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1. TED TAVRIDA ELECTRIC AS Tavrida Electric Export E mail export tavrida eu www tavrida eu Tallinn Office 14 Visase Str 11415 Tallinn Estonia Tel 372 606 47 57 Fax 372 606 47 59 Moscow Office 1 Marshal Birjuzov Str 123298 Moscow Russia Tel 7 495 787 25 25 7 495 787 87 40 Fax 7 499 943 12 95 This document is copyright and is intended for users and distributors of Tavrida Electric products It contains information that is the intellectual property of Tavrida Electric and this document or any part thereof should not be copied or reproduced in any form without the prior permission of Tavrida Electric Tavrida Electric applies a policy of ongoing development and reserves the right to change products without notice Tavrida Electric does not accept any responsibility for loss or damage incurred as a result of acting or refraining from action based on information in this Cataloque2. ded to confirm insulation integrity without unduly stressing insulating components Equipment Rating Recommended 1 Minute Test Voltage 15 5 KV 50 kV DK 60 kV High voltage should be applied to the OSM connectors The OSM should be connected to the RC ILC cubicle with the control cable The HV test is divided in to three parts TEST 1 OSM main contacts must be in the CLOSED position 1 Apply an earth min 4 mm diameter cable from the OSM earth point to the RC ILC earth point and then to the HV set earth point Connection cable conduit must also be grounded to the HV set earth point 2 Where a single phase HV test is being used each phase of the OSM must be tested indivi dually 3 Select System status ME and then Voltage from the RC ILC operating panel Energize the OSM connectors with system phase to earth voltage confirming voltage indications for each connector oe y SYSTEM STATUS Nw 28 12 01 13 14 26 P Closed Grp 4 ME4 ENTER I O UPS Prot S MEASUREMENT Currents Voltages d Other 3 phase Power 1 phase Power 3 phase Energy 1 phase Energy ay i VOLTAGES kV Ua 6 2 Ur Ub 6 3 Us Uc 6 2 Ut Uab 10 2 Urs 1 Ube 10 1 Ust 10 Uca 10 2 Utr it mm 8 sh to Qo be TEST 2 OSM main contacts must be in the CLOSED position 1 Apply an earth min 4 mm cable diameter from the OSM earth point to the RC ILC earth point and th
3. Recommendations Select signal to be indicated via i th digital output Select signal to be indicated via i th digital output Select signal to be indicated via i th digital output Select signal to be indicated via i th digital output KTR Series Automatic Circuit Reclosers and Intelligent Load Break Switches Configuration of Settings 35 N Setting Range Factory Recommendations default 57 1 02 output 4 Refer Output type Select signal to be indicated via i th digital output signal map to section WARNING Operation Signal map Control and Warning indication Disable element Disable Disable Disable Disable Disable Disable 58 1 02 output 5 Output type Select signal to be indicated via i th digital output signal map STATUS Signal map Prot Off Disable Disable Disable Disable Disable Disable Disable 59 O2 output 6 Output type Select signal to be indicated via i th digital output signal map PICKUP Signal map Pickup Disable Disable Disable Disable Disable Disable Disable e applicable for all digital outputs KTR Series Automatic Circuit Reclosers 36 Amendment Sheet and intelligent Load Break Switches AMENDMENT SHEET Installation and Operation manual Tavrida Electric Export No 2 Amendment Page number Date Author Comments number of correction No 1 3 5 01 04 08 TEE Pictures of OSM were amended in response to OSM design and packaging changing No 2 12 135 22 01 04 08 TEE Errors correction
4. 0 0001 V kA 0 1 0 2 V kV step size 0 0001 V kV Factory default 11 kV for OSM15 22 kV for OSM27 50 Hz 10 min 1 2 0 V kA 0 135 V kV Uninterruptable power supply element 1 U rated 2 F rated 3 TI 4 OSM N gt 0 6 Cl 7 IC 8 Cla 9 ICU 10 CUp 11 CU 2 JCU 13 TCU 14 CU 15 Shutdown level 16 C rated 17 ext 010 9 step size O 1 10 50 Ah step size 1 1 720 min 0 2 26 Ah 60 min Recommendations Set the average value for a particular network Note that settings of undervoltage and voltage reclosing control elements are set as multiples of this setting Select applicable frequency Select load profile time Note that only 3840 load profile readings can be recorded covering an interval from 13 3 to 160 days Set OSM serial number Set value taken from production certificate of relevant OSM Set value taken from production certificate of relevant OSM Set value providing recloser ILBS operation longer than typical outage duration Use the following formula to calculate RC TEL ILC TEL operation time after AC supply interruption T h 12 R Crated 1 Shutdown level P 5 where P RTU consumption in W R reduction factor taking into account temperature effect R 1 when external temperature exceeds 20 C when external temperature is below 20 C R linier decreases to 0 25 at 40 C Set rated battery capacity in Ah Set operating time o
5. 6 2 Concrete Pole Mounting 1 Drill two holes with a 26 mm diameter into the four U channel bars The distance between the holes should be the same as the thickness of the pole plus 30 mm 2 Insert 2 U channel bars into the Main Support Frame 3 Attach the OSM to a concrete pole using U channel bars run from the opposite pole side attaching them to the ones in the Main Support Frame 4 4 threatened M24 rods tightened with 8 D24 washers and 16 M24 nuts are used for this procedure as illustrated on the left KTR Series Automatic Circuit Reclosers 16 Installation and Intelligent Load Break Switches 6 3 Fitting the Manual Tripping Hook Prior to fitting the manual tripping hook the M8 nut from the installation kit should be screwed on the threaded end of the hook The hook with the nut should be placed at the mounting seat Check the correct orientation of the hook Holding the hook in this position tighten the M8 nut with a torque of 10 Nm as shown below 6 4 RC ILC Installation The RC ILC cubicle has lifting lugs in the top section of the pole mounting bracket The cubi cle is secured to the pole by bolts or coach screws with a diameter of up to 22 mm The top hole has a key shape and allows fitting over a bolt or nut Once the top is secured the bottom bolt can be attached 6 4 1 Auxiliary Supply The RC ILC cubicle allows connection of one or two AC supplies Refer to the section 4 2 for connection details When t
