the user guide I 410 BS
Contents
1. ECRAN_MULTI BMP Keys External Description keyboard ere The function keys are structured in several levels They apply to all F6 to F10 sheets A same key has a different function on each level as SFI to SF4 Shift F1 to FA indicated in the following pages 1410 Terminal OD STOP START Ctrl F1 Access to the Metrological screen Ctrl F2 Access to the operator identification screen work level choice Validation key 04 41 80 1 MU 7 1410 BS 1410 BS Belt Scale Main screen if multiple scales Fi SPEED FLOW WEZTL F6 F1 F4 F5 0 992m s F2 6 00m s i F7 F3 F8 z F4 Fa E z gt non a SF1 SF2 SF3 SF4 Switch to settings mode of terminal operating functions minimum supervisor Display choice column 1 instant flow rate responsible global etc Change scale next Reset Totalisers F7 F8 Display choice column 2 instant flow rate responsible F9 global etc Change scale previous F10 SF2 or Shift F2 Access to PRESELECTION screen of the selected scale SF4 or Shift F4 SINGLE SCALE access Screen SF3 or Shift F3 Reset scales 04 41 80 1 MU Main screen if single scale Fi SCALE B1 OMAX 100t h FLOW GLOBAL F2 5 74tih F3 5 74t h 1 70kg m F4 0 990m s F5 E2. MONO_ZERO_EN_COURS BMP Indicator Z lit zero in progress gt Calculation and dynamic display of the total difference from zero in the right hand side of the main screen After the RESET F3 to accept the correction F8 to refuse the correction Indicator Z lit zero OK MONO_ZERO BMP If resetting cannot be completed because one of the initial conditions has been lost before the end of the calculation i e Weighing device running weight lt ZERO threshold Display an alert message Abandon zero meaning that the reset cold not be performed When the gap found is outside the correction range authorized a fault message is displayed This error message indicates that a maintenance operation is required as the zero is too offset supervisor mode 16 04 41 80 1 MU VZ MOLEN P Display of faults Eeer lt No Failure gt Display a screen of Faults F5 switch to the next scale F10 return to preceding scale DEFAULT BMP Flow rate out of limit In ML flow out of the Qmin to Qmax interval Converter fault Weight acquisition fault Parameter fault Slip fault Belt slip detected Seg zero fault The segmented zero operation failed Zero limit fault The difference from zero exceeds MAXIMUM ZERO Requires a maintenance operation by a supervisor Belt Centring default A belt position default is detected m Reset counters Follow the same procedure as the RESET
3. MAX threshold activated Value monitored gt MAX threshold MIN and MAX thresholds activated EO Load paused preselection C See preselection operation Loading in progress preselection 04 41 80 1 MU 11 12 1410 BS 1410 BS Belt Scale P Displayable parameters Either in field 2 using key F4 or in field 3 using key F9 Displayed No Definition Unit FLOW I 1 instantaneous flow t h or kg h mean rate neo 2 programmable filter EE material weight per metre of belt WEIGHT M 3 weight measured on the weighing cell divided by the kgorg weighing length Linear belt passage speed SPEED Measured by the speed cell or simulated m s Partial totalling PARTIAL 5 According to partial totalling unit with simple reset using t or kg the keyboard Global totalling GLOBAL 6 According to partial totalling unit with reset on keyboard tor kg protected by access level Numbering the parameters allows to allocate them to the different functions configurable 04 41 80 1 MU Le Resetting all the scales Ke PRECIA MOLEN This function can be used to simultaneously reset all scales connected DIFFER WEIGHT n 7 PE2ZSC SCAL DIFFER WEIGHT m PEZSC 7 1 03kg m 0 43kg m Esc SCAL DIFFER WEIGHT m PE 25 C 0 00kg m 0 01kg m MAZ BMP MAZ_ENCOURS BMP MAZ_EFFECTUES BMP Touch SF3 in the main screen Displays the
