MANUAL StarGuide Maxi
Contents
1. n nnanannnunnsnnnannnmnnsnennn 24 p 2 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com Picture 1 1 General StarGuide MAXI p 3 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com Dimensions 25 StarGuide MAXI p 4 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com Safety information Before installing powering up or servicing the StarGuide MAXI led unit it his highly recommended that you read this manual and you insure yourself that you completely understand its content Observe the safety precautions in this manual Install and operate the led unit only as described in this manual and in conformity with local regulations If you have any questions how to operate this product safely please contact your point of sale 3 1 Symbols Following symbols are used to identify important safety information on the product and in this manual AA DANGER Warning Warning Warning Warning Safety Hazardous LED light Burn hazard Refer to user hazard Risk voltage Risk emission Hot surface manual of severe of lethal or Risk ofeye Do not touch injury or severe injury death electric shock StarGuide MAXI 0 5 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com2. 3 2 Protection from electric shock Although this device itself does not operate with dangerous voltages the installation in which is intended to be used can contain dangerous voltages Shut down the power of the complete installation before carrying out any installation or maintenance work Use only AC to DC current controlled 350 mA power sources suitable for the application and conform to local regulations Please ensure yourself that the AC to DC current controlled power supply is able to deliver the rated requirements of the complete installation If any cable seal or housing is damaged cracked or reformed disconnect the power of the installation immediately For any additional servicing not described in this manual please contact your point of sales 3 3 Protections from fire and burns Do not operate this led unit if ambient temperatures is above 45 C 113 F It might be necessary to allow the led unit to cool down for 5 minutes before servicing Do not modify the led fixture in a way not described in this manual StarGuide MAXI p 6 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI 3 4 Protection from injur Ensure yourself that all components covers is securely fastened Verify that the led unit is firmly fixed to its supporting railing Ensure yourself that the vibration will not loosen the screws which hold the
3. 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com STEP 8 At the beginning of the setup you will have the black loop back cable and a red cable coming from the first module These cables need to be connected to the power supply delivered together with your setup 7 3 Choice of power supply Since this led unit is current driven the voltage that the power supply has to deliver is dependent on the number of modules that are connected in series The voltage drop over one module is approx 3 volt So in case of 12 modules the current in the circuit will be 350 mA and the voltage drop over the complete circuit will be 12 modules x 3 volt over one module 36 volt It is important to understand that not all current sources are capable of producing a current of 350 mA at 36 volt In this example the power generated by the power supply is 0 350 A x36 volt 12 6 watt We specify three different power supply s to use depending on the number of units connected in series Number of Current in Min Max Power Power modules circuit voltage voltage supply mfr supply type 1 to 4 350 mA 2 V 14 V Lightech LED 4W 350mA 4 to 19 350 mA 12 V 58 V Lightech LED 18W DC350mA 20 to 50 350 mA 60 V 210 V Philips LEDINTA Advance 350C210DHO 51 to 100 350 mA 120 V 425 V Phillips LEDINTA Advance 0350C425FO Manuals of the led drivers are supplied with your setup Note that the power supply LEDINTA 350C210 DHO has a 1 10 volt dim input
4. 2 8 to 3 2 volt depending on binning and color e Ingress protection IP 67 e Impact protection IK 06 e Weight 32 gr e Body material is 15 uM anodized aluminums e Transparent cover material is glass e Resin is epoxy based and heat conductive The unit is equipped with a antifuse so in case of failure of one module in a series string all other modules remain fully functional Standard cable length is 1200 mm for positive polarity and 200 mm for negative polarity so maximum pitch is approx 100 cm between the modules p 12 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI The module is polarity sensitive Connections are done by using Scotchlok connectors supplied together with the StarGuide MAXI led unit 7 2 Installation Tools The installation of the StarGuide MAXI led unit is straightforward and needs mainly two tools e Allen key NR 2 e Universal Pliers Note A dedicated crimping tool is available to shrink the Scotchlok connectors In case of a bigger installation it might be useful to have this crimping tool in your tool set This tool is available at your point of sale p 13 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI SCHEMATIC of installation Scotchlok UR2 So the units are connected in series in one st
