit s for terminals U V W C and D Refer to Frame D Terminal Adapter Kits on page 19 for details Top of Drive U V W 87 11 1 7 777722 Bottom of Drive PE C D Rockwell Automation Publication 20P TD001F EN P February 2013 27 PowerFlex Digital DC Drive Armature Power Terminal and Ground PE Wire Sizes Frame Drive Current Rating Code Terminals Wire Size and Type Terminal Bolt Tightening Torque 230V 460V 575 690 Size mm Nem
72. e 18 8 suone oj 10 9080 uo 51141 Aejay aas 542014 201191 0 1 94 LON pojq Aejay 0300 9 uo 96 pue 710126100 SZ 96 L 300 266 464 pue 12207 20 1661 Jed Z suonepuauiulo ai asnj 10 15 64 UO 001291014 g pue juejpenb om uo pue noz uo 595 yndyno aunyewue parjddns 1 9 6 3 o3 4 snw 81 1 ddns amod jewajul Apz4 ay jj 1010010 LE 01 195 95 gui 1011610 091 Jed gt 5 10 C 3Ded Uo 11217 aas q pue uo pue g pue y 10 pai ddns 494101512 Ja JaAUOD au 10 595 JY 10 111966410 5190110 5061 00121051 pue ET obed 105101221007 51013 9 UT JY Jou 1 10123 e 966 c 4 1 uonejos a4 J si Jo eay aur 066776 jo pue uonejos uy Z 340W 10 FE MAU 1
73. e HP DynamicBrake Armature DBResistor DBResistor Brake DC Loop DC Contactor Rating Code Amps Amps Resistor Kit Cat Voltage Size ohms Size Watts Amps Contactor Cat Crimp Lugs Cat No Volts Required No No B 167 167 1364 100 1370 DBH76 500 0 7 280 714 29 1370 DC180 1370 16180 207 207 169 1 125 1370 DBH77 500 0 7 280 714 29 1370 DC280 1370 16228 250 250 204 3 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 16268 330 330 269 6 200 1370 DBH79 500 0 7 280 714 29 1 9 412 412 336 6 250 m 500 0 808 7292 1 5 C 495 495 4044 300 1 500 0 595 6069 1 5 667 667 5449 400 1 500 0 542 6439 1 5 D 800 830 678 1 500 9 500 0 463 6338 1 5 960 996 8137 600 Q 500 0 322 6221 1 5 1K1 1162 9494 700 2 500 0 322 6221 1 5 1K3 1328 1085 0 800 2 500 0 255 5718 1 5 1 4 1494 1220 6 900 Q 500 0 255 5718 1 5 See Alternate Dynamic Brake Resistor Kits and DC Output Contactors Amp on page 17 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally Coilvoltage 115V AC 50 60Hz See DC Contactor Crimp Lug Kit Specifications Amp on page 16for more information Wire and Lug size dependant on enclosure dimensions and local codes DC Contactor Crimp Lug Kit Specifications Use the information provided in the table below to assist you in ordering the correct Lug kit for your application
74. e but at half ampacity due to the short time duration of current flow in these conductors and has been sized to satisfy NEMA Standard ICS 3 302 62 Dynamic Braking If the load inertia is larger than that of the motor calculations must be made to determine correct conductor sizing and DB resistor wattage per NEMA Standard ICS 3 302 62 16 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Alternate Dynamic Brake Resistor Kits and DC Output Contactors The following alternate dynamic brake resistor kits and or DC output contactors may be used with the corresponding PowerFlex DC drives but must be sourced separately from the drive 230V AC Input Drives Drive DC AC HP Dynamic Brake Armature DBResistor DB Brake DCLoop Contactor Cat DCContactor Current Amps Line Resistor Kit Cat No Voltage Size ohms Resistor Amps A 2 n Crimp Lugs S Rating Amps Volts Size Required Drive w No Dynamic Brake Drive w Dynamic Brake Cat No Code Watts B 360 360 294 100 1370 DBL76 240 14 290 17143 ABB 60 2 1125 ABB EHDB360C 1L225S 4 434 434 355 125 CUTLER 240 0 5 1458 651 ABB 520 2 1125 ABB 520 112255 HAMMER G3AP50 Qty 4 two in series two in parallel C 521 521 426 150 HUBBELL_Y139W32
75. egistration input Q Z Encoder Z NOT COM 5 12 15V DC Return Internal power common V 5 12 15V DC Power Internal power source 200 mA 1 Selectable via switch 21 on the Control board Refer to DIP Switch and Jumper Settings the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information 2 Selectable via switch 20 on the Control board Refer to DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20 0 001 for more information Digital Encoder Terminal Block Location Wes Wa un 7 ao coh cok 22 24 54 Coes VOX B 7 7 Digital Encoder terminal block 48 Rockwell Automation Publication 20P TD001F EN P February 2013 Sample Encoder Power Wiring Power Source Connection Example Internal Drive Power Internal drive 5 12 15V DC 5 12 15V DC 200 mA 200 mA V A 1977 COM 210 7 T an B Q 1 to Shield A 0 16 External Power Source WV 12 n COM z 1911 E i 2 9 59 shield B Q External C Power B J Supply A 1 Shield connection is on the drive Control EMI Shield Refer to Digital Encoder Terminal
