USER`S MANUAL - BTD Car Tools
Contents
1. Y i 4 i 5 i Td N P4 7 T IRTP 7 LOSS XU LS Et e SOS e f o s Yo IU at Xa i S oe Om OS Equipment basic picture Picture 4 The control box can be placed on the left or right BTD CAR TOOLS CO LTD www btd cartools com Chapter 2 SAFETY Read this chapter carefully and completely since important information for the ISSN safety of the operator or others in case of improper use of the lift is included In the following text there are clear explanations regarding certain situations of risk or danger that may arise during the operation or maintenance of the lift the safety device installed and the correct use of such systems residual risks and operative procedures to use general specific precautions to eliminate potential hazards Lifts are designed and built to lift vehicles and hold them in the elevated position in an enclosed workshop All other uses of the lifts are unauthorized In particular the lifts are not suitable for washing spray work creating raised platforms for personnel or lifting personnel use as a press for crushing purposes use as elevator use as a lift jack for lifting vehicle bodies or changing wheels RQ The manufacturer is not liable for any injury to persons or damage to vehicles and other property caused by the incorrect and unauthorized use of the lifts During lifting and descent the operator must remain in t2. Table 2 BTD CAR TOOLS CO LTD www btd cartools com Chapter 2 SPECIFICATIONS Lift dimension picture i f A ml Picture 3 Motor pump Type TT Y90L Max 1 5kw Max AC 380 or 220V 5 Max electricity 400V 5A 230V 10A Max Frequency TP 50Hz Poles 4 Speed eer 1450rpm min Building shape 14 110 BTD CAR TOOLS CO LTD www btd cartools com Chapter 2 SPECIFICATIONS INSTALLATION SCHEME FOR SCISSOR LIFT Pump Type PPP P4 3 Model gear pump Max 1 666 4 3cc r Joint type PPP joint overfull valve Continuous working pressure 210bar Intermittent working pressure 150 300bar Inject 22 litters of 46 wearable hydraulic oil into the oil tank Supply at the same time connect to the power supply jack of control box 380V or 220V 15A CODCI _connect to the compressed air entering pipe of control box 6 6X 4mm clean the basic layer thickness ot concrete 2 15Umm the leveling ot whole length S 5mm Requi F a E 2777 1 100 1 X QW 2 i I 45 Ye 35 750 535 600
3. failure condition of other protections So make sure the integrity of gear module and that the safety tooth has occluded completely 10 BTD CAR TOOLS CO LTD www btd cartools com A A There is nothing abnormal should be left on the safety modules to prevent safety gear from occlude normally RISKS FOR PERSONNEL This heading illustrates potential risks for the operator maintenance fitter or any other person present in the area around the lift result from incorrect use of the lift A RISKS FOR EXTRUSION During up and down operations personnel leave the said area without following the rule and instruction During up and down operations no person is admitted to work beneath the movable parts of the lift should work in the safe zone A gt gt gt RISK OF IMPACT Before the operator begins up and down movements make sure that there are no personnel inside the danger zone When due to operational reasons the lift is stopped at relatively low elevations lower than 1 75m above the ground personnel must be careful to avoid impact with parts of the machine not marked with special colors RISK OF FALLING OFF PERSONNEL During up and down operations personnel are prohibited from entering the platforms and the vehicle to avoid falling off RISK OF FALLING VEHICLE This hazard may arise in the case of incorrect positioning of the vehicle on the platforms overweight of the vehicle or in the case of vehicles
4. of dimensions that are not compatible with the capacity of the lift When the platform is being tested the vehicle engine can not be turned on There is nothing should be placed on the lift lowering area and the movable parts of the lift RISK OF SLIPPINE Caused by lubricant contamination of the floor around the lift The area beneath and immediately surrounding the lift and also the platforms must be kept clean Remove any oil spills immediately RISK OF ELECTRIC SHOCK Risk of electric shock in areas of insulated and shattered electric equipments Do not use jets of water steam solvents or paint next to the lift and take special care to keep such substances clear of the electrical control panel 11 BTD CAR TOOLS CO LTD www btd cartools com Chapter3 SAFETY RISKS RELATED TO IMAPPROPRIATE LIGHTING The operator and the maintenance fitter must be able to assure that all the areas of the lift are properly and uniformly illuminate compliance with the laws in force in the place of installation During up and down operations the operator should continually observe the lift and can operate it only in the position of operator When lifting and lowering the vehicle the cushion needs being put in the bottom of chassis The handling of safety devices is strictly forbidden Never exceed the maximum carrying capacity of the lift make sure the vehicles to be lifted have no load It is therefore essential to adhere scrupulously to