6. Power Supply Module these are depicted below 100 v ac 919154981 F E E 72 197 V A BTERE 4351 Cia ist ig e 230v ac 8778 84321 X815 Power Supply Links LLLI aaas sautsaal w QJi i i i is t bs pF a ol ol fr Em d rT TTT TTT ey serves mnm aa EME 87 8 5432 wracuag POWER SUPPLY MODULE oe rnv L Ox Ke Rz rae PMT The RC ILC control cubicle can be fitted with one or two separate AC supplies depending on the number of separate power sources one or two voltage transformers Standard RC ILC configuration is for a single phase to earth AC supply All RC ILC cubicle connections with the exception of the auxiliary supply connector utilises WAGO cage clamps They can fit both solid and stranded cables with cross section up to 1 5 mm Cables are connected into the clamps using a special screwdriver supplied with each module The way how to install wire into a cage clamp is illustrated below KTR Series Automatic Circuit Reclosers 8 RC ILC Cubicle Preparation and Intelligent Load Break Switches WARNING Incorrect wiring of the auxiliary supply connector can result in personal injury or equipment damage 4 3 Initial Checks Once the AC supply is connected to the RC ILC it is recommended that you proceed with the following initial checks 1 Press the MMI On button to see the SYSTEM STATUS display e Pressing the arrow keys will move the brackets to allow selection of any fiel
7. R qe m Key v ME Measurement Elements ANUS UPS Uninterruptible Power lt i Supply alice RTC Real Time Clock MMI Man Machine Interface I O Input Output module Remote Remote control mode Grp Protection Group AR Auto Reclose WX EK AN NS SNH I Bote MER MH SRS ey T UF Under Frequency Ext External load power supply di a m Meu n Shee Sa Nee Ge Wa m He 3 Wu Aa XA TAN ee ee SR Sc Swe Ser Ss SS Se SK Ba A SSK ONS he AN RS ey xU SVN NUN a 20 Control d Indicati KTR Series Automatic Circuit Reclosers OMMO Ana Treat and intelligent Load Break Switches SCADA I O Indication Capabilities U oO Indication data Date time Key Measured data UPS status Indication signals UPS Uninterruptible Power Supply AR Auto Reclose Prot Protection Local mode Lockout AR initiated Prot initiated Pickup signals Alarm signals Open signals Closed signals Prot status signals i Malfunctions Warnings Note 1 Depends on protocol AER S SR ae MEE AUD RS eg DNP3 file transfer allows Records to be available on SCADA Please refer to the specific protocol documenta AANS S n SS SS TET Counter readings tion SS AACACAURIUAUS UNS SR Lifetime counters vv Fault counters v v Regards GO operations ef stg Eau profite vv
8. TED TAVRIDA ELECTRIC HR KTR series Automatic Circuit Reclosers and Intelligent Load Break Switches IDA ELECTRIC EXP TAVRIDA ELECTRIC ISO 9001 2000 certification Version No 2 Dated 01 04 08 ISO 14001 2004 certification Copyright Tavrida Electric All Rights Reserved This document is copyrighted and is intended for users and distributors of Tavrida Electric products It contains information that is the intellectual property of Tavrida Electric and this document or any part thereof should not be coped or reproduced in any form without prior written permission of Tavrida Electric EL is a trademark of Tavrida Electric and should not be reproduced or used in any way without written authorization Tavrida Electric applies a policy of ongoing development and reserves the right to change products without prior notice Tavrida Electric does not accept any responsibility for loss or damage incurred as a result of acting or refraining from acting based on information in this User Manual Low voltage devices namely control modules of all types meet the requirements of the EMC Directive 89 336 EEC the Low Voltage Directive 73 23 EEC Contents Contents 1 Unpacking 2 Components 3 Control Cable Connection 4 RC ILC Cubicle Preparation 4 1 Battery Installation 4 2 Auxiliary Supply Connections 4 3 Initial Checks 5 OSM Outdoor Switching Module Preparation 5 1 KTR Recloser ILBS Operation Tests 5 2 M
9. avoid corrosion and overheating KTR Series Automatic Circuit Reclosers and Intelligent Load Break Switches Control and Indication 19 7 Control and Indication The RC ILC control and indication capabilities are handled by four independent control and indi cation elements e he MMI Man Machine Interface e A PC Personal Computer with TELUS software installed e A SCADA Supervisory Control and Data Acquisition e An IOM digital Input Output Module The control and indication capabilities are illustrated in the table below MMI PC SCADA I O Control Capabilities Control data Date Time Life time counters readings Settings System settings ME settings UPS settings RTC settings MMI settings PC settings SCADA settings 1 0 settings Group 1 settings Group 2 settings Group 3 settings m LL Live Line Group 4 settings dili CLP Cold Load Pickup Control signals UV Under Voltage protection Remote Off ABR Automatic Backfeed Trip Close l On Prot Off Prot Restoration On Grp1 On Grp2 On Grp3 On Grp4 On AR Off AR On EF Off EF On SEF Off SEF On LL Off LL On CLP Off CLP On UV Off UV On ABR Off ABR On UF Off UF On Power Off Power On Ext Off Ext Reset password Erase fault counters Erase energy meters Erase CO operations Erase event log Erase change messages Erase load profile da
