Manual - LOCTITE Equipment
Contents
1. EQUIPMENT Operation Manual Loctite Rotary Dispense System Part Number 1176443 Technologies 1 Table of Contents 1 D Ss ge PLEASE OBSERVE THE FOLLOWING s ssss cssssscsss se cs ecssssesesesesesosesesee sese essen k n HU HA A HE HA WE HK A WAN HK WA HE 3 T1 EMPHASIZED SECTIONS e wse eee wa Wla av n var e EPI da v na WAYA era Web 3 DESCRIPTION pe 3 2 T OPERATTION etu oderit e ot ERE 3 2 2 THEORY OF OPERATION ei teet se HU Exe ete ban ba e dass E d 4 233 TEMS SUPPISTED 2256 4 2 4 OVERALL DIMENSIONS 2 2 42202 000010000000000000000000000 dede e H v sentit edades wae wa denk ee e od dal o W da wek aa Ledi le V K 5 2 5 CONTROL PANEL FRONT CONTROLLER sees eene ener ea kak re keke ka Ke kk kre KK KA KEK KA KA KA Ka KHK Ku KAKA HA 6 2 6 INTEGRATION PANEL BACK OF CONTROLLER 6 TECHNICAL DATA ivo seco se 42544 4335443330050954 k n IN ae 1 956061944450550 2 e 04k 7 3 I 3S PEGIFICATIONS 55 nm 72. Dispense Start Up Sensor Rotary Disc Speed Sensor Advance Slide Limit Switch Connector ADVANCE SLIDE LIMIT SWITCH op AUX DEVICE START OUTPUT LOW LEVEL SENSOR essa o o ACTIVE BYPASS eal Aux Device Start Output Connector Low Level Sensor Switch Low Level Sensor XS2 Connector Start Switch XS1 Connector Stand Assembly Fixing Screw Stand Assembly Fixing Screw Power Input Main Power Switch Manifold and Solenoid Valves 3 Technical Data 3 1 Specifications Attribute Value Dispense Pattern Circles or Arcs in a Circular Pattern Slide Stroke for valve or syringe 0 2 0 50 mm Time Range 0 99 99 seconds Rotation Speed 5 to 110 RPM Maximum Part Height 12 305 mm Maximum Part Diameter 8 5 216 mm Maximum Part Weight 8 8 lbs 4 kg Dimensions Width 13 330 mm Depth 11 297 mm Height 2216 572 mm Minimum 25 635 mm Maximum Weight 26 5 Ib 12 kg Air Input Clean dry air not to exceed 125 psig 8 5 bar and filtered with a maximum of 50 micron Power Supply 110 230 V 50 60 Hz Internal 24 VDC Power Connection Includes plug ends for North America Japan Continental Europe UK Australia and China If the required air quality is not achieved install a Loctite filter regulator In the US order a 5 um filter using part number 9853
3. Hy LBS EZ TION etc EESCUN 8 4 1 WNPACKING AND INSPECTION ee ese nies e 8 4 2 INSTALLATION reet EE EVE ka iR er Ret e eie ec e ep C P eV PE B GUR V N ew 8 4 3 DISPENSER INTEGRATION iraan itte y Hee ee ERENI ose eb Vee Pee t ed e Ee B HURE Io PE EE o 9 4 3 4 Syringe or Cartridge Dispensing ie e ER EE E ere EE Eee VA na nr ER o 9 4 3 2 98009 Light Cure and 98013 Cyanoacrylate Dispense 10 2 3 3 97 T3 and 97 TTA Stationary Valves p ee epe ee eee eng 10 OPERATION reor 11 5 1 AUTO MODE 11 52 MANUAL PRIME MODE 2 4 5s5x ree ere kunek verto tee eee S Ra kede len eI teen cher teg eee vo eer tee X RE AS R 11 5 3 SLIDE ADJUSTMEN ES AG ea Waaa cules A w dT n 11 25 3 4 Slid Speed Control Ad ustimerit npo ett tree tip 11 2 39 29 LOC Stroke eye 12 SA RESERVOIR LOW EEVEP CONTROL vteetteste ee yer kes EX E VE Avek ERE ERE E re ce E EE a 12 5 4 1 Bypass the Low Level Function eai tee aee ertet ere d pepe a Wan Y K R N k 12 5 4 2 Activate the Low Level FUN ction cccccccccccssesssceccccccsssssececcccccussec
4. onto the valve Secure the mounting rail to the advance slide by the M4 screws provided Slide the mounting bracket over the mounting rail on the slide assembly and secure it in position with the white nylon thumbscrew Manually pull the slide down to the fully extended position Slide the valve into the mounting bracket and secure it using the black thumbscrews Adjust the height and position of the mounting bracket to the approximate position desired To adjust the position loosen the hexagon screws on the clamp blocks counter clockwise set the position and then secure by turning the hexagon screws clockwise Caution It is important to ensure that the dispense tip will not crash with the mounting plate fixture or part Please ensure that the height is set to avoid crashes Connect the air inlet on the valve to the DISPENSE on the back ofthe controller using the 4mm air line tubing supplied with the valve The rotary dispense system is now ready to be used 4 3 3 97113 and 97114 Stationary Valves Must be purchased separately d DAM Mounting Rail P N 98328 Mounting bracket P N 98327 Pressure Reservoir P N 982726 Bond A Matic reservoir 0 15 psi for use with adhesives with lt 3 000 cPs viscosity P N 982727 Bond A Matic reservoir 0 100 psi for use with adhesives with gt 3 000 cPs viscosity Connect the DISPENSE ON and DISPENSE OFF from the valve to the back of the controller using th