4. Input 104 Select 2 extractors Input 105 Select 4 extractors Input 106 Select 8 extractors Indicates that loading is in progress Output 33 Loading in progress Closed from loading start until the weighing device and extractor are stopped Extractor running order controlled by weighing device operation If the weighing device stops the extractor stops Output 35 Scale command Weighing device belt ON command Output 34 Extractor command 04 41 80 1 MU 23 1410 BS 1410 BS Belt Scale 24 04 41 80 1 MU Ww PRECIA MOLEN Operation results 6 a Results analysis functions The Results are used to analyse a production BATCH for a specific period Recorded data Date and time of the last RESET Can be used to determine the period covered by the statistics Batch tonnage Total product quantity since last RESET Equal to batch tonnage divided by the sum of empty and loaded running times OR Mean batch flow running time only gt select using the OPTION menu INSTALLATION MEASUREMENT menu Stopped time Period during which the weighing device belt is stopped Period during which the belt runs without product i e with a weight threshold below one quarter of the ZERO THRESHOLD Period during which the belt runs with product i e with a weight threshold above one quarter of the ZERO THRESHOLD Empty running time Loaded running time Peak flow Highest flow detected for the
5. e E 2 Kee UNE a N IE 2 F10 gt back to the previous menu Press F3 to go to second screen SCALE B1 OMAX 100t h 3 Display the last fire RESETS performed LAST ZEROS CARRIED OUT i i CORRECTION DATE Date of reset 0 045 06 12 13 Time of reset 5 964 06 12 13 0 000 04 01 07 Correction performed 0 000 01 01 07 a 0 000 01 01 07 F10 gt back to the previous menu N 9 26 04 41 80 1 MU 8 Manual printing RESET VALIDATION RESET OF LOADING YES SCALE B1 START BATCH BATCH FLOW BATCH TONNAGE LOADED TIME EMPTY TIME STOPPING TIME PEAK FLOW OVERFLOW TIME SUBFLOW TIME r Resetting the batch NO OMAX 100t h 12 06 13 A 10 32 52 D t h ot Oh 14mn 33s Sh 19mn 53s Oh OOmn 00s 3 t h Oh OOmn 00s Oh 14mn 33s At the end of printing batch RESET request IMPRESSION_EN_COURS_RAZ BMP LOT_1 BMP either at the end of manual printing see above or using key F7 inthe RESULTS screen or by an external reset batch input Ke PRECIA MOLEN Confirmation using SF3 leading to the additional printing of Reset performed Cancel using SF4 or automatically after automatic printing if this function has been programmed in the batch ticket file 04 41 80 1 MU P Example of printed results BAS DEBIT DEBIT TEMPS TEMPS TEMPS TEMPS TEMPS TOTAI TOTAL TOTAL 1 BASCULE 1 29 05 13 A 15 21 PRODUIT 1 DU LOT DE POIN
6. screen Product choice The product is selected by its code previously created in SCALE B2 MAX 100t h e the PRODUCT file PRODUCT CODE D sano On Me i The extractor associated with the product is displayed SET POINT Screen example PEA GRAVEL extractor no 1 Validation PRESELECTION_PRODUIT BMP If no extractor is present in the product file entering the extractor is proposed it is only possible to modify the extractor using the keyboard if this option has been confirmed in the scale file 04 41 80 1 MU 21 1410 BS 1410 BS Belt Scale r Changing the loading set point By pressing the F2 key from the preselection screen OMAX 100t h PRODUCT CODE 1 SAND EXTRACTOR Nr 1 The value entered can be limited to the Min preselection and Max preselection values defined in the scale file SET POINT CONSIGNE BMP In LT use Min preselection cannot be less than minimum totalling Back to menu using ESC SF1 Le Launching the loading E At keyboard You must always display the preselection screen of the affected scale Press key 1 Activation of output WEIGHING DEVICE ON 2 When weighing device ON is observed by the presence of speed pulses the P LED weighing device on is lit 3 Indicator C loading in progress is lit if ZERO AT STARTUP NO outputs EXTRACTOR ON and LOADING IN PROGRESS are activated e if ZERO AT STARTUP YES wait for Zero OK befo
