TECNO-GAZ S.p.a.
Contents
1. 5609549 TIOdYdI 80078235 OZODINDAD Z6EVYAXI 22 9 E gt 8EV 1X0 gt s escvaxa gt Sz09N40 909182 gt 9909449 2 010953533 ZOEV 1X0 2609449 7 093d49 222 a 6001839 b 1I6CV9XCI YO0099dI OTOOZHJ L dund 0089d9 2094 7009943 CEOQNdI 0 DISEGNO ESPLOSO PARTE 2 EXPLODED DRAWING PART 2 SHOPZLSOd OTINNYd 9002 750 2459 2420 6609443 1 0109445 gt L003349 9093149 eAIEA 9A3 C09339 1109 09335 8209343 62 0109342 D Houugx 07 510 00 sa 1005149 E 00273XA 9 5 H 6109443 2 C0CV9X0 9IZOSONI E lt 09449 2 8 SO0SAd3 i I 0 A O 580944 GOOSAd2 ni 109449 ut SI zo SAJEA lt 2 EU 62094495 1109 222 1209339 7 O 620944 Li lt Ni C20 8009439 Ri 9709339 2037 21504 1109 9 9309444 1005432 di ra 8 9209333 ILEVOXO z gt 5 62093492. PZOVSAJ ELEVAX 9000ZNI A T 99CV9XLCI 105 6006013 OZOVNYU ETOVEXU 12498 14081 9 OcEVgx LH LIMS 200935 MI 9609449 14 1 1509549 Q 6t098d9 6109449 8C0VMV0 1609449 LL IVMV0 11002402 70084890 LOLVAVG 1109842 Rev 2 DISEGNO ESPLOSO PARTE 4 EXPLODED DRAWING PART 4 Rev 1 15 06 2005 Sostituiti raccordi in plastica con i raccordi in metallo DANA111 Sostituito pannello frontale DXBA307 con il DXBA304 Replaced plastic link with metallic connection DANA111 Replaced front panel DXBA307 with DXBA304 Rev 2 20 03 2007 Sostituito raccordo per carico acqua Eliminato n 1 DANA111 n 1 CM20011 n 1 CM05028 Replaced link for water charging Deleted n 1 DANA111 n 1 CM20011 n 1 CM05028 DISEGNO ESPLOSO PARTE 4 EXPLODED DRAWING PART 4 DISEGNO ESPLOSO EXPLODED DRAWING EUROPA B xP 24L DISEGNO ESPLOSO EXPLODED DRAWING row Vannelli G Rev 00 Li s ZU Data Date 04 05 2006 e Code YXLMOO1 COMPLESSIVO 1 50 A PTS002 1 800 2 mr OC Rev 0 DISEGNO ESPLOSO COMPLESSIVO EXPLODED DRAWING GLOBAL VIEW Rev 1 DISEGNO ESPLOSO COMPLESSIVO EXPLODED DRAWING GLOBAL VIEW 2 6 8 al L
3. 15094 9 C00 FLOUAdI UAL 0 DISEGNO ESPLOSO PARTE 4 EXPLODED DRAWING PART 4 XII OTIZNNYJ O IOOWEXA enivm _ LUALNINd Loevaxa 209790 4 L13NVd 287 esevaxa LeOVNYU 7 45 8005042 Pa GZEVANS ZZOVNYC 6 CV9X0 Eus L39018 PCOVANG zgevaxd veovexd Wan ZHOLIMS 60024422 F00GZWI e STOSIWO 69EVAXO Z000 20 5 0 3 ECEVAXO 9000240 A 9oevaxa voevaxd 20 LHO LIMS Z002W32 5 g 2000vWD gt 600S0W9 8cOSOWI 2000740 OZOVNYG LSOSTWI 9cevaxa 6r09N43 10V9X0 LOOOZWI 610940 1509449 1I IVMV0 TTOOZNWO LOLWAVG Rev 1 DISEGNO ESPLOSO PARTE 4 EXPLODED DRAWING PART 4 24002 weed SNIVW 1009939 cw peu POOOSXA 09 109182 Y s evaxad ZOYNVO 7 027565 VN ZZO IW 220vVNv 200SONO BEOGIKI Q GZEVSXxS 80CV9X95 I 90CV9X0 i 2 r80Y9X0 2018 PZOVANG x sra EH 9005242 2 Ms ZHOLIMS 600933 521242 FOOSZNO g SIOSIMWO 69C V9X0
4. rsovuva SA3 v 22033 TT 1009449 LSODAI tdW3l CCCVCXC T7EVEXU 6c098d29 6209449 qasa EAR 9209332 1109 00330 SSOV9XO v 09332 Rev 0 DISEGNO ESPLOSO PARTE 1 EXPLODED DRAWING PART 1 vVIVOTVO 9002 90 90 190 9490 Vs I9VVI ov ET LO LOODEXA 72272 222 OT09Y44I 008 4 T60vgaxt LUZdNVHO ZEEYEXO dWal ecLi09143D9 NS tar L ESOIULI 2 O C1CV9X0 gt 620944 A us 2909445 2209449 01S39 T 62094 db I A hs i CHILI vcsovuva 6 1059349 gt 100944 6209441 77 SSEVOXI Su LIATVA IVVV9XCI 6209440 6209440 BONES SAJEA A3 9209332 V 1109 SA3 vE09339 SSOVOXU 7509329 _ Rev 1 DISEGNO ESPLOSO PARTE 1 EXPLODED DRAWING PART 1 Rev 1 06 06 06 Sostituiti DHYA035 DXBA332 Rev 10 con DXBA335 CEST012 e DXBA332 Rev 11 Replaced 035 DXBA332 Rev 10 with DXBA335 CEST012 and DXBA332 Rev 11 DISEGNO ESPLOSO PARTE 1 EXPLODED DRAWING PART 1 SUCHE J 1LIIV89 3 IIIMII 8 100VI8X ra 9909edO 11006 vOOOcWO 900S0W9 TOEVAXO ZMNYL TE TIOdVd
5. 5 4 2095449 vrcvaxa E 009199 STOOCHO 9009739 Rev_0 DISEGNO ESPLOSO PARTE EXPLODED DRAWING PART 9002 750 242075459 SNIVW L008832 2 Ha sia POOD IXA 3 CCOVNYC C CV9X0 SEOSTNJ 6CV9X0 0028 V42018 PZOVANG gt 5VCV 9XLCI 9005CMM 2L91IM8 9005MM35 vOOSzWD 2 STOSTWO 69 v 1X 5 20001V E EZEVAXG 9000240 99CV9X0 SOOSZWI 20009 600S0N3 LI di ZOCOFWI T TOOZWI OZOYNYO x 1 1 v 1X0 D LSOSTHO 2 4509 6t09Y449 STOVNYU 00029 6 1094d9I 1004 402 00 8 C93 LII3 L0LV VVC DISEGNO ESPLOSO PARTE 4 EXPLODED DRAWING PART 4 SHOBIZLNWY OTIANNYd 2002 00 80 gt 20 2420 SNIVW LOOHS32 uum sia oops VYJLNIHd L9EVAXG LO POODINA 5250752155 L09182 1ccvdxd dune tstvaxa 1ZOVNVO C6CV9X0 027
6. Pe P1 ES 0 9 0 2 Pressure diagram when we push the key B START for a vacuum test CYCLE DIAGRAMS DISEGNO ESPLOSO EXPLODED DRAWING EUROPA B DISEGNO ESPLOSO EXPLODED DRAWING 0 DISEGNO ESPLOSO COMPLESSIVO EXPLODED DRAWING GLOBAL VIEW O gt H m Q LI LJ gt tn gt Rev 1 DISEGNO ESPLOSO COMPLESSIVO EXPLODED DRAWING GLOBAL VIEW O gt H 0 LU Q oO LJ gt e gt COMPLESSIVO 4 03 22 Data Rev 3 DISEGNO ESPLOSO COMPLESSIVO EXPLODED DRAWING GLOBAL VIEW Rev 1 15 06 2005 Sostituiti raccordi per carico e scarico acqua Cambia anche il pannello frontale in quanto cambiano i fori di fissaggio Replaced link for charge and discharge water Replaced also the front panel because it s changed the position of the hole for the link above Rev 3 20 03 2007 Sostituito raccordo per carico acqua Eliminato n 1 DANA 111 n 1 CM20011 n 1 CM05028 Replaced link for water charging Deleted n 1 DANA111 n 1 CM20011 n 1 CM05028 DISEGNO ESPLOSO COMPLESSIVO EXPLODED DRAWING GLOBAL VIEW 900071 UPUUEN VIVO V G809Nd9 gna N SOONYdI CEOINdI ESO9NdI raa 6209439 ZdWIL c909ed9 Lamar 401939 620949 9 LLVAH SEOVAHO ESOVIXO