5. BTD CAR TOOLS CO LTD www btd cartools com USER S MANUAL For BTD C 3 0A BTD CAR TOOLS CO LTD www btd cartools com CONTENTS Packing transport and storage Introduction 1 Description of the machine 2 Technical specifications 3 Safety 4 Installation 5 Debugging 6 Operation 7T Maintenance and Care 8 Trouble Shooting 9 Hydraulic System Connection 10 Electrical Connection BTD CAR TOOLS CO LTD www btd cartools com PACKING TRANSPORT AND STORAGE N ALL PACKING LIFTING HANDLING TRANSPORT AND UNPACKING OPERATIONS ARE TO BE PERFORMED EXCLUSIVELY BY EXPERT PERSONNEL PACKING Packing List S Accessory name and quantity M16 ground bolt 8 sets rubber cushion 4 pieces one maintenance and user manual Certificate of Quality 1 piece Oil Line and Accessory Control Console lift main beam lift sub beam Table 1 Certificate of Maintainance 1 piece PACKING TRANSPORT AND STORAGE Transport Picture 2 Packing can be lifted or moved by lift trucks cranes or bridge cranes In case of slinging a second person must always take care of the load in order to avoid dangerous oscillations During loading and unloading operation goods must be handled by vehicles or ships At the arrival of the goods verify that all items specified in the delivery notes are included In case of missing parts possible defects or damage due to transport ope
6. all regulations regarding use maintenance and safety contained in this manual GENERAL RISKS FOR LIFTING OR DESCENT The following safety equipments is used to protect over loading or the possibility of engine failure Each bottom of oil cylinder is equipped with antiknock and locked valve When the oil pipe is burst in the circuit of hydraulic pressure the relevant antiknock and locked valve will work and limit the speediness of platform Safety tooth and gear module are parts which guarantee the safety of personnel beneath the machine in failure condition of other protections So make sure the integrity of gear module and that the safety tooth has occluded completely BTD CAR TOOLS CO LTD www btd cartools com Chapter 4 INSTALLAION SKILLED AND AUTHORIZED PERSONNEL ONLY SHOULD BE ALLOWED TO PERFORM THESE OPERATIONS FOLLOW ALL INSTRUCTIONS SHOWN BELOW CAREFULLY IN ORDER TO PREVENT POSSIBLE DAMAGE TO THE CAR LIFT OR RISK OF INJURY TO PEOPLE Skiled technicians only appointed by the same manufacturer or by authorized dealers are allowed to install the car lift INSTALLATION REQUIREMENTS Picture 6 The car lift must be installed according to the specified safety distances from walls pole and what other equipments stated The specified safety distances from walls must be 1000 mm at least taking into consideration the necessary space to work easily Because space for the control site and for possible runways in case of emerge
7. anual air switch on he right upper point keep pressing the botton to lift up the gear lock from the safety lock use the spanar to loose the pressure by turing the anti clock direction the lift will going dowm slowly lock the valve by turning back to the clock direction the lift can recover to be normal operation after the electronic back e 7 ec be x FIG4 01 UP Button 02 gt Down Button 03 gt Lock Button 04 gt Power Indicator 05 gt Power Switch 06 gt Breaker 07 gt Transformer 08 gt Motor 09 gt Terminal 10 gt Adjustable valve 11 gt Filter BTD CAR TOOLS CO LTD www btd cartools com Chapter6 MAINTENANCE AND CARE Skilled personnel only is allowed to perform the operations all bearings and hinges on this machine must be lubricated once a week by using an oiler the safety gear the upper and lower sliding blocks and other movable parts must be lubricated once o month the hydraulic oil must be replaced one time each year The oil level should always be kept at upper limit position Q The machine should be lower to the lowest position when replace hydraulic oil then let the old oil out and should be filter the hydraulic oil Each team checks the agility and reliability of pneumatic safety equipment 20 BTD CAR TOOLS CO LTD www btd cartools com Chapter 7 FAILURE AND RESOLUTIONS Skilled personnel only is allowed to perform the operations Failure Phenomena and Resolutions Failure Caus
