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1. OS PW160 PA 3 PW158 PA 2 PW156 PA 1 OE i va ek PA 1 PA 2 PA3 1 PE 1 PE 2 PE 3 Co A 4 A PW160 PE 3 PW158 PE 2 PW156 PE 1 lt ______ ia Figure 2 Mapping PROFINET data in the PLC address range 1 PLC address range PI1 P110 Process input data PO1 PO10 Process output data MOVIDRIVE B E 8 0 62321AXX NOTE manual For more information on controlling via the process data channel in particular the coding of the control and status words refer to the MOVIDRIVE Fieldbus Unit Profile Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 45 8 C xD Operating Characteristics on PROFINET Controlling the MOVIDRIVE MDX61B inverter 8 4 1 Control example for SIMATIC S7 with MOVIDRIVE MDX61B The drive inverter is controlled using SIMATIC S7 in accordance with the selected process data configuration either directly using load and transfer commands or by means of special system functions SFC 14 DPRD_DAT and SFC15 DPWR_DAT In principle with SIMATIC S7 data lengths with 3 or more bytes are transferred via the system functions SFC14 and SFC15 Newer SIMATIC controls can also support consistent data transfer without using the SFC14 15 system functions Consequently the data in the following table applies Process data configuration S
2. MOVILINK The following table shows the return codes that are returned by the SEW PROFINET return codes for interface in case of an error in the PN parameter access PROFINET parameter settings MOVILINK Description Return code hex 0x0810 Invalid index parameter index does not exist in the unit 0x0811 Function parameter not implemented 0x0812 Read access only 0x0813 Parameter lock activated 0x0814 Factory setting is active 0x0815 Value for parameter too large 0x0816 Value for parameter too small 0x0817 Required option card not installed 0x0818 Error in system software 0x0819 Parameter access only via RS485 process interface 0x081A Parameter access only via RS485 diagnostics interface 0x081B Parameter is access protected 0x081C Controller inhibit is required 0x081D Invalid value for parameter 0x081E Factory setting was activated 0x081F Parameter was not saved in EEPROM 0x0820 Parameter cannot be changed with output stage enabled reserved 0x0821 Reserved 0x0822 Reserved 0x0823 Parameter may only be changed at IPOS program stop 0x0824 Parameter may only be changed when auto setup is deactivated 0x0505 Incorrect coding of management and reserved byte 0x0602 Communication error between inverter system and fieldbus interface 0x0502 Timeout of secondary connection e g during reset or with Sys Fault 0x0608 Incorrect coding of format field Manual Fieldbus Interface DFS22B PROFINET IO
3. Service WRITE request Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 16 16 byte user data for order buffer The following table shows the WRITE req user data for the PROF Idrive service Change Parameter Byte Field Value Description 0x01 Individual reference number for the parameter setting order is reflected in the parameter response 1 Request ID 0x02 Change parameter PROF Idrive 2 0x01 Axis number 0 Single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 Access to parameter value 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter number 0x7129 Parameter index 8489 P160 n11 8 9 Subindex 0x0000 Subindex 0 10 Format 0x43 Double word 11 No of values 0x01 Change 1 parameter value T Value HiWord 0x0000 Higher order part of the parameter value a Value LoWord 0x0BB8 Lower order part of the parameter value After sending this WRITE request the WRITE response is received If there was no status conflict in processing the parameter channel a positive WRITE response is sent Otherwise the status error is located in Error_code_1 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 9 63 9 C xD Parameter Setting via PROFldrive Database 47 Structure of the PROFINET parameter channel Query pa
4. 18 MOVIDRIVE DFS22B 66 PSAOD CRESS a Seeescust Neds ried eee kanal aT tees 22 Sample program for SIMATIC S7 66 L Pouliguraelvanid Starttp LED BUS FAULT aeerenreerteme tere eeerenene terre 26 Conngunng he FROFNET IO COOnOIC 22720 MED CAKA iaa 26 Configuration via PROF Idrive database 47 CEED RUN icc ie teeed eat eee eae ata 25 Configuration sequence via database 47 53 Configuring PROFIsafe with STEP 7 4 37 M Configuring PROFIsafe properties 37 MOVIDRIVE MDX61B Description of the F parameters 0 38 COnOl passe tlre evel a iaai 45 Configuring the PROFINET IO controller 27 Setting the drive inverter seee 36 Assigning the PROFINET device name 28 MOVITOOLS MotionStudio via PROFINET 74 Configuring MOVIDRIVE B ou 35 N Configuring the PROFINET IO connection PEG II Boca canta tia A 30 Network classes cceeceeeeeeeeenteeeeeeetteeeeeeeeaees 22 Creating a NEW project eecceectceeeetetteteeeeees 30 o Initializing the GSDML file coce 27 Operating characteristics on PROFINET 41 Starting the controller a 34 Communication model n ie annaia 42 Connection Device model s asisaeiisereiirereirirerrieerernen 42 Option DES22B si a aaa 19 Process data configuration aTa 44 Control Three communication classes 0ccee 41 MOVIDRIVE MDX61B oo esses teeeeeiien 45 Three device types sessies 41 Control example
5. Owou0 GNVN tH i MOVIDRIVE MDX61B Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Edition 04 2008 Manual 11616210 EN SEW EURODRIVE Driving the world T General NOUS tis cae taa ten toast eaa adaa aa a araa a eB uveveunduct evant sccessusle 5 1 1 Structure of the safety notes cc cceeeeeteeeeteeeeeeeeeeeaeeeseaeeeeeeeeeeeaeeeteaeeen 5 1 2 Right to claim under limited warranty ceeeseceeeeeeneeeeeeeeeeeeeeeeeneeeeeeseaaes 5 133 3Exelusion of liability ssc enuccnt fave tecdeteeel eeseyetad E ER aaa 5 TA Copyright ii cnet vesetd e oae e a aaa ae a a Aaaa vengtectes pealideettt 6 2 Safely NOLS r r e r aa ste eee a annaa a eo aa aaa ea aiaa 7 2 1 Other applicable documentation ccceececeeeeeeeeeeeeeeeeeeeteeeeeseeeseeaeesteneeeeaes 7 2 2 General safety notes for DUS SYStOMS cccceeeeeeeeeeeeeeeeeaeeeeeaeeeteaeeeteneeeneas 7 2 9 Safety TUNCtiONS enirita aaa a aa Toa a de reeds ete 7 2 4 HoistapplicationS eena e ee a E EE i 7 2 5 Product names and trademarks sssesessssessrrrserirenrsrerrnnertnnntertnnanetnnnnenennnna 7 2 6 Waste disposal oi reiia A a AAE A E KE A NAAA ARA ARA AAKER ARa EARE AERA 8 Se CUNT O CU CUON rene A EAEE 9 3 1 Content of the Manual cece ceeee cence eeeeeeeeeeee estate seeeeeeaeeeeeaeesteaeeeteaeeesaas 9 3 2 Additional DOCUMENTATION eee eeeeteeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeseenaaeeeeeeeaeees 9 3 3 Feature
6. 39 40 Configuration and Startup Configuring PROFIsafe with STEP 7 7 3 2 Safety diagnostics via PROFINET The status of the PROFlsafe communication and error messages of option DFS are reported at the PROFNET IO controller and can be diagnosed there Diagnostic The following table shows the diagnostic messages of the PROFIsafe layer messages of the Byte 11 PROFINET di tic text PROFINET di tic text yte iagnostic tex iagnostic tex PROFIsafe layer Garman English Ohex Odec Kein Fehler 40hex F_Dest_Add stimmt nicht berein Mismatch of F_Dest_Add 64dec 41hex F_Dest_Add ist ung ltig F_Dest_Add not valid 65dec 42hex F_Source_Add ist ung ltig F_Source_Add not valid 66dec 43hex F_WD_Time ist 0 ms F_WD_Time is 0 ms 67dec 44hex F_SIL Level gr er max SIL Level F_SIL exceeds SIL f application 68dec 45hex Falsche F_CRC_Length F_CRC_Length does not match 69dec 46hex Falsche F Parameter Version F Parameter set incorrectly 70dec 47hex Fehler im CRC1 Wert CRC1 Fault 71dec NOTE For more information on the meaning and remedy of error messages refer to the manuals on the PROFIBUS IO controller Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Operating Characteristics on PROFINET C xD 8 Introduction 8 Operating Characteristics on PROFINET 8 1 Introduction Three communi cation classes Thre
7. MOVIDRIVE B the PROFINET IO controller identifies the new device immediately NOTE If you do not plug the memory card of the replaced MOVIDRIVE B into the new MOVIDRIVE B unit you must perform startup for the inverter again or load the saved parameters into the new MOVIDRIVE B unit You also have to reassign the PROFNET IO device names using the configuration software Proceed as specified for initial startup see section PROFINET configuration If it is only option DFS22B that is replaced no further action is required Note the information in the MOVIDRIVE MDX61B Safety Module DCS21B 31B manual when replacing the DCS21B option 6 9 Operating displays of the DFS22B option 6 9 1 PROFINET LEDs There are two LEDs on the DFS22B option card that display the current status of the DFS22B option and the PROFINET system DFS22B a RUN BUS FAULT 62345AXX LED RUN The RUN LED signals that the bus electronics are operating correctly States of Cause of error Remedy the RUN LED Green DFS22B hardware OK Correct operation Off DFS22B is not ready for operation Red Fault in the DFS22B hardware Restart the unit Consult SEW service if the error occurs repeatedly Flashes green Flashes Restart the unit Set the default IP yellow z address parameter via the DIP switch DFS22B hardware Ismot booting up DEF IP Consult SEW service if the error occurs repe
8. Parameter Setting via PROFldrive Database 47 C xD Structure of the PROFINET parameter channel Query parameter response The following table shows the coding of the READ request USER DATA including the PROFINET header Service READ request Description API 0 Fixed to 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed to 1 Index 47 Index of the record for the parameter request constant index 47 Length 240 Maximum length of response buffer in the master Positive MOVILINK parameter setting response The table shows the READ response USER DATA with positive response data of the parameter setting request The parameter value for index 8300 firmware version is returned as an example Service READ request Description API 0 Fixed to 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed to 1 Index 47 Index of the record for the parameter request constant index 47 Length 10 Maximum length of response buffer in the master Byte Field Value Description 0 0x01 Reflected reference number from the parameter setting request 1 Response ID 0x40 Positive MOVILINK response 2 0x00 Reflected axis number 0 Single axis 3 No of parameters 0x01 1 parameter 4 Format 0x43 Parameter format Double word 5 No of values 0x01 1 value 6 7 Value High 0x311C Higher order part of the parameter 8 9 Value Low 0x
9. monitor function offers you an easy to use diagnostic tool for setting all drive parameters including the fieldbus parameters and for displaying the fieldbus and device status information in detail Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Integrated Safety Technology 4 Safety concept DFS22B in combination with DCS21B 4 Integrated Safety Technology 4 1 Safety concept DFS22B in combination with DCS21B e The PROFIsafe fieldbus interface DFS22B has an integrated CAN interface The DFS22B filters the safe communication and sends it safely to the option DCS21B via the integrated CAN interface The following requirements are met by a 2 channel redundant system structure of the DCS21B safety subassembly with the help of suitable monitoring mechanisms SIL3 to EN 61508 Category 4 to EN 954 1 Performance level e to EN ISO 13849 1 When the system detects an error it responds by switching to the safe state In this way the safety function is realized in the form of safety inputs and outputs with connection to a higher level safety control via PROFIsafe communication The safe inputs outputs of DCS21B are not evaluated locally or processed logically They are evaluated in the higher level safety oriented PLC e In conjunction with option DCS21B the DC 24 V safe stop input at X17 of the MOVIDRIVE inverter can be disconnected thus bringing the drive to a safe stop In this context observe the fol
10. IP address parameters to the default values using the DIP switch Def IP This action resets the DFS22B option to the following default values e IP address 192 168 10 4 e Subnet mask 255 255 255 0 e Default gateway 1 0 0 0 PROFINET device name PNETDeviceName_MACID Proceed as follows to reset the IP address parameters to the default values e Switch off the 24 V DC supply voltage and the mains voltage e Set the DIP switch Def IP on the DFS22B option to 1 e Switch the 24 V DC supply voltage and the mains voltage back on e Wait until the DFS22B option boots up The RUN LED lights up green when the option is ready You can now access the inverter via the IP address 192 168 10 4 Proceed as follows to set new IP address parameters e Change your PC s IP address using the Windows network settings so that the PC and DFS22B are located in one subnetwork e g changed IP address is 192 168 10 5 e Start a web browser and call up the homepage of option DFS22B or start MOVITOOLS MotionStudio e Set the address parameters as required e Set the DIP switch Def IP on the DFS22B option to 0 e The new address parameters are adopted once the device is restarted Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Assembly and Installation Instructions Procedure after replacing the unit 6 8 Procedure after replacing the unit When you plug the memory card of the replaced MOVIDRIVE B into the new
11. Interface DFS22B PROFINET IO with PROFIsafe 2 Safety Notes Waste disposal 2 6 Waste disposal Please follow the current national regulations Dispose of the following materials separately in accordance with the country specific regulations in force e Electronics scrap e Plastics Sheet metal e Copper etc 8 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Introduction Content of the manual 3 3 1 3 2 3 3 3 3 1 Introduction Content of the manual This user manual describes the e installation of the DFS22B option card PROFINET IO with PROFIsafe in the MOVIDRIVE MDX61B inverter e startup of the MOVIDRIVE unit on the PROFINET IO RT fieldbus system e configuration of PROFINET using GSD files operation of MOVITOOLS MotionStudio via PROFINET Additional documentation Features For information on how to connect MOVIDRIVE B easily and effectively to the PROFINET IO fieldbus system you should request the following publications about fieldbus technology in addition to this user manual MOVIDRIVE Fieldbus Unit Profile manual MOVIDRIVE B system manual MOVIDRIVE MDX61B Safety Monitor DCS21B 31B manual The MOVIDRIVE Fieldbus Unit Profile manual and the MOVIDRIVE B system manual describe the fieldbus parameters and their coding and explains the whole range of control concepts and application options in the form of brief examples The MOVIDRIVE Fiel
12. Startup 7 Configuring PROFIsafe with STEP 7 7 3 Configuring PROFIsafe with STEP 7 Configuring e You must configure an F module I O 8 bytes in slot 1 to be able to use the safety PROFIsafe functions of the DFS22B DCS21B combination properties e Mark slot 1 and delete the entry Empty slot Drag the F module I O 8 bytes entry 2 to slot 1 1 HW Config SIMATIC 300 1 Configuration ProfinetRack 16 x Gy Station Edit Insert PLC View Options Window Help 16 x Do SS By S Ge wl Bl ne Bi xd Fine njai Ethemet 1 PROFINET IO System 100 Profile Standard X m PROFIBUS DP M3 PROFIBUS PA E S PROFINET IO Additional Field Devices Drives sew DFE DFS 2 ports hg Gateway DFE12B V1 0 of E 5 MDX61B DFE328 V1 0 4 g MDX61B DFS21B V1 0 aa L E ga MDX61B DFS228 V1 0 4m 1 Option DFs228 Slot not used 5 Slott PROFISafe Option Order Number lAddress Q address Diagnostic address El F Module 1 0 8 Byte JEF 5 Slot2 PD Channel 01 process data word CPU 317F 2 PN DP MPYDP PIO 02 process data words 03 process data words 04 process data words 05 process data words 06 process data words 07 process data words 08 process data wards 09 process data words 10 process data words MDX61B4DFE128 256 261 Ga a oa a fe Gateway H Gateway aAa n Safety Module 1 0 8 Byte a GSD
