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Dynamix Surveillance Accelerator Tookit Quick

1. Chapter 7 FactoryTalk ViewME Integration Chapter 3 Plan System Wiring Chapter 8 System User Guide Chapter 4 Prepare the Computer Publication IASIMP QS012A EN E August 2008 3 Where to Start Notes 4 Publication IASIMP QS012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Plan System Layout Plan System Wiring Prepare the Computer Publication lASIMP 05012A EN E August 2008 Table of Contents Preface About This PUD CATON nseri acetum dr P eoe tc C Ee es 9 PRC Ge A eoa SN AN 9 Required SOL Ale m 10 CFO 11 Sa citas ica es ose ve dida c 10 Chapter 1 11 11 What NE 11 Overview of the Dynamix Surveillance Solution 11 Data Colecuon Cate COTES 55 55 ii Dad eee oe A 12 Dynamix and Operations Driven Reltability 13 Components of the Dynamix Surveillance Solution 14 Choosing the Dynamix Configuration for Your Application 23 Pixed Ys Sequential C ODCeDE a o usd herera TR a er eE 23 Fixed vs Sequential Considerations cio oes a RAE A 24 Applications Included in Toolkit 12 12 dote ed gr eae Ee He aes 24 Polow Th
2. 300 Canig Relays Y br e Vida Hoa i 4 interface to the XM 122 Spke Energy A moda Dyrewri WM ACHO CMD Hold Meas me e mar m wm iim pim D Mim Ero Weft ien ee reca rtertoce to the XM pr XM 122 gSE 122 Soke Energy dal madue se namie XM 1223 gSE see clum The Dynamix Sequential Monitoring AOI sets cesse ig aspis iam po CND H eld Meg inthe xM 122 AOI to Trigger IMP m zin DET MIN COS 1 he POLL bHEIUT MEM POL IMPT Machen Prote Dna Maschine Profe oumu GI Voka Deprsarads_ Voke Driamix Manna Dinar ngal Dynan Machine Manej aM Msg ounce XM Mug Desi hl big Put the XM Module reprogramming messages x Depreni XM ACD CMO Hole Mag intertace to tha wid 122 Spoke Energy moguia Motor channels XM 12z 40 inertace lo ho HM 122 Sake Energy interface in the XM edule 144 Spee Creepy Dynamix XM 122 gE module rberince to the XM 122 Spka Energy module Dynam MM AODQCWD Hold Mess Dynami Xk 122 95 Dyrene 00 Anca PPI COS DETON NUT Cos PT POLL METOT MT POL 1 PT Machina Prot Dynan Machine Proe OUITIT STS Values Dhoni Wu 575_Alorms Dinani Alama 575_Sebinga Cyani Seting 575 Machine Marne Erre _M chine_Msrej0 Wher face bo the 204 122 Spile Energy Roce CRIT Mag exece KM Mag Saree Dynamis Xd AONI JOMO Hold Mag UT Mag Dest XM Msg Desi CRIT ing Pa X Mepg Paih Fan chan
3. 5 Expand the 1769 SDN and the DeviceNet Port and select the 1769 SDN Scanner Module 7 If you receive a linking device Node Commissioning Tool E ES warning click Ye S 9 IF vou change the node address of a linking device you may invalidate the communication path information stored in 7 software applications For example if RSLinx has an OPC item configured that references one of the devices on the DeviceNet network attached to the linking device then that item definition may na langer be valid This is due to the Fact that the OPC item s configuration includes the previous node address assigned to the linking device Wwe strongly recommend that you only perform this modification while you are initially commissioning the linking device before it has been Used as part of the runtime control system Do vou want to continue Yes Ma 88 Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Sequential Monitoring Chapter 6 The Node Commissioning dialog box 1s Node Commissioning mm 7 x populated with the current settings for ug Select a device by using the browsing service Browse the 1769 SDN module ER Current 1 753 5 DM Scanner Module Settings Address O Data Rate 125 KB Mew 1753 5DM Scanner Module Settings The network data rate should not be changed on an active network The new network data rate will nat take effect until power Is recycled 8 Select
4. Connects information from multiple channels and can be customized for specific machines e Trending Establishes baseline values Stores values at desired intervals and averages for day week month and year summaries Publication IASIMP QS012A EN E August 2008 17 Chapter 1 Introduction to the Dynamix Surveillance Accelerator Toolkit e Sequencing Manages multiple machinery profiles and the sequencing intervals Sequence dwell function allows continuous monitoring of one channel which pauses data catherine for the system e Sequential Monitoring Instruction Manages up to 20 machines Associates each machine type Establishes sensors I O location e Diagnostic Instructions Identifies modules on network Downloads machine configuration Defines intelligent advisory engine Uploads calculated values and alarms Drives operator interface nterfaces complex data with Predictive Maintenance Parameters editable via local display 18 sequence the x AOl s to the real world AM hodulers Controls the data connection to Emonitor vnarmix Sequential_Manitoring sequence the M AOls to the real world AM Madule s Controls the Dynamix Sequential Monitoring Dynamix Sequential Monitoring E STIS Module Index 4 e STIS Time Remain 05 972 sec Per Module 300 0 Config Relavs Config Relays Razed on M Motor Pump and Motor Fan Direct Drive For
5. 4 Use the up and down arrows to scroll through the list of application files and select the mer file you intend to run Dynamix Accel Toolkit 800x600 mer is used in this example 5 Click Load Cancel Fa 6 Click Yes fieplace Communications If you click No the communications Do you want to replace the terminal s current communication settings from the proj ect run previously configuration with the application s communication configuration will be used instead No F8 Publication IASIMP QS012A EN E August 2008 105 Chapter7 Dynamix FactoryTalk ViewME Integration If you click No the Factory Talk System The Application s FactoryTalk System Directory for users and policies wall be lo ee this rs The titi Factory alk System Directory for users and policies from the TER eS roo Ure eo Please close all ome programs that are currently ETE the Local proj ect run previously will be used Spee eee nes lo continue or select NO to cancel instead 8 Verify that the Dynamix Accel Toolkit 800x600 mer file appears in the current application field 9 Click Run Application Load Application Run Application Application Settings F3 10 Verify the functionality of the application Refer to Chapter 8 for information on how to use a Dynamix rii Before Running Condition Monitoring application Additional Resources Resource Description PanelView Plus Terminal User Manual
6. Non Driven End Bearing Vibration MACAK Vibration IRL Color Description Vibration MULE Vibration BAILA Green Normal Yellow Alarm Red Danger TIA MACHINE MACHINE MACHINE ZA MAIN PREVIOUS NEXT OVERVIEW BANDS DIAGNOSTIC Hat sxe eet TREND ALARMS Speed XM module and channel names are displayed on each sensor The display also shows the sensor status speed and live overall vibration levels Publication IASIMP QS012A EN E August 2008 117 Chapter8 Dynamix System User Guide Dynamix Machine Bands Display The Machine Bands display lets you view a graphical representation of all the diagnostic readings with the alarm levels Press the Machine Band button on the Navigation Bar to view the Machine Bands display MACHINE BANDS Live data value Mertalarmleval Danger alarm level Vibration level shown in alert Maximum Status Indicator scale Color Description Green Normal Units Yellow Alarm Red Danger Minimum scale Speed Live data value Channel status The bands are shown using bar graphs Each sensor has five bands The color of the bar graphs change depending on the status of the alarm value Data values and channel status are shown below the bar graphs 118 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Dynamix Machine Diagnostic Display The Machine Diagnostic display lets you view the Intelligent Advisory diagnostic messages for the machine tra
7. 10 xl zu File Edi View Communications Station DDEJOPC Security Window Help x 2 amp S eje el Browsing network v Autabrowse EE Workstation CORE BET Linx Gateways Ethernet yy Fg AB DFi 1 Data Highway Plus E H a AB ETH 1 Ethernet 1769 L32E o pa H 192 168 1 11 1769 L32E Ethernet Port 1769 L32E Ethernet set DeviceNet Address and Download Configuration to the XM Modules Every XM measurement and relay module is shipped with a CD that contains a simple Windows program that can be used to configure the module This software the XM Serial Configuration Utility is installed on your workstation The XM Serial Configuration Utility accesses the XM modules through the RS 232 serial port The XM modules have a special mini connector on top of the module This mini connector looks like a mini USB connector but it an RS 232 interface It can only be used with a serial connection on your personal computer TIP D Allen Bradley XM 122 serial port Ju 000 OF ENTER 64 Publication IASIMP QS012A EN E August 2008 Dynamix Logix Integration for Fixed Monitoring Chapter 5 The XM Serial Configuration Utility allows you to fully configure an XM measurement module You can read and write configuration files download and upload configurations from a module and view acquired data and alarm and relay status In addition you view and configure live time va
8. 100 Publication lASIMP 05012A EN E August 2008 Dynamix Factory Talk ViewME Integration Chapter 7 Test the Project Factory Talk View Studio lets you create and test individual displays or the entire project so that you can navigate and test all functionality before downloading your project to the terminal ra l0 test run the project all communications must be configured first 1 From the Application menu choose Test Application o A IS E File wiew HTA Tools Window Help y Ld Ey Test Application COCHE Create Runtime Application 2 Click Yes if prompted to save changes 2 Save changes to Main Menu gfx i No Cancel The Factory Talk View Studio software compiles the project and runs it as if it were executing on the desired terminal tl 3 Test the functionality of the project and fix errors as necessary 4 Click Close F3 to close this dialog box 5 Enter gt x lt from the keyboard to end testing and shut down the application Publication IASIMP QS012A EN E August 2008 101 Chapter 7 Dynamix FactoryTalk ViewME Integration Download the Project to a Terminal 1 From the Application menu choose Create Runtime Application 4 Factoryjalk View Studio 12 11 ESTNUL Application Window Help Tools J Test Application Create Runtime Application 2 In Save as type choose Runtime 5 0 Application mer 3 In File name enter a fil
9. Dynamix Logix Integration for Fixed Monitoring Chapter 5 The Node Commissioning dialog box is B Node Commissioning E 3 x populated with the current settings for gm Select a device by using the browsing service Browse the 1769 SDN module ER Current 1 753 5 DM Scanner Module Settings Address O Data Rate 125 KB Mew 1753 5DM Scanner Module Settings The network data rate should not be changed on an active network The new network data rate will nat take effect until power Is recycled 8 Select O for the node Address for the 1769 SDN and click Apply Address jo H Data rate 125 kb Apply Message Node Commissioning E 2 xJ Select a device by using the browsing service Browse Current 1769 50 Scanner Module Settings The node address is applied and a confirmation is given in the Messages Address 0 box Data Rate 125 KB New 1753 5DM Scanner Module Settings A The network data rate should not be changed on an active network The new network data rate will nat take effect until power is recycled Address fo Data rate 125 kb 9 Record the address on the Network Worksheet Apply 10 Click Close Messages Made OD was successfully commissioned Close Help Download the DeviceNet Configuration File 1 Make sure you copied the Dynamix Surveillance Toolkit CD to your personal computer hard drive 2 From t
10. 1 Press Number of Averages for a specific Number of channel Averages The numeric keypad opens 2 Enter a new gt number of averages value lt from the keypad and press Enter The keypad closes and the Number of Averages value is updated with the new value 3 Repeat the steps to change the other number of averages values Adjust the Number of Lines in the Spectrum Number of Lines determines the frequency or order resolution of the spectrum measurement 1 Press Number of Lines for a specific channel Number of Lines The numeric keypad opens 2 Enter a new gt number of lines value lt from the keypad and press Enter The keypad closes and the Number of Lines value is updated with the new value 3 Repeat the steps to change the other number of lines values Publication IASIMP QS012A EN E August 2008 131 Chapter8 Dynamix System User Guide Use the Alarm Settings Display Use the Alarm Settings display to change the alert and danger levels and disable and enable alarms Press the Alarm Settings button on the faceplate toolbar to open the Alarm Settings display Alarm Sening Live XM XM Band Sensor Spectrum Data Functions Settings Settings Settings i i n Change Alarm Levels Each alarm supports two levels Alert level and Danger level 1 To modify the alert value for a specific alarm press Alert The numeric keypad opens 2 Enter a new gt alert value lt from the keypad and press Enter
11. Bad Bearing Bad Bearing Alert Trend time Publication IASIMP QS012A EN E August 2008 137 Chapter8 Dynamix System User Guide Severity of Fault The Band display shown below shows the actual value of the fault with a bar graph The alarm severity levels appeat on the right and left side of the bar graph The yellow alert bar is on the right side of the bar graph The red danger bar is on the left side of the bar graph The alarm level markers can show you how much the current vibration level is above the alarm levels Machine Band Display Value of vibration in between alert and danger alarm levels The Trend displays shown below show a trend value and a trend alert level The severity of the fault can be seen over time by comparing the values of the trend value pen and the trend alert level pen The alert level pen will be a straight line horizontally across the display 138 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Machine Trend Display Green line indicates the value of unbalance which is just Dark green line marker indicates at the Alert alarm level the unbalance Alert alarm level 1 35 06 PM Unbalance Alert Looseness Alert Bad Bearing Alert Publication IASIMP QS012A EN E August 2008 139 Chapter8 Dynamix System User Guide Related Faults The Machine Overview screen can be used to identify which bearing has the highest amplitude and 1s the most likely
12. Integrated Architecture Operations Centered Enterprise Line Machine Operations is now involved in detecting and diagnosing vibration problems and avoiding the associated downtime This means they are now fully engaged in the Condition Based Maintenance process resulting in issues being identified and remedied in a faster and more efficient manner Although Dynamix can be a powerful resource for diagnosing many common vibration issues it does not replace the need for the expertise of a Vibration Analyst for more complex applications Components of the Dynamix Surveillance Solution The Dynamix Surveillance Solution includes the XM Series of Dynamix measurement modules the Logix Programmable Automation Controller Family and Dynamix Surveillance System Add On Instructions and Faceplates that leverage the Factory Talk View and PanelView Plus family of products 14 Publication IASIMP QS012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 XM Series of Intelligent Modules XM 160 161 162 Overall Machine Vibration Modules The XM Overall Vibration modules are a series of intelligent 6 channel modules which are a cost effective and flexible solution for general machinery monitoring XM 160 series modules are suitable for most rotating machinery applications where only a measure of the machines overall vibration is necessaty These modules can operate stand alone or are commonly incorporated
13. Click Next Restore the FactoryT alk View Machine Edition application Restore the FactoryT alk View Machine Edition application and FactoryT alk Local Directory Cancel Help e oelecting Restore the FactoryTalk View Machine Edition application and FactoryTalk Local Directory will cause the local security settings on your personal computer to substitute for the security setting from the pre configured application 6 Click Finish Application Manareress AA ON E After file restoration is complete the application closes Cancel Publication IASIMP QS012A EN E August 2008 97 Chapter7 Dynamix FactoryTalk ViewME Integration Configure Local Communications The Local tab in Communications Setup reflects the view of the topology from the RSLinx Enterprise server on the development computer In this example application the development computer is communicating to the Control Logix L32E controller via Ethernet Other Logix controllers can also be selected 1 Apply power to your Logix controller 2 Connect your Ethernet system communication network cable to your Logix controller and personal computer 3 Launch the FactoryTalk View Studio software 4 Click the Existing tab Heper Machine Edition Application 5 Select your Factory Talk ViewME New Existing application file hack Baggage b40x48fl Baggage BO DXBL BizBikes ME Drives Dynamix Accel Toolkit 800x600 is used Dynamix Accel Toolkit 800x6
14. File Tools Help Request History Clear History Add to Relation List hr min sec Type Ethernet Address MAC IF Address Hostname 7 58 48 00 10 25 2F 4F DF T5633 DHCP 00 10 25 25 F 07 75625 DHCP Di TC EX 2F4F 07 T522 DHCP 00 10 25 2F4F 07 Felaton Ust X Mew Delete Enable Bl Ethernet Address MAC Ethernet Address MAC 00 1 C 23 2F AF UT IP Address 192 168 1 11 Hostname Description 9 Repeat steps 7 and 8 for all devices except the PanelView Plus terminal If a device is power cycled it will not retain its IP address unless you disable BOOTP DHCP 10 Select the first device in the Relation List and click Disable BOOTP DHCP Disable BOOTP DHCP Command successful appears in the Status bar 11 Repeat step 10 for all devices except the PanelView Plus Relation List Mew Delete Enable BOOTP Enable DHCP Disable BOOTP DHCP Ethernet Address MAC Type IP Address Hostname 00 10 23 2F AF OF 132168 1 11 Status Unable to service DHCP request from UL 10 23 2F 8 F 07 12 Close the BOOTP DHCP Server utility If you are prompted to save changes click No Publication lASIMP 05012A EN E August 2008 63 Chapter5 Dynamix Logix Integration for Fixed Monitoring Browse the EtherNet IP Network in RSLinx Click the RSWho button to view the EtherNet IP driver and devices r1 2 RSLinx Classic Gateway RSWho 1
15. Move Down A user defined data type provides the following advantages C tre Banat o o Decimal Decimal Decimal m E OR Cancel Help e You can organize or group data logically so that all of the data associated with a device can be grouped together e Each individual piece of data member has a descriptive name which creates a level of self documentation for your logic e You can use the data type to create multiple tags with the same data layout 148 Publication lASIMP 05012A EN E August 2008 Logix Base Program Overview Appendix A Notes Publication IASIMP QS012A EN E August 2008 149 Appendix A Logix Base Program Overview 150 Publication lASIMP 05012A EN E August 2008 Appendix B Introduction to Vibration Machines of some kind are used to produce or process nearly everything we use or consume in our daily lives Companies who supply us with these products or services depend on these machines To protect themselves from unexpected down time many companies implement a review process to try and stay ahead of possible breakdowns This review process can take many forms scheduled maintenance cycles periodic machine condition health measurements or continuous machine condition health measurements There are several types of machine condition health measurements This appendix introduces you to vibration concepts For more detailed information about vibration r
16. Verify Your Dynamix Fixed Panel Layout Download Other Allen Bradley CAD Drawings page 35 Choose Dynamix Surveillance Application Fixed or Sequential Sequential Load Dynamix Sequential CAD Drawings page 33 Layout page 33 Allen Bradley CAD Drawings page 38 page 36 Verify Your Dynamix Sequential Panel page 36 Download Other Publication lASIMP 05012A EN E August 2008 Plan System Layout Chapter 2 Dynamix Fixed Panel Layout These are the instructions to layout the system components for the Dynamix Fixed Surveillance application Load Dynamix Fixed System CAD Drawings The Dynamix Surveillance Accelerator Toolkit CD provides CAD drawings in DXF format to assist in planning the layout of your system The drawings are designed to optimize panel space and to minimize electrical noise 1 Copy the Dynamix Surveillance Accelerator Toolkit CD to your personal computer hard drive 2 Open the Dynamix Fixed EUN AS L4 F Enclosure CAD files folder 2 5 Dynamix Surveillance Accelerator CD A 2 Denamix_1000_Fixed 10PT_pg1 pdf 01 Quick Starts E ic 02 Enclosure CAD Files 3 Use your CAD program to open c Dynamix Fixed this and other CAD files S Dynamix Sequential Dynamix 1000 Fixed 10PT E m ij 03 Wiring hagra Cn Filess o 04 Dynamix Fixed Logix amp Config Files drawings 05 Dynamix Sequential Logix amp Config Files
17. You must download your program to the Logix controller 92 1 Click the Verify Controller button on the RSLogix 5000 toolbar The system verifies your Logix controller program and displays errors warnings if any From the File menu choose Save to save the file Move the keyswitch on your controller to REM From the Communications menu choose Who EAEE E jax Active O M Auobowe Eee even con EA Lins Gabeways Ethernet Go AB DFI 1 Data Highway Plus Upload Expand the network tree E Ee AB ETH 1 Ethernet C MO 192 168 1 11 1769 L32E Ethernet Port 1769 L32E Ethernet Port Download 58m Backpylane CumpactLuyix SysLem i A A TT Update Frmware Select your controller and click Set Project Path MB 01 1769 1326 Ethernet Por e i 6 1 09 Local 1769 Dus Adapter VA1769 A ur Ss AB ETHIP 2 Ethernet Help Click Download i Path AB_ETH 1 192 168 1 11 Backplane O _ Set Project Path do c Clear Project Path 4 Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Sequential Monitoring Chapter 6 8 Click Download xj Download offline project Timani Accel Toolkit to the controller Connected Controller Mame Dynami Accel Tuuk lupe 1 B9 L37E AA L ompactl age 337E Lonbroller Path AB ETHIP 24182 1E8 1 11XB ackplane Se al Humber 14250504 Security Ho Protection The hevewitch iz in the AUN position Move tto REM or PROG in u
18. e Coil and magnet assembly where the coil is moving through the magnetic field e Accelerometer based assembly where an internal circuit integrates the acceleration signal and delivers a velocity output Non contact Displacement Transducers A non contact displacement transducer measures movement using an Eddy Current Field magnetic field To do this the non contact transducer must be placed in close proximity to the machine part whose movement is to be measured Non contacts are the best choice if the machine is medium to large and has a journal sleeve bearing A non contact displacement transducer system consists of three parts e The probe mounted in the machine e The extension cable that connects the probe to the probe driver e The probe driver the electronics that drive the probe detect the signal changes and generate the output sional that is proportional to the machine vibration Non contacts are traditionally installed in pairs called X position and Y position And they are mounted 90 degrees apart For applications which require a non contact displacement transducer please contact Rockwell Automation for assistance in selecting the correct devices 166 Publication lASIMP 05012A EN E August 2008 Plan Sensor Location and Installation Appendix C Below are the advantages and disadvantages of each sensor Use this information to help you select your sensor Sensor Advantages amp Disadvantages This s
19. noise The wire channels marked C are designated for communication cables like Ethernet and DeviceNet and for transducer signal cables Publication IASIMP QS012A EN E August 2008 43 Chapter3 Plan System Wiring Sample Information from Fixed Enclosure Files IR Ss SSS A gt A e See Ss ies A eee Who Ga pm 14i E Hex d Nal Wi lo C1 n gi puc I 9 I d Allen Brack PanelView Pl 2 ae otf H I a AAA NA 7 ism Lua LV i da 1 TN j i i l H HH H 9 NEUE EN i ri f f i ji y Y li Il i P g E mA ill po Lu fu poll 7 LN 77 Yj YY AAA popuh d toh QN 77 Y EE C2 Ede Gy HU Wh i I AAA i oy hl ec i Z i d Allen Bradley XM 120 f Allen Bradley XM 122 Allen Bradley TA c H m m og d pad qo 4 cx O gh DN pl Le press en T Bee ES AT Ls BUM E ks iq 7 11 lo
20. publication GMSI10 UM025 e ndustrial Automation Wiring and Grounding Guidelines publication 1770 4 1 e System Design for Control of Electrical Noise Reference Manual publication GMC RM001 e System Design for Control of Electrical Noise Video publication GMC SP004 e Documentation that came with your other Allen Bradley products For a copy of the CD contact your local Rockwell Automation distributor or sales representative or visit the Integrated Architecture Tools and Resources website at http www ab com go iatools to download the toolkit files Publication lASIMP 05012A EN E August 2008 41 Chapter3 Plan System Wiring Follow These Steps Complete the following steps to plan the installation and wiring of your system components within the enclosure Choose Dynamix Surveillance Application Fixed or Sequential Sequential BEEN Load Dynamix Fixed CAD Drawings Load Dynamix Sequential CAD Drawings page 46 Routing Cables for Your Dynamix System Routing Cables for Your Dynamix System page 43 page 46 42 Publication IASIMP QS012A EN E August 2008 Plan System Wiring Chapter 3 Plan System Wiring for Dynamix Fixed Panel These are the instructions to plan the cable layout for your Dynamix Fixed Surveillance application Load Dynamix Fixed CAD Diagrams The Dynamix Surveillance Accelerator Toolkit CD provides CAD diagrams in DXF format to assist in the planning of your
21. surfaces It is 1 diameter with 1 4 28 threaded hole The flat mounting pad 1s part number EK 44156 Motor Fin Mounting Pads The motor fin mounting pads are glued or welded to a motor fin so the tip of the mounting pad is solidly held against the motor housing This allows vibration monitoring of motors where no clearance has been allocated in the motor s design fot a transducer mount Part number EK 48253 1 375 length Part number EK 48255 1 625 length Part number EK 48254 2 125 length Part number EK 48256 2 375 length 180 Publication lASIMP 05012A EN E August 2008 Plan Sensor Location and Installation Appendix C Epoxy In applications where drilling and taping a mounting hole for the accelerometer is not practical Rockwell Automation offers epoxy Based on the cost of an accelerometer we advise against using epoxy to directly adhere an accelerometer to a machine This would not allow easy removal of the accelerometer when it came time to service the machine When an epoxy mount is required we recommend you epoxy a flat mounting pad or a fin mounting pad to the machine This allows the accelerometer to be easily installed and removed from the threaded mounting pad The epoxy part number is EK 44801 Each epoxy packet has sufficient epoxy to mount two mounting pads Additional Resources Resource Description 9000 Series Accelerometer Selection Guide Provides information on accelerometers
22. 1 Launch RSLinx software ee S a p CORN E Rockwell Automation ON Ti R5Linx Classic Launch Control Panel Em Rockwell Software Ee EsLinz RSLinx Classic Online Reference Ea Roxio Easy CD Creator 5 Eu R5SLinx Tools w RSLinx Classic 54 Publication IASIMP QS012A EN E August 2008 Prepare the Computer Chapter 4 2 From the Communications menu choose Communications Station DDEJOPC Security Configure Drivers Rswho Configure Drivers Configure Shortcuts Configure Client Applications Configure CIP Options Available Driver Types 3 From the Available Driver Types select Ethernet IP Driver Add Mew H5 232 DF devices Ethernet devices ll Ethernet P Driver 1784 KT ETD APE TA D J PCMK Far DH DH 485 devices 1784 E TET for CaontralM et devices DF1 Polling Master Driver 1784 PCE for LontrolM et devices 4 Click Add New 5 Click OK to accept the default name Add New RSLinx Classic Driver ES x Choose a name for the new driver OK 15 characters maximum OK Cancel AB ETHIP 1 6 Click OK to Browse Local Subnet Configure driver AB ETHIP 1 DE 2 x EthemetlP Settings Browse Local Subnet C Browse Remote Subnet IP Address l l Subnet Mask i Cancel Apply Help Publication lASIMP 05012A EN E August 2008 99 Chapter4 Prepare the Computer The EtherN