5. to install the cartridge adapter Part No 982644 and luer lock adapter Part No 97233 before connecting the dispense tip 5 Secure the mounting rail to the advance slide by the M4 screws provided 6 Slide the mounting bracket over the mounting rail on the slide assembly and secure it in position with the white nylon thumbscrew 7 Manually pull the slide down to the fully extended position 8 Adjust the height and position of the mounting bracket to the approximate position desired To adjust the position loosen the hexagon screws on the clamp blocks counter clockwise set the position and then secure by turning the hexagon screws clockwise 9 Slide the syringe or cartridge into the mounting bracket and secure it using the black thumbscrews Caution It is important to ensure that the dispense tip will not crash with the mounting plate fixture or part Please ensure that the height is set to avoid crashes 10 The rotary dispense system is now ready to be used 4 3 2 98009 Light Cure and 98013 Cyanoacrylate Dispense Valves Must be purchased separately IL NM 8 9 Mounting Rail P N 98328 Mounting bracket P N 98326 Pressure Reservoir P N 982726 Bond A Matic reservoir 0 15 psi for use with adhesives with 3 000 cPs viscosity P N 982727 Bond A Maatic reservoir 0 100 psi for use with adhesives with 73 000 cPs viscosity Insert the 4mm tube plug in the DISPENSE OFF connection Add the dispense tip
6. 97 In Europe or Asia order a 10 um filter using part number 97120 4 Installation 4 1 Unpacking and Inspection Carefully remove the system from its shipping carton and inspect it for any signs of damage Any damage should be reported immediately to the carrier Refer to the list of supplied parts see page 4 and compare to the contents Report any missing or damaged parts promptly to the Henkel customer service department at 1 800 LOCTITE 562 8483 4 2 Installation 1 Assemble the stand to the main control unit O 2 Fix the stand assembly by the M10 screw from the bottom 15 and the M5 from the rear side 14 of the control unit 3 Assemble the slide assembly to the stand 4 Fix the slide assembly by the M6 screw G 5 Plug the power adapter with cord into the back of the controller 16 and into the wall socket IE Notice The power adapter has auto ranging power function that can be used with either 110 or 220V and 50 or 60 Hz 6 Connect the foot switch to the back of the controller 13 7 Connect the air input line to the system 18 by using 6mm outer diameter pneumatic tubing not supplied 8 Turn on the air input This must be a minimum of 80 psi and a maximum of 125 psi A Warning When the air is connected the slide may retract Be sure to keep your hands and other objects clear of the slide before connecting the air Caution Clean dry filtered air must be used If it is not the s
7. SCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE Henkel Corporation Henkel Canada Corporation Henkel Corporation One Henkel Way 2225 Meadowpine Boulevard Automotive Metals H Q Rocky Hill CT 06067 3910 Mississauga Ontario LSN 7P2 32100 Stephenson Hwy USA CANADA Madison Heights 48071 USA Henkel Capital S A de C V Henkel Singapore Pte Ltd Henkel China Company Ltd Calzada la Viga s n Fracc Los 401 Commonwealth Dr No 928 Zhang Heng Road Laureles 03 01 02 Har Par Technocentre Zhangjiang Hi Tech Park Pudong Loc Tulpetlac C P 55090 Singapore 149598 Shanghai China 201203 Ecatepac de Morelos MEXICO Henkel Loctite Korea Henkel Japan Ltd 8F Mapo Tower 418 27 7 Shin Isogo cho Isogo ku www equipment loctite com Mapo dong Mapo gu Yokohama 235 0017 Seoul 121 734 KOREA JAPAN Loctite is a trademark of Henkel Corporation U S A Copyright 2006 Henkel Corporation Teflon is a registered trademark of E I DuPont de Nemours Co Inc All rights reserved Data in this operation manual is subject to change without notice Manual P N 8901839 Rev B Date 07 2009 16
