Product Brochure
Contents
1. right hand motor mount 12 12 308 SINGLE GD16C2 GD3 2 l DUAL GDI6C2 02 GD3J2 02 a TRIPLE GD1I6C2 03 1524025 GD3 2 03 OUE OS dl ji k L 44 7 9 48 241 gt men i 102008 15 70 399 9 4 239 Front View Side View Workholding Capacities 6C Collets Round max capacity 15 8 41 27 Collets Hex max capacity 113 32 35 71 Collets Square max capacity 1 64 28 97 Step Chucks Regular Depth up to 6 152 4 Step Chucks Extra Depth up to 6 152 4 FlexC Collet Systems 2 16 65 00 3 Jaw Chucks diameter 5 6 8 Sure Grip Expanding Collets Collet Style 2 4 12 70 101 6 48 Spindle Style l a 4 3 17 101 6 fe Oo S N LT OL OIL fom ely Fixture Plates Spindle Mount 51 2 139 70 7 87 01 Spindle Mount 87 3 225 42 a Collet Style 63 8 161 92 casn Emon Plat aar yn i i E ris yy LB O e Collet Stops for part positioning YES p 39 09 993 Triple 29 09 739 Dual _ Front View Workholding Capacities 3J Collets Round max capacity 13 4 44 45 Collets Hex max capacity 1 7 32 38 89 Collets Square max capacity i 31 75 Step Chucks Regular Depth up to 6 152 4 FlexC Collet Systems 27 16 65 00 3 Jaw Chucks 5 6 Sure Grip Expanding Collets Ea 31 93 811 Triple 20 98 533 Dual ua ve ae er ere 33 89 8612. The same accuracy precision and reliability built into the Hardinge lathe extends to a large capacity rotary indexer A variety of standard 16C or 3 spindle tooling will mount directly in or on the spindle without the use of an adapter Common spindle tooling can now be shared between a rotary unit and a lathe Slotted faceplate sold separately Standard Features e A2 5 16C or 3 spindle accepts standard collets Sure Grip expanding collets step chucks fixture plates and power chucks e Typical part handling of 5 x 7 127 x 178 parts e Rapid indexing speed up to 300 per second e 5 arc sec Repeatability e 15 arc sec Accuracy e 0002 005mm Maximum runout TIR e Robust dual bearing spindle accommodates heavy axial and radial loads with the ability to run a dual or triple unit with tailstocks e Spindle clamp eliminates slippage when performing heavy off center drilling e Pneumatic collet closer provides 2792 pound 1266kg draw bar pull at 70psi e 6 152 4 centerline to base e 6248 15 87 total drawbar travel suitable for 3 jaw power chucks e Through hole 6C 1 624 41 25 3J 1 75 4 45 e Performs spiral arc and linear milling as well as standard indexing operations e Single dual and triple spindle configurations Options e 5C adapter available for small part processing Order part no CJ 00002835CA e Tailstocks plate and cube trunnions e Complete array of Hardinge s
3. lt gt 4 75 120 8 41 3 1 25 2 44 61 9 31 8 19 86 504 4 w Plate ie 6 13 155 7 2 or 50 3 i Front View Side View Collet Closer Version Oil Drain Plug Plate 38 i 2 or 50 111 2 5 8 or 18mm gt B 4 Locating Pins 531 I 3 5 875 22 2 A Bottom View 1 25 a eal 2 44 61 9 6 13 155 7 Side View Without Closer Version millimeters in parentheses e 9 15 232 5 gt Side View Without Closer Version Extended Nose Hardinge collet ready spindles accept collets expanding collets with the use of an optional collet closer and step chucks Dual Axis 5C Systems second or third operations or expensive fixturing Accepts standard collets Sure Grip expanding collets step chucks jaw chucks and face or fixture plates in the 5C spindles Standard Features GDX5C2 Single Spindle e 5th axis base unit has a total 360 tilt 180 from the 2 o clock position e Adjustable hardware limit switches to limit travel to reduce risk of possible crash included when purchased with Servo Control limit switch not available on LPX5C2 01CC with a collet closer e Units are precision aligned to the spindle center e Two units in one quick release for separate use of indexers do not disassemble multiple spindle models Multi Spindle Configurations e Robust dual bearing trunnion support e Dual pneumatic clamp system for increased rigidity e 5 127 spindle center to cen
4. 4 24 Hole Index Plate for HV Models HV 0004138 4A 5 Blank Index Plate for H 4 Model HF 9004138 6 20 Hole Index Plate for H 4 Model HF 0004 38 20 7 24 Hole Index Plate for H 4 Model HF 0004 138 24 8 A Used in horizontal or vertical positions B Used in horizontal position only Tailstocks and Inspection Fixtures e The SB 4 Sub Base with the tailstocks can be used as a bench center e The L 4 Tailstock has a hardened and ground spindle which is lever operated with a rack and pinion Spindle is spring loaded to hold the center against the workpiece Position lock is provided e The hardened and ground spindle on the 1 4 Tailstock is screw fed and can be locked in any position with a hexagon clamp bolt Removable keys permit the tailstocks to be applied directly to any machine table e SB 4 Sub Base accepts various combinations of fixtures such as the HV and H 4 series of indexing fixtures Tailstocks and Sub Base Part Number L 4 Tailstock with Rapid Movement Lever HYV 0000056 9 T 4 Tailstock with Screw Adjustment HF 0000056 10 SB 4 Sub Base HV 0001996 A II 26 Manual Indexer Standard Features e Choice of spindle nose HV 4 plain HV 4N threaded nose HV 4NX taper nose H 4 24 hole index plate only e Includes 24 hole index plate e HV models can be used horizontal or vertical Optional Features e Blank index plates e 20 hole index plates e 24 hole replacement index plates Workholding Capa
5. 9 foot main cable s that attaches the rotary table to the connectors in the roof of the machining compartment for fully integrated rotary tables only For Gear Driven Systems Part No Cl 000301 1CSRK For Direct Drive Systems Part No RT 000301 1CSRK e Rectangular wall mount Cable Frame Kit is used to route cabling out through the sheet metal of the machine for indexers operated via indexer control only Part No Cl 001208205 e Quick Connect CNC Cable for use with Bridgeport GX machines that have a wired rotary connection located in the power case for indexers operated via indexer control only Part No Cl 000301 1ICQC Dimensions Standard and Enhanced Servo Control Dimensions oS l En H Harvinge Enhanced Back Panel Direct Drive Back Panel Horizontal mount tilting stationary shelf Vertical mount tilting swivel shelf Collet Closer amp Tailstock Options GD5C2 Fail Safe Collet Closers e Spring close air to open for fail safe operation 85psi max GD5C2 pneumatic e Part remains clamped even if fail safe loss of air should occur e Non adjustable grip force collet closer GD5C2 High Force Collet Closers GD5C2 e Dual cylinder for greater resulting force pneumatic high force e Set force according to levels below the maximum allowed for the workholding system GD 16C2 GD3 2 Pnuematic Collet Closers e Dual cyli