8. does not open the air loop check or replace does not work the solenoid air valve 21 BTD CAR TOOLS CO LTD www btd cartools com 4 The lowering solenoid Check the plug and coil of the lowering valve is energized but does valve and check the right turn not work tightness of its end copper nut and so on Remove the antiknock valve from the oil The antiknock valve is PM supply hole at the bottom of the oil cylinder blocked and clean the antiknock valve The hydraulic oil has too VET Replace with hydraulic oil in accordance with high viscosity or frozen DEM the instruction book deteriorated in Winter Remove or close air supply pipe and thus lock the safety pawl of the machine without 2 The antiknock valve ia T lifting of the safety pawl Remove the for preventing oil pipe burst antiknock valve from the oil supply hole at is blocked the bottom of the oil cylinder and clean the antiknock valve D The air in the oil cylinder d Refer to VII Oil Make up Adjust Operation is not vent completely The right and FES ad Tighten oil pipe connections or replace oil left platforms Oil leakage on oil pipe o seals and then make up oil and adjust are not at its connections levelness synchronous cm e oil make up sto and not in the P ji valve can not be closed Replace oil make up stop valv
9. e and then same height tightly and almost make up make up oil and adjust oil and adjust every day Noisy lifting and enough including piston rod with machine oil machine is twisted and fill or pad the base 22 BTD CAR TOOLS CO LTD www btd cartools com ELECTRICAL SYSTEM DIAGRAM 1 z 1 4 5 7 a 3 A 5 1 et oa s t t p t 6 PE Vioot 1 4 TRRW1420 7min SA up button 0 XA down button 1 F1 fuse 10A 2 F2 fuse4A 3 ZK power switch 4 Q Contactor 5 M motor 6 B Transformer 7 urgent stop 8 HK switch 9 1 23 BTD CAR TOOLS CO LTD www btd cartools com 9 ELECTRICAL CONNECTION DIAGRAM Eelctric Connecting Diagram om Realy Time Realy Realy 1 MA i x j u l 1 1 29 5 22 Il i I Ii M DI l J i J erra SIM e i 0 12XW limit protector 24 BTD CAR TOOLS CO LTD www btd cartools com Control Unit connecting Diagram stop TA xD Indicator down x4 4 a stop A Lockter HK I1 1 25
10. e and Phenomena Resolutions Phenomena D Connection of power mM Check and correct wire connection supply wires is not correct If the motor operates when forcing the The motor The AC contactor in the contactor down with an isolation rod check does not run in circuit of the motor does the control circuit 6 and the 6 wiring If the lifting not pick up voltage at two ends of the contactor coil is operation normal replace the contactor D The limit switch is not Check the limit switch wires and adjust or closed replace the limit switch D The motor turns Change the phases of the power supply reverse wires e set safe pressure of the over flow valve 2 Lifting with light load is May be increased by turning the set knob DR right ward slightly normal but no lifting with The the awena sobno stuck by dirt Clean the spool 3 The amount of hydraulic Add hydraulic oil oil is not enough 4 The operation stop Et Screw down the Operation stop valve valve is not closed D The safety pawl are not When press Lower button teeth released form the safety First lift a little and then lowering he machine i The air pressure is not enough the safety ot lowered 2 The safety pawl is not pawl is stuck or the gas pipe is broken off lifted adjust pressure check the gas pipe and replace it M If the solenoid air valve is energized but 3 The solenoid air valve l
11. e of equipment installation machine frame The main structure of lift and insurance institution control box Machine controlled part Basic structure The machine basement is made of cement and concrete Frame Make of steel connecting rod main lifting platform sliding board pneumatic double tooth hydraulic oil tank Control box Under the control box is hydraulic oil tank and hydraulic pump valve and other control system On the control box is electrical system Scissor lift is designed and built to lift all kinds of vehicles all other use are unauthorized In particular the lift is not suitable for washing spray work And not lift the vehicle whose weight exceeds the maximum weight CAR TOOLS CO LTD www btd cartools com Chapter 2 SPECIFICATIONS Main technical parameter Machine type BTD C3 0A Drive Electrical hydraulic Max lift weight 3500 kg Main machine lift height 2000mm Platform initial height 300mm Platform length 1450mm Platform width 495mm Lifting time lt 50s descent time lt 60s Whole machine length 1740 mm Whole machine weight 700kg Power supply AC 380V or 220V 5 50Hz Whole machine power 1 5kw Hydraulic oil 22L46 correspondstoWearable Gas pressure 6 8kg cm Working temperature 5 40 C Working humidity 30 95 Noisy lt 74db Installation height height above sea levels1000M Storage temperature 25 C 55 C
