1800 Library Upgrade to 8100 Drives Plasmon Technical Information
Contents
1. EE fh TET T WEEN MOREE Gzzz fede fet tet et a bie ff fi Goi ie Eine ie ie a a ae ATTACH ORI ENTAT IGW LABEL HERE FRONT SIDE OF ELEVATOR REAR COUNTERWEIGHT GUIDE MODULE FRAME eas This completes the installation of the jukebox upgrade to support Plasmon LMS 8100 Series Optical Drives SUPPORT INFORMATION For support assistance or replacement parts in North America South America and Asia Pacific contact Plasmon IDE Inc 9625 West 76 Street Eden Prairie MN 55344 Telephone 952 942 2982 FAX 952 942 2958 BBS 952 946 4130 Email support plasmon com P N 305183 REV B Page 9 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS SUPPORT INFORMATION CONT In Europe Africa Asia and the Middle East contact Plasmon Data Limited Whiting Way Melbourn Herts SG8 6EN Telephone 44 0 1763 262 963 Fax 44 0 1763 264 444 BBS 44 0 1763 264 453 Email techsupport plasmon co uk Or on the World Wide Web at http www plasmon com P N 305183 REV B Page 10 of 62. side of the cartridge and verify that the tool is held in place by the gripper If not slide the mailbox tray toward the front of the jukebox 11 Insert the No Go portion of the gripper side clearance Go No Go tool P N 26181 00 between the front gripper and the side of the cartridge and verify that the tool No Go portion falls out when the gripper is rotated away from the cartridge If not slide the mailbox tray toward the rear of the jukebox 12 Verify that the cartridge has remained in contact with the backstop tools 13 Verify the rear gripper by repeating steps 9 10 and 11 until both front and rear grippers pass 14 Remove the tools and cartridge from the jukebox 15 Install drives per section 4 6 of Service Manual 16 Place Plasmon Technical Information Update Label on inside of Left End Door Enter date and PTI number 1800 02 17 Install Cartridge Orientation Labels 3 Place one label on the inside of the mailbox door as shown in Figure 9 Place the other two labels on the front side of the rear counterweight guide as shown in Figure 10 Place one approximate 18 inches 46cm from the top of the elevator frame and the other approximately 24 inches 60cm from the bottom of the elevator frame al i ay pee i p aT cr Ta te Pas ee Place one Label in the dp Tatts a ae j Pe TAF center of the mailbox door a iii eral ar a Figure 9 P N 305183 REV B Page 8 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS Figure 10
3. Plasmon Technical Plasmon Information PRODUCT MODEL NAME Plasmon 1800 Libraries DATE 8 22 2000 PTI 1800 05 1800 Library Upgrade to 8100 Drives This technical publication is the property of Plasmon and is confidential information for reference purposes by authorized service personnel Problem Description Upgrading 1800 Libraries from 4X00 6X00 drives to 8X00 drives Serial Numbers Affected 2000 and Above Solution Perform the upgrade via the attached instructions Part Warranty 1Year parts Kit Part Numbers Serial Interface SCSI Interface Number Part Description Part Description of Drives Number Number 501860 007 Kit upgrade RS232 One drive 501860 000 Kit upgrade SCSI One drive 501860 011 501860 005 NOTE The above kits do not include the 8000 Plasmon Optical Drives PLASMON SERIES 1800 OPTICAL LIBRARIES With PLASMON LMS LD 6100 SERIES OPTICAL DISK DRIVES INSTALLATION INSTRUCTIONS For PLASMON LMS LD 8100 FIELD UPGRADE KIT P N s 501860 000 through 501860 011 IMPORTANT THIS INSTALLATION MUST BE PERFORMED BY PLASMON QUALIFIED FIELD SERVICE PERSONNEL FAILURE TO FOLLOW THE PROCEDURE AS SET FORTH IN THIS DOCUMENT MAY RESULT IN INJURY OR DAMAGE TO EQUIPMENT AND WILL VOID ANY JUKEBOX WARRANTY KIT DESCRIPTION This kit contains the following components 501857 000 1 600992 000 1 CABLETIE 406 21390 00 1 DE Y l l i l l l Dependant on th