7. the case of several scales the multi scale screen is displayed The SF4 key MONO returns to the scale screen SCALE BI HI OMAX 100t h 2 Display description I FLOW GLOBAL 5 74tih 305t 1 Scale name using up to 6 characters Ex B1 5 74t h 96090 2 Maximum flow rate Qmax 100t h 1 70kg m GLOBAL 0 330m s 305t 3 Display instantaneous flow rate and global total by default configurable ECRAN MONO BMP 4 Display scale indicators 5 Displaying the product 6 Reduced display for instantaneous flow rate weight per meter and speed 7 Display global total in lower right P Assigning the keys F1 Switch to settings mode of terminal operating functions minimum supervisor F2 Reset scale F3 Preselection F4 Access to BATCH screen F5 Change scale previous next F6 Request manual print F7 Reset totalisers for the scale displayed F9 View the faults F10 Change scale next 04 41 80 1 MU 15 1410 BS 1410 BS Belt Scale i Semi automatic resetting When it is neither possible nor desired to perform automatic resets a reset can be activated from the terminal keyboard This request must be made as regularly as possible at least once daily This operation ensures the proper operation of the scale Press F2 If conditions are met i e belt running weight lt ZERO threshold SCALE BI SPEED 0 990 m s WEIGHT m 0 022 kg m DIFFER 0 5818 ZERO IN PROGRESS Start RESET
8. 0 BS Belt Scale Communication function e J BUS MODBUS protocol MODBUS TCP e PROFIBUS DP Auxiliary functions e Digital Inputs Outputs with programmable functions Programmable analog output 8 Basic Configuration The implementation of the 410 BS software requires the basic configuration shown below e One I 410 D indicator flush version or 410 DS stainless steel housing version One or more integration belt scales consisting of 1400 TB CT transmitter galvanized housing or 400 TB CT S stainless steel housing Weighing infrastructure e Speed pick up detector PV roll or other device r Intervention levels The I 410 system manages several levels of intervention e Installer Input Output I O measurement adjustment and configuration e Supervisor Definition of operating modes settings e Operator Launch Launching is controlled by the operator a digital input or the communication protocol The current steps can be viewed in real time on the screen This parameter segmentation makes the I 410 system adaptable and easy to integrate in most industrial processes This also allows to secure the operation of the application by forbidding access to unauthorized operators Le Warnings Please note that the change in the configuration of the software operation can affect the safety of the machine Ensure all precautions and checks are carried out before modifying this file Op
9. CRAN_MONO BMP F1 Switch to settings mode of terminal operating functions minimum supervisor F2 Reset scales F3 Preselection F4 Access to BATCH screen F5 Change scale previous Ww PRECIA MOOLEN Printing F6 Reset Totalisers F7 F8 View the faults F9 Change scale next F10 SF1 or Shift F1 MULTI SCALE access screen SF2 or Shift F2 PRESELECTION access screen 04 41 80 1 MU 1410 BS 1410 BS Belt Scale 10 04 41 80 1 MU Ww PRECIA MOLEN OPERATING MODE 3 m Main screen This screen displays up to 8 scales in a table on a same screen y 3 A 6 OOm s The following is displayed for each scale Its name field 1 Two different parameters fields 2 and 3 States ofindicators field 4 ECRAN MULTI BMP PRESEL 0 MONO This screen disappears automatically if only one scale is connected m Definition of the indicators a ii Status Meaning Comments i i Speed measured gt 50 of minimum speed or S Weigh b it running Constant speed and Weighing device running input ON E Extractor ON Extractor running input ON SO ZERO in progress Weighing device ZERO operation in progress Z ZERO complete and OK Weighing device ZERO operation complete and OK ay MIN threshold activated Value monitored lt MIN threshold s A