12. e of pneumatic cell action BTD CAR TOOLS CO LTD www btd cartools com Chapter5 ADJUSTMENT Add oil and check the order of phase After installing lift as Picture 4 required and connecting hydraulic circuit electric circuit and gas loop operate it as following open the hydraulic oil tank add 18L of hydraulic oil into the oil tank the hydraulic oil is provided by the user Make sure the clean of hydraulic oil prevent any impurity into the oil line AN lead the digest of the oil line and no working of the solenoid valve press the power button to turn on power clicking the up button check whether the motor turns clockwise looking downward if not press power button change the phase of the motor turn on gas power When turn on power the high voltage will exist in the control box only authorized person can operate it Main machine oil make up adjustment Press UP botton Lift up to 1400mm height open the Stop Valve fill the oil close the Stop Valve when the left and right beam level press UP botton again till reach the first security Gear open the air hole upper of the main hydraulic cylinder extract the air repeat the procedure for three times air extract complete Ajustment for the height of the lift Beam Causion there should be no vehicle on the lift when making this adjustment 1 If the right beam is higher than the left beam when the both sides down to the ground open the stop va
13. el LINE CONNECTION Connect the electrical and oil line according to lt lt the electric wiring diagram and oil line connection gt gt Only after connecting the hydraulic system can connect the air loop can not VAN damage oil pipe wire and gas pipe In the process of connecting oil pipe and gas pipe pay particularly attention to the protection of pipe tie in to prevent abnormal thing from entering oil loop and gas loop then damaging hydraulic system open the control box front cover connection of power supply the 400V three phase and five line connection wires 3x2 5mm 2x1 5 mm cable wire for power supply are connected to control box L1 L2 L3 N and entering wire terminal The PE ground wire is connected under the bolt marked ground firstly Picture 15 and then connected under the bolt marked ground of two platforms if the lift is operated at 230V three phase change the connection on the transformer and motor Picture 16 Only skilled person is allowed to perform the operations Only skilled and authorized person is allowed to perform the operations And pay particularly attention to the protection of vitta head Following vitta number to lead the high pressure vitta out from the working stop valve and two oil make up stop valve H 1 of control box and then connect it to oil cylinder Refer to lt lt oil line diagram gt gt when connecting vitta pay attention to the protection of vitta t
14. he control station as the diagrams illustrated As the diagrams illustrated The presence of persons inside the danger zone indicated is strictly prohibited During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevated position when the platforms are stationary and when the mechanical safety devices are firmly engaged eg the safety gear is completely locked DO NOT USE THE LIFT WITHOUT PROTECION DEVICES OR WITH THE Q PROTECTION DEVICES INHIBITED FAILURE TO COMPLY WITH THESE REGULATION CAN CAUSE SERIOUS INJURY TO PERSONS AND IRREPEARABLE DAMAGE TO THE LIFT AND THE VEHICLE BEIN LIFED GENERAL PRECAUTIONS The operator and the maintenance fitter are required to observe the prescriptions of safety regulation in force in the country of installation of the lift Furthermore the operator and maintenance fitter must always work in the stations specified and illustrated in this manual never remove or deactivate the guards and mechanical electrical or other types of safety devices read the safety notices placed on the machine and the safety information in this manual How to regulation over pressure valve 1 gt test pressure at normal load less than standard pressure 2 gt close the tap after the monomter 3 gt regulate the over pressure valve to 110 of point 1 pressure point 5 7 4 1 of EN1493 1998 9 BTD CAR TOOLS CO LTD www btd cartools com In the manual all safety no