13. Unsigned8 0x00 For non indexed parameters 0x01 0x75 Quantity 1 117 Parameter number Unsigned16 0x0000 OxFFFF MOVILINK parameter index Subindex Unsigned16 0x0000 SEW Always 0 Format Unsigned8 0x43 Double word 0x44 Error No of values Unsigned8 0x00 OxEA Quantity 0 234 Error Value Unsigned16 0x0080 MOVILINK AdditionalCode Low For SEW MOVILINK 16 Bit error value Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Parameter Setting via PROFldrive Database 47 C xD 9 Structure of the PROFINET parameter channel 9 2 1 Configuration sequence via database 47 Parameter access takes place with the combination of the PROFINET services WRITE RECORD and READ RECORD The parameter request is transferred to the IO device using the WRITE req followed by slave internal processing The controller or supervisor now sends a READ req to pick up the parameter response The device answers with a positive response READ res The user data now contains the parameter response of the parameter request that was previously sent with WRITE req see following figure This sequence applies for both the PROFINET controller and supervisor Controller PROFINET SEW Device Parameter ra WRITE req DS47 oi Request with data parameter request H TN Parameter i 1 Request j l I H WRITE res ae yr without data i 18 1 1 N SLL READ req DS47 i without data N Parameter i i w Processi
14. a PROFINET IO device IO supervisor IO supervisors are programming units PCs with the appropriate engineering diagnostic tools IO supervisors have access to process and parameter data as well as alarm and diagnostic information Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 41 Introduction 8 C ad Operating Characteristics on PROFINET Communication The communication model of PROFINET IO is based on the many years of experience model resulting from PROFIBUS DP V1 The master slave access procedure was mapped on a provider consumer model Different communication channels are used for data transfer between the IO controller and IO devices Cyclical IO data and event driven alarms are transferred via the real time channel The standard channel based on UDP IP is used for parameter settings configuration and diagnostic information Device model The perspective of decentralized periphery familiar from PROFIBUS DP was extended for this device model The device model is based on slot and subslot mechanisms that can be used to implement modular units with slots for modules and submodules Modules are represented by the slot and submodules by the subslot These mecha nisms also enable logical modularization e g for a drive system see following figure Physical lO Device IP Address Name of Station Device Access Point DAP Submodule Device Submodule PI Data Status Word 1 Actual Speed Subm
15. and auto crossing Addressing 4 Byte IP address or MAC ID 00 0F 69 xx xx xx Manufacturer ID Vendor ID 010Ahex Tools for startup MOVITOOLS MotionStudio software package from version 5 40 DBG60B keypad Firmware status of MOVIDRIVE MDX61B Firmware status 824 854 0 17 or above Display with P076 Ambient temperature 0 55 C Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 13 83 14 84 Index 14 Index A E ACCESS Protection ireren inatia 73 Error diagnostics 22 sacs iatsiecticsianerettide neonates 80 Assembly and installation instructions 15 Diagnostic procedures n 80 Option card DFS22B in Exclusion of liability eerca 5 MOVIDRIVE MDX61B cccccceereteees 15 G Option card DFS22B DCS21B in MOVIDRIVE MDX61B sssssssssseseeeeesssete qe lt Sengralinrmation Assembly and installation notes Exclusion of liability Present tnnntnntntnn tnnt ttt tt Ett Et 5 Installing and removing an option card 18 Right to claim under limited warranty 5 General notes o eccccceeetecccceeeesnececeeseeeceeeeeeteneees 5 c Structure of the safety notes c ccccccceseeeecenee 5 Configuration l Reading or writing via database 47 66 Pee r Error codes of PROFINET services 67 Initializing the GSDML file aE Aaea nann 27 PROFINET technical data for Installing and removing an option card
16. can also download Java 2 Runtime from www sun com and install it locally 10 2 Security settings If you use a firewall or have a personal firewall installed on your system this could block access to the Ethernet devices To enable access permit outgoing TCP IP and UDP IP communication The sewAppletsMoviEWeb JAppletWeb applet asks you to accept a certificate To do so click the button lt Execute gt The certificate is imported into the certificate list of Java 2 Runtime To ensure that this dialog box is not displayed each time you execute the program mark the checkbox Always trust content from this publisher Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Integrated Web Server Structure of the MOVIDRIVE MDX61B with option DFS22B homepage ea 10 10 3 Structure of the MOVIDRIVE MDX61B with option DFS22B homepage Navigation 1 P Ce Contact SEW Movidrive B DFE3xB Industrial Ethernet gt Start Diagnostic Applet Diagnosis Home Movitools MTWeb G lt Note java Runetime jre 1 5 x is lt required see FAQ for Information Java Help Frequently Asked Questions 2 and Requirements for Movitools MTWeb gt Documentation 3 Technical Documentation and Software for MOVIDRIVE B Note Internetaccess required 4 62223AXX 1 Navigation bar 2 Main window Home Button to start the diagnostic apple
17. ccccceeceeeeeeeeeeeeceeceeeeeeeeeeees 46 Operating displays D EED BUS FAULT rrciiiiasnienin nee aig 26 Description of the F parameters LED Link ACtiVity serari EA 26 Parameter F_CRC_Length 0 0 38 P Parameter T DESL AQ a Me AE erected 39 Parameter setting via PROFIdrive database 47 50 Parameter iE _P AIS NASION n AGNES 38 Addressing lower level inverters 0 55 Parameter Heol cane A A EEE ETTET 38 Introduction to PROFINET records 50 Parameter Fsource Add se iach fees te 38 MOVILINK parameter requests 56 Parameter F_WD_ Time assesses 39 Processing sequence for DFS22B controller SUDELVISOP iiien 54 Connection ta bpaariant a mean 19 PROF drive parameter requests AET atest 61 Operating displays aaa arelurale Mise she Stein E Ea aerated 25 Properties of PROFINET devices from Terminal description ccccceeeeeeeeeeetseeee 19 SEW BURODRIVE oo soeidoves sands isc eine 51 DFS22B operating displays cceeeeeeeeeeeeeeee 25 Structure of the PROFINET Diagnostic procedures eeeeeeeeeeeeeeeeeeeeeeetteeeees 80 parameter channel i 52 Diagnostics with the PROFIsafe option DFS Pin assignment ENTOT stases DI NEHER OF Isai poi ES MOVIDRIVE RPOFINET connection 20 Safety diagnostics via PROFINET 40 RJ45 plug connector seeen 20 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Index PIUG IN WINGOW ooo r aE A AEEA 71 WwW Example of t
18. data type Replace access with a value that does not correspond with the data type of the parameter 0x06 Setting not permitted can Set access to a value greater than 0 where this is not only be reset permitted 0x07 Descriptive element cannot Access to a descriptive element that cannot be changed be changed 0x08 Reserved PROFIdrive Profile V2 PPO Write request not available for IR 0x09 No description available Access to an inaccessible description parameter value exists Ox0A Reserved PROF ldrive Profile V2 Incorrect access group 0x0B No operation priority Change access without authorization to change parameters Ox0C Reserved PROF ldrive Profile V2 Incorrect password 0x0D Reserved PROF ldrive Profile V2 Text cannot be read in in cyclical data transfer Ox0E Reserved PROF ldrive Profile V2 Name cannot be read in in cyclical data transfer 0x0F No text assignment avail Attempt to access text assignment that is not available able parameter value exists 0x10 Reserved PROFIdrive Profile V2 No PPO Write 0x11 Request cannot be exe Access not possible at present no details given cuted due to operating mode 0x12 Reserved PROFIdrive Profile V2 Other error 0x13 Reserved PROFIdrive Profile V2 Data cannot be read in in cyclical exchange 0x14 Invalid value Change access with a value that lies in the permitted range but cannot be changed for other reasons parameter with fixed individual values 0x15 Response is too long The lengt
19. diagnostic row Display Close Update Print Press F1 to get Help a a 58647AXX Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 49 9 C xD Parameter Setting via PROFldrive Database 47 Introduction to PROFINET records 9 Parameter Setting via PROFIidrive Database 47 9 1 Introduction to PROFINET records The PROFINET services Read record and Write record are acyclical services that can be used to transfer parameter data between the PROFINET controller or supervisor master and a PROFINET device slave This data exchange is handled via a UDP User Datagram Protocol with a lower priority than process data exchange PROFINET Controller Read Write Record 62204AXX The user data transported via a PROFINET service is grouped in a record Each record is addressed uniquely by the following features API Slot number Subslot number e Index The structure of database 47 is used to exchange parameters with PROFINET devices from SEW EURODRIVE The structure of database 47 is defined as the PROFINET parameter channel for drives in the as of V4 0 in the PROFldrive profile drive engineering of the PROFIBUS user organization Different procedures for accessing parameter data in the PROFINET device from SEW EURODRIVE are provided via this parameter channel 50 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Parameter Setting via P
20. gmt MOS 7 PROPINET IO m b orp M Ja Gy Additional Field Devices aa SG Drives B sew E CPU 315F 2 PN DP j ewo T all Pr Bi El oa Ea HIE CP 2431 DFE DFS 2 ports f If Dre00820v70 5A Ethemet PROFINET 40 Syetem 100 E Gateway DFE 328 V1 0 5 MOXB18 DFE328 V1 0 Boum Beams BD Slot not used zj movwit mownt O Slot2 PD Chanret seie Moree J 0 process data word add add 02 process data words 0G process data words O4 piocass data words OS process data words 06 process data words O7 process data words 08 process data words 09 process data words If 10 process data words a MOXB18 DFS21B V1 0 E MOX618 DF5228 V1 0 ga MDX61B 0FE128 5 Gy MOVIFIT m SEM AT essin S N E processdataweeds Oea eea Sew z 2 MIN OF procos data seon tou PROFINET ID option DFE32B for MDXGIB 2 ports z GSDMLV21 SEW DFE DFS 2Ports 20070206 xml Press FI to get Help I hg 4 11742AEN Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 35 Configuration and Startup Setting the MOVIDRIVE MDX61B inverter 7 2 Setting the MOVIDRIVE MDX61B inverter The following settings must be made for simple fieldbus operation KESE x 5 MOVIDRIVE B parameters 100 Setpord source Fiekibus E SN gt al Lg Onplay values 101 Control source Fieldbus Gy 1 Setporvis integrators ka E 10 Setport preselecton 102 Frequency scaling kHz 70 00 3 11 Analog input 1 0 107 P 12
21. option card DFS22B in MOVIDRIVE MDX61B NOTES e Only SEW EURODRIVE personnel may install or remove option cards for MOVIDRIVE MDX61B size 0 e Users may only install and remove options cards for MOVIDRIVE MDX61B sizes 1 to 6 e You must insert the option DFS22B PROFINET IO with PROFIsafe into the fieldbus slot 1 e Use only connectors and cables approved for PROFINET IO for the wiring 62188AXX Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 15 6 Assembly and Installation Instructions Installing option card DFS22B DCS21B in MOVIDRIVE MDX61B 6 2 Installing option card DFS22B DCS21B in MOVIDRIVE MDX61B NOTES 6 not in size 0 DCS21B e Option DCS21B can only be used in combination with the fieldbus interface DFS22B In this case option DCS21B must be plugged into the expansion slot and option DFS22B into the fieldbus slot e The DCS21B option can only be installed in MOVIDRIVE MDX61B sizes 1 to The prefabricated cable DAE34B part number 1821 307 3 is used for the CAN bus connection between terminal X86 of DCS21B and terminal X31 of option DFS22B Cable DAE34B is included in the scope of delivery for option MOVIDRIVE MDX61B PEE af SEW p DFS22B DCS21B occo 20000 oo SEW 62320AXX 16 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Assembly and Installation Instructions Installing option
22. system machine specific risk analysis must be carried out by the system machine manufacturer and taken into account for the use of the MOVIDRIVE B drive inverter Danger of fatal injury If the 24 V voltage supply is disconnected voltage is still present at the inverter DC link Important If work is carried out on the electrical section of the drive system the supply voltage must be disconnected using an external maintenance switch Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Integrated Safety Technology MOVIDRIVE B safety concept without option DCS21B 4 2 2 Schematic representation of the safety concept using MOVIDRIVE B as an example N L1 L2 L3 Bay saN 24V int hy ans sov24 3 3 O 7 3 i lt 1O 12 mn E 1 i 1 1 ee i I EA i S A 1 H H I E en 1 eol im i Binary 16 l T OUT 1 i 1 Analog 1 iN F Uz 15 GG r LEY 1 Agag sH i M AS O i 14 13 pr i Uz I L 12 i I I I I 1 I 1 i 1 i 61519AXX 1 High voltage switched mode power supply 2 Low voltage switched mode power supply 3 Emergency stop relay e
23. the drives in accordance with the PROF ldrive Base Mode Parameter Access of profile version 4 0 The Request ID entry is used to distinguish between parameter access based on the PROF idrive profile or via SEW MOVILINK services The following table shows the possible codes of the individual elements The record structure is the same for PROFldrive and MOVILINK access Record PROFldrive READ WRITE Foxe une SEW MOVILINK DS47 62206AXX The following MOVILINK services are supported e 8 byte MOVILINK parameter channel with all the services supported by the inverter such as READ parameter WRITE parameter WRITE parameter volatile etc Field Data type Values Unsigned8 0x00 Reserved 0x01 OxFF Request ID Unsigned8 0x40 SEW MOVILINK service 0x41 SEW data transport Response ID Unsigned8 Response 0x00 Reserved 0x40 SEW MOVILINK service 0x41 SEW data transport Response 0xC0 SEW MOVILINK service 0x41 SEW data transport Unsigned8 0x00 OxFF Number of axes 0 to 255 No of parameters Unsigned8 amp 0x01 0x13 1 19 DWORDs 240 DP V1 data bytes Attributes Unsigned8 For SEW MOVILINK Request ID 0x40 0x00 No service 0x10 READ parameter 0x20 WRITE parameter 0x40 Read minimum 0x50 Read maximum 0x60 Read default 0x80 Read attribute 0x90 Read EEPROM OxA0 OxFO Reserved SEW data transport 0x10 Value No of elements
24. with PROFIsafe Parameter Setting via PROFldrive Database 47 C xD Structure of the PROFINET parameter channel 9 2 5 PROFlIdrive parameter requests The PROF ldrive parameter channel of SEW drive inverters is directly mapped in the structure of database 47 Parameter access with PROFldrive services usually takes place according to the structure described below The typical telegram sequence for database 47 is used PROF drive only defines the two request IDs Request ID 0x01request parameter PROFldrive Request ID 0x02change parameter PROFlIdrive This means there is restricted data access in comparison with the MOVILINK services NOTE The request ID 0x02 Change Parameter PROF ldrive results in remanent write access to the selected parameter Consequently the internal flash EEPROM of the inverter is written with each write access Use the MOVILINK service WRITE Parameter volatile if parameters must be written cyclically at short intervals With this service you only alter the parameter values in the RAM of the inverter Example for reading a parameter via PROFldrive The following tables show an example of the structure of the WRITE request and READ res user data for reading an individual parameter via the MOVILINK parameter channel Sending parameter requests The table shows the coding of the user data for the WRITE req service specifying the PROFINET header The WRITE req service is use