76. endations See http ab rockwellautomation com Motors 20 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Power Wiring ACInput Voltages PowerFlex DC drives are rated for the following AC input voltages 2 50 60 Hz 5 Mains Circuit Terminals U V W e 230V 410 3Ph e 400V 1096 3Ph e 440V 10 3Ph e 460V 10 3Ph e 480V 1096 3Ph e 575V 1096 3Ph e 690V 1096 3Ph Field Circuit Terminals U1 V1 230 10 1 e 400V 10 1Ph e 460V 1096 1Ph Control Circuit Terminals U2 V2 e 115V 15 or 230V 15 1Ph Note For frame B and C drives only a jumper must be placed between terminals SA SB on the Switching Power Supply circuit board for the control circuits to work with 115V AC input Refer to Frame B drives SA SB Terminal Block Location on page 37 and Frame C Drives SA SB Terminal Block Location on page 38 for terminal block locations DC Output Voltages The output voltages below take into account an AC input undervoltage within the stated tolerance limits and a voltage drop of 496 due to an AC input line reactor It is the same as the rated armature voltage suggested for the connected motor Armature Circuit ACInput Voltage DCOutput Armature Voltage Terminals C amp D Terminals U V W Two Quadrant Drive Four Quadrant Drive 230V 10 96 3Ph 260V 240V 400V 10 96 3Ph 470V 420V 440V 10 96 3Ph 530V 460
77. er for easy setup and monitoring of drive communications You can easily manage information from shop floor to top floor and seamlessly integrate a complete system as you control configure and collect data 4 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Drive Features Fast acting Current Limit and Voltage Regulation result in maximum accel decel without tripping High speed analog inputs improve drive response to torque or speed commands Programming flexibility allows parameters to be linked within the drive Field flashable firmware through DPI interface Flying Start delivers smooth and instantaneous connection into rotating loads regardless of commanded direction without the need for any speed feedback Single Phase Regulated Field supply 10A 14A 20A 40A and 70A depending on the drive size standard on all frames Integral Process PI Control can eliminate the need for a separate process loop controller Speed Regulation Open Loop or Closed Loop e Armature Feedback provides 2000 1 rpm speed range DC Tachometer Feedback provides up to 0 1 speed regulation Encoder Feedback provides up to 0 1 speed regulation for the tightest application requirements Torque Regulation Open Loop or Closed Loop e Open Loop torque regulation provides 5 regulation e Encoder Feedback provides 1 regulation and the ability to hold full load at zero speed Unsurpassed Capab
78. ility in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPI communication adapters offering the following benefits BACnet Remote 1 0 4 PROFIBUS RS485 DF1 Description Unconnected Messaging permits other network devices e g PanelView to communicate directly to a drive without routing the communication through the network scanner Adapter Routing Plug PC into one drive and talk to all other Allen Bradley drives on same network without being routed through network scanner lt lt ControlNet Access to 100 of all parameters over the network lt EtherNet IP AutoBaud capability makes initial connections less problematic Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states Very flexible configuration for each node Example reference must change by more than 596 Peer Control provides master slave type control between drives where one or more slave drives consumers can run based on the status of a master drive producer which can also significantly reduce network traffic ADR Automatic Device Replacement saves significant time and effort when replacing a drive by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings lt lt lt lt lt lt
79. ing extruding operations finishing drawing and coating processes applications exhibiting shock loads high inertia rapid accel decel or continuous regeneration and is an excellent choice for existing DC machinery upgrades The compact design of this drive includes a fully contained power module and a common control structure for the entire range of horsepower And to make connectivity even easier the PowerFlex DC drive provides a standard DPI interface that is compatible with all PowerFlex DPI communication products The standard hardware offering consists of an open type enclosure armature converter regulated field converter for field weakening or economy applications an advanced regulator with integrated DPI functionality I O including eight digital inputs four digital outputs three analog inputs and two analog outputs a DC tachometer and encoder capability Note Additional I O and feedback options are available and are sold separately from the standard hardware offering See I O Option Kits and Feedback Option Kit on page 10 Rockwell Automation Publication 20P TD001F EN P February 2013 3 PowerFlex Digital DC Drive Standard Drives Program Packaging and Mounting IP20 NEMA UL Type Open For conventional mounting inside or outside a control cabinet Easy to Use Communication Tools The PowerFlex Digital DC drive provides common communication tools that are familiar and easy to use including the LCD Human Interfa