23. 2 and 3 e Prepare the computer refer to Chapter 4 e f you connect all of the devices including the computer through an Ethernet switch you can create an isolated network This chapter assumes you are using an isolated network If you are not contact your network administrator to obtain IP addresses e Verify that power 1s applied to all devices e Copy the contents of the Dynamix Surveillance Accelerator Toolkit CD to your personal computer hard drive What You Need e Dynamix Surveillance Accelerator Toolkit CD publication LASIMP SPO10 e RSLogix 5000 software version 16 0 or later e RSLinx Classic software version 2 50 or later e XM Serial Configuration Utility version 5 0 2 e Special serial cable catalog number 1440 5CDB9PXM2 e BOOTP DHCP utility such as the one that ships on the RSLogix 5000 software CD e An Ethernet Address MAC for each device Record these addresses in the Network Worksheet e An IP address for each device If you are on an non isolated network obtain these addresses from yout network administrator If you are on an isolated network determine a numbering convention for your IP addresses Record these addresses in the Network Worksheet e Logix application file Dynamix Accel Tookit Fixed v001 acd e RSNetWorx application file Dynamix Accel Toolkit Fixed v001 dnt Publication lASIMP 05012A EN E August 2008 og Chapter5 Dynamix Logix Integration for Fixed Monitoring e XM Serial Co
24. 5 06 Dynamix View App File 4 Identify additional layout nee ds ij OF Additional Resources specific to your application Verify Your Dynamix Fixed Panel Layout The Dynamix 1000 fixed panel layout is shown below Included is the follow hardware e PanelView Plus 1250 e One XM 120 Vibration module e One XM 122 gSE Vibration module e One XM 161 Six Channel Overall Vibration module e CompactLogix 1769 PA2 power supply 1769 SDN DeviceNet Communications module 1769 L32E processor and 1769 ECR end cap e 1606 XLP50E power supply Publication IASIMP QS012A EN E August 2008 33 Chapter2 Plan System Layout Sample Information from Enclosure Files TY NILA ji M9 M SS OS D2 The enclosure CAD drawings were designed using best practices techniques as shown in the system Design for Control of Electrical Noise Reference Manual publ
25. AM122 Used in the Dynamix Accel Toolkit vnarmix MP Motor Pump Based on AM Motor Pump and Motor Fan Direct Drive For EMT Dynamix MP Motor Purp Dynamix MP Motor _Purmp O S OUT Diag Dynamix Machine Diaa u IM Motor Alarms Dynamix amp larma U0 OLIT Motor Dynamix Machine Prafile OUT O IM Pump Alarms Dynamix Alarms OUT Pump Dynamix Machine_Protile OLIT 1 Interface ta the XM 122 Spike Energy module vnamix xh 122 q5E Interface ta the lt M 122 Spike Energy module Dynamix hM 122 GSE Dynamix sh ADIO d IMPT COS DMETOT M 1 cos IMPT POLL DMETO1 M1 POL IMPT hlachine Profile Dwnarmix Machine Profile OLIT O SI values Dynamix _ Yalues 0 STIS Alarms Dynamix amp larma 0 STIS Settings Dynamix Settings 0 SI Machine Mame OUT Msg Source OUT Msg Dest OUT Meg Path Dynamix Machine Marme U XM Meg Source XM Meg Dest XM hzaq Path Publication lASIMP 05012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 System amp Machine Overview Faceplate Example Dynamix Sequential Machine 1 Dynamix Diagnostics Unbalance Motor Driven End Bearing Hon Driving End Bearing a emen Normal tontos Normal Dynamix Sequential Machine 2 Dynamix Diagnostics Mechanical looseness Motor Driven End Bearing Hon Driving End Bearing Fan Driving End Bearing Hon Driven End Bearing Dynamix Diagnostics Normal Dynamix Diagnostics Dynamix Diagnostics
26. Accelerator Toolkit Dynamix System Fault Detection Examples Dynamix System Diagnostics Heartbeat HMI Comms I O Comms Module Fault Sensor Fault Gap Alarm Primary Drive Systems Unbalance Mechanical looseness Motor Unbalance Mechanical looseness Steam Turbine Unbalance Mechanical looseness Gas Turbine Unbalance Mechanical Diesel Engine looseness Intermediate Drive Systems Unbalance Mechanical looseness Belt Chain Drive Unbalance Gear Drive General Machines Unbalance Fans amp Blowers Unbalance Mechanical looseness Mechanical looseness Mechanical looseness Mechanical looseness Unbalance Pumps Compressors Mechanical looseness Unbalance Unbalance Vacuum Pumps Unbalance Mechanical looseness Mechanical looseness Paper Machine Calender Mechanical looseness Unbalance Paper Machine Dryer Mechanical looseness Unbalance Paper Machine Press Section Mechanical looseness Unbalance Paper Machine Winders Rewinders 22 Misalignment of coupling or bearings Bent shaft Misalignment of coupling or bearings Bent shaft Misalignment of coupling or bearings Bent shaft Misalignment of coupling or bearings Bent shaft Miaslignment of pulleys or sprockets Misalignment of coupling or bearings Bent shaft Misalignment of coupling or bearings Bent shaft Misalignment of coupling or bearings Bent shaft
27. Misalignment of coupling or bearings Bent shaft Misalignment of coupling or bearings Bent shaft Misalignment of coupling or bearings Bent shaft Bearing misalignment bowed or eccentric roll Bearing misalignment bowed or eccentric roll Bearing misalignment bowed or eccentric roll Bearing misalignment bowed or eccentric roll Bad bearings anti friction type Early aerodynamic forces Bad bearings anti friction type Early stage Bad bearings anti friction type Early stage Bad bearings anti friction type Early stage Bad bearings anti friction type Early stage Bad bearings anti friction type Late stage Bad bearings anti friction type Early stage Bad bearings anti friction type Early stage Bad bearings anti friction type Early stage Cavitation or flow turbulence Cavitation or flow turbulence Cavitation or flow turbulence Cavitation or flow turbulence Bad bearings anti friction type Early stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Early stage Bad bearings anti friction type Early s
28. OD I Isa I nul AS eH Ha IE Z C3 USE ar P UN MEA tes E i rl QS4 N L I y eg A A A A ee Val EAS EM SERRE ren A E EM AME AS BEN E ir Refer tothe XM Module User Manuals for installation and wiring instructions specific to the connections of power communications and transducer wiring For other equipment shown in your CAD drawings refer to the installation instructions that came with those products 44 Publication IASIMP QS012A EN E August 2008 Plan System Wiring Chapter 3 Sample Wiring Diagram for Your Dynamix Fixed System A sample wiring diagram Dynamix_1000_Fixed 10pt_pg3 for the Dynamix 1000 fixed panel is shown below JUMPER TO DX COMMON a MA REQUISED FCR ALL AP PUCETIONS FIELD SIDE a FELU WERL UE ZHR lal Dx P L THS CH1 BUFF OUT SHLD T CER a ma FELD WRG Ti E BUFF_GUT_ COM ug pron n TET l K PHA L Ti CHI BUFF OUT SHLD ERA e na e i IET _TACH_ DU TAH Mis TH wo D wen oun TACH EDU i EJ T ts El n CHI BUEF WET e Ig RD BUFF Baie e m T4 TX RX ATH CHES CMI e TIU T15 CHAS CA CHAS CD E TH E CH1 4 204A Ti BR ps BUFF Ba5 112 f amp FOR POSIIME DUCAS OH A ENA QUT T21 FOR NEGATME XDUCSS DU BET WE i ria CHAS GMD A EM x1 MODULE 2 Xu 122 C T2 MET Va 0 T3 CAN Shah Drm ous co 2 Tad CAR LOW D T27 ME Y MODE ADDR Co fami Publication IASIMP
29. On Line program Conversely if Rockwell Automation provides the analysis setvice under a Reliability On Line contract you still own all the data that has been collected and can assume Publication IAMSIMP 05012A EN E August 2008 193 AppendixF X Rockwell Automation Support Services responsibility for the program at any time with all historical data loaded into the on site database Table F1 Hardware and Software Supplied Catalog Number Description 1441 PEN25 2C Enpac 2500 with Standard accessories 1441 PENZ5 KIT BAL Enpac 2500 Two Plane Balancing upgrade with Hardware Kit EK 45148 Model 9000A Standard Accel Kit includes accelerometer cable and magnet base Option A 9309 0DBS000ENE Emonitor Workstation Unlimited single PC only Gupta Centura database server is included Option B 9309 ODDX000ENF Emonitor Factory Unlimited networked two simultaneous users Database server not included Requires MS SOL or Oracle Table F2 Services Supplied Catalog Number Description CSCMCONMENTOR SERV Program setup plus Emonitor install and training 4 days Monthly data analysis for 50 machines plus monthly mentoring via Web Ex and phone 2 years total Quarterly data analysis for 50 machines plus quarterly mentoring via Web Ex and phone 1 year total EK ICM141 Emonitor Basic EK ICM101 Vibration Analysis Fundamentals EK ICM201 Vibration Analysis Level EK ICM221 Emonitor Advanced EK ICM261 Vibration Analysis Level Il EK ICM301 V
30. Pertorm XM Pune OS s eere ta e erea etes 6 deae CP nad 133 DacePIateoDtelp 2218 play eiennenn i pida a cinta al 134 How to Find Fault Information naana aeea a 135 Additional Resources ue doe erar So ce e E NL ad 141 Appendix A ee 143 Machine Routine Basic Program Flow s is sd e ense 145 das strict t RE bob dame does 146 se 147 Appendix B A rd odit hd be rede bled RE ope dre qd stunt 151 152 Other 153 Te 154 What Causes Vibration o oooooooooooo RR RII 155 1 Table of Contents Plan Sensor Location and Installation Check COM Port Conflicts Rockwell Automation Project Services Rockwell Automation Support Services Network Worksheet Montos Vibration iy inicien ai iaa ea 156 Overall Vibration Level Value corales 158 159 Detecting Bearing Issues with Spike Energy M gSE 161 Vibration Transductor 162 Appendix C PESO e AA O ume orb spat o arf 165 Sensof Oclec Oti een d ESI Eu Edu Sens E EE 167 9000 Series Accelerometers uoo tow sew oo dor ee Rue Sce v ees 168 Mounting Accelerometer and Velocity Transducers 169 Mounting Non contact Displacement Transducets 174 LS 178 nd ER 179 Mountas ACCOSSOFIOS ciedad ess Sos aea 180 Additonal ES 181 Appendix D Se 184 Additional ResoOUFGeS sidad dadas Eo e 185 Appendix E Dase Pubttloflswsutesau venam AS d we M IE e n aput eiut 187 Additonal Pudiendo Sut bcm t PEE ne de a Rota 187 Dynamix1000 Cu
31. Plus and FactoryTalk View ME debug screen Press the PV Config button on the Main Menu to open the PanelView Plus Diagnostic display PV DIAG Dynamix Machine and HMI Events er starting Global Connectiong Server starting Alarm server ES A download or change noticed AE 0 ofthe chassis at 10 88 72 138 ulodel Trend Data Started Starting Print Queue Server starting acre r PV CONFIG MIAIN Clear paid MIENU j Publication IASIMP QS012A EN E August 2008 123 Chapter8 Dynamix System User Guide Press the PV Config button again to exit the Factory Talk View ME application and open the Factory Talk View ME Status screen From the Factory Talk View ME screen you can exit the application if you are running Factory Talk View ME on a PC If you are running Factory Talk View Me on a Panelview Plus you can reset the terminal reboot Condition Monitoring Dashboard Display The Condition Monitoring Dashboard display lets you view the diagnostic condition of the Dynamix system Press the Condition Monitoring Dashboard button on the Main Menu to open the COMETE Dashboard display MONITORING DASHBOARD wo mnventnanoamo ETTET von orna cna seara STE Fan Driving End Bearing Hon Driven End Bearing Noma Status Indicators Dynamix Sequential Machine 2 Dynamix Diagnostics Mechanical looseness were ORTO vo ng tano SECT Color Description Fan Driving End Bearing Mis alignment Danger Hen Driven En
32. Provides descriptions and procedures for the use of the PanelView Plus terminal publication 2711p UMO001 FactoryTalk View Studio online help Contains procedures and information for all FactoryTalk View specific topics 106 Publication lASIMP 05012A EN E August 2008 Dynamix Factory Talk ViewME Integration Chapter 7 Notes Publication IASIMP QS012A EN E August 2008 107 Chapter7 Dynamix FactoryTalk ViewME Integration 108 Publication lASIMP 05012A EN E August 2008 Chapter 8 Dynamix System User Guide Introduction In this chapter you learn how to use a Dynamix system You are guided through the pre configured FactoryTalk View ME screens that interface with the pre configured Dynamix I O Add On Instructions You are guided through the different faceplate views which provide the information you need to monitor your devices and the Dynamix Intelligent Advisories Before You Begin e Complete your system hardware selection refer to Chapter 1 e Complete your system layout refer to Chapter 2 e Complete your system wiring refer to Chapter 3 e Prepare the computer refer to Chapter 4 e Complete your Logix Integration procedures refer to Chapter 5 or 6 e Complete your Factory Talk View ME Integration procedure refer to Chapter 7 What You Need e Hardware installation and wiring complete with power applied e Dynamix Logix application file Dynamix_Accel_Toolkit_Fixed_v001 acd or Dynamix_Accel_Toolkit_S
33. Use Acceleration Acceleration is closely related to force and relatively large forces can occur at high frequencies even though the displacement and velocity may be small For example consider a measured vibration of 1 5 mils at 6000 CPM This corresponds to a velocity of 0 471 in sec pk which may be considered rough vibration for general machinery This also corresponds to an acceleration reading of 0 77g Next consider a vibration of 0 015 mils at a frequency of 600 000 CPM This vibration corresponds to a velocity of 0 471 in sec pk But in acceleration the reading is over 70 g s a huge amount of force Excessive force can cause a breakdown of the lubrication and ultimate failure of the bearings So for high frequencies above 60 000 CPM acceleration may be the best indicator of vibration severity What Causes Vibration With few exceptions mechanical troubles in a machine cause excessive vibration Listed below are the most common problems that produce vibration e Unbalance of rotating parts e Misalignment of couplings and bearings e Dad bearings antifriction type e Dent shafts e Worn eccentric or damaged gears e Dad drive belts and drive chains e Torque vatiations e Electromagnetic forces e Aerodynamic forces e ooseness e Rubbing e Resonance Publication IASIMP QS012A EN E August 2008 155 Appendix B Introduction to Vibration Monitoring Vibration Machine running speed is what is commonly called the
34. accessories and other information to help you publication GMSI10 SG003 select the proper accelerometer for your application Publication IASIMP QS012A EN E August 2008 181 Appendix C Plan Sensor Location and Installation Notes 182 Publication IASIMP QS012A EN E August 2008 Appendix D Check COM Port Conflicts If you have RSLinx running on your computer it may create a conflict on your COM port Follow these steps to remove the RSLinx conflict 1 Launch RSLinx softwate 2 Under Communications Peg RSLinx Classic Professional select Configure Drivers File Edit View MEN Station DOEXOPE Security Window Help Configure Drivers Configure Shortcuts Configure Client Applications Configure CIP Options Driver Diagnostics CIP Diagnostics Gateway Diagnostics 3 Select the driver that 1S Configure Drivers causing the COM port Available Driver Types dd New conflict and click Stop SB _DF1 1 DFI Sta D COMI RUNNING AB ETH 1 AB Ethernet RUNNING Publication IASIMP QS012A EN E August 2008 183 Appendix D Check COM Port Conflicts Stop RSLinx RSLinx Classic and RSLinx Enterprise both run as a service by default If you stopped the driver but there is still a conflict you may need to stop RSLinx Classic and RSLinx Enterprise Stop ASLinx Classic 1 Launch RSLinx Classic Control Panel HP I R I 5 OCR APARAR Programs F7 Tools B
35. and forth This repeated bending eventually causes the metal to fail due to fatigue in the area of the bend In many respects this 1s similar to the way a component in a machine fails from repeated cycles of flexing caused by excessive vibration Using an example of bending a wire or a piece of sheet metal there are two ways to lengthen the time until fatigue failure occurs For one you can decrease the amount of bend the less you bend the metal each time the longer the time required to reach a critical point of fatigue And second you can decrease the rate that you ate flexing the metal the fewer the number of flexes per minute the longer the time required for failure The severity of this bending action is a function of how far the metal is bent amount of displacement and how often the metal is bent each minute frequency This relates directly to machinery vibration Vibration severity is a function of displacement and frequency Increasing the amount of displacement increasing the frequency or increasing both the displacement and the frequency will increase the severity of the bending action and shorten the time to fatigue failure The same idea applies to machinery vibration Measurements of displacement and frequency can indicate the severity of a vibration condition However because measurement of vibration velocity takes both into account it is reasonable to conclude that vibration velocity is a direct measure
36. base frequency This is the basis for calculating the potential defect frequencies that might be encountered An example is a machine train with motor belt drive and fan The speed of the fan 1s 3600 RPM base frequency 3600 CPM We can use this information to calculate the frequencies at which we expect to see potential defects such as blade pass bearing outer raceway defects unbalance misalignment and other problems because each problem occurs at a unique frequency In the example below a fan is running at a base frequency of 3600 RPM The fan has 3 blades and 8 ball bearings in the measured bearing race UNBALANCE Defect Multiple of Base Frequency Unbalance 1 x RPM 3600 RPM Misalignment Looseness 2 x RPM 7200 RPM Blade Passing Frequency BPF BPF Blades x RPM 3 x 3600 10 800 RPM Common Bearing Defect Frequencies gt 4x RPM For more details on bearing defect frequency analysis see the Introduction to Vibration Technology document located in the Additional Resource folder on the Dynamix Surveillance Accelerator Toolkit CD Notice the complexity of the wave It would be nice if we could break this wave apart into its separate frequencies to more easily diagnose problems 156 Publication lASIMP 05012A EN E August 2008 Introduction to Vibration Appendix B In the illustration below we can see there is a direct connection between the time domain time versus amplitude and the frequency domain frequency ve
37. come to your site for the initial program setup Our analyst will work with you to identify all of the machinery to include in the program configure the Emonitor database and plan the data collection routes The analyst will also install the Emonitor software on your computer and teach you how to load routes and collect data using the Enpac 2500 data collector You will be instructed on loading data into your Emonitor database and uploading the data to our server for remote analysis Once the initial setup 1s complete you will be responsible for the monthly data collection according to the established data collection routes and uploading the data to our server The analyst will evaluate your data and report the results back to you via a secure web site reporting tool within five business days Specific issues will be flagged and recommended remediation will be defined Through monthly conference calls and Web Ex the analyst will review the analysis with you and explain how remediation recommendations were reached You will be instructed on which Emonitor tools to use to facilitate the analysis During the first year of the program your designated analyst will attend the Emonitor Basic EK ICM141 and Vibration Analysis Level I training classes At the end of the first year you will be capable of independently operating a basis vibration analysis program During the second year of the mentoring program you will take the lead in anal
38. du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication IASIMP QS012A EN E August 2008 Copyright 2008 Rockwell Automation Inc All rights reserved Printed in the U S A
39. e gt 1 lt to enable yes synchronous sampling e gt 0 lt to disable no synchronous sampling The keypad closes and the Synchronous value is updated with the new value 8 To change the native units of the transducer press Sensor Sensor Unit Units Change Units to cycle between the units Stop pressing Change Units when the unit that you want is highlighted 9 To change the data units of the measured values press Output Units Change Units to cycle between the units Stop pressing Change Units when the unit that you want is highlighted Use the Spectrum Settings Display Use the Spectrum Settings display to view the current spectrum settings and make changes 1f necessary Press the Spectrum Settings button on the faceplate toolbar to open the Spectrum Settings display peram gu Live XM XM Band Sensor Alarm Data Functions Settings Settings Settings 130 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Change Maximum Frequency for the Spectrum Measurement 1 Press FMAX for a specific channel FMAX Hz 2 The numeric keypad opens 2 Enter a new gt fmax value lt from the keypad and press Enter The keypad closes and the FMAX value is updated with the new value 3 Repeat the steps to change the other FMAX values Change Number of Averages Number of Averages sets the number of individual data sets to be included when averaging measurements
40. e XM statt up e Surveillance system start up e Logix and HMI customization e Emonitor database start up e Factory acceptance testing Additional Functions The following additional project services are available as required e Sensor installation engineering e Sensor installation drawings e Sensor installation onsite e Site acceptance testing start up and commissioning e Employee training e Sub contract management e Turnkey project management Publication IASIMP QS012A EN E August 2008 187 AppendixE Rockwell Automation Project Services Dynamix1000 Custom Configured Sub Panel The Dynamix1000 system package will centrally coordinate project documentation sub panel assembly factory acceptance testing and initial configuration of sample code Add On Instructions Project coordination is in place from the receipt of an order through the customer sign off An internal Project Coordinator will be assigned to put together a full equipment documentation package and act as the point of contact and provide hardware installation designs The Project Coordinator will centrally supervise the assembly wiring and testing of each purchased sub panel The completed sub panel will be delivered to site along with standard panel wiring diagrams The electrical design package will consist of a standard system overview drawing and panel layout for each sub panel Services Scope of Supply Customer Project Coordination MA sub Pane
41. fans e normally more expensive than accelerometers since they have more circuitry e cannot use Spike Energy gSE for early detection of bearing failure e costly e Machine must be drilled and tapped or special bracketing must be made for installation You cannot use epoxy on this transducer system e Care must be applied during installation to correctly space the probe tip from the shaft surface e Work only with a specific pickup extension cable and probe driver You cannot intermix these parts with other parts or parts from other suppliers without possible system failure The process of selecting a sensor that will work for any given application can be generalized into the following questions 1 What temperature will the transducer will be exposed to 2 What is the machine s running speed 3 How much space is available to mount the transducer Publication lASIMP 05012A EN E August 2008 167 Appendix C Plan Sensor Location and Installation 4 What kind of bearing rolling element anti friction or sleeve journal is being measured 5 How much moisture is present where the transducer is mounted 6 Are there any hazardous area certifications For many applications the following specifications will be true e Temperature 54 C 65 F 121 C 250 F e Machine running speed 300 rpm 7200 rpm e Bearings balls or rollers commonly called rolling element or anti friction e Diameter spac
42. for the Dynamix 1000 Sequential panel include noise zones as shown below The CAD drawings are provided as examples of best practice techniques used to minimize electrical noise as covered in the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 These wire channel designations for clean and dirty paths are supplied to assist in defining the best possible paths to route your power network and accelerometer signal cables The wire channels marked DF are designated for power cables and other cables which may produce electrical noise The wire channels marked C are designated for communication cables like Ethernet and DeviceNet and for transducer signal cables 46 Publication IASIMP QS012A EN E August 2008 Plan System Wiring Chapter 3 Sample Information from Sequential Enclosure Files i A e Roe TE LU SII eu HN MN TERN MES N a Ol Q i Or Q he l lo Allen Bradley PanelVi
43. into a Dynamix Surveillance Fixed solution XM 320 360 361 362 Process amp Temperature Modules The XM 320 Position module is a 2 channel general purpose monitor that supports axial position valve position case expansion and differential expansion The XM 360 Process module is a 6 channel general purpose process monitor that can be configured to measure DC voltage or a current loop input The XM 361 Universal Temperature module and the XM 362 Isolated Temperature module are intelligent 6 channel temperature monitors These modules can operate stand alone or can be incorporated into a Dynamix Surveillance solution XM 440 441 Relay Modules The XM 440 Master Relay module offers four high power relays suitable for use in most protection applications The XM 440 also supports linking of the XM 441 Expansion Relay modules XM 120 121 122 Dynamic Measurement Modules The XM 120 standard and XM 121 low frequency 2 channel intelligent general purpose monitors that support measurements of dynamic inputs such as vibration pressure and strain The XM 122 gSE Vibration module is an intelligent 2 channel special purpose monitor that is uniquely suited for monitoring of vibration in rotating equipment fitted with rolling element bearings These modules can operate stand alone or are commonly incorporated into a Dynamix Surveillance solution Publication IASIMP QS012A EN E August 2008 15 Chapter1 Introduction to the Dynamix Surveillance Accele
44. rust dirt paint or grease e nsert a set screw leaving enough of the screw above the machine case to attach the sensor Typically about 1 4 inch e Apply a thin coating of grease or silicone RTV to the surface e Use a torque wrench to attach the accelerometer Typical Surface Preparation Diagram 1 1 Times Sensor Diameter 64 A n B in X0 X0 Torque in lbs 260 D TIP For transducers with three or four bolt mounting patterns follow the same surface preparation but drill and tape the additional holes Adhesive is not suitable for these types of transducers 170 Publication IASIMP QS012A EN E August 2008 Plan Sensor Location and Installation Appendix C Mounting Sensors with Adhesive If you cannot drill a hole into the machine surface you can mount the accelerometer using adhesive You can mount the accelerometer directly to the machine or you can mount a flat plate with a threaded stud We recommend mounting the flat plate with a threaded stud because it allows for easy removal of the accelerometer when the machine needs servicing Adhesive Comment Loctite 325 with 707 Activator Cyanoacrylate adhesive Single component sets up quickly use at temperatures below 200 F 93 C surface must be clean and smooth and remove by twisting the accelerometer Versilok 406 Lord Chemical Products Structural adhesive Water resistant useful to 250 F 121 C cures to full propertie
45. six vibration sensor inputs The Sequential application also utilizes DeviceNet but only requires one XM 122 module The two channels of the single XM 122 are multiplexed through the 1769 OW8I relay card under control of the Logix processor The result is a sequential connection to the same number of vibration sensors For a Surveillance application where measurements do not have to be taken continuously this is a very cost effective approach Note that the actual number of sensors interfaced by this method can be greater than six Publication lASIMP 05012A EN E August 2008 23 Chapter1 Introduction to the Dynamix Surveillance Accelerator Toolkit Fixed vs Sequential Considerations Fixed Monitoring e Dedicated channel monitoring with periodic intelligent analysis e Cost effective for low channel counts or monitoring overall vibration Sequential Monitoring e Shared XM monitors cycle through many channels with periodic intelligent analysis e Most cost effective fot high channel counts Applications Included in Toolkit There are two applications included in this toolkit e Fixed Monitoring e Sequential Monitoring Fixed Monitoring Overview 24 Publication IASIMP QS012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 The fixed monitoring application includes the following e CompactLogix L32E with EtherNet IP connectivity for networking PanelView Plus Operator Interfa
46. source of a vibration problem A mote detailed view can be seen on the Band display as illustrated below For example a machine that has looseness misalignment may have this condition only across a shaft that connects the motor to the driven device Machine Band Display 0116 0024 1 453 0 090 0 111 1 63 0 13 0 079 0 474 0 119 0 108 0 021 0 082 0 01 0 134 0 026 0 099 0 020 LoosenessMisali Fed 1260 Bad bearings Early PREVIOUS NEXT UE TUE 7 MACHINE MACHINE Motor Looseness on motor Bearing fault on pump driving end bearing and pump non driven end bearing driven end bearing are related is not related 140 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Additional Resources Resource Description PanelView Plus Terminal User Manual Provides descriptions and procedures for the use of the PanelView Plus terminal publication 2711p UM001 FactoryTalk View Studio online help Contains procedures and information for all FactoryTalk View specific topics XM 122 gSE Vibration User Manual publication Provides details on how to install configure and troubleshoot the XM module GMSI10 UMO013 Publication IASIMP QS012A EN E August 2008 141 Chapter8 Dynamix System User Guide Notes 142 Publication IASIMP QS012A EN E August 2008 Appendix A Logix Base Program Overview The pre configured Logix program is a Rockwell Automation solution that helps machine builders and end users streamli