25. 10 4 The part of the IP address that denotes the network and the part that identifies the station is determined by the network class and the subnet mask Station addresses cannot consist of only zeros or ones binary because they represent the network itself or a broadcast address The first byte of the IP address determines the network class and as such represents the division into network addresses and station addresses Value range Complete network address Network class Meaning Byte 1 Example 0 127 A 10 1 22 3 10 Network address 1 22 3 Station address 128 191 B 172 16 52 4 172 16 Network address 52 4 Station address 192 223 C 192 168 10 4 192 168 10 Network address 4 Station address This rough division is not sufficient for many networks They also use an explicit adjust able subnet mask A subnet mask is used to divide the network classes into even finer sections The subnet mask is represented by four decimals separated by decimal points in the same way as the IP address Every decimal stands for one byte Example 255 255 255 128 Each decimal stands for one byte 8 bits of the subnet mask and can also be repre sented using binary code see following table Byte 1 11111111 Byte 2 11111111 Byte 3 11111111 Byte 4 10000000 If you compare the IP address with the subnet mask you can see that in the bin
26. 3 Connection and terminal description for option DFS22B n 19 64 PINeaSSIQMMONE saroi oaan ar E EEE aoe E E 20 6 5 Shielding and routing bus cables seseeseeeseeeeeeerereeireerieserrrsrrnrsrnnsrrnnna 21 6 6 TCP IP addressing and subnets eseeeeseeessieeseeerreerireerrrsnirrsrinssnneernnne 22 6 7 Setting IP address parameters via the DOP ccctcceeeeeeeeeteeeeeeeeeeeneees 24 6 8 Procedure after replacing the Unit ee ecneeeeeeeeneeeeeeeeeeeeeeeeaeeeeeeeaes 25 6 9 Operating displays of the DFS22B option cccccceeeeseeeeeeeeetenteeeeeeees 25 6 9 7 PROBINET LEDS 2 ic2 cccthissianchetiiibeeede sid a a A dels 25 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 7 Configuration and Startup ccccccsseccesseeeesseeeeeeeeeseceesenseeeeseeesseseeeeeeeeeeaneeseneees 27 7 1 Configuring the PROFINET IO controller cceccceeeeeeeeeeeeeeseeeeeeeeeeeeees 27 7 1 1 Assigning the PROFINET device name 28 7 1 2 Configuring the PROFINET IO connection DFS22B eee 30 7 1 3 Configuration example for the process data configuration of MOVIDRIV ES B cies cxareasrecnsretiasnicinnionssns eemadsniomnaeentaetioms 35 7 2 Setting the MOVIDRIVE MDX61B inverter ieee 36 7 3 Configuring PROFIsafe with STEP 7 0 cececceeeeeeeeeeeeeeeeeeeseneeeteaeeeeneeeee 37 7 3 1 Description of the F parameters cccccceeceeeeeeeeeeeeeseceeecaeeeeeeeeees 38 7 3 2 Safety dia
27. 4 MOVILINK parameter requests ssni e 56 9 2 5 PROFldrive parameter requests 0 cccccccecceeeeeeeeeeeectecceeeeeeeeeeeeees 61 9 3 Reading or writing parameters via database 47 66 9 3 1 Sample program for SIMATIC S7 cccecceceeeeeeeeeeeeseensncnaeeeeeeeees 66 9 3 2 PROFINET technical data for MOVIDRIVE DFS22B c ccee 66 9 3 3 Error codes of PROFINET ServiCes ccceccceeeeeeeeeteeeeeeettneeeeeeen 67 10 Integrated Web Server scccseececesceeseneeeeeeeeesnaeeeneeeesesnaeeeeeeeesseaesesseeeeseeeseaseenenes 68 10 1 Software requirements ccccccececeeeeeceeeeeeeeeeeeaeeeseeeeeeaeeeseeeeseeeeseieeeseaees 68 10 2 Security Settings 2 2 ceeeeeneeeeeeeeeeeeeeeeeeeeeeaeeeeaeeseeaeeeseaeeesseeeeeeaeeeseaees 68 10 3 Structure of the MOVIDRIVE MDX61B with option DFS22B homepage 69 10 4 Structure of the diagnostic applet ccceceecceeeeeeeeeeeteeeeeeeeeeeeeeeeteaeeeeenees 70 10 5 ACCESS protect seanu eea ia tedetans let cette EL a RAAS 73 11 MOVITOOLS MotionStudio via Ethernet ssssssssssssessesscseeseesssssssssesseseseeees 74 TAA MOVENWIOW sitet cata nae tn ea a et 74 11 2 Workflow for device Configuration cececcceeeeeseeeeeeetteeeeeeeneeeeeeteaeeeeeee 75 11 3 Communication with external deViCeS ccceceeeeeeeeeeeeeeeneeeeeeeteneeeeeenees 78 12 Error DidQMOStiCs c2cccccccccceccesecceeesenees cecsces seed cece coceetece cecceweceeceesescececetdecscete
28. 7289 Lower order part of the parameter Decoding Ox 311C 7289 823947913 dec gt gt firmware version 823 947 9 13 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 9 57 9 C xD Parameter Setting via PROFldrive Database 47 Structure of the PROFINET parameter channel Example for The following tables show the structure of the WRITE and READ services for volatile writing a writing of the value 12345 to the IPOSPIUS variable HO parameter index 11000 as an parameter via example The MOVILINK service WRITE Parameter volatile is used for this purpose MOVILINK Send WRITE parameter volatile request Service WRITE request Description API 0 Fixed to 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed to 1 Index 47 Index of the record for the parameter request constant index 47 Length 16 16 byte user data for order buffer The following table shows the WRITE request user data for MOVILINK Write parameter volatile Byte Field Value Description 0 0x01 Individual reference number for the parameter setting request is reflected in the parameter response 1 Request ID 0x40 SEW MOVILINK service 2 0x00 Axis number 0 Single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x30 MOVILINK service WRITE parameter volatile 5 No of elements 0x00 0 access to direct value no subel
29. DB3 DBW 20 Write 6hex to PO1 control word enable L 1500 T DB3 DBW 22 Write 1500dec to PO2 speed setpoint 300 1 min L W 16 0000 T DB3 DBW 24 Write Ohex to PO3 has no function End of cyclical program processing in OB1 NETWORK TITLE Copy PO data from DB3 word 20 22 24 to the inverter CALL SFC 15 DPWR_DAT WRITE IO Device Record LADDR W 16 240 Output address 576 240hex RECORD P DB3 DBX 20 0 BYTE 6 Pointer to DB DW RET_VAL MW 32 Result in flag word 32 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 47 8 C xD Operating Characteristics on PROFINET PROFINET alarms taking the example of MOVIDRIVE B 8 6 PROFINET alarms taking the example of MOVIDRIVE B Option DFS22B supports diagnostic alarms in the event of a device fault These diagnostic alarms are switched off on delivery Proceed as follows to activate the alarms in STEP 7 HWCONFIG see following figure Properties Option DFE32B General Addresses Parameters She EH J Alarm settings head Enable diagnosis alarms orf 2 Enable diagnosis alarms port 1 X30 Monitoring Off Enable diagnosis alarms port 2 X32 Monitoring Off 62269AEN Diagnostic alarm Only in conjunction with options DFS21B and DFS22B for safety option Select slot 1 of DFS22B e Click the right mouse button and select the menu item Object properties or double click on th
30. DFS 2Ports 20070205 xml Change Release Number Node PN IO system Device number E x PROFINET IO System 100 IP address 10 3 71 190 Ethernet 3 IV Assign IP address via IO controller Comment Cancel Help 62343AEN 1 General tab page 2 IO cycle tab page 3 Ethernet input field 4 Device name button e Onthe General 1 enter the previously assigned device name in the Device name input field 4 The field is case sensitive 32 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Configuration and Startup Configuring the PROFINET IO controller e To enter the previously assigned IP address see previous figure click on the Ethernet button 3 in the Station PN IO System group box Properties Ethernet interface Option DFS22B x General Parameters IP address 10 3 71 190 7 Gatewey Do not use router Subnet mask se router Address Subnet New Properties Delete 11739AEN e On the IO cycle tab page 2 you can set the update time in which the station updates its process data Option DFS22B integrated in MOVIDRIVE B supports a minimum update time of 2 ms see following figure Properties Option DFS22B xi General 10 Cycle Update time ka ms Number of accepted update cycles with missing IO data 3 Watchdog time 6 000 ms 11740AEN Manual Fi
31. E AS CE DIP switch AS Auto setup for gateway operation without function 0 1 DEF IP PROFINET IO O 62186AXX Resets the address parameters to the following default values IP address 192 168 10 4 Subnet mask 255 255 255 0 Gateway 1 0 0 0 PROFINET device name PNETDeviceName_MACID Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 19 Assembly and Installation Instructions Pin assignment 6 4 Pin assignment Use prefabricated shielded RJ45 plug connectors to ISO IEC 11801 edition 2 0 category 5 me AT ij SA 5 me A B 54174AXX Figure 1 Pin assignment of an RJ45 plug connector A Front view B View from back 1 Pin 1 TX Transmit Plus 2 Pin 2 TX Transmit Minus 3 Pin 3 RX Receive Plus 6 Pin 6 RX Receive Minus MOVIDRIVE B PROFINET connection To connect the DFS22B option connect the PROFINET interface X30 or X32 RJ45 connector with a shielded twisted pair cable to category 5 class D in accordance with IEC 11801 edition 2 0 The integrated switch helps you implement a line topology and provides an auto crossing functionality NOTES e In accordance with IEEE 802 3 the maximum permitted cable length for 10 100 MBaud Ethernet 10BaseT 100BaseT e g between DFS22B and a switch is 100 m e With PROFINET IO prioritized Ethernet frames with the frame ID 8892 are used for real time data exchange via the VLAN tag You must therefor
32. ID 3 Assign IP Configuration m Assign device name 2 Device name Conveyer Left Assign Name 8 m Reset to factory settings 9 1 Close button 2 Device name input field 62330AEN 3 Assign IP configuration button 4 Subnet mask input field 5 IP address input field 6 Browse button 7 Router address input field 8 Assign name button 9 Reset button e Enter the device name in the Device name input field 2 and click the Assign name button 8 The device name is now transferred to the station and saved there The name can be up to 255 characters long e Assign an IP address 5 a subnet mask 4 and if necessary a router address 7 Click the Assign IP configuration button 3 Alternatively the IP address can be taken from the DHCP server Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 29 Configuration and Startup Configuring the PROFINET IO controller NOTE At this point the lO controller may not exchange data cyclically with the IO devices e Click the Browse button 6 again to check whether the settings have been adopted Click the Close button 1 e You can reset the device names of the DFS22B online by clicking the Reset button 9 In this case you must restart the DFS22B 7 1 2 Configur
33. MDD year month day is the date of the file Click the Browse button to navigate to the required directory Confirm your selection selection with OK e The SEW PROFINET IO connection DFS22B can be found under Other field devices Drives SEW DFE DFS 2Ports NOTE You can download the latest edition of the GSD file from the SEW homepage www sew eurodrive de under Software Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 27 7 Configuration and Startup Configuring the PROFINET IO controller 7 1 1 Assigning the PROFINET device name Before a PROFINET IO device can be addressed by a PROFINET IO controller it must be assigned a device name The basic procedure is described using the example of SIMATIC STEP 7 In the STEP 7 HWCONFIG choose Target system Ethernet Edit Ethernet station Edit Ethernet Node x m Ethernet node Nodes accessible online MAC address Browse r Set IP configuration 11738AEN e Click the Browse button An overview of all PROFINET IO stations that you can ac cess online with your configuration tool is displayed e Choose the required station The SEW station is displayed under device type 2 as SEW MDX61B DFS22B following figure The device name 3 is set ex works to PNETDeviceName You can adjust it to suit your application requirements You can differentiate between several MDX61B units
34. ML V2 1 SEW DFE DFS 2Ports 20070206 xml a ths 62344AEN Press F1 to get Help e You can configure the PROFIsafe properties see following figure in the hardware configuration Double click on the F module I O 8 bytes entry in slot 1 1 Properties F Module 1 0 8 Byte R S1 xj General Addresses Parameters PROFIsafe Parameter name Value DEN SIL3 Change value F_CRC_Length 3 Byte CRC F_Block_ID 0 F_Pat_Version 1 F_Source_Add 1 F_Dest_Add 1022 F_WD_Time 150 Curent F parametes CRC CRC1 hexadecimal i 11743AEN Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 37 38 Configuration and Startup Configuring PROFIsafe with STEP 7 7 3 1 Description of the F parameters Option DFS22B transfers PROFIsafe protocol information to option DCS21B via a CAN bus DAE34B cable The safety oriented protocol evaluation of PROFIsafe takes place in option DCS21B NOTE More information can be found in the MOVIDRIVE MDX61B Safety Module DCS21B 31B manual F_SIL parameter F_CRC_Length parameter F_Par_Version parameter F_Source_Adad parameter During startup of the fieldbus or network system the safety relevant parameters for PROFIsafe operation are sent from the bus master to the PROFIsafe option DCS21B of MOVIDRIVE B in an F parameter block These are checked for plausibility in the option Once the plausibility of
35. PROFINET IO you must first switch the MOVIDRIVE B unit to control signal source P101 and setpoint source P100 FIELDBUS The FIELDBUS setting means that the MOVIDRIVE B parameters are set for setpoint transfer from PROFINET IO The MOVIDRIVE B unit now responds to the process output data trans mitted from the master programmable controller The parameters of MOVIDRIVE B can be set via PROFINET IO without any further action once the PROFINET IO option card has been installed For example all param eters can be set by the master programmable controller after power on Activation of the control signal source and setpoint source FIELDBUS is signaled to the machine control ler using the Fieldbus mode active bit in the status word For safety reasons you must also enable the MOVIDRIVE B unit at the terminals for control via the fieldbus system Consequently you must wire and program the terminals in such a way that the drive inverter is enabled via the input terminals The simplest way of enabling MOVIDRIVE B on the terminal side is e g to set the DIOS CONTROLLER INHIBIT input terminal to a 24 V signal and to program the input terminals DI 1 DI 7 to NO FUNCTION Additional parameter settings during operation of DCS21B NOTE More information can be found in the MOVIDRIVE MDX61B Safety Module DCS21B 31B manual Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Configuration and
36. ROFldrive Database 47 C xD 9 Introduction to PROFINET records 9 1 1 Properties of PROFINET devices from SEW EURODRIVE PROFINET devices from SEW EURODRIVE that support acyclical Read record and Write record services all have the same communication features In principle the devices are controlled via a PROFINET controller with cyclical process data This con troller usually a PLC can also access the parameters of the PROFINET device from SEW EURODRIVE using the Read record and Write record functions In parallel to this parameter setting connection two connections can be established via which the first supervisor for example can read parameter data in the form of a visual ization unit and the second supervisor can configure the PROFINET device via the engineering software in the form of a notebook PROFINET Controller Ss Eoi Read Write Record i ea rite Recor i ro SE BE PD Cyclic IN Out Parameter Buffer 1 SEW PROFINET Interface Process Data Parameter Buffer Drive System 62205AXX Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 51 9 52 C xD Parameter Setting via PROFldrive Database 47 Structure of the PROFINET parameter channel 9 2 Structure of the PROFINET parameter channel Generally database 47 is used to perform parameter setting for