7. 11244 1405 9CCV 9XLI STOVAXU BEOVNVO TTYNYO rada Rev 2 DISEGNO ESPLOSO PARTE 4 EXPLODED DRAWING PART 4 Rev 1 08 06 06 Cambiate viti di fissaggio DXBA326 e DXBA323 Changed screw to fix the DXBA326 and the DXBA323 Rev 2 20 03 2007 Sostituito raccordo per carico acqua Eliminato n 1 DANA 111 n 1 CM20011 n 1 CM05028 Replaced link for water charging Deleted n 1 DANA111 n 1 CM20011 n 1 CM05028 DISEGNO ESPLOSO PARTE 4 EXPLODED DRAWING PART 4
8. 9 6 Rev 2 DISEGNO ESPLOSO COMPLESSIVO EXPLODED DRAWING GLOBAL VIEW 2 8 6 d 9 6 Rev 1 08 06 06 Cambiate viti di fissaggio DXBA326 e DXBA323 Changed screw to fix the DXBA326 and the DXBA323 Rev 2 20 03 2007 Sostituito raccordo per carico acqua Eliminato n 1 DANA 111 n 1 CM20011 n 1 CM05028 Replaced link for water charging Deleted n 1 DANA111 n 1 CM20011 n 1 CM05028 DISEGNO ESPLOSO COMPLESSIVO EXPLODED DRAWING GLOBAL VIEW VIVO lv gt 2002 750 720 2450 5450 6809449 ZO021XA 5555755159 0105449 00 2509449 pe 6005549 E d SC dA e elevare RESA gt z dua f 01632 pu 6209443 N JESH 5 5 5 scovaHa ESOVUXU 6105343 ipiius SAI gt TO 9 f duel 1X0 b 0 c rev 1x0 6209443 3 6209449 A3 9209332 a SAI A3 P 09332 GGOY XO _ DISEGNO ESPLOSO PARTE 1 EXPLODED DRAWING PART 1 IOLvauas 7000209 GENE clodvaJ 90050N9 4 D OlOdvdO 990954495 p 4 9202 90 EG 515029190 P Lo HUUBA 510 001458 D POODTXA 27 17 L gt V9X m ZIEVOXS 60CV9X0
9. L009439 9009040 L009439 s kasna cecsu prevaxa 8IEV8XS 860VNV I 0 d 9709339 LXid 3709335 i YUUC 6c09dd9 8S09HdI 1009442 P 09335 PE 2 6409449 9cOSONO ZA3 x EZAT 62084423 PF09335 AR ZA3 gt 9209332 660044 ZAR 6408440 cc t 09339 i a bow gt 1109 96CV9XC ONE y3unssa3ud 004139 GTOOZWO Rev_0 DISEGNO ESPLOSO PARTE EXPLODED DRAWING PART JallladiNV LI TISNNVd U IOOWSXA WC SNIVW 009939 vs estvaxa 2 lt BOOSOWO SCEVEXS 90CV9XLCI 76CV9XC LM9018 C8CV9X0C ZHILIMS 00939 6000 TINO ECEVEXO 2 LHOLIMS 20020132 2405449 2000449 110048 109182 13 y 49 ZZOVNYO 28 8605142 80CV9X9 9 veovaxa a Vie SS YOOScho VcOVSAU Ge ZOOOPWO 600SONI 2000 0 OZOVNVO LSOSTWO 9ZEVYXI 6109e8dO9
10. 1 change the serial number of the unit B DOOR selects the number of the serial number that you want to change the number selected blinks B SELECT increment the number selected B PUMP decrement the number selected To SAVE the new serial number keep pushed for at least 10 seconds the 3 button B DOOR B SELECT and B PUMP TECHNICAL SETUP 1 2 change the kind of printer with B SELECT or B PUMP you could select the following PRINTER 4050 Only for the unit with the internal printer 4050 is the name of the internal printer This is an old model and on the side of the printer you could find the label HTP 4050 The code of this printer is DNVA061 The code of the paper for this printer is DNVA063 The printer is like the one that you see on figure 1 Figure 1 TECHNICAL SETUP PRINTER 9050 Only for the unit with the internal printer 9050 is the name of the internal printer This is the new version of the model 4050 and on the printer you could find the label HTPN 9050 The code of this printer is DXGAO61 The code of the paper for this printer is DNVA063 The printer is like the one that you see on figure 1 This setting is compatible with our new Custom printer on this printer you could find the label CUSTOM PLUS M2B The code of this printer is DXBA361 The code of the paper for this printer is DNVA063 The printer is like the one that you see on figure 2 Figure 2 TECHNICAL SETUP e EXTERNAL PRINTE
11. typically closed for connections 1 4 gas FILTER1 Brass filter FILTER2 Plastic filter 37 FILTER3 Bacteriological filter 89 PRESSURE1 Pressure sensor 87 VALVE1 Non return valve 76 VALVE2 Safety valve 5 MAINS Mains switch green 72 P230 Mains input 230 Vac 71A FUSE1 Fuse 12A 71B FUSE2 Fuse 12A 73 Mains auxiliary output for deionizer connection 54 FUSE3 Fuse 500 mA 58A TANK1 Clean water tank 58B TANK2 Waste water tank 62A LEVELI Level probe for the clean water tank 62B LEVEL2 Level probe for the waste water tank 66 COOLER1 Cooler 67 1 64 1 Load pump 57 PUMP2 Vacuum pump 40 VESSEL1 Vessel 27 BLOCK1 used to advance the pin to block the 39 SWITCH1 Door open close switch push button that is pushed when the user close the door 29 SWITCH2 Door electromagnet switch switch activated when the electromagnet pin advance into the handle 43 HEAT1 Chamber heat 41A TEMPI Temperature probe 1 41B TEMP2 Temperature probe 2 42 TEMP3 Resetting manual thermostat heater element 75D OUT 1 Posterior tap to remove water from TANK2 75C OUT 2 Posterior vent output for TANK2 75A OUT 3 Posterior tap to remove water from TANK1 75B OUT 4 Posterior vent output for TANK1 34A OUT A Frontal output to remove water from TANK2 34B IN B Frontal input to charge clean water with PUMP1 on TANK1 34C IN C Frontal input to manual charge clean water on TANK1 74 RS232 852