10. PRECIA I 410 BS OLEN WORLDWIDE WEIGHING Terminal for multi belt scale WOINII0NVIIJ4A MMM SCALE B1 OMAX 100th I FLOW GLOBAL 5 74t h 305t FLOW 5 74t h WE I GHT dm 1 70kg m S 0 330m s 410 BS Belt Scale User manual WwW PRECIA MOLEN Table of Contents 1 General Description 2 2 2 22 na 3 Introduction serra ar aja ja taa aaa aa la a laaman aaa aa 3 Wa E E AG nace cc cases a A a e ia da 4 Terminology and abbreviations eN EA EET IEEE ET EEE 5 2 User Interface E Description of the interface cei Bean 7 3 OPERATING MODE EE 11 Main Screen BEE 11 Definition Of the indicators u 242424 en ee EES RA S 11 N IER 12 Sne Bu 13 Resetting totalisers for all scales _ urummsnnssonnnnnnnnnannnnnnnnnannnnnnnnannnnnnnnnannnnnnnnnannnnnnnnnannennnnnannnnnnnnannnnnn 14 4 Scale screen EE 15 Assigning Ihe Koya EE 15 Semi automatic resetting zu een 16 Display geg UC 17 e IC 17 5 Preselection WE 19 NC ee E 19 NC ee 21 Launching the loading een ebenen anne een hrs 22 6 Operation results 2 22 scanneren 25 Results analysis functions u rn einai i i nals een ra 25 Launching a Dalei EE 25 Batch SCreen TEE 26 Example of printed CU 27 7 PDO Y TURCHONS ne ea aan 29 Threshold MONIloriNg EE 29 04 41 80 1 MU 1 1410 BS 1410 BS Belt Scale 2 04 41 80 1 MU Ww PRECIA MOLEN General Description 1 r Introduction r Purpose of manual This manual pr
11. TE SURDEBIT SOUSDEBIT EN CHARGE A VIDE D ARRET GLOBAI PARTIEI LOT Oh Oh Oh Oh Oh 2 t h 152 t h D mn 31s h O2mn 17s h 28mn 20s h O4mn 57s h O2mn 59s h 3t 3 2000t 40 t 27 1410 BS 1410 BS Belt Scale 28 04 41 80 1 MU VZ PREGIA MOLEN Auxiliary functions ig Threshold monitoring Two thresholds are monitored permanently in the WEIGHING function 1 a MIN ACTIVE threshold is when the parameter monitored is BELOW the programmed threshold 2 a MAX ACTIVE threshold is when the parameter monitored is ABOVE the programmed threshold For each threshold you can program the trigger value a trigger timeout and define the parameter to monitor 04 41 80 1 MU 29 1410 BS 1410 BS Belt Scale 30 04 41 80 1 MU Head Office amp Plant PRECIA MOLEN BP 106 07000 Privas France Tel 33 A 475 664 600 Fax 33 D 475 664 330 E MAIL webmaster preciamolen com RCS 386 620 165 RCS Aubenas VZ PREGIA MOLEN WORLDWIDE WEIGHING U A m gt E m CH Oo E
12. batch Overflow time Period during which flow exceeded Qmax Underflow time Period during which flow was below Qmin The last five automatic or semi automatic resets are systematically saved with date time Reset date time and correction andthe correction made Le Launching a batch Starting holding and stopping are performed in the same manner to load preselection The conveyor and extractor commands are active permanently They are only deactivated during holding or if the batch is intentionally stopped The notion of a stop at a target weight value therefore no longer exists Printing is activated at the stop when automatic printing has been selected The batch ticket printing must have been configured see Ticket file 04 41 80 1 MU 25 1410 BS 1410 BS Belt Scale m Batch screen Press the F4 key to display the first screen of the Results display Main screen gt Batch flow rate and Batch tonnage Batch start date and time SCALE B1 FAN 100t h h Running time loaded empty and with the belt stopped START BATCH 12 06 13 A 10 32 52 Peak fl BATCH FLOW O t h Peak flow rate BATCH TONNAGE ot Overflow rate period during which flow measured LOADED TIME Oh 14mn 33s X max threshol EMPTY TIME Sh 19mn 53s exceeded Qma i SS old STOPPING TIME Oh OOmn 00s A Underflow rate period during which flow measured is less PEAK FLOW 3 Lob 2 than Qmin threshold OVERFLOW TIME Oh OOmn 005