37. Scana e Use eal to scan the network device scan network device scan Step 4 Configure Use 4 to activate the online mode device using Select the device you want to configure tools e Use the right mouse button to open the context menu to display the tools for configuring the device Overview MotionStudio g MotionStudio MotionStudio E fs Ethernet Hm PN 10 371 128 MTF PN RackStand HAR PN 10 371 130 MTM PN StandRack EER PN 10 371 129 MTF Rollenbahnt E PN 10 371 132 Gateway DFE32B amp intemal H S SBus fp 1 MOVITRAC B A PN 10 3 71 198 EE 1 Parameter tree 2 Comparison Application modules Programming Technology functions Diagnostics oe Linear motor startup G shel Status Project unit Remove Properties 11737AEN Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 77 11 78 MOVITOOLS MotionStudio via Ethernet Communication with external devices 11 3 Communication with external devices If you would like to establish Ethernet communication with devices outside the local network segment click the Set up SMLP button Basic settings Timeout i000 4 Defauk 1000 Broadcast IP address 255 255 255 255 Address listings IP addresses of SMLP servers Excluded IP addresses 1 2 11726AEN e To add or delete an IP address open the context menu 1 by clicking on the button or
38. TEP 7 access via 1 PD Load transfer commands 2PD Load transfer commands 3 PD System functions SFC14 15 length 6 bytes 6 PD System functions SFC14 15 length 12 bytes 10 PD System functions SFC14 15 length 20 bytes 8 4 2 PROFINET timeout MOVIDRIVE MDX61B If data transfer via PROFINET is disturbed or interrupted the response monitoring time counts down in MOVIDRIVE if configured in the IO controller The BUS FAULT LED lights up or flashes to indicate that no new user data is being received At the same time MOVIDRIVE performs the fault response selected with P831 Fieldbus timeout response P819 Fieldbus timeout displays the response monitoring time specified by the IO controller during the PROFINET startup The timeout can only be changed via the IO controller Although modifications made using the keypad or MOVITOOLS are displayed they do not have any effect and are overwritten when PROFINET is next started up 8 4 3 Fieldbus timeout response MOVIDRIVE MDX61B Parameter P831 Response Fieldbus Timeout is used to set the fault response that is triggered via the fieldbus timeout monitoring function The setting made here must correspond to the setting in the master system S7 response monitoring 46 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Operating Characteristics on PROFINET C xD 8 SIMATIC S7 program example 8 5 SIMATIC S7 program example NOTE This example is a specia
39. VITOOLS MotionStudio via Ethernet The MOVITOOLS MotionStudio software version 5 40 or higher enables straight forward parameter setting visualization and diagnostics for your drive application You can use MOVITOOLS MotionStudio to communicate with the MOVIDRIVE MDX61B inverter via the DFS22B option card STOP Before starting MOVITOOLS MotionStudio you must enable the installed software components in your firewall Enter all executable programs in your firewall that belong to your installed software components e Check your firewall setting It may block program execution in the background i e without issuing a user message e Check whether Ethernet communication can be established between the PC and DFS22B To do so use e g the command ping from the Windows prompt for example ping 10 3 71 15 11 1 Overview The MOVITOOLS MotionStudio interface comprises a central framework and the individual tools These tools are either started as separate applications from the frame work or are integrated in the framework as plug ins The following figure shows the different framework areas HOvITOOLS9 PtotionStio eewpewecty eee Cm Promct Ea Network vew Pugh Seeing Wedo Heb E m ose eo gt x a f l Pamain bee 16 MOME1BODNS SAI z4x h am 4 o OTT cls G sow f Sara 000 Speed nd i Senora F O0 User degtay OR Freqverecy Pal pE ORD A
40. X 1 Tab page for opened plug If you have several plug ins open e g plug ins for different devices ins these will be listed on the tab page 2 Tab page within the plug in If the selected device has several display categories these are listed implemented parameters on the tab page 3 Main window with display The parameters are visualized appropriately in the main window values and images Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 71 Integrated Web Server Structure of the diagnostic applet 10 Example Bus This plug in is used to display the process data between the controller and monitor plug in for MOVIDRIVE B and to diagnose the process data assignment MOVIDRIVE i Overview p IP Settings pt Busmonitor n Display Values PO 6 CONTROLWORD 1 STATUS WORD 1 1031 Pil PO2 60536 SET SPEED ACTUAL SPEED 60535 PI2 POS 2000 RAMP IPOS PI DATA 1 PIS Show hex base 16 values P0O1 Po2 PO3 Pi PI2 PIS Controller inhibit o Ta Enabled Enable Rapid stop D Ready far operation Qi Enable Stop D PO data enable Hold control E Fault Warming e SET2 Reset B Binary 00000100 00000111 Binary 00000000 00000110 Ooo a i Status 62229AXX 72 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Integrated Web Server 10 Access protection 10 5 Access protection Access to drive parameters and diagnostic information can be protected by a password The access pr
41. ally quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE Lk 4 Driving the world With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW sew eurodrive com
42. ary representation of the subnet mask all ones determine the network address and all the Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Assembly and Installation Instructions TCP IP addressing and subnets Standard gateway zeros determine the station address see the following table Byte 1 Byte 2 Byte 3 Byte 4 decimal 192 168 10 128 IP address Binary 11000000 10101000 00001010 10000000 decimal 255 255 255 128 Subnet mask Binary 11111111 11111111 11111111 10000000 The class C network with the address 192 168 10 is further subdivided into 255 255 255 128 using the subnet mask Two networks are created with the addresses 192 168 10 0 and 192 168 10 128 The following station addresses are permitted in the two networks e 192 168 10 1 192 168 10 126 e 192 168 10 129 192 168 10 254 The network stations use a logical AND operation for the IP address and the subnet mask to determine whether there is a communication partner in the same network or in a different network If the communication partner is in a different network the standard gateway is addressed The standard gateway is also addressed via a 32 bit address The 32 bit address is represented by four decimal separated by decimal points Example 192 168 10 1 The standard gateway establishes a connection to other networks In this way a network sta
43. atedly Yellow Restart the unit Consult SEW service if the error occurs repeatedly Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 25 6 Assembly and Installation Instructions Operating displays of the DFS22B option LED BUS FAULT The LED BUS FAULT shows the status of the PROFINET IO system States of the LED BUS FAULT Cause of error Remedy Off The PROFINET IO device is exchanging data with the PROFINET master Flashes green Flashes green red The flash check in the PROFINET IO controller configuration was activated to visually localize the station Red e Connection to the PROFINET IO con e troller has failed The PROFINET IO device cannot detect a link Bus interruption The PROFIBUS IO controller is not in operation Check the PROFINET connection of the DFS22B option Check the PROFINET IO controller Check the cabling of your PROFINET network Yellow Flashes yellow An invalid module has been plugged into the STEP 7 hardware configura tion Switch the STEP 7 hardware configu ration to ONLINE and analyze the subassembly statuses of the PROFINET IO device slots LED Link Activity The two LEDS Link green and Activity yellow integrated into the RJ45 plug connectors show the status of the Ethernet connection LED Link LED Activity 61880AXX LED status Meani
44. block Index 47 DB47 parameter requests are not supported 0x1 write length error 0x2 invalid slot 0x3 type conflict 0x4 invalid area 0x5 state conflict 0xB5 Access to DB47 temporarily not possible due to internal processing status Ox6 access denied 0x7 invalid range 0xB7 WRITE DB 47 with error in the DB 47 header 0x8 invalid parameter 0x9 invalid type OxA to OxF user specific OxC resource 0x0 read constraint conflict 0x1 write constraint conflict 0x2 resource busy 0x3 resource unavailable 0x4 0x7 reserved Ox8 0xF user specific OxD 0xF user specific Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 9 67 10 BA Integrated Web Server 68 Integrated Web Server Software requirements Option card DFS22B has a homepage for simple web diagnosis of MOVIDRIVE Enter the configured IP address to access the homepage The website provides access to all the service and diagnostic information 10 1 Software requirements The homepage has been tested with Microsoft Internet Explorer 5 0 and Mozilla Firefox 2 0 To display dynamic elements you will need the Java 2 Runtime Environment SE V1 5 0 or higher If Java 2 Runtime is not installed on your computer the website will connect you to Java and download the required software automatically if you confirm the action If problems occur during the download you
45. card DFS22B DCS21B in MOVIDRIVE MDX61B 6 2 1 Before you begin Read the following notes before installing or removing an option card Disconnect the inverter from the power Switch off the DC 24 V and the supply voltage Take appropriate measures discharge strap conductive shoes etc to protect the option card from electrostatic charge before touching it Before installing the option card remove the keypad and the front cover see the MOVIDRIVE MDX60B 61B operating instructions Sec Installation After installing the option card replace the front cover and the keypad see the MOVIDRIVE MDX60B 61B operating instructions Sec Installation Keep the option card in its original packaging until immediately before you are ready to install it Hold the option card by its edges only Do not touch any of the subassemblies Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 17 18 Assembly and Installation Instructions Installing option card DFS22B DCS21B in MOVIDRIVE MDX61B 6 2 2 Basic procedure for installing and removing an option card MDX61B sizes 1 6 5 1 8 Q 60039AXX 1 Remove the two retaining screws holding the card retaining bracket Pull the card retaining bracket out evenly from the slot do not twist 2 Remove the 2 retaining screws from the black cover plate on the card retaining bracket Remove the black cover plate 3 Position the option card
46. cesetue 80 12 1 Diagnostic procedures 00 0 0 eeeeceeeeeeeeeeeenneeeeeeeenaeeeeeeeaeeeeestnaaeeeeeeeaeeeeeeeaaas 80 T3 Technical Dattarve sa ec efits naana na EE EnA NARE AEREE E AEEA N a 83 13 1 DFS22B for MOVIDRIVE B ccccsccsessessessessessesessessessesestesesseseteseeneeseesen 83 TANGE Gee Ep Se roe oP oD no ep 84 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe General Notes Structure of the safety notes 1 General Notes 1 1 Structure of the safety notes The safety notes in this manual are designed as follows Pictogram gt SIGNAL WORD Type and source of danger Possible consequence s if the safety notes are disregarded e Measure s to prevent the danger Pictogram Signal word Meaning Consequences in case of disregard Example gt General danger o DANGER Imminent danger Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries A A CAUTION Possible dangerous situation Minor injuries Specific danger e g electric shock STOP Possible damage to property Damage to the drive system or its environment HO NOTE Useful information or a tip Simplifies the handling of the drive system 1 2 Right to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating inst
47. ck poutien fra a WiOuptonei 3 p abenn i p O06 Motes virion 3 ETT t ODT Motor eain 3 ne 4 T m eom votage V1 a upan A aa 3 5 7 a ae bel J 11721AEN Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe MOVITOOLS MotionStudio via Ethernet Workflow for device configuration Areas and their The table blow describes the framework areas and their functions functions l 1 Menu bar The main menu and toolbar contain all the key commands for handling the framework 2 Toolbar 3 Area for project views Information on the devices in a project is visualized by the following project views e Network view e Project view 4 Area for plug ins This is the area in which the tools are displayed in the form of plug ins You can display the plug ins via tab pages or as separate windows The view selected depends on the tool in use In the example the parameter tree tool was selected for a MOVIDRIVE unit 5 Device status You can display status information on online devices in the Status bar You can also hide the Device status area 6 Status bar The current communication status of the MOVITOOLS MotionStudio is shown in the status bar Progress information is displayed here during a device scan 11 2 Workflow for device configuration Overview The following figure shows the mains steps for us
48. connected via the PROFINET interface This mechanism is used e g with the SEW bus modules type MOVIFIT for MOVIMOT or the DFE gateway for MOVITRAC Addressing a With the setting Axis 0 parameters of the MOVIDRIVE B inverter can be accessed MOVIDRIVE B directly As there are no lower level drive devices connected to MOVIDRIVE B access unit on with Axis gt 0 is rejected with an error code PROFINET Controller A Cyclic OUT Data PD PD Cyclic IN Data Read Write Record Axis 0 62210AXX Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 9 55 9 C xD Parameter Setting via PROFldrive Database 47 Structure of the PROFINET parameter channel 9 2 4 MOVILINK parameter requests The MOVILINK parameter channel of the SEW inverter is directly mapped in the structure of database 47 The Request ID 0x40 SEW MOVILINK service is used for exchanging MOVILINK parameter setting requests Parameter access with MOVILINK services usually takes place according to the structure described below The typical message sequence for database 47 is used Request ID 0x40 SEW MOVILINK service In the MOVILINK parameter channel the actual service is defined by the Attribute record element The high nibble of this element corresponds to the MOVILINK service code Example for read The following tables give an example of the struct
49. d to send the parameter setting request to the inverter Service WRITE request Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 10 10 byte user data for parameter request Byte Field Value Description 0x01 Individual reference number for the parameter setting order that is reflected in the parameter response 1 Request ID 0x01 Request parameter PROF drive 2 0x00 Axis number 0 Single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 Access to parameter value 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter number 0x206C MOVILINK index 8300 Firmware version 8 9 Subindex 0x0000 Subindex 0 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 9 61 9 62 E Parameter Setting via PROFlidrive Database 47 Structure of the PROFINET parameter channel Query parameter response The following table shows the coding of the READ req USER DATA including the PN header Service READ request Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 240 Maximum length of the response buffer in the PROFINET control ler Positive PROFldrive parameter response The table shows the READ res user data with the positive response data of the parameter setting reque