80. ion Wire and Lug size dependant on enclosure dimensions and local codes Coil voltage 115V AC 50 60Hz 460V AC Input Drives Frame DriveCurrent DC ACLine HP DynamicBrake Armature DBResistor DB Resistor Brake DC Loop DC Contactor Rating Code Amps Amps Resistor Kit Cat Voltage Size ohms Size Watts Amps Contactor Cat Crimp Lugs Cat No Volts Required No No 4P1 4 1 33 2 1370 DBH63 500 81 255 6 17 1370 DC56 1370 LG40 6P0 6 4 9 3 1370 DBH64 500 62 245 8 06 1370 DC56 1370 LG40 010 10 82 5 1370 DBH65 500 45 245 11 11 1370 DC56 1370 1640 014 14 11 4 75 1370 DBH66 500 27 350 18 52 1370 DC56 1370 LG40 019 19 15 5 10 1370 DBH67 500 20 420 25 00 1370 DC56 1370 LG40 027 27 22 1 15 1370 DBH68 500 1 405 41 67 1370 DC56 1370 LG40 035 35 28 6 20 1370 DBH69 500 5 330 100 00 1370 DC56 1370 LG40 045 45 36 8 25 1370 DBH70 500 4 5 330 111 11 1370 DC56 1370 1652 052 52 42 5 30 1370 DBH71 500 3 5 385 142 86 1370 DC56 1370 1652 073 73 59 6 40 1370 72 500 2 6 345 192 31 1370 DC110 1370 1092 086 86 703 50 1370 DBH73 500 2 345 250 00 1370 DC110 1370 1092 100 100 817 60 1370 DBH74 500 2 345 250 00 1370 DC110 1370 16110 129 129 105 4 75 1370 DBH75 500 1 270 500 00 1370 DC180 1370 16140 Rockwell Automation Publication 20P TD001F EN P February 2013 15 PowerFlex Digital DC Drive Frame Drive Current ACLin
81. le Phase Regulated h Packaging Documentation Code Shipping Carton User Manual A Standard Drives Product Selection Yes Yes Position 7 8 10 11 12 D 4 1 Code Operator Interface Blank Cover PowerFlex Digital DC Drive 13 14 15 16 i k I k Communication Options Code Description N None Standard for user installed options see Human Interface and Wireless Interface Modules on page 9 j Options Control None 8 24V DC Digital Inputs N 4 Digital Outputs 3 Analog Inputs and 2 Analog Outputs are Standard All I O Options are purchased separately and are user installed See I O Options page 9 IP20 NEMA UL Type Open Position d A All drives are rated 150 overload for 60 seconds 200 for three seconds 230V AC Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty Amps Cat No Size 12 15 7 20P21AB7PORAONNN 20P41AB7PORAONNN 15 2 9 20P21AB9PORAONNN 20P41AB9PORAONNN A 22 3 12 20P21AB012RAONNN 20P41AB012RAONNN A 37 5 20 20P21AB020RAONNN 20P41ABO2ORAONNN 5 5 75 29 20P21AB029RAONNN 20P41ABO29RAONNN 7 5 10 38 20P21AB038RAONNN 20P41AB038RAONNN 11 15 55 20P21AB055RAONNN 20P41AB055RAONNN 15 20 73 20P21AB073RAONNN 20 41 7 18 5 25 93 20P21AB093RAONNN 20 41 9 22 30 110 20P21A
82. lex Configured DC drive has built in configurable digital and analog I O The digital I O is 24V DC and the analog I O can be configured for voltage or current operation Additional 24V DC and analog I O can be added or an I O conversion card can be added to accommodate 115V AC digital I O Options Control Code Expansion Card 4 Additional 24V DC Digital Inputs amp Outputs A 2 Analog Outputs 115V AC Conversion Card B 8 Digital Inputs 8 24V DC Digital Inputs 4 Digital Outputs 3 Analog N Inputs amp 2 Analog Outputs Communication Options The PowerFlex Configured DC drives are fully compatible with Allen Bradley drives wide variety of DPI communication adapters offering the following options Description Catalog No ControlNet Communication Adapter Coax DeviceNet Communication Adapter D EtherNet IP Communication Adapter E Lonworks Communication Adapter L PROFIBUS DP Communication Adapter ControlNet Communication Adapter Fiber Q Remote I O Communication Adapter R None N This item has Silver Series status For information refer to http www ab com silver Cabinet Options The Configured Drive enclosure can be equipped with a variety of standard user option These options are predefined as described below Other options can be ordered through the ETO program Description Catalog No None N Start and Stop PB s Local Remote SS E Stop PB
