Operator`s Manual
Contents
1. The machine must be on a level surface or secured before releasing the brakes Operators must comply with employer job site and governmental rules regarding use of personal protective quipment Check the work area for overhead obstructions or other possible hazards N 3 gt Be aware of crushing hazards when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and platform decal plate for drive and steer functions No stunt driving or horseplay while operating a machine SAFETY RULES Do not lower the platform unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Component Damage Hazard Do not use the machine as a ground for welding Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 5 Operator s Manual Second Edition Fifth2. 11 Pull the auxiliary lowering knob located behind the entry ladder Result The platform should lower The descent alarm will not sound 12 Turn the key switch to platform control At the Platform Controls Test Emergency Stop 13 Push in the platform red Emergency Stop button to the off position Result No functions should operate Test the Horn 14 Pull the red Emergency Stop button out to the on position 15 Push the horn button Result The horn should sound Test the Function Enable Switch 16 Do not hold the function enable switch on the control handle 17 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate Test the Up Down Functions 18 Press the lift function select button 19 Press and hold the function enable switch on the control handle 20 Slowly move the control handle in the direction indicated by the blue arrow Result The platform should raise The pothole guards should deploy 21 Release the control handle Result The platform should stop raising 16 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual 22 Press and hold the function enable switch Slowly move the control handle in the direction indicated by the yellow arrow Result The platform should lower The descent alarm sho
3. Genie Operators Manual with Maintenance Information GS 1530 GS 1532 GS 1930 GS 1932 CE Models Operator s Manual Second Edition Fifth Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Salety i sea aa ae ae ae gy 1 Legenda ve evans ely tet a eee ei ated PRASA 8 CONUOINS 2 2 a o a E eee 9 Pre operation Inspection seesseaaaaaaasiaea 11 Maintenance csie oz o zac aa Piast 13 Function TESTS misr wnika oka NME EARN 15 Workplace Inspection ee seeaaaaaa a aaaaaaacaei 19 Operating Instructions seeeaaae saa aaacennaca 20 Docal nnn iia zie adi ink a 24 Transport and Lifting Instructions 26 Specifications faee aaa aaa aaa eaaa Eate aa 29 Contact us Internet http www genielift com E mail techpub genieind com Copyright 1997 by Genie Industries First Edition Eleventh Printing January 2002 Second Edition Fifth Printing March 2008 Genie is a registered trademark of Genie Industries in the U S A and many other countries GS is a trademar
4. MKA ns 276 Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Phase to Phase Approach Distance Meters 0 to 300V Avoid Contact 300V to 50KV 3 05 50KV to 200KV 4 60 200KV to 350KV 6 10 350KV to 500KV 7 62 500KV to 750KV 10 67 750KV to 1000KV 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants equipment and materials must not exceed the maximum platform capacity Machines without capacity indicator Maximum capacity GS 1530 and GS 1532 272 kg GS 1930 and GS 1932 227 kg Machines with capacity indicator The maximum capacity varies with the height of the platform Maximum capacity GS 1530 and GS 1532 Height of Platform Maximum Capacity 4 6 m 272 kg 4m 390 kg 2 8m 484 kg 1 6 m 390 kg im 344 kg Maximum capacity GS 1930 and GS 1932 Height of Platform Maximum Capacity 5 8 m 227 kg 5 2 m 320 kg 3 7 m 435 kg 1 6m 320 kg im 227 kg 2 Geni
5. critical to machine stability Each battery must weigh 29 5 kg Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Do not operate the machine with the chassis trays open Fall Hazards The guard rail system provides fall protection If occupants of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE equipment and its use shall be in accordance with the PFPE manufacturer s instructions and applicable governmental requirements Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times pi gt gt o a w v Do not climb down from the platform when raised Keep the platform floor clear of debris Attach the platform entry chain and close the entry gate before operating Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation 4 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Collision Hazards Be aware of limited sight distance and blind spots when driving or operating e se Be aware of extended platform position when moving the machine
6. select button 2 Press and hold the function enable switch on the control handle 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the low battery indicator light is on or when the last light on the battery level indicator is flashing Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 21 Operator s Manual Second Edition Fifth Printing OPERATING INSTRUCTIONS Error Indicator Light On ily If the error indicator light is on push A O in and pull out the red Emergency Stop button to reset the system If the light stays on tag and remove the machine from service Error Indicator Light Flashing If the error indicator light is flashing the platform is overloaded and no A 2 functions will operate An alarm will sound at the platform controls Push in and pull out the red Emergency Stop button The error indicator light will be off Remove weight from the platform If the platform is still overloaded the light will flash ag