6. Face Plate Collet Stops for part positioning 1 16 26 98 2 32 23 01 3 4 19 05 up to 4 101 6 up to 4 101 6 l s 3 3 17 76 2 5 127 6 152 4 4 101 6 33 6 85 72 4l 111 12 6 3 160 YES 15 8 41 27 113 32 35 71 19 64 28 97 up to 6 152 4 up to 6 152 4 2 16 65 00 5 6 8 1 2 4 12 70 101 6 IJa 4 3 17 101 6 51 2 139 70 87 225 42 63l 161 92 8 26 210 87 225 42 10 254 YES xea w Sw gt _ _ Dimensions GD I60LP Dimensions 3 45 le nand lt 6 30 160 0 gt mete hand lt 8 40 213 gt 88 motor mount motor mount i a Ta Thru i Spinde YY J J 10 35 H Harpinge O 4 6 fI K i L25 ee 262 9 MADE IN US H 3 7 5 127 001 025 1 wiCollet as eee i Closer y 1 063 ns name 294 9 ace fat 27 0 1 25 33 a 2 31 59 16 05 407 8 i Plate 5 87 149 l or 25 Front View Side View shown with optional Pneumatic Collet Closer Oil Drain Plug 4 123 104 7 4 5 8 or 18mm Locating Pins gt 531 3 5 i e75 22 2 Bottom View GD210LP Dimensions 4 01 left hand ht hand metor aia morar meant 9 l 5 232 5 10 l 9 i Thru Z A E Spindle 12 6 a SJ 4 1 88 GA 6 152 4 1 47 7 i 2001 025 w Collet n ssia iaee Closer ae 1 625 rot 14 79 375 8 gt
7. Profile Rotary Tables GD I60LP GD210LP pages 14 I5 Tilting Dual Axis Rotary Indexers Single and Multi Spindle Hamag j LPX5C2 01 single _ LPX5C2 02 dual a CC LPX5C2 03 triple be LPX5C2 04 quad GDX5C2 pages l6 I7 All Digital Indexer Control pages 18 19 Collet Closers Tailstocks Plate i and Cube Trunnions Workholding Options and Manual Index and Inspection Fixtures pages 20 26 Quality Manufacturing Processes Hardinge s GD5C2 has higher accuracy more spindle clearance and more thrust and radial load All rotary products are manufactured in Elmira New York to strict specifications Curved front casting and removable handle for increased spindle clearance and better tool access 5 arc sec Repeatability 30 arc sec Accuracy 0002 Max Runout 005mm TIR Robust dual bearing spindle for heavier radial and axial loads 50 Ib 23kg part weight and 1000 Ib 4448N tailstock thrust per spindle is not a problem even on a quad unit with tailstocks Hardinge next generation 5C mechanically outmaneuvers the competition I HOUSING Machined and bored on a Dixi 280 precision CNC jig boring machine for close tolerance finish dimensions Foundry castings made in the USA provide vibration damping 2 SPINDLE Spindle is finish ground on a high precision Kellenberger CNC universal grinding machine All surfaces where bearings and gears are installed are groun
8. bearings require the use of a collet adapter creating an extreme overhang from the spindle bearings Bar runout Any error in the spindle is multiplied by the overhang distance Collet adapter Image does not represent actual indexer design This spindle design e Is not rigid e Is not easily adjusted e Creates poor LR e Reduces the work envelope e Creates excessive overhang e Does not allow quick changeover Interface Cable for Options 2 and 3 Function Wiring to the host CNC Cycle Start command to indexer via M code output relay pins 3 and 4 of Hardinge connector Spare M code output and associated relay 24 volt supply pin of Hardinge connector To power supply M code finish signal pin 2 of Hardinge connector Spare M code input 4th Axis is a generalized term referring to an additional axis that can be integrated into the current X Y and Z axes machining center configuration Interfacing to a Host Machine True 4th Axis via the host machine gear driven INTERFACE Hardinge gear driven rotary systems may be connected directly to the host OPTION machine and its CNC control Connecting to the machine s CNC control requires replacing the standard servo motor and cable with a servo motor and cable that is compatible with the host CNC If the machine is not 4th axis ready the machine will need a 4th axis option and servo amplifier installed Hardinge has integrated its rotar
9. ft lb 203 Nm 275 ft lb 373 Nm 73 ft lb 99 Nm 90 ft lb 122 Nm 90 at full speed 2 0 hp 1 50 kW Clamping Torque pneumatic Torque at Spindle Duty Cycle OPERATING SPECIFICATIONS Gear Ratio worm gear amp timing belt 90 1 120 F 49 C 115 5 10 amps 100 psi 6 9 bar 85 psi 5 8 bar Operating Temp maximum ambient Power Requirements VAC Maximum Air Pressure Minimum Air Pressure WEIGHT Rotary Table 120 Ib 57 kg 200 Ib 90 7 kg Control 9 54 Ib 4 34 kg Notes continuous rotation available 2 maximum torque applied before slipping occurs GD I 60LP GD210LP Workholding Capacities GD I60LP Collets Round max capacity Collets Hex max capacity Collets Square max capacity Step Chucks Regular Depth Step Chucks Extra Depth Sure Grip Expanding Collets 3 Jaw Manual Chuck 3 Jaw Manual Chuck 3 Jaw Sure Grip Power Chuck Fixture Plate Collet Style Fixture Plate Collet Style Slotted Face Plate diameter Collet Stops for part positioning Workholding Capacities GD210LP Collets Round max capacity Collets Hex max capacity Collets Square max capacity Step Chucks Regular Depth Step Chucks Extra Depth FlexC Collet Systems 3 Jaw Chucks diameter Sure Grip Expanding Collets Collet Style Spindle Style Fixture Plates Spindle Mount Spindle Mount Collet Style Slotted Face Plate Slotted Face Plate Slotted
10. 00305 A25H SCA 2200305 A25C SCA 2000305 A25H 6 Power Chuck SCA 2000306 A25H SCA 2300306 A25C SCA 2000306 A25H 8 Power Chuck SCA 2000308 A25H O A SCA 2000308 A25H 10 Power Chuck O A O A O A 5 3 Jaw Universal Manual Chuck 53B 5405 HB D 53B 5405 BCA5 53B 5405 BCA5 53B 5405 BCA4 53B 5405 BCA5 5 4 Jaw Independent Manual Chuck 54B 5405 HB D 6 3 Jaw Universal Manual Chuck 63B 5405 HB D 63B 5405 BCA5 63B 5405 BCA5 63B 5405 BCA4 63B 5405 BCA5 6 4 Jaw Independent Manual Chuck 64B 5405 HB D 64B 5405 BCA5 64B 5405 BCA5 64B 5405 BCA4 64B 5405 BCA5 8 3 Jaw A2 5 Manual Chuck 83A 5405 A25 83A 5405 A25 83A 5405 A25 10 3 Jaw A2 5 Manual Chuck 13A 5405 A25 13A 5405 A25 13A 5405 A25 3 Spindle mount Fixture Plate 53A 0008750 D 5 Spindle mount Fixture Plate 55A 0008750 D 51 2 Spindle mount Fixture Plate A2 0008750 05 A2 0008750 05 A2 0008750 05 8 s Spindle mount Fixture Plate A2 0008750 08 A2 0008750 08 A2 0008750 08 3 Collet style Fixture Plate 1397 00 00 1397 00 00 4 Collet Style Fixture Plate 1399 00 00 1399 00 00 63 Collet style Fixture Plate 1785 00 00 1785 00 00 210mm Slotted Face Plate 50mm thru CJ 1990200M CJ 1990200M CJ 1990200M 8 26 Slotted Face Plate 2 thru hole CJ 1990200E CJ 1990200E CJ 1990200E 170mm Slotted Face Plate 19mm thru RT 0007214A4 160mm Slotted Face Plat