47. system wiring The diagrams are designed to optimize panel space and to minimize electrical noise 1 Copy the Dynamix Surveillance Accelerator Toolkit CD to your personal computer hard drive 2 Open the Dynamix Fixed mm SITE Wiring D lagram CAD files EME Dynamix Surveillance Accelerator CD 7 Dynamix 1000 Fixed 10PT_pg2 pdf folder 5 01 Quick Starts Dymamix_1000_Fixed 10PT_pg3 pdf 02 Enclosure CAD Files z Dynamix 1000 Fixed 10PT_pg4 pdf 7 Dynamix 1000 Fixed 10PT pg5 pdf 3 Use your CAD program to open these and other wiring diagram gt C AD fl H 04 Dynamix Fixed Logix amp Config Files Les GE 05 Dynamix Sequential Logix amp Config Files Dynamix 1000 Fixed 10PT E 06 Dynamix View App File H OF Additional Resources files 4 Identify additional wiring needs specific to your application Routing Cables for your Dynamix Fixed System The drawings for the Dynamix 1000 Fixed panel include noise zones as shown below The CAD drawings are provided as examples of best practice techniques used to minimize electrical noise as covered in the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 These wire channel designations for clean and dirty paths are supplied to assist in defining the best possible paths to route yout powet network and accelerometer signal cables The wire channels marked DF are designated for power cables and other cables which may produce electrical
48. the configure connected XM module appears 2 i z Password module Exit Note Ensure proper cable connection 2 Click the Module tab XM 122 gSE ib Module Configuration Tool File Edit Device Help 3 Enter 1 in the Node address Channel 1 Channel 2 gsE Tachometer Alarm Relay and 4 20 m Output Triggered Trend 1 0 Data Module View Data f Identity DeviceNet Firmware update 4 Click Apply E cem Made address Firmware revision 5 013 Vendor ID BBS A confirmation message appears Baud rate E Must make sure the script file mes loaded iz consistent with the device Device type 109 Product code 18 5 Click Yes to download the new node PRI An address to the XM module Status pannpannpopoo d Serial number 818122039 Update Firmware Apply Product name M 122 g5E Vib Module Reset Publication lASIMP 05012A EN E August 2008 90 Chapter 6 Dynamix Logix Integration for Sequential Monitoring Download the Configuration to XM Module 1 Make sure you copied the Dynamix Surveillance Toolkit CD to your personal computer 2 From the File menu choose Open 3 Navigate to the Dynamix Sequential Logix amp Config Files XM Configuration Files folder on your computer and select the Dynamix_Accel_Toolkit_Sequential_ v001 122 file 4 Click Open The name of the configuration file KA T AA SE Wels P chale Lord rural l eal Fi
49. to optimize panel space and to minimize electrical noise Open the Dynamix Sequential Use your CAD program to open Identify additional layout needs Copy the Dynamix Surveillance Accelerator Toolkit CD to your personal computer hard drive Folders A Mame Enclosure CAD files folder EHE Dynamix Surveillance Accelerator CD T Dynamix 1000 Sequential 48PT pgl p 01 Quick Starts E 02 Enclosure CAD Files 9 Dynamix Fixed this and other CAD files a Dvnamix Sequential 03 Wiring Diagram CAD Filess 04 Dynamix Fixed Logix amp Config Files 48PT drawings 05 Dynamix Sequential Logix amp Config Files 5 06 Dynamix View App File OF Additional Resources Dynamix 1000 Sequential specific to your application Verify Your Dynamix Sequential Panel Layout The Dynamix 1000 sequential panel layout is shown below Included is the follow hardware 36 e PanelView Plus 1250 e One XM 122 oSE Vibration module e CompactLogix 1769 PA2 power supply 1769 SDN DeviceNet Communications module 1769 L32E processor and 1769 ECR end cap e 1606 XLP50E power supply Publication lASIMP 05012A EN E August 2008 Sample Information from Enclosure Files _ Q_e _ vz HHHHUMHHHHHHHd gt 22 Y il Ph luf IL WWE jy yA i pon it pl Il ERE l Ie i 3 Allen Bradley anelViaw Fi fi i I E
50. viewing The toolbar includes these buttons e Live XM Data button lets you view and analyze live XM data from the XM modules e XM Functions button lets you give commands to the XM Add On Instructions for example download a configuration to the XM module e Band Settings button lets you view and modify the bandwidth for each band measurement e Sensor Settings button lets view and modify the characteristics of the sensor on each channel e Spectrum Settings button lets you view and modify the spectrum measurement settings for each channel e Alarm Settings button lets you modify the alarm levels and disable alarms e Help button lets you view version information about the Faceplate and Add On Instructions e Close button closes the Faceplate The left side of the faceplates shows Channel 1 data The right side shows Channel 2 data Parameters with a grey background are read only parameters Parameters with a white background are editable parameters Publication IASIMP QS012A EN E August 2008 125 Chapter8 Dynamix System User Guide Use the Live XM Data Display The Live XM Data display lets you monitor and analyze live data from the XM modules Press the Live XM Data button on the faceplate toolbar to open the Live XM Data display Fire bL Dari 1 Live XM XM Band Sensor Spectrum Alarm x Data Functions Settings Settings Settings Settings Ch 1 Non Driving End Bearing Ch 2 Driving End Bearing Speed Spike Ene
51. xd Y Nextpan P Fan Hun Driving End Bearing Driving End Bearing Driven End Bearing Hun Driven End Bearing Overall Vibration Overall Vibration Overall Vibration Overall Vibration Overall Vibration Warning Overall Vibration Warning Overall Vibration Warning Overall Vibration Warning i Motor Motor Fan Fan PO MACHINE MACHINE MACHINE Hon rivi Driving End Driven Emi Hon Driven LA OVERVIEW BANDS DIAGNOSTIC Overall End Bearing Bearing Bearing End Bearing Trend Diag Trend Diag Trend Diag Trend Diag Trend ALARMS 2 Press the Arrow control Motor NextPen i Fan buttons to scroll forward ps UM backward and to the current ove tren i Move trend date and time Move trend display Change trend display backward to current date amp scale pen display forward time The trend displays shows one week of data at a time Press the Next Pen button to change the scale of the trend to match a different pen The pens represent values on the trend chart The pen icons are displayed at the right edge of the trend chart Note that all pens on the same trend display use the same scale IO Overt Vibration E overalVibraion at the bottom of each Overall Vibration Warning Overall Vibration Warning ag Overall Vibration Warning trend display Publication lASIMP 05012A EN E August 2008 Dynamix System User Guide Chapter 8 4 Press the Trend Motor Motor Fin Fan ees MACHINE MACHINE MACHINE hid Hon Dri
52. 00 Dynami ADI and Faceplate Lab in this example Dynamix Auto Lube Boeing Dynamis Paper Machine Demo Dynamm Surveillance Kroge parameter screens Dynamik Surviellance Kroger ACI_Faceplates V nr id sb 6 Click Open Language English United States en US 98 Publication lASIMP 05012A EN E August 2008 Dynamix Factory Talk ViewME Integration Chapter 7 7 Expand RSLinx Enterprise in the Explorer window acoso Machine Edito Ele view Application Tools Window Help late sna e 2 8 Double click Communication Setup lt Local USMAYJELAKOMIL2 c las Dynamix Accel Toolkit 8004600 m Dynamix Accel Toolkit 800x600 E System V SQ HMI Tags 5 Graphics Alarms 23 Information Logic and Control Data Log 3 RecipePlus Ba ASLinx Enterprise al Communication setup System Application Communications Design Local Runtime Target 9 Click the Design Local tab Copy from Design to Fluntime IE RS Lins Enlerprise CORE FHE 1769 417 Backplane Ez EtherMet Ethernet m j 10 88 16 76 1768 EWEBJA 1768 EWEB A 10 Select the XM to CLX device shortcut El 10 88 67 53 1756 EWEB 1756 EWEB A 3 H E TIL Hi 2 137 A PDF AD Linking evire El y 10 868 72 136 L768 ENBT A 1768 ENBT A 1 m 10 00 255 0 1760 CNOT A 1760 EMDTJ El im 10 132 82 115 PareMiew Plus 1250 Panelview Plus 1250 2 l TIL UAZ IRA DBA FWER 1 5
53. 012A EN E August 2008 2 Double click Services Check COM Port Conflicts 3 Right click RSLinx Enterprise and select Stop Additional Resources Resource RSLinx Classic Getting Results publication Linx GR001 RSLinx Enterprise Getting Results publication LNXENT GR001 Tech Note 49690 available at htto www rockwellautomation com knowled gebase Publication lASIMP 05012A EN E August 2008 Description Provides information on how to get started using RSLinx Classic Provides information on hot to get started using RSLinx Enterprise Provides a description of a Com port error and its solution Appendix D 185 AppendixD Check COM Port Conflicts Notes 186 Publication lASIMP 05012A EN E August 2008 Appendix E Rockwell Automation Project Services If you are installing a new online condition monitoring system or refurbishing an existing one Rockwell Automation can help you from start to finish From setting up and commissioning standalone online monitoring to complete installation of large complex monitoring solutions you will receive skilled resources to ensure successful implementation of your project from planning and design through installation testing and operation Base Functions Project services required for sequential monitoring applications include the following base functions e Project Coordination e Panel layout drawings e Electrical drawing package e Programming
54. 21 Dynamic Measurement Module Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 Description Provides details on how to install configure and troubleshoot the XM 122 module Provides details on how to install configure and troubleshoot the XM 120 121 module User Manual publication GMSI10 UMO012 XM 160 161 162 Direct Vibration Module User Provides details on how to install configure and troubleshoot the XM 160 161 162 Manual publication GMSI10 UM025 1769 L32E CompactLogix Controller Installation module Provides details on how to install configure and troubleshoot the module Instructions publication 1769 In020 Compact Individually Isolated AC DC Relay Provides details on how to install configure and troubleshoot the module Output Module Installation Instructions publication 1769 IN053 Compact 1 0 DeviceNet Scanner Module Provides details on how to install wire and troubleshoot the module Installation Instructions publication 1 69 IN060 Publication IASIMP QS012A EN E August 2008 29 Chapter1 Introduction to the Dynamix Surveillance Accelerator Toolkit Notes 30 Publication lASIMP 05012A EN E August 2008 Chapter 2 Plan System Layout Introduction In this chapter you layout the components selected in Chapter 1 Use the CAD drawings supplied on the Dynamix Surveillance Accelerometer Toolkit CD publication IASIMP SP010 to add or remove components to and fr
55. AG UD of the 1709 3200 iii 61 ASIA IP Addresses to Devices iia la A cn 61 Browse the EtherNet IP Network in RSLinx 64 Set DeviceNet Address and Download Configuration to the IO 64 Set the 1769 SDN Module s DeviceNet Address 70 Download the DeviceNet Configuration File 71 Open Logix Application File in RSLogix 5000 oooo oooo o o o 73 Save and Download Your Program 00 0 cece eee eee 74 Additional RESOUS o 2o sr caw ares o be ed rt 45 Chapter 6 aaa ao ERO TTL TT TT CIL UT TET TL TII ROT EPI 7q Detote X00 Beo ipda a E EEA pad pa dai OET IT NE 78 79 Locate the MAC ID of the 1709 L32E lt lt vee eee 79 NSS 011 TP Addresses t0 DEVICES dorada rta 79 Browse the EtherNet IP Network in RSLinx 82 Set DeviceNet Address and Download Configuration to the 2 M1 122 Module a pra db tete eae DR ete eco aat ue eem es 82 Set the 1769 SDN Module s DeviceNet Address 87 Download the DeviceNet Configuration File o oo ooooooo 90 Open Logix Application File in RSLogix 5000 oooo oooo o o o 91 Save and Download Your ProgtaM ooooooooomoocoomomm o 02 Addon ReSOBDfCe aee did Puede dre oe ob il 93 Chapter 7 MESA CRI ERRORES E T ENTERO a ne a ee aa 95 95 95 Bolo These Steps datetime ete Santee wee o eset a a de 96 Load and Restore the FactoryTalk ViewME Application 97 Publication lASIMP 05012A E
56. Auto Save Configuration Chal In some instances you will want an external system or device to program the module after power up In these situation you do not want a configuration to be stored in the nonvolatile memory For the purposes of this example we do NOT want to save the configurations to the modules nonvolatile memory Therefore we disable the Auto Save Configuration Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Sequential Monitoring Chapter 6 6 From the Device menu choose Download to File Edit Device Channel Help Upload From Device Download to Device Cha Auto Save Configuration 7 Click Yes to download the settings to the module AM Serial Configuration Utility 8 If you see ADR Warning dialog box click Continue to continue the download ADR WARNING IF Automahc Device Heplacement ADF implemented For thie device by a networked ADA server then When the download is complete the Module Status PES EE TR EET eae y y downloaded to this dewce are NOT automatically MS LED will turn solid green coped to the configuration held inthe ADH server 9 From the File menu choose Close to close the F Da not show this dialog again Configuration Tool TEUER Cancel Set the 1769 SDN Module s DeviceNet Address 1 Launch RSNetWorx for DeviceNet software 3 et POLLA y Am LIS EE eem Al PS A LI We fn Rockwell Automation 7 ap Fa
57. Chapter 5 Assign the DeviceNet Address to XM Module When you apply a new node address it immediately overwrites the node address in the module and causes the module to reset If you need help press F1 to display the online help topic for the current tab or dialog box 1 Click Configure on the Configuration Utility screen XM Serial Configuration Utility 5 0 2 Click to The Configuration Tool for the configure connected XM module appears x z Password module Exit Note Ensure proper cable connection 2 Click the Module tab XM 122 gSE ib Module Configuration Tool File Edit Device Help Channel 1 Channel 2 gE Tachometer Alarm Relay and 4 20 m Output Triggered Trend 3 Enter the new Node address 1 0 Data Module View Data r l dientibu Device et Firmware update XM Module Node Address Made address ja Firmware revision 5 013 XM 120 1 Vendor ID 668 XM 122 2 Device type 109 ae autobau fice ie Ue script ile reg loaded is XM 1 61 3 Product code 18 consistent with the device Revision 5 013 prm poate Firmware Status o0000000000001 01 4 Click Apply Serial number 818122039 Apply Product name amp M 122 g5E Vib Module A confirmation message appears Reset 5 Click Yes to download the new node address to the XM module Publication lASIMP 05012A EN E August 2008 67 Chapter 5 Dynamix Logix Integration f
58. Dynamix Diagnostics MAIN E E MENU TREND ALARMS Motor Pump Dynamix Mimic Display Fan Driven End Bearin Non Driven End Bearin Motor d Non Driving End Bearing Overall Overall Vibration Vibration Overall Overall Vibration Vibration Publication IASIMP QS012A EN E August 2008 19 Chapter1 Introduction to the Dynamix Surveillance Accelerator Toolkit Diagnostic Description amp Diagnostic Trend Faceplate Example Dynamix Fixed Motor Fan Dynamix Machine Diagnostics Fan Dynamix Machine Diagnostics Status Dynamix Machine Diagnostics Fault List MACHINE MACHINE MACHINE JE H X MAIN Soke OVERVIEW BANDS DAONOSTC nent ui Dynamix Sequential Machine 1 Dynamix Diagnostic Trend Monday Apri 26 2008 1 000 61017 PM 51317 51517 B1917 Motor lt q Pause Y Next Pen p Driving End Bearing 57217 52517 PM Bad Bearing Fan Fan MACHINE MACHINE MACHINE Driven End Mon Driven OVFRVIFW BANDS DIAGNOSTIC Over all Bearing End Bearing MAIN MENU Trend Diag Trend Diag Trend 20 YN ALARMS Publication lASIMP 05012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 Band Display amp Configuration Faceplate Example IBI B EB EN 17 LI Dg i LUUR 1013 ul WU 0 323 0 051 Danger 1000 Publication IASIMP QS012A EN E August 2008 21 Chapter1 Introduction to the Dynamix Surveillance
59. Dynamix survelllance Accelerator Toolkit Quick Start CompactLogix Controller XM Modules Rockwell ALLEN BRADLEY e ROCKWELL SOFTWARE Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in
60. Isolated acide Norma 06 1769 8pt Isolated acide Norma OF 1769 8pt Isolated acide Morma DeviceNet Before the software allows you to configure online devices vou must upload or download device information When the upload or download operation is completed your offline configuration will be synchronized with Ehe online network Note You can upload or download device information an either a network wide or individual device basis Help Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Sequential Monitoring Chapter 6 RSNetWorx software begins browsing the network TIP can click Cancel 11 From the Network menu choose Download to Network 12 Click Yes The pre configured Dynamix Accelerator Toolkit DeviceNet Network and device settings are downloaded to the network 13 Click Close Browsing network X Found Device at address 03 EIEEEIEBIBIB Once all of the devices on your DeviceNet network appear you Gp IL File Edit View Network Device Diagnostics Tools Help ET 4 Single Pass Browse Continuous Browse zz Online F10 Hardware f Downloading entire network including all devices Do vou want to continue Open Logix Application File in RSLogix 5000 1 Make sure you copied the Dynamix Surveillance Toolkit CD to your personal computer hard drive 2 Navigate to the Dynamix Sequential siders X
61. MP QS012A EN E August 2008 151 Appendix B Introduction to Vibration Vibration Parameters There are three industry wide accepted parameters of measure for vibration Displacement Displacement is the measure of the total peak to peak travel of the rotating part in the machine or the machine itself An easy way to understand the measurement of Displacement is using a simple mass and spring When the mass attached to the spring is put into oscillation the motion will trace out as shown 1n the illustration Displacement is measured in units of mils 001 inch ot microns 001 millimeters Velocity Velocity is a measure of speed at which the mass is moving or vibrating as it undergoes oscillating motion Velocity tells us the rate at which movement of the machine is changing In this illustration notice that the minimum velocity occurs at the maximum points of displacement and the maximum velocity is at the minimum point of displacement Velocity is measured in units of inches per second ips or millimeters per second mm s 152 DISPLACEMENT AMPLITUDE Peak Peak Period gt Minimum Velocity Maximum Velocity DISPLACEMENT Minimum Velocity Publication lASIMP 05012A EN E August 2008 Introduction to Vibration Appendix B Acceleration Acceleration is a measure of the rate of change of velocity The maximum acceleration occurs at the maximum points of displacement
62. Move it ta REM or PROG in order to download n DANGER Unexpected hazardous motion of machinery may occur Some devices maintain independent configuration settings that are not loaded to the device during the download of the controller Verity these devices dives network devices 3rd party products have been properly loaded before placing the controller into run mode Failure to load proper configuration could result in misaligned data and unexpected equipment operation Download Help 9 From the Communications menu choose Run Mode 74 Publication IASIMP QS012A EN E August 2008 Dynamix Logix Integration for Fixed Monitoring Chapter 5 10 Verify the module LEDs ate steady green 1768 L32E OK status LED is steady green 1769 SDN OK status LED is steady green if present XM 122 MS Module Status and NS Network Status LEDs are steady green Additional Resources Resource Logix5000 Controllers Common Procedure Programming Manual publication 1756 PM001 DeviceNet Modules in Logix 5000 Control oystems User Manual publication DNET UM004 XM 122 gSE Vibration User Manual publication GMSI10 UM013 EtherNet IP Modules in Logix5000 Control systems publication ENET UM001 ControlNet Modules in Logix5000 Control systems publication CNET UM001 XM Serial Configuration Utility Getting Results Guide publication XMSCU GRO02 Publication IASIMP QS012A EN E August 2008 Description Provides
63. N E August 2008 Dynamix System User Guide Logix Base Program Overview Introduction to Vibration Publication lASIMP 05012A EN E August 2008 Table of Contents Configure Local Communications aiu ia srl ie ds 98 est ine Prol Gb AAA A nx Dena d d ta dd D et 101 Download the Project to a Terminal aua t AE qot a 102 Run tbe Project Oma Estalla edi 105 Additional I CSOULCES oer SIUS aaa 106 Chapter 8 Io NC c picem AA E 109 betore 3 00 DEM eas ode TP RI EDS PEL AA qbus 109 ONE 109 US 110 Dynamix Surveillance System OvetvieW o ooooommomo 111 Dynamix HIMI Navligation S 4 es B eA RR ton Batis 113 Use the Dynamix Main Menu Display ooooooooo o 114 Dynamis Ninao Dat aces e ote bese 116 Dynamix Machine Mimic Displjay 117 Dynamix Machine Bands Display oooooooomoom oo 118 Dynamix Machine Diagnostic Display oooooomomoo m o o 119 Dynamix Machine Trend Displays anadir ed aes 120 Dynamix atm Display d ortu o qud ec hauled ocean nds ida 121 Dynamix Panelview Plus Diagnostic Display 123 Condition Monitoring Dashboard Display o ooooooo o 124 Dynamix XM Faceplates Overview 0 0c eee ee ee 125 Use the Live 20M Data Display so i iarrair beanie ree heo tho 126 Use the Band Settings DIspIay cs ad eteat e deed oe ERES da a 127 Use the Sensor Settings Display score 129 Use the Spectrum Settings Display ocurrir 130 Usethe Alarmi setunos DEP naea EC eR ed edd 132
64. Name 4 Logix amp Config Files Logix File folder 3 Double click the Dynamix_Accel_Toolkit_Sequential _v001 acd application file Publication lASIMP 05012A EN E August 2008 A i Dynamis Surveillance Accelerator CD o E Dynamis Accel Toolkit Sequential vOUT AC c 01 Quick Starts E 5 02 Enclosure CAD Files E 03 wiring Diagram CAD Filess E 3 04 Dynamis Fixed Logix amp Config Files 5 Logix File O ASNetwor DeviceNet Files O XM Configuration Files 3 i 05 Dynamix Sequential Logis amp Config Files 9 ASNetwors DeviceNet Files O XM Configuration File 9 06 Dynamis View App File E O OF Additional Resources 91 Chapter6 Dynamix Logix Integration for Sequential Monitoring The RSLogix 5000 software launches and your application file opens PRS Lop DO Dymramikcscce Dena Tero m hyrramesoce De Ton ier same ACTAE 14 3 fol File Edk Wew Search Loge Communications Tools Window Help Offline D F RUN Era 4 tert tel al Mo Forces A MoEdts Gm controller Dynamix Accel Toolkit 4 Controller Tags 3 Controller Faut Handler Cu Power Up Handler E Tasks C MainTask e OB DevicefetTnputs El Machines ER Cynamix_Sequential_Ponitoring ER DeviceMetoutputs 3X EwEB 4 ER test E Unecheduled Programs Phases Ei 3 Mation Groups E Ungrouped Axes 29 Add On Instructions 2 Dynamis Machine Profle Motor Pump SDE UE Save and Download Your Program
65. O for the node Address for the 1769 SDN and click Apply Address jo H Data rate 125 kb Apply Message Node Commissioning i 8 x Select a device by using the browsing service Browse Current 1769 50 Scanner Module Settings The node address is applied and a confirmation is given in the Messages Address 0 box Data Rate 125 KB Hew 1753 5DM Scanner Module Settings The network data rate should not be changed on an active network The new network data rate will nat take effect until power is recycled Address fo 4 Data rate 125 kb A 9 Record the address on the Network Worksheet 10 Click Close Messages Made OD was successfully commissioned Close Help Publication IASIMP QS012A EN E August 2008 09 Chapter 6 Dynamix Logix Integration for Sequential Monitoring Download the DeviceNet Configuration File 1 Make sure you copied the Dynamix Surv 2 From the File menu choose Open 3 Navigate to the Dynamix Sequential Logix amp Config Files RSNetworx DeviceNet Files folder on your computer and select the Dynamix_Accel_Toolkit_Sequential _v001 dnt file Click Open Click Who Active to go online Under AB_ETHIP 2 expand the CompactLogix Backplane and the 1769 CompactBus Expand the 1769 SDN and the DeviceNet Port Record the 1769 SDN slot number on the Network Worksheet You will need it later Select Port 2 Devic
66. Publication lASIMP 05012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 Reviewing Basic Panel Component Listings Fixed Monitoring Application cO CO NI Oy o1 gt Wy N Publication IASIMP QS012A EN E August 2008 27 Chapter1 Introduction to the Dynamix Surveillance Accelerator Toolkit Sequential Monitoring Application To maximize efficiency and cost savings the Dynamix 1000 custom configured sub panel solution is available from Rockwell Automation The completed sub panel will be delivered to site along with standard panel wiring diagrams The electrical design package will consist of a standard system overview drawing and panel layout for each sub panel The following is a list of the Dynamix 1000 sub panels The example in this toolkit utilizes the 1443 DYN1032 Catalog 1443 DYN1032 1443 DYN1035 1443 DYN1069 1443 DYN1061 1443 DYN1062 1443 DYN1063 1443 DYN1056 1769 OW l Or 1756 0X8l 9701 VWMRO15AENE Or 2711P T12C4A1 1443 ICMPROJECT 28 Description sub panel wired with CompactLogix L32E and XM122 or equivalent Typically contains 1769 L32E 1769 SDN 1769 PA4 1769 ECR 1440 VSE02 01RA 1440 TB A 1606 XLP30E other components as necessary oub panel wired with CompactLogix L35E and XM122 or equivalent Typically contains 1769 L32E 1769 SDN 1769 PA4 1769 ECR 1440 VSE02 01RA 1440 TB A 1606 XLP30E other components as necessary ou
67. QS012A EN E August 2008 45 Chapter3 Plan System Wiring Plan System Wiring for Dynamix Sequential Panel These are the instructions to plan the cable layout for your Dynamix Sequential Surveillance application Load Dynamix Sequential CAD Diagrams The Dynamix Surveillance Accelerator Toolkit CD provides CAD diagrams in DXF format to assist in the planning of your system wiring The diagrams are designed to optimize panel space and to minimize electrical noise 1 Copy the Dynamix Surveillance Accelerator Toolkit CD to your personal computer hard drive 2 Open the Dynamix Sequential EU LONE Wiring Diagram CAD files GIES Dynamix Surveillance Accelerator CD a E Dymamix_1000_Sequential_48PT_pg2 pdf folder c 01 Quick Starts t Dynamix 1000 Sequential 48PT paq3 pdr 02 Enclosure CAD Files M Dynamix 1000 Sequential 48PT pg4 pdf E E 03 Wiring Diagram CAD Filess S Dynamix 1008 Sequential 48PT pg5 pdf 3 Use your CAD program to open 3 Dynamix Fixed E Dynamix 1000 Sequential 48PT pg amp pdf these and other wiring diagram im Dynamix Sequential Z Dynamix 1000 Sequential 48PT pg7 pd 04 Dynamix Fixed Logix amp Config Files CAD files 05 Dynamix Sequential Logix amp Config Files Dynamix 1000 Sequential 1 06 Dynamix View App File A8PT files OF Additional Resources 4 Identify additional wiring needs specific to your application Routing Cables for your Dynamix Sequential System The drawings
68. T pn il ll il I i pl pol 1 TI hu dg E i i l Il pil y i ly FI oq FI y EH y E il pil y og FI y PU y pul E boa i boa n i Se CE NEMO 1 I EE n i IN ll E N NT EE FI oq PU y i l T Il D 1 pl ll EE pl i m n Nant i npn n ily WG y Hie AI E pe e ER ELE EE RE Plan System Layout Chapter 2 www Dd SN LJ i i a 1 E E IND 1 Mia 182 Ea LF IMPORTANT The enclosure CAD drawings were designed using best practices techniques as shown in the system Design for Control of Electrical Noise Reference Manual publication GMC RMOO1 Refer to this publication when making modifications to the Dynamix sequential panel layout Refer to the XM 122 gSE Vibration Module User Manual publication GMSI10 UMO13 for additional instructions specific to the XM 122 gSE Vibration module Refer to the 1606 XLP50E Installation Instructions publication 41063 143 01 for additional Instructions on wiring the power supply Refer to Download Other Allen Bradley CAD Drawing
69. TP DHCP Help sunu b R5Lagix5 Pro English a BOOTP DHCP Server El Settings E p NUES Publication IASIMP QS012A EN E August 2008 61 Chapter5 Dynamix Logix Integration for Fixed Monitoring The BOOTP DHCP Server utility is used to assign IP addresses to most of the devices in this quick start 2 If you are running this utility for the first time you will get this message Otherwise skip to step 4 Network Setup Error Pias configure your network settings before using tha BOOTPIDHCP server bool 3 Click OK i You are then asked to enter the subnet mask Skip to step 5 4 From the Tools menu choose Netwotk Settings d Request History Relation List elatic 5 Enter the Subnet Mask from the Network Worksheet Network Settings E x Default Subnet Mask Gateway Primary DHS Secondary ONS Domain Mame 6 Click OK Cancel 62 Publication IASIMP QS012A EN E August 2008 Dynamix Logix Integration for Fixed Monitoring Chapter 5 The Request History displays all the devices on your network that need IP addresses 7 Double click a request from one of the devices 8 Enter the corresponding IP address that you selected from the Network Worksheet If you are not using an isolated netwotk obtain these numbers from your network administrator Staus Unable to service DHCP reque Cancel 3 BOOTP DHCP Server 2 3 aixi