50. dbus Unit Profile manual contains a list of all inverter parameters that can be read or written via the various communication interfaces such as system bus RS485 and also via the fieldbus interface The MOVIDRIVE MDX61B inverter enables you to use the option DFS22B PROFINET IO with PROFIsafe to connect to higher level automation systems via PROFINET IO RT thanks to its powerful universal fieldbus interface MOVIDRIVE and PROFINET The unit behavior of the inverter which forms the basis of PROFINET operation is referred to as the unit profile It is independent of any particular fieldbus and is therefore a uniform feature This feature allows the user to develop applications independent of the fieldbus in operation This makes it much easier to change to other bus systems such as DeviceNet option DFD Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 10 Introduction Features 3 3 2 Access to all information MOVIDRIVE MDX61B offers digital access to all drive parameters and functions via the PROFINET interface The drive inverter is controlled via fast cyclic process data You can use this process data channel to enter setpoints such as the setpoint speed ramp generator time for acceleration deceleration etc and to trigger various drive functions such as enable controller inhibit normal stop rapid stop etc At the same time you can also use this channel to read back actual values from the drive inv
51. e use switched networks The switches must support prioritization Hubs are not permitted Data transfer takes place in a full duplex mode with 100 MBit For detailed information on the cabling please refer to the PROFINET Installation Guideline documenta tion which is published by the PROFINET User Organization Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Assembly and Installation Instructions Shielding and routing bus cables 6 5 Shielding and routing bus cables Only use shielded cables and connection elements that meet the requirements of category 5 class D to ISO IEC 11801 edition 2 0 Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments The following measures ensure the best possible shielding Manually tighten the mounting screws on the connectors modules and equipotential bonding conductors Use only connectors with a metal housing or a metallized housing Connect the shielding in the connector over a wide surface area Apply the shielding of the bus cable on both ends Route signal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads Use metallic grounded cable racks in industrial environments Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route Avoid using plug connectors to extend bus cables Rout
52. e addresses are used for unique identification of source F_Source_Add and target F_Dest_Add The combination of source and target address must be unique across the network and all stations The source address F_Source_Add is assigned Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Configuration and Startup Configuring PROFIsafe with STEP 7 automatically via STEP7 depending on the master configuration Values between 1 and 65534 can be set for the parameter F_Source_Ada The parameters cannot be changed directly in the STEP7 HW Config F_Dest_Add The PROFIsafe address of option DCS21B which was previously entered in parameter MOVISAFE ASSIST is set in this parameter Values between 1 and 65534 can be set for the parameter F_Dest_Add NOTE More information can be found in the MOVIDRIVE MDX61B Safety Module DCS21B 31B manual F_WD_Time This parameter defines a monitoring time in the DCS21B option parameter A valid safety telegram must arrive from the F CPU within this monitoring time Other wise the DCS21B option switches to the safe state Set the monitoring time high enough so that telegram delays are tolerated by the communication but low enough so that your safety application can operate without restrictions For the DCS21B option you can set parameter F_WD_Time in increments of between 1 ms and 10s Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe
53. e device types With PROFINET IO the classical communication is increased to fast Ethernet technology as the physical transfer medium PROFINET supports real time capable process communication and open communication via Ethernet TCP IP PROFINET delivers three communication classes that differ in terms of efficiency and functionality TCP IP Open Ethernet TCP IP communication without real time requirements e g web technology RT Real Time IO data exchange between automation units in real time gt 1 ms IRT Isochronous Real Time Isochronous real time communication for synchronized IO data exchange e g for motion control applications not available with option DFS22B Option DFS22B meets the requirements of the PROFINET RT class and provides open communication via TCP IP or UDP IP PROFINET IO distinguishes between three device types IO controller IO device and IO supervisor 10 controller The IO controller takes on the master function for cyclic IO data exchange with the decentralized field devices and is usually implemented as the communication inter face of a controller It is comparable with a PROFIBUS DP master class 1 There can be several IO controllers ina PROFINET IO system IO device IO devices include all field devices in a PROFINET IO system that are controlled by an IO controller e g I Os drives valve terminals etc IO devices are comparable with PROFIBUS DP slave stations Option DFS22B is
54. e slot The window DFS22B properties is called up e Select the Parameters tab page Set the alarms to ON and confirm your entry by clicking OK Diagnostic alarm e Mark slot 2 of DFS22B for MOVIDRIVE Click the right mouse button and select the menu item Object properties or double click on the slot The window DFS22B properties is called up e Select the Parameters tab page e Set the diagnostic alarms to ON and confirm your entry by clicking OK In the event of a fault on MOVIDRIVE a diagnostic alarm is generated in order to be able to read the MOVIDRIVE error message in plain text Diagnostic alarm e Mark slot 0 of DFS22B forthe integrated Ach Click the right mouse button and select the menu item Object properties or double switc click on the slot The window DFS22B properties is called up e Select the Parameters tab page Set Alarm Port1 and Alarm Port 2 to ON and confirm your entries by clicking OK In a line topology the port of the Ethernet station that leads to the port of the following Ethernet station starting from the PLC must be monitored This setting ensures that the DFS22B monitors device communication with the neighboring stations A diagnostic alarm is generated when the DFS22B detects an inactive partner at either port 1 or port 2 48 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Operating Characteristics on PROFINET qu 8 PROFINET alarms ta
55. e the bus cables closely along existing grounding surfaces STOP In case of fluctuations in the ground potential a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth PE In such a case make sure you supply adequate equipotential bonding in accordance with relevant VDE regulations Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 21 Assembly and Installation Instructions TCP IP addressing and subnets 6 6 TCP IP addressing and subnets Introduction IP address Network classes Subnet mask The settings for the address of the IP protocol are made using the following parameters e IP address e Subnet mask e Standard gateway The addressing mechanisms and subdivision of the IP networks into subnets are explained in this chapter to help you set the parameters correctly The IP address is a 32 bit value that uniquely identifies a station in the network An IP address is represented by four decimals separated by decimal points Example 192 168 10 4 Each decimal stands for one byte 8 bits of the address and can also be represented using binary code following table Byte 1 Byte 2 Byte 3 Byte 4 11000000 10101000 00001010 00000100 The IP address comprises a network address and a station address following table Network address Station address 192 168
56. efer 0x01 Reflected reference number from the parameter setting order ence 1 Response ID 0x810x82 Negative response for Request Parameter Negative response for Change Parameter 2 0x00 Reflected axis number 0 Single axis 3 No of parameters 0x01 1 parameter 4 Format 0x44 Error 5 No of values 0x01 1 error code 6 7 Error value 0x0811 MOVILINK return code e g ErrorClass 0x08 add code 0x11 see the section MOVILINK return codes for PROFINET on page 60 64 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Parameter Setting via PROFldrive Database 47 Structure of the PROFINET parameter channel gu PROFldrive This table shows the coding of the error number in the PROF Idrive parameter response return codes for according to PROFldrive profile V3 1 This table applies if you use the PROFldrive PROFINET services Request Parameter and or Change Parameter Fault no Meaning Used for 0x00 Invalid parameter number Access to parameters that are not available 0x01 Parameter value cannot be Change access to a parameter value that cannot be changed changed 0x02 Minimum or maximum value Change access to a value that lies outside the limit values exceeded 0x03 Incorrect subindex Access to a subindex that is not available 0x04 No assignment Subindex used to access non indexed parameters 0x05 Incorrect
57. eldbus Interface DFS22B PROFINET IO with PROFIsafe 33 34 Starting the controller Configuration and Startup Configuring the PROFINET IO controller Load the configuration to SIMATIC S7 and start the component The controller s Fault LED should go out The LED of option DFS22B should have the following statuses e LED RUN Lights up green e LED BUS FAULT Off e LED Link and Activity Flickers If this is not the case check the configuration particularly the device names and IP address of the station Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Configuration and Startup 7 Configuring the PROFINET IO controller 7 1 3 Configuration example for the process data configuration of MOVIDRIVE B In this example MOVIDRIVE B is to be used to position the drive To do so use the Extended positioning via bus application module Information is exchanged between the PLC and inverter via 6 process data items Outputs 10 controller o o IO device e g PLC gt t e g drive inverter Inputs 6 process output data gt n tion speed position position zE AA 7 Tee ri 6 process input data 62347AEN The following figure shows the corresponding PROFINET parameter settings Is HW Config SIMATIC 300 1 Configuration MESTOTDOKUJ i O x Bi Station Edt Insert PLC Wew Options Window Help ald x Dc B hg e alo E Bn PROFIBUS 1 DP master system ewi gi MOVIE
58. ement 6 7 Parameter number Ox2AF8 Parameter index 11000 IPOS variable HO 8 9 Subindex 0x0000 Subindex 0 10 Format 0x43 Double word 11 No of values 0x01 Change 1 parameter value 12 13 Value High word 0x0000 Higher order part of the parameter value 14 15 Value Low word Ox0BB8 Lower order part of the parameter value After sending this WRITE request the WRITE response is received If there was no status conflict in processing the parameter channel a positive WRITE response is sent Otherwise the status error is located in Error_code_1 58 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Parameter Setting via PROFldrive Database 47 gw Negative parameter response Structure of the PROFINET parameter channel Query parameter response The following table shows the coding of the READ req USER DATA including the PROFINET header Service READ request Description API 0 Fixed to 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed to 1 Index 47 Index of the record for the parameter request constant index 47 Length 240 Maximum length of the response buffer in the master Positive response to WRITE parameter volatile Service READ response _ Description API 0 Fixed to 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed to 1 Index 47 Index of the record for the parame
59. erter such as actual speed current unit status error number or reference signals 3 3 3 Monitoring functions 3 3 4 Diagnostics Using a fieldbus system requires additional monitoring functions for the drive technology for example time monitoring of the fieldbus fieldbus timeout or rapid stop concepts You can for example adapt the monitoring functions of MOVIDRIVE specifically to your application You can determine for instance which of the drive inverter s fault responses should be triggered in the event of a bus error It is a good idea to use a rapid stop function for many applications However you can also freeze the last setpoints so that the drive continues to operate with the most recently valid setpoints for example conveyor belt As the functions of the control terminals are still active in fieldbus operation you can still implement fieldbus independent emergency stop concepts via the inverter terminals The MOVIDRIVE inverter offers numerous diagnostic options for startup and service For example you can use the integrated fieldbus monitor to control setpoint values sent from the higher level controller and the actual values The integrated Web server allows you to access the diagnostic values using a standard browser 3 3 5 Fieldbus monitor You are also supplied with a range of additional information on the status of the fieldbus interface In conjunction with the MOVITOOLS MotionStudio PC software the fieldbus
60. etete cee eeeeeeeeeeteteneneees 24 Shielding and routing bus cables eeee 21 SIMATIC ST searr ar aA tid S 46 Program example sessesceeeriersrinsrns 47 Sample program cccccccccceeeeeeeeeteettetttaeeees 66 Standard gateway ssseeceesiieesesrreesrrrresrrrrnesees 23 Structure of the diagnostic applet 0 70 Structure of the homepage 69 Structure of the safety notes 2 0 0 ceeeeeeeeeee 5 Subnetmask mesacna eiaa e ie ia AER 22 T TCP IP addressing and subnets eeee 22 IPQOCIOSS sient aaa tad headbands 22 Network classes cccseececeeeeeeeteeteeeeentees 22 Standard gateway useen 23 Subnet MaSk asssssssssseesnensrnnnrenssnssresrreeee nne 22 Technical data for DFS22B n se 83 Terminal description Option DFS22B raaire a ear a 19 Timeout PROFINET eon eE EEES 46 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 14 85 EURODRIVE SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtu
61. gnostics via PROFINET 0 00 0 ccececeeeeteeeeeeeeeteeeeeeeeeneeeeeee 40 8 Operating Characteristics on PROFINET s eccsesscssseeeeseeeeeseeeeeeeeeesseeeeensees 41 Sr Modum nann e a i e tl avae set ended a e E detainees get eevee 41 8 2 The integrated Ethernet switch ssssessssrresssrrressernnnrternnanrennnnnennnnerennnnenenn 43 8 3 Process data configuration eriteenete a e a ES 44 8 4 Controlling the MOVIDRIVE MDX61B inverter o n 45 8 4 1 Control example for SIMATIC S7 with MOVIDRIVE MDX61 B 46 8 4 2 PROFINET timeout MOVIDRIVE MDX61B c ccsseseeseeseeeeeeeees 46 8 4 3 Fieldbus timeout response MOVIDRIVE MDX61B s0ee e00e 46 8 5 SIMATIC S7 program example ccccccceceeeeeeeeeeeeeeeceeeeeeaeeeeeeeeeteaeeeeeaeeens 47 8 6 PROFINET alarms taking the example of MOVIDRIVE B cecesseeseeseeeees 48 9 Parameter Setting via PROFlIdrive Database 47 cccssecssseeeeseeeeeeeeeeeeeeeeeees 50 9 1 Introduction to PROFINET records 0 c ceceeceeeeeeeeeeneeeeeneeeeeneeeseeeeeseaeeess 50 9 1 1 Properties of PROFINET devices from SEW EURODRIVE 51 9 2 Structure of the PROFINET parameter channel ccceeeeeeeeeeeeeteees 52 9 2 1 Configuration sequence via database 47 eessen 53 9 2 2 Processing sequence for controller SUperviSOT 0 ceceeeeeeees 54 9 2 3 Addressing lower level inverters 0 cceeeceeeeeeteeeeeeeeeteeeeeeetnaeeeeeee 55 9 2