11. 2 00 50 80 accommodate various 225 57 15 5 8 or 18mm 5 part heights ianea 2 75 69 85 Bottom View 3 00 76 20 e Face plate bolts on to the A2 5 spindle nose of the rotary product Top View CTA25 4IN and CTA25 6IN Tilting Cube Trunnions for GD I 6C2 Cube Trunnion CTA25 GD3J2 and GD210LP e 18 457mm long solid aluminum block for four sided machining applications e Available in 4 and 6 cubes e s NPT ports to M see chart Front View accommodate air actuated A sai I ee elg workholding End View Cube positions ie at a fixed e Face plate bolts on to the ee es A2 5 spindle nose of the rotary product e Can easily be configured for 5 8 or 18mm highly productive 2D work neat Bottom View millimeters in parentheses 23 Workholding Options Hardened and Ground Collets e Manufactured to exacting standards from special alloy steel e Threads are heat treated and body is spring tempered to assure accuracy and durability at low cost e Wide range of standard sizes and shapes and some not so standard off the shelf e Round hex rectangular square and emergency collets ready to bore e 5C 16C and 3J 6C to 5C Spindle Adapter e Mounts on A2 5 spindle Part No CJ 00002835CA Sure Grip Expanding Collet Systems e Mount directly into the collet seat of the spindle Solid one piece body and arbor combination with
12. D I60LP x 9 13 gt lt 433 11 3 0003 76 0076 on gt 25 4 7 69 195 4 height w riser Dimensions 3 MORSE TAPER 5 001 127 025 to spindle centerline a 10 254 _ 2 Tailstock Riser included for GD16C2 GD3 2 GD21 OLP 8 69 6 001 220 7 152 4 025 y height w riser to spindle centerline 10 254 o Pneumatic Tailstock for GD5C2 12 28 312 pow A 2 75 70 4 001 101 6025 y 51 13 en 101 6 3 6007 lt 6 33 161 gt I Tailstock Riser included for GD I 60LP 7 15 5 001 196 8 127 025 25 4 height w riser to spindle 9 13 232 centerline i mm A an 2 Tailstock Riser included for GD16C2 GD3 2 GD21 0LP 8 75 6 00 222 2 152 4 025 height w riser to spindle _ 10 254 o millimeters in parentheses 21 Plate amp Cube Trunnions Imagine the possibilities for multiple part processing e low profile clamping e window box fixturing for 4 sided machining e toggle and saddle clamping e collet blocks Standard Features e Bearing pillow block assures rigid accurate positioning and will accommodate heavy loads e Multiple part fixturing for increased output e Load up a second plate to maximize cutting time e All parts can be machined efficiently with the same tool before going to the next tool e Plates provide two sides for fixturing wh
13. Fixture Plate Collet Style 43 e 111 12 Slotted Face Plate diameter 7 178 Collet Stops for part positioning WES 1 88 Slotted face plates can be used for light duty 48 off center work only y Bridgeport Knee Mill 18 403 Dual Unit 20 88 530 Triple Unit gt Remote Quill Switch ia i aia Front View Dual Triple Side View A remote quill switch is available for use with Pneumatic High with manual Bridgeport mills When Force Collet Closer the quill handle is retracted it touches Dual Triple Plates a micro switch for automatic indexing Quad Plate bee res ergy EY eliminating the need to push the start button on the servo control The bracket and interface cable are included ae l Triple a hee 10 25 260 Dual Unit o 0 53 13 48 I2 lt 16 25 387 Triple Unit 275 wm Others 22 97 583 Quad Unit 5 50 140 Quad Side View with Pneumatic High Force Collet Closer Bottom View Preset Tailstock and Indexer Dimensions E 29 48 749 i Front View 16 85 oe 438 2 28 58 fo Ld SE 10 23 j 15 82 402 260 Ul Le aoe 127 ol a Oo yo OE 7 Bottom View 6C and 3J Indexers Hardinge s world renowned collet ready A2 5 spindle is the heart of the system
14. GRAMMABLE PARAMETERS PROGRAMMING ABSOLUTE OR INCREMENTAL PROGRAMMING RS 232 INTERFACE RESOLUTION SIMPLE EDITING SUBROUTINES VARIABLE FEED RATES ZERO RETURN You can program a step that automatically divides a circle into any number of equal parts between 2 and 999 Continuous rotation with no limit to the number of revolutions through G code function You can use the CYCLE STOP to feed hold spindle movement without losing position on restart All connectors are quick disconnect ensuring fast and easy set ups Most CNC mills can be interfaced quickly and easily by using a spare M function which provides a switch closer as a signal between your mill and the control For semi fourth axis capability A nonvolatile memory retains your program even when power is turned off Store and recall from up to 9999 different programs You can alter many of the basic features by performing your own basic programming Program to rotate the spindle clockwise or counter clockwise with step sizes from 001 to 9999 99 degrees Up to 500 different steps can be stored in memory and each step can be repeated looped 999 times For computer control of sending and receiving programs and running RS 232 commands from machine Standard resolution of 00 degrees Edit a program by simply writing over existing steps or inserting or deleting a line or several lines between steps with automatic program line renumbering Allows yo
15. HARDINGE Rotary Tables ROTARY Indexers and Trunnions Hiang fs eo UW a Bd Harpinge www hardinge com WORKHOLDING Hardinge Rotary Products More Accuracy Speed and Flexibility The Most Flexible Quick Change Workholding Concept in the Market Hardinge s A2 4 5C and A2 5 16C spindle nose designs allow quick change between collets expanding collets step chucks 3 jaw chucks and face plates Common spindle tooling can be shared between the Hardinge Rotary System s and a lathe The gripping is in the spindle closest to the spindle bearings unlike surface mounted adapters used on traditional rotary tables Multiple workholding options provide alternate gripping solutions for increased precision and capability Hardinge has a large selection of rotary products for all ranges of production Choose from precision single spindle multi spindle and dual axis configurations e Accuracy to 15 Arc Sec e Repeatability to 5 Arc Sec e Rugged and reliable e Flexibility of workholding tooling e Fast changeover e Heavy axial and radial load capacity HARDINGE G R O U P Table of Contents 5C Gear Driven Rotary Indexers GD5C2 single GD5C2 02 dual GD5C2 03 triple GD5C2 04 quad pages 10 I 16C and 3 Gear Driven Rotary Indexers GD16C2 and GD3J2 single GD16C2 02 and GD3J2 02 dual GD16C2 03 and GD3J2 03 triple pages 12 I3 160 and 210mm Low