10. 0 205 are used for switching and reclosing in electrical power networks with maximum operating volt age up to 15 5 kV and 27 kV respectively It consists of 2 1 1 OSM Outdoor Switching Module 2 1 2 Manual tripping hook 2 1 3 Routine tests certificate 2 2 RC Recloser Control cubicle RC TEL O1E RC is a microprocessor based controller which provides OSM control directional overcurrent earth fault and sensitive earth fault and auto reclosing relay instantaneous metering event log demand logger and remote terminal unit for remote control in a single package ILC Intelligent LBS Control cubicle ILC TEL O1E ILC is a microprocessor based controller which provides OSM control instantaneous metering event log demand logger and remote terminal unit for remote control in a single package KTR Series Automatic Circuit Reclosers J componems and Intelligent Load Break Switches It consists of POPE PPP PAPST RC Recloser Control cubicle ILC Intelligent LBS Conrol cubicle Rechargeable battery HAUKER Genesis G12V26Ah10EPX IOM Input Output modules which are used in the discrete telecommunication systems for control and indication func tions There are two options available IOM TEL 100 250 01 rated voltage is from 100 to 220 V IOM TEL 12 60 01 rated voltage is from 12 to 60 V Up to two IOM can be fitted into one RC ILC NOTE Rated voltage and number of IOM should be specified in a p
11. 1 10kf L Test jJ C 1 c0nF Gas Ces Fi GND 7 Disconnect the control cable from both the RC ILC and the OSM damage WARNING Inappropriate grounding of the OSM cubicle or test equipment will apply hazardous voltages that may result in personal injury or death or equipment damage Only personnel trained in HV testing should carry out the tests described in this section T CAUTION Inappropriate energization or excessive voltage may result in equipment Installation 6 Installation The recommendations given in this section are desired to maximize the effectiveness of the KTR automatic circuit recloser Intelligent Load Break Switch T CAUTION Failure to comply with installation recommendations may result in equipment damage WARNING Follow all locally approved safety procedures when installing or operating this equipment Failure to comply may result in death or severe personal injury 6 1 OSM Installation Open the upper lid of the box to unpack the OSM Fit the switching module with e 4 lifting lugs included in the delivery dy Lift out the switching module from the i original package using lifting slings The minimum length of the lifting slings and installation places of lifting lugs are Lifting Lug shown in the picture at the left T CAUTION The lugs must be removed after installation Failure to do so can result in degradation of the OSM impulse withstand characteristics
12. 1 mede Test mode B r 01 02 DES SETTINGS Snutdewn level 0 2 Crazed Atk 26 SYSTEM SETTINGS MENU 1 This menu appears when I O comms error is discovered 2 These menus contain mapped control and indication signals 3 A similar transition is possible through any digital input output 170 01 17 10 01 19 10 01 19 10 01 21 10 01 21 10 01 23 10 01 17 10 01 12 27 35 768 UV2 Min Ube kV 19 10 01 Open 09 19 07 305 1 0 Lockout 21 10 01 19 19 54 645 OC3 Max Ic A 23 10 01 11 10 44 946 SCADA MMI menu layout I 01 mods changing Please wait JOL mede changed Press lt Esc gt No link to I O1 Cannot change mode Press Esc I Ol IG SETTINGS O pxot I O2 O6 SETTINGS a i Trec 3 010 00 000 00 Signal map Closed Disable Disable i Disable Disable gt Disable Disable Disable Tres 7 1001 14 11 45 729 MMI 19 10 01 14 29 13 142 PC 21 10 01 19 19 59 915 AR OCEF Closed C2 CLOSE OPEN CO OPERATIONS MENU Configuration of Settings 10 Configuration of Settings N Configure settings with the MMI controls or the TELUS software using software description and the following recommendations Configuration of system settings Table 8 1 Setting Range Measurement element 6 27kV phase to phase volt age step size 0 1 kV 50 60 Hz 5 10 30 60 min 1 9939993 1 8 2 2 V kA step size
13. 30 Trips 2 MAIN MENU System status CO operations Counters Groups settings System sertin identification Erase data Change pas sword 4 Switch power Off Please wait 1 saving system data Press Esc to cancel Cannot switch power Off MB ress rz5c ENTER PASSWORD Password MERE Invalid password Press lt E so gt CHANGE PASSWORD NEW XXXE CONFIRM KAKA Password changed Press lt Esc gt Dassword has not been changed Press Esc IDENTIFICATION MPHS 345677 Software version 2302 0 3 BRC IEL 01E 01 Mar 02 AM 1530 ERASE DATA CO operations Fault counter will be erased Yes lt Enter gt Ho lt Esc gt Energy meter Will be erased Yes lt Enter gt Ho lt i sc Load profile will be erased Yes Enter gt Ho Esc Change messages Will be erased Yes Enter lip Esc Event log will be erased Yes lt Enter gt No lt Esc gt CO cperation Will be erased Yes lt Enter gt Ho Esc MAIN MENU COUNTERS INDETIFICATION ERASE DATA CHANGE PASSWORD menus Notes 1 This menu appears during the data saving process initiated by switching power OFF 2 This menu appears when power cannot be switched off e g due to UPS comms error 3 This menu appears when an incorrect password has been entered 4 This menu appears when a correct password has been entered 5 This menu appears when the password entered at NEW and CONFIRM are the same 6 This menu appears wh
14. Event log Y o Change messages sw SE a Poad profils v m Settings vow ii MMI Controls 8 MMI Controls The MMI consists of a sensor keypad with Light Emitting Diode LED indication a four line and a 20 character wide Liquid Crystal Display LCD and navigation buttons LED s are used to indicate the status and sta tus changes The new status LED blinks when executing a control to indicate that the change has been accepted and is being processed Once the change of status has been con firmed the old status LED turns off and the new status LED becomes lit That procedure should not take longer than one second General Control Buttons General Control buttons provide the MMI On Off control OSM Open Close control and indica tion and Local Remote control and indication ON OFF The MMI control and indication is only operational when the MMI is turned on as is indicated by the text displayed on the LCD The MMI has a power saving feature which will turn it off if idle for more then 5 minutes When the Uninterruptible Power Supply UPS is in the normal supply mode the MMI can be turned on or off using the ON OFF button When the UPS is OFF or in the shutdown mode it can be switched on using the MMI ON OFF button The ON OFF button also provides a means of testing the LCD and all indicating diodes Pressing and holding it will cause all the LED s to blink and the message TEST to