13. difference from zero in the right hand parameter labelled Difference and expressed in Confirm using SF4 gt Launching of reset for all connected scales The Z indicators switch to resetting in progress if the conditions are OK half lit The scale label is in reverse display if the conditions are not met and resetting is not possible Once all RESETS are completed SF4 to accept all the corrections SF1 to refuse all the corrections The names of scales for which resetting was impossible have their name in inverted display Please note each scale can be reset individually in the screen specific to this scale 04 41 80 1 MU 13 1410 BS 1410 BS Belt Scale P Resetting totalisers for all scales This function allows the resetting the totals on all the scales SCAL SPEED I FLOW WEZTL 0 992m s 4 13t h 66090 B2 6 00m s 9 43t h ee090 Touch F7 in the main screen gt Display partial global or batch totalisers ECRAN MULTI BMP PRESEL gt 0 MONO Select the type of totalisations to be reset PARTIAL GLOBAL BATCH TOTALIZER RESET Esc parti aL e oe Batch Confirmation message with YES NO RAZ TOT BMP In LT the Global reset is only possible with SUPERVISOR level In NLT Global reset is possible at all levels 14 04 41 80 1 MU Ww PRECIA MOLEN Scale screen 4 The scale screen is displayed directly if only one scale is connected In
14. of all scales In LT the Global RESET is only possible with SUPERVISOR level In NLT Global RESET is possible at all levels 04 41 80 1 MU 17 1410 BS 1410 BS Belt Scale 18 04 41 80 1 MU Ke PRECIA MOLEN Preselection 5 i Preselection operation The following functions are available in the preselection algorithm 1 Automatic calculation of the belt tail with early stop of the extractor Management of 8 extractors and therefore 8 different times Opportunity to choose a product associated with an extractor and a material factor Commanding the extractor and weighing device is possible 1 5 6 BB Ability to force the execution of an automatic ZERO before starting the loading In this case upon starting a cycle only the weighing starts thus automatically triggering a reset When Zero OK appears the extractor starts 6 Possibility of performing a loading with start and stop of a loaded belt GEN Functions 5 and 6 are selectable in the scale file Extractor no 00 gt N Product 04 41 80 1 MU 19 1410 BS 1410 BS Belt Scale In operation with empty belt start The Loaded counter is reset at cycle start e The extractor and weighing device start The belt tail is calculated permanently by performing the operation belt tail end mean flow x tn adaptation to the unit Active extractor n is stopped once the weight is passed it is equal to set p
15. oint belt tail end The weighing device is stopped tn t0 seconds after the extractor stops In operation with loaded belt start In this mode there is no longer any notion of belt tail end calculation nor choice of extractor The extractor and weighing device start simultaneously When the weight passed is equal to the setting the Load counter is reset by a pulse The weighing device and extractor are stopped t0 seconds after this reset At this time the Load counter contains the quantity of material present over the distance t0 and to be loaded during the next cycle If automatic printing is enabled a printout is made as soon as the weighing device and extractor stop GEN The weighing device ON order is always emitted first The extractor ON order is only given if the weighing device operation has been confirmed by speed pick up cues and or weighing device ON input 20 04 41 80 1 MU VZ MOLEN P Preselection screens By pressing SF2 from the scale screen SCALE ES OMAX 100t h Load preselection screen display LOADED SET POINT Main screen Weight already loaded and weight requested Name of the product from the selected extractor followed with the extractor number x Screen example PEA GRAVEL extractor no 1 PRODUCT SAND 0 10t h 0 00kg m 6 00m s PRESELECTION BMP SF4 back to the previous menu 8 Product change and set point By pressing the F2 key from the preselection