16. Triple 23 77 604 Dual Spindle Style 1 8 4 3 17 101 6 Fixture Plates Bottom View Spindle Mount Bi 139 70 Spindle Mount 87 8 225 42 Slotted Face Plate 8 85 225 Slotted Face Plate 10 254 Collet Stops for part positioning YES Top view of 16C Rotary Indexer Configure for either left or right hand application LP160 and LP210 Indexers Sleek fast and accurate Engineered to support heavy loads and high force cutting applications while maintaining accuracy over a long life Fast clamp and release in milliseconds gives you increased parts per hour Hardinge rotary tables have collet ready spindles for increased part gripping options HH HAADIEJE Face plate included Standard Features e 160 and 210mm slotted face plates are precision ground on a Kellenberger grinding machine e A2 4 GDI60LP and A2 5 GD210LP extended nose spindles accept collets expanding collets step chucks manual chucks power chucks and slotted face plates e Built in clamp to handle off center drilling cross axis milling and other high force cutting applications e Fast clamp and release in milliseconds for increased parts per hour e Hardened steel worm and hardened steel worm gear for long life and continued accuracy e Double eccentric design for finest possible factory gear mesh e Left or right hand motor mount e Use with all digital indexer control on most brands of machines or
17. a minimum of parts required to expand the collet e Expanding arbor instantly locates on center unlike other designs e Quick collet changeover e Wide gripping range for each collet e True parallel gripping with a high gripping force e 5C 16C and 3J Fixture Plates e Used to mount parts which cannot be held with a collet or jaw chuck e Clamping method to be designed manufactured and balanced by the customer e Collet and spindle mount styles available Step Chucks Accurately hold work up to or larger than 6 152 4 diameter Castings moldings stampings and machined parts are held rigidly and accurately Tubing can be held without crushing or distortion Regular Depth Step Chucks are 3 4 larger in diameter than the rated size so the full capacity may be readily applied to a depth of 2 Extra Depth Step Chucks are made so the full rated capacity may be applied to a depth of 14 Small closing angles available on step chucks for non rotating use A step chuck closer is required for all rotating spindle applications mounts directly on the spindle nose An inside taper corresponding to that on the step chuck places the closing pressure over the stepped area of the chuck resulting in greater gripping power and accuracy Emergency Step Chucks are supplied with pin holes and pins in place for precision just in time machining 5C 16C and 3J Slotted Face Plates Precision ground in
18. aa a casas PT5C2 25 4 M f Plate positions PTA24 End View FONE nai PTA25 Mae Mae 6 35 i 1 29 33 CTA25 4IN ih ae Y 1 50 38 1 CTA25 6IN j H 1 75 44 45 47 12 i 5 8 or 18mm 3 76 2 4 101 Fz Plate Trunnion PT5C2 oe BAT Bottom View OP YEW e 4x 10 101 6 x 254 machineable area on two surfaces PTA24 Tilting Plate Trunnion for GD I 60LP e Adjustable centerline to ee accommodate various i ee part heights 2 e i A Collet style face plate draws in aa 35689 to the 5C spindle nose of the as To rotary product 125 254 Plate positions End View Front View at offsets of 0 00 3 76 2 0 25 6 35 Plate Trunnion PTA24 eied or an 1 50 38 1 1 75 44 45 4x 10 101 6 x 254 eee ae machineable area on en 3 762 4 101 6 two surfaces Boem View Top View e Adjustable centerline to accommodate various part heights PTA25 Tilting Plate Trunnion for GD I 6C2 GD3 2 and GD21 0LP e Face plate bolts on to the A2 4 spindle nose of the see chart rotary product PCEN i 10 98 25 4 1 25 31 75 e riser required for GD I 60LP ile 11 98 A a 5 51 140 Aye DD300 i N aii 16 73 425 o Plate Trunnion PTA25 l 9 48 241 Li oe Front View e 7x 16 73 177 8 x 425 End iew peepee machineable area on at offsets of 2 13 54 0 00 two surfaces m 76 2 gt 0 50 12 70 e Adjustable centerline to 0 75 19 05
19. achines have spare relays and M codes as standard 5C Indexers The 5C Rotary System is based on a long history of Hardinge 5C spindle and manual indexer designs Over 60 years of Hardinge engineered and proven mechanical elements guarantee an accurate repeatable reliable and flexible product Standard Features e Curved front casting and removable handle for increased spindle clearance and better tool access e Rapid indexing speed up to 360 per second e 5 arc sec Repeatability e 25 arc sec Accuracy e 0002 005mm Maximum runout TIR e Robust dual bearing spindle accommodates heavy axial and radial loads with the ability to run a triple or quad unit with tailstocks e Brushless motor e Industry compatible same spindle centerline foot print and tool clearance as previous Hardinge products and other US made brands for direct replacement e Single dual triple and quad spindle configurations e Operate with the Hardinge all digital indexer control or interface to your machine e Uses standard 5C collets Sure Grip expanding collets step chucks and manual jaw chucks Options e Collet closers manual pneumatic fail safe through hole and pneumatic high force e Tailstocks and plate trunnions e Quill Switch for Bridgeport knee mill to automate the indexing process e Manual drawbar for each spindle for multi spindle units e Preset tailstock and indexer combinations self contained units m
20. as 4th axis Fanuc Siemens Haas Heidenhain Extended nose spindle design provides optimum clearance Options e Pneumatic Collet Closer draw bar force at 70 psi GDI60LP 1825 Ib 828 kg GD210LP 2792 Ib 1266 kg e GD2I0LP available with or without collet ready spindle e Tailstocks plate and cube trunnions GDI60LP plate trunnion only e Complete array of Hardinge spindle tooling GDI 60LP GD210LP INDEXER CONTROL PROGRAMMING Indexer Control Model Standard Indexer Control Storage Number of programs steps 9999 500 RS 232 Interface YES Text Display multiple lines USB 2 0 Upload Download YES Baud Rate Capacity 19 2 BPS SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec Speed 0 001 to 240 per sec Maximum RPM Rapid i 40 Load Support Dual Bearing Dual Bearing Maximum part weight 100 Ib 45 kg 220 Ib 100kg Spindle Type A2 4 A2 5 Table Diameter 6 299 160 8 267 210 Thru Diameter Face Plate maximum I or 25mm choice 2 or 50mm choice Thru Dia Opt Collet Closer max 1 08 27 4 1 62 41 27 Width of T slot 44 11 2 7 14 4 Collets Standard 5C Standard 16C Spindle center to base 5 000 0 001 6 000 0 001 127 0254 152 4 0254 Accuracy 20 arc sec 15 arc sec Repeatability 5 arc sec Resolution degree 0 001 Max Rotation Step degree 9999 99 Gear Diameter inch mm 3 7 94 6 2 157 MOTOR Type DC servo 0 78 hp 0 58kW 150