4. afety remove the leveling tool close the door and proceed to Mailbox Tray Alignment 7 When required refer to Figure 7 and adjust for level as follows a Loosen the two socket head cap screws on the leveling adjustment bracket and the jam nut on the adjusting thumbscrew b Turn the thumbscrew to adjust the front height of the mailbox until the mailbox is level with the carriage c Verify level by repeating steps 6 b and 6 c 8 If the mailbox is too high or too low loosen the mailbox flag adjust height ensure that the flag is flush against the side of the flag block and then retighten Command the carriage to a new slot then return to the mailbox slot and recheck for minimum clearance per step 6 b and 6 c Repeat until required clearance is achieved MAILBOX TRAY i pl LEVELING ADJUSTMENT BRAGKET d a BESS i ei me ae ad rd eT ail Figure 7 A a ADJUSTING THUMB SCREW 9 When mailbox is level tighten the two socket head cap screws on the leveling adjustment bracket and the jam nut on the adjusting thumbscrew 10 Command the carriage to the drive position above the mailbox open a side door for safety and remove the leveling tool P N 305183 REV B Page 6 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS MAILBOX TRAY ADJUSTMENT 1 Command the mailbox to withdraw e Single drive 1802 3 Jukebox 17w e 2 or more drives 1802 3 Jukebox 18w e 1602 Jukebox 02w 2 Slide a cartridge into the
5. e number of drives for which the jukebox is configured i e 501861 001 1 drive 002 2 drives 003 3 drives etc Included in SCSI kits only Ensure that all parts are present prior to beginning installation MAILBOX INSTALLATION TOOLS REQUIRED 5 16 Open end wrench 1 Phillips head screwdriver 7 64 Allen wrench 3 32 Allen wrench 3 16 Nut driver Gripper Side Clearance Go No Go Tool P N 25692 00 Backstop Set Tool P N 25743 01 Leveling Tool P N 26006 00 Feeler Gauges 003 030 Side Cut Pliers 305183 000 Rev B Page 1 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS ADDITIONAL REFERENCE Series 1800 Expandable Jukebox Service Manual CAUTION TURN OFF THE MAIN CIRCUIT BREAKER AND DISCONNECT JUKEBOX FROM ITS POWER SOURCE BEFORE PROCEEDING NOTE MAILBOX REPLACEMENT SHOULD BE COMPLETED PRIOR TO DRIVE INSTALLATION AND ALIGNMENT 1 Prior to starting ensure that the customer has the correct host SCSI adapter card and wide SCSI cabling 2 If necessary remove the drive directly above the mailbox and the drive directly below the mailbox if installed refer to Drive Installation in section 4 6 of the Service Manual and reverse the procedure 3 With the mailbox at the elevator inserted position cut the cable tie securing the ribbon cable to the Mailbox Tray PCB Bracket and disconnect connector J4 from P4 on the PCA 4 Remove the three socket head cap screws lock and flat washers from the Bushin
6. e to the SCSI box and remove the baseplate from the SCSI box 4 Remove the nine screws from the side cover and remove the cover Refer to Figure 3 and remove existing cable assembly Figure 3 Tape P N 305183 REV B REMOVE EXISTING CABLE ASSEMBLY Page 3 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS 6 Using a small flat bladed screwdriver remove the three yellow DIP terminators as shown in Figure 4 and discard REMOVE THE 3 PIF TERMI HATORS Figure 4 7 Install Adapter Plate P N 305115 using the four 4 40 x 14 Phillips head screws provided as shown in Figure 5 8 Install Cable Adapter P N 201674 into J2 and connect new Cable Assembly P N 600992 to adapter as shown in Figure 6 Attach connectors 10J4 and 10J5 to adapter plate using the four M F standoffs 9 Reassemble side cover and baseplate to SCSI box and reinstall box to drive frame Restore all external cabling using new cable assemblies provided with this kit Ensure that the supplied terminator is installed at the appropriate location Attach the Plasmon Technical Update Label to the SCSI box and enter the date and PTI number 1800 02 P N 305183 REV B Page 4 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS INSTALL CABLE ADAPTER AND NEW CABLE ASSEMBLY 7 Figure 6 This completes the SCSI Interface modification Proceed with Mailbox Alignment as follows MAILBOX ALIGNMENT LEVELING l 2 Reconnect jukebox to power supply Set contr