83. lication 20P TD001F EN P February 2013 Frame C Drives Drive Total Value for All Fans 3 2 Current Rating ACInput Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 521 230 2143 700 2700 495 460 2143 667 2590 1050 m h 540 575 2300 SN 62 5 dB A 675 2620 452 690 1700 565 2300 1 Refer to Catalog Number Explanation on page 6 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating 2 Fans on frames C drives must be powered by an external 230 V AC 50 60 Hz power supply connected to terminals U3 and V3 Frame D Drives Drive Total Value for Fan 1 7 Current Rating ACInput Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 875 230 2694 1K0 3284 830 480 3200 996 3568 1 1 4189 18 5229 1K4 5117 810 575 3122 1K0 3819 1 2 4679 Tm 2 4A 50Hz and 2400 m h 18 4879 3 3A 60Hz 80 dB A 1K6 5720 678 690 3174 791 3582 904 4028 1K0 4064 1 1 4509 1 2 5368 1K4 5543 1K5 5886 1 Refer to Catalog Number Explanation on page 6 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating 2 Fans on frames D drives must be powered by an external 230 V AC 50 60 Hz power supply connected to terminals U3 and V3 Rockwell Auto
84. mation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 83 PowerFlex Digital DC Drive PowerFlex DC Stand Alone Regulator Catalog Total Watts Loss Total Value for Fans 2 Number W Input Voltage Rated Current Max Air Flow Noise Level 23PMD4 303 23PMD7 357 23PMF4 374 23PMF7 428 160 m h Internal power supply 40 dB A 1 Refer to Stand Alone Regulator Catalog Numbers in the PowerFlex DC Stand Alone Regulator and Gate Amplifier User Manua 84 publication 23P UM001 for a description of ratings Rockwell Automation Publication 20P TD001F EN P February 2013 Digital DC Drive Rockwell Automation Publication 20P TD001F EN P February 2013 85 Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is a
85. n 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Frame Cand D Armature Fuse Signal Terminals Terminals 81 and 82 on frame C and D drives are connected to the internal armature circuit protection fuses and can be connected to an external device to provide indication that the fuses have opened Alternatively terminals 81 and 82 can be wired to drive digital input terminals configured for 64 Invert via Pars 133 144 Armature Fuse Signal Terminal Designations Terminal Maximum Voltage Maximum Current 81 Internal armature fuse intervention signal 250V AC 1A 82 Armature Fuse Signal Wire Size and Terminal Specifications Terminals Wire Size and Type Tightening Torque Nem Ib in 0 14 1 5 0 14 2 5 26 16 0 4 3 5 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Frame C Internal Armature Fuse Signal Terminal Block Location DANGER RISK OF ELECTHIC SHOCK DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT 35 36 75 76 7 H U2 V2 PE Rockwell Automation Publication 20P TD001F EN P February 2013 41 PowerFlex Digital DC Drive Frame D Internal Armature Fuse Signal Terminal Block Location M1 81 82 Relay Outputs Terminals 35 and 36 and 75 and 76 are relay outputs The relay output between terminals 35 and 36 is configured with parameter 1392
86. n criteria or a complete custom package can be designed for any application The typical lead time of an ETO order is 8 12 weeks based on the lead time and availability of unique components of the design Benefits Simplified installation and start up by use of common options assembled at the factory Drive functionality exceeds options offered with a standard drive Multiple packaging options specific to customer needs Pre engineered options for easy order entry consistent manufacturing high quality and reduced delivery time Selectable configurations to meet application requirements 74 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Features Standard PowerFlex DC Digital drives and drive related options Gpulse Enclosure options IP20 IP42 Filter IP00 mounted on a panel either conformal coated circuit boards or without Pre engineered options Custom engineered solutions UL panel recognition from the factory for pre engineered options Factory Installed Options Enclosure Options The PowerFlex Configured DC drives can be ordered in a IP20 NEMA UL Type 1 MCC style enclosure or a IP43 NEMA UL Type 1 with Fan amp Filter MCC style enclosure For both of these enclosures the drive incoming disconnect and any specified operator devices will be mounted and wired in the cabinet or the door as required If a cabinet moun