70. The keypad closes and the Alert value is updated with the new value 3 To change the danger value for a specific alarm press Danger The numeric keypad opens 4 Enter a new gt danger value lt from the keypad and press Enter 132 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 The keypad closes and the Danger value is updated with the new value 5 Repeat the steps to change other Alert and Danger values Enable Disable Alarms 1 Press Alarm Disable for the specified alarm Alarm Disable 0 The numeric keypad opens 2 Enter one of the following and press Enter e gt 1 lt to disable the alarm e gt 0 lt to enable the alarm The keypad closes and the Alarm Disable value is updated with the new value 3 Repeat the steps to disable enable other alarms Perform XM Functions Use the XM Functions display to issue commands to the XM Add On Instructions such as download new configuration settings to XM module or save a configuration to non volatile memory 1 Press the XM Functions button on the faceplate toolbar Functions The XM Functions display opens Central South Blower 2 Motor Live XM xM Band Sensor Spectrum Alarm X Data Functions Settings Settings Settings Settings Ch 1 Non Driving End Bearing Ch 2 Driving End Bearing Load Default Pes z e Save XM appe onfiguration E RL Contiguration Maus Confiquration Publication IASIMP QS012A EN E August 2008 133 Chapter8 Dyn
71. Trend SUACD Trend Ss Signal processing Refer to the XM Module User Manual Channel name Output data uni Rer dg z Tronsducer High pars fiber for a complete listing and description cU MEI a of the XM parameters Sa ieri gau tooth External gear teeth Cra units Measurement options Signal detection Faulk high T i Overall time constant Faulk low Press F1 for help DC bias time rant 1768 T Overall dangariy lactus Overall fiker Full sale 2 1 i ten Wull Low pass hier Hz Order of sum harmonics Spectra aweien Rand 7 From the Device menu choose FE File Edit Hel Download to Device P Upload From Device Download to Device Channel Chat 8 Click Yes to download the settings to the module 9 If you see ADR Warning dialog box click Continue ADR Warning to continue the download ADR WARNING i IF Automahc Device Replacement ADA implemented For thie When the download is complete the Module Status device by a networked ADA server then MS LED will turn solid green Auto Save Configuration may nol be used Changes downloaded to this device are NOT automaticaly coped to the configuration held inthe ADH server 10 From the File menu choose Close to close the Configuration Tool Da not show this dialog again TE 11 Insert the mini connector into the USB style connector on top of the second XM module in the system There are three XM modu
72. aft 1 4 DIAMETER MACHINE SCREW TIE WIRED IN PLACE Cables Accelerometers like the Rockwell Automation 9000 series are well suited for driving long cables at frequencies up to 10 kHz For high frequency or 10 transient testing over long cable 7100 ft or 30 m the maximum max 27LCV Ic 1 imax maximum frequency hertz C cable capacitance picofarads T frequency is a function of C V and Ic y maximum peak output from Le et ee A sensor volts EXAMPLE 100 ft 30 pF ft cable C 3000 pF sensor V 2 5 V lc 2 2 mA constant current from signa fmax 10 2 khz conditioner m lO scaling factor to equate units Bulk Cable Recommendation e Accelerometers Belden 8761 PVC Insulation 60 C Max or Belden 88761 Teflon FEP Insulation 200 C Max e Non contact sensors Belden 8771 PVC Insulation 60 C Max or Belden 88770 Teflon FEP Insulation 200 C Max 178 Publication IASIMP QS012A EN E August 2008 Plan Sensor Location and Installation Appendix C Cable Insulation Characteristics Listed below are the characteristics of both PVC and FEP Teflon In many applications the use of PVC will lower the cost We advise you review the environment and carefully select the correct cable insulation Belden Cable Properties Properties PC FEP Teflon Oxidation resistance Outstanding Oil resistance Outstanding Low temperature flexibility Outstanding Weather sun resistance Outstanding Abrasion r
73. amix Accel Toolkil FEN M 01 1769 L32E Ethernet Port gt 03 Local 1769 Bus Adapter vA1769 A EE 1769 Bus 1769 Bus Re Ir 00 Local 1769 Bus Adapter VA1769 A Fl 01 1769 SDN Scanner Module 1769 5DN Ete Port2 DeviceNet DD 1769 S50N Scanner Module E 01 xM 120 Vibration Module pt zz 02 XM 122 g5E Vibration Module E 03 xM 161 Overall vibration Module a2 168 1 18 Panelview Plus 1250 Panelview Plus a2 168 1 6 RSLinx Enterprise Desktop RSLinx Enterprist a Browsing node 3 found Address 5 Expand the 1769 SDN and the DeviceNet Port and select the 1769 SDN Scanner Module 6 Click OK 7 If you f ecelve a linking device Node Commissioning Tool E N xd warning click Ye S 2 IF vou change the node address of a linking device you may invalidate the communication path information stored in software applications Far example if RSLinx has an OPC item configured that references one of the devices on the DeviceNet network attached to the linking device then that item definition may na longer be valid This is due to the fact that the OPC item s configuration includes the previous node address assigned to the linking device We strongly recommend that you only perform this modification while vou are initially commissioning the linking device before it has been used as part of the runtime control system Co vou want to continue Yes Ma 70 Publication IASIMP QS012A EN E August 2008
74. amix System User Guide 3 Press the Download Configuration New button to download 2 Press the Load Default Configuration button to load the configuration values from the Machine Profile into the XM Load Default E Configuration Add On Instruction settings This overwrites any settings that you made in XM Add On Instructions the XM Add On Instructions settings to the XM module 4 Click the Save XM Configuration button to send a message to the XM module to save the currently loaded configuration NOM iu n to non volatile memory i FacePlate Help Display The Help display shows the current version information Press the Help button on the faceplate toolbar to open the Help display 134 al T IC LH Live XM XM Band Sensor Spectrum Alarm Data Functions Settings Settings Settings Settings Non Driving End Bearin Jaa Eam Ces rw Inc na armpearnna Integrated Condition Monitoring Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 How to Find Fault Information Main Menu Display The Main Menu display indicates if any of the machine trains are experiencing a fault condition The name of the fault and its severity appear on the display as shown on the illustration below Dynamix Accelerator Toolkit Integrated Condition Monitoring Sequential Monitoring Central South Blower 1 Central South Blower 2 Example of a Faulted Motor Pump Machine ooseness Misalignme
75. and system connected control Dynamix Surveillance System Add On Instructions amp Faceplates The cote of the Dynamix Surveillance System is the diagnostic and display function managed within the Logix controller Machinery specific Add On Instructions automate the key system functions without the need for redundant software packages or extra programming These instructions are tightly coupled with faceplates driven by the controller to display pertinent information about your machinery Since the information in the faceplates is driven by the controller one set of screens is used to view any of the machines being diagnosed by the system This significantly reduces the complexity and increases the reliability of the overall system and makes it easy to expand The system is based upon Factory Talk View ME allowing these faceplates to be deployed on a PC or a PanelView Operator Interface and can be directly coupled with higher level visualization software The following are the key functions of the Dynamix Add On Instructions and sample screen shots of the Dynamix Faceplates e Machinery Profiles Stored settings to define frequency bands and alarms for common machine types Allows for basic changes to the configuration from FactoryTalk View or RSLogix Not required for fixed monitoring required for sequential monitoring e Intelligent Advisory Translates monitoring data into actionable descriptions for common failure modes
76. ation and Online product selection and system configuration tools including AutoCAD DXF selection Tools website http ab com e tools drawings Industrial Automation Wiring and Grounding Provides details regarding the installation configuration and operation of EtherNet IP Guidelines publication 1770 4 1 modules Publication IASIMP QS012A EN E August 2008 39 Chapter 2 Plan System Layout Notes 40 Publication lASIMP 05012A EN E August 2008 Chapter J Plan System Wiring Introduction In this chapter you plan the cable layout for your system components placed in Chapter 2 Use the CAD drawings supplied on the Dynamix Surveillance Accelerator Toolkit CD to assist in the routing of wires and cables for your system components Refer to the Logix programming manuals for additional device configuration and programming requirements Before You Begin e Complete your system hardwate selection refer to Chapter 1 e Complete your system layout refer to Chapter 2 What You Need e Dynamix Surveillance Accelerator Toolkit CD publication LASIMP SPOOx e CAD files from the Dynamix Accelerator Toolkit CD Dynamix 1000 Fixed 10PT drawings for Fixed system Dynamix 1000 Sequential 48PT drawings for Sequential system e XM 120 121 Dynamic Measurement Module User Manual publication GMSI10 UM012 e XM 122 gSE Vibration Module User Manual publication GMSI10 UM013 e XM 160 161 162 Direct Vibration Module User Manual
77. aw Plus L i B EE l INE gt Allen Bradley XM 22 MI IN j da WC doc O NN i IU ben elit y Vi L E y Vi I J ME 1 E EN IM Lg E L 4 i j i i i jp oho id T x n Is 1 d BA n TE WL LOT oY L4 C CL cu Lo Lo oo EE EE AT bn d JEAN SAI C1 ate on f foi ee S id Z foi Se MEME de A I I ib A EL 1 B EZ IE i 1 1 EN lu A Vn Vi il nod Hd ZY B MM 1 EN i Oy Vota TN le Be HW Z i if E iym p if f 3l WE g GM AH Eo yy 1 ME od d RK c gt A A A A A A A A A e eK UE m A e Fl ol ee a Ni AAA AAA aE EE A A A eee a Refer tothe XM Module User Manuals for installation and wiring instructions specific to the connections of power communications and transducer wiring For other equipment shown in your CAD drawings refer to the installation instructions that came with those products Publication IASIMP QS012A EN E August 2008 4 Chapter 3 Plan System Wiring Sample Wiring Diagram for Your Dynamix Sequential System A sample wiring diagram Dynamix 1000 Sequential 48pt_pg3 for the Dynamix 1000 fixed panel is shown below 48 FIELD SIDE PANEL SIDE TP EACH SENSOR EE SHLD 1 B Bu ru 3n BL z111 SENT ANS SENF Publication lASIMP 05012A EN E August 2008 Additional Resources Resource XM 120 121 Dynamic Mea
78. b panel wired with Compact MU and XM122 or equivalent Typically contains 1769 ADN 1769 PA2 1769 ECR 1440 VSE02 01RA 1440 TB A 1606 XLP30E other components as necessary oub panel wired with ControlLogix L61 and XM122 or equivalent Typically contains 1756 L61 1756 ENBT 1756 DNB 1756 PA72 1756 A7 1440 VSE02 01RA 1440 TB A 1606 XLP30E other components as necessary oub panel wired with ControlLogix L62 and XM122 or equivalent Typically contains 1756 L62 1756 ENBT 1756 DNB 1756 PA72 1756 A7 1440 VSE02 01RA 1440 TB A 1606 XLP30E other components as necessary oub panel wired with ControlLogix L63 and XM122 or equivalent Typically contains 1756 L63 1756 ENBT 1756 DNB 1756 PA72 1756 A7 1440 VSE02 01RA 1440 TB A 1606 XLP30E other components as necessary oub panel wired with 1756 1 0 and XM122 or equivalent Typically contains 1756 ENBT 1756 DNB 1756 PA72 1756 A7 1440 VSE02 01RA 1440 TB A 1606 XLP30E other components as necessary CompactLogix 8 point isolated relay card Quantity as required per CompactLogix application ControlLogix 8 point isolated relay card Quantity as required per ControlLogix application FactoryTalk View ME Station Runtime 15 Display Minimum requirement PanelView Plus 1250 Touch Standard Communications Optional Enclosure Optional Publication lASIMP 05012A EN E August 2008 Additional Resources Resource XM 122 gSE Vibration User Manual publication GMSI10 UMO13 XM 120 1
79. c Program Flow A routine is used for each machine integrated into the Dynamix system Each routine uses a different instance or a different type of Dynamix Machine Profile add on instruction for each machine being monitored by the system The logic for each routine follows the same structure Fixed Machine Houtine Flow The routines examine the Dynamix Machine Profile add on instructions and the associated Dynamix XM 122 add on instructions For the 2 channel fixed machine example we have only one Dynamix XM 122 add on instruction D yn amix Machine Profile AQI Dynamix XM 122 AQI for Chania 7 2 Input Machine Speed Publication IASIMP QS012A EN E August 2008 145 Appendix A Logix Base Program Overview Sequential Machine Routine Flow The routines examine the Dynamix Machine Profile add on instruction and the associated Dynamix XM 122 add on instructions Since the sequential system has only one physical XM 122 module access is controlled by the Dynamix Sequential Monitoring add on instruction Dynamix Machine Profile 401 Dynamix X MF122 401 nput Machine Speed for Channels 1 2 XM 122 Configuration Messages routine Dynamix XIV 122 AOI T1nput Machine Speed REA XANF122 Configuration Messages routine Add On Instructions The pre configured Logix program uses pre configured user defined add on instructions Add on instructions provide the basis for an object oriented programming methodology
80. ce via EtherNet IP e DeviceNet connection to XM 122 XM 120 and XM 161 modules via 1769 SDN module e Logix code and PanelView Plus application for interfacing two vibration sensors to the XM 122 e Panel layout drawings sequential Monitoring Application verview A AAN CMA A ME OOO TITUS 7 E Ji Ue The sequential monitoring application includes the following e CompactLogix L32E with EtherNet IP connectivity for networking and PanelView Plus Operator Interface via EtherNet IP e DeviceNet connection to XM 122 module via 1769 SDN module e Logix code and PanelView Plus application in conjunction with six 1769 OW8I relay cards provides sequencing capability for up to 48 vibration sensors e Wiring and panel layout drawings 25 Publication lASIMP 05012A EN E August 2008 Chapter1 Introduction to the Dynamix Surveillance Accelerator Toolkit Follow These Steps Complete the following steps to set up your Dynamix Surveillance application Choose Dynamix surveillance Application Fixed or Sequential Sequential EN Plan System Layout Plan System Wiring Prepare the Computer Logix Integration for Fixed FactoryTalk ViewME Integration System User Guide page 109 26 Plan System Layout Plan System Wiring page 41 Prepare the Computer Logix Integration for Sequential page Factory Talk ViewME Integration System User Guide page 109
81. cer installations Refer to Mounting Examples on page 177 174 Publication IASIMP QS012A EN E August 2008 Plan Sensor Location and Installation Appendix C Mounting Guidelines Here is a list of additional guidelines to consider when mounting non contact displacement transducers e Rockwell Automation non contact systems are available in two standard lengths 5 meters and 9 meters If a different length 1s needed contact Rockwell Automation e The probe can NOT be directly connected to the probe driver The extension cable must be used e The extension cable can NOT be shortened e Excess cable is normally wound up in the probe driver housing e Standard non contact systems are calibrated for a target of 4140 steel Other material will impact the response curve This does not mean the non contact transducer can not be used response curve must be run with the non contact to establish the non contacts sensitivity At this point you will be able to decide if the non contact is suitable for the application See illustration for examples of o o gt 2 2 a O sensitivity changes from different targets e Non contacts are used for static measurements as well as vibration A thrust measurement is a typical static measurement e The mounting support needs to be as rigid as Gap From Probe Tip to Trst Article Mils System response varies with the target material possible A weak mounting bracket may produce ghos
82. ch chapter contains the following information Read these sections carefully before beginning work in each chapter e Before You Begin This section lists the steps that must be completed and decisions that must be made before starting that chapter The chapters in this quick start do not have to be completed in the order in which they appear but this section defines the minimum amount of preparation required before completing the current chapter e What You Need This section lists the tools that ate required to complete the steps in the current chapter This includes but is not limited to hardware and software e Follow These Steps This illustrates the steps in the current chapter and identifies which steps are required to complete the examples using specific networks Audience This manual is for anyone interested in installing and configuring a Dynamix Surveillance system or integrating information from a Dynamix Protection system Publication IASIMP QS012A EN E August 2008 9 Preface Required Software To complete this quick start you will need the following software Rockwell Automation Software Version RSLinx Enterprise 2 50 or later RSLogix 5000 16 or later RSNetworx for DeviceNet 7 0 Factorylalk View Machine Edition 5 00 or later XM Serial Configuration Utility 5 02 Conventions This manual uses the following conventions Text that is click Double click courier font Expand Right click Id
83. ck start 2 If you are running this utility for the first time you will get this message Otherwise skip to step 4 Network Setup Error Pias configure your network settings before using tha BOOTPIDHCP server bool 3 Click OK i You are then asked to enter the subnet mask Skip to step 5 4 From the Tools menu choose Netwotk Settings d Request History Relation List elatic 5 Enter the Subnet Mask from the Network Worksheet Network Settings E x Default Subnet Mask Gateway Primary DHS Secondary ONS Domain Mame 6 Click OK Cancel 80 Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Sequential Monitoring Chapter 6 The Request History displays all the EEMMERI i lel devices on your network that need e IP addtesses Request History Clear History Add to Relation List hr min sec Type Ethernet Address MAC IF Address Hostname 7 56 48 00 10 25 2F AF OF T5633 DHCP 00 10 25 25 F 07 75625 DHCP Di TC EX 2F4F 07 T522 DHCP 00 10 25 2F4F 07 7 Double click a request from one of the devices 8 Enter the corresponding IP address New Entry e 80000 E Relation List 2 that you selected from the Network New Delete Enable Bl Wotksheet Oz Ethernet Address MAC 00 1 C 23 2F AF U7 IP Address 192 168 1 11 If you are not us
84. ction of high speed machinery or applications in which a failure could compromise safety It also will support critical applications in any industry where an unpredictable failure could result in significant production loss This toolkit does not address Walk around and Real time Protection data collection although data from protection systems can be integrated into the control and automation environment using these techniques Dynamix and Operations Driven Reliability The Dynamix Surveillance Solution leverages the Integrated Architecture to change the nature of Condition Based Maintenance vibration monitoring in the plant Traditionally Maintenance and Operations personnel used a separate set of configuration alarming and trending C A T tools to perform their jobs This resulted in their roles being separate from each other Traditional Solution Isolated Reliability Enterprise a Plant or as Surveillance a Line Machine es B sensor Maintenance performed its function independent of Operations The result was often a lack of understanding within Operations of the importance of condition monitoring Publication IASIMP QS012A EN E August 2008 19 Chapter1 Introduction to the Dynamix Surveillance Accelerator Toolkit With the Dynamix Surveillance Solution the familiar set of Integrated Architecture based tools can be used by both Operations and Maintenance to detect and diagnose basic vibration issues
85. ctory Talk Administration Console RSMerwWorx For DeviceMek Tutorial uus Programs Em Rockwell Software mE T im Pshebwtorx a For DeviceNet Fal Roxio Easy CD Creator 5 ENIE A k En R5Lagix Architect Em RoNetWorx MD Schedule Service Mar 2 From the Tools menu choose Node Commissioning Tools Help EDS Wizard Mode Commissioning Faulted Address Recovery 3 Click Browse Node Commissioning 4 i 2 x Select a device by using the browsing service r Current Settings Publication lASIMP 05012A EN E August 2008 07 Chapter6 Dynamix Logix Integration for Sequential Monitoring 4 Under AB_ETHIP 2 expand the 3 xl CompactLogix Backplane and the want to input the address for the device on the selected oE network 1769 CompactBus Ades Cancel is re w amp utobrowse 2 Ethernet 8 1 11 1769 L32E Ethernet Port 1769 L32E Ether kplane CompactLogix System 00 CompactLogix Processor Dynamix Accel Tool 01 1769 L32E Ethernet Port 03 Local 1769 Bus Adapter V 1769 A EB 1769 Bus 1769 Bus Pe li 00 Local 1769 Bus Adapter V 1769 A J f 01 1769 5DN Scanner Module 1769 SDN G Port DeviceNet 13 00 1769 5DN Scanner Module E 01 XM 122 g5E Vibration Module ue 02 1769 8pt Isolated acjdc Normally Oper v 03 1769 8pt Isolated acjdc Normally Oper 1 j ien 04 1769 8pt Isolated acide Normally Opel 6 Click OK diia ll Browsing node 55 not found
86. d Bearing Green Normal Dynamix Diagnostics Normal Yellow Alarm Red Danger Dynamix Diagnostics Dynamix Diagnostics Dynamix Diagnostics MAIN 124 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Dynamix XM Faceplates Overview The Dynamix XM Faceplates let you view live data and modify the XM parameters and values for each XM module used in the surveillance system Pre ss the Faceplate button on the Navigation bar to launch the Dynamix XM Faceplates pz Below is an example of the Band Settings display Motor Machine name VA module name Central Blower 2 Motor Live XM KM Rand Sensor Spectum Alarm Faceplate toolbar gt Data Functions Settings Settings Settings Settings O Ch 1 Non Driving End Bearing Ch 2 Driving End Bearing E 1 If Calc Band True Calculated If Calc Band True Calculated Data in Orders Else Hz Output Data in Hz Data in Orders Eles Hz Output Data in Hz Band Min Band Min Max Channel 1 Max E nat Channel 2 data Band 2 Min Band 2 Min dos E Max zao il Bands min 2s Bend Min Max e Mex vow mes Band4 Min Band 4 Min a 12 700 E ES 313 33 2 Speed Input nd Bands zm 0 use XM speed based on Read only Editable S ee input parameter parameter The faceplate toolbar at the top of all faceplates lets you select any faceplate display The button with a dark grey background indicates the display that you are currently
87. d Configuration to the XM 122 Module Every XM measurement and relay module is shipped with a CD that contains a simple Windows program that can be used to configure the module This software the XM Serial Configuration Utility is installed on your workstation The XM Serial Configuration Utility accesses the XM modules through the RS 232 serial port The XM modules have a special mini connector on top of the module This mini connector looks like a mini USB connector but it an RS 232 interface It can only be used with a serial connection on your personal computer TIP Allen Bradley AME 122 gSE VIBRATION NA f 4 Y i NS Lea AA X a q e CA ANNE SNS Che TACH RESET M RENY A 82 Publication IASIMP QS012A EN E August 2008 Dynamix Logix Integration for Sequential Monitoring Chapter 6 The XM Serial Configuration Utility allows you to fully configure an XM measurement module You can read and write configuration files download and upload configurations from a module and view acquired data and alarm and relay status In addition you view and configure live time values and alarm set points This allows you to routinely tune alarm set points and relay behavior after a machine has started up and live signals can be observed Observing the measured data is essential to insure that the measurement definition is appropriate for the actual signal and that t
88. de view shows REDUCTION GEAR transducer mounting points in the TOP VIEW SIDE VIEW horizontal X direction Additional Guidelines e Typical best practice on large critical machines is to mount two accelerometers 90 degrees from each other One at the top vertical or Y position of the bearing and the other on the side of the bearing horizontal or X position If two transducers are too costly then use one and mount in the horizontal direction e On small machine trains Motor Gear box Pump with direct coupling and a shaft less then 6 inches between machines a single accelerometer can be used to make the measurement for both bearing points e Miss alignment is typically detected by collecting an Axial front face of bearing or Z position measurement e For low speed machines 300 rpm or slower consider using the 9100L accelerometer e For high temperature above 300 F or 148 C installations contact Rockwell Automation for assistance in selecting the transducer Mounting Non contact Displacement Transducers Best Mounting Practices Follow these mounting practices when mounting non contact displacement transducers e Get as close to the bearing shaft or gear that is to be measured e Make sure the mounting surface is a rigid structure mechanically and is directly connected to the machine part to be measured avoid the bell end of motors e XY mounting is typical in most non contact displacement transdu
89. details about creating and editing a program communicating with modules and configuring modules Provides information on the installation configuration and operation of DeviceNet modules Provides details on how to install configure and troubleshoot the XM module Provides details regarding the installation configuration and operation of EtherNet IP modules Provides details regarding the installation configuration and operation of ControlNet modules Provides information to get you started using the XM Serial Configuration Utility program to configure XM modules 79 Chapter 5 Dynamix Logix Integration for Fixed Monitoring Notes 76 Publication IASIMP QS012A EN E August 2008 Chapter 6 Dynamix Logix Integration for Sequential Monitoring Introduction In this chapter you configure your XM and RSLogix 5000 application files for the sequential monitoring XM and Logix application files are included in the Controller Program Files folder on the Dynamix Surveillance Accelerator Toolkit CD publication IASIMP SP010 Before You Begin e Complete your system hardware selection refer to Chapter 1 e Complete your system layout and wiring refer to Chapter 2 and 3 e Prepare the computer refer to Chapter 4 e f you connect all of the devices including the computer through an Ethernet switch you can create an isolated network This chapter assumes you are using an isolated network If you are not co
90. e Offline tag File assigned and File found on workstation Note Path En Runtime device is assigned Logix Device Haw ka use Ehe Shortcut Verifier Copy from Design to Nuntine J E RS in Enterprica CORE DEI UU NT a H E 1599 41 Backplane Ele EtherNet Ethernet El 10 68 48 96 1768 EWEB A 1760 EWEBJA El 10 00 07 59 1756 LWED 1756 EWED A 3 r Sey 10 88 72 137 1788 EM2DN 1788 EN2DN Linking Device El 10 83 72 138 1768 EMBT A 1768 EMET A 1 10 88 255 0 1768 ENBT A 1765 ENET A 10 132 82 115 Panefiew Plus 1250 Panetview Plus 1250 2 H 10 132 82 103 1 56 EWEDB 1 56 EWEBIA Z 192 158 1 3 1765 ENBT A Ethernet Bridge 1769 L35E 2 192 166 1 4 FeelwWiew Plus CE 1250 Panel iew Plus CE 1250 WE 1202 168 1 11 Ethernet Bridge 1765 L32E Ethernet Bridge 1769 L32E B8 CompacH ogix Syetem Compact ogix Sysbem 2 E O 1769 L32E 4 Dynami Accel Toolkit 3 Local Adapter VAT7EOIA HH 192 166 1 16 Panelviesw Plus 1250 PanelWew Plus 1 El 192 166 1 70 Panelview Plus 700 Panelview Plus 700 xj EE Im a d 1 es j Made Online N at Browsing Ci Documents and Settings Administrator Desktopl4ccel Toolkit File TIP If you select the device shortcut XM to CLX the 1769 L32E ControlLogix controller is highlighted This indicates that the shortcut is correctly mapped to the controller and communication exits between your application on the development computer and the controller