8. cccccessusseccececcusuueseccececeausseccesscessuueaeececees 12 TROUBLESHOOTING ka a seha ed as a k da s e al cassi ca a o UE EVA SE ae 4 sa d 34 S k ze ode n k 13 CARE AND MAINTENAN CE 13 cM 13 See tete o kenin i e E eee eMe 13 DOCUMENTA TION k Va u RO Ve a V oe ea s k d s 8an s l kay 9450404 ik n 14 Sd BEECTRICATZSCHEMATIC be Wey 14 8 2 FOOT SWITCH SCHEMATIC 155 ACCESSORIES AND SPARE PARTS iacsccccssccescossnsestesusessvesessessesecessvesecdesvetusesseecessesedsssvetuotesteceasesesesseedeseeses 15 EQUIPMENT WARRANTY oi ssccsiscsscsssissccesssetstissetetessssssessecadesesooosstasecceveseasesesssecsdutessvededassecoueceanssensseascssosenes 16 1 Please Observe The Following 11 Emphasized Sections A Warning Refers to safety regulations and requires safety measures that protect the operator or other persons from injury or danger to life Caution Emphasizes what must be done or avoided so that the unit or other property 1s not damaged 57 Notice Gives recommendations for better handling of the unit dur
9. e 4mm air line tubing supplied with the valve Add the dispense tip to the valve Secure the mounting rail to the advance slide by the M4 screws provided Slide the mounting bracket over the mounting rail on the slide assembly and secure it in position with the white nylon thumbscrew Manually pull the slide down to the fully extended position Slide the valve into the mounting bracket and secure it using the black thumbscrews Adjust the height and position of the mounting bracket to the approximate position desired To adjust the position loosen the hexagon screws on the clamp blocks counter clockwise set the position and then secure by turning the hexagon screws clockwise Caution It is important to ensure that the dispense tip will not crash with the mounting 8 plate fixture or part Please ensure that the height is set to avoid crashes The single rotary dispense station 15 now ready to be used 10 5 Operation 5 1 Auto Mode 1 Turn the POWER on the position marked 1 17 The dispense timer 4 and tachometer 5 will turn on 2 Ifnecessary open the valve or regulator that controls the air inlet to supply pneumatic pressure to the system A Warning When the air is turned on the slide may retract Be sure to keep your hands and other objects clear of the slide before resetting the emergency stop 3 Ifyou have not already installed a syringe cartridge or dispense valve do so now See Section 4 3 for ins
10. ing operation or adjustment as well as for service activities 2 Description 2 1 Operation The Loctite Rotary Dispense System is used for dispensing adhesives onto a customer s part in a circular or arc pattern It is a fully integrated system that will control a syringe system cartridge or dispense valve no separate valve controller is required Internally synchronized operation of an advancing slide turntable and dispense timer makes for easy and repetitive placement of the adhesive The set up is simple using only a timer and motor speed adjustment no complex programming 2 2 Ne Theory of Operation Press the footswitch to activate the system The advancing slide will start to extend and the rotary disc will start to rotate with the preset speed The advancing slide will activate the proximity sensor when it reaches the preset position When the magnet on the rotary disc reaches the proximity sensor the dispensing timer will be activated and start to dispense with preset dispensing time This design confirms each start of dispensing will be at the same point An adjustable part fixture is recommended below as a reference After the dispensing timer has reached the preset dispensing time the advancing slide will retract and the rotary disc will be stopped The reservoir low level alarm indicator 1 will light when the low level sensor on the reservoir provides a low level signal Recommended Adjustable Pa