5. When your setup needs no dimming the wires can stay unconnected StarGuide MAXI p 19 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI Service and maintenance 8 1 Safety precautions Read carefully the safety information in this manual Lock out the power on the entire system and allow all electronic devices to discharge and cool down before executing any service or maintenance 8 2 Cleaning The StarGuide MAXI Led unit itself Extensive dirt and particle build up degrades performance may cause overheating can result in damaged led unit and power supply s Damage by inadequate cleaning or maintenance is not covered by the product warranty Never use solvents to clean the outer housing of the unit p 20 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI Warranty 9 1 Application of warranty Warranty period Warranty service is valid for one year from the date of purchase by the consumer as evidenced by invoice date given out by your point of sale Warranty service Service under warranty can only be done by Lux Lumen Co rdinaties Lux Lumen Kernenergiestraat 53 A 2610 Wilrijk Belgium Any cost of secure transportation of the product to and from Lux Lumen service department will be borne by the customer Limitations Lux Lumen will not warr
6. StarGuide MAXI Railing module LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com CONTENT T PECTURE cs 3 tt ENE aa eeen DE 3 2 DIMENSTON Sinai adas 4 3 SAFETY INFORMATION aanannunansnansnnunsunusuannsnsnannnnunnuuunumsnn 5 St SYMBOLS tarten eneen 5 3 2 PROTECTION FROM ELECTRIC SHOCK veccccececcucecuceceusecucaueusesucaveusesatauauseraeas 6 3 3 PROTECTIONS FROM FIRE AND BURNS cccececcecececeucesecaveususesuueususavavausunanas 6 34 PROTECTION FROM INJURY datos 7 3 5 DISPOSING OF THIS PRODUCT as 7 4 PHYSICAL INSTALLATION nannnnnnunanununnsnnnununnsnnnanunmnnnnn 8 erde UNPACKING aia airada 8 4 2 LOCATION AND OPIENTATION ua dia 9 43 MOUNTING i a 9 Ad MOTO sirenenet deren tenere ied 9 5 EXTERNAL CONNECTIONS oia 10 Sel DEPOWER AT INP U llas tiennent tie tie week mek iaa 10 6 EMC AND SAFETY REQUIREMENTS on nnnennnnnenannennennr 11 7 INSTALLATION SETUP cunda 12 Jet SPECIFICATION jarn aa a a a a aaa aaa 12 Ez INSTALLATION ai tanana a a aaa aa e a abarth A A A A 13 7 3 CHOICE OF POWER SUPPLY ccceccecececeucucecaceueusesataueutesataueusesaeaueunenarauees 19 8 SERVICE AND MAINTENANCE saaassnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnn 20 Ost SAFETY PRECAUTTON Sa rr it ee ken N 20 2 CLEANING sertererdsemenbienn enden ted E E 20 9 WARRANTY ora 21 9 1 APPLICATION OF WARRANTY ococcccororo cnn 21 92 ROMA PROCEDURE a 23 10 USED LIST OF ABBREVIATIONS
7. ale LVD requirements of the power supply The StarGuide MAXI led unit is only intended to be used in lighting applications and as such the complete assembly of led unit and power supply needs to be fully compliant with following harmonized standards e EN 60598 general requirements of lighting equipment p 11 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI The module can be categorized according to EN 60598 as following e SELV class III e Power supply cord type Z no removal without permanent damage to the unit e IP 67 for the StarGuide MAXI led unit e IK 06 for the StarGuide MAXI led unit Please note that although the unit seems to be SELV the complete installation is not SELV and the railing needs a proper safety earth connection Installation setup 7 1 Specification The StarGuide MAXI led unit is a small and efficient solution which can be easily integrated in a circular railing tube It uses a current controlled power supply and all modules are connected in series Up to 100 modules can be connected in series depending on the power supply used Please note that dangerous voltages are used Always disconnect the main power of the complete installation before executing any works on the installation e Power consumption each StarGuide MAXI led unit 1 2 W e Rated current input 350 mA e Forward voltage over the led