15. Olinput 2 Operation Close Select setting to be executed via i th digital input setting Control and 38 l Olinput 3 indication On AR Select setting to be executed via i th digital input setting element 39 1 01 input 4 Off AR Select setting to be executed via i th digital input setting 40 1 01 input 5 On SEF Select setting to be executed via i th digital input setting 41 1 01 input 6 Off SEF Select setting to be executed via i th digital input setting 42 1 O2 input 1 On Gif Select setting to be executed via i th digital input setting 43 1 02 input 2 On Grp2 Select setting to be executed via i th digital input setting 44 1 02 input 3 On Pase Select setting to be executed via i th digital input setting 45 1 02 input 4 Off Piot Select setting to be executed via i th digital input setting 46 1 02 input 5 On EF Select setting to be executed via i th digital input setting 47 O2 input 6 Off EF Select setting to be executed via i th digital input setting 48 1 01 output 1 Refer Output type Select signal to be indicated via i th digital output signal map to section OPEN Operation Signal map Control and Open indication Disable element Disable Disable Disable Disable Disable Disable N 49 50 51 52 Setting O1 output 3 signal map O1 output 4 signal map O1 output 5 signal map Range O1 output 2 Refer Signal map to section Operation Control and indicatio
16. SETTINGS SEF AX mo e MAX P na GRPA OCLL TOC type ANSI SIEI Tp A TH a MIN AR SEF MAF Trips 4 123 4 SEF REEL SEF RARL GRP4 R RTA Mode Tat PA AR OCEF am AECE GRE DE SE E control map E B GRP4 DE SEF ENTER PASSWORD At Password XXXX DE control mar SEF SEF invaiid password wm 5 7 h Frass Esc t faj h hd i D ot ups o ool D DD p D pDDI re p A Eh D P D 2 i a D D POO OPO oo ep fy fe pp op puo wp up oap fap os bad i GROUP SETTINGS menu Notes 1 This menu appears when user tries to edit password protected parameter 2 This menu appears when password has been entered 3 This menu appears when correct password has been entered SCADA SETTINGS Hode Baud rate Duplex type Address EC SETTINGS rate 19200 RIC SETTINGS Date fmt DD MM YY Tise fmt 24 hours 03 01 02 14 37 43 Notes SYSTEM SETTINGS 9 ME settings I O settings UPS settings SCADA settings FL settings RIC settings MHI settings MMI SETTINGS Fast keys control Prot On Off B EF On Off SEF On O f AR On Off LL On C f Groups 1 4 IS du QE ud ie ME SETTINGS Umax kV 12 0 Erazed Hz len S En ji gt Tip minutes Osu 001 O3M sensors coef Cla V ka 2 5001 CIb V kA 2 90186 CIc V k 4910 CIn V kA 2 4879 Coa V kV 0 1578 CUb V kV 0 1765 Che V kV Cor V kV CUs V kV Lu cn I O SETTINGS
17. ain Contact Resistance Test 5 3 High Voltage Test 6 Installation 6 1 OSM Installation 6 2 Concrete Pole Mounting 6 3 Fitting the Manual Tripping Hook 6 4 RC ILC Installation 6 4 1 Auxiliary Supply 6 4 2 Earthing 6 4 3 Connection of Main Terminals 7 Control and Indication 8 MMI Controls 9 MMI Menu Layout 10 Configuration of Settings Amendment sheet KTR Series Automatic Circuit Reclosers and Intelligent Load Break Switches Unpacking Components 3 The instructions in this guide are not intended as a substitute for proper training or adequate experience in the safe operation of the equipment described Only competent technicians who are familiar with this equipment should install operate and service it For safe installation and operation of this equipment be sure to read and understand all cau tions and warnings 1 Unpacking The KTR Automatic Circuit Recloser Intelligent Load Break Switch parts are delivered packed in corrugated box and timber crate The contents of the crates are specified in the packing list Access to the crates is by panels fastened with screws and the contents can be removed with out dismantling the nailed sections T CAUTION Inappropriate lifting of either the OSM switching module or RC ILC cubicle can result in personal injury or equipment damage 2 Components The KTR consists of the following units 2 1 OSM Outdoor Switching Modules OSM TEL 15 5 16 630 204 and OSM TEL 27 12 5 63
18. ates layout of the MMI menus and how to navigate within the menus to access information Each menu generally contains the following information e menu title e navigation symbols A v 9 indicating applicability of vertical or four directional scrolling respectively Absence of these symbols means that scrolling is not applicable for a particular screen e permanent information which always exist and has the same appearance e transient information which appears only if relevant conditions are met e parameter values which always exist in the designated space but are generally different Permanent information transient information and parameter values may be used for indication only or for transition to another menu Parameter values may be subject to editing Permanent information is printed in normal type Transient information is printed in italic type Parameter values are printed in bold type Active information intended for transition to another menu or editing is printed in underlined type Where the information provides a transition to another menu a transition arrow gt is shown pressing the ENTER pushbutton will transition to the next menu A transition to from another page of the diagram is marked with w Y where n is the transition number MMI menu layout WV NY NV NY COUNTERS Lifetime counters CO total Esch wear Contact wear Fault counters trips 844 trips 4314 F Trips 312 UV trips