91. e 1 25 ft diameter space with 8 ft headroom available to mount the transducer e Moisture some moisture will be present but the transducer will never be submerged or subjected to direct high pressure spray e Hazardous area machine is not in a hazardous area or one that requires certifications If your application meets the above specifications you may be able to use the 9300 Low Cost Accelerometer For applications that do not meet the above specifications please contact Rockwell Automation for assistance in selecting the right transducer 9000 Series Accelerometers The 9000 Series of accelerometers and velocity transducers cover a wide range of applications including low frequency less than 0 2 Hz high frequency up to 30 kHz high temperature up to 250 C 500 F and velocity output internal integrator The 9000 Series accelerometers are designed as shear mode accelerometers This design removes possible measurement errors caused by base flexing common in gearbox and machine tool applications and temperature sensitivity from fast temperature changes Common in processing machinery such as cranes conveyors and pumps The 9000 Series accelerometers provide high frequency response allowing the capture of signals relating to early bearing failure using Rockwell Automation s Spike Energy measurement Here is a description of the popular accelerometers to assist you in the selection process 9300 Accelerometer The 9300 Acc
92. e Cat Device Help 0 Dala Module Se Yew Lala i m Relay and 4 20 mr Apal rre end rend SULO rend AM 122 g5E Vib Module Ceres I s i pass fibers 10 u Hz Edit Device Help tore asunchronous i e a a 1 y 1 pen A nal gear laath HH y 70 Data ment options il detechor True ph bo pk Channel 2 all tire constant is Save As damping factor i i il fiber Nene Print ooo he Close mr hed E Cha of sum annais t TT rare ier Folders x E 5 Dynamis Surveillance Accelerator CD e 01 Quick Starts 5 02 Enclosure CAD Files 5 03 Wiring Diagram CAD Filess E 04 Dynamix Fixed Logix amp Config Files E 5 05 Dynamix Sequential Logix amp Config Files 3 Logix File 9 RSMetwors DeviceNet Files AM Configuration File O 06 Dynamis View App File El 5 07 Additional Resources ho a irure ww ene eorr Band Mame E Dynamis _Accel_Toolkit_Segu appears at the bottom of the Configuration Tool From the Device menu choose Auto Save Configuration to clear the check mark and disable Auto Save File Edit Device Help Upload from Device Download to Device Channel The Auto Save Configuration command allows the XM module to automatically save its active configuration to nonvolatile memory after downloading a configuration At power up the active configuration is loaded and the module transitions to Run mode w
93. e Prod e OUT STS Wales PM Dryer XM aues T Alwmt PM Dryer XM Alarms SIS PM Dryer HM ETE QUT Meg Source Phi Dryer XM Meg Source QUT Mg Desi PH Dryer AM oM Desi GUT hirg Path Fh Dnoer XM Mig Path Conta E RES ees M nli Len Dynami Machine Pratic PM Dryer Paper Machine Dryer with Roller Anf ichan Dearngs Application Gu DQnamiz Mewckwur Prole PM Cryer Phi Dryer Machirss Prode Wi Ales Pii Ceyer XM Alama oul PM Dryer Machina Prois QUT AA ur Meris Canin KM 122 Program Mede CH Conti The Dynamic Mimic display provides an interface to the XM 122 module It receives default configuration values from the Machine Profile and sends the Machine Profile alarm values that 1t uses for Intelligent Advisory messages The XM Add On Instruction links to the Messages instructions that reprogram the XM module for the configuration parameters used The Factory Talk View ME HMI application reads the data from the XM 122 Add On Instruction Using the HMI application you can edit the running parameters send commands to download configuration settings to the XM module and download the default configuration to the XM module How the Sequential Surveillance Works In the Dynamix Sequential Surveillance system many sensor channels are multiplexed through one XM 122 module Compact I O isolated relay modules are used to sequence the channels The XM 122 Add On Instruction is used to reprogram the XM module f
94. e name for the application Dynamix Accel Toolkit 800x600 mer is used in this example 4 Under Conversion to development application select Always allow conversion 5 Click Save 6 Click the File Transfer Utility button on the FactoryTalk View Studio toolbar 102 Explorer reatellintime Application jorives mer Sipynamix Accel Toolkit S00x600_B4K04 mer Di Dynamix Accel Toolkit 800xS00_BAKO 1 mer 3D Dynamix Accel Toolkit S00x600_BAKU3 mer 33 Dynamix AOI and Faceplate Lab BAKOI mer D Dynamix AO and Faceplate Lab BAKUZ mer 3 Dynamix Auto Lube Boeing BAKO1 mer Dynamix Auto Lube Boeing BAKO2 mer Dynamix Auto Lube Boeing BAKO mer 33 Dynamix Auto Lube Boeing BAKO4 mer 3 Dynamix Paper Machine Demo mer 33 Dynamix Survielance Kroger mer 33 Dynamix Surviellance Kroger _BAKOI mer DD Dynamix Surviellance Kroger_BAKO2 mer 33 Dynamix Survielance Kroger_BAK03 mer My Documents My Computer My Network Always allow C Conversion protected by password 33 ICIM XM Faceplate System 01 m 33 ICM XM Faceplate System 02 m 33 IMC Demo Pedestal 20071030 33 kraft 45ib mer 30 Kraft_4Slb_08022007 mer D Kraft_45Ib_08032007_bak07 m 0 Kroger Dynamix Survedlance Co 33 Machine Dynamix Boeing Auto L DI Machine Dynamix Boeing Auto L Dl Machine Dynamix Surveillance a ra m a asume Pessoa x T Fa i Publication lASIMP 05012A EN E August 2008 Dynamix Fac
95. eNet Tag Generator also imports user defined data types when its ladder code is generated The Dynamix Accelerator Toolkit Logix application user defined data types are imported with add on instruction ot the DeviceNet Tag Generator In the example below the Dynamix 122 Alarms user defined data type stores all the alarm data from an XM 122 module in an integer data type A tag structure is created for each Dynamix XM 122 add on instruction based on this data type Publication IASIMP QS012A EN E August 2008 147 Appendix A Logix Base Program Overview XM 122 Alarm Data User Defined Data Type Example 3 3 Data Types User Defined l se Dynamix Machine Profile Band Manes Dynamix Machine Profile Diag Info Dynamix Machine Profile Diag OLIT Dynamix Machine Profile qgS5E OLIT Dynamix Machine Profile OT Dynamix xM 120 Alarms Dynamix XM 120 Settings Dynamix xM 120 Values Dynamix xM 122 Alarms Dynamix XM 122 Settings GH Data Type Dynamix XM 122 Alarms BEC M ame b ynamis zh 122 Alarms Description Dynamis he 22 base alarm assembly Members Data Type Size 60 byte s tea o Data Type Description L me mr pm 7 chaoveral DINT Decimal ChiBand DINT L Redi NT Demma ES Chl Band DINT Decimal ES Lha Band DINT Decimal ES Ch1_Band3 DINT Decimal ES Ch Band3 DINT Decimal Chi_Band4 DINT Decimal Lhz gsE DINT ES Move Up
96. eNet and click OK 10 Click OK R 5NetWorz for DeviceNet i 90 ilders 3 5 Dynamis Surveillance Accelerator CD eillance Toolkit CD to your personal computer hard drive mpi dnt H5MHetWw orx for DeviceNet File Edit View Network Device Dlagnosti El Hem Ltrl M m Cii x Mame A f Dynamis Accel Toolkit Sequential vULT dnt 07 Quick Starts A Ej Dynamis Accel Toolkit Sequential vU LT mdi 5 02 Enclosure CAD Files E O 03 Wiring Diagram CAD Filess O 5 04 Dynamis Fixed Logix amp Config Files 9 Logis File 9 RSMetwors DeviceNet Files O M Configuration Files 3 ij 05 Dynamix Sequential Logis amp Config Files 9 Logis File e iS Metwors DeviceNet Files 9 XM Configuration File 9 06 Dynamix View App File OF Additional Resources Ed Browse for network Select a communications path to the desired network v Autobrowse E 25 AB ETHIP 2 Ethernet Br S 192 168 1 11 1769 L32E Ethernet Port 1769 L32 Eg Backplane CompactLogix System E fi 00 CompactLogix Processor Dynamix Acc m 01 1769 L32E Ethernet Port E 03 Local 1769 Bus Adapter vA1769 A E Effl 1769 Bus 1769 Bus E i 00 Local 1769 Bus Adapter V 17E S 01 1769 SDN Scanner Module 17 E Porte m 00 1769 5DM Scanner Mac E 01 XM 122 g5E Vibration V 02 1769 8pt Isolated acide Norma 03 1769 8pt Isolated acide Norma U4 1769 8pt Isolated acide Norma 05 1769 8pt
97. ed Architecture Tools and Resources website at http www ab com go 1atools to download the toolkit files Follow These Steps Complete the following steps to configure your Dynamix Sequential Monitoring application Locate MAC ID of 1769 L32E Assign IP Addresses to Devices Browse EtherNet IP Network in RSLinx Set DeviceNet Address amp Download Configuration to the XM 122 Module 78 Set the 1769 SDN DeviceNet Address Download RSNetWorx for DeviceNet file to the 1769 SDN Load and Open Logix Application File Download and Run Logix Program Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Sequential Monitoring Chapter 6 Terminology Ethernet networks use these types of addresses Term Definition Ethernet Address Each Ethernet device has a unique Ethernet address sometimes called a MAC address The address appears as twelve digits separated by colons for example xxoxooooxx xx It is usually on a label on the device itself Each digit is a number in hexadecimal 0 to 9 or A to F No other device in the world will have the same address and it can not be changed You use the Ethernet address to identify a device so you can assign it an IP address IP Address In addition to the Ethernet address an IP address identifies a node on an Ethernet network he IP address can be manually set or you can use special software to automatically assign it An IP Address consists of fou
98. efer to the Introduction to Vibration Technology document included on the Dynamix Accelerator Toolkit CD publication IASIMP SP010 The document is located in the Additional Resources folder Rockwell Automation also provides training on vibration technology and the use of Rockwell Automation products in vibration analysis Contact your local distributor or Rockwell Automation representative for details What is Vibration Vibration 1s simply the motion of a machine or machine part back and forth from its position of rest The simplest way to show vibration is to follow the motion of a weight suspended from a spring as is shown below This is typical of all machines since they too have weight and spring like properties Until a force is applied to the weight to cause it to move we have no vibration By applying an upwatd force the weight would move upward compressing the spring If we released the weight it would drop below its neutral position to some bottom limit of travel where the spring would stop the weight The weight LIPPER would then travel upward through the neutral position to the top LIMIT limit of motion and then proceed to fall again through the neutral position This motion will continue in the same manner MEUTHRAI as the force 1s reapplied Therefore vibration 1s a response of a l POSITION system to some internal or external excitation stimulus or force applied to the system LOWER LIMITI Publication IASI
99. elerometer is a low cost general purpose transducer The 9300 accelerometer is good for many general vibration applications such as small to medium motors fans blowers and pumps 168 Publication IASIMP QS012A EN E August 2008 Plan Sensor Location and Installation Appendix C 9000A Accelerometer The 9000A Accelerometer is a step above the 9300 and is a value choice where tight sensitivity specifications are required The 9000A has the same tight sensitivity as a premium priced accelerometer 5 but is not premium priced The 9000A is a good choice where general purpose vibration measurements are made on motors fans blowers pumps conveyors and general purpose rotating machinery 9100 Accelerometer The 9100 Accelerometer is a premium transducer With its tight sensitivity 5 lower noise level and wide frequency range 0 2 Hz 10 kHz the 9100 is the accelerometer to select in applications where a single transducer must perform well across a wide and diversified range of machines 9100L Accelerometer The 9100L Accelerometer 1s specifically designed for low frequency applications With its high sensitivity 500 mV g and very low Broadband Spectral noise 15 ug the 9100L is the accelerometer to select in applications like cooling tower fans and slow moving machinety Please contact Rockwell Automation if assistance 1s needed in selecting the proper accelerometer Mounting Accelerometer and Velocity Transducers Best Mou
100. ensor Accelerometer Coil Magnet Velocity Sensor Accelerometer Velocity Sensor Non contact Displacement Sensor Sensor Selection e traditionally the lowest cost vibration transducer e measures vibrations ranging from 0 2 Hz to 30 Hz e has no moving parts e works in temperatures as high as 900 F 482 C with low concern for noise in the signal e narrow frequency ranges which remove unwanted signals in gas turbine applications e removes the need for dual integration at the vibration monitor to measure machine vibration displacement e better low and high frequency response then the coil and magnet systems e signal from the transducer is a direct measurement of the shaft movement inside the bearing e measures movement down to 0 0167 Hz e used for static measurements such as machine thrust in steam turbine applications e best used for sleeve journal bearing applications on large machines Has these advantages Has these disadvantages e in some applications gas turbines the wide frequency range allows them to pick up extraneous signals which complicate accurate vibration measurements e limited temperature range with the integrated electronics e normally more expensive than accelerometers e moving parts tend to wear out e four bolt pattern instead of a single stud mount e narrower frequency range which can remove wanted signals specifically in low frequency applications such as cooling tower
101. entifies Click left mouse button once while the cursor is positioned on object or selection Click the left mouse twice in quick secession while the cursor is positioned on object or selection Type or enter text exactly as shown Click the to the left of a given item folder to show its contents Example Click Browse Double click the application icon Type cmd Expand 1756 Bus under l 0 Configuration Click right mouse button once while the cursor is positioned Select gt APID Example lt Check or uncheck gt 10 on object or selection Click to highlight a menu item or list choice Data to be typed at a prompt or in an entry field Click to activate or deactivate a checkbox shows nested menu selection as menu name followed by menu selection Right click 1756 Bus icon oelect New Module from the pull down list Enter gt Example lt for the name Check the Disable Keying checkbox Select File gt Menu Publication lASIMP 05012A EN E August 2008 Chapter 1 Introduction to the Dynamix Surveillance Accelerator Toolkit introduction This chapter introduces you to the Dynamix Surveillance Solution You make your Dynamix Surveillance Toolkit hardware selection based on your application requirements You can choose from the pre configured application options provided or you can modify these to suit your application by selecting a different Logix processor XM module I O configuration or PanelView P
102. equential_v001 acd downloaded to ControlLogix controller Controller is set to fun e Factory Talk ViewME application file Dynamix_Accelerator_Tookit_v001 apa downloaded to the PanelView Plus terminal with Run Application activated on terminal Publication IASIMP QS012A EN E August 2008 108 Chapter8 Dynamix System User Guide Follow These Steps Complete the following steps to run the pre configured Dynamix logix and faceplates to gain an understanding of how to use these tools in your specific application Dynamix Surveillance System Overview Dynamix HMI Navigation Dynamix Main Menu Display Dynamix Navigation Bar Dynamic Machine Mimic Display Dynamix Machine Bands Display Dynamic Machine Diagnostic Display Dynamix Machine Trend Displays Dynamix Alarm Displays Dynamix Panelview Plus Diagnostic Display Condition Monitoring Dashboard Display Dynamic XM Faceplates Overview Use Live XM Data Display Use Band Settings Display Use Sensor Settings Display Use Spectrum Settings Display Use Alarm Settings Display Perform XM Functions Faceplate Help Display How to Find Fault Information Publication lASIMP 05012A EN E August 2008 Dynamix System User Guide Chapter 8 Dynamix Surveillance System Overview This 1s an overview of the Fixed and Sequential Surveillance systems What Makes Up the Dynamix Surveillance Accelerator loolkit The Dynamix Surveillance Accelerator Too
103. ese Steps PRU EE EET 26 Reviewing Basic Panel Component Listid8S oooooooooo oo 2 Additional Resour S ts iu ardid 29 Chapter 2 TARO QUO aa edd uv df dus Sra um UE uu 31 Da 31 Wat Y OU NOS Le doo dco debes tii Beebe ee ee ree d 31 l ollow Dhese ote ps ou epe EE Qe ger CPI a d 32 Dynamix Fixed Panel Laroya rede rod be era A e oar 33 Dynamix Sequential Panel Layout 4 36 Additional ResOUfCes uds cies 39 Chapter 3 TAO UCA INS ii nee 41 Detote CODEN odore aunt est arr bes vel arai eben tid asus p ace Cocos 41 Ne 41 Follow These Ote ps args es daa 42 Plan System Wiring for Dynamix Fixed Panel 43 Plan System Wiring for Dynamix Sequential Panel 46 Additional Resources usce oa id ai 49 Chapter 4 MEO ANCHO Ma ia e a asen 51 Petore YOU Debs address me hot e ope ome daa blu ee por 51 AN 51 Polow These o udi oed ud A ONU wee n 52 Table of Contents Dynamix Logix Integration for Fixed Monitoring Dynamix Logix Integration for Sequential Monitoring Dynamix FactoryTalk ViewME Integration Make Network Connections for Personal Computet 52 Set the IP Address tor ihe Computers dos Pb 53 Configure the EtherNet IP Driver in RSLinx 54 Additonal IR CSOULCES it ir Ee eae ew eet 56 Chapter 5 AO ANCONS A et idee as da Bae wen oes 59 lorc Oho YOU GON PIRE D LU ees 59 NE 59 Folow These EPS asnicar Gusto e daras 60 Terminology lr asas ddr ba ad be ii 61 Locate the M
104. esistance Excellent Electrical properties Excellent Water resistance Excellent Acid resistance Excellent Aliphatic hydrocarbon Gasoline Kerosene etc resistance Excellent Alcohol resistance Excellent Underground burial Excellent Grounding Requirements e There should be only one ground in the system to avoid ground loop Ground loop can introduce erroneous signals e For permanent installations use two conductor shielded cables for accelerometers or three conductor shielded cables for non contacts to prevent electromagnetic EMI or radio frequency interference RFI The shield should only be terminated at one end e Typically the shield is left open or not connected at the sensor end It is tied to earth ground at the instrumentation end e In the case of Variable Frequency Drives VFD that generate large amount of Radio Frequency RF special shielding techniques are required Contact Rockwell Automation for assistance Publication IASIMP QS012A EN E August 2008 179 Appendix C Plan Sensor Location and Installation Mounting Accessories Rockwell Automation offers the following items to assist in the installation of accelerometers Spot Face Tool Spot face tools for 1 25 diameter quickly prepare machinery surfaces for installation The spot face tool 1s part number EK 42053 Flat Mounting Pads Flat mounting pads accommodate magnetically mounted sensors and may be adhesively attached or welded to machine
105. et IP driver is added to the Configured Available Driver Types CI ose Drivers list Ethemet IP Diver Add New Help 7 Verify that the driver s Configured Drivers Configure Drivers E A1 x Status is Running and click Close AB DF1 1 DF1 Sta COM1 RUNNING Hunning Configure AB ETHIP 1 A B Ethernet RUNNING Additional Resources Resource EtherNet IP Modules in Logixb000 Control Systems publication ENET UMOOT Tech Note E47839422 available at htto www rockwellautomation com knowledgebase 06 Startup Start Stop Delete E EE Description Provides details regarding the installation configuration and operation of EtherNet IP modules Provides a description of a common Comms error dialog and its solution Publication lASIMP 05012A EN E August 2008 Prepare the Computer Chapter 4 Notes Publication IASIMP QS012A EN E August 2008 5 Chapter4 Prepare the Computer 08 Publication IASIMP QS012A EN E August 2008 Chapter 5 Dynamix Logix Integration for Fixed Monitoring Introduction In this chapter you configure your XM and RSLogix 5000 application files XM and Logix application files are included in the Controller Program Files folder on the Dynamix Surveillance Accelerator Toolkit CD publication IASIMP SP010 Before You Begin e Complete your system hardware selection refer to Chapter 1 e Complete your system layout and wiring refer to Chapter
106. et address to identify a device so you can assign it an IP address IP Address In addition to the Ethernet address an IP address identifies a node on an Ethernet network he IP address can be manually set or you can use special software to automatically assign it An IP Address consists of four decimal integers separated by periods xxx xxx xxx xxx Each xxx Is a decimal value from 0 to 255 For example an IP Address could be 192 168 0 1 The selection of IP Addresses is beyond the scope of this quick start so please contact your network administrator or use the ones provided in the examples Once you set an IP address for a device you generally reference the device by its IP address The examples in this quick start use IP Addresses to define communication paths to the devices Locate the MAC ID of the 1769 L32E Locate and record the MAC ID of the 1769 L32E The MAC ID is located on a label on the right hand side of the module below the product label On the label the MAC ID is called the Ethernet Address Assign IP Addresses to Devices This step assigns IP addresses to all the devices in your system except for the PanelView Plus The BOOTP DHCP utility is installed during the RSLogix 5000 software installation 1 Launch BOOTP DHCP Server utility R SView32 SPC Utilities Rockwell Automation cM k exa Programs E Ma Rockwell Software Utilities DUTIES gt LES Roxio Easy CD Creator 5 BOOTP DHCP Server amp BOO
107. f the sensor itself Fig 1 1 d For example if you are using an 8 mm 3 8 in probe the B target surface area must have gt a diameter of 24 mm 1 in 2 There can not be any obstructions for a space of 3 times the tip diameter around the probe tip 3 To avoid interaction between two ptobes mounted side by side there must be a clearance of 10 times the diameter from adjacent probe tip sides 176 Publication IASIMP QS012A EN E August 2008 Plan Sensor Location and Installation Appendix C Non contacts ate set at a defined distance from the target To do this use a feeler gauge as illustrated below USING FEELER GAUGE TO SET GAP Text gauge for desiced set pap between sensor and carpet Pus Fx sensor at the position where the gauge can be slipped out smoothly Installation accessory CAUTION Do not sezateh sensor np or tazget suzfaee Mounting Examples The sensor can be mounted on the outside of the bearing housing as shown below ep 45 degrees 45 degrees i a Bann 8 MM 3 8 24 Sensor 2100 Senes P N 09445 Probe Holder Bracket Note Probe Holder Bracket held in place with 2 94 20 Bolts Outboard Side of Bearing Face Publication IASIMP QS012A EN E August 2008 177 Appendix C Plan Sensor Location and Installation The illustration below shows a view actoss the face of the bearing housing perpendicular to the sh
108. fer Utility dialog box 14 From the File menu choose Close to close the application 104 5 Traneferdility D Download a Destnabon sborage lupe Internal Store h Run application al start up when cp aba runi Delete Log Files E ino Enterprise LAMAY YLAKCOMILT M Pee AT Backplane ae de Ehehe Ethernet 55 iranefer tility D Diowrioad as Destination torage lyps Internal Storage W Run applca n al start up hen app abon runs IJ Fleplace communications Delete Log Files WEANING Inckede a gobo cornd agures mocks bulion m pour application i por ned lo Acces Be configurahon mode screens Include a thudo suit bor mn your appicabion il pou want bo la shis ha shat dde A WANING Include a goto configure made button in your application il vou need lo access ihe confguesbon mode screen Irichade a shatdewn button in pour application if pou want to bs able by shut it doom Publication lASIMP 05012A EN E August 2008 Dynamix Factory Talk ViewME Integration Chapter 7 Run the Project on a Terminal 1 Apply power to the PanelView Plus terminal 2 Connect your communication network cable to your PanelView Plus terminal and personal computer The Factory Talk ViewME FactoryTalk View MT Station Station window opens Current application 3 Click Load Application Hun Application Application settings F2 F3 Delete Log Files Hetore Hunning F Terminal Settings
109. g the following machine frequencies e Shaft 1x rpm 2x rpm Nx rpm o Beating frequencies e Gear mesh frequencies e Early detection of micro flaws in bearing races via Spike Energy gSE There are two types of accelerometers e Voltage Output Accelerometer This type of accelerometer has internal integrated electronics that convert the charge signal of the crystal into a voltage It is used for most general purpose applications Publication IASIMP QS012A EN E August 2008 165 Appendix C Plan Sensor Location and Installation e Charge Output Accelerometer This type of accelerometer requires additional electronics and special low noise cable It is used for high temperature applications Velocity Transducers A velocity transducer is a seismic transducer Like the accelerometer this transducer picks up signals directly in contact with a machine Velocity transducers are most effective when used on machines with rolling element bearings or machines that transmit most of the machine movement to the housing of the machine Velocity transducers are good general purpose transducers for measuring vibration in machines such as many pumps fans motors and general plant equipment Velocity transducets are well suited in detecting the following machine frequencies of interest e Shaft Ix rpm 2x rpm Nx rpm e Some beating frequencies e Some gear mesh frequencies There are two types of velocity transducers
110. gitator Mounting Example The top view shows transducer mounting points in the vertical Y direction The side view shows transducer mounting points in the horizontal X direction EXPANDER TOP VIEW Publication IASIMP QS012A EN E August 2008 Plan Sensor Location and Installation Appendix C 4 Cooling Tower Fan Mounting Example The top view shows transducer mounting points in the vertical Y direction The side view shows transducer mounting points in the horizontal X direction 5 Fans amp Blowers Mounting Example The top view shows transducer mounting points in the vertical Y direction The side view shows transducer mounting points in the TOP VIEW horizontal X direction 6 Mixers Mounting Example The top view shows transducer mounting points in the vertical Y direction The side MOTOR view shows transducer mounting points in the horizontal X direction Publication IASIMP QS012A EN E August 2008 re hae o 200 800 RPM 2 T 12 BLADES CN EM H OD Ful 1 DRIVE MOTOR 1800 RPM GEAR BOX SIDE VIEW SIDE VIEW 173 Appendix C Plan Sensor Location and Installation 7 Motor Generator Sets Mounting Example The top view shows transducer mounting i Dm 1 T points in the vertical RR de i s 7 GENERATOR Y direction The L i si
111. h5 FWEH A 7 El i 192 168 1 3 1768 ENBT A Ethernet Bridge 1769 L35E 2 HHE 192 100 1 4 Panelview Plus CE 1220 Panelview Plus CE 1220 Fe 192 158 1 11 Ethernet Bridge 1769 L3zE Ethernet Bridge 1769 13 iii Compactlogix Sysbem Compacblogir System 2 ES D 1769 L33E A Dynamis vocal Toolkit y J Local Adapter VA1763JA FH m 132 165 1 16 Panelview Plus 1250 Paneliew Plus 11 Expand RSLinx Enterprise to gain access to your Logix controller 0 1769 L32H is used in this toolkit FMTTTTTUME ROLINX Enterprise will autobrowse to the controller if the controller is available on the network 12 Select your Logix controller 0 1769 L32E is used in this toolkit The slot number is 0 Yours could be different 13 Make sure your Offline Tag File 1s correct Publication lASIMP 05012A EN E August 2008 99 Chapter7 Dynamix FactoryTalk ViewME Integration 14 Click Copy from Design to Runtime This configures the Runtime Target communication 15 Click Apply in the Device Shortcuts window 16 Click Verify 17 Click Close in the Shortcut Verifier window 18 Click OK in the Communication Setup editor eA 3 Design Local Runtime Tarnen Shortcut Yerifier E Application type FactoryTalk view Machine Edition Server RMA fI Local Dynamix Accel Toolkit 800x600 v1 RSLinx Enterprise on localhost Shortcut XM bo CL Note Path En Design device is assigned Logix Devic
112. hat You Need e Dynamix Surveillance Accelerator Toolkit CD publication LASIMP SPO10 e Factory Talk View Studio software version 5 0 or later e RSLinx Enterprise software version 2 50 or later e Factory Talk ViewME application file Dynamix_Accelerator_Tookit_v001 apa The application file is available on the Dynamix Surveillance Accelerator Toolkit CD or from your local Rockwell Automation distributor or visit the Integrated Architecture Tools and Resources website at http www ab com go 1atools to download the toolkit files Publication lASIMP 05012A EN E August 2008 95 Chapter7 Dynamix FactoryTalk ViewME Integration Follow These Steps Complete the following steps to configure your Factory Talk ViewME Dynamix Integrated Condition Monitoring application Load and Restore FactoryTalk ViewME Application File Configure Communications Test the Project Download the Project to the Terminal page 102 Run the Project on the Terminal page 105 96 Publication lASIMP 05012A EN E August 2008 Dynamix Factory Talk ViewME Integration Chapter 7 Load and Restore the FactoryTalk ViewME Application 1 Copy the Dynamix Surveillance Toolkit CD to your personal computer 2 Navigate to the View App Files folder 3 Double click the Dynamix_Accelerator_Toolkit_v001 apa application file 4 Select Restore the Factory Talk View Para Machine Edition application Specify the application archive to restore 5