62. h of the current response exceeds the maximum transferable length 0x16 Invalid parameter address Invalid value or value that is not permitted for this attribute number of elements parameter number subindex or a com bination of these factors 0x17 Incorrect format Write request Invalid format or format that is not supported for the parameter data 0x18 Number of values is not Write request The number of values for the parameter data consistent does not correspond with the number of elements in the parameter address 0x19 Axis not available Access to an axis that does not exist Up to 0x64 Reserved Ox65 0xFF Varies according to manu facturer Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 9 65 9 66 C xD Parameter Setting via PROFldrive Database 47 Reading or writing parameters via database 47 9 3 Reading or writing parameters via database 47 9 3 1 Sample program for SIMATIC S7 The STEP 7 code stored in the GSD file shows how parameters are accessed via the STEP 7 system function blocks SFB 52 53 You can copy the STEP 7 code and import compile it as a STEP 7 source NOTES e You can download a sample function block for SIMATIC S7 controllers from the SEW homepage www sew eurodrive de in the Software section e This example is a special and free service that demonstrates only the basic procedure for generating a PLC program SEW is not liable for the co
63. hat the telegram has to run through the longer the telegram run time Autocrossing The two ports of the Ethernet switch that lead outwards have an autocrossing function ality This means that they can use both patch and cross over cables to connect to the next Ethernet stations Autonegotiation When a connection is established with the next station both Ethernet stations negotiate the baud rate and the duplex mode For this purpose both Ethernet ports of the PROFINET application support an autonegotiation functionality and work with a baud rate of either 100 Mbit or 10 Mbit in full duplex or half duplex mode NOTE PROFINET IO networks must be operated with a baud rate of 100 Mbit in full duplex mode Monitoring the The LINK status can be monitored via both ports You can set this function as follows LINK status via the STEP 7 hardware configuration e In STEP 7 choose slot 0 Inthe context menu select the Object properties menu item e Select the Parameters tab page Set the monitoring function for the port that only sends data packages to additional stations not the controller If a LINK DOWN is detected when the monitoring function is activated the PROFINET device sends a diagnostic alarm to the controller via the other port see section Alarms Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 43 8 C xD Operating Characteristics on PROFINET Process data configurat
64. he bus monitor plug in Web SEFVEF nossisissieiseeisiserirersreirsrererrsrererssrereresn 68 for MOVIDRIVE nsssnssssiensnesrerierrsreriennenn 72 ACCESS protection cccccccccsesessssesesesseseseteene 73 Procedure after replacing the unit 25 Plug in WINKOW noisier 71 Process data configuration 0 0 0 44 Security settings ooeec 68 Permitted configurations n 44 Software requirements cscs 68 PROFINET Structure of the diagnostic applet 70 TIMIGOUE derasa aaa aeanoea a ia 46 Structure of the homepage ETATON EEEN TAST E EO 69 PROFINET LEDS pari ea a 25 EED RUN och De E OE 25 Program example SIMATIG SF hirere ea O E 47 R Resetting IP address parameters 0005 24 Right to claim under limited warranty 2 5 S Safety concept Limitations ssssseeeeseennnennnenseeeseeernnrrn rennene 12 Schematic representation o a 13 Safety notes DiaQnOsucs inna E ER 10 Fieldbus monitor osoosonnnnnsseeeeeeeennnrnennenen 10 General safety notes for bus systems 7 Hoist applications cceccccseeceeeeeeeeeeeteteeee 7 Monitoring functions aseen 10 Other applicable documentation 0 00 7 Sample program SIMATIC GT aiT NOT 66 Setting MOVIDRIVE MDX61B drive inverter 36 Setting IP address parameters via DCP Resetting IP address parameters 24 Setting IP address parameters via the DCP 24 Initial startup 2 ccccceceee
65. he right mouse button on the network node and choose the option Scan 3 Toolbar Fast icon selection a9 3 lat Am ir 4 al b c d e f Ig a Scan device tree and show in tree b Open plug in for selected device in the device tree c Overview plug in for selected device in the device tree see section Plug in window overview d Close selected plug in e Settings for Ethernet communication and scanner f Change to window mode or applet mode g Info dialog display 4 Plug in window See section Plug in window 5 Status table and device status The table is shown as standard all devices and sub devices found during the scan are listed As the status table sends parameter requests cyclically to the device the table can also be closed using the status button bottom right 70 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Integrated Web Server 10 Structure of the diagnostic applet Plug in window Movidrive B Movitrac B DFE3xB DFS2xB Industrial Ethernet 7 B Overview IP Settings g2 Busmonitor m Display Values 1 2 3 _ _ ____ Signature MDxPROFINET Edit Unit type MDxX61B0005 543 Operating Time 813 h 45 min Firmware Version 824 854 0 17 Firmware Revision 912 Status Inverter status Enabled Parameterset Parameter set 1 Operating status Enable O Status 62226AX
66. he supply voltages required for operating the frequency inverter and consequently for generat ing a rotating field of pulse patterns which allow the generation of a rotating field are safely interrupted thus preventing automatic restart Instead of galvanic separation of the drive from the power supply by means of relays or switches the disconnection of the DC 24 V supply described here safely prevents the control of the power semiconductors in the frequency inverter This process disconnects the rotating field generation for the respective motor The individual motor cannot develop any torque in this state even though the mains voltage is still present The requirements for the emergency stop relay are clearly defined in the following sections and must be strictly observed Using a suitable external circuit via an emergency stop relay with approval for at least safety category 3 disconnection for at least safety category 3 allows for operation of the MOVIDRIVE MDX60B 61B inverter with safe discon nection to stop category 0 or 1 to EN 60204 1 and ensures protection against restart according to safety category 3 to EN 954 1 STOP If the DC 24 V voltage supply is only disconnected safely at the positive pole do not generate any test pulses here when the drive is disconnected Important The safety concept is only suitable for performing mechanical work on system machine components Important A
67. in choosing the device designation MDX61B DFS22B Assign the address range for your control system L Load the configuration into the PROFINET IO controller and start bus communication again A Check the bus cabling B Option DFS22B has not been configured or is configured incorrectly Check the configuration particularly the device names and IP address l C Option DFS22B signals that the PROFINET IO controller has not yet established a communication connection L The PROFINET IO controller is switched off or has not been booted up yet D Adapt PROFINET names Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 81 12 L a Error Diagnostics lt Diagnostic procedures Diagnostic problem 2 The inverter cannot be controlled using the IO controller Initial status e Bus communication with inverter OK LED BUS FAULT off e Inverter running with 24 V no supply voltage L The problem is either caused by incorrect parameter settings in the inverter or a faulty control program in the PROFINET IO controller L Use P094 P097 setpoint description PO1 PO3 to check whether the set points sent by the controller are received correctly To do so send a setpoint other than 0 as a test in each output word L Setpoints received Yes gt A N
68. ing the MOVITOOLS MotionStudio tools to configure devices 1 Create the project and the network 2 Configure the communication channel s 3 Scan the network Unit scan 4 Switch to online mode 5 Configure the units with tools 6 Upload the inverter parameters then save the project 62348AEN Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe MOVITOOLS MotionStudio via Ethernet Workflow for device configuration 11 Step 1 Create e Check that New project is selected and confirm the entry The New project project and window is displayed network Specify a name and directory for the new project and confirm your entries The New network window is displayed e Assign a name to the new network and confirm your entry The main screen opens and the Configure communication connection window is called up Oosl B eB 4bie gt t XI EF tea Batic setinge more 4 Peta SMER 11723AEN Step 2 Configure Set the first or another communication channel to Ethernet a communication channel Configure communication plugs 2 Ethernet Protocols I Activate Ethercat Default value No IV Activate SMLP Default value Yes Configure Ethereat Configure SMLP I Activate I Activate 11724AEN 76 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe MOVITOOLS MotionStudio via Ethernet Workflow for device configuration Step 3
69. ing the PROFINET IO connection DFS22B Creating a new Start the SIMATIC Manager and create a new project Choose your control type and add project the required blocks It is a good idea to add the operational blocks OB82 OB86 and OB122 Operational block OB82 ensures that the controller does not switch to STOP when diagnostic alarms are triggered Operational block OB86 signals the failure of decentral ized peripherals Operational block OB122 is called up if the controller cannot access the data of a station in the decentralized peripherals This can happen for example if the DFS22B is ready for operation later than the controller e Start STEP 7 HWCONFIG and choose the PROFINET IO slot from the controller rack Add a PROFINET IO system from the context menu by clicking the right mouse button Assign an IP address for the PROFINET IO controller Use the Ethernet but ton to add a new PROFINET subsystem e In the hardware catalog choose PROFINET IO Additional FIELD DEVICES Drives SEW DFE DFS 2Ports 1 THW TSIM MES E 215 XJ mlg Station Edit Insert PLC View Options Window Help l j x DESE pge d ERIR Af olx PROFIBUS 1 DP master system ind 4 Ta 1 system Eind mi hil Profile Stana CPU 315F 2 PN DP gos Move Bre mas gn EEB Sensor system A w 5 9 DrR21i m a SIMADYN Pont 7 amp Z za Simatic w SIMODRIVE SIMOREG Ethemet 1 PROFINET I0 System 100
70. ion 8 3 Process data configuration Option DFSxxB supports the PROFIsafe functionality in slot 1 Modules with 1 to 10 process data words I O can be configured in slot 2 Once the unit has been switched on and before communication has been established by the IO controller the configuration is set to 3 process data words I O It can be changed by the IO controller while communication is being established The current configuration is displayed at PO90 PD configuration Permitted configurations ID Process data length 101 1 process data word I O 102 2 process data words I O 103 3 process data words I O 104 4 process data words I O 105 5 process data words I O 106 6 process data words I O 107 7 process data words I O 108 8 process data words I O 109 9 process data words I O 110 10 process data words I O The DAP Device Access Point has the ID 100 slot 0 subslot 1 44 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Operating Characteristics on PROFINET Controlling the MOVIDRIVE MDX61B inverter 8 4 Controlling the MOVIDRIVE MDX61B inverter The drive inverter is controlled via the process data channel which is up to 10 I O words in length These process data words can for example be mapped in the I O or periph eral area of the controller if a programmable controller is used as the PROFINET IO controller and can thus be addressed as usual
71. king the example of MOVIDRIVE B A device error on MOVIDRIVE B the safety option or the integrated switch causes a diagnostic alarm to be sent to the SIMATIC controller as an incoming event The con troller s SF LED lights up red You can determine the cause of the error in the STEP 7 HWCONFIG To do so go ONLINE select the symbol for DFS22B and use the context menu right mouse button to query the status of the subassembly akg 15 x Gly Station Edit Insert PLC Yiew Options Window Help x Deje e S Sale ela eS xel et aa Profle Standad xy rE PROFIBUS DP S2 PROFIBUS PA PROFINET I0 C Additional Field Devices H Drives 30 SEW ga MDX61B DFE12B F amp L Module Information SEW 15 x J 01 process data word Path ProfinetRack SIMATIC 300 Station CPU 31 Operating mode of the CPU lt f gt RUN I 02 process data words Status 88 Error J 03 process data words f 04 process data words General d 05 process data words 10 Controller Device Number 0 Manufacturer s ID 16 0104 If 06 process data words ag f 07 process data words Device Identification 16 0001 9 08 process data words pe A Standard Diagnostics Heip on Channel specific Diagnastics xj Diagnostic row f External terminal Help Channel Specific Diagnostics Possible cause Read in external fault signal via programmable input Channel Eror Help on selected
72. l and free service that demonstrates only the basic procedure for generating a PLC program SEW is not liable for the contents of the sample program In this example MOVIDRIVE is configured using the process data configuration 3 PD on input addresses PIW576 and output addresses POW576 A data block DB3 is created with some 50 data words When the system function SFC14 is called the process input data is copied to data block DB3 data words 0 2 and 4 When the system function SFC15 is called after the control program has been processed the process output data is copied from data words 20 22 and 24 to the output address POW 576 Note the length information in bytes for the RECORD parameter The length information must correspond to the configured length Refer to the online help for STEP 7 for further information about the system functions Start of cyclical program processing in OB1 BEGIN NETWORK TITLE Copy PI data from inverter to DB3 word 0 2 4 CALL SFC 14 DPRD_DAT READ IO Device Record LADDR W 16 240 Input address 576 RET_VAL MW 30 Result in flag word 30 RECORD P DB3 DBX 0 0 BYTE 6 Pointer NETWORK TITLE PLC program with application PLC program uses the process data in DB3 for drive control L DB3 DBW 0 Load PI1 status word 1 L DB3 DBW 2 Load PI2 actual speed value L DB3 DBW 4 uoad PI3 no function L W 16 0006 T
73. lowing safety concept of the MOVIDRIVE drive inverter and all safety notes conditions and installation regulations in this documentation STOP The safety function of the MOVIDRIVE B is only permitted for applications up to category 3 according to EN 954 1 Standard CPU NI F CPU SAA PROFIsafe PROFIsafe PROFIBUS N PROFINET SS safety oriented connection BS 2 o ri O a a MOVIDRIVE B DCS21B 62315AEN Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 11 12 4 2 4 2 1 Integrated Safety Technology MOVIDRIVE B safety concept without option DCS21B MOVIDRIVE B safety concept without option DCS21B Limitations In case of danger any potential risk to a machine must be eliminated as quickly as possible Standstill with restart prevention is generally the safe condition for preventing dangerous movements The MOVIDRIVE MDX60B 61B inverter is characterized by the option of connecting an external fail safe approved emergency stop relay according to safety category 3 EN 954 1 This device disconnects all active elements disconnection of the safety oriented DC 24 V power supply of the output stage control that generate the pulse trains to the power output stage IGBT when a connected control device e g E STOP button with latching function is activated Disconnecting the DC 24 V at the positive and negative pole ensures that t