19. coms error Closed Grp 4 ME Press the ESC key to return to SYSTEM STATUS 4 f it is intended to use any type of RTU proceed with the following actions to activate the internal 12 V DC power supply Select UPS select the Ext load and change it from OFF to ON 2 SYSTEM STATUS 7 e 28 12 01 13 14 26 Closed Grp 4 ME I O pUPS Prot lt H gt Res charge Ext load Confirm that 12 V DC appears across terminals XS 1 1 and XS 1 2 of the RS 485 connector 5 f 1 O modules are included in the delivery note the part number on the module case Modules with part number IOM TEL 12 60 will accept input voltage from 12 V to 60 V Modules with part number IOM TEL 100 250 will accept input voltage from 100 V to 220 V 6 From the SYSTEM STATUS screen select I O to confirm that the I O modules are indicating correctly Note that if the IOM is not installed or disabled NA appears next to the input output status KTR Series Automatic Circuit Reclosers 10 RC ILC Cubicle Preparation and intelligent Load Break Switches c SYSTEM STATUS e A 28 12 01 13 14 26 I O STATUS gt Closed G ME Inputs I Ol 1 02 I O E Prot Ii on NA Ua _ I2 on NA I3 off NA I4 on NA L3 on NA I6 On NA Outputs I ol I 02 O1 On NA O2 on NA 03 on NA O4 Off NA o5 NA o6 on NA 7 From the SYSTEM STATUS screen select and view System settings then select and view I O settings Select Test m
20. cycle through the four lines of the LCD Holding any button and subsequently releasing ON OFF will cause cycling of the TEST text to continue provided the button under test is healthy Control Mode The Control mode button allows the OSM Control to be set to either the Local Control or the Remote Control mode The LEDs labeled LOCAL and REMOTE provide indication of which mode IS set When in the Local control mode indication is available to both local and remote applications but controls can only be executed locally When in the Remote control mode indication is available MIMI Controls to both local and remote applications but controls can only be executed by Remote applications The exception to this is an Open control which can be executed locally or remotely independ ent of the Control mode I Close The red button labeled I is used to close the OSM contacts The button works only if the MMI is set to the Local control mode If the MMI is set to the Remote control mode then the LED marked CLOSED will not blink indicating that the operation has not been accepted O Open The green button labeled O is used to open the OSM contacts An MMI Open operation can be executed in any control mode LCD Control Buttons Liquid Crystal Display control buttons are used to adjust the LCD contrast to navigate through the menu structure and to select change values LCD Contrast pushbutton Holding or repeatedly pressing this bu
21. d e Square brackets indicate that the value in the field can be changed e Arrow brackets 9 indicate that more information is accessible 2 Check date and time settings If necessary adjust them using the diagram below OFF SYSTEM SETTINGS ME settings SYSTEM STATUS T O settings 28 12 01 13 14 26 UPS settings Closed Grp 4 ME SCADA settings MMI settings f Time fmt 24 hours i b31412 00 14 37 43 SERERE INA ENTER PASSWORD System status Password PARRA RTC SETTINGS CO operations Date fmt DD MM YY X42 Counters l Time fmt 24 hours C5 Groups settings 31 12 00 14 37 43 System settings4 Y Identification Use arrow keys Erase data to select and Change password change ENTER d password AAAA Password AAAA c ESC to cancel Arrow keys to change each character Press the ESC key to return to SYSTEM STATUS KTR Series Automatic Circuit Reclosers and Intelligent Load Break Switches RC ILC Cubicle Preparation 9 3 If Malfunction appears on the SYSTEM STATUS screen note any diagnostic messages and refer to the Troubleshooting section for their meaning SYSTEM STATUS MALFUNCTIONS 28 12 01 13 14 26 N Excessive To Warning b Malfunction ENTER Excessive Tc OSM coil SC RB fault Driver fault Driver SC Ext load SC Tbt sensor fault I Ol fault I O2 fault Bus coms error UPS coms error Driver coms error I Ol coms error I 02 coms error RTC coms error Tmpm
22. e exception of the GRP key see below Fast keys operate by accessing the Protection Status Control PSC element ou The Protection Fast Key turns Protection ON or OFF When it is set to OFF all protection elements for all groups are disabled REO The Earth Fault Fast Key disables or enables all Earth Fault over current elements for all Q groups When it is set to OFF all EF elements are disabled MIMI Controls d The Sensitive Earth Fault Fast Key disables or enables all Sensitive Earth Fault over current elements for all groups When it is set to OFF all SEF elements are disabled The Auto Reclosing Fast Key disables or enables all Auto Reclose elements for all groups When it is set to OFF all AR elements are disabled The Cold Load Fast Key disables or enables Cold Load Pickup for all groups When it is set to OFF all CLP elements are disabled The Live Line Fast Key enables or disables all Live Line elements for all groups When it is set to OFF all LL elements are disabled The Active Group Fast Key selects the one of the four Protection Groups When the appropriate group has been chosen the group number is indicated by LED ENTER button will make this group active The Active Protection group cannot be changed if a protection element is activated The new group will become active upon pressing ENTER and all protection elements will be reset MMI menu layout 9 MMI Menu Layout This chapter illustr
23. en the password entered at NEW and CONFIRM are different MMI menu layout SYSTEM STATUS 28 12 01 23 34 26 Warning Malrunpn2rlion Prot initiarod Lockout Grp a ME NAENIMGS Driver not 2B 12 01 Wake up HALFUNCTIONS ze i Battery sun Ah Jaw tS Img ia Oi 2 Bes deg Fa Pa ew sensor T T Ol favic fault Bus coms error UFS coss orror Led eF DSM Coil Fsoii OT HER Fabc Hz 639 83 Frat Hz 89 72 Power Flow Di OC EF SEF 4 5 Power factor phase BZ pha ao 0 80 phase 0 79 C phase 0 B1 7 Phasa aog Driver coms error Traj I oO2 pr an om um com Outputs o1 2 23 a4 o5 Of HEA SUREMENT Currents Voltagces Other 3 phase Power l phase Power 3 phase Energy I1 phase Energy PEASE POKER kVA B kVA C KVA 1021 1010 245 kal B kK cC KHW 3820 350 230 kvAr B kVAr C k 101 8z 63 3 PHASE ENERGY kVA h 12357 kVArh 2001 KVAh 11003 amp VA rh 2011 FROTECTION STATUS Active group CURRENTS 1A 0361 Ib 0320 0330 In 0000 1 PHASE KVAR KVAch KV AR kVvAch EVAN KVArh EVAR kVArh kVA kVArh EVAR VAch ub th ti t EU i Iil i w SYSTEM STATUS menu Notes 1 Power flow direction indication is based on the state readings of relevant directional elements DE OC DE EF DE SEF Refer to description of the elements for details MMI menu layout V GRF4 VRC mc mode Bing uH 0 5 GROUPS SETTINGS 9 GRF4 ABR i AER moda Disable GRP4