21. bar Operating Temp maximum ambient Power Requirements VAC Max Air Pressure using High Force Collet Closer Max Air Pressure using Fail Safe Collet Closer Single Indexer 55 Ib 25 kg Dual Indexer 119 Ib 54 kg Triple Indexer 179 Ib 8l kg Quad Indexer 240 Ib 109 kg Control 10 Ib 4 5 kg Note continuous rotation available M ar 3 Dimensions GD5C2 Dimensions O S hee 7 75 197 D 7 24 r 184 4o01 3 26 83 oe 6 025 y Y 30003 A L 1 75 44 764 0076 ine 75 19 mee 139 76 007 Side View Back View with Manual with Manual e ee BAI Collet Closer Collet Closer Workholding Capacities y Collets Round max capacity I is 26 98 Collets Hex max capacity 2 3 23 01 O4 Collets Square max capacity 3 4 19 05 a oe ee a iPM aL Ae Rai ae Si IA A 5 8 or 18mm Oil Drain Step Chucks Regular Depth up to 6 152 4 locating pins Plug millimeters in parentheses Step Chucks Extra Depth up to 6 152 4 Front and Bottom Views 3 Jaw Chuck 5 127 3 Jaw Chuck 6 152 4 Sure Grip Expanding Collets fe 3 3 17 76 2 GD5C2 02 03 and 04 Dimensions Fixture Plate Spindle Mount 3 76 2 me 9 64 245 gt Fixture Plate Spindle Mount 5 127 5 127 lt 5 127 lt 5 127 gt lt 7 98 203 Fixture Plate Collet Style 33 8 85 72
22. cities threaded and taper nose indexers only Collets Round max capacity 1 16 26 98 Collets Hex max capacity 2 32 23 01 Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 6 152 4 Step Chucks Extra Depth up to 6 152 4 3 Jaw Chuck 5 127 3 Jaw Chuck 6 152 4 Sure Grip Expanding Collets fe 3 3 17 76 2 Fixture Plate Spindle Mount 3 76 2 Fixture Plate Spindle Mount 5 127 Fixture Plate Collet Style 33 8 85 72 Fixture Plate Collet Style 43 e 111 12 Slotted Face Plate diameter 7 178 Collet Stops for part positioning YES Dimensions Figure HV 4 HV 4N HV 4NX Dimensions Figure 2 H 4 Dimensions Figures 9 L 4 Dimensions Figures 10 T 4 Dimensions Pee rs Figures SB 4 Dimensions millimeters in parentheses Jf Elgin Traverse City Illinois Michigan Elmira New York HARDINGE COMPANIES WORLDWIDE Over the years The Hardinge Group steadily diversified both its product offerings and operations Today the company has grown into a globally diversified player with manufacturing operations in North America Europe and Asia In addition to designing and building turning centers and collets Hardinge is a world leader in grinding solutions with the addition of the Kellenberger Jones amp Shipman Hauser Tschudin Usach and Voumard brands to the Hardinge family T
23. d in the same setup for maximum accuracy 3 BEARINGS High load tapered dual roller bearings are used to support heavy radial and axial loads and to provide a longer spindle life THE EVOLUTION OF THE HARDINGE 5C INDEXER SYSTEM 4 DOUBLE ECCENTRICS Double eccentrics not single provide the finest gear mesh adjustment Hardinge has lowered the backlash range and improved accuracy overall Customers can perform future gear wear compensation for extended life and improved accuracy over time 5 WORM DRIVE SHAFT Hardened and ground steel worm drive shaft is standard The process begins on a Hardinge SUPER PRECISION CNC lathe and the threads are finish ground on a Drake thread grinder Grind quality of AGMA class 13 is verified on a Wenzel CNC gear inspection machine INSPECTION Final inspection of every unit is performed using a Heidenhain encoder mounted directly on the spindle nose to assure final positioning accuracy and repeatability Printout of accuracy is shipped with each unit a Hardinge A j Hardinge manufactures the manufactures and 5C Collet introduces the 5C threaded nose spindle 6 ALUMINUM BRONZE WORM GEAR A high quality worm gear system with 60 1 gear ratio allows for an efficient forward driving capability while at the same time preventing backdriving from occurring The process begins on a Hardinge SUPER PRECISION CNC lathe then hobbed on a Koepfer hobber SEALING Hard
24. e 25mm thru LI 0001990160M 6 229 Slotted Face Plate 1 thru hole LI 0001990160E 7 Slotted Face Plate 437mm thru 57A 0000692 D 87 8 Slotted Face Plate 437mm thru A2 0000692 A9 A2 0000692 A9 A2 0000692 A9 10 Slotted Face Plate 1 5 thru hole CJ 000199020 CJ 000199020 CJ 000199020 12 Slotted Face Plate 2 thru hole RT 000690009 RT 000690009 RT 0006900097 Spindle Adapter 6C to 5C CJ 00002835CA CJ 00002835CA Linkup and or adapter required please specifiy indexer model Riser Plate recommended 25 Manual Index amp Inspection Fixtures HV 4 HV 4N HV 4NX H 4 Manual index fixtures are used in both production and toolroom environments as a low cost quick and accurate means of holding a workpiece and performing indexing operations The tapered or threaded nose spindles are hardened and ground They accept all standard 5C collets step chucks with closers expanding collets Dead Length collets and manual jaw chucks MENUER ae OGN Part Number Ya HV 4 with Plain Spindle and 24 Hole Index Plate HV 0000002 P4 l HV 4N with Threaded Nose Spindle and 24 Hole Index Plate HV 0000002 D4 l HV 4NX with Taper Nose Spindle and 24 Hole Index Plate HV 0000002 T4 l H 4 B with 24 Hole Index Plate HF 0000002 24 2 Index Plates Part Number Blank Index Plate for HV Models HV 9004 138 3 20 Hole Index Plate for HV Models HV 0004138 2A
25. gs operated via Hardinge servo control Dimensions will vary for units operated via fourth axis Mounting plate is predrilled for 100 125 and 150mm T slot tables Bottom View millimeters in parentheses All Digital Indexer Control The Hardinge all digital indexer controls are current generation easy to use and will support either brush Indexer Control e Used with GD5C2 GD1I6C2 GD3J2 GD I 60LP and GD210LP Indexers e Advanced G code programming supports hardware and software limit switches and clamping or brushless indexers A multi line display reduces scrolling and user manual dependency Connect via a standard interface cable or use the RS 232 port Upload and download your programs via a USB 2 0 e Three additional inputs and outputs support compatible memory device external 24V accessories 120 or 240vac operation A nonvolatile memory retains your program even when power is turned off O Program to rotate the spindle clockwise or counter clockwise with step sizes from 001 to 9999 99 degrees ptional Handwheel Compact Size 5 60 x 3 25 x 1 53 Detented hand wheel positions Two handed safe operation Eight foot connector cable Handle design for hanging Anti skid rubber feet INDEXER CONTROL PROGRAMMING FEATURES AUTOMATIC CIRCLE DIVISION CONTINUOUS ROTATION CAPABLE STOP FAST SET UPS INTERFACING LINEAR amp SPIRAL MILLING MEMORY PROGRAM STORAGE PRO