74. m SIMOVERT SINAMICS E SIPOS H I Switching Devices S82 PROFIBUS PA a PROFINET 10 J Additional Field Devices CP 343 1 DI8 D08x24V 70 54 we MDXKol gy 4 MTM Drives DFE12B i noe a amp SEW amp a DFE DFS 2 ports H Gateway DFE32B V1 0 B MDX61B DFE328 V1 0 E MDX61B DFS21B V1 0 MDX61B DFS22B 1 0 oft H ga MDX61B DFE128 p 5 MOVIFIT Gq MOVIFIT Classic V1 0 Gy MOVIFIT Technology V1 0 yf 62341AEN 0 UR Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Configuration and Startup Configuring the PROFINET IO controller Use the mouse to pull the entry MDX61B DFS22B 2 to the PROFINET IO system and assign the PROFINET station name This name must be identical to the PROFINET device name specified in the DFS22B Delete the entry in slot 2 so that your application can be configured Select the process data configuration required for your application NOTE The PROFIsafe option can only be configured using the options DFS21B and DFS22B Slot 1 of option DFS22B can only be configured in conjunction with the DCS21B option Enter the I O and periphery addresses for the configured data widths and save the configuration Extend your application program to include data exchange with the new units Process data transfer is consistent The system functions SFC14 and SFC15 can be used for the process data transfe
75. naog mouts opton kz 60 Beaty nous basic Uni 218i x hy 13 Speed ramps 1 600 Binay input DION TY No tunon oe 14 Speed ramps 2 15 Motor potertiometer function 601 Binary input DIO2 n No function z 16 Fore setpoints 1 602 Binay input DIO3 T No tunction 17 Fed setpoints 2 S 2 Controller parameters 603 Binay input DIO4 No function x GE 3 Motor parameters E Bnayint DIOS Notun xh a 4 Reference signas Gi E E 5 Cortrol tunctions 605 Binay input DIOG T No tunction 7 Gi 6 Terminal sssignmert 606 8 DIO7 Notmcion ooe FB 60 Binary inputs basic unit rsa what 61 Binary inputs option gt 2 data parameter setting 62 Binary outputs basic unit z 62 Binary outputs opficn 870 Setpart descapton P01 Connal word 1 7 64 Analog outputs option 871 Setpore descnpton P02 Se spoed W S 7 Cortiol tunetions B E 2 Unit functions 872 Setpoint description PD No iunc5on 80 Setup 873 Actual value desorption PIT Status word 1 gt 81 Senal communicaton 82 Braking operation 874 Actual value description Pi2 farce ual speed 7 E GI Fat responses 75 Actual value de P3 fApparert output cunert 84 Reset behavior he Se 85 Scaling speed actual value 876 PO date enable fes 85 Modulation FB 87 Process data parameter settir B9 Senal commurcabon SBur 1 83 Sensi communcaton SBus 2 S E 3 IPOS parameters Gy Applications GH ApplicationBuilder applications Manwa operation 11638AEN However for control via
76. ng Link green There is an Ethernet connection Link off There is no Ethernet connection Activity Data is currently being exchanged via Ethernet yellow NOTES As the firmware of the DFS22B option card takes approximately 10 seconds to initialize the status 0 inverter not ready is displayed in the 7 segment display of MOVIDRIVE B unit during this time e The RUN LED on the DFS22B option card lights up green 26 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Configuration and Startup Configuring the PROFINET IO controller 7 Configuration and Startup This section describes how you configure the MOVIDRIVE B inverter with the DFS22B option The following GSD file is used for the configuration of DFS22B with MOVID RIVE B GSDML V2 1 SEW DFE DFS 2Ports yyyymmdd xml This GSD file contains a unit description for operation of the DFS22B integrated in MOVIDRIVE B 7 1 Configuring the PROFINET IO controller This section describes the process of configuring MOVIDRIVE B with PROFINET using the current GSD file The configuration is explained using the SIMATIC Manager configuration software with a SIMATIC CPU 315F 2 PN DP as an example Initializing the Start the STEP 7 HWCONFIG and choose Extras Install new GSD file GSDML file e In the dialog box that appears choose the file GSDML V2 1 SEW DFE DFS 2Ports YYYYMMDD xmlI from the Software ROM 7 CD YYYYM
77. ng EA o o l i l i She i i 7 arameter 4 Parameter le READ res bet Response Response H with data parameter response H 62208AXX Figure 3 Telegram sequence for parameter access via Read Write record Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 53 9 C xD Parameter Setting via PROFldrive Database 47 Structure of the PROFINET parameter channel 9 2 2 Processing sequence for controller supervisor If the bus cycles are very short the request for the parameter response arrives before the SEW device has completed the parameter access internally This means that the response data from the SEW device is not yet available In this case the device delays the response to the Read record request Send Write request with parameter data Check Write Write response response negative Write response ositive y pi Send Read request Read response amp _ Yes negative or gt timeout ha y Parameter transfer aborted with ERROR 62209AEN 54 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Parameter Setting via PROFldrive Database 47 C xD Structure of the PROFINET parameter channel 9 2 3 Addressing lower level inverters The structure of the DS47 record defines an Axis element This element is used to reach multi axis drives that are operated via one PROFINET interface The Axis element addresses one of the devices
78. ntents of the sample program 9 3 2 PROFINET technical data for MOVIDRIVE DFS22B GSD file for PROFINET GSDML V2 1 SEW DFE DFS 2Ports yyyy mm dd xml Module name for configuration MOVIDRIVE DFS22 Number of parallel C2 connections 2 Supported record Index 47 Supported slot number Recommendation 0 Manufacturer code 10A hex SEW EURODRIVE Profile ID 0 C2 response timeout 1s Max length C1 channel 240 bytes Max length C2 channel 240 bytes Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Parameter Setting via PROFldrive Database 47 C xD Reading or writing parameters via database 47 9 3 3 Error codes of PROFINET services The table below shows the possible error codes of PROFINET services that may occur in the event of faulty communication on the PN telegram level This table is relevant if you want to write your own parameter assignment block based on the PROFINET services because the error codes are returned directly on the telegram level Bit 7 6 5 4 3 3 2 0 Error_Class Error_Code Error_Class from PN Error_Code from PN PROFINET parameter channel specification specification 0x0 0x9 hex reserved OxA application 0x0 read error 0x2 module failure 0x3 to 0x7 reserved 0x8 version conflict OxA to OxF user specific OxB access 0x0 invalid index OxBO No data
79. o l Check that the correct settings have been made for the following drive parame ters e P100 SETPOINT SOURCE FIELDBUS e P101 CONTROL SIGNAL SOURCEFIELDBUS e P876 ENABLE PO DATA YES L Settings OK No gt B Yes l The problem may be caused by your control program in the IO controller L Check that the address used in the program is the same as the configured address Note that the inverter requires consistent data and access must take place within the control program if necessary via special system functions e g SIMATIC S7 SFC 14 15 A Setpoints are transferred correctly Check whether the drive inverter has been enabled at the terminals B Correct settings 82 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Technical Data DFS22B for MOVIDRIVE B 13 Technical Data 13 1 DFS22B for MOVIDRIVE B Option DFS22B Part number 1821 184 4 Power consumption P 3W Application protocol PROFINET IO Ethernet frames with frame ID 8892 for controlling and setting the parameters for a drive inverter HTTP Hypertext Transfer Protocol for diagnostics using a Web browser SMLP Simple Movilink Protocol protocol used by MOVITOOLS Port numbers used 300 SMLP 80 HTTP EtherNet services ARP ICMP Ping ISO OSI layer 1 2 EtherNet II Baud rate 100 MBaud in full duplex mode Connection technology RJ45 with integrated switch
80. odule PO Data Control Word 1 Speed i 58645AXX 42 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Operating Characteristics on PROFINET C xD 8 The integrated Ethernet switch A single drive axis is represented as a module in PROFINET IO Different submodules can be plugged into this module The submodules define the process data interface with the IO controller or the lateral communication partner In this way they take on the role of provider or consumer For multi axis systems that have a joint PROFNET IO interface the model provides the opportunity of plugging several modules into a single IO device In this case too each module represents a single axis Slot 0 is designed as a Device Access Point DAP and always represents the IO device 8 2 The integrated Ethernet switch You can use the integrated Ethernet switch to implement line topologies familiar from fieldbus technology Other bus topologies such as star or tree are of course also possible Ring topologies are not supported NOTES The number of Industrial Ethernet switches connected in the line impacts on the telegram run time If a telegram runs through the units the telegram run time is delayed by the Store amp Forward function of the Ethernet switch e By approximately 10 us at 100 Mbit s for a telegram 64 bytes in length e By approximately 130 us at 100 Mbit s for a telegram 1500 bytes in length This means the more units t
81. onto the retaining bracket so that the 3 retaining screws fit into the corresponding holes on the card retaining bracket 4 Insert the retaining bracket with installed option card into the slot pressing slightly so it is seated properly Secure the card retaining bracket with the two retaining screws 5 To remove the option card follow the instructions in reverse order Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Assembly and Installation Instructions Connection and terminal description for option DFS22B 6 3 Connection and terminal description for option DFS22B DFS22B PROFINET IO fieldbus interface with PROFIsafe 1821 1844 Part number NOTES e The DFS22B PROFINET IO fieldbus interface with PROFIsafe option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B e Plug the DFS22B option into the fieldbus slot Front view of Description Terminal Function DFS22B P DIP switch DFS22B RUN LED RUN Shows the current status of the DFS22B red yellow green BUS Shows the status of the PROFINET IO connection FAULT LED BUS FAULT red yellow green X31 CAN bus connection X31 3 GND DGNDCAN Low X31 2 CL CAN High X31 1 CH X30 Ethernet connection LED Link green LED Activity yellow X32 Ethernet connection LED Link green LED Activity yellow Def IP L
82. otection is deactivated as standard You can activate access protection by assigning a password 2 Delete the password to deactivate the function again If access protection is activated a log in dialog box 1 appears and requests the saved password M My Network Tree 4 10 1 22 120 Comvovvnrt off nour con Serial B 2 Open Plugin Diagnosis gt Serial Open Plugin NetView S S 9 Authentification gt Login 1 a Serial Pe Logout Internal Config Login 2 61662AXX 1 Log in 2 Configuration log in D Ad f wa Inai OBSERVER v User OBSERVER v Password Password New Password Login Cancel Password Verify Login Timeout Timeout ms 30000 Change Cancel In the log in dialog box you can choose either Observer or Maintenance as the user role e Observer MOVITOOLS MotionStudio can be used to read but not change the parameters of the drive devices The current parameter settings can be loaded from the device to the PC parameter set upload Itis not possible to download a parameter set or an IPO program MOVITOOLS MotionStudio can be used to diagnose the process data but the Scope settings cannot be changed gPlus e Maintenance MOVITOOLS MotionStudio can be operated without restrictions Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 73 11 MOVITOOLS MotionStudio via Ethernet Overview 74 11 MO
83. r The slot model is used for configuration with PROFIBUS Each slot is assigned to a DFS22B communication interface i MDX61B DFS228 V1 0 feo E Slot not used A I Slot PROFIS afe Option A F Module 1 0 8 Byte J Slot2 PD Channel 12 3 D process data word OF process data words D3 process data words O4 process data words 05 process data words 06 process data words OF process data words DS process data words 09 process data words 10 process data words 62342AEN Slot 1 PROFIsafe option 1 only in conjunction with the DFS22B option When using DFS22B in conjunction with the DCS21B option the F module I O 8 bytes must be configured Slot 2 Process data channel 2 Number of process data items that are exchanged cyclically between the PROFINET IO controller and the PROFINET IO device Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 31 7 Configuration and Startup Configuring the PROFINET IO controller Station After configuring the individual slots additional settings must be configured for the configuration newly added station Double click on the device symbol of the new station to open the following dialog box 2 Properties C iption DFS22B Ix 1 General lo Cycle Short description Option DFS22B PROFINET 10 PROFISAFE option DFS22B for MD61B 2 ports E Order no Family SEW 4 Device name Eiter GSD file GSDML V2 1 SEW DFE
84. rameter response The following table shows the coding of the WRITE req user data including the PN header Field Value Description Function _Num READ req Slot_Number x Slot_Number not used Index 47 Index of the record Length 240 Maximum length of the response buffer in the PN controller Positive response to WRITE Parameter The table shows the PN header of the positive READ response with the parameter setting response Service READ response _ Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 4 4 byte user data in response buffer The following table shows the positive response for the PROFldrive service Change Parameter Byte Field Value Description 0 0x01 Reflected reference number from the parameter setting order 1 Response ID 0x02 Positive PROF Idrive response 2 0x01 Reflected axis number 0 Single axis 3 No of parameters 0x01 1 parameter Negative The following table shows the coding of a negative response of a PROFldrive service parameter Bit 7 is entered in the Response ID if the response is negative response Service READ response_ Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 8 8 byte user data in response buffer Byte Field Value Description 0 Response r
85. ructions Therefore read the manual before you start working with the unit Make sure that the manual is available to persons responsible for the plant and its operation as well as to person who work independently on the unit You must also ensure that the documentation is legible 1 3 Exclusion of liability You must comply with the information in the MOVIDRIVE B documentation to ensure safe operation and to achieve the specified product characteristics and performance SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of the operating instructions In such cases any liability for defects is excluded Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe General Notes Copyright 1 4 Copyright 2008 SEW EURODRIVE All rights reserved Unauthorized reproduction copying distribution or any other use of the whole or any part of this documentation is strictly prohibited Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Safety Notes Other applicable documentation 2 Safety Notes 2 1 Other applicable documentation e Only trained personnel observing the relevant accident prevention regulations and the following documents are permitted to install and startup the unit MOVIDRIVE MDX60B 61B operating instructions MOVIDRIVE MDX61B Safety Module Option DCS21B 31B manual e Read through this documentation caref