87. nal Block Location Bottom of View of Drives Drive with no fan Drive with fan Shown with terminals jumpered for internal armature voltage feedback Frame B Armature Voltage Feedback Circuit Terminal Block Location Top of Drive Shown with terminals jumpered for internal armature voltage feedback Bey 1A2 242 Rockwell Automation Publication 20P TD001F EN P February 2013 29 PowerFlex Digital DC Drive Frame Armature Voltage Feedback Circuit Terminal Block Location A1 1 2 0 A2 9 1 1 1 1 2 0 2 O Bottom of Drive Frame D Armature Voltage Feedback Circuit Terminal Block Location Shown with terminals jumpered for Bottom of Drive internal armature voltage feedback Left Side 30 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Field Converter Connections For 575V or 690V AC input drives only a step down transformer with either a 230 VAC secondary for a 150V motor field or 460 VAC for a 300V motor field is required before the input to the field control circuit terminals U1 V1 Also If the rated voltage of the DC motor field is not compatible with the field DC output voltage of the drive an external field control transformer must be used Refer to the following example for transformer selection information Example 10 Hp 240V Armature
88. nclosure dimensions and local codes Rockwell Automation Publication 20P TD001F EN P February 2013 Digital DC Drive Frame D Terminal Adapter Kits The following frame D drives require the listed terminal adapter kits in order to meet UL installation requirements Voltage Drive Current U V W Terminal Adapter C D Terminal Adapter Class Rating Code Kit Number Number 230 1 0 SK 20P S726172 460 1 1 20 5726171 18 1K4 575 1 0 SK 20P S726172 1K2 SK 20P S726171 18 1K6 SK 20P S726173 690 1K0 SK 20P S726172 1 1 20 5726171 1K2 1K4 1 5 Rockwell Automation Publication 20P TD001F EN P February 2013 19 PowerFlex Digital DC Drive Installation Considerations The PowerFlex Digital DC drive has the following built in protective features to help simplify installation e Ground fault protection during start up and running ensures reliable operation Electronic motor overload protection increases motor life There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Input Fuses See page 51 Input Power Conditioning See page 11 LCD HIM See page 10 DC Drive Accessories See page 15 Motor Overload Protection See page 42 Motor Recomm
89. ontactor Cat Crimp Lugs Cat No Volts No 7P0 7 5 7 1 5 1370 DBL62 240 20 420 12 00 1370 DC56 1370 1640 9 0 9 74 2 1370 DBL63 240 20 420 12 00 1370 DC56 1370 1640 012 12 9 8 3 1370 08164 240 15 420 16 00 1370 0656 1370 1640 020 20 16 5 1370 DBL65 240 8 6 420 27 91 1370 DC56 1370 1640 029 29 24 7 5 1370 08166 240 6 345 40 00 1370 0656 1370 1640 038 38 31 10 1370 DBL67 240 5 330 48 00 1370 DC56 1370 1640 055 55 45 15 1370 08168 240 3 5 385 68 57 1370 DC56 1370 1656 073 73 60 20 1370 08169 240 2 6 385 92 31 1370 DC110 1370 1092 093 93 76 25 1370 08170 240 2 330 120 00 1370 DC110 1370 1692 110 110 90 30 1370 08171 240 2 330 120 00 1370 0110 1370 16110 B 146 146 119 40 1370 DBL72 240 0 7 280 342 86 1370 DC180 1370 16160 180 180 147 50 1370 08173 240 0 5 365 480 00 1370 0180 1370 16180 218 218 178 60 1370 08174 240 0 5 365 480 00 1370 0280 1370 16228 265 265 217 75 1370 DBL75 240 2 330 120 00 1370 DC280 1370 16268 360 360 294 100 1370 DBL76 240 14 290 17143 1 8 434 44 355 125 0 240 0 5 1458 651 1 5 C 521 521 426 150 1 240 0 322 6221 781 1 5 700 700 52 200 0 240 1 5 D 875 875 715 250 Q 240 1 5 1K0 1050 858 300 Q 240 1 5 1 See Alternate Dynamic Brake Resistor Kits and DC Output Contactors Amp on page 17 2 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more informat
90. pen 5 2 4 WW aAu 151 O N aa NO n P i 11 Xi d di J0peay aur J WOJSULI pauuorsiq ul eios C51 o se 281 61 xy pal 0 1 uo 3d V gt 23 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive th DC Output Dynamic Braking Contactor and a Dynamic Brake ring wi i Power 251 251 abed uo 500139 00 19 9100 jal 335 01 10 0 9080 Uo 20119 1904 Ue 00100 pue 6 9060 Uo s eUruus A ddng 19 04 suej 00100 98 1 002 yulsyeay ay 10 Ajddns Jamod ue amba juo 19 10 Zp 907410 SINGING aas 52010 819 0 1 BY JON 20014 01419 Aejay Jawog 0300 BY UO pue 3uey1odui 901026100 195 INC Aejay 266 124 pue 423 3 20 1030050120300 161 Jed 4015 rueu p e uuojied 0 Japso 15 3ndui a qeu3 au 9511 10 15 aed 101101291014 11341 96 g pue om uo pue 100 uo sasny yndyno aunjeuue parjddns 19 3ndui e3ibrp peura