11. ize NOR The slide is advancing or retracting too fast or slow The slide advance and retract rate should be set so that the slide moves at a controlled rate The factory default is for the full slide stroke to take approximately 0 5 seconds If this needed to be adjusted see Section 5 3 for instructions The Reservoir Low Level Alarm Light 1 does 1 Check that XS2 cable between the reservoir and not work the system is connected 2 Check that Low Level Sensor Switch 11 is in active position Check the pneumatic connection Check the pneumatic supply 3 Check the dispense start up sensor 7 is working normally The dispense valve does not dispense NR 7 Care and Maintenance 7 1 This unit should be stored in a level dry location at ambient condition out of direct sunlight 7 2 Maintenance To minimize wear of the slide assembly periodically apply several drops of light machine oil to the slide rods manually advance and retract the slide several times then remove the excess lubricant using a rag A Warning Be sure to release the pressure and shut of the pressure supply before lubricating the slide rods Clean dry filtered air must be used If it is not the solenoids on the controller will be fouled over time 08 Notice If the required air quality is not achieved install a Loctite filter regulator In the US order a 5 um filter using Part Number 985397 I
12. n Europe or Asia order a 10 um filter using Part Number 97120 13 100 240V 47 63HZ 24 651174 24 MAIN POWER SPST 14 Documentation Electrical Schematic 8 8 1 24V OMRON a MKS2P DC24 no polari EE r 8 dc with coil 13 24 24V RELAY SUB D MALE DISPENSE SOLENOID El AUX START OUTPUT TT VALVE 2 MOMENTARY aude DC Motor 9 pg MODE SWITCH 177 SOLENOID X Controller d Motor DPDT DIRMI VALVE 1 A 5 ae 24 RT d 24 RTN 24 LEVEL 6 BRIDGE RECTIFIER LED amp m FAIRCHILD SEMICONDUCTOR 5 6 1N4005 1 24 1 24 7 24 8 7 24 l E U lt qu SPEED CONTROL POTENTIOMETER PANASONIC TIMER A Tachometer LT4HL8 DC24V i MAGNECRAFT LATICHING RELAY uj SOCKET ie 785XBXCD 24D 224 RTN 224 RTN 224 RTN 224 RTN COILS 24 VDC 5 11 0 MAGNECRAFT SOCKET 0v 3 70 463 1 6 12 9 9 24 RIN 24RTN d SENSOR MAGNET ROTA GE 31 9 PIN SUB D FEMALE XS BTART SWITCH N O Giga PIN SUB D MALE 124 24 RTN 24 2 5 9 9 PIN SUB D FEMALE XS2 LOW LEV MAGNET SLIDE SWITCH N O 8 2 Foot Switch Schematic 97201 FOOT SWITCH 9 Accessories and Spare Parts 24 RTN 24 RTN 4 9 9 PIN SUB D FEMALE XS1 START 119181 9 go PIN SUB D MALE Loctite Item Number Description Acces
13. o the purchaser No such claim shall be allowed in respect of Products which have been neglected or improperly stored transported handled installed connected operated used or maintained or in the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITE PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DI
14. olenoids in the controller will be fouled over time If the required air quality is not achieved install a Loctite filter regulator In the US order a 5 um filter using Part Number 985397 In Europe or Asia order a 10 um filter using Part Number 97120 4 3 Dispenser Integration The Loctite Rotary Dispense System is designed to be used with syringes cartridges single acting product valves and double acting product valves To integrate these dispense systems please use the following instructions 4 3 1 Syringe or Cartridge Dispensing Must be purchased separately Loctite Part Number Accessory Syringe Cartridge 10 ml 30 ml 55 ml 300 ml Syringe Dispenser Required 883976 883976 883976 883976 3 34 Mounting Rail required 98328 98328 98328 98328 Mounting Bracket required 98316 98316 98316 98318 Syringe Adapter required 98320 N A N A N A Dispense Tip Connectors required N A N A N A 982644 97233 Clear Syringe Barrel Kit optional 97207 97244 98314 N A Black Syringe Barrel Kit optional 97263 97264 98315 N A 1 Refer to the operation manual of the syringe dispenser for setup instructions 2 Connect the syringe dispenser to the system with XS2 cable part number 989432 need to purchase separately 3 Insert the 4mm tube plug in the both DISPENSE OFF and DISPENSE connection 4 Add the dispense tip onto the syringe or cartridge For some cartridges it will be necessary
15. rt Fixture allows adjustment of the adhesive bead start position 2 3 MOUNTING SCREW 1 4 20UNC 2B ON 2 DIA E an d ka OR M4x0 7 6H ON 40MM DIA _ THROUGH SLOT WITH RECESSED GROOVE DEPTH OF GROOVE IS gt SCREW HEAD 2 PLACES 2 PLACE d FIXTURING PINS FOR CUSTOMER PARTS 2 PLACES FIXTURE PLATE Items Supplied 1 Rotary Dispense System 1 Footswitch 1 Power Adapter with Cord 2 M4 Screws for Mounting Rail 1 Manual 2 4 Overall Dimensions I 13 330 0MM 9 3 8 236 8MM 11 3 4 297 3MM IN IN HOLES ON 40MM DIAMETE 2 1 2 2 0MM 4 3 3 8 87 0MM 9 3 4 248MM MAX 3 1 8 78MM MIN 1 5 8 41 6MM STROKE 2 50 8MM 7 3 4 197MM MAX 10 1 4 260 5MM 15 3 4 400 0MM 22 1 2 572MM MIN 7 3 4 196 0MM 12 1 4 311MM 6 3 4 172 0MM 2 5 2 6 ON t de ON T Control Panel Front of Controller 1176443 RPM DISPLAY 10 RESERVOIR LOW LEVEL ES se PRIME MANUAL PRIME MODE AUTO ooh He 8 RoHS Comit MADE IN CHINA Reservoir Low Level Alarm Indicator Manual Prime Button Mode Switch Dispense Timer Tachometer Speed in 1 10rpm Rotary Speed Adjust Knob