16. ovides all the information needed for using the I 410 BS The metrological configuration and the installation of the I 410 system equipment terminal sender etc are described in the Installation Manuals for the Terminal and the I 400 Transmitter reference 04 43 01 0 MI and 04 32 10 0 MI The configuration and installation of the 400 Terminal is described in the 410 Terminal Installation Manual ref 04 41 80 0 MI m Overview The 1 410 Application SBS MBS is a software for single and multiple scales that provides continuous measurement of the flow of bulk materials with variable flow and performs the aggregation of weights Its main features are Weighing function Acquisition of weight speed Measurement of the instantaneous and average flow rate Partial and overall totalling Load preselection Min and max timer thresholds Alarms Automatic zero Preselection function Automatic correction of belt tail end Management of 8 extractors Opportunity to start empty or loaded belt Control on off of the extractor and weighing device without the need for external automation Monitoring function Storing the last 5 Resets date time deviation Analysis of a production Printing function e Weighing ticket text configurable on keyboard legal name Automatic at end of preselection clocked at programmable time intervals or manual printing 04 41 80 1 MU 3 1410 BS 141
17. re activating the output EXTRACTOR ON NOTES gt 1 press on Q Load in progress is held When in hold mode the Weighing device on and Extractor on outputs cease but the Loading in progress output remains active Press again on to CONTINUE the loading otherwise gt 24 press on Q implies a FINAL STOP of the loading 22 04 41 80 1 MU WwW PRECIA MOLEN Please note When activating the NO choice in the No safety option the loading can start only if the setting is between Max preselection and Min preselection The choice of the extractor is selected either on the keyboard or by external inputs depending on programming in the I O file The choice between stopping an empty belt and a loaded belt is made in the scale file r By external inputs The I O assignment is defined in the I O file at installation Reminder Allocation VO type value Function Operation Loading starts upon the closing of this input which must remain Input 101 Load request closed throughout loading Early opening is considered as a definitive emergency stop Input closed the loading is suspended Input 102 Hold loading Weighing device ON and extractor ON outputs are open until the Hold input is opened When running from the keyboard this input acts as an emergency stop Input 105 Abort loading When programmed it must be normally CLOSED and the loading will stop when the input is opened
18. tions 04 41 80 1 MU VZ PREGIA MOLEN P Terminology and abbreviations This paragraph defines the main weighing terms used in this document m Main general weighing terms Scale division Basic weight measurement unit Extent Interval between minimum and maximum capacity of the scale Range Maximum weight the scale is able to measure Non legal for trade Non regulated use Legal for trade For trade use li Main terms related with bulk weighing Extractor Part ensuring the arrival of the product on the belt Belt tail end Quantity of product between the extraction point and the weighing point In flight error ae weight of product flowing from the weigh hopper after the close feed gate Filling set point Net weight referred to the full bucket at the end of a weighing cycle filling step Preselection Total weight target as a result of a weighing operation 04 41 80 1 MU 5 1410 BS 1410 BS Belt Scale 6 04 41 80 1 MU WwW PRECIA MOLEN User Interface 2 P Description of the interface The commands are keyed in either directly on the I 410 graphic terminal or using an external keyboard see installation instructions 1410 graphic terminal User interface BASC DEBIT DEBIT I PEZSC Sc 1 7 54t h 7 53t h 494070 0 04t h 0 04t h 44090 T N reser 04 iono DRDRIRWDDRb BaAsugouu ved DO Da HAD II WEB PRECIA MOLEN ei gt
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