7. Capacity GS 1532 1 82665 Danger Maximum Capacity GS 1932 1 82668 Label Capacity Indicator GS 1532 1 if equipped 82669 Label Capacity Indicator GS 1932 1 if equipped 97582 Danger Manual Force 400 N 1 133239 Label Maximum Capacity GS 1530 and GS 1532 1 133240 Label Maximum Capacity GS 1930 and GS 1932 24 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual EEE gt gt DECALS 82287 43618 40434 28174 or 82668 of 62088 2 or or82669 10434 or 62054 82497 or 97582 C_I 82487 78673 82488 82562 WA 65057 40434 82562 43618 82664 82476 or 82665 or 133239 or 133240 Serial Label ae zz or 82570 gt 15 or 62053 or 82571 a or 62054 gt 82474 82567 82562 82487 Po rey Z 52475 82570 EJ m or 82571 7 82570 o or 82571 52475 43658 or 44980 82570 52475 or 82571 82476 82474 82481 Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 25 Operator s Manual Second Edition Fifth Printing Transport and Lifting Instructions Observe and Obey Mi Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift M The transport vehicle must be p
8. Printing SAFETY RULES Explosion and Fire Hazard Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conducta thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid pos
9. TION INSPECTION Pre operation Inspection Ii Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform LI Be sure that all decals are legible and in place See Decals section Add oil if needed See Maintenance section d Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications 11 Electrical components wiring and electrical cables LI Hydraulic power unit tank hoses fittings cylinders and manifolds Battery pack and connections Drive motors Wear pads Tires and wheels Limit switches alarms and horn Nuts bolts and other fasteners Platform entry chain or gate Beacon and alarms if equipped Brake release components Platform overload components Safety arm Pothole guards Platform extension OLULUUOOOCLL LCL Scissor pins and retaining fasteners U Check for hydraulic oil leaks and proper oil level Ii Platform control joystick Check entire machine for m m m Cracks in welds or structural components Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Be sure side rails are installed and bolts are fastene
10. ain To Extend and Retract Platform 1 Step on the platform extension release pedal on the platform toeboard 2 Grasp the platform guard rails carefully and push to extend the platform to the mid position stop 3 Step on the release pedal again and push to fully extend the platform Do not stand on the platform extension while trying to extend it 4 Step on the platform extension release pedal and pull to retract the platform to the mid position stop Step again to fully retract the platform Operation From Ground with Controller Maintain safe distances between the operator machine and fixed objects Be aware of the direction the machine will travel when using the controller After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lowerthe platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chock the wheels 5 Charge the batteries 22 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery M Charge the battery in a well ventilated area MI Use proper AC input voltage for charging as indicated on the charger MI Use only a Genie authorized battery and charger To Charge Battery 1 Be sure the batteries are con
11. aised maximum 12 5 m 55 sec Maximum load capacity 272 kg Floor Loading Information machines without capacity indicator GVW Rated Load 1510 kg Maximum load capacity 272 484 kg machines with capacity indicator Axle load maximum 1092 kg Wheelbase 1 32 m Wheel load maximum 546 kg Turning radius outside 1 55 m Localized pressure per tire 9 4 kg cm 924 kPa Turning radius inside 0 cm gt Occupied pressure 9 13 kPa Ground clearance 6 1 cm Ground clearance 1 9 cm Note Floor loading information is approximate and Pothole guards deployed Weight See Serial Label Machine weights vary with option configurations Gradeability 30 Airborne noise emissions gt 70 dB Maximum sound level at normal operating workstations A weighted does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 29 Operator s Manual SPECIFICATIONS GS 1930 and GS 1932 Second Edition Fifth Printing E Power source 4 Batteries 6V 225AH Height working maximum 7 6m System voltage 24V Height platform maximum 5 8m Controls Proportional Height stowed maximum 2 11 m Platform
12. and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service 14 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again befo
13. anual Auxiliary Lowering 1 Pull the auxiliary lowering knob Operation From Ground 1 Turn the key switch to ground control 2 Pullout the platform and ground red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine To Position Platform 1 Move the up down toggle switch according to the markings on the control panel Drive and steer functions are not available from the ground controls Operation From Platform 1 Turn the key switch to platform control 2 Pullout the platform and ground red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine To Position Platform 1 Press the lift function select button 2 Press and hold the function enable switch on the control handle 3 Move the control handle according to the markings on the control panel When lowering the platform the platform should stop when it is 2 1 m from the ground Be sure the area below the platform is clear of personnel and obstructions before continuing To continue lowering release the control handle wait 5 seconds then move the control handle again OPERATING INSTRUCTIONS To Steer 1 Press the drive function select button 2 Press and hold the function enable switch on the control handle 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 Press the drive function