16. sories 98328 3 Mounting Rail 98316 30ml Syringe Mounting Bracket Kit 98320 10ml adapter for use with 98316 98318 300ml Cartridge Mounting Bracket Kit 98326 98009 and 98013 Valve Mounting Bracket Kit 98327 97113 and 97114 Valve Mounting Bracket Kit 98406 983914 and 986300 Poppet Valve Mounting Bracket Kit 98441 98520 Spray and 98084 Micro Needle Valve Mounting Bracket Kit 883976 Loctite Digital Syringe Dispenser 985397 Loctite Air Filter Regulator Gauge 97201 Loctite Foot Switch 15 EQUIPMENT WARRANTY For Loctite Rotary Dispense System Henkel expressly warrants that all products referred to in this Instruction Loctite Rotary Dispense System hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited at its option to replacing those Products which are shown to be defective either in materials or workmanship or to credit to the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefore by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Henkel in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within twelve months after the delivery of the Products t
17. tructions 4 Test the dispense rate switch the mode switch 3 to Manual Prime Mode and press the Manual Prime Switch 2 to purge the adhesive 5 Switch the mode switch 3 back to the Auto Mode 3 Notice A receptacle should be placed under the dispense tip to capture purged product 6 Set the dispensing time by adjusting the dispense timer 4 from 0 99 99 seconds 7 Set the speed of the rotary disc by adjusting the Rotary Speed Adjust Knob 6 8 Press the footswitch to activate the system 52 Manual Prime Mode 1 Switch the mode switch 3 to Manual Prime Mode Press the Manual Prime Switch 2 to purge the adhesive 5 3 Slide Adjustments 5 3 1 Slide Speed Control Adjustment The speed controls on the slide can be adjusted to increase or decrease the speed that the slide advances or retracts It recommended for the speed controls be set so that the slide moves at a controlled rate This may need to be adjusted to account for more weight on the slide or to change the slide advance retract time Adjust Slide Advance Rate Here Adjust Slide Retract Rate Here 11 5 3 2 Slide Stroke Adjustment The factory default for the slide stroke is the 2 which 15 the maximum stroke When setting up a new process it is recommended that dispense tip be positioned using the clamps on the stand not by adjusting the slide stroke This will ensure that dispense tip is as far away from the part as possible when retracted to a
18. void collisions when loading and unloading parts The slide stroke should only be adjusted when the time required to advance and retract the slide results in an unacceptable cycle time This should be a rare occurrence To minimize the slide advance and retract times the speed controls should first be adjusted see Section 5 3 1 If this does not reduce the cycle time sufficiently the slide stroke can be reduced using the following procedure Switch off the system and turn off the pneumatic supply to the system Fully extend the advance slide manually Adjust the slide stroke by adjusting the nut shown as below figure Release the advance slide The system is ready to use SE Adjust Slide Stroke Here 54 Reservoir Low Level Control 5 4 1 Bypass the Low Level Function 1 Switch the Low Level Sensor Switch to Bypass 5 4 2 Activate the Low Level Function 1 Connect the 9 pins D sub female XS2 Low Lev cable the to the Low Level Sensor XS2 Connector 12 2 Switch the Low Level Sensor Switch to Active 12 Troubleshooting Symptom Possible Corrective Action s The POWER does not ON 1 Plug the unit in 2 Set the POWER button 17 in the position Confirm that the AIR IN is connected Confirm that the air supply is 80 125 psi 3 Confirm that the DISPENSE ON and DISPENSE OFF fittings are properly connected or plugged The system will not pressur
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