12. 3 I3ATVA HH Bos oun 944 SA3 13aNSS34d 10044 v 1no E 9 9 2231 13 1N0 SCHEMA PNEUMATICO PNEUMATIC DIAGRAM BROWN 2 Le BRIWN L2 LIC BL JE L 1 e 1 R1 CBL606B BLUE BLASK BROWN BLASK ROS RED BLUE RED WHITE ORANGE YEL_OW GREEN CRAY IRANGE VI I FT ROSE PUMP1 5 PUMP gt SCHEMA ELETTRICO ELECTRIC DIAGRAMS 135055359 THOLIMS 2HO1IMS 8909183 31 021413 TYJLNIAJ 3ONY3NO 109183 ENI 221v 14 211411 1134141 SCHEMA ELETTRICO ELECTRIC DIAGRAMS Exploded FUNCTIONAL COMPONENTS Description drawing 53 CBL606B Power board main electronic board 8 607 Display board electronic board to control the display the main commands and to read water levels 83 EV2 Solenoid valve typically close for connections 1 4 gas 83A EV3 Solenoid valve typically close for connections 1 4 gas 81 EV4 Solenoid valve typically close for connections 1 8 gas 82 EV5 Solenoid valve typically open for connections 1 4 gas 84 EV6 3 way solenoid valve for connections 1 4 gas 83B EV7 Solenoid valve
13. 32 port to connect the computer 4 PANELI Front panel see main commands 6 PRINTERI Printer FUNCTIONAL COMPONENTS ERROR MESSAGES E200 The cycle has been started with the LEVEL MIN LED on You could have this error at the beginning of the cycle Feo add water into TANK1 check LEVELI check the electrical connections between LEVELI and CBL607 check or replace CBL607 E250 The cycle has been started with the LEVEL MAX LED off and the autoclave is set with water charge by demineralizer You could have this error at the beginning of the cycle 1 refill TANK1 e checkthe tap in the back of the autoclave if the water clean system is connected then the tap must be open e check if the water is going into the water clean system e check the installation of the water clean system check if there is 230V on PEXT when the LED LEVEL MAX is off if there is no voltage then the problem could be the board CBL606 or the connection between the 3 object above check LEVELI check the electrical connections between LEVELI and CBL607 check or replace the board CBL607 E300 The cycle has been started with the WASTE LEVEL LED on You could have this error at the beginning of the cycle 1 2 3 remove water from TANK2 check LEVEL2 check the electrical connections between LEVEL2 and CBL607 ERROR MESSAGES 1 E401 The cycle has been started with the door open You could have this error at the beg
14. 38 C 051M 27Z0YNYO a 8EOSTNO SCEVAXS 5 2 B L32018 PIOVANA 2 22 gt 900SZWI 0 U ZEOVYVO ZHILIMS S009W49 POOSZHI STOSIWI 69 v 1X0 ME 200015 vZOVSAU C CCCV9XLI 9000242 T 99 vaxa vOEVSxQ SZOVANO LHIOLIMS Z003WN39 20044 49 BZOSONI COOOVNO 0C0VIMIV CI 17744 N IZOSIMWO 9CCV9XLI S 11 LVMVLI EYAL E 15084649 4000242 6 0 STODYNAJ 1 OO8dO 4 TTOOZWO DISEGNO ESPLOSO PARTE 4 EXPLODED DRAWING PART 4 COTIANNYd 20 80 02 weed 3 0918 15CV9X LZOVNYO OZZId 220815 220940 8206 TIO SCEVEXS 80EVgxs EFOVAXG 6CV9X0 29CV9X0 CHILIMS S009NII B FOOGZNI Z0001W2 vZOVSAU EZEVEXO 90002M MAK LHILIMS Z003NI9 SOOSCWO 9609149 Q 6709449 1000200 2 09443 TTOOZW SNIVIW L008839 prOOHeddO SUALTI L0LV V0 VT3NVd escvaxa SIOSINJ Eu 99CV9XLI 600GO0NO COOOVNY OcOVNVLU
15. 51 This alarm message could be related to A651 A661 and A751 551 A552 There is a problem with TEMP1 TEMP2 The problem could be one of the temperature probe or the electronic board TEMP is connected in the position marked with T1 on the board CBL606 and TEMP2 is connected in the position marked with T2 Change the position of the 2 probe connectors on the board CBL606 reset the alarm and look if it change from A551 to A552 or from A552 to A551 If the alarm doesn t change then the problem is the board CBL606 Otherwise the problem is the temperature probe Check also the status of the probe connectors cables ERROR MESSAGES 5 A641 High pressure in the chamber You could have this alarm during T5 or T6 If the pressure in the chamber during the preheating phase or the sterilization phase is over about 2 4Bar then the unit will show this alarm This problem could be related to the status of EV3 and EV6 or to a problem on the electronic board CBL606 check the electrical connections between EV3 EV6 and CBL606 clean or replace EV3 and EV6 replace the electronic board CBL606 check the status of PRESSURE1 Sex Do t A651 The temperature in the chamber is over the maximum value for the selected cycle You could have this alarm during T1 T3 T5 or T6 The unit shows this alarm code during the sterilization phase when the temperature read by TEMP1 or TEMP2 goes over 125 C for the cycle 121 or goe