113. hat typically occur at lower frequencies but not for higher frequency issues such as bearing failure Since the response to a change in amplitude can be frequency dependent there is a technique that allows us to focus on specific frequencies and track their amplitude changes independent of the overall amplitude change This technique is called Banding Banding Banding is defined as the creation of a specific group of frequencies which relate to a specific machine failure mode Here is a list of common terms to assist in understanding Banding e Band Value This is amount of measured energy in units of acceleration velocity ot displacement inside the frequency window defined for the Band e Bandwidth The width of the frequencies stipulated by the subtracting the minimum frequency from the maximum frequency of interest when setting up a band e Band Alarm This is an alarm that operates based on the value of energy in a specified range of frequencies e One Times Band Normally expressed as 1X Band This band is set at the running speed of the machine Note that unbalance typically has a large amount of energy at one times the machine running speed Publication IASIMP QS012A EN E August 2008 159 Appendix B Introduction to Vibration The following illustrations show the effect of Banding applied to a spectrum For this illustration we will construct four bands Band 1 Unbalance Band 2 Looseness Ba
114. he File menu choose Open mpi dnt H5MHetWworx for DeviceMet File Edit View Network Device Diiagnosti El New Ltrb M Ctrl 0 Publication IASIMP QS012A EN E August 2008 71 Chapter 5 Dynamix Logix Integration for Fixed Monitoring 3 Navigate to the Dynamix Fixed Logix 10 2 amp Config Files v RSNetworx DeviceNet Files folder on your computer and select the Dynamix_Accel_Toolkit_Fixed_ v001 dnt file Click Open Click Who Active to go online Under AB ETHIP 2 expand the CompactLogix Backplane and the 1769 CompactBus Expand the 1769 SDN and the DeviceNet Port Record the 1769 SDN slot number on the Network Worksheet You will need it later Select Port 2 DeviceNet and click OK Click OK RSNetWorx software begins browsing the network TIP Once all of the devices on your can click Cancel Folders X Mame E 5 Dynamix Surveillance Accelerator CD ist ynamig Accel Toolkit Fired _vO01 dr Sy 01 Quick Starts El Dynamis Accel Toolkit Fired vO01 me 02 Enclosure CAD Files 03 wiring Diagram CAD Filess E 5 04 Dynamix Fixed Logis amp Config Files C3 Logix File mr ASNetwors DeviceNet Files 9 XM Configuration Files 5 05 Dynamis Sequential Logis amp Config Files DE Dynamis View App File 5 OF Additional Resources Browse for network X Select a communications path to the desired network v Autobrowse za Linx Gateways Ether
115. he keypad and press Enter The keypad closes and the Min value is updated with the new value Publication IASIMP QS012A EN E August 2008 127 Chapter8 Dynamix System User Guide 3 Press Max to change the maximum frequency to be included in Max the band measurement for a specific band The numeric keypad opens 4 Enter a new gt maximum value lt from the keypad and press Enter The keypad closes and the Max value 1s updated with the new value 5 Repeat the steps to change the other Min and Max values Adjust the Speed 1 Press Speed Input ess Speed Inpu Speed Input The numetic keypad opens 2 Enter a new speed value lt from the keypad and press Enter Enter a zero 0 if you want to use the XM module speed The keypad closes and the Speed Input value is updated with the new value Change Number of Calculated Bands 1 Press Calculated Bands Calculate Bands 1 based on The numeric keypad opens e numeric keypad opens speed input 2 Enter a new gt value lt from the keypad and press Enter The keypad closes and the Calculated Bands value is updated with the new value 128 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Use the Sensor Settings Display The Sensor Settings display lets you view the current sensor settings and make changes 1f necessary The sensitivity of the transducers may be different than the machine profile defaults The sensitivity value is i
116. he module and sensors are properly installed and wired Reset the XM Module Relays On top of the XM module is a single white button used to reset the relays wired to the module Press the Reset button to make sure 7 s Allen Bradley oe all latched relays are reset Press to reset the relays The Reset switch resets the relays only if the input is no longer in alarm or the condition i I dL dL dE JE db dE dl Sesesgceeesqeesesess JE db di oceoeeesedceeseegoeose Connect XM Module to Personal Computer Connect the computer to the XM module using the special serial cable cat no 1440 SCDBIFXM2 The connector that inserts into the computer s serial port is a DB 9 female connector The connector that inserts into the module is mini USB male connector TIP For computers that do not have RS 232 ports use the USB to Serial Adapter cat no 9300 USBS to connect to the XM serial port Publication IASIMP QS012A EN E August 2008 83 Chapter6 Dynamix Logix Integration for Sequential Monitoring 1 Launch the XM Serial Programs kE Emornitor d a T k ir Facto alk Artication kt Configur ation Utility fe Documents Jim Rockwell Software E aM Configuration Too The XM Serial Configuration Utility appears 2 Make certain power is applied to the XM 122 module 3 Select the COM port setting on the Configuration Uti
117. hooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States 1 440 646 3434 Monday Friday 8am 5pm EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for the States return procedure Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard
118. ibration Analysis Level IIl 194 Publication IAMSIMP QS012A EN E August 2008 Rockwell Automation Support Services Appendix F Notes Publication IAMSIMP 05012A EN E August 2008 195 AppendixF Rockwell Automation Support Services 196 Publication IAMSIMP QS012A EN E August 2008 Network Worksheet EtherNet IP Enter EtherNet IP data in the following table Ethernet addresses MAC should be entered by using digits 1 9 and letters A F An example Ethernet address MAC is 00 00 BC 21 D7 BE Data For Ethernet Address MAC Assigned IP Address Controller Computer Not needed PanelView Plus terminal Not needed For all EtherNet IP addresses the subnet mask is 225 255 255 0 This quick start uses the example EtherNet IP subnet mask DeviceNet Network 1769 SDN Module Information Publication IASIMP QS012A EN E August 2008 197 Publication IASIMP QS012A EN E August 2008 198 Rockwell Automation Support www rockwellautomation com Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubles
119. ication GMC RM001 Refer to this publication when making modifications to the Dynamix fixed panel layout Refer to the XM Modules User Manual for additional instructions specific to the XM module Refer to the 1606 XLPbOE Installation Instructions publication 41063 143 01 for additional instructions on wiring the power supply Refer to Download Other Allen Bradley CAD Drawings on page 35 Refer to the Literature Library http literature rockwellautomation com for access to publications 34 Publication IASIMP QS012A EN E August 2008 Plan System Layout Chapter 2 Download Other Allen Bradley CAD Drawings 1 Open your browser and go to http ab com e tools The Configuration and Selection Tools webpage opens F Cealiaeratian ETFI rada e Est Bam Portas Dod be a 2 Enter the gt catalog number lt of the product Ga D M e h Ls dre 0 S m Aa Biba lj henge Meron raina ar ene oed Eu i h de PB S Rockwell Automation ee Ea 3 Click Submit q re CONFIGURATION amp SELECTION TOOLS Pradoct section Bock gto dan offers page aT dect al rom copar 1335 da ise a no Conny and appi dar products There ane took ala ble cr tino and ferai 20 install nare car porional ceisalar 2o halben Ea Quits ates Witormalkn on Ber products shibe la Pha olfkee er BF Lhe qa Fr he Elena plo Drap abl aa Pr Eran m Builifabidale A a ado Humbe Can Veri asd Get information and CAD Driredran for Prod
120. in Press the Machine Diagnostic button on the Navigation Bar to view the Machine Diagnostic display MACHINE DIAGNOSTIC Shows the most prominent fault Lists all the faults Channel status Central South Blower 1 r amix Machine Diagnostics Motor Driven E d Bearing Driving End Bearing Bau Reaing Danger Fan finis Harm Mn rent ean Nama Dynamix Machine Diagnostics Status Status Indicators Color Description Green Normal Dynamix Machine Diagnostics Fault List Yellow Alarm Red Danger mo X TREND ALARMS MACHINE MACHINE PREVIOUS NEXT OVERVIEW BANDS MACHINE MACHINE The display shows the status of the machine s most prominent fault as well as lists all the diagnostic faults that the Dynamix system can detect and their status Publication IASIMP QS012A EN E August 2008 119 Chapter8 Dynamix System User Guide Dynamix Machine Trend Displays The Machine Trend displays let you view real time and historical trends of the diagnostic readings with alarm levels There are five trend displays for each machine train 120 1 Press the Trend button on the Navigation Bar to view the Machine Trend displays TREND The Overall Trend display Central South Blower 2 Dynamix Overall Vibration Trend opens This display shows the overall vibration values 0 281 with alert levels T 0189 0112 0056 Uo 1 Sri dd Piel 111744 f A n dd n dd X144 mE 1355 dd Piel Motor
121. in Logix5000 Control Provides details regarding the installation configuration and operation of ControlNet systems publication CNET UM001 modules XM Serial Configuration Utility Getting Results Provides information to get you started using the XM Serial Configuration Utility Guide publication XKMSCU GRO02 program to configure XM modules Publication lASIMP 05012A EN E August 2008 93 Chapter6 Dynamix Logix Integration for Sequential Monitoring Notes 94 Publication IASIMP QS012A EN E August 2008 Chapter Dynamix FactoryTalk ViewME Integration Introduction The Dynamix Surveillance Accelerator Toolkit contains faceplates that let you create displays to control and monitor your XM modules using FactoryTalk View Machine Edition software The application files are included in the View App File folder on the Dynamix Surveillance Accelerator Toolkit CD publication IASIMP SPO0x After restoring the application you configure the communications test the project download the program and run the application Before You Begin e Complete your system hardware selection refer to Chapter 1 e Complete your system layout refer to Chapter 2 e Complete your system wiring refer to Chapter 3 e Prepare the computer refer to Chapter 4 e Complete your Logix Integration procedures refer to Chapter 5 or 6 e Copy the contents of the Dynamix Surveillance Accelerator Toolkit CD to your personal computer hard drive W
122. ine train display e Next Machine button lets you view the next machine train display e Machine Overview button provides a graphical mimic of the machine train with the sensor locations e Machine Bands button lets you view a graphical representation of all the diagnostic readings with the alarm levels The measured band values are shown using bar graphs e Machine Diagnostic button lets you view the Intelligent Advisory diagnostic messages for the machine train e Dynamix XM Faceplate buttons let you view live data and modify the XM parameters and values e Trend button lets you view real time and historical trends with alarm levels e Alarms button lets you view the current status of all the alarms and acknowledge alarms and reset alarm history timers TIP The navigation buttons change when you view the Trend display Refer to page 120 for more information about the Trend displays 116 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Dynamix Machine Mimic Display The Machine Mimic display lets you view a graphical representation of the machine train with the sensor locations Press the Machine Overview button on the Navigation Bar to view the Machine Mimic display beri XM module name Overall vibration value Sensor name Channel status Motor Fa Dynamix Mimic Display Fan Non Driving End Dearing Driving End Dearing Motor Channel Status Indicator Driven End Bearing
123. ing an isolated i Hostname network obtain these numbers from your network administrator Dn SEatus gt gt Unable to service DHCP request Cancel 9 Repeat steps 7 and 8 for all devices except the PanelView Plus terminal If a device is power cycled it will not retain its IP address unless you disable BOOTP DHCP 10 Select the first device in the Relation Relation List List and click Disable New Delete Enable BOOTP Enable DHCP Disable BOOTP DHCP a e ra ae DOC TC 23 2F4F07 Disable BOOTP DHCP Command successful appears in the Status bat Status Unable to service DHCP request from 00 17 23 ZF AF U 11 Repeat step 10 for all devices except the PanelView Plus 12 Close the BOOTP DHCP Server utility If you are prompted to save changes click No Publication IASIMP QS012A EN E August 2008 91 Chapter6 Dynamix Logix Integration for Sequential Monitoring Browse the EtherNet IP Network in RSLinx Click the RSWho button to view the EtherNet IP driver and devices r3 ER R5Linx Classic Gateway RSWho 1 i ml x zu File Edit View Communications Station DDEJOPC Security Window Help x 5 amp 3 8 ele Y Browsing network Elm Linx Gateways Ethernet AB DF1 1 Data Highway Plus 192 168 1 11 Elgg AB_ETH 1 Ethernet 1769 L32E H 192 166 1 1 1 1769 L32E Ethernet Port 1769 L32E Ethernet set DeviceNet Address and Downloa
124. j ASLinx Classic E FactoryT alk Tools RSLinx Documentz Rockwell Software iS Adobe RoboHelp 6 0 ASNetwore e Rockwell Automation kir Utilities Search 38 Windows Live Messenger fr RSLagix 5000 Enterprise Series IE ASLinx Classic Online Reference lee nm r 2 Click Stop RASLinx Classic Launch Control m 3 select Language en Default Stop ASLinx Enterprise 1 Go to Start gt Settings gt Control Panel gt Administrative Tools Administrative Tools File Edit View Favorites Tools Help Q peck EY i JJ Search ll gt Folders IES E x i iij Ca SS JANI E Folders E Desktop Hae Component Services Shortcut 1 16 2007 1 E My Documents eB Computer Management 2KB Shortcut 2 1 2006 4 E y My Computer BB Data Sources ODBC 2KB Shortcut 1116 2007 1 q 314 Floppy A desktop ini 1KB Configuration Settings 12 7 2007 z zs Local Disk C Li Event Viewer 2KB Shortcut 1 16 2007 1 EL CD Drive D AP Internet Information Services 2EB Shortcut 12712007 E ES ConttolPa el Ep Local Security Policy e kB Shortcut 211 2007 11 d fa rere SH EO i e Microsoft MET Framework 1 1 Configuration 2KB Shortcut 1116 2007 es Ent Ef Microsoft MET Framework 1 1 Wizards 2EB Shortcut 1 16 2007 e eta tome ioni B Performance 2e kB Shortcut 1 16 2007 1 ES PrnbersimdFass 2 KB Shortcut 1 31 2008 E s Scanners and Cameras 2 Scheduled Tasks 184 Publication IASIMP QS
125. l remeri orion WO Data saldetection Tros pito pk call lime canatent E E Channel 2 ral damping lacteos E vall fiber Hone i pass ler Biruni a avalon Barr e er sum Harmonica 4 Paha Ir T x Name 3 E Dynamis Accel Toolkit Fised_01_ 0 E E Dynami Accel Toolkit Fired 007 E Dynamis Accel Toolkit Fired vL 9 ASNetwor DeviceNet Files O XM Configuration Files 5 05 Dynamix Sequential Logix amp Config Files 5 06 Dynamis View App File E 3 OF Additional Resources Click Open The name of the configuration file appears at the bottom of the Configuration Tool File Edit Device Help Upload from Device Download to Device Channel w Auto Save Configuration Cha S In some instances you will want an external system or device to program the module after power up In these situation you do not want a configuration to be stored in the nonvolatile memory For the purposes of this example we do NOT want to save the configurations to the modules nonvolatile memoty Therefore we disable the Auto Save Configuration Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Fixed Monitoring Chapter 5 6 Click the tabs to make changes to the 2H 122 q5E Wib Module Lontiguration ool File F t Device Help parameters 1 0 Dala Module View Dala Channel 1 Charnel 2 y5E Tachometer Alan Relay and 4 20 m Output Triggesed
126. l Assembly Acceptance Testing MI Dynamix Instructions amp Faceplate Configuration MEN Electrical Drawing Package Electrical Implementation MES Mechanical Design amp Implementation X X X X Rockwell Automation ans 14 20 188 Publication lASIMP 05012A EN E August 2008 Rockwell Automation Project Services Appendix E Notes Publication IASIMP QS012A EN E August 2008 189 AppendixE Rockwell Automation Project Services 190 Publication lASIMP 05012A EN E August 2008 Appendix F Rockwell Automation Support Services With Rockwell Automation Services you will receive tailored solutions to help you implement your Condition based Maintenance CbM program Services available to you include e Reliability Services e Contract Services e Callout Services e Predictive Maintenance Mentoring Program Reliability Services Reliability Services give you the capability to see where you are today and create a maintenance strategy that will meet your goals of the future To identify problem areas Rockwell Automation conducts a reliability audit to benchmark Key Performance Indicators KPI and create a strategic maintenance plan that optimizes your CbM program Rockwell Automation reliability specialists can then help you implement and manage the CbM program to assure defined goals and objectives are achieved Our program specialists will advise you on program content machinery criticality collecti
127. lassic software What You Need e Personal computer e RSLinx Classic software version 2 50 or later e Ethernet CAT5 cable to configure EtherNet IP driver Publication lASIMP 05012A EN E August 2008 51 Chapter4 Prepare the Computer Follow These Steps Complete the following steps to prepare your computet Make Network Connections set the IP Address for the computer page 53 Configure the EtherNet IP Driver in RSLinx page 94 Make Network Connections for Personal Computer Connect the CAT5 Ethernet cable between the Ethernet port on the computer and the Ethernet switch Computer with standard Ethernet port Ethernet switch LLIJDLDLEILIDLDI 9x Publication IASIMP QS012A EN E August 2008 Prepare the Computer Chapter 4 Set the IP Address for the Computer 1 On your desktop right click My Network Places and choose Properties m Open Explore Search For Computers Map Network Drive Disconmect Network Drive Create Shortcut Rename Properties 2 Double click Local Area Connection Address En Network and Dial up Connections Make Mew Connection Local Area Connection 3 On the General tab select Internet Protocol TCP IP and click Properties Components checked are used by this connection m Client for Microsoft Networks a File and Printer Sharing For Microsoft Networks Internet Protocol TCP IP Install Uninstall Pr
128. les in the fixed application The Connection icon on the Configuration Utility screen changes from not connected to connected Refer to Connect XM Module to Personal Computer on page 65 for more details 12 Repeat steps on pages 67 69 to set the node address and download the configuration files to the other two XM modules Publication IASIMP QS012A EN E August 2008 69 Chapter5 Dynamix Logix Integration for Fixed Monitoring Set the 1769 SDN Module s DeviceNet Address 1 Launch RSNetWotx for DeviceNet software POLLO y pagi r5 ji ay pem A PSL A EH SEIN INE RSMerwWnorx For DeviceMek Tutorial FactoryTalk Administration Console E 2 L Rockwell Software i ER Programs RSMEEWADFx k 7 RSMetworx For DeviceNet E Roxio Easy CD Creator 5 Dome i R5Lagix Architect d Em RoNetWorx MD Schedule Service Mar 2 From the Tools menu choose Node Commissioning XU Tools Help EDS Wizard Mode Commissioning Faulted Address Recovery 3 Click Browse Node Commissioning Y i x Select a device by using the browsing service r Current Settings 4 Under AB ETHIP 2 expand the 34 xl CompactLogix Backplane and the r want to input the address for the device on the selected OK network 1769 Com actBus T Cancel p a v Autobrowse 97 166 1 11 1769 L32E Ethernet Port 1769 L32E Ethernet e Hi Backplane CompactLogix System fi 00 CompactLogix Processor Dyn
129. lity screen The default is COM 1 Note Ensure proper cable connection 4 Locate the selected serial port on the back of your computer and insert the DB 9 female connector into it Tighten the ra y thumbscrews to ensure reliable connection Allen Bradley XM 122 gSE VIBRATION C 5 Insert the mini connector into the USB style mE e connector on top of the first XM 122 module serial A H connection T BL O 00 ENTEK MS When the module is properly connected to the computer the Connection icon on the Configuration Utility screen changes from not connected to connected amp M Serial Configuration Utility 5 02 E EB ca pl x Password Exit ESSI eS Note Ensure proper cable connection Com TIP RSLinx may create a conflict on your COM port see message below Refer to Check COM Port Conflicts on page 183 for help M Serial Configuration Utility 84 Publication IASIMP QS012A EN E August 2008 Dynamix Logix Integration for Sequential Monitoring Chapter 6 Assign the DeviceNet Address to XM Module When you apply a new node address it immediately overwrites the node address in the module and causes the module to reset If you need help press F1 to display the online help topic for the current tab or dialog box 1 Click Configure on the Configuration Utility screen XM Serial Configuration Utility 5 0 2 Click to The Configuration Tool for
130. lkit is configured to monitor two machine trains 1 Direct Drive Motor Pump Motor Pump Dynamix Mimic Display with Four Sensors Sensot 1 Motor Non Pump Driven End Bearing Non Driven End Bearing Driving End Bearing Motor Non Driving End Bearing Sensot 2 Motor Driving End Bearing Sensor 3 Pump Driven End Bearing Sensot 4 Pump Non Driven End Bearing Four Sensors Fan Sensor 1 Motor Non Non Driving End Bearing Driving End Bearing us s A or Driving End Bearing nm E Driven End Bearing Non Driven End Bearing M erall arem Overall ETT Sensor 2 Motor Driving Keanen is Overall ser Overall sepes Vibration Vibration End Bearing Sensor 3 Fan Driven End Bearing Sensor 4 Fan Non Driven End Bearing Publication IASIMP QS012A EN E August 2008 111 Chapter8 Dynamix System User Guide How the Machine Train Configuration amp Intelligent Advisory Messages Work The pre configured Dynamix Add On Instruction application that you downloaded to the controller in RSLogix created the default parameters for the XM module as well as the Intelligent Advisory messages The illustration below shows how the Logix application links to the Dynamix XM 122 faceplate For ihe XM 122 Spike Energy module yam XM 1223 gE Fior ihe XM 122 Spice Energy module D4n mix WM 122 gSE PM Dryer XM ACIE le ET COS DNET MEI CONS 1 BET POLL DMET MM POL I PET Machine Profile PM Dryer Machin
131. lout basis to give you the help you need when you need it Callout services include standard vibration analysis and rotor balancing Infrared Thermography Condition Monitoring System integrity and high end analysis Mentoring Program Rockwell Automation can provide a complete solution to take you from not having a Predictive Maintenance program to a fully functioning internally operated program This includes a full range of formal and informal training programs remote data analysis services and the hardware and software required to implement manual or automated data collection programs In starting a program it is essential that support and training 1s available in the right combination to ensure that measurable benefits are achieved from the beginning and that you are fully qualified to assume responsibility for the program in the future At the same time it is important to deliver these services and training to you in a cost effective mannet Rockwell Automation offers a 3 year mentoring program to assist you with getting your program functioning and then optimized The Rockwell Automation program is built on data collection being performed by you and data analysis being performed remotely by Rockwell Automation vibration analysts This is called our Reliability On Line program 192 Publication IAMSIMP QS012A EN E August 2008 Rockwell Automation Support Services Appendix F e A Rockwell Automation Field Service Professional will
132. lues and alarm set points This allows you to routinely tune alarm set points and relay behavior after a machine has started up and live signals can be observed Observing the measured data is essential to make sure the measurement definition 1s appropriate for the actual signal and that the module and sensors are properly installed and wired You will use the XM Serial Configuration Utility to set the DeviceNet Address and download configuration files to the XM 122 XM 120 and XM 161 modules Reset the XM Module Relays On top of the XM module is a single white button used to reset the relays wired to the E m module 2499 Allen Bradley eee Ne pers Press to reset the relays Press the Reset button to make sure all latched relays are reset The Reset switch resets the relays only if the input is no longer in alarm or the condition that caused the alarm is no longer present Connect XM Module to Personal Computer Connect the computer to the XM module using the special serial cable cat no 1440 SCDBIFXM2 The connector that inserts into the computer s serial port is a DB 9 female connector The connector that inserts into the module is mini USB male connector TIP For computers that do not have RS 232 ports use the USB to Serial Adapter cat no 9300 USBS to connect to the XM serial port Publicatio
133. lus Before You Begin Refer to Appendices B C and D if you are not familiar with Vibration Monitoring concepts installing sensors or using the XM Serial Configuration Utility What You Need Dynamix Surveillance Accelerator Toolkit CD publication IASIMP SP010 For a copy of the CD contact your local Rockwell Automation distributor or sales representative or visit the Integrated Architecture Tools and Resources website at http www ab com go iatools to download the toolkit files Overview of the Dynamix Surveillance Solution Condition monitoring systems have long been used as part of a Condition Based or Predictive Maintenance strategy to maximize equipment uptime particularly via vibration monitoring on rotating machinery Rockwell Automation introduces a new solution fot vibration monitoring that leverages the Integrated Architecture to reduce cost and enable Operations Driven Reliability through simple vibration analysis tools targeted for the average user the Allen Bradley family of Dynamix Surveillance solutions Publication lASIMP 05012A EN E August 2008 11 Chapter1 Introduction to the Dynamix Surveillance Accelerator Toolkit Data Collection Categories Vibration monitoring has traditionally fallen into three data collection categories Walk around Online Surveillance and Protection Walk Around A Walk around condition monitoring program can be a cost effective way to introduce a Predictive Maintena
134. n lASIMP 05012A EN E August 2008 65 Chapter5 Dynamix Logix Integration for Fixed Monitoring 1 Launch the XM Serial Programs FEJ Emornitor d a eat k ir Facto alk Artication kt u Configur ation Utility Ec Documents fay Rockwell Software E AM Configuration Too The XM Serial Configuration Utility appears 2 Make certain power is applied to the module 3 Select the COM port setting on the Configuration Utility screen The default is COM 1 4 Locate the selected serial port on the back of your computer and insert the DB 9 female connector into it Tighten the thumbscrews to ensure reliable connection 5 Allen Bradley AM 122 gSE VIBRATION EN 5 Insert the mini connector into the USB style connector on top of the first module serial connection In this example we are connecting to the XM 122 module When the module is properly connected to the computer the Connection icon on the Configuration Utility screen changes from not connected to connected 5 M Serial Configuration Utility 5 02 EE TARE Password Exit XM 122 Note Ensure proper cable connection Com RSLinx may create a conflict on your COM port see message below Refer to Check COM Port Conflicts on page 183 for help M Serial Configuration Utility X 66 Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Fixed Monitoring
135. nce strategy Maintenance personnel regularly collect data analyze it and then convert it into maintenance recommendations This approach also is common for in depth investigation of single point issues identified by online systems With Dynamix Surveillance many applications that traditionally utilized Walk around approaches can now be economically addressed via online surveillance benefiting from the additional time savings and tools made available by this approach nline Surveillance Online Surveillance is suitable when data collection must be automated due to limited machine access insufficient resources for data collection or when typical time to failure 1s weeks days or hours Besides being repeatable these systems gather data that can be integrated easily with other key production process information from the control system Common issues are identified more quickly than with a Walk around program In addition automation tools such as basic alarms and analysis tools that are built into today s software make it easy to identify and diagnose basic machinery problems The Dynamix Surveillance category is the primary focus of this toolkit 12 Publication IASIMP QS012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 Real Time Protection Real time Protection provides continuous machinery monitoring This method should be employed for instantaneous failures to avoid collateral damage prote