14. arked on a level surface MI The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial label for the machine weight MI The machine must be on a level surface or secured before releasing the brakes M Do not allow the rails to fall when the snap pins are removed Maintain a firm grasp on the rails when the rails are lowered Brake Release Operation A 1 Chock the wheels to prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Before serial number GS04 65105 Turn the black brake release knob counterclockwise to open the brake valve After serial number GS04 65104 Push in the black brake release knob to open the brake valve 4 Pump the red brake release pump knob After the machine is loaded 1 Chock the wheels to prevent the machine from rolling 2 Before serial number GS04 65105 Turn the brake release knob clockwise to close the brake valve After serial number GS04 65104 Press the drive function select button Press and hold the function enable switch on the control handle Move the control handle off center to reset the brakes Towing the Genie GS 1530 the GS 1930 the GS 1532 and the GS 1932 is not recommended If the machine must be
15. d Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Use chains or straps of ample load capacity Use a minimum of 2 chains or straps Adjust the rigging to prevent damage to the chains U PE ZE e U o 0 25 0 zna o Z a o o 0 O04 o o L ORAZ a 0 _ o cu ua 3 o 28 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual GS 1530 and GS 1532 Specifications Power source 4 Batteries 6V 225AH Height working maximum 6 4m System voltage 24V Height platform maximum 46m Controls Proportional Height stowed maximum 2 02 m Platform dimensions 1 6mx 74cm Rails up length x width Height stowed maximum 1 73 m Platform extension length 90 4 cm Rails folded AC outlet in platform standard Height stowed maximum 97 cm Rails off Maximum hydraulic pressure 241 bar functions Height guard rails 11m Tires size 12x4 5x8in Width GS 1532 81 3 cm Drive speeds Width GS 1530 76 2 cm Stowed maximum 4 0 km h Length stowed 1 82 m Platform 0 8 km h Length platform extended 2 73 m r
16. d Be sure that the chassis trays are in place latched and properly connected 12 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Observe and Obey MI Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of amaintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to A perform this procedure Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper levels is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Perform this procedure with the platform in the stowed position 1 Visually inspect the oil level in the hydraulic tank Result The hydraulic oil level should be at the FULL mark on the tank 2 A
17. dd oil if necessary Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rykon Premium MV equivalent Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 13 Operator s Manual Second Edition Fifth Printing MAINTENANCE Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions This procedure does not need to be performed on machines with sealed or maintenance free batteries Electrocution hazard Contact with AWARNING hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Perform this test after fully charging the batteries 1 Put on protective clothing and eye wear 2 Besure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down bars are in place and secure 4 Remove the battery vent caps 5 Check the battery acid level of each battery If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps Scheduled Maintenance Maintenance performed quarterly annually
18. dimensions 1 6mx 74cm Rails up length x width Height stowed maximum 1 76 m Platform extension length 90 4 cm Rails folded AC outlet in platform standard Height stowed maximum 1 0m Rails off Maximum hydraulic pressure 241 bar functions Height guard rails 99 1 cm 3 Tires size 12x4 5x8in Width GS 1932 81 3 cm Drive speeds Width GS 1930 76 2 cm Stowed maximum 4 0 km h Length stowed 1 82 m Platform 0 8 km h Length platform extended 2 73 m raised maximum 12 5 m 55 sec Maximum load capacity 227 kg Floor Loading Information machines without capacity indicator GVW Rated Load 1730 kg Maximum load capacity 227 435 kg f machines with capacity indicator Axle load maximum 1163 kg Wheelbase 1 32 m Wheel load maximum 582 kg Turning radius outside 1 55m Localized pressure per tire 9 98 kg cm 979 kPa Turning radius inside 0 cm gt Occupied pressure 11 3 kPa Ground clearance 6 1 cm Ground clearance 1 9 cm Pothole guards deployed Weight See Serial Label Machine weights vary with option configurations Gradeability 30 Airborne noise emissions gt 70 dB Maximum sound level at normal operating workstations A weighted Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or
19. e GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Do not raise the platform unless the machine is on a firm level surface g Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis only when the machine is on a slope NB If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform Do not alter or disable the limit switches Do not drive over 0 7 km h with the platform raised Do not operate the machine in strong or gusty winds Do not increase the surface area ofthe platform or the load Increasing the area exposed to the wind will decrease machine stability Pa Ree NL Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised SAFETY RULES Use extreme care and slow speeds while driving the machine in a stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Do not push off or pull toward any object outside