16. H2 i s possible that the crank of SWITCH2 hasn t heard the movement of BLOCK1 pin due to a non correct alignment between the pin and the crank E461 The vacuum test has been started with the temperature in the chamber greater than 40 C You could have this error at the beginning of the cycle Wait that temperature in the chamber fall under 40 ERROR MESSAGES 001 The user has stopped the cycle by pushing the button B START If this alarm comes out every time you start a cycle after about 10 seconds from the beginning of the cycle then i s possible that you have a problem on the front panel buttons A011 CBL606 doesn t communicate with CBL607 Check the connections between the 2 electronic boards the problem could be the cable that connects the 2 board in other case we have observed that the problem is the electronic display board CBL607 A101 The unit hasn t reached the prefixed vacuum You could have this alarm during TO T2 T4 or T10 clean or replace the gasket of the door clean the external border of the chamber adjust the door as explained in the user manual the handle may close too soft if you find a lot of water in the chamber after the alarm then the problem could be on EV4 check EV6 that must open and close alternatively while PUMP2 is working check EV2 and EV7 check if EV5 is closed you could put a finger on FILTER3 and look if it sucks air you could feel the air flow only if the leakage
17. Ii A 1001932 Pee 6509449 b ESOOYdO GCOOedO 2509449 OZON9dI I 99094409 22 m esovoxa L3MNV L 09 1OdVdO LTSA3T 4 9001S39 OTOOCNO SCONO CEOONdo 86V9XC N eren Sgevaxa 7008945 22 zoevaxo 7008945 8IOVANO Rev_0 DISEGNO ESPLOSO PARTE 2 EXPLODED DRAWING PART 2 SUCHE 5 1 IIIMI TOOWEXA 0 P ZIOdYdI 1100209 0002 9 9OOSONO L10CV9X0 C9MNV L goevaxa 211111 TIOdVdO T 4001632 2 25095449 88CV9X0 2 va O0Z0N9dI 5 909149 __ gcovoxa A 110dVd 22 6001932 01095339 165 amp 7008949 OIOOZNO na V gevaxa 0089d2 C0CV9X0 GZOSMd29 7008949 2509449 gIOVANO Rev_1 DISEGNO ESPLOSO PARTE 2 EXPLODED DRAWING PART 2 Rev 1 25 07 2005 Sostituite sonde CESL006 con CESL009 Replaced level probe CESL006 with 51 009 DISEGNO ESPLOSO PARTE 2 EXPLODED DRAWING PART 2 Jjatlira23isHd DIISNNVd J TOOWEXA SOEVEXU 6 0 CINTVA 06 49 SOOSAdO I YO do SOOSAdO TTIO9HdI 8009439 TILEVEXO easnad b ZA 23503 gt 10 Di 8409449 6C0 OI 6109440 6108049 D 6609449 2009539 7 920 0 Sep 00 LZ0SOMO
18. MP 020 The failure vacuum to reach the fixed values compromise the sterilisation cycle Its important the periodically check of the vacuum pump to guarantee the correct operation of the autoclave Don t make maintenance on vacuum pump under warranty 1 year To do maintenance proceed as follow 1 Unscrew the fixing screw and take out the pump 2 Place the vacuum pump on a good and clean work table 3 Proceed to open the pump unscrewing the four screw of both head eight screw at all 4 Liftatthe same time the two heads of the pump and separate them the heads are jointed by a collector inserted by pressure 5 Openthe two heads by unscrewing the two internal screw four screw at all It s important don t invert the two heads when reassembling them CHECK AND CLEAN THE VACUUM PUMP 1 6 The cleaning of the diaghpram must done with non chemical agent products eg Alchool Verify the diaghpram condition by view It s better to replace the seal and the two o rings 7 Clean the metal head and the intermediate plate with the same procedure as the diaghpram Remove completely the impurities to avoid any malfunction CHECK AND CLEAN THE VACUUM PUMP 8 Place the intermediate plate on the pump everyone on the original position and direction 9 Insert the seals into the appropriate seat the seals are all of the same type 11 Tighten the two central screws without forced it 12 Tighten the four
19. R STAMP ESTERNA This setting is used to connect an external printer to the unit The external printer is connected to the serial port of the unit If the serial port is in the front panel then the connector of this port is round otherwise is rectangular like the COM port on PC computer The external printer must have the following parameters a BAUD RATE 600 bps b STOPBITS 2 c PARITY NONE d BITS PER CHR 7 Typically we refer to the following model of external printer MODEL DP1012 you could find the printer model on the bottom side of the printer In this model you see 4 buttons on the top The first button is an empty square the second is like a 8 the third is an 1 and the fourth is a 0 You could enter in the setup by pressing together the button number 1 and the button number 3 Here you could advance by pressing the button number 2 and you could change the selected option by pressing the button number 1 Then you have to press together the buttons number 1 and the button number 2 to save and exit from setup MODEL DP24SAN you could find the printer model on the bottom side of the printer In this model you have 2 buttons on the top named PRINT and FEED and 1 switch on the back To enter in the setup push together the 2 buttons on the top and then switch on the printer by the switch on the back Now use the PRINT button to change the selected option and the FEED button to select the next option Exit from setup by