15. ie in to prevent impurities from entering hydraulic circuit BTD CAR TOOLS CO LTD www btd cartools com When connecting the vitta be care of the mistake of each vitta number During the standard installation control box is in the nearside of vehicle entering direction If placed on the right should adjust relevant vitta COMPRESSED AIR PIPE CONNEVTION Follow lt lt gas loop diagram gt gt to connect gas loop Only skilled and authorized person is allowed to perform the operations Connect 4 air supply pipe to the air supply jaws of pneumatic electromagnetic valve inside the control box Picture 8 Follow lt lt gas loop diagram gt gt to lead the compressed air pipe out from pneumatic electromagnetic valve and then connect it to the uplifted pawl air valve Picture 9 Pay attention to the protection of windpipe tie in to prevent impurities from entering compressed air circuit Connect compressed air pipe to the extra installed grease separator which is in front of control box to prolong the life of pneumatic components and the reliability of action In the process of windpipe installation the windpipe can not be folded or tied to avoid that the gas loop is not smooth or it is jammed Before leading the compressed air supply pipe to the air supply jaws of pneumatic electromagnetic valve inside the control box should extra install grease separator to separate compressed air avoiding the failur
16. ing Operation Notices clear obstacles around the lift before operation during lifting or lowering no person is allowed to stand neat the two sides and beneath the machine and no person is allowed on the two platform 17 BTD CAR TOOLS CO LTD www btd cartools com avoid lifting super heavy vehicles or other goods when lifting vehicle the chassis of the vehicle should be filled up with rubber cushion pay attention to the synchronization of the lifting and lowering If any abnormal is found stop the machine timely check and remove the trouble when lowering vehicle lift the platform a bit firstly notice that whether two safety pawls and safety teeth have been disengaged completely If not stop lowering when the equipment is not used for a long time or over night the machine should be lowered to the lowest position on ground and remove vehicle and cut off power supply Instructions on electric operation see the operation panel LIFTING press lif button UP the oil pump will work immediately hydraulic oil is sent to hydraulic cylinder through the work stop valve the platform is being lifted and the safety pawl is also lifted because of gas loop release button UP the oil pump will stop immediately the platform stops lifting and the safety pawl falls on the safety gear because electromagnetic gas valve is out of electricity and then close the gas loop DESCENT press DOWN button the safety pawl
17. itter must also possess specific and specialized knowledge both in mechanical and engineering field OPERATOR person authorized to use the lift MAINTENANCE FITTER person authorized for routine maintenance of the lift e Manufacturer owns the right to make little change for the manual owing to the improvement of technology BTD CAR TOOLS CO LTD www btd cartools com Chapter 1 DESCRIPTION OF THE MACHINE Machine Application BTD C3 0A small platform profile scissor lift can lift each kind of vehicle whose weight is less than 3500kg suitable for use in vehicle tests maintenance wheel alignment and caring for automobiles which is particularly suitable for use in the basement or on the floor without construction and hole Structure Features use hidden and thin scissor structure dispense with construction and ground hole the occupation is small independent control box low voltage controlling good security hydraulic cubage and in phase cylinder the synchronization of platform own the double safety equipment of hydraulic lock and mechanical pawl on the safe side own protection of safety valve and burst proof equipment for hydraulic failure and over loading So when the oil pipe bursts the machine will not fall quickly use high quality hydraulic or electric element parts made in Italy Germany Japan and so on own manual lowering operation when the power is cut Equipment machine basement The position and spac
18. l part of the lift The manual must be kept in the vicinity of the lift so that the operator and maintenance staff must be able to locate and consult the manual quickly and at any time Attentively reading Chapter 3 which contains important information and safety warning is particularly recommended 9 The lifting transport unpacking assembly installation starting up initial adjustment and testing extraordinary maintenance repair overhauls transport and dismantling of the lift must be performed by specialized personnel from the licensed dealer authorized by the manufacturer The manufacturer declines all responsibility for injury to persons or damage to vehicles or objects when any of the above