24. en to the HV set earth point Connection cable conduit must also be grounded to the HV set earth point OSM Outdoor Switching Module Preparation 2 Where a single phase HV test is being conducted each phase of OSM must be tested individ ually 3 Energize the OSM HV circuit to the recommended test voltage refer to the table above for 1 minute TEST 3 OSM main contacts must be in OPEN position 1 Apply an earth min 4 mm cable diameter from the OSM earth point to the RC ILC earth point and then to the HV set earth point Connection cable conduit must also be grounded to the HV set earth point 2 Where a single phase HV test is being used each phase of OSM must be tested individually 3 Apply a slowly rising AC voltage between each vacuum interrupter 4 The voltage shall be increased up to the limit specified in the table above and then kept steady for 1 min 5 During the vacuum interrupter testing self fading re strikes may appear In this case reduce the voltage until that effect disappears for 10 15 s and then increase the voltage back to the required level 6 If the test set uses long connecting wires the restrikes may cause switching surges resulting in insulation failure during the test To avoid this effect use the shortest possible wires If the length of the connecting wires cannot be reduced below 3 m correct the surge impedance of the test set by connecting an RC ILC circuit as illustrated below Rz
25. f the RTU in minutes after switching the UPS to the Battery Supply mode N Setting Real time clock 18 Date fmt 19 Time format MMI 20 Prot On Off control 21 EF On Off control 22 SEF On Off control 23 AR On Off control 24 LL On Off control 25 GRP1 4 control 26 CLP On Off control PC 2 Baud rate SCADA 28 Mode 29 Duplex type 30 Baud rate 31 Address 1 O 32 1 01 mode 33 1 02 mode Range DD MM YY Or MM DD YY 12 hours 24 hours Enable Disable Enable Disable Enable Disable Enable Disable Enable Disable Enable Disable Enable Disable 1200 2400 4800 9600 19200 Enable Disable Full Half 300 600 1200 2400 4800 9600 19200 1 247 Enable Disable Test Enable Disable Test Factory default DD MM YY 12 hours Enable Enable Enable Enable Enable Enable Enable 19200 Disable Full 19200 Disable Disable Configuration of Settings Recommendations Follow local practice Follow local practice Follow local practice to make this key available or not available for linesmen Follow local practice to make this key available or not available for linesmen Follow local practice to make this key available or not available for linesmen Follow local practice to make this key available or not available for linesmen Follow local practice to make this key available or not available for linesmen Follow local practice to make this key a
26. he female connector is assembled it has to be connected to The RC ILC cubicle 1 Remove the RC ILC cubicle security cover refer to the section 3 2 Remove the plastic cap from the RC ILC connector 3 The Female connector of the cable has to be firmly screwed in as illustrated below 4 Install the protective cover back onto place and fasten it by four captive screws In order to prevent problems associated with circulated earth currents in the event that power is being supplied from a dedicated transformer neutral conductors must be linked to earth at the PSM terminal connection block Installation 6 4 2 Earthing Earthing wire must have TINNED COPPER terminals Earthing studs are located on the OSM the RC ILC and the Surge Arrester s mounting brackets Earth the OSM the RC ILC and the SA mounting brackets using three earth wires which have one end bolted to the studs and the others to the main earth bus on the pole as close to each other as possible They all should come together at one point on the main earth bus The outdoor switching module is earthed by means of an M12 hex head bolt provided thread ed into a captive thread on the back wall of the tank The RC ILC cubicle is earthed by means of an M12 hex head bolt provided threaded into a captive thread on the base of the cubicle Recommended fixing torque is 30 Nm The earth pole bus is a copper conductor with a required minimum size of 35 mm The ea
27. n element Factory default Output type CLOSED Signal map Closed Disable Disable Disable Disable Disable Disable Disable Output type STATUS Signal map AR Off Disable Disable Disable Disable Disable Disable Disable Output type STATUS Signal map EF Off Disable Disable Disable Disable Disable Disable Disable Output type GENERAL Signal map Lockout Disable Disable Disable Disable Disable Disable Disable Configuration of Settings Recommendations Select signal to be indicated via i th digital output Select signal to be indicated via i th digital output Select signal to be indicated via i th digital output Select signal to be indicated via i th digital output N 53 54 55 56 Configuration of Settings Setting O2 output 1 signal map O2 output 2 signal map O2 output 3 signal map Range O1 output 6 Refer Signal map to section Operation Control and indication element Factory default Output type GENERAL Signal map Local mode Disable Disable Disable Disable Disable Disable Disable Output type ALARM Signal map Alarm Disable Disable Disable Disable Disable Disable Disable Output type GENERAL Signal map AR initiated Disable Disable Disable Disable Disable Disable Disable Output type MALFUNC TION Signal map Malfunction Disable Disable Disable Disable Disable Disable Disable