91. r frame B and C drives only a jumper is required between terminals SA and SB for 115V AC control input power Refer to Frame B drives SA SB Terminal Block Location on page 37 and Frame C Drives SA SB Terminal Block Location on page 38 for terminal block locations Control Circuit Terminal Designations 34 Terminal Description Single phase AC power for the control circuits Rockwell Automation Publication 20P TD001F EN P February 2013 Frame A Control Circuit Terminal Block Location 21 22 23 24 25 26 27 20 29 30 31 39 94 25 36 37 D a 12 3 4 5 6 7 8 9 1011112 13 14 15 16 17 18 19 20 Frame B Control Circuit Terminal Block Location 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 RCM S MANATEE eese B gt 19 14 18 16 17 19 20 n 02 v2 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 35 PowerFlex Digital DC Drive Frame C Control Circuit Terminal Block Location DANGER RISK OF ELECTRIC SHOCK DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT 82 35 36 75 76 7 H U2 V2 02 v2 Frame D Control Circuit Terminal Block Location M1 U2 V2 36 Rockwell Automation Publication 20P TD001F EN P February 2013 Control Circuit Wire
92. s minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment Altitude 1000 m 3300 ft max without derating De rate output power by 1 2 for every 100 meters 328ft above 1000 meters 33008 Maximum Surrounding Air Temperature 20 NEMA Open 0 50 32 122 F typical De rate 1 25 for every 1 C over 50 C 122 F to 55 C 131 F Additional cooling is required for temps above 55 C Digital DC Drive Storage Temp all const 25 55 C 13 131 F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity Operating 5 85 non condensing Storage 5 95 non condensing Shock 156 peak for 11ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak 1 PowerFlex DC drives must be installed in a Pollution Degree 2 environment Rockwell Automation Publication 20P TD001F EN P February 2013 79 PowerFlex Digital DC Drive Category Drive Type Specification Full Wave Regen 6 Pulse Regulated Field Supply Electrical 80 Input Voltages Armature 230 to 690V AC 4
93. slow 64 Rockwell Automation Publication 20P TD001F EN P February 2013 Frame A Switching Power Supply Fuse Location Switching Power Supply fuse Top View of Drive Frame B Switching Power Supply Fuse Location Top View of Drive 3 15 fuse F2 2 5A fuse Board Rev H and below only Board Rev H and below only JH Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 65 PowerFlex Digital DC Drive Frame C Switching Power Supply Fuse Location 3 15 fuse F2 2 5A fuse Board Rev H and below only Board Rev and below only Fuses are located on the Switching Power Supply circuit board SW 2 on the back of the Control EMI shield which holds the Control board Frame D Switching Power Supply Circuit Board Fuse Location ree 2 Switching Power Supply fuse holder The Switching Power Supply circuit board is located on the Control EMI shield 66 Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive Mounting Operating Conditions and Temperatures PowerFlex DC drives are designed to operate at 0 50 32 122 F surrounding air temperature without derating The drive must be mounted in a clean dry location Contaminants such as oils corrosive vapors and abrasive debris must be kept out of the enclosure NEMA UL Type Open IP20 enclos
94. tal Input 8 35 Input Common 36 Not Used 40 Rockwell Automation Publication 20P TD001F EN P February 2013 47 PowerFlex Digital DC Drive Recommended Signal Wire Size for Analog 1 0 and Digital 1 0 Signal Type Terminal Block Wire Size and Type Tightening Torque Terminals Flexible mm Multi core mm Nem 1 4 1 40 0 140 1 500 0 140 1 500 26 16 0 4 3 5 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Analog and Digital 1 0 Digital Encoder Terminal Block The encoder connection cables should always be connected directly to the terminals on the encoder terminal block The encoder cable must be made up of twisted pairs with the shield connected to the shield ground on the drive side Do not connect the shield to ground on the motor side In some cases 1 cable lengths that exceed 100 meters it may be necessary to ground the shield of each twisted pair on the power supply Refer to Appendix A of the PowerFlex Digital DC Drive User Manual publication 20 07 001 for Digital Encoder specifications Digital Encoder Terminal Designations Terminal Block Label Signal Description Encoder A Single channel or quadrature A input A Encoder A NOT Encoder B Dual channel quadrature B input B Encoder B NOT 1 Encoder Z Pulse marker or r