mentioned operations has been performed by unauthorized personnel or when the rack has been subject to improper use Bio This manual indicates the operative and safety aspects that may prove useful D to the operator and maintenance worker For better understanding the structure and operation of the lift and for best use of the same workers must read the lt lt Maintenance amp Use Manual gt gt carefully before carrying out it In order to understand the terminology used in this manual the maintenance and repair activities the ability to interpret correctly the drawings and descriptions contained in the manual and be the country in which the machine has been installed The same applies to the maintenance and the maintenance f
19. lve press the Down botton close the stop valve when the both side level procedure complete 2 If the right beam is lower than the left beam when the both sides down to the ground open the stop valve press the UP botton and add the oil close the stop valve when the both side level procedure complete Chapter 5 ADJUSTMENT GROUND BOLTS INSTALLATION The ground bolts installation must start after the expiry date the oS maintenance of concert otherwise it will affect the quality of solidity adjust the parallel of the platform and the distance of two platform as Picture 4 requires fix the anchor bolts with a percussion electric drill percussion drill bit is of 16 drill to 120mm hole and clean the hole use light hammer to install the ground holts into the hole need not install the central expanded nail of ground bolts install it after level adjustment 16 BTD CAR TOOLS CO LTD www btd cartools com level adjustment By using a level bar and the horizontal pipe and adjusting the adjustment screws at tow sides of the base plate If platform unevenness is resulted from basic unevenness use iron block to fill up the low place After level adjustment insert the central expanded nail of ground bolts and use heavy hammer to hammer it Screw down the ground bolts cap When the expiry date on the maintenance of concrete hasn t arrived can not AN install the central expanded nail of ground bolts the ga
20. ncy is also necessary The room must be previously arranged for the power supply and pneumatic feed of the car lift The room must be 4000 mm in height at least The car lift can be placed on any floor as long as it is perfectly level and sufficiently resistant 250kg cm the thickness of concrete2150mm All parts of the machine must be uniformly lit with sufficient light to make sure that the adjustment and maintenance operations can be performed safely and without reflected light glare that could give rise to eye fatigue The integrality of arrived goods should be checked before the lift is installed Moving and installing lift should follow the process as the picture instructs BTD CAR TOOLS CO LTD www btd cartools com Chapter 4 INSTALLAION Platform Installation Place two lift platforms on the position of the location The bottom of oil cylinder is located in the frontage of machine the direction of getting on the vehicle Use fork car or other lifting equipments to lift the platform and make sure that the safety equipment of machine is both turned on and locked To avoid failure of machine safety equipment can insert a wood in the middle part of joint pole Prohibit working beneath the lift when hydraulic system is not completely equipped with hydraulic oil and take the action of up and down operations When moving the lift platform adjust the space between two platforms make sure that the two platforms are parall
21. p between the base plate and ground after adjustment must be filled with iron plate or concrete No load of main machine test turn on the power press up button pay attention to the synchronization and placidity of the lifting check whether safety pawl is correctly located check whether the oil line and the gas line are leakage When testing the lift no person or other things are allowed to stand or be put near the two sides and beneath the machine If any abnormal is found press button to stop it timely After clearing obstacles do the test again Load of machine test Drive the vehicle whose weight doesn t exceed maximum lift weight to the platform and then the driver leave it Put the lift rubber cushion on the nuchal seat press up button lift the platform and pay attention to the synchronization and placidity of the lifting check whether safety pawl is correctly located check whether the oil line and the gas line are leakage When beginning load of machine test no person or other things are allowed to AN stand or be put near the two sides and beneath the machine Test vehicle whose weight doesn t exceed maximum lift weight Check whether the oil line and the gas line are leakage If any abnormal is found press button to stop it timely After clearing obstacles do the test again Only skilled and having been trained personnel is allowed to perform the operations Check proceedings as follow