20. STECNO GAZ S p a EUROPA AND EUROPA 24 TECHNICAL MANUAL DXBT004 REV 16 THIS MANUAL MUST BE INTEGRATED WITH THE INFORMATION OF THE USER MANUAL CC Council Directive 93 42 CEE COMPANY WITH QUALITY SYSTEM CERTIFIED BY DNV UNI EN ISO 9001 UNI CEI EN ISO 13485 INDEX INDEX MAIN COMMANDS TECHNICAL SETUP CONTROL MENU CHECK UP OF LEVEL PROBES CHECK AND CLEAN THE VACUUM PUMP TEST OF THE PERIPHERALS CONNECTED TO CBL606 DIAGRAMS PNEUMATIC DIAGRAM o ELECTRIC DIAGRAM FUNCTIONAL COMPONENTS ERROR MESSAGES CYCLE DIAGRAMS EXPLODED DRAWING QUADRO COMANDI COMMANDS LEVEL MIN LEVEL MAX He LEVEL DISPLAY LED1 LED5 HELIX B amp D LED2 LED6 VACUUM TEST LED CYCLE LED3 LEDs LED4 134 C FLASH A B SELECT B DOOR B PUNP B START QUADRO COMANDI MAIN COMMANDS TECHNICAL SETUP In this setup you could do the following change the serial number of the unit change the kind of printer change temperature and pressure offsets change the customer number set the technical transmission up Co Mi You could enter in this setup with the following procedure 1 switch on the unit with the main green button 2 during the switch on keep pushed B START and push at least 5 times B PUMP until you see on the display the serial number of the unit 3 release B START and B PUMP To go through the various page of the list above you have to use B START
21. and P1 2 0 Bar then decrease the offset of TEMP1 of about 0 9 C Note typically the value of PRESSURE is correct and doesn t need any adjustment To understand the example above you have to refer to the following temperature pressure diagrams 125 124 123 122 121 120 138 137 136 135 134 133 ERROR MESSAGES Step 3 The cause could be also that the right quantity of water after the vacuum phase isn t came into the chamber for example by a closed pipe from TANK1 to the chamber trough EVA 1 replace TANK1 with a graduated tank and measure the quantity of water that goes into the chamber if the chamber is 24 liters then you have to measure about 0 35 liters after the first 2 vacuum phases and about 0 60 liters after the last vacuum phase otherwise you have to measure about 0 20 liters after the first 2 vacuum phases and about 0 45 liters after the last vacuum phase 2 ifthe quantities above are correct then e check the hole in TANK that could be closed by some impurities e checkthe pipe from TANK1 to FILTER2 that could be closed e remove the water in TANK1 by OUT 3 until turn on the LED of the minimum clean water level remove all the remaining water in TANK1 by OUT 3 and put it in a graduated can if the water is less than 0 8 liters then you have to replace TANK1 3 ifthey aren t correct then check and clean EV4 e c
22. at You need a special software to acquire this information TECHNICAL SETUP 5 CONTROL MENU Attention in this device it is not recommended to do the temperature probes calibration if the device is younger than 1 years old This device has 2 temperature probes into the chamber TEMP1 and TEMP2 and 1 pressure transducer PRESSURE1 For the temperature probes calibration in this autoclave it is not necessary to work on the electronic board NOTE it is not possible to adjust the probe offset when the display shows OPEN DOOR Instead it is possible to do that in every phase of sterilization cycle CONTROL MENU 1 For temperature probes offset regulation it is necessary go into the control menu 1 Push and hold B DOOR 2 Pushand release at least 5 time B SELECT until the information showed on display change you can see for example the picture above 3 Release B DOOR If in the second line from the bottom the display shows T1 then you are in the control menu you can see for example the picture above At this point with B SELECT and B PUMP is possible to increase and decrease the T1 offset the offset value is showed on the last line of display T1 is the temperature probe called 1 in the list of functional components It is possible to save the value set by keeping pushed B DOOR and B PUMP at the same time until you listen the acoustic signal It is possible to switch between T2 and P1 with B DOOR T2 is the s
23. at the foam will be sucked during the vacuum phase or sprayed if the chamber is in pressure ERROR MESSAGES 4 401 SWITCH1 has indicated to the electronic board that the door has been opened during the cycle SWITCH2 has indicated that the pin of the electromagnet has been removed from the handle You could have this alarm during the whole cycle 1 check SWITCH1 and SWITCH2 2 check the electrical connections between SWITCH1 SWITCH2 and CBL606 the problem could be a false contact on the cable connector for the electronic board 3 checkthe status of the cables 4 check the alignment of SWITCH2 on the electromagnet BLOCK the switch could be in a critical position 5 check the position of SWITCH1 you could have problem if the switch is too much within the metallic support panel A501 Loose of pressure during the sterilization phase You could have this alarm during T6 If you have leakage during the sterilization then the pressure decrease and if the pressure goes under about 1 8 Bar during a 134 cycle or under 0 8 Bar during a 121 cycle then you have this alarm Note that all the solenoid valve are closed during the sterilization so if a solenoid valve doesn t close well then you could have a loose of pressure Also check the gasket of the door the links and the connections on the chamber and the gasket of the temperature probes Check also the quantity of water that goes into the chamber as explained in the alarm A6