20. ie down tie down 9 Steer tire 8 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Controls x sw Genie t Platform Controls Horn button not used Lift function select button with indicator light Drive function select button with indicator light Red Emergency Stop button O OO R ND Function enable switch 7 Proportional control handle for lift and drive functions and thumb rocker for steer function 8 Errorindicator light 9 Powerlight 10 Battery level indicator Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 9 Operator s Manual Second Edition Fifth Printing CONTROLS a STOP w a i muza 3 wy Ground Control Panel 7 amp breaker for electrical circuits Key switch for platform off ground selection Hour meter Platform up down toggle switch Red Emergency Stop button TARO DP 10 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Al
21. ifth Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity 28174 Label Power to Platform 230V 28235 Label Power to Platform 115V 40434 Label Lanyard Anchorage 43618 Label Directional Arrows 43658 Label Power to Charger 230V 44980 Label Power to Charger 115V 52475 Label Transport Tie down 62053 Cosmetic Genie GS 1530 62054 Cosmetic Genie GS 1930 65057 Label Controller Indentification 78673 Platform Control Panel 82287 Cosmetic Genie GS 1932 82474 Warning Safety Chock 82476 Danger Electrocution Hazard 82481 Danger Battery Charger Safety 82482 Label Auxiliary Lowering 82487 Notice Operating Instructions NP lt lt NP NP NP lt lt NP NP OO lt lt NP DN R 82488 Notice Error Indicator Light Part No Description Quantity 82495 Danger Brake Release Safety amp Operating Instructions 1 82497 Danger Manual Force 200 400 N 1 82502 Label LED Diagnostic Readout 1 82560 Warning Skin Injection Hazard 1 82562 Danger Crushing Hazard 4 82567 Ground Control Panel 1 82568 Cosmetic Genie GS 1532 2 82570 Label Wheel Load GS 1532 4 82571 Label Wheel Load GS 1932 4 82664 Danger Maximum
22. k of Genie Industries These machines comply with ANSI SIA 92 6 1999 Printed on recycled paper K Printed in U S A Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 1 Operator s Manual Second Edition Fifth Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current r wg nx
23. nd Result The platform should stop and the tilt alarm will sound at 600 beeps per minute 37 Move the drive control handle in the direction indicated by the blue arrow then move the drive control handle in the direction indicated by the yellow arrow Result The drive function should not work in either direction 38 Lower the platform and remove both pieces of wood Test the Pothole Guards Note The pothole guards should automatically deploy when the platform is raised The pothole guards activate another limit switch which allows the machine to continue to function If the pothole guards do not deploy an alarm sounds and the machine will not drive 39 Raise the platform Result When the platform is raised 1 2 m from the ground the pothole guards should deploy 40 Press on the pothole guards on one side and then the other Result The pothole guards should not move 41 Lower the platform Result The pothole guards should return to the stowed position 42 Place a 2x4 or similar piece of wood under a pothole guard Raise the platform Result Before the platform is raised 2 1 m from the ground an alarm should sound and the drive function should not work 43 Lower the platform and remove the 2x4 18 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Workplace Inspection Workplace Inspection Be aware of and av
24. nected before charging the batteries 2 Openthe battery compartment The compartment should remain open forthe entire charging cycle 3 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle 4 Replace the battery vent caps 5 Connectthe battery charger to a 3 wire grounded AC circuit 6 Turnthe battery charger on 7 The charger will indicate when the battery is fully charged 8 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill OPERATING INSTRUCTIONS Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 23 Operator s Manual Second Edition F
25. obligation 30 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
26. of the platform Maximum allowable manual force A4 m SSS e GS 1532 and GS 1932 a 2 person 90 lbs 400N 1 person 45 lbs 200 N GS 1530 and GS 1930 2 person 90 lbs 400 N Indoor use only Do not alter or disable machine components that in any way affect safety and stability Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not replace items critical to machine stability with items of different weight or specification Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 3 Operator s Manual Second Edition Fifth Printing SAFETY RULES Do not place or attach fixed or overhanging loads to any part of this machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform amp Weg Do not place ladders or scaffolds in the platform or against any part of this machine Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are
27. oid the following hazardous situations Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspectthe workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine drop offs or holes bumps floor obstructions or debris sloped surfaces unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 19 Operator s Manual Second Edition Fifth Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation con