26. he company also designs and manufactures Bridgeport machining centers and other industrial products for a wide range of material cutting turnkey automation and workholding needs Expect more from your Hardinge products Choose Hardinge precision and reliability for increased productivity and value Call us today we ve got your answer Leicester Krefeld England Germany Erkrath Germany Noisy Le Sec oIsy mjay St Gallen Switzerland Bron France Biel Switzerland North America Hardinge Inc General Information 607 734 228 Sales Fax 607 734 8819 Workholding Fax 607 734 3886 Service 800 424 2440 www hardinge com Canada Canadian Hardinge Machine Tools Ltd Tel 800 468 5946 Fax 607 734 8819 China Hardinge Machine Shanghai Co Ltd Hardinge China Limited Tel 0086 21 38108686 Fax 0086 21 38108681 Hardinge Precision Machinery Jiaxing Co Ltd Economic and Technology Development Zone Tel 0573 8260 1088 Fax 0573 82601988 Germany Hardinge GmbH Tel 49 2151 496490 Fax 49 2151 4964999 HARDINGE GROUP Wuhan China Sh ee enyang Beijing China China Xian Shanghai China China Hyderabad India Nan Tou Taiwan Chongqing China Jiaxing Guangzhou China China Taiwan Hardinge Machine Tools B V Tel 886 49 2260536 Fax 886 49 2252203 cs hardinge com tw Switzerland L Kellenberger amp Co AG Tel 41 0 71 242 91 I Fax 41 0 71 242 92 22 info kel
27. ile the cube provides four sides e 360 revolution depending on part clearance required e Can be field installed to existing rotary units e Plates are of blackened steel and the cube is of solid aluminum for ease of drilling and slotting according to the application requirements either by Hardinge or by the customer e Custom manufacturing available Optional Features e Pillow block clamp available on PTA25 and CTA25 models with clamping torque of 275 ft lb 373 Nm Custom manufacturing available e Rotary union in pillow block for pneumatic fixturing on ROTARY DEVICE PT5C PTA24 PTA25 CTA25 COMPATIBILITY 5C PLATE A2 4 PLATE A2 5 PLATE A2 5 CUBE the cube trunnion part number CJ 0002483CTA GD5C2 YES e Complete line of collet blocks available for gripping round Centerline 4 101 6 NO NO NO hex square and odd shaped parts using collet sizes from Overall Length 23 80 607 IC up to 35 GD160LP YES YES Centerline 5 127 0 5 127 0 NO NO Overall Length 23 48 596 23 3 591 8 GD16C2 YES YES Centerline NO NO 6 152 4 6 152 4 Overall Length 37 54 954 37 48 952 GD210LP YES YES Centerline NO NO 6 152 4 6 152 4 Overall Length 788 3 BIAN millimeters in parentheses Collet Blocks 22 Dimensions i P m mi PT5C2 Tilting Plate Trunnion for GD5C2 and GD I 60LP m i I i see chart gt K a 35 69 nae g i y eer s
28. inge control side and wire terminations for the CNC side Configuring to the Fanuc control is fully supported Other control types may be considered upon request Please note that control systems that do not directly provide the ability to write information to the RS 232 port may require special software by the control builder in order to operate in this fashion The RS 232 cable is to be provided by the customer A total of nine control units can be daisy chained together for program transfer each with a distinct axis identifier Indexing via CNC interface cable program resides in the Indexer Control In this interface arrangement the communication that occurs between the INTERFACE OPTION Hardinge all digital indexer control and the host CNC is in the simplest form Logically the host CNC requests that the rotary system control process Its next programmed command and then advise when completed This requires that the program be stored internally within the Hardinge servo control which is then asked to execute the commands sequentially as a signal is received from the host CNC control Typically the START rotary command is prompted by a spare and programmable M Code At the completion of the rotary commanded movement the unit sends the host CNC a finished signal so that the VMC can proceed with the remainder of its program The interface cable is provided to connect the host machine to the Hardinge servo control Note that not all CNC m
29. inge has an extremely thorough seal system to keep coolant out MULTIPLE PART SETUPS Choose from dual triple and quad units for processing multiple parts to increase output All spindles are synchronized for aligned part orientation within 0002 005mm j pa Hardinge manufactures a 5C dividing head Hardinge manufactures 5C manual indexers using Hardinge s threaded nose spindle amp collet closer design Hardinge Collet Ready Spindles provide the most Flexible Rotary Products in the industry Hardinge rotary systems accept many styles of standard tooling without an adapter which is unique in the industry You can purchase a complete system all tooled up and ready to run your parts Rely on the spindle tooling experts for the accuracy and repeatability to get the job done All digital Indexer Control with USB capability Hardinge indexer controls have USB capability for convenient upload or download of programs from a Windows based Pocket PC MADE Manufactured in the USA Hardinge Hardinge Hardinge l manufactures manufactures and introduces introduces the next genera IN THE Hardinge rotary products kia manufactured in Elmira New York to strict specifications 5C Rotary Systems based on the next generation tion U S A 1960 s mechanical design 5C Rotary System and are approved for worldwide export of Indexer Control GDI60LP Rotary m
30. lenberger com www kellenberger net L Kellenberger amp Co AG Tel 41 0 32 344 II 52 Fax 41 0 32 341 13 93 info kellenberger com www kellenberger net United Kingdom Jones amp Shipman Hardinge Tel 44 0 116 2013000 Fax 44 0 116 2013002 info jonesshipman com www jonesshipman com E All specifications subject to change without notice All marks indicated by and are trademarks of their respective owners 2372L Litho in USA Hardinge Inc e October 2014
31. llet closer GD210LP without closer Center of Rotation 4 92 125 H Haroinge a at aa H eee y 12 65 an l 221 3 E 6 152 4 e 4 a lt 19 86 504 4 gt 24 11 612 4 gt Side View Front View LPX5C2 02 03 and 04 Dimensions a P Workholding Capacities Collets Round max capacity 1 16 26 98 on Collets Hex max capacity 2 32 23 01 Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 6 152 4 ae sane 7 25 001 Step Chucks Extra Depth up to 6 152 4 po 184 20234 3 Jaw Chuck 5 277 po E 3 Jaw Chuck 6 152 4 13 90 Sure Grip Expanding Collets s 3 3 17 76 2 Ao 353 Fixture Plate Spindle Mount 3 76 2 l Teea eee Fixture Plate Spindle Mount 5 127 eS e Fixture Plate Collet Style 33 s _ 85 72 a 241 3 42 25 1073 Quad Fixture Plate Collet Style 4l 111 12 m 204 518 4 37 24 eid Triple Collet Stops for part positioning YES Side View Front View a OI Dual Multi spindle units limited by 5 127 spindle to 5 001 spindle centers Dimensions are for units in