28. nd that the closed LED is lit 5 Use the manual trip ring to affect a mechanical trip operation and ensure the mechanism is fully withdrawn 6 View the System Status on the MMI select the Warning and confirm that an OSM Coil Isolated message indicates that the OSM is unable to be closed Confirm that pressing the close button does not cause the OSM to close Press the ESC key to return back to the System Status view 7 Push the manual trip ring back into the operating position and confirm that pressing the close pushbutton causes the OSM to close 8 Navigate to the ME Settings as illustrated in the figure below and fill in the fields OSM and OSM sensors coeff PME settings4 SYSTEM STATUS I O settings 5 12 01 13 14 26 UPS settings SCADA settings PC settings MMI settings ME SETTINGS Umax kV 12 0 MAIN MENU F rated Hz 50 System status Tlp minutes 15 CO operations OSM F 01234 Counters OSM sensors coeff Groups settings Cla V kKA System serrings4 Cib V KA dentificarion CICc V KkA Erase data CIn V k Change password CUa V kV Switch power Off CUb V kV CUc V kV CUr V XkV CUs V kV CUt V XkV Press the ESC key to return to the System Settings menu OSM Outd Switching Module P ti KTR Series Automatic Circuit Reclosers T CAUTION Incorrect Measurement coefficients may result in performance outside of specified accuracy for voltage and current measurement 9 Ens
29. ode for an I O module In this module application of the correct oper SYSTEM SETTINGS ME settings I O settings4 UPS settings SCADA settings Pc settings 2h SYSTEM STATUS A 28 12 01 13 14 26 Closed Grp 4 ME 1 O UPS Prot esc JHM MAIN MENU me NES System status _ e MMI settin CO operations Counters Groups settings PSystem settings Identification Erase data Change password Switch power Off I O SETTINGS I Ol mode Test I O2 mode ating voltage to any input will cause ALL outputs to change their state On completion of the test set the module back to the Enable mode The above checks confirm that the RC ILC cubicle is functioning correctly and can be connected to the OSM switching module for further testing OSM Outdoor Switching Module Preparation 5 OSM Outdoor Switching Module Preparation 5 1 KTR Recloser ILBS Operation tests It is highly recommended that the following operation test be carried out to ensure that the KTR recloser ILBS operates properly 1 Remove the OSM switching module from the box and place it on a worktable or level surface 2 Connect the control cable to the plug in the base of the OSM and secure it using the integral clamping arrangement 3 Press the ON button on the RC ILC cubicle operator panel confirm that the position LED is lit and agrees with the indicator at the base of the OSM 4 Press the red close button and confirm that the OSM closes a
30. rect password has to be entered to be granted access to change the values MMI passwords have AAAA alpha numerical format where A can be a digit from 1 to 9 or a letter from A to Z ESC The ESC button reverses the navigation in the menu Upon pressing the previous screen will be displayed or the value will be deselected LCD control buttons allow an operator access to the following functions within the MMI menu viewing system status date time OSM state Open Closed Lockout malfunction and warn ings signals protection initiated indication signals measurements O status UPS status Prot status viewing CO operations record lifetime and fault counters protection group settings system settings changing protection status all settings except for protection Group names and PC baud rate viewing MPM identification serial number amp software version testing operability of digital input output 1 O relays switching external load voltage On Off MMI power Off erasing records energy meter and fault counters readings Fast Keys Fast keys allow an operator to set the status of protection elements and the active protection group by a single push of the button Each fast key can be enabled or disabled in the MMI settings When enabled they can only be used when the MMI is set to the Local control mode Any Fast Key pressed repeatedly will cycle through the available options the last option selected will become active with th
31. roduct order 2 2 4 The TELUS Communications cable is a FARNELL 976 880 Null Modem Cable 2 m long which is used to connect the user s PC to the RC ILC 2 2 5 Routine test certificate 2 3 CC Control Cable CC TEL 01 7 7 m long which connects the OSM and the RC ILC KTR Series Automatic Circuit Reclosers and Intelligent Load Break Switches Components 5 2 4 TELUS Tavrida Electric User Software is de signed to e Edit the device database and device set tings e Prepare and edit the time current curves TCC e Analyze operating history of the devices e Read and replace parameter groups set up in the device e Read device status and protocols e Control of the device directly e Adjust the device system settings m au m j Ben eg 0060006 mcr eae ai oA NOTE TELUS is supplied on a separate CD 2 5 The set of manuals e Installation and Operation manual e Communication protocols User guides e TELUS manuals Em CED TAVRIDA ELECTRIC j r Narda rngimer ny the warhrosrol rowo sy KTR series Automatic Circuit Reclosers and Intelligent Load Break Switches Options RMK OSM Mounting Kit is used to install the OSM on a timber or concrete pole RCMK RC ILC mounting kit is used to install the RC ILC on a timber or concrete pole TAVRIDA ELECTRIC VTMK Voltage transformer mounting Kit is used to mount a VT on a timber or concrete pole Outdoor surge arrestors in
32. rth wire is a copper conductor with a required minimum size of 16 mm The CC shielding should be earthed using iron clamps secured to the earth pole bus The rec ommended distance between the clamps is 250 mm The distance between the CC and the earth pole bus should be about 150 mm x Pa Tm E A af f I K r j Voltage Transformer E B E Fa is Io CC TEL sl Umbilical ironclad earthing D RC TEL s earthing E Earth bus mm 6 4 3 Connection of Main Terminals Built in tinned copper mechanical connectors are used to provide connections to the OSM termi nals It is allowed to apply both aluminium and copper conductor cables The connectors can be used for connection with both bare and insulated cables with conductor diameters from 8 mm to 22 mm conductor areas approximately from 40 mm to 240 mme The dimensions and design of the connectors are illustrated below KTR Series Automatic Circuit Reclosers 18 Installation and Intelligent Load Break Switches NOTE A thin layer of the CG60 contact lubricant with a thickness not exceeding 1 mm should be applied onto the connection tip If an insulated cable is used the insulation of the connected tip should be stripped for the length of at least 70 mm as shown in the figure below T CAUTION Don t forget to use the silicon grease while making these connections to