28. re putting the machine into service 1 Select a test area that is firm level and free of obstruction 2 Be sure the battery pack is connected At the Ground Controls 3 Pull out the platform and ground red Emergency Stop buttons to the on position 4 Turn the key switch to ground control 5 Observe the diagnostic LED readout Result LED should read or 23 Test Emergency Stop 6 Pushin the ground red Emergency Stop button to the off position Result No functions should operate 7 Pull out the red Emergency Stop button to the on position Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 15 Operator s Manual Second Edition Fifth Printing FUNCTION TESTS Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm that goes off when the pothole guards have not deployed sounds at 300 beeps per minute The alarm that goes off when the machine is not level sounds at 600 beeps per minute An optional automotive style horn is also available 8 Activate the up function Result The platform should raise 9 Activate the down function Result The platform should lower The descent alarm should sound while the platform is lowering Test the Auxiliary Lowering 10 Activate the up function and raise the platform approximately 60 cm
29. s that may cause sparks SAFETY RULES Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Hazards Connect the battery charger toa grounded AC 3 wire electrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating w Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 29 5 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 7 Operator s Manual Second Edition Fifth Printing Legend ORED 8 5 amp O OM 1 Lanyardanchorage point 10 LED diagnostic readout 17 Battery charger on opposite 2 Platform extension release 11 Pothole guard side of machine pedal 12 Groundcontrols 18 Safety arm 3 GFCloutlet 13 Non steertire 19 Capacity indicator if equipped 4 Manualstorage container 14 Auxiliary lowering knob 20 Platform entry chain or gate 5 Platform controls 15 Brake release pump knob and 21 Platform guard rails 6 Platform extension release knob 7 Tilt alarm under cover 16 Entry ladder transport 8 Transportt
30. sible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING Orange used to indicate the presence of a potentially A hazardous situation which if not avoided could result in death or serious injury gt Yellow with safety alert symbol ACAUTION used to indicate the presence of a A potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert ACAUTION symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green used to indicate operation or maintenance information 6 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Do not expose the batteries or the charger to water or rain during charging Explosion Hazards a Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tool
31. tained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions Repair any function that operates when either Emergency Stop button is pushed in 20 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s M
32. towed do not exceed 2 mph 3 2 km h 26 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 Part No 82660 Second Edition Fifth Printing Operator s Manual TRANSPORT AND LIFTING INSTRUCTIONS Center of gravity X Axis Y Axis GS 1530 and GS 1532 49 8 cm 47 2 cm GS 1930 and GS 1932 50 8 cm 49 5 cm Observe and Obey M Only qualified riggers should rig and lift the machine M Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See serial label Lifting Instructions Fully lower the platform Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are two 1 inch 2 5 cm holes on the front of the machine and two holes in the ladder for lifting Adjust the rigging to prevent damage to the machine and to keep the machine level Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 27 Operator s Manual Second Edition Fifth Printing TRANSPORT AND LIFTING INSTRUCTIONS Securing to Truck or Trailer for Transit Always use the extension deck lock when the machine is transporte
33. uld sound while the platform is lowering When lowering the platform the platform should stop when it is 2 1 m from the ground Be sure the area below the platform is clear of personnel and obstructions before continuing To continue lowering release the control handle wait 5 seconds then move the control handle again Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 23 Press the drive function select switch 24 Press and hold the function enable switch on the control handle 25 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel Result The steer wheels should turn in the direction that the blue triangle points on the control panel 26 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel Result The steer wheels should turn in the direction that the yellow triangle points on the control panel FUNCTION TESTS Test Drive and Braking 27 Press and hold the function enable switch 28 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop 29 Slo
34. ways perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must performa pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 11 Operator s Manual Second Edition Fifth Printing PRE OPERA
35. wly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test Limited Drive Speed 30 Press the lift function select button 31 Press and hold the function enable switch Raise the platform approximately 1 2 m from the ground Result The pothole guards should deploy Part No 82660 Genie GS 1530 and GS 1930 and GS 1532 and GS 1932 17 Operator s Manual Second Edition Fifth Printing FUNCTION TESTS 32 Press the drive function select switch 33 Press and hold the function enable switch Slowly move the control handle to the full drive position Result The maximum achievable drive speed with the platform raised should not exceed 20 cm s If the drive speed with the platform raised exceeds 20 cm s immediately tag and remove the machine from service Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 34 Fully lower the platform 35 Place a 2x4 or similar piece of wood under both wheels on one side and drive the machine up onto them 36 Raise the platform approximately 2 1 m from the grou
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