32. nder collet closer GD16C2 and GD3J2 e Set force according to levels below the maximum allowed for the workholding system e Accepts power chucks GD160LP and GD210LP Pneumatic Collet Closer e Air open and air close actuation e Enough stroke for power chuck use GD5C2 Manual Collet Closer e Manual lever open and close pneumatic collet closer GD160LP pneumatic collet closer GD5C2 manual Manual Drawbar e Individual drawbar turns in by hand for low cost option All collet closers have a through hole to accommodate through coolant while some can accommodate collet closer long parts Valving is included with pneumatic collet closers when purchased with indexer DRAWBAR FORCE NOW NG COLLET CLOSER THRU STROKE MOUNTING PLATE GD210LP pneumatic collet closer for multi spindle 5C units 70 PSI 4 8 BAR HOLE GD5C2 Manual lever operated 950 Ib 431 kg 1 18 30 00 125 3 1 N A GD5C2 Pneumatic Fail Safe 1760 Ib 798 kg 1 08 27 43 060 1 5 N A GD5C2 Pneumatic High Force 1950 Ib 885 kg 311 7 90 060 1 5 required GD16C2 Pneumatic 2792 b 1266 kg 1 62 41 275 625 15 8 N A GD3J2 Pneumatic 2792 b 1266 kg 1 75 44 450 625 15 8 N A GD I60LP Pneumatic 1825 Ib 828 kg 1 08 27 432 3751915 N A GD210LP Pneumtic 2792 Ib 1266 kg 1 625 41 30 625 15 8 N A Notes l mounting plate required for using the rota
33. ounted in a Bridgeport 7 vertical machining center machining six sides of the part GDI60LP Rotary and GD210LP Rotary Spiral milling application on a Bridgeport knee mill using a 5C indexer and manual tailstock A2 4 and A2 5 Spindles Advantages of the Hardinge Spindle e Collet seats directly in the Hardinge spindle Minimum overhang from the spindle bearings assures that spindle accuracy is transferred directly to the workpiece e Maximum rigidity and gripping power transferred to the part e Minimum weight on spindle e Optimum T I R GDI60LP e Gripping force directly over the workpiece e Superior tolerances and finishes e Quick changeover collet draw tube is easily and accurately adjusted from the back of the spindle e Ability to use a wide variety of workholding devices 3 jaw chucks collets quick change collets step chucks expanding collets Dead Length systems fixture plates and others Hj Haronga Bim mji GD210LP Hardinge Spindle shown with Collet Image does not represent actual indexer design Disadvantages of other Rotary Spindle Designs Hardinge Spindle Design no collet adapter required Minimal distance from spindle bearings to tool tip Grip on bar stock Image does not represent actual indexer design Other Rotary Spindle Design collet adapter required Other spindle designs Excessive overhang from spindle
34. ounted on a subplate for easy placement on and off the machine table to maintain factory tolerances e Complete array of Hardinge spindle tooling Preset Tailstock and Rotary Combinations SINGLE Pneumatic Tailstock with valve Pneumatic Rotary Unit Double Mounting Plate and Servo Control DUAL Two Pneumatic Tailstocks with valving Dual unit Pneumatic Rotary Unit Double Mounting Plate and Indexer Control GDS5C2 GD5C2 02 GD5C2 03 GD5C2 04 INDEXER CONTROL PROGRAMMING Indexer Control Model Standard Indexer Control Storage Number of programs steps 9999 500 RS 232 Interface YES LCD Display multiple lines USB 2 0 Upload Download YES Baud Rate Capacity 19 2 BPS SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec Speed single 0 001 to 360 per sec multi 0 001 to 180 per sec Maximum RPM Rapid single 60 multi 30 Dual Bearing 50 Ib 23 kg Spindle Type 23 16 10 threaded nose Collets Standard 5C 4 000 0 001 101 6 0254 Load Support max part weight Spindle center to base MON EEO NINE Accuracy arc sec 30 arc sec Repeatability 5 arc sec Resolution degree 0 001 Max Rotation Step degree 9999 99 Gear Diameter 2 8 71 1 MOJO Type DC servo 0 78hp 0 58KWV Torque at Spindle 54 ft lb 73 Nm Duty Cycle 90 at full speed OPERATING SPECIFICATIONS Gear Ratio worm amp gear 60 1 120 F 49 C 115 5 10 amps 120 psi 8 3 bar 85 psi 5 8
35. pindle tooling INDEXER CONTROL PROGRAMMING Indexer Control Model Enhanced Indexer Control Storage Number of programs steps 9999 500 RS 232 Interface YES Text Display multiple lines USB 2 0 Upload Download YES Baud Rate Capacity 19 2 BPS SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec Speed 0 001 to 300 per sec Maximum RPM Rapid 50 Load Support Dual Angular Contact Bearing Maximum part weight 150 Ib 68 kg Spindle Type A2 5 Collets Standard 16C Standard 3 6 000 0 001 Spindle center to base 152 4 0254 Accuracy 15 arc sec Repeatability 5 arc sec Resolution degree 0 001 Max Rotation Step degree 9999 99 Gear Diameter inch mm 6 2 157 MOTOR Type DC servo 0 78 hp 0 58kW Clamping Torque 175 ft lb 237 Nm Torque at Spindle 70 ft lb 95 Nm Duty Cycle 90 at full speed OPERATING SPECIFICATIONS Gear Ratio worm amp gear 60 1 20 F 49 C 115 5 10 amps 100 psi 6 9 bar 85 psi 5 8 bar Operating Temp maximum ambient Power Requirements VAC Maximum Air Pressure Minimum Air Pressure WEIGHT Single Indexer 200 Ib 90 7 kg 520 Ib 235 8 kg 680 Ib 308 4 kg Control 9 54 Ib 4 34 kg Dual Indexer Triple Indexer Notes continuous rotation available 2 maximum torque applied before slipping occurs Dimensions GD16C2 and GD3J2 Dimensions 11 49 292 0 86 21 8 A left hand motor mount
36. ry unit in a vertical on end position millimeters in parentheses 2 85 psi 5 8 bar maximum drawbar force for fail safe collet closers 20 Hardinge tailstocks are designed to be used where extra support is needed for either workpiece or fixture holding Workpieces that have a length to diameter ratio of greater than 3 to are candidates for a tailstock support This is especially true when attempting to achieve high accuracy levels Choose from manually or pneumatically operated tailstocks Manual Tailstock e Manually operated quill type tailstock with convenient hand wheel 4 turn quill lock e 3 Morse taper spindle e Only live centers are recommended for use e Base locating pins to reference and configure with any Hardinge Rotary System e Riser plate is supplied for all rotary devices with spindle centerline above 4 101 6 Pneumatic lailstock e Allows greater level of cell automation and reduces operator fatigue e 3 Morse taper spindle e Only live centers are recommended for use e May be operated from a host CNC machine tool via M code or by the operation of a convenient hand valve e Large actuator diameter produces higher forces than competitor s brands e Riser plate is supplied for all rotary devices with spindle centerline above 4 101 6 e Pneumatic valving included Manual Tailstock for GD5C2 I he sle stia 79 191 Tailstock Riser included for G