136. ncluded with the transducer s documentation or it may be imprinted on the side of the transducer 1 Press the Sensor Settings button on the faceplate toolbar S eed Senings The Sensor Settings display Central South Blower 2 Motor opens Live XM XM Band Sensor Spectrum Alarm Data Functions Settings Settings Settings Settings Ch 1 Non Driving End Bearing Ch 2 Driving End Bearing Sensitivity ww Sensitivity Power Power 1 yes no0 a 12yes O no 1 Syncronous o Syncronous o Sensor Units Output Units Sensor Units Output Units Change Change Units Waits Change Units Change Units 2 To change the sensitivity of the transducer press Sensitivity Sensitivity The numeric keypad opens 3 Enter a new gt sensitivity value lt from the keypad and press Enter The keypad closes and the Sensitivity value is updated with the new value 4 To enable disable power to the transducer press Power Power 4 1 yes 0 no The numeric keypad opens 5 Enter one of the following and press Enter e gt 1 lt to enable yes power to the transducer e gt 0 lt to disable no power to the transducer The keypad closes and the Power value is updated with the new value 6 To enable disable synchronous sampling press Synchronous Syncronous The numeric keypad opens Publication IASIMP QS012A EN E August 2008 129 Chapter8 Dynamix System User Guide 7 Enter one of the following and press Enter
137. nd 3 Bearings Band 4 Blade Pass Vibration Amplitude Frequency Orders Each of the Bands 1 to 4 is configured over the ranges as shown above The frequencies are represented in multiples of the machines base frequency also known as orders The first order is the 1X running speed of the machine For our example above this would be 3600 RPM The second order is the 2X running speed or 7200 RPM The bars represent vibration present at the given frequencies and the amplitude of the bar represents the severity of the vibration The presence of vibration at 1 X and 2X the base frequency can be used to diagnose machine vibration issues as shown Note that the presence of vibration at 8X base implies an 8 blade fan may be involved Additionally by monitoring changes in vibration amplitude over time potential problems can be identified as indicated in this illustration Here an alarm on Blade Pass is indicated Band 1 Unbalance Band 2 Looseness Band 3 Bearings Band 4 Blade Pass I 5 4 3 2 d 0 1 2 3 4 5 Time Days 160 Publication lASIMP 05012A EN E August 2008 Introduction to Vibration Appendix B Detecting Bearing Issues with Spike Energy gSE When flaws or defects begin to form in a bearing the resulting vibration will appear as a series of short duration spikes or pulses The duration or period of each pulse generated by an impact depends on the physical size of
138. nder lo WwW SN DANGER Unexpected hazardous motion ol machinery may occur Some devices manten independent exor ifi ur ation setings hal are nat loaded to the device dwing the download of the controller Vente these devices dives nabeak devices 3rd party producte have been properly losded belore placing the controller mio nun mode Fake lo load proper Guniguialen could result iri mreabyred dala are unexpected equipment operation 9 From the Communications menu choose Run Mode 10 Verify the module LEDs ate steady green 1768 L32E OK status LED is steady green 1769 SDN OK status LED is steady green if present XM 122 MS Module Status and NS Network Status LEDs ate steady green Additional Resources Resource Description Logix5000 Controllers Common Procedure Provides details about creating and editing a program communicating with modules Programming Manual publication 1756 PM001 and configuring modules DeviceNet Modules in Logix 5000 Control Provides information on the installation configuration and operation of DeviceNet oystems User Manual publication modules DNET UM004 XM 122 gSE Vibration User Manual publication Provides details on how to install configure and troubleshoot the XM module GMSI10 UM013 EtherNet IP Modules in Logix5000 Control Provides details regarding the installation configuration and operation of EtherNet IP systems publication ENET UM001 modules ControlNet Modules
139. ne is 2 5 to 5 Hz and so on Overall Vibration Level Value For many applications the overall vibration level is used to define the condition of a machine The overall vibration level is defined as all the vibration energy within a defined band of frequencies This 1s the formula used to extract the overall vibration level The formula consists of taking amplitudes of E l A OA Overall Level of Spectrum or Band all frequency lines squaring them adding OA n s Number of FET Lines of Resolution them and taking the square root XN BF A Amplitude of Each of the FFT Lines Nas Noise Bandwidth for Window Chosen 1 5 for Hanning Window The illustration below shows the impact of 5 for ing increasing the amplitude of a low frequency vibration This increase has a significant impact to the overall vibration level This 1s due to the fact that squating an already large amplitude results in an ever larger overall value 5 H Overall Level 4 Vibration Frequency Date 158 Publication lASIMP 05012A EN E August 2008 Introduction to Vibration Appendix B The following illustration shows the impact on the overall vibration level when a high frequency problem begins to increase in a machine This increase has a much lower impact on the overall vibration level Overall Level Vibration Frequency Date Therefore the overall vibration level is better suited for detecting vibration issues t
140. ne their Dynamix control programming This application template provides a basis for using motion control understanding the principles of state programming and creating a consistent program structure The Logix program template e incorporates add on instructions programming e integrated Dynamix Machine profile add on instructions and Dynamix XM add on instructions into your controller logic e provides a base structure making it easier to write use and manage the code for your machine and equipment e provide modularity in system programming e streamline the development of application programs Basic Program Flow DeviceNet inputs are copied into controller scope tags using RSLogix DeviceNet Tag Generator Each machine routine is scanned These routines contain the Dynamix Machine Profile add on instruction and the Dynamix XM 122 add on instruction Then the DeviceNet outputs are copied back to the DeviceNet scanner Publication IASIMP QS012A EN E August 2008 143 Appendix A Logix Base Program Overview Fixed Monitoring Basic Program Flow DeviceNetlnputs Machine 01 DeviceNetOutputs Sequential Monitoring Basic Program Flow DeviceNetlnputs Machine_01 Machine 02 xx Dynamix Sequential Monitoring AO Dynamix Sequential Monitoring Sequencer Outputs DeviceNetOutputs 144 Publication IASIMP QS012A EN E August 2008 Logix Base Program Overview Appendix A Machine Routine Basi
141. nels XM 122 AOI Dynamix HMI Navigation The following illustration provides an overview of how to navigate between the Dynamix HMI faceplate displays The faceplate application navigation and display designs are based on a machine train TIP The faceplate displays and display navigation are the same for the Fixed Surveillance and the sequential Surveillance systems Publication IASIMP QS012A EN E August 2008 113 Chapter8 Dynamix System User Guide Dynamix HMI Navigation E trea it re Lt dl LI Deine darrian Lan imd n m Bae i mia o Bowe LI DIM NE NET m m a mm Ltyriamix Main Mena a JE E E Ee ET a ls E le oe E e Trend Screens lt lt Ciramia Di agnostic Itom ation Be ENG HM I Diagrestic System Alamos Use the Dynamix Main Menu Display The Main Menu display appears when you run the HMI application Use it to navigate between the other displays There are 12 grey boxes on the Main Menu display Each grey box represent a machine train that is being monitored by the Dynamix system The following Main Menu display illustrates that there are two machine trains currently being monitored by the Dynamix system 114 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 view 1ts Machine Mimic Integrated Condition Monitorin HMI Application display Motor Pump Motor Fan See page 117 for more g
142. net Flee AB DF1 1 DF1 lg AB ETH 1 Ethernet Ela AB_ETHIP 2 Ethernet B E 192 168 1 11 1769 L32E Ethernet Port 1769 L32 ES Backplane CompactLogix System E fi DO Compactlogix Processor Dynamix _ Acc 8 Di 1769 L32E Ethernet Port ee Ir 03 Local 1769 Bus Adapter V 1769 A 5 8 1769 Bus 1769 Bus bee i 00 Local 1769 Bus Adapter YA17E 3 01 1769 50N Scanner Module 17 SEEP DeviceNet 3 00 1769 5DM Scanner Mac E 01 xM 120 Vibration Modul 02 XM 122 g5E Vibration E 03 AM 161 Overall vibratio 192 168 1 18 Panelview Plus 1250 Panelview Plu RSNetWorx for DeviceNet E ET X e Before the software allows you to configure online devices vou must upload or download device information When the upload or download operation is completed your offline configuration will be synchronized with the online network Note You can upload or download device information an either a network wide or individual device basis Help Browsing network q a X Found Device at address 03 EHEHBEIBIEIBIH DeviceNet network appear you Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Fixed Monitoring Chapter 5 11 From the Network menu choose Download to Network 12 Click Yes The pre configured Dynamix Accelerator Toolkit DeviceNet Network and device settings are downloaded to the network 13 Click Close Accel Joolkit dnt kSNetWo
143. nfiguration Utility application files Dynamix_Accel_Toolkit_Fixed_01_v001 122 Dynamix_Accel_Toolkit_Fixed_v001 120 Dynamix_Accel_Toolkit_Fixed_v001 16x The application files are available on the Dynamix Surveillance Accelerator Toolkit CD or from your local Rockwell Automation distributor or visit the Integrated Architecture Tools and Resources website at www ab com go iatools to download the toolkit files Follow These Steps Complete the following steps to configure your Dynamix Fixed Monitoring application Locate MAC ID of Set the 1769 SDN 1769 L32E DeviceNet Address Assign IP Addresses Download RSNetWorx to Devices for DeviceNet file to the 1769 SDN Browse EtherNet IP Load and Open Logix Network in RSLinx Application File Set DeviceNet Address amp Download and Run Download Configuration to Logix Program the XM 120 122 161 Modules 60 Publication lASIMP 05012A EN E August 2008 Dynamix Logix Integration for Fixed Monitoring Chapter 5 Terminology Ethernet networks use these types of addresses Term Definition Ethernet Address Each Ethernet device has a unique Ethernet address sometimes called a MAC address The address appears as twelve digits separated by colons for example xxoxooooxx xx It is usually on a label on the device itself Each digit is a number in hexadecimal 0 to 9 or A to F No other device in the world will have the same address and it can not be changed You use the Ethern
144. no a Piaget Ball Cucine cdo Eros a a Y tiaia Pd ct hunt Cong s Sekt Dd on 1nd pea Interface Selection Tees Sabet Preparada Cerca Parody kedar Chaam a Fregramamakle ConbrBer Fark 4 Click the Drawings tab Selected Components Drawings Short Circuit Current Rating Plan View Drawings 3D Format did download 1769 1416 ABIONO 10 DWG ABIONO10 DXF ABIONO10 POF ABIONO10 WMP 3 View Dimension Drawings 3D Format ABIONO11 DWG ABIONO11 DXF ABIONO11 POF ABIONO1 1 WMP 1769 1416 38 Publication lASIMP 05012A EN E August 2008 Plan System Layout Chapter 2 Additional Resources Resource Description XM 122 gSE Vibration User Manual publication Provides details on how to install configure and troubleshoot the XM 122 module GMSI10 UMO13 XM 120 121 Dynamic Measurement Module Provides details on how to install configure and troubleshoot the XM 120 121 module User Manual publication GMSI10 UMO012 XM 160 161 162 Direct Vibration Module User Provides details on how to install configure and troubleshoot the XM 160 161 162 Manual publication GMSI10 UM025 module oystem Design for Control of Electrical Noise Reference Manual publication GMC RMO01 Information examples and techniques designed to minimize system failures caused by i lectrical noise System Design for Control of Electrical Noise AS Video publication GMC SP004 Rockwell Automation Configur
145. nt AS gt M MEE i Displays machines in a fault condition with fault severity level and fault name Publication lASIMP 05012A EN E August 2008 135 Chapter8 Dynamix System User Guide Affected Bearing Use the following displays to view the faults on each vibration channel e Machine Overview display as shown in illustration below e Machine Band display e Machine Diagnostic display Machine Overview Display Shows faulted channel and channel location on the machine 136 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Timing of Fault The Machine Alarm display shows the time and date of when the alarm occurred Machine Alarm Display Dynamix Machine Alarms 5 27 2008 12 34 38 PM 6 27 2008 12 33 15 Ply Test Pump Unbalance Alert Test Pump Motor Inboard Overall Danger Test Pump Overall Danger AM 150 Cha Alert Fault start date and time You can use the Trend displays to see if the alarm was caused by a sudden increase or a gradual increase over time Machine Trend Display Trend data range one week Central South Blower 2 Motor Tuesday May 20 2008 Tuesday May 27 2008 Non Driving End Bearing 3 000 2 400 1 300 1 200 0 500 0 000 12 35 07 PM 10 11 07 Far s zd 2059 07 12 35 07 Phi aq Y Unbalance Loose ness Unbalance Alert Loose ness Alert Next Pen Mis alignment N Mis alignment Alert
146. ntact your network administrator to obtain IP addresses e Verify that power 1s applied to all devices e Copy the contents of the Dynamix Surveillance Accelerator Toolkit CD to your personal computer hard drive What You Need e Dynamix Surveillance Accelerator Toolkit CD publication LASIMP SPO10 e RSLogix 5000 software version 16 0 or later e RSLinx Classic software version 2 50 or later e XM Serial Configuration Utility version 5 0 2 e Special serial cable catalog number 1440 5CDB9PXM2 e BOOTP DHCP utility such as the one that ships on the RSLogix 5000 software CD e An Ethernet Address MAC for each device Record these addresses in the Network Worksheet e An IP address for each device If you are on an non isolated network obtain these addresses from yout network administrator If you are on an isolated network determine a numbering convention for your IP addresses Record these addresses in the Network Worksheet e Logix application file Dynamix Accel Tookit Sequential v001 acd e RSNetWorx application file Dynamix Accel Toolkit Sequential v001 dnt e XM Serial Configuration Utility application file Dynamix Accel Toolkit Sequential v001 122 Publication lASIMP 05012A EN E August 2008 71 Chapter6 Dynamix Logix Integration for Sequential Monitoring The application files are available on the Dynamix Surveillance Accelerator Toolkit CD or from your local Rockwell Automation distributor or visit the Integrat
147. nting Practices The most common practice is to mount the transducer directly to the machine Most accelerometers and many velocity transducers ate designed to be stud mounted with a 1 4 28 threaded hole in the base Follow these mounting practices when mounting accelerometer and velocity transducers e Get as close to the bearing shaft or gear that is to be measured e Make sure the mounting surface is a rigid structure mechanically and is directly connected to the machine part to be measured avoid the bell end of motors e Horizontal mounting is typical in most single transducer installations Publication IASIMP QS012A EN E August 2008 169 Appendix C Plan Sensor Location and Installation Preparing the Surface It is critical to prepare a flat smooth and clean area at least as large as the base of the transducer If the surface is not prepared propetly some of the vibration energy will be lost and other sources of false signals such as chatter rocking back and forth of the transducer on the mounting surface will be created Rockwell Automation recommends following the API 670 requirements for surface finish and flatness e Spot face the surface then drill and tap a hole in the machine case ot bearing housing where you want to install the accelerometer The surface finish should be within 0 8 micrometers 0 032 mil or 32 microinches and flatness should be below 25 micrometers 1 mil e Clean the finished area to remove any
148. of vibration severity When to Use Velocity Since vibration velocity is directly related to vibration severity for most general purpose measurements it is the preferred parameter for measurement As a rule of thumb vibrations occurring in the 600 to 60 000 CPM frequency range are generally best measured using velocity When to Use Displacement Under conditions of dynamic stress displacement alone may be a better indicator of severity We discussed the effects of repeated bending related to the failure of a piece of sheet metal but the sheet metal we used did not demonstrate very well one of the properties of most rigid machinery components the property of brittleness the tendency to break or snap when stressed beyond a given limit For example consider a slow rotating machine such as a mine hoist drum rotating at 60 RPM with a vibration of 20 mils peak to peak displacement from rotor unbalance In terms of vibration velocity 20 mils at 60 CPM is on 0 06 in sec pk This would be considered a very acceptable level of vibration for general machinery However keep in mind that the bearing of this machine is being deflected 20 mils Under these conditions failure may occur due to stress displacement rather then fatigue velocity Displacement is typically the best indicator of vibration severity in frequency ranges below 600 CPM 154 Publication IASIMP QS012A EN E August 2008 Introduction to Vibration Appendix B When to
149. om the basic Dynamix vibration panel systems You will choose a file configure the Logix and drive modules add axes if needed and download the program Refer to the Logix programming manuals for additional device configuration and programming requirements Before You Begin e Choose the Dynamix configuration fixed or sequential for your application refer to Chapter 1 e Complete your system hardwate selection refer to Chapter 1 What You Need e Dynamix Surveillance Accelerator Toolkit CD publication LASIMP SPO10 e System Design for Control of Electrical Noise Reference Manual publication GMC RM001 e System Design for Control of Electrical Noise Video publication GMC SP004 e XM 122 gSE Vibration Module User Manual publication GMSI10 UM013 e XM 120 121 Dynamic Measurement Module User Manual publication GMSI10 UMO012 e XM 160 161 162 Direct Vibration Module User Manual publication GMSM0 UMO25 e ndustrial Automation Wiring and Grounding Guidelines publication 1770 4 1 For a copy of the CD contact your local Rockwell Automation distributor or sales representative or visit the Integrated Architecture Tools and Resources website at http www ab com go iatools to download the toolkit files Publication lASIMP 05012A EN E August 2008 31 Chapter 2 Plan System Layout Follow These Steps Complete the following steps to plan your system layout within the enclosure 32 Load Dynamix Fixed CAD Drawings
150. omponents and structures These resonant frequencies act as carrier waves for the defect frequency The intensity of impact energy is a function of pulse amplitude and repetition rate Since its introduction Spike Energy has been used successfully in many industrial applications and gained acceptance in various industries Spike Energy measurement can provide early indications of machinery faults and is a very useful tool in vibration analysis In addition to Spike Energy overall measurement Spike Energy spectrum and Spike Energy time waveform are available and used in diagnostic analysis The illustration shows a Rolling Element Bearing with a cracked outer race Because this condition would produce a high frequency vibration with a relatively small amplitude it would be difficult to detect using overall vibration levels Crack in Outer Race Publication IASIMP QS012A EN E August 2008 161 Appendix B Introduction to Vibration The top graph is Overall Vibration which shows no indication of the bearing issue while the bottom graph oSE Spike Energy signal clearly shows an issue is developing Owerall Peak ua AAA EEE EEE 5 App 8 amp 4 2 15 10 Here is Vibration Transducers Vibration transducers are devices designed to sense the physical motion of a machine or a machine part and convert this physical motion into an analog voltage output For more information about transduce
151. on frequencies alarm parameters and appropriate monitoring technologies or we can run your CbM program for you Our experience in large and small facilities across a range of industries coupled with a successful track record and international service and support will help you evaluate the need for and implement a cost effective CbM strategy or you can use our expertise to help fine tune your existing one Services include reliability audits results assurance and program management Publication lAMSIMP 05012A EN E August 2008 191 AppendixF X Rockwell Automation Support Services Contact Services When you need to turn condition monitoring data into actionable CbM information Rockwell Automation can provide the certified resources for analysis of vibration Infrared Thermography oil and other condition monitoring technologies Services include data collection vibration analysis oil analysis infrared thermography program management and online reporting tools A remote online reliability monitoring and analysis service is also available which provides expert analysis based on remote connection to the on site surveillance system Callout Services Do you occasionally need a fan balanced Infrared Thermography performed or a critical oil analysis completed to supplement your existing CbM program Or do you have a reliability problem that just can t be solved Our condition monitoring specialists are available on a cal
152. operties 4 Select Use the following IP address and enter an IP address and Subnet mask for your computer using the example shown or f Use the following IP address enter your own address IP address 132 158 1 116 Subnet mask 255 256 255 U Default gateway l C Obtain an IP address automatically 5 Record the IP address and subnet mask in the Network Worksheet on the backcovet 6 Click OK then click OK again 7 Close all network windows Publication IASIMP QS012A EN E August 2008 53 Chapter4 Prepare the Computer 8 Select Run from the Start menu 9 Type cmd and click OK Type Ehe name of a program folder document or Internet resource and Windows will open it Far vau Open md Cancel Browse 10 Type ipconfig and press Enter Hi ECA WINNT system32cmd exe Microsoft Windows 2000 Version 5 00 2195 P Copyright 1985 2000 Microsoft Corp Focuments and Settings wab gt ipconf iy Windows 2660 IP Configuration Ethernet adapter Local rea Connection Connection specific DNS Suffix IP Address a a Subnet Mask a Default Gateway 192 168 1 116 255 255 255 H C Documents and Settingsrab 11 Verify that the IP Address and Subnet Mask match what you entered in the Network Worksheet If these numbers do not match what you entered contact your network administrator 12 Close the cmd exe window Configure the EtherNet IP Driver in RSLinx
153. or Fixed Monitoring Download the Configuration to XM Module 68 2 From the File menu choose Open 3 Navigate to the Dynamix Fixed Logix 1 Make sure you copied the Dynamix Surveillance Toolkit CD to your personal computer Fie Eck Dewees Help O Data Criar a Channel 1 1 q B F Save Os Prnt Close Folders amp Config Files XM Configuration Files folder on your computer and select the appropriate configuration file c 01 Quick Starts Logis File Dynamix_Accel_Toolkit_Fixed_01_ v001 122 file Dynamix Accel Toolkit Fixed v00 1 120 Dynamix Accel Toolkit Fixed v001 16x 5 From the Device menu choose Auto Save Configuration to clear the check mark and disable Auto Save The Auto Save Configuration command allows the XM module to automatically save its active configuration to nonvolatile memory after downloading a configuration At powet up the active configuration 1s loaded and the module transitions to Run mode M 122 g5E Vib Module Device Help E 5 Dynamis Surveillance Accelerator CD 5 02 Enclosure CAD Files E 03 wiring Diagram CAD Filess E 3 04 Dynamis Fixed Logix amp Config Files A122 95 Vib Module Configuration Tool Module Mie Dala Alam Relay and 4 20 m Cutput Triggered Trend SUCO Tren processing 7 sul data uri la 1 pass Fiber 10 He pling mode syrichiorosas E mal Gear teeth y Y mal gear taath
154. or each new set of channels The Dynamix Sequential Monitoring Add On Instruction controls the sequencing of the relays and issues commands to the XM 122 Add On Instruction to reprogram the XM module and start using the XM module data 112 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 A different instance of the XM 122 Add On Instruction is used for each set of channels Each instance holds the data from the channel that it is monitoring The HMI can read the channel data at any time Most of the time the HMI reads the data held 1n the XM 122 Add On Instruction from the last scan of the channels The Dynamix Sequential Monitoring Add On Instruction runs on a 5 minute cycle time Every 5 minutes it cycles to the next set of channels Relay outputs are sequenced to direct the next two channels to the XM module The first 90 seconds of the cycle the XM module is reprogrammed and the two new sensors are powered up For the next 3 1 2 minutes the XM 122 Add On Instruction starts collecting data from the XM 122 module HMI Links Not Shown Dynamix Machine Profile 401 Links Not Shown Sequera Ine XM AUTS fo fe real word XM Modules Condreis Pe dala connection b Emanbor i x Sequential Mont Sequence tha XM ALOE to the re E vct XM Mosula g Controle ma Lr AS MOFA Lepra ege MON The Dynamix equential Monitoring 401 sets CMD Hold Meas in the xm 122 AOI to Enable updating of the values
155. p File i 73 Chapter5 Dynamix Logix Integration for Fixed Monitoring Save and Download Your Program You must download your program to the Logix controller 1 Click the Verify Controller button on the RSLogix 5000 toolbar Cy The system verifies your Logix controller program and displays errors warnings if any 2 From the File menu choose Save to save the file 3 Move the keyswitch on your controller to REM 4 From the Communications menu choose Who oxi Active Fr E Lin Gateways Ethernet A s AB DFI 1 Data Highway Plus Upload AB_ETH 1 Ethernet C W 192 168 1 11 1769 L32E Ethernet Port 1769 L32E Ethernet Port Download 5 8 Backolane CompadLogi System PR 00 Compartingry Processor Dynami HOTT A08 Update Lamar Hh O1 1769 L32E Ethernet Port Cm a f 09 Local 1769 Dus Adapter VA1763 A Lo oem Fs AB ETHIP 2 Ethernet Help 5 Expand the netwotk tree 6 Select your controller and click Set Project Path 7 Click Download Falli AB ETH 1 132 158 1 115 B ackplane Set Project Path Path in Project none 8 Click Download I gt Download offline project Dynamis Accel Toolkit to the controller Connected Controller Mame Dinamix_4ccel Toolkit Type 1769 L32E 4 CompactLagis5332E Controller Path AB ETHIP 2 132 158 1 11 Backplane Serial Number 14258504 Security No Protection AN The keyamitch iz in the RUN position
156. r decimal integers separated by periods xxx xxx xxx xxx Each xxx Is a decimal value from 0 to 255 For example an IP Address could be 192 168 0 1 The selection of IP Addresses is beyond the scope of this quick start so please contact your network administrator or use the ones provided in the examples Once you set an IP address for a device you generally reference the device by its IP address The examples in this quick start use IP Addresses to define communication paths to the devices Locate the MAC ID of the 1769 L32E Locate and record the MAC ID of the 1769 L32E The MAC ID is located on a label on the right hand side of the module below the product label On the label the MAC ID is called the Ethernet Address Assign IP Addresses to Devices This step assigns IP addresses to all the devices in your system except for the PanelView Plus The BOOTP DHCP utility is installed during the RSLogix 5000 software installation 1 Launch BOOTP DHCP Server utility R SView32 SPC Utilities Rockwell Automation cM k exa Programs E Ma Rockwell Software Utilities DUTIES gt LES Roxio Easy CD Creator 5 BOOTP DHCP Server amp BOOTP DHCP Help sunu b R5Lagix5 Pro English a BOOTP DHCP Server El Settings E p NUES Publication IASIMP QS012A EN E August 2008 79 Chapter6 Dynamix Logix Integration for Sequential Monitoring The BOOTP DHCP Server utility is used to assign IP addresses to most of the devices in this qui