24. econd temperature probe and it is called TEMP2 in the list of the functional components P1 is the pressure transducer and it is called PRESSURE in the list of the functional components If you want to exit from the menu you have to push and hold pushed B DOOR CONTROL MENU 2 CHECK UP OF LEVEL PROBES The level probes are two one on the clean water tank TANK1 that we will call LEVEL1 and the other one in the used water tank TANK2 that we will call LEVEL2 LEVELI this shows the minimum and the maximum level of the clean water tank LEVEL2 this shows the maximum filling of the used water tank To check if the probes work correctly it s necessary to remove the cover of the tank and with the autoclave turned on you have to flaw the craft on the auction then looking at the front panel you have to verify that the signal of the level is showed Clean the crafts before reassembling the cover of the tank Acting on the craft of LEVELI they will be had to turn on the LED indicative following LEVEL MIN and LEVEL MAX respectively when the craft is found down at the auction on the probe of level and the summit Acting on the craft of the LEVEL2 will be had to turn on the LED indicator WASTE LEVEL when the craft is found to the summit of the auction probe For color wires connection of LEVEL1 please look at the picture in the next page CHECK UP OF LEVEL PROBES 1 CHECK UP OF LEVEL PROBES CHECK AND CLEAN THE VACUUM PU
25. external screws by forced it CHECK AND CLEAN THE VACUUM PUMP 13 Closed the end the heads by tighten the two central screw blocked it but not forced to avoid to damage the intermediate plates a high force can broken them see detail photo 14 Verify the operating of the pump by connect it to a pressure transducer or a manometer and feeding for five seconds no more The pump must reach a vacuum degree of 0 96 0 98 bar a correct holding means the right operation of the pump In a first time there is lack of pressure of 0 02 0 04 bar afterwards the pressure is aligned with the holding parameter In case of a little but constantly lack of pressure it s necessary to repeat the cleaning and a new control procedure 15 Final assembling of the pump on the autoclave CHECK AND CLEAN THE VACUUM PUMP 4 Spare parts for vacuum pump 027 028 CPGM023 CPGM043 CHECK AND CLEAN THE VACUUM PUMP CPGM025 CPGM024 CHECK AND CLEAN THE VACUUM PUMP TEST OF THE PERIPHERALS CONNECTED TO CBL606 With the CBL606 it s possible to power up one by one all the peripherals connected to this board without following the sterilization cycle Attention during the test for example if you power up the heating element then this will be always on until you don t stop it We suggest you to execute the test only with the door opened to avoid that the unit can go in press
26. he board doesn t close in this case you have to replace the CBL606 Also if the heating band isn t working then it s possible that in a previous cycle the unit is gone in over temperature and the thermoswitch has opened The unit could be gone in over temperature for some different case no water in the chamber after the vacuum phase water is escaped during the preheating for example an EV doesn t close the switch on the electronic board that control the heating band is broken and the heating band is always on So when you have A701 it s necessary also to keep in note the information above A751 The temperature in the chamber is under the minimum value for the selected cycle You could have this alarm during T6 The unit shows this alarm code during the sterilization phase when the temperature read by TEMP1 or TEMP2 goes under 121 C for the cycle 121 or goes over 134 C for the cycle 134 This case is like A651 follow the step 2 3 4 5 and 6 A761 The pressure sensor doesn t work or there are problems with the connections 1 check the connections between PRESSURE1 and CBL606 2 replace PRESSURE1 3 replace CBL606 A801 The pressure in the chamber doesn t fall correctly after the preheating phases or after the sterilization phase You could have this alarm when the unit discharges the pressure in the chamber 1 check and clean EV2 and 7 it s possible that some impurity has gone into the hydraulic circuit so o
27. heck FILTER2 e check the filter in the chamber e check the connection and the link from EV4 to the chamber e ask to the manufacturer if you need an upgraded microcontroller Step 4 This alarm could be also caused by a small loose of steam during the cycle to adjust the door as indicated in the user manual if the door closes too softly then steam could came out e check and clean the solenoid valve connected to the chamber EV2 EV3 and EV4 e checkthe connections and the links near the chamber they could have a small hole check it with a small mirror e check the gasket of TEMP1 and TEMP2 during the cycle put a small mirror in the back of the chamber near TEMP1 and TEMP2 ERROR MESSAGES 8 Step 5 This alarm could be also caused by problem on temperature reading e replace the electronic board CBL606 e replace TEMP1 and TEMP2 If you replace the temperature probes make attention to the silicon gasket Figure 1 Every time you remove a temperature probe remove also the old silicon gasket in the chamber and replace it When you mount the new probe don t close too much the screw in Figure 1 because you could damage the silicon gasket put 2 fingers on the probe from the internal side of the chamber and try to push and pull the probe if it s fixed then you have closed enough the screw Figure 1 Figure 2 Figure 3 On the Figure 4 you see the silicon gasket that comes out from the hole this is ok and