37. s Standard 5C Table Height at Collet Nose 12 62 320 5 7 25 0 001 7 25 0 001 Spindle center to base 184 2 0254 90 184 2 0254 Tilting Range 180 to 180 Accuracy 30 arc sec HS Repeatability 5 arc sec Max Rotation Step degree 9999 99 180 00 Minimum Increment 00 Gear Diameter 2 8 71 1 6 2 157 0 MOJO Clamping System Pneumatic single 275 ft lb 373 Nm multi 550 ft lb 745 Nm single 54 ft lb 73 Nm 16C 70 ft lb 95 Nm Clamping Torque Working Torque at spindle multi 34 ft lb 46 Nm 210LP 90 ft lb 122 Nm Duty Cycle 90 at full speed Speed Reduction Ratio 60 90 I Operating Temp maximum ambient 104 F 40 C 115 5 10 amps 100 psi 6 9 bar Power Requirements VAC Max Air Pressure Single Spindle 265 Ib 120 kg Dual Spindle 460 Ib 208 kg Triple Spindle 525 Ib 238 kg Quad Spindle 590 Ib 268 kg Control standard or enhanced 9 54 Ib 4 34 kg Notes continuous rotation available 2 maximum torque applied before slipping occurs Dimensions GDX5C2 Dimensions Top View lt 1499 380 7 on Fi y _ 7 99 457 E 23 43 595 1 ol Side View Ix lt 25 5 647 7 Front jew LPX5C2 01LS LPX5C2 01CC with Collet Closers no limit switch kit with Limit Switch Kit lt GD5C2 with co
38. sizes to fit all rotary units FlexC Vulcanized Collet Systems e A2 5 Spindle mount style e 0004 0 10mm concentricity e Round hex square and emergency styles e 020 5mm gripping range will accommodate stock variation e Accuracy and repeatability up to 0005 0127mm for 4 to 8 chucks e 4 to 27 16 65mm capacity e 7 32 to s 42mm capacity Sure Grip 3 Jaw Power Chucks e Lever operated counter centrifugal i and dynamically balanced to maintain jaw force e Testing indicates a mechanical advantage over wedge style chucks Workholding Options Manual Jaw Chucks 5 6 3 jaw and 4 jaw 8 and 10 3 jaw styles e 5C threaded nose style for GD5C2 indexer e A2 5 spindle mount styles e 3 Jaw universal and 4 jaw independent Product Description GD5C2 GDI6C2 GD3J2 GD160LP GD210LP Spindle 5C threaded nose A2 5 16C A2 5 3J A2 4 A2 5 42mm FlexC Collet System Style A V42 5A01000 V42 5A01000 V42 5A01000 42mm FlexC Collet System Style D V42 5D00300 V42 5D00300 V42 5D00300 42mm FlexC Collet System Style DL V42 5DL05400 V42 5DL05400 V42 5DL05400 65mm FlexC Collet System Style A V65 5A01200 V65 5A01200 V65 5A01200 65mm FlexC Collet System Style D V65 5D00500 V65 5D00500 V65 5D00500 65mm FlexC Collet System Style DL V65 5DL05700 V65 5DL05700 V65 5DL05700 4 Power Chuck SCA 2000304 A24H 5 Power Chuck SCA 20
39. ter e Pneumatic collet closers e Overall Trunnion length dual 32 24 819 triple 37 24 946 quad 42 25 1073 All Configurations e 5C threaded nose spindle accepts standard collets step chucks expanding collets and jaw chucks e Operate with indexer control boxes GDX5C2 will also operate as 4th axis connection tilt only e Single dual triple and quad spindle configurations Optional Features Multi Spindle Configurations e Adjustable hardware limit switches to limit travel to reduce risk of possible crash using control box only e Two individual indexer controls are required for opera tion capable of 4th or 4th amp 5th axis interfacing on some machines e Manual drawbar turns by hand for reduced cost option 6 Add efficiency to your table with dual axis multiple part machining and flexible part gripping options Eliminate the need for GDX5C2 LPX5C2 0 LPX5C2 02 LPX5C2 03 LPX5C2 04 INDEXER CONTROL PROGRAMMING Indexer Control Model 4th Axis 5C Spindles Tilting 5th Axis Standard Indexer Control Storage Number of programs steps 9999 500 RS 232 Interface YES Text Display multiple lines USB 2 0 Upload Download YES Baud Rate Capacity 19 2 BPS SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec 40 arc sec Maximum RPM Rapid 30 10 Load Support max part weight Dual Bearing 17 6 Ib 8 kg Dual Bearing Spindle Type 23 16 10 threaded nose A2 5 Collet
40. u to repeat sequences up to 999 times saving programming time and memory space Variable from 001 deg sec to 2150 deg sec limited by indexer model An automatic home position can be programmed to return the spindle to its original starting position from any point Standard Features e Supports either brush or brushless motor indexers made by Hardinge and other rotary system manufacturers e Store up to 9999 programs with up to 500 steps in each program e Multiple line LCD display will allow you to view the program number step number loop count and preparatory g code without scrolling e Intelligent power module drive electronics to bring the best possible system to your machining center or knee mill e Parameter number as well as its definition can be viewed in logical English with Parameter Help for some entries e Error and fault messages will be displayed to help diagnose problems e Expanded diagnostic capabilities allow faster troubleshooting and part program debugging e External RS232 communication rates to 19 2bps supporting the latest speeds for sending and receiving data e Communication parameters can be adjusted to support stop bits data bits and different baud rates to work with different machine tool brands e Memory is nonvolatile so that the program content Is fully captured and will be maintained after power off conditions Cable Management Options e Cable Retractor Kits are available for use with the standard
41. y products with Fanuc Siemens Heidenhain Okuma and Milltronics Other systems can be supported with the assistance of our engineering team and your machine distributor or manufacturer Configured as a 4th axis the Hardinge Rotary System operates in a fully interpolated fashion with the other axes of the host machine This arrangement does not use the Hardinge Indexer Control but relies on the capabilities of the machine s CNC control and its motor amplifier The programming requirements for the rotary system become fully integrated into the main CNC program and is treated as a 4th axis of the machining center The system effectively becomes an integral part of the host machine Indexing via RS 232 port and interface cable program resides in the host machine The Hardinge gear driven rotary systems rotary unit and servo control may be connected to the host machine via the RS 232 port Using this method the program commands will be resident in the machine s CNC control and sent INTERFACE OPTION directly to the Hardinge Indexer Control This interfacing technique requires that the host CNC be capable of communicating programming information over an RS 232 communications port during program execution After passing the command information to the servo control the host CNC will trigger movement to occur via the four wire interconnecting cable as described in the chart to the left The cable is provided with a connector for the Hard
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