86. s 12 Error Diagnostics 12 1 Diagnostic procedures The diagnostic procedures described in the following section demonstrate the error analysis methods for the following problems e Inverter does not work on PROFINET IO The inverter cannot be controlled using the IO controller For more information dealing specifically with the inverter parameter settings for various fieldbus applications refer to the Fieldbus Unit Profile manual and the MOVIDRIVE parameter list 80 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Error Diagnostics SS Diagnostic procedures lt l SS Diagnostic problem 1 The inverter does not work on PROFINET IO Initial status e Inverter is connected to PROFINET IO e Inverter is configured in the IO controller and bus communication is active L Is the bus connector plugged in Yes Yes Response of the LED Link OFF gt C Response of the LED BUS FAULT Green off No gt Yellow gt Red gt A B C 12 L Inverter is connected to Ethernet L Check the configured and set PROFINET names L Do the PROFINET names match Yes L You may have configured an incorrect device type or defined the configuration incor rectly No gt D L Delete the configuration for the inverter from the PROFINET IO network L Configure the inverter aga
87. s 0c cccs ae ne andes ieee eed Ae ei 9 3 3 1 MOVIDRIVE and PROFINET cccccscssessessessesessesessesesesesseseeseeaneees 9 3 3 2 Access to all information cccceeeeeceeeeeceeeeeeeeeneeeeeeteneeeeeeesenaeeeees 10 3 3 3 Monitoring fUNCtiONS 0 ec cence eee eneeeeeeeetneeeeeeetnaeeeeeeetiaeeeeere 10 S34 t Diagnostics ahe naaa e Asien ie aetna eee 10 3 3 5 Fieldbus Monitor nebesia i Ei te eee 10 4 Integrated Safety Technology ccsecccsssceseeeeeeseeseseeeeeeeeeeeseeesenseeeeseeeseeseeneeeeas 11 4 1 Safety concept DFS22B in combination with DCS21B eee 11 4 2 MOVIDRIVE B safety concept without option DCS21B ccceccseeseeseees 12 A251 LIma ois cack chica ech ae eed A E auger eid eben ie 12 4 2 2 Schematic representation of the safety concept using MOVIDRIVE B as an example erara ta sedated st aane enida 13 5 Safety Conditions sssri prsni soinen eene cece en ezeeesecebee rno aeaaea a Sarane aapear iaaiiai 14 6 Assembly and Installation Instructions 0 c ecccseseee eee eeeeeeeeseseeeeeeeeeeeeeeenenes 15 6 1 Installing option card DFS22B in MOVIDRIVE MDX61B c sceseeseeseeees 15 6 2 Installing option card DFS22B DCS21B in MOVIDRIVE MDX61B 16 6 2 1 Before you Pegi ireira tanir aane sieecteelooneeaa Mb ater ape ieee lad dee 17 6 2 2 Basic procedure for installing and removing an option card MDX61B sizes 1 6 eee ee ceeeeeeeeeteeeeeeeentaeeeeeeeaaas 18 6
88. st The parameter value for index 8300 firmware version is returned as an example Service READ request Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 10 10 byte user data in response buffer Byte Field Value Description 0 0x01 Reflected reference number from the parameter setting order 1 Response ID 0x01 Positive response for Request Parameter 2 0x00 Reflected axis number 0 Single axis 3 No of parameters 0x01 1 parameter 4 Format 0x43 Parameter format Double word 5 No of values 0x01 1 value 6 7 Value Hi 0x311C Higher order part of the parameter 8 9 Value Lo 0x7289 Lower order part of the parameter Decoding Ox 311C 7289 823947913 dec gt gt firmware version 823 947 9 13 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Parameter Setting via PROFldrive Database 47 Structure of the PROFINET parameter channel gu Example for writing a parameter via PROFldrive The following tables show an example of the structure of the WRITE and READ services for the remanent writing of the internal setpoint n11 see Example for writing a parameter via MOVILINK on page 58 The PROF ldrive service Change Parameter is used for this purpose Send WRITE parameter request The following table shows the PN header of the WRITE request with the parameter setting request
89. t 3 Main window Home Button to display the homepage help 4 Main window Home Button to the MOVIDRIVE B documentation page required Internet access Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 69 10 Integrated Web Server Structure of the diagnostic applet 10 4 Structure of the diagnostic applet Programm Tree Plugin Windows Help a amp M My Network Tree 4 b 10 1 149 77 Gateway 1 v i3 amp Internal 2 _ p us Open Plugin Diagnosis Eo a mco7 e615 17 Open Plugin NetView A Authentification gt IP Address Subchannel Address Devicetype Signature Status Fault 10 1 149 77 10 0 Gateway DFE12B 24V operation m 5 10 1 149 77 2 1 MCO7 BG 1 2 MOVITRAC_B Enable 1P Status 62225AXX 1 Tree view overview The tree view shows the MOVIDRIVE B Ethernet devices in the My Network Tree network node The individual subsystems of the corresponding device variants are shown below these can contain additional devices 2 Popup menu displayed by clicking the right mouse button on a device in the tree Plug ins of the individual devices are accessed by clicking the right mouse button on the device in the tree A popup window appears to take you to the corresponding device plug ins You can also edit the access settings for a MOVIDRIVE B unit see section Access protection To detect new devices and display them in the tree click t
90. ter request constant index 47 Length 4 4 byte user data in response buffer Byte Field Value Description 0 0x01 Reflected reference number from the parameter setting request 1 Response ID 0x40 Positive MOVILINK response 2 0x00 Reflected axis number 0 Single axis No of parameters 0x01 1 parameter The following table shows the coding of a negative response of a MOVILINK service Bit 7 is entered in the the response ID if the response is negative Service WRITE response Description API 0 Fixed to 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed to 1 Index 47 Index of the record for the parameter request constant index 47 Length 8 8 byte user data in response buffer Byte Field Value Description 0 0x01 Reflected reference number from the parameter setting order 1 Response ID OxCO Negative MOVILINK response 2 0x00 Reflected axis number 0 for single axis 3 No of parameters 0x01 1 parameter 4 Format 0x44 Error 5 No of values 0x01 1 error code 6 7 Error value 0x0811 MOVILINK return code e g ErrorClass 0x08 add code 0x11 see the section MOVILINK return codes for PROFINET parameter settings on page 60 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 59 9 60 C xD Parameter Setting via PROFldrive Database 47 Structure of the PROFINET parameter channel
91. the F parameter block has been confirmed the PROFIsafe option starts data exchange with the bus master Below is a list of the safety oriented parameters that are transferred to PROFIsafe option DCS21B The following parameters are available depending on the bus system that is in operation PROFIsafe F parameters Bus system PROFINET IO F_Check_SeqNo Not available F_SIL Fixed F_CRC_Length Fixed F_Par_Version Fixed F_Source_Add Fixed F_Dest_Add Adjustable F_WD_Time Adjustable With this parameter the F stations are able to check the agreement between the safety class and the F host Safety circuits with different safety classes SIL 1 to SIL 3 SIL safety integrity level are available for these safety relevant cases according to the risk DCS21B supports the following setting e F_SIL SIL3 The length of the CRC test value must be adjusted depending on the length of the F user data process values and the PROFIsafe version This parameter informs the F components of the expected length of the CRC2 key in the safety telegram Option DCS21B uses a user data length of less than 12 bytes which means that a 3 byte CRC is used with PROFIsafe V2 DCS21B supports the following settings e F_CRC_Length 3 byte CRC only for PROFIsafe V2 This parameter identifies the PROFlsafe version supported in option DCS21B Only PROFIsafe V2 is supported for a MOVIDRIVE unit in PROFINET design The PROFIsaf
92. tion that wants to address another station can use a logical AND operation with the IP address and the subnet mask to decide whether the desired station is located in the same network If this is not the case the station addresses the standard gateway router which must be part of the actual network The standard gateway then takes on the job of transmitting the data packages Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 23 24 Assembly and Installation Instructions Setting IP address parameters via the DCP 6 7 Setting IP address parameters via the DCP Initial startup Resetting IP address parameters The IP address parameters are specified by PROFINET IO via the DCP Discovery and Configuration Protocol DCP works with device names The device name uniquely identifies a PROFINET IO station in the network It is familiarized with the PROFINET IO controller during the configuration of the station and set to the PROFINET IO device using the configuration software The controller identifies the device during startup using the device name and transfers the corresponding IP address parameters Therefore settings no longer have to be made directly on the slave The basic procedure is described in the section Configuration and startup using the example of SIMATIC STEP 7 If you do not know the IP address parameters and cannot access the inverter using the serial interface or the DBG60B keypad you can reset the
93. ully before you start installation and startup of the option DFS22B e Asa prerequisite to fault free operation and fulfillment of warranty claims you must adhere to the information in the documentation 2 2 General safety notes for bus systems This communication system allows you to match the MOVIDRIVE B inverter to the specifics of your application As with all bus systems there is a danger of invisible external as far as the inverter is concerned modifications to the parameters which give rise to changes in the unit behavior This may result in unexpected not uncontrolled system behavior 2 3 Safety functions The MOVIDRIVE MDX61B inverter may not perform safety functions without higher level safety systems Use higher level safety systems to ensure protection of personnel and equipment Ensure that the data in the following documentation is observed for safety applications Safe Disconnection for MOVIDRIVE B Use only those components in safety applications that were explicitly delivered in this design by SEW EURODRIVE 2 4 Hoist applications MOVIDRIVE MDX60B 61B may not be used as a safety device in hoist applications Use monitoring systems or mechanical protection devices as safety equipment to avoid possible damage to property or injury to people 2 5 Product names and trademarks The brands and product names in this manual are trademarks or registered trademarks of the titleholders Manual Fieldbus
94. ure of the WRITE request and ing a parameter READ response user data for reading an individual parameter via the MOVILINK via MOVILINK parameter channel Sending parameter requests The table shows the coding of the user data for the PROFINET WRITE request service The WRITE request service is used to send the parameter setting request to the inverter The firmware version is read The following version shows the WRITE request header for transferring the parameter setting request Service WRITE request Description API 0 Fixed to 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed to 1 Index 47 Index of the record for the parameter request constant index 47 Length 10 10 byte user data for parameter request The following table shows the WRITE request user data for MOVILINK Read parameter Byte Field Value Description 0x01 Individual reference number for the parameter setting request is reflected in the parameter response 1 Request ID 0x40 SEW MOVILINK service 2 0x00 Axis number 0 Single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 MOVILINK service READ parameter 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter number 0x206C MOVILINK index 8300 Firmware version 8 9 Subindex 0x0000 Subindex 0 56 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe
95. using the MAC addresses shown The MAC address can be found on the DFS22B option Click the Flash button 1 to activate the status LED and make it flash green for the selected DFS22B in order to check your selection 2 3 4 Browse Network 8 Nodes Start IP address MAC address Device name 10 3 71 126 00 DE 8C 8C AF 58 57 300 CP CP 343 1 5 top 10 3 71 125 00 DE 8C 84 CA 77 57 300 pr io IV Fast search 10 3 71 130 O0 0F 69 FF FF 50 SEW MTX MTM PN StandF 10 3 71 128 O0 OF 69 FF FF 48 SEW MTX MTF PN RackSt 10 3 71 129 O0 OF 69 FF FF 46 SEW MTX MTF Rollenbahn1 192 168 10 4 O0 0F 69 00 09 42 SEW MDX PNETDeviceName 10 3 71 132 O0 OF 69 FF FF 38 SEW DFE Gateway DFE32B 10 3 71 12 00 0E 8C 8C D7 25 SCALANCE switch mest0 1 Flash MAC address 00 0F 69 00 09 42 Cancel Help 62340AEN 28 Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Configuration and Startup 7 Configuring the PROFINET IO controller x Ethernet node Nodes accessible online MAC address 00 OF 69 00 09 42 Browse 6 Set IP configuration Use IP parameters Gateway A caets f 0 3 71 138 C Do not use router 4 Subnet mask 255 255 252 0 Use router Address 10 3 68 1 7 Obtain IP address from a DHCP server Identified by Client ID WAC address Device name Client
96. using the key combination Ctrl A Enter the IP address of the DFS22B devices in the IP address input field Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe MOVITOOLS MotionStudio via Ethernet Communication with external devices Parameter for The parameters for SMLP Simple MOVILINK Protocol are described in the following SMLP table Parameter Description Note Timeout Wait time in milliseconds that the client Default setting 1000 ms waits for a response from the server after a request Increase the value if necessary when a delay in communication causes faults Broadcast IP address IP address of the local network seg ment within which the device scan takes place The default setting for the device scan only includes devices that are located in the local network segment IP address SMLP server IP address of the SMLP server or other devices that should be included in the device scan but which are located out side the local network segment Enter the following IP address here IP address of the SIMATIC S7 controller when you operate direct Ethernet communication on PROFIBUS via SIMATIC S7 e IP address of devices that should be included in the device scan but which are located outside the local network segment Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 79 L a Error Diagnostics 12 amp Diagnostic procedure
97. xternal approved for at least category 3 according to EN 954 1 4 Safety oriented DC 24 V voltage supply 5 Safety switched mode power supply SNT 6 Electrical isolation 7 Safety circuit 8 Feedback to the central processing unit Voltage supply for output stage control OK not in safety circuit 9 Voltage supply for control of the power transistors 10 DC 24 V safety switched mode power supply disconnected Brake applied not in safety circuit 11 Motor 12 Power section 13 Temperature detection 14 Position detection 15 Pulse width modulated signals for the output stage 16 Central processing unit 17 Fieldbus connection Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe 13 a 14 5 Safety Conditions MOVIDRIVE B safety concept without option DCS21B Safety Conditions il NOTE tions For information on the safety relevant conditions please refer to the following publica e Manual MOVIDRIVE MDX60B 61B Safe Disconnection Conditions Manual MOVIDRIVE MDX61B Safety Monitor DCS21B 31B Manual Fieldbus Interface DFS22B PROFINET IO with PROFIsafe Assembly and Installation Instructions 6 Installing option card DFS22B in MOVIDRIVE MDX61B 6 Assembly and Installation Instructions This section provides you with information on installing the option card DFS22B PROFINET IO with PROFIsafe in MOVIDRIVE MDX61B 6 1 Installing

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