95. tch and one of the terminals 42 Rockwell Automation Publication 20P TD001F EN P February 2013 Contact Relay and Thermistor Terminal Designations Terminal Description 35 Normally open contact Configured with parameter 1392 Relay Out 1 Sel 36 setto 25 Contactor by default 75 Normally open contact Configured with parameter 629 Relay Out 2 Sel set 76 to 5 Ready by default 78 Motor thermistor connections PTC 79 Frame A Contact Relay and Thermistor Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 5 1 2288 y Note Terminals 78 and 79 shown with 1k 787935367576 ohm resistor in place of temperature sensor Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 43 PowerFlex Digital DC Drive Frame B Contact Relay and Thermistor Terminal Block Locations 3 787935367576 Frame C Contact Relay and Thermistor Terminal Block Locations DANGER RISK OF ELECTRIC SHOCK DISCONNECT IN E BEFORE SERVICING EQUIPMENT 353675767879 44 Rockwell Automation Publication 20P TD001F EN P February 2013 Frame D Contact Relay and Thermistor Terminal Block Locations 78 79 35 36 75 76 Located on control pan to the left of the HIM cradle Recommended Signal Wire Size for Relay Outputs and Thermistor
96. ted input line reactor is specified it will be mounted in the cabinet for drives ratings of 200 Hp or less The drive may also be ordered on a rigid panel for installation in a users existing cabinet For these designs the drive and all panel mounted parts will be mounted and wired The incoming disconnect operator devices and input line reactor will be shipped loose for customer mounting and wiring per local codes All MCC cabinets are 2286 mm H x 635 mm D 90 in H x 25 in D with the width determined by the size of the drive and the options requested The standard width enclosures are 508 635 889 mm 20 25 and 35 in wide The rigid panel mount designs are shipped on 1981 mm x 508 mm W 813 mm W 78 in x 20 in W or 32 in panel to fita standard 610 mm W X 914 mm W 24 in W or 36 in W enclosure Human Interface Module HIM Options The PowerFlex Configured DC drives can be ordered with a variety of HIM modules to meet the needs of each drive The HIMS are installed on the door of the enclosures or shipped loose on the Open Panel designs All designs have the door mounted bezel and interconnect cable to the drive 5 can be installed or updated in the field No HIM Blank Plate LCD Display Full LCD Display Catalog Code 0 Numeric Keypad Programmer Only Catalog Code C Catalog Code E Rockwell Automation Publication 20P TD001F EN P February 2013 75 PowerFlex Digital DC Drive 1 0 Options The PowerF
97. tening Torque Nem U1 V1 Ct D1 24 10 AWG kcmils 0 5 0 8 44 7 1 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Frame D Field Circuit Terminal Block Location Wire routing hole Top of Drive d Cable clamp Left Side AC input for field is at top of fuse holder marked FV1 Shown with control cover removed Remove control cover to access terminals Bottom of Drive a D1 Left Side Rockwell Automation Publication 20P TD001F EN P February 2013 PowerFlex Digital DC Drive 33 PowerFlex Digital DC Drive Frame D Field Circuit Wire Sizes and Terminal Specifications Drive Current Rating Code Terminals Wire Size Tightening Torque 230V 460 5754 690 Nem 875 830 810 678 U1 V1 C1 D1 6 AWG 4 0 35 4 1K0 996 1K0 791 1 2 904 19 1 0 1 6 1K1 1K1 2 AWG 13 1K2 14 1K4 1K5 1 See Catalog Number Explanation on page 6 positions 8 9 and 10 for corresponding drive HP rating armature amp rating and field amp rating 2 See Cable and Wiring Recommendations in the Digital DC Drive User Manual publication 20P UM001 for cable spacing information Control Circuit Input Power The control circuit must be powered by an external 230V AC or 115V AC single phase power supply Fo
98. terminals U3 and V3 are required to be short circuit protected This protection can be provided by using a circuit breaker The circuit breaker must be selected to survive the short circuit available current of the feeder source for this circuit and the inrush current of the fan The rating of the circuit breaker should be sized mainly to protect the wiring from the circuit breaker connections to terminals U3 and V3 and not nuisance trip or blow from the inrush current In addition a N C contact at terminals 31 and 32 can be connected to an external device to provide indication of a fan supply failure or can be wired to drive digital input terminals configured for 14 Aux Fault via Pars133 144 Frame D Heatsink Cooling Fan Terminal Designations Terminal Description Maximum Voltage Maximum Current U3 Single phase AC input power for cooling fans 230V AC 2 4 3 3 50 60 Hz 31 Normally closed contact 250V AC 1A 32 PE Safety ground Frame D Heatsink Cooling Fan Signal Wire Sizes and Terminal Specifications Terminals Wire Size and Type Tightening Torque Nem 1 See Cable and Wiring Recommendations the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information 0 5 0 6 4 4 5 3 Frame D Heatsink Cooling Fan Terminal Block Location Top of Drive Left Side 32 31 PE V3 U3 40 Rockwell Automation Publicatio