8. ant the following e Periodic check ups maintenance and repair or replacement of parts due to normal wear and tear e Consumables e Any software e Defects caused by modifications carried out without Lux Lumen s approval e Damage resulting from the fact that a product is not conforming to country specific standards or specifications in another country that the country of purchase Costs incurred by Lux Lumen s service center in making any adoptions or modifications of a product necessary for country specific technical or safety standards or specifications or any other cost to adjust the product as a result of any specifications which have changed since the delivery of the product p 21 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI Warranty service is excluded if damage or defects have been caused by Improper use extensive use handling or operation of the product as referred to in the user manual or operator manual and or relevant user documents including without limitation incorrect storage dropping excessive shocks corrosions dirt water or sand damage if the product is not rated to be used in severe conditions indicated by its IP and IK degree mentioned in the product specifications in this manual Repairs modifications or cleaning carried out by a non Lux Lumen service centre Use of spare parts software or consumables which ar
9. e antistatic packaging with this manual 4 2 Location and orientation This StarGuide MAXI led unit itself can be used in all different directions and orientations 4 3 Mounting The StarGuide MAXI led unit is designed to be used on a stainless steel tube of 48 3 mm diameter wall thickness of 3 25 mm Due to the unique concept of fixation installation can be done easily with the help of a small allen Key In case of problems or doubts please contact your point of sale 4 4 Cutout Dimensions of cutout in the tube can be found here NE Ss StarGuide MAXI p 9 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI External connections 5 1 DC power at input Safety precautions Never connect the live power on the input terminals of the Railing led unit In case of doubts contact your point of sale Polarity The StarGuide MAXI led unit is polarity sensitive So observe polarity and colour cabling e Red positive e Black negative Power supply Rated current The rated input current of the Railing module is 350 mA DC Verify that the your power supply has a current controlled output If you are not sure do not connect the power supply In case of doubt please contact your point of sale Power supply Rated current A StarGuide MAXI led unit consumes approx 1 watt power which results at 350 mA at a forward vo
10. e not compatible with the product Connecting the product to equipment not intended to be used with this product Defects caused by improper condition of the power supply network Inadequate packaging of the product when returning it under the RMA procedure Accidents or disasters or any cause beyond the control of Lux Lumen including but not limited to lightning water fire public disturbances improper ventilation and acts of god Others It is the responsibility of the customer to backup and save any software files and programs before repair and to restore the same after such repair This warranty does not affect the consumer s statutory rights under applicable national legislation in force nor the consumers rights against the retailer arising from the sales purchase contract In the absence of applicable national legislation this warranty will be the consumer s sole and exclusive remedy and Lux Lumen cannot be liable for any incidental or consequential damages for breach of any express or implied warranty of this product For full details of the warranty offered on this product please contact Lux Lumen s service center p 22 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com 9 2 RMA procedure To send material back to Lux Lumen you need a RMA Return Material Authorization document that you will receive from Lux Lumen Without the RMA document we cann
11. les of the pliers so the red cap remains flush with the rim of the connector body You will see that a gel which is located in the red cap will be injected in the cable insertions After verifying that the cable is still in good position you can put the Scotchlok connector in the tube STEP 3 Insert the red cable in the cutout and glide it in to the next module StarGuide MAXI p 16 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI STEP 4 Make sure both screws are like on following photo and apply some thread locking glue to both screws After applying the glue turn the screws back to approx this situation STEP 5 Insert the module into the cutout The screw has to be approx 10 mm visible from the front p 17 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com STEP 6 Insert both screws complete to the end make sure you do not perforate the black loop back cable The result is looking like this STEP 7 Proceed with next module starting from step 3 Note the installer has to ensure him her self that the screw will not perforate any of the cabling located in the railing Never use an electrical tool to fasten the fixing screws in the led module StarGuide MAXI p 18 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T