33. silicon housing Outdoor phase to earth and phase to phase voltage transformers for the KTR auxiliary supply 200VA class 5M KTR Series Automatic Circuit Reclosers 6 Control Cable Connection and Intelligent Load Break Switches 3 Control Cable Connection The connection between RC ILC and the OSM is provided by the CC To connect the CC 1 Remove the RC ILC cubicle security cover Plug in the female connector of the CC as shown in the pictures below 2 At the OSM side open the connector cover 3 Plug in and fix the male connector which is at the opposite end of the CC in the working position RC ILC Cubicle Preparation 4 RC ILC Cubicle Preparation After RC ILC is unpacked it should be placed on a horizontal surface front side up The cubi cle should have an auxiliary supply fitted prior to carrying out any tests This will ensure that the controller will be restored from shutdown mode if the battery has become discharged during transportation or subsequent storage 4 1 Battery Installation Locate a battery compartment make sure that the battery is installed as shown below Wing nuts m clamp WAO2 4 2 Auxiliary Supply Connections The RC ILC control cubicle auxiliary supply can be configured for a supply voltage of 110 V AC 127 V AC or 220 V AC Each RC ILC is preconfigured for a single auxiliary supply of 220 V AC voltage Configuration is carried out by means of links at the PSM
34. tton will adjust the LCD contrast by cycling through all avail able contrast settings Navigation pushbuttons These buttons allow moving through the MMI menu items and changing setting values Each screen that appears has one of two navigation symbols in the top right hand corner Av indicates vertical scrolling i e the up and down buttons can be used to scroll between items 9 indicates four way scrolling i e up down right and left buttons can be used for operating the menu Once a field has been selected for editing the up and down buttons are used to change the value If the value to be changed is numeric right and left arrow are used to select each digit up and down arrows are used to change the value of that digit only ENTER The ENTER button is used to access a menu item being selected read only fields which cannot be edited are bracketed by arrows gt lt When ENTER is pressed the next level screen will be displayed or the selected field will become surrounded by brackets Triangular brackets indicate that when ENTER will be pressed another screen will appear Square brackets indicate that the value is editable by the arrow buttons MMI Controls All the settings that can be edited are password protected except for those accessible by the Fast Keys The system automatically prompts for the password when password protected settings are being edited for the first time after switching the MMI on The cor
35. ure that the OSM is in the closed position 10 Select Measurement from the System Status page then Currents from the measure ments page Inject 20 A primary current one phase at a time and confirm that indicators of phase and earth current are correct in each case 90 SYSTEM STATUS 28 12 01 13 14 26 N MEASUREMENT Closed Grp 4 gt ME4 ENTER Currents 4 V I O UPS Prot Voltages 1 ph Power T n Energy Energy CURRENTS A Ia 0020 Ib 0000 Ic 0000 in 0020 11 f high voltage testing is required refer to section 5 3 12 Press the ESC key to enter into the Main Menu Select Switch power off and press the Enter key The RC ILC cubicle should turn off 5 2 Main Contact Resistance Test 1 OSM main contacts must be in the CLOSED position 2 Apply 100 A test current to the HV termi nals Auxiliary Bar 3 Main contact resistance must not exceed the limits specified in 4 1 3 x85 uQ for OSM TEL 15 5 16 630 204 or x95 uQ for OSM TEL 27 12 5 630 205 pau OSM Outdoor Switching Module Preparation 5 3 High Voltage Test All Tavrida Electric outdoor switching modules meet all IEEE C 37 60 2003 IEEE C 37 63 2005 requirements and are tested as per IEEE C 37 60 2003 IEEE C37 63 2005 clause 7 before ship ment to the customer Where power frequency testing is required prior to installation testing to 80 IEEE C 37 60 2003 IEEE C 37 63 2005 Power Frequency withstand voltage is recommen
36. vailable or not available for linesmen Follow local practice to make this key available or not available for linesmen Set baud rate applicable for control computer Select Recloser ILBS Modbus parameters according to Recloser Control Cubicle RC TEL 01E S ILBS Control Cubicle ILC TEL 01E S Modicon Modbus Protocol Implementation If an 1 01 module is not included in the particular RC TEL ILC TEL configuration select the Disable D mode Otherwise select the Test mode for preliminary testing of digital outputs Return to the Enable E mode when testing is completed If an 1 02 module is not included in the particular RC TEL ILC TEL configuration select the Disable D mode Otherwise select the Test mode for preliminary testing of digital outputs Return to the Enable E mode when testing is completed Configuration of Settings N Setting Range Factory Recommendations default 34 Trec 0 120 s Os Select an appropriate recognition time to filter short step size 0 1 s events This setting can be used for example to discriminate between lockout and open to reclose states if an Open signal is mapped for i th output and its recognition time exceeds reclose time then this output will essentially indicate lockout state 29 Phat 0 120 s Os Select an appropriate reset time to filter short step size 0 1 s dropouts 36 l Olinput 1 Refer Trip Select setting to be executed via i th digital input setting to section 37 l
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