99. tion on page 61 and Frame D Regenerative Drive Leg Fuse Location on page 62 Recommended Leg Fuses 230V AC Input Frame C Drives Frame Drive Current ACLine Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Square Body Flush End Contact C 521 521 426 6 170 5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20671 32 800 switch 28 001 04 700 700 571 6 170 5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 1 5 BS 20671 32 800 switch 28 001 04 Recommended Leg Fuses 230V AC Input Frame D Drives Frame Drive Current DC ACLine Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount D 875 875 715 6 170M6263 switch 170H0069 Y300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1 0 1050 858 6 170 6264 switch 17090069 1300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 Recommended Leg Fuses 460V AC Input Frame C Drives Drive Current Qty Bussmann Rating Code Amps Line Square Body Flush End Contact Ferraz Shawmut Gould Shawmut 170M5462 switch 170H0069 6 9 URD 32 TTF 630 switch MS 3 V1 5 BS 20 671 32 630 switch 28 001 04 667 667 5449 6 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20 671 32 800 switch 28 001 04 Recommended Leg Fuses 460 AC Input Frame D Drives
100. uit breaker The circuit breaker must be selected to survive the short circuit available current of the feeder source for this circuit and the inrush current of the fan The rating of the circuit breaker should be sized mainly to protect the wiring from the circuit breaker connections to terminals U3 and V3 and not nuisance trip or blow from the inrush current Frame C Heatsink Cooling Fans Terminal Designations Terminal Description Maximum Voltage Maximum Current U3 Single phase AC input power for cooling fans 230V AC 1A Frame C Heatsink Cooling Fans Wire Sizes and Terminal Specifications Terminals Wire Size and Type Tightening Torque Nem Ib in 26 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Frame C Heatsink Cooling Fan Terminal Block Location DANGER RISK OF ELECTRIC DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT ESTA U3 Rockwell Automation Publication 20P TD001F EN P February 2013 39 PowerFlex Digital DC Drive Frame D Heatsink Cooling Fan Power Supply Terminals Frame D drives require an external 230V AC power supply for the heatsink cooling fan The power supply connections must be taken from the primary side of the installed Isolation Transformer or Line Reactor clean power Refer to Typical Power Wiring Diagrams on page 22 The fan power input
101. ures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment These enclosures offer no protection against airborne contaminants Minimum Mounting Clearances Minimum clearance requirements are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive See Drive Enclosure Minimum Mounting Clearances below The drive must be mounted in a vertical orientation as shown below and must not be mounted at an angle greater than 30 from vertical In addition inlet air temperature must not exceed the product specification Drive Enclosure Minimum Mounting Clearances 1 gt 150 mm 6 0 in 9 i 2 3 8 150 mm 6 0 in UU J 8 n 2 2 L o 2 0 00 0 ce g gt 10 gt 10 mm gt 10 gt 50 Airflow through 0 4 0 4 in 0 4 in 2 0 in the drive must not be impeded IMPORTANT Verify that all mounting screws are properly tightened before and after operation Rockwell Automation Publication 20P TD001F EN P February
102. y mounted fuses for FS the armature converter on the AC input side FS3 Internally mounted fuses for the field circuit on the AC input side FS2 Externally FS2 mounted fuses for the armature circuit on the DC side Rockwell Automation Publication 20P TD001F EN P February 2013 51 PowerFlex Digital DC Drive Frame A and B Recommended AC Input Line Fuses AC input line fuses are externally mounted for frame A and B drives and must be sourced separately See Fuse Code FS1 in Frame A and B Fuse Designations on page 51 230V AC Input Drives Frame Drive DC ACLine Bussmann Ferraz Shawmut Gould Shawmut Current Amps Amps FWP Ferrule Fuse North American NorthAmerican FerruleA70QS North American A70P Block FWP Type Fuse Block Type 7005 Type A 7 0 7 5 7 FWP 10A14F CH143D FWP 10B 700510 14 A70P10 4 9P0 9 74 FWP 15A14F FWP 15B A700516 14F A70P15 4 012 12 9 8 FWP 20A14F FWP 20B 700520 14 70 20 4 020 20 16 FWP 25A14F FWP 25B 700525 14 70 25 4 029 29 24 FWP 40A22F CH223D FWP 40B 700540 22 700540 4 038 38 31 FWP 63A22F FWP 60B A700563 22F A700560 4 055 55 45 FWP 80A22F FWP 80B A700S80 22F 700580 4 073 73 60 FWP 100A 17005100 4 0

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