28. inning of the cycle Close the door and restart the cycle If the door isn t open then SWITCH1 doesn t feel the handle of the door 1 check SWITCH1 2 check the electrical connections between SWITCH1 and CBL606 the problem could be a false contact on the cable connector for the electronic board 3 checkthe status of the cables 4 check the position of SWITCH1 you could have problem if the switch is too much within the metallic support panel E451 The cycle has been started with the door closed but the door is not blocked You could have this error at the beginning of the cycle 1 check BLOCK1 refer to chapter test of the peripherals connected to CBL606 2 check the electrical connections between BLOCK1 and CBL606 3 check SWITCH2 i s possible that SWITCH2 hasn t told to CBL606 that the pin of the electromagnet BLOCK1 has blocked the handle 4 check the electrical connections between SWITCH2 and CBL606 the problem could be a false contact on the cable connector for the electronic board 5 it s possible that the pin of the electromagnet BLOCK1 couldn t go into the handle due to a non correct alignment between the handle hole and the BLOCK pin regulate the door as showed in the user manual if the door is hard to close then the handle heel keep in distance from the metallic panel e check the position of the electromagnet on its support check the position of the door arm 6 check the position of SWITC
29. is not very small 8 check if COOLER has a small hole 9 checkthe pipes the connections and the links near the chamber 10 check if the stoppers nuts over the chamber are well closed 11 check the silicon gaskets on TEMP1 TEMP2 12 clean PUMP2 TIO UU P Typically each vacuum phase is about 4 or 5 minutes If this phase takes more times then you could have one of the problem above ERROR MESSAGES A111 A121 Loose of pressure during the vacuum test You could have the alarm A111 during T11 and the alarm A121 during T12 clean or replace the gasket of the door clean the external border of the chamber adjust the door as explained in the user manual the handle may close too soft if you find a lot of water in the chamber after the alarm then the problem could be on EV4 check EV2 and EV3 check if EV5 is closed you could put a finger on FILTERS and look if it sucks air you could feel the air flow only if the leakage is not very small 7 checkthe pipes the connections and the links near the chamber 8 check if the stoppers nuts over the chamber are well closed 9 check the silicon gaskets on TEMP1 TEMP2 It could be useful to find small hole or broken connection that make fail the vacuum phase with some special products like the one that you see in the picture below During the cycle you can put a lot of this product on a suspect link or part if you have a small hole you will see th
30. it s another signal that the probe has been well fixed Figure 4 ERROR MESSAGES 9 Step 6 This alarm could be also caused by an arrangement phenomenon the heating element over the chamber that will generate a non correct conduction of the heat e the top of the insulation band in 4 points near the screws that fix the heating band and screw them more e check the position of the heating band if it is over the weddings of the chamber top link then unscrew the fixing screws and move the heating band outside e replace the heating band A661 The temperature probes show different values during the sterilization phase the difference between TEMP1 and TEMP2 is more than 2 C You could have this alarm during T6 This case is like A651 follow the step 2 3 4 5 and 6 A701 The pressure in the chamber doesn t rise correctly You could have this alarm during T1 T3 T5 1 check the thermo switch of the heating band this element could have opened by an over temperature problem 2 check if you have 230V on the contacts for the heating band in the CBL606 during the preheating phase if not then replace the CBL606 the heating band could be broken replace it ERROR MESSAGES 10 ATTENTION The A701 is shown when the unit take too much time to make the preheating phase for example because the heating band isn t working If the heating band isn t working then could be damaged the electronic board so the switch on t
