SP94-03.TG PTO - Muncie Power Products
Contents
1. LA 722444722 2 Insert until tight AA TG HYDRAULIC FLANGE CONVERSION KIT FOR KG TG SHAFT KIT 14TA4551 2C 15133977 2d 19134028 3 13138542 Cap Capscrew Gasket TG HYDRAULIC FLANGE CONVERSION KIT FOR PG TG SHAFT KIT 14TA4552 ITEM PART NUMBER DESCRIPTION 1 15TK4471 12136751 ITEM PART NUMBER DESCRIPTION Grease Bearing Cap Kit 1 15TK4471 Grease Bearing Cap Kit O Ring 12736751 O Ring Snap Ring 24123937 Snap Ring Shaft 06738374 Shaft Flange 14 4535 Flange Capscrew 19734462 Capscrew Grease Fitting Zerk 43137236 Grease Fitting Zerk CONVERSION KIT WITHOUT FLANGE KIT 06TK4441 CONVERSION KIT WITHOUT FLANGE KIT 06TK4442 Same as Kit 14 4551 less Item 22 14144535 Flange Same as Kit 14 4552 less Item 22 14144535 Flange 24123937 06138373 141 4535 19134462 43137236 MUNCIE POWER PRODUCTS INC 15 OUTPUT GEAR INSTALLATION OUTPUT RATIO 04 13 REMOTE TYPE SHAFT ES 2r 1 amp 3 ASS Y SNAP RINGS REQ 2 SNAP RINGS Ws 1 SISSI S gj a a acm 2 OUTPUT RATIO 04 13 HYDRAULIC TYPE SHAFT 2 amp 4 ASS Y REQ 2 1 amp 3ASSY SNAP RINGS REQ 2 SNAP RINGS EEE gt mi AA MOOK A aci Bo y R cee OON SEES 0 SS NL dco2. PG 27 e 6G Capscrew 2 X Output Dowel Pins TG6F Two Terminal Switch I option Two Terminal Switch N C I option Switch w booted contr N C Switch w booted contr N O Nameplate Label Packet Gasket amp Seal Kit Air Shift Items 3 3a 7 17 21 1 12T36526 See Air Cover Pg 6 Items 10 amp 4 Gasket amp Seal Kit Cable Shift Items 3 3a 7 17 21 1 12T36526 See Cable Cov Pg 7 Items 1 5 6 9 Gasket amp Seal Kit Lectra Shift Items 3 7 17 21 1 12T36526 See Lectra Shift Pg 7 Items 10 amp 4 Gasket amp Seal Kit E Hydra before 12 07 Items 3 3a 7 17 21 1 12736526 See E Hydra page 8 8 14 12735345 Gasket amp Seal Kit E Hydra 12 07 amp later Items 3 3a 7 17 21 1 12736526 See E Hydra page 8 2 11 Rebuild Kit Air Shift Items 3 3a 4 7 8 9 11 17 20 21 1 12T36526 See Air Cover Pg 6 Items 10 amp 4 Rebuild Kit Cable Shift Items 3 3a 4 7 8 9 11 17 20 21 1 12T36526 See Cable Cover Pg 7 Items 1 5 6 9 Rebuild Kit Lectra Shift Items 3 4 7 8 9 11 17 20 21 1 12T36526 See Lectra Shift Pg 7 Items 10 amp 4 Rebuild Kit E Hydra before 12 07 Items 3 3a 4 7 8 8 11 17 20 21 1 12736526 See E Hydra page 8 8 14 12735343 Rebuild Kit E Hydra 12 07 amp later Items 3 4 7 8 9 11 17 20 21 1 12736526 See E H