157. rator Toolkit This toolkit utilizes the XM 122 gSE Vibration Module Some advantages of the gSE module solution include e Two individually configurable channels per module plus a tachometer input e Two scalable 4 20 mA outputs e The ability to set up to four custom frequency bands per channel to isolate and alarm on specific machine frequencies of interest like gear mesh frequencies bearing frequencies etc e Sixteen configurable alarms per module E psu TES x F e XM is an intelligent device capable of taking action relay actuation on programmed parameters e Optional automatic gathering and storage of data e Buffered signal access at the module for hand held data collector access e Connectivity through integrated DeviceNet to Logix controllers The XM 122 includes special circuitry and firmware that enable it to measure standard vibration similarly to the XM 120 and g s Spike Energy M gSE gSE is a Rockwell Automation developed signal processing technique that provides an accurate measure of the energy generated by transient or mechanical impacts that occur as a result of surface flaws in rolling element bearings or gear teeth Inputs to each channel include standard Integrated Electronics Piezo Electric IEPE accelerometer or any voltage output measurement device such as a velocity or pressure transducer In addition to vibration inputs the modules accept one tachometer input to provide speed measuremen
158. rgy 95E 1X Magnitude Spike Energy qSE 1X Magnitude Overall Vibration 1X Phase Overall Vibration 1X Phase Band 1 Not 1X Band 1 Not 1X Band 2 2X Magnitude Band 2 2X Magnitude Band 4 3X Magnitude Band 4 3X Magnitude Gap Bias Voltage 10 572 Sum Harmonics Gap Bias Voltage 19 872 Sum Harmonics pear Max Speed UE Acceleration Data values require Data values require Tachometer input Tachometer input The Machine Overview display Machine Band display and the Machine Diagnostic display show the fault events that exist on each vibration channel Refer to How to Find Fault Information on page 135 for more information 126 Publication IASIMP QS012A EN E August 2008 Dynamix System User Guide Chapter 8 Use the Band Settings Display The Band Settings display lets you view the current band measurement settings and make changes 1f necessaty Press the Band Settings button on the faceplate toolbar to open the Band Settings display Eos Setlings XM Sensor Spectrum Alarm Functions Settings Settings Settings N a jig aieea ED Editable fields Band values entered in Orders Values calculated by Logix and loaded in XM module Change the Frequency Values for a Band The band values are entered in Orders 1 Press Min to change the minimum frequency to be included in the band measurement for the specific Band The numeric keypad opens 2 Enter a new gt minimum value lt from t
159. rm that you want to acknowledge The line turns blue when you select it 2 Press the Ack Alarm button to acknowledge the selected alarm Ack Alarm 3 Press the Ack All Alarms button to acknowledge all active alarms in Ack the system All Alarms Use the Alarm History Display The Alarm History display lets you see how long an alarm has been active how many times the alarm has been triggered and whether the alarm is still active 1 Press the Alarm History button ALARM HISTORY The Alarm History display opens Accumulated Dynamix Machine Alarms MEERE PER alarms on time in hh mm ss 18 40 AN CS Almweri Machine High Warhine Vibration Nanger 5 36 46 CS Blower 2 Machine Unbalance Alert x mu a 18 40 40 CS Blower Fan Mon Driven End Bearing Danger Alarm eo Clear MAIN Status Alarms Alarm MENU Mode History ALARMS 122 Publication lASIMP 05012A EN E August 2008 Dynamix System User Guide Chapter 8 2 Press the Clear Alarm History button to reset the alarm l Clear history timers PER History 3 Press the Sort Alarms button to change the sort order of the alarms Sort Alarms 4 Press the Alarm Status Mode button to change the display to mm show all alarms show only active alarms or show alarm Status history Mode 5 Press the Alarms button to return to Alarm Summary display Dynamix Panelview Plus Diagnostic Display The Dynamix Panelview Plus Diagnostic display opens a Panel View
160. rsus amplitude The complex waveform is the summation of the simple waveforms which are shown as spikes 1X 3X 5X 9X on the frequency spectrum plot Simple Wave forms A Complex Waveform WS c wA hi n ba gt M DA a vM Prax Amplitude RES 9X p 5X 3X I Frequency Br Spectrum ro Time Domain s or min Frequency Domain cpm or Hz Through the application of a mathematical operation known as Fast Fourier Transform FFT the time based waveform can be converted into a frequency based spectrum This allows us to identify each frequency and its amplitude Each filtered time waveform becomes a line at wherever the frequency occurred Fast Fourier Transform FFT Algorithm that converts from time domain to frequency domain FFT Plot Spectra plot or a plot that depicts all frequencies and amplitudes Publication IASIMP QS012A EN E August 2008 157 Appendix B Introduction to Vibration A vibration spectrum is a 2 plane graph The vibration amplitude is shown on the Y axis and the frequency is shown on the X axis The frequency is divided up into a number of lines These lines can number in the hundreds or thousands based on the resolution available in the measuring equipment These lines reflect very narrow collections of frequencies For a 1000 Hz spectrum with 400 lines each line is equal to 1000 400 or 2 5 Hz Therefore the first line is O to 2 5 Hz the second li
161. rxfor DeviceNet D e H El mm File Edit View Network Device Diagnostics Tools Help SOMO Te a Single Pass Browse Hardware Sortinuous Browse Horat fpe fur Hayes et Downloading entire network including all devices Do vou want to continue Open Logix Application File in RSLogix 5000 1 Make sure you copied the Dynamix Surveillance Toolkit CD to your personal computer hard drive 2 Navigate to the Dynamix Fixed Logix amp Config Files Logix File folder 3 Double click the Dynamix Accel Toolkit Fixed v001 acd application file The RSLogix 5000 software launches and your application file opens Ropa SOULS a ar A A 513 View Search Logic Communications Tools Window Help j Controler Tags C3 Controler Fault Handler Cu Power Up Handler EDAM Tasks EA MainTask OB DesiceMetInputs E mn Machines ER Cynamix_Sequential_Ponitoring ER DeviceNetOutpuks 4 X EwEB 2 test E unscheduled Programs Phases SS Mation Groups El Ungrouped Axes H S Add On Instructions 78 Dynamis_Machine_Profile_Motor_Pump Shey UEIS Publication lASIMP 05012A EN E August 2008 Folders E 5 Dynamis Surveillance Accelerator CD c 01 Quick Starts E 5 02 Enclosure CAD Files O 03 Wiring Diagram CAD Filess E i 04 Dynamix Fixed Logis amp Config Files c3 Logit File 9 RSMetwors DeviceNet Files 9 XM Configuration Files E 5 05 Dynamis Sequential Logis amp Config Files C3 06 Dynamis View Ap
162. s at room temperature in 24 hours Mounting Sensors with a Bracket Sometimes an accelerometer will not fit at the desired location because of an obstruction or a suitable flat surface is not available In these cases it may be necessary to use a bracket extending from the machine at or neat the desired measurement point Make sure the bracket does not introduce any extraneous vibrations The bracket must not bend or flex Even a small amount of flexing may result in unreliable vibration measurements As a general rule even the shortest bracket will require fabrication from 2 inch steel plate The bracket can be bolted or welded to the machine the more rigid the better as shown in illustration Machine housing If you have any questions or concerns contact Rockwell Automation for assistance in bracket placement and design Publication IASIMP QS012A EN E August 2008 171 Appendix C Plan Sensor Location and Installation Mounting Examples The following illustrations show some typical machine trains 1 Centrifugal 172 Compressor Mounting Example The top view shows transducer mounting points in the vertical Y direction The side view shows transducer mounting points in the horizontal X direction Centrifugal Pump Mounting Example The top view shows transducer mounting points in the vertical Y direction The side view shows transducer mounting points in the horizontal X direction 3 A
163. s on page 38 Refer to the Literature Library http literature rockwellautomation com for access to publications Publication IASIMP QS012A EN E August 2008 3 Chapter2 Plan System Layout Download Other Allen Bradley CAD Drawings 1 Open your browser and go to http ab com e tools The Configuration and Selection Tools webpage opens A ATA rada t Ph Du ha Portas Dod eb a 2 Enter the gt catalog number lt of the product Ga D M E h Ls dre 0 La DA ibam lj arp eren rado oin ar ene old Eu i 7 gt de PB oo Rockwell Automation ee Ea 3 Click Submit md CONFIGURATION amp SELECTION TOOLS oc et Rocked tont atas olas a possertat ges lomo o and prk aikaan dank da sk pos o caso ond apple dar products There ane tock aaa Raik pr Tiee and fer peu 00 instal nare car porional ceisalar 2o halben Ea Quits ates Witormalkn on Ber products shibe la Pha olfkee er BF Lhe qa Fr he Elena plo Drap abl aa Pr Eran m Builifabidale A a ado Humbe Can Veri asd Get information and CAD Driredran for Products ira dra tau Ta yaik cala can acquire Cer ar x E aleros atar Lha cornplata rem Crests dabei bee ag rte Ceu i WHERE You can ara brosis aar precie directory ter acciona grecurt iniormation or bo r33lizars a part Prode Directory KOTE You mui be Kops ip Ie corra wine US ar cnn dalir rie ds VAI ach ET Maa nari Ciska Cross Ruferonce Comperstiag Cazalag Nuniiars Vienne Liba
164. stom Configured Sub Panel lusu 188 Appendix F io lao 246 diua ore td dee ee dte a oco Dauredck esp uuus 191 COMATOSE C E ns cete Verr bd daa aa di dos 192 Calon SENICE eraa aa e veias a a eo A 192 192 shi vac aed das ten eases Ste Gide ie ae Be ei BS Eee ea ake S 197 Publication IASIMP QS012A EN E August 2008 Preface About This Publication Use this manual to help you set up a Dynamix Surveillance system The quick start provides examples of using a Logix controller to connect to multiple vibration sensors through XM modules and display vibration information using the FactoryTalk View faceplates The examples are designed to get devices installed and communicating with each other in the simplest way possible The programming examples ate not complex and offer easy solutions to verity that devices are functioning and communicating propetly To assist in the design and installation of your Dynamix Surveillance system application files and other information is provided on the Dynamix Surveillance Accelerator Toolkit CD publication LAMSIMP SP010 The CD provides CAD drawings for panel layout and wiring base Logix control programs Factory Talk View HMI application files and more For a copy of the CD contact your local Rockwell Automation distributor ot sales representative or visit the Integrated Architecture Tools and Resources website at www ab com go iatools to download the toolkit files The beginning of ea
165. surement Module User Manual publication GMSI10 UMO012 XM 160 161 162 Direct Vibration Module User Manual publication GMSI10 UM025 XM 122 gSE Vibration User Manual publication GMSI10 UMO013 Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 oystem Design for Control of Electrical Noise Reference Manual publication GMC RMO01 oystem Design for Control of Electrical Noise Video publication GMC SP004 Publication IASIMP QS012A EN E August 2008 Plan System Wiring Chapter 3 Description Provides details on how to install configure and troubleshoot the XM 120 121 module Provides details on how to install configure and troubleshoot the XM 160 161 162 module Provides details on how to install configure and troubleshoot the XM 122 module Provides details regarding the installation configuration and operation of EtherNet IP modules Information examples and techniques designed to minimize system failures caused by electrical noise 49 Chapter3 Plan System Wiring Notes 90 Publication lASIMP 05012A EN E August 2008 Chapter 4 Prepare the Computer Introduction In this chapter you configure network communication on your computer and install the necessary programming and configuration software Before You Begin e Verify that your computer meets the software s system requirements for your edition of RSLogix 5000 and Factory Talk View ME software e Install RSLinx C
166. t 3 i Mormal Normal information Machine Train Status Green is Normal Yellow is Alert Red is Danger CONDITION PV Y We DIAG ALARMS 2 Press the Condition Monitoring Dashboard button to view the PIRA Condition Monitoring Dashboatd display MONITORING DASHBOARD See page 124 for more information 3 Press the PV Diag button to view the PanelView Plus Diagnostic display PV P y DIAG See page 123 for more information 4 Press the Alarms button to view the System Alarm displays IN See page 121 for more information ALARMS Publication IASIMP QS012A EN E August 2008 115 Chapter8 Dynamix System User Guide Dynamix Navigation Bar The Navigation Bar at the bottom of all the displays lets you select any machine display The button with a dark grey background indicates the display that you are currently viewing d T e MACHINE MACHINE MACHINE JE JE A cmo PREVIOUS NEXT Overview BANDS DIAGNOSTIC MACHINE MACHINE TREND ALARMS Motor Fan The Navigation Bar includes these buttons e Main Menu button will animate grey yellow or red based on the status of all the machines in the system Grey Background The button will have a grey background when no machines ate in alarm Yellow Background The button will have a yellow background if any machine is in alert Red Background The button will have a ted background if any machine is in danger e Previous Machine button lets you view the previous mach
167. t and order analysis Logix Programmable Automation Controller Family For manufacturers OEMs and Systems Integrators in virtually every industry the Logix Control Platform increases productivity while reducing total cost of ownership Unlike conventional architectures the Logix Control Platform provides fully integrated scalable solutions for the full range of automation disciplines using a single control platform a single development environment and using a single open communication protocol ControlLogix brings together the benefits of the Logix platform to provide you with the performance your application requires in an easy to use environment As part of the Logix Control Platform you receive tight integration between the programming software controller and I O to reduce development time and cost at commissioning and during normal operation 16 Publication IASIMP QS012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 The example in this toolkit utilizes the CompactLogix processor but is scalable so that it can be used in a ControlLogix application as well CompactLogix brings together the benefits of the Logix platform in a small footprint with high performance Combined with Compact M I O the CompactLogix M platform 1s perfect for tackling smaller machine level control applications with unprecedented power and scalability CompactLogix is ideal for systems that require standalone
168. t signals signals created by the resonance of the VOLTAGE RESPONSE VERSUS GAP FROM PROBE TIP TO SHAFT bcn FOR VARIOUS TARGET MATERIALS REF 8 bracket that will increase the overall measured vibration and create a false trip of the machine Publication IASIMP QS012A EN E August 2008 175 Appendix C Plan Sensor Location and Installation e The target surface must be free of scratches If it is not then false readings will be generated as shown in the illustration e If the 3 times tip diameter clearance is not available shielded non contacts may be required Please contact Rockwell Automation for assistance ui LI Bd al Tq PLE LX L5 Time in Milliseconds Time 64 063 TIME WAVEFORM TAKEN FROM A NON CONTACT PROBE TARGETED ON A SCRATCHED SHAFT REF 10 Installing a non contact sensor has Y CAUTION The following conditions must be met to ensure accurate vibration detection the following rules 1 The target surface must be more than 3 times the sensor up diamerer Fig 1 1 a 1 The machine taf get must be 3 There must not be any conductive materials within a range of 3 times the sensor tip diameter Fig 1 1 b times the surface area On the To avoid mutual interference between sensors a minimum distance corresponding to 10 times the sensor tip diameter must be maintained between sensors Fig 1 1 c non contact p robe diametet 4 Use a sufficiently noid installation method to prevent vibration o
169. tage Bad bearings anti friction type Early stage Bad bearings anti friction type Early stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Bad bearings anti friction type Late stage Publication lASIMP 05012A EN E August 2008 Introduction to the Dynamix Surveillance Accelerator Toolkit Chapter 1 Choosing the Dynamix Configuration for Your Application There ate two types of Dynamix Monitoring applications e Fixed Monitoring via dedicated sensor channels e Sequential Monitoring via multiplexed sensor channels using standard 1769 OW8L relay output cards Fixed vs Sequential Concept Fixed Sequential m ee I mns mns n m RR JR RR ar EtherNet IP EtherNet IP B o Lis o cs m5 C 83 8 3 2 OO a o i GO oi do 2 ts 4 i amp t ra S a 8 2 8 g S c oO alia BM 1 a Six Sensors Six Sensors Dedicated Multiplexed Three XM s One XM As illustrated above the Fixed application utilizes DeviceNet to interface to three dedicated XM modules each with two channels for a total of
170. the flaw The smaller the flaw the shorter the pulse period As the size of the defect increases the period of the pulse becomes longer In the case of the pulses generated by initial bearing defects the periods are very short Since the inverse of the period 1s frequency this means the vibration signal 1s seen at very high frequencies As time progresses the flaw in the bearing becomes larger the period becomes longer and the frequency becomes lower Through experimentation it has been found that by the time the fundamental pulse frequency has reduced to 5K Hz bearing deterioration has generally reached a severe level To perform this measurement Rockwell Automation developed specialized circuitry and created a unique name to reflect the nature of the waveform produced Spike Energy gSE Spike Energy is a measure of the intensity of energy generated by repetitive transient impacts These impacts can be produced by surface flaws in rolling element bearings gear teeth or other metal to metal contacts such as rotor rub insufficient bearing lubrication etc Spike Energy 1s also sensitive to pump cavitations high pressure steam or air flow turbulence in liquids control valve noise etc Spike Energy measurement utilizes an accelerometer to detect the vibration energy over a pre determined high frequency range The impacts tend to excite the mounted natural frequencies of the accelerometer as well as the natural frequencies of machine c
171. this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you awate of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you Identify a hazard avoid a hazard and recognize the consequence ATTENTION STH ava Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present PTT avai Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures EIN A IMPORTANT co A A A Where to Start Follow this path to complete your Dynamix Surveillance application Chapter 1 Introduction amp Hardware Selection Chapter 5 Logix Integration for Fixed Chapter 6 Chapter 2 Logix Integration for Sequential Plan System Layout
172. tory Talk ViewME Integration Chapter 7 7 Click the Browse button to browse for the runtime file 8 Select Dynamix Accel Toolkit 800x600 mer 9 Click Open 3 Transfer Unity Upad Compare oca he CAD ocuments and 5elhings A User Document VR Siew E nibernpnise ME A unta Dynami Accel Tool 200600 mer D Downdoad as D eshnabon ibonsge hype Irternal Storage WARNING E Run application at startup Include a goto configure rode bhutan in your appkicatn i r When application runs you need lo access the configuration mode screens R Replace communicabon Include a shutdown button in your application if you want to Delete Log Files ba able bo shut it down Select destination hermirial nsinx Enterprise USIMAT JELAKOMILZ EE 1789 A17 Backplane de Etherfvet Ethernet Mode Select Broweang Ethernet Paredes Plus CE 1250 1 197 168 1 4 uidet rile tu Download Look inv C5 Runtime afiza fe eF Eg B EE Dynamic Accel Toolkit 800x600 mer E My Recent Documents E Desktop 2 dede File name lo ynamis Accel Toolkit 800600 mer aces Files ol type Runtime Application Files mer 10 Browse for your PanelView Plus terminal Publication IASIMP QS012A EN E August 2008 103 Chapter 7 Dynamix FactoryTalk ViewME Integration 11 Click Download The file transfers to the PanelView Plus 12 Click OK when prompted 13 Click Exit to close the Trans
173. ts refer to Appendix C 162 Publication IASIMP QS012A EN E August 2008 Introduction to Vibration Appendix B Notes Publication lASIMP 05012A EN E August 2008 163 Appendix B Introduction to Vibration 164 Publication IASIMP QS012A EN E August 2008 Appendix C Plan Sensor Location and Installation Selecting the vibration transducer is the first and key component in a measurement chain Your selection must exactly reproduce the characteristics being measured Any information missed or distorted by the transducer cannot be recovered later This appendix will help you with the process of selecting and installing vibration transducers Types of Transducers There are three types of sensors commonly used in machinery condition monitoring e Accelerometers e Velocity Transducers e Non contact Displacement Transducers Accelerometers An accelerometer is a seismic transducer made of a piezoelectric material which develops a charge output based on the amount of applied force The accelerometer picks up signals through direct contact with a machine surface Accelerometers are most effective when used on machines with rolling element bearings or machines which transmit most of the machine movement to the housing of the machine Accelerometers are good general purpose transducers for measuring vibration in machines such as pumps fans motors and general plant equipment Accelerometers are well suited in detectin
174. ucts ira dra tau Ta yaik cala can acquire Cer ar x E aleros atar Lha cornplata rem Crests dabei bee ag rte Ceu i WHERE You can ara brosis aar precie directory ter acciona grecurt iniormation or bo r33lizars a part Prode Directory KOTE You mui be Kops ip Ie corra wine US ar cnn dalir rie de s ach ET Maa nari Ciska Cross Ruferonce Comperstiag Cazalag Nuniiars Lieu Lira a Pippa Bul Corpo Deon Fonts ila Y dl onda dc hunt Corgis Sekt Dd on 1nd pea Interface Selection Tees Sabet Preparada Cerca Parody kedar Chaam a Fregramamakle ConbrBer Fark 4 Click the Drawings tab Selected Components Drawings Short Circuit Current Rating Plan View Drawings 3D Format 5 Click A file to Catalog Number Auto CAD amp DWG Adobe PDF Windows Metafil download 1763 1416 ABIONUTU DAWC ABIONOTU DXF ABIONO10 POF ABIONO10 ME 3 View Dimension Drawings 3D Format 1769 1416 ABIOMNO1 1 OMG ABIONOT DXF Adobe POF Windows Metafil ABIONO11 PDOF ABIONO1 1 WMP Publication IASIMP QS012A EN E August 2008 30 Chapter2 Plan System Layout Dynamix Sequential Panel Layout These are the instructions to layout the system components for the Dynamix Sequential Surveillance application Load Dynamix Sequential System CAD Drawings The Dynamix Surveillance Accelerator Toolkit CD provides CAD drawings in DXF format to assist in planning the layout of your system The drawings are designed
175. ving Driving End DrivenEnd Hon Driven IX OVERVIEW BANDS DIAGNOSTIC End Bearing Bearing Bearing End Bearing Navigation buttons at the Wag Irend Wag Irend Lag Irend bottom of the display to view the diagnostic trends Trend Navigation Buttons for each channel mag irena ALARMS The button names include the XM module name and the channel name Dynamix Alarm Display The Dynamix Alarm display lets you view the current status of all alarms There are two displays Alarm Summary and Alarm History Press the Alarms button on the Navigation Bar to view the Alarm Summary display fe ALARMS 5 2 2008 10 33 04 AM namix Machine Alarms x 67 2008 8 20 45 Ale CS Blower 2 Fan Non Driven End Beanng Danger Blue ind icates Bj CS Blower 1 Machine High Machine Vibration Danger line IS th e al arm 529 2008 HANS DM cu Blower 2 Machine Unbalance Alert 5 20 2008 3 53 07 Phi CS Blower 2 Fan Non Driven End Beanng Danger the IS On 5 29 2008 3 53 07 PM Co Blower 1 Machine High Machine Vibration Danger 5 29 2008 3 48 28 PM CS Blower 2 Fan Non Driven End Beanng Danger selected 5232000 7 40 20 PM C3 Olower 1 Machine High Machine Vibration Danger al arm Ack All MENU Alarms MAIN eon Alarm ALARM HISTORY An asterisk appears next to the alarm when the alarm is on or active Publication IASIMP QS012A EN E August 2008 121 Chapter8 Dynamix System User Guide Acknowledge an Alarm 1 Select the ala
176. where code is encapsulated into pre validated modules that can be easily reused without modification This allows you to create standardized libraries that can both reduce project development time and provide consistency to reduce equipment startup and training expense 146 Publication IASIMP QS012A EN E August 2008 Logix Base Program Overview Appendix A For example the Dynamix XM 122 gSE add on instruction contains all of the logic and tags to interface to an XM 122 module The XM 122 add on instruction reconfigures the XM module filters the XM data denounces alarms and publishes alarm status User defined Data Types Interface to the AM 122 Spike Energy module vnamix x 122 95 Interface to the XM 122 Spike Energy module Dynamix XM 122 qzE Dynamix XM 4010 IMPT Cos DMETO1 Md coz IMPT POLL DMET M01 POL IMPT hachinge Profile Dnamixz Machine Prafile OLIT U STS Values Dynemix_Walues 0 STs Alarms Dwnemix_Slarmse O Slo settings Dynamix Settings 0 STS_Machine_Name OUT_Msg_Source OUT_Msq_Dest OUT Mag Path Dynamix Machine Mame 0 XM Msg Source XM Mag Dest XM Msg Path The pre configured Logix program uses pre configured user defined data types UDT These are structures that organize data status information and commands for machine process and equipment User defined data types UDT can be imported into a Logix application with an add on instruction The Devic
177. which is also when velocity is at a minimum Maximum Acceleration Minimum Acceleration Acceleration is measured in units of g s of meters sec m s DISPLACEMENT Other Parameters Maximum Acceleration In addition to Displacement Velocity and Acceleration there are two other parameters important to understand Amplitude and Frequency Amplitude shows how much the machine is vibrating and frequency shows the source of the vibration Period and Frequency Period is the time required to complete one full cycle FREQUENCY 1 PERIOD of the vibration movement Time per Cycle Frequency is the inverse of the period or Cycles per Time Although traditionally measured in Hz Cycles pet Second in vibration analysis frequency is usually measured in units or Cycles per Minute CPM 60 x Hz DISPLACEMENT CPM relates directly to the machine Revolutions per Minute RPM BEHIHD TIME Amplitude The vibration amplitude is the primary indicator of a machine s condition The greater the amplitude the more severe the vibration Amplitude can be measured in units of displacement velocity acceleration and OSE Publication IASIMP QS012A EN E August 2008 153 Appendix B Introduction to Vibration Measuring Vibration To determine whether to use displacement velocity or acceleration to measure vibration consider what happens when a wire or a piece of sheet metal is bent repeatedly back
178. yzing the data each month but will continue to upload the data to our analyst Your analyst will be responsible for making all the initial problem calls The Rockwell Automation analyst will continue to independently evaluate all the data and will review your maintenance recommendations Our analyst will continue the monthly conference calls and Web Ex sessions to review the analysis results with your analyst and to demonstrate methods to more effectively analyze the data e Later in the second yeat your analyst will attend the Emonitor Advanced and the Vibration Analysis Level II training classes e n the third year you will function independently Data will be uploaded to our server but the data will only be reviewed quarterly or upon request Your analyst will attend the Vibration Analysis Level III training class e At the end of the third year you will be fully capable of internally operating a high quality and very effective PAM program e Atall stages our analyst will assist you in documenting and reporting the value of the program Our analyst will work with you to determine 1f additional technologies oil analysis thermography ultrasonic evaluation etc need to be added to the program If at any time you decide that the resource requirements for an internally operated PAM program exceed the desired investment levels Rockwell Automation can provide complete data analysis services for as long as desired under the Reliability

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