31. ne of the 2 solenoid valve above could be blocked 2 check the cable and the connection between EV2 EV7 and CBL606 3 clean FILTERI 4 check and clean the filter in the chamber i s possible that something blocks the flow of water steam in the bottom hole filter of the chamber 5 replace CBL606 i s possible that the electronic doesn t send the command to open the 2 valve above ERROR MESSAGES 11 ATTENTION If the unit isn t running a cycle and the pressure is increasing for example because there is a lot of steam in the chamber and the unit is hot then over a certain level of pressure the electronic board open the valve EV2 and EV7 to discharge the pressure If the pressure doesn t fall then the unit will show A801 A901 Power has been removed from the unit during a cycle It s possible that you have a problem on the power line or someone has disconnected the power cable or switched off the unit during a cycle 1 resetthe alarm and restart the cycle 2 check the status of the cables and the connections 3 checkthe status of the main green button ERROR MESSAGES 12 CYCLE DIAGRAMS Pressure 0 9 Bar 1 0 Bor Pe 0 3 Bar LO Bar ciclo 121 C P3 2 080 P ciclo 134 C P3 Pe P1 PLOT 1 Pressure diagram when we push the key B START for a cycle of 121 C or 134 C Pressure T END T10 T11 5 min Tie 10 min v lt lt P3
32. s over 138 C for the cycle 134 or during the preheating phases when the temperature goes over 110 and the pressure is less than 0 3 Bar Step 1 If the pressure rises quickly after the vacuum phase then check the status of the solenoid valves connected to the chamber EV2 and EV3 During the preheating phase EV is open to discharge the water in the COOLERT 0 if you have a problem on EV2 or EV3 that remains open for some reasons then water or steam will escape from the chamber and you ll have the overheating alarm In this case the problem could be a solenoid valve the electronic board or a cable Step 2 If you have this alarm during the sterilization phase then run a cycle and look the values of TEMP1 and TEMP2 in the control menu they must be quite closed near the sterilization phase and during this phase if they aren t then try to adjust the offset of TEMP1 or the offset of TEMP2 as explained in the example below Example 1 If you run a cycle 134 and you find in the control menu the following value T1 134 2 T2 135 0 and P1 2 1 Bar then increase the offset of TEMP1 of about 0 8 C Example 2 If you run a cycle 134 and you find in the control menu the following value T1 135 0 2 134 1 C and P1 2 1 Bar then increase the offset of TEMP2 of about 0 9 C ERROR MESSAGES 6 3 If you run a cycle 134 and you find in the control menu the following value T1 135 0 C T2 134 1 C
33. switching off the printer with the switch on the back NOPRINTER STAMP ASSENTE Use this setting if you don t have any of the above or if you want to record cycle data only with a PC This setting is automatically saved TECHNICAL SETUP 4 3 change temperature and pressure offset To modify save the offset of the pressure temperature sensor buttons that you need to use please refer to the chapter CONTROL MENU 4 change customer number This page is used to change a global setting of the unit and it is only for manufacturer setup Please don t change this number if you don t know his function With the software release 2 56 or newer if you have an Europa B xp with standard European cycles then ensure that this number is 10 if you have an Europa B xp 24 with standard European cycles then ensure that this number is 11 otherwise ask to the manufacturer This setting is automatically saved 5 setthe technical transmission On the LCD you see Tx TECNICO on the first line in the second line with B SELECT and you could select the following e PRESENTE The electronic board will send on the serial port of the unit status information and values of T1 T2 and P1 every second when the unit is in the standard user mode You need a special software to acquire this information e ASSENTE The electronic board will send on the serial port the information that are normally printed during a cycle in a codified form
34. ure In order to execute the test proceed as follows Insert on the board CBL606 a JUMPER in J3 position The 43 position in the figure below is between the 2 red lines La 5 Kara 12 TEST PERIFERICHE CONNESSE A CBL606 1 Switch on the autoclave with main green button And use the B START until you read on the display the string USCITA Then use B PUMP in order to increase the number indicated on the display To each number corresponds the activation of one peripheral connected to the board You could find the number peripheral correspondence in the list that follows HEAT not connected EV7 EV5 EV2 it closes relay the direction of BLOCK1 on CBL606 BLOCK1 not connected it opens relay the direction of BLOCK1 on CBL606 10 BLOCK1 11 EV4 12 PUMP1 13 PUMP2 14 FAN1 15 16 not connected 17 EV6 18 not connected 19 BUZZER on CBL606 20 not connected gt gt gt TEST PERIFERICHE CONNESSE C8L606 SCHEMI DIAGRAMS SCHEMI DIAGRAMS 327 lt gt 194311141 kAd SAI 1431009 e e T13SS4A we if 4023s H lt 9 3 1706 M3 D Om lt ri I uo S INV
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