12. ltage of 2 8 to 3 2 Volt p 10 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com StarGuide MAXI EMC and safety requirements The StarGuide MAXI led unit is fully compliant to the LVD and EMC directive of the European council if used in a properly designed setup EMC requirements of the power supply The StarGuide MAXI led unit is only intended to be used in lighting applications and as such the complete assembly of led unit and power supply needs to be fully compliant with the harmonized standards Immunity according to e EN 61547 2009 General EMC immunity requirements lighting eq EN 61000 4 1 2006 General immunity testing techniques EN 61000 4 2 2008 ESD immunity test EN 61000 4 3 2006 A1 2007 Radiated immunity test EN 61000 4 4 2004 Fast transients and burst immunity EN 61000 4 5 2005 Surge immunity test EN 61000 4 6 2008 Conducted immunity test EN 61000 4 8 1993 Magnetic field immunity test EN 61000 4 11 2004 Voltage variations immunity test EN 61000 6 1 2005 Generic standards for immunity Emission according to e EN 61000 3 2 2005 A1 2008 A2 2009 Harmonics emission test lt 16A e EN 61000 3 3 2008 Flicker voltage changes limits lt 16A e EN 55015 2006 A2 2009 Conducted radiated emission lighting equipment To achieve this compliance a proper power supply must be supplied In case of doubts contact your point of s
13. module Take precautions if necessary by applying a low grade locking glue Loctite 222 3 5 Disposing of this product This led lighting device is manufactured in compliance with directive of the European community waste of electrical and electronically equipment Please help to preserve our environment and ensure that this product will be recycled properly at the end of its life p 7 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com Physical installation Thank you for selecting this StarGuide MAXI led unit as best solution in your setup integrating this card into your installation l Warning Read the safety precautions in this manual before Installation must be carried out by qualified professionals only 4 1 Unpacking The StarGuide modules are only sold in sets together with their dedicated power supply and all accessories The following items are included in your set e A number of StarGuide MAXI led units each with its two allen key bolts e A number of push seal connectors named further in this document Scotchlok e An allen key nr 2 Pa e A tube or flacon with threat locking glue Tk StarGuide MAXI p 8 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com e A dedicated led driver Sets are delivered in a carton box and protectiv
14. ot accept the material The procedure to obtain a RMA Stepi Customer contacts Lux Lumen about warranty defects if material has to be returned Step2 Lux Lumen sends the customer a filled out RMA document using a unique RMA number Step3 Customer sends material include a copy of the RMA document with the material Step 4 Lux Lumen evaluates the problem and informs the client if repair is done under warranty or makes an offer to the client for repair Step 5 The procedure related to lux lumen quality procedures according ISO 9001 is started up StarGuide MAXI p 23 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com 10 Used list of abbreviations AC Alternating current DC Direct current F Temperature in degrees Fahrenheit C Temperature in degrees Celsius LED Light Emitting Diode SELV Safety extra low voltage mA Milliampere V Volt EN European Norm EMC Electro Magnetic Compatibility RMA Return Material Authorization ESD Electro Static Discharge LVD Low Voltage Directive PCS Pieces SELV Safety Extra Low Voltage e IP ingress Protection e IK International Mechanical Protection StarGuide MAXI p 24 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com
15. ring of elements A retour line makes the loop closed with the power supply Each red wire is connected with the black wire coming from its neighbour The electrical connection is made with the supplied Scotchlok connectors STEP1 Insert a black cable at the last cutout direction to the leddriver So the cable is from end to begin of the railing and has enough cable length to be connected to the driver The result will be like this At the place of the last module leave approx 20 cm cable out of the tube and tape it the tube so it will not get lost in the tube p 14 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com STEP 2 Start the installation at the last module by connecting the black cable on the module with the black loop back cable by using the Scotchlok connector Please note this is the only place where a black cable is connected with another black cable Insert the trimmed wire ends into the connector Do not strip the wires Make sure all wires are inserted past the metal element to the back wall of the connector Take a universal pliers and place the connector between the jaws Make sure the two black wires remain fully inserted to the back wall of the connector StarGuide MAXI p 15 24 LUX LUMEN Kernenergiestraat 53A 2610 WILRIJK T 32 3 293 35 50 F 32 3 293 35 44 www lux lumen com Squeeze the hand
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