7. g Block Slide while supporting the nut plate on the bottom of the mailbox tray through the rectangular cut out provided see Figure 1 5 Working from the left end of the jukebox slide the mailbox tray approximately one inch 25 mm toward you tilt the tray assembly slightly clockwise and remove it from the drive module Figure 1 a i a a sh _ x m mg h i ee zh Oe _ a ee oe lt ao bg P Gee w ae oe ro i _ eal s meet me S ai LORECWAE SOCKET HEAD CAP SCREWS WIT PLAT ri RLCTANGULEAR CUT GiT 6 Install the new mailbox tray assembly in the reverse order of the procedure described above Ensure that each screw also has a flat and lock washer 7 Re connect J4 to P4 on the mailbox PCA Remove the backing from the square of double sided tape on the PCB bracket and press the ribbon cable on to it firmly Secure the ribbon cable to the PCB bracket with cable tie through slot in bracket Figure 2 P N 305183 REV B Page 2 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS me aoe MAILHOX TRAY a F E a Se a Fa Ee Pa 4 a saa RAE 3 CONNECTOR Pa po Rs DOUBLE SIDED TAPE Figure 2 etree FE INSTALL CABLE TIE SCSI INTERFACE MODIFICATION IF APPLICABLE 1 Disconnect all external cabling to the SCSI interface 2 Remove the four screws securing the SCSI interface to the jukebox frame from the SCSI baseplate Remove the five screws securing the baseplat
8. mailbox When both LED s are on the cartridge has been inserted correctly ys THE LD 8100 DRIVE REQUIRES THAT CARTRIDGES BE INSERTED WITH THE A AN SIDE UP THE MAILBOX WILL NOT ALLOW IMPORT OF A CARTRIDGE UNLESS THE CARTRIDGE IS INSERTED WITH THE A SIDE UP 3 Command the cartridge to insert e Single drive 1802 3 Jukebox 171 e 2 or more drives 1802 3 Jukebox 181 e 1602 Jukebox 021 4 Command the carriage to the mailbox position xxu 5 Command the upper crossfeed to the left face position and engage the grippers Oc 19 12 10 2c 6 Slide the Backstop Set Tools P N 25743 01 over the carriage crossmember as shown in Figure 8 approximately 1 4 inch 6 35mm from the grippers woo HACKSTOP SET TORLS y ey CARAT ABE CHGS MEMBER I I r FA g GANTAL DGE MIST BE N WGERTED MITH EETA i THE 4 El SIPE UP a BOTH LED S SHOULD BE On Lt a aa Figure 8 ss Je i p p 7 Referring to Figure 8 loosen the three socket head cap screws securing the mailbox 8 Slide the mailbox tray away from the backstop tools and then toward the backstop tools until the cartridge just comes in contact with the backstop tools P N 305183 REV B Page 7 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS 9 Slide the tray front to back to center the cartridge between the grippers 10 Insert the Go portion of gripper side clearance Go No Go tool P N 26181 00 between the front gripper and the
9. oller to ROM level 2 Power on the jukebox Initialize the jukebox using command 7f 3 Ensure that the mailbox is empty and command the carriage to the drive position by issuing the appropriate command e Single drive 1802 3 Jukebox 16u e 2 or more drives 1802 3 Jukebox 17u e 1602 Jukebox Olu Open a jukebox door to enable the interlock system for safety purposes Place the leveling tool into the carriage with the mailbox label facing the mailbox Close the door Command the carriage to the mailbox position e Single drive 1802 3 Jukebox 17u e 2 or more drives 1802 3 Jukebox 18u e 1602 Jukebox 02u With the leveling tool in the upper retention of the carriage perform the following a Ensure that the mailbox is at the elevator insert position xx1 b Slide the tool into the mailbox slot opening about one inch 25 mm P N 305183 REV B Page 5 of 6 LD 8100 UPGRADE INSTALLATION INSTRUCTIONS c Use feeler gauge s to check for minimum clearance around the leveling tool The requirement is 005 inch 0 125mm above and below the tool d If clearances are not to specification determine if the mailbox is not level with the carriage or is either too high or too low If the mailbox is not level to the carriage adjust per step 7 If the mailbox is level but too high or too low adjust per step 8 If clearances are to specification command the carriage to the drive position above the mailbox e Open a side door for s
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