22. rations If finding missing parts possible defects or damage due to transport one should examine damaged cartons according to lt lt Packing List gt gt to verify the condition of damaged goods and missing parts also the person in charge or the carrier must be immediately informed The machine is heavy goods Don t take manpower load and unload and transporting way into consideration the safety of working is important Furthermore during loading and unloading operation goods must be handled as shown in the picture Storage The machine equipment should be stocked in the warehouse if stocked outside should do the disposal well of waterproof Use box truck in the process of transport use container storage when shipping The control box should be placed perpendicularly during the transport and prevent other goods from extrusion The temperature for machine storage 25 C 55 C 3 BTD CAR TOOLS CO LTD www btd cartools com Manual Introduction This manual has been prepared for workshop personnel expert in the use of the lift operator and technicians responsible for routine maintenance fitter Workers should read the lt lt Maintenance amp Use Manual gt gt carefully before carrying out any operation with the lift This manual contains important information regarding the personal safety of operators and maintenance workers Lift safety The safety of lifted vehicles CONSERVING THE MANUAL This manual is an integra
23. tices are shown as follows WARNING indicates following operations that are unsafe and can cause minor injury to persons and damage the lift the vehicle or other property Qu CAUTION indicates possible danger that can result in serious injury to people and damage property 2 RISK OF ELECTRIC SHOCK a specific safety notice placed on the lift in areas where the risk of electric shock is particularly high RISK AND PROTECTION DEVICES We shall now examine the risks that operators or maintenance fitters may be exposed to when the vehicle is standing on the platforms in the raised position together with the various safety and protection devices adopted by the manufacturer to reduce all such hazards to the minimum For optimal personal safety and safety of vehicles observe the following regulations do not enter the safety and safety of vehicles are being lifted make sure the vehicle is positioned correctly Picture 5 be sure to lift only approved vehicles never exceed the specified carrying capacity maximum height and projection vehicle length and width make sure that there are no person on the platforms during up and down movements and during standing Picture 5 Chapter 3 SAFETY GENERAL RISKS FOR LIFTING OR DESCENT The following safety equipments is used to protect over loading or the possibility of engine failure Safety tooth and gear module are parts which guarantee the safety of personnel beneath the machine in
24. will be lifted by joint gas loop and lowering electromagnetic valve opens because of electricity The platform is lowing release button stop lowering the safety pawl falls on the safety gear Emergency stop When the machine has abnormal or car maintenance push emergency stop button SBO and locking cut off all the operation circuit other operation can not be work Oil make up adjust operation normal service period after completion of machine installation and adjustment in the application process the right platform is lower than the left one because of air in the oil cylinder not being excluded completely normal looses or leakage of the hydraulic oil J When conducting oil make up operation the platforms must not be load Adjustment process open the oil make up stop valve on the main machine and close the oil make up stop valve on the main machine press up button two platforms of the main machine are lifted to the same height End close the oil make up stop valve and open the oil make up stop valve BTD CAR TOOLS CO LTD www btd cartools com EMERGENCY MANUAL OPERATION FOR LOWERING POWER AN FAILURE When lowering through manual operation should observe the condition of platform at any time because there are vehicles on the platform If there is something abnormal screw down oil loop valve immediately The process of manual operation Firstly Open the console s front door press the blue color m
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