3. SD is LZ M L T tie 222 2 OUTPUT RATIO 15 amp 18 REMOTE TYPE SHAFT 2 amp 4 ASS Y SUP RING ieee REQ 2 SNAP RINGS e jm S ami X I SS gt N gt A ANNAA HE df A T LII KG 5 KT A S Sill T F FW LLL NN m A li OUTPUT RATIO 15 amp 18 HYDRAULIC TYPE SHAFT OUTPUT 1 amp 3 ASS Y 2 amp 4 ASS Y o REQ2 1 SNAP RINGS SNAP RING 2 DA ACT P Af i i IA 4 PB AR TT BEL ley Lon Ley maad OJ E Ha A Nar o 1 2 1 N SE o e OE MUNCIE POWER PRODUCTS INC HYDRAULIC ASSEMBLIES Conversion kits include Output Shaft Hydraulic Flange Capscrews Gasket Shaft Seal and Snap Ring CONVERSION KIT NUMBER 14TA3974 ASSEMBLY 1410 OUTPUT ASSEMBLY 5 73 145 6 93 75 995 3 0 44 911 2 215 69 9 CONVERSION KIT NUMBER 14TA4528 G ASSEMBLY 3 27 83 0 55 5 16 18UNC 4B 2PLS 0 81 20 6 0 25 6 3 7 8 13T INV 2 63 66 7 SPLINE SHAFT 2 75 69 9 DIA 12531 3 Pump Bolt Kit 19 4717 CONVERSION KIT NUMBER 14TA4531 ASSEMBLY 1 2 13UNC 2B 4PLS EQ SP ON 5 00 DIA B C 446 113 2 7 2 00 50 8 x x
4. ii PSA cc n i Ufa 0 44 agr w SPLINE SHAFT 4 00 101 6 DIA EE ly 1 2 13UNC 2B 2PLS EQ SP ON 5 75 DIA B C 0 64 a Ee 1 89 48 0 CONVERSION KIT NUMBER 14 4553 ASSEMBLY 4 59 116 5 2 eal 712 ALTERNATE FLANGE POSITION HOLE 7406 DIA HOLES THRU 6 5 EQ SP ON 4 75 DIA B C 1 2 13UNC 2B 4PLS EQ SP ON 5 00 DIA B C E RAR lt ed koX ex 94 i 1 3 8 16UNC 28 po 2 02 51 3 ON 4 188 DIA B C 4PLS EQ SP CONVERSION KIT NUMBER 14TA4527 ASSEMBLY 3 57 90 7 0 25 6 4 2 3 47 ROUND Sa W 3 16kW 3 8 18UNC 2B 215 EQ SP ON 4 188 DIA B C 0 31 7 8 1 81 46 0 2 93 74 3 Supplied with 188 Key 1 Long for Long Shafted Pumps CONVERSION NUMBER 14TA4422 4 ASSEMBLY 5 129 7 36mm X 8T SPL 12mm X 1 75 4 Pls 2 67 67 9 EQ SP ON 113 15mm B C LZ 8 52 Z 3 15 80 1 AT E 0 39 10 0 2 44 62 0 Flange and Seal 14TA4424 CONVERSION KIT NUMBER 14 4550 L ASSEMBLY 1 2 13UNC 28 4PLS EQ SP ON 5 00 DIA B C 0 44 1 1 7 8 ROUND W 1 4 KW 4 46 113 2 2 00 50 8 21 4 00 101 6 pia TS iN ly 1 2 13UNC 28 2PLS EQ SP ON 5 75 DIA B C 0 64 i 1 89 48 0 CONVERSION KIT NUMBER 14TA4554 ASSEMBLY 384884
5. 1 43 36 3 Mes 0 4411 2 A eA er gt m 2157 i 1 81 46 0 _ 324 82 2 ALTERNATE FLANGE POSITION HOLE 3 8 16UNC 28 4PLS BASED ON A 6 HOLE PATTERN EQ SP ON 3 25 DIA MUNCIE POWER PRODUCTS INC 17 CONVERSION KIT NUMBER 14TA453e ASSEMBLY 448 115 2 1 2 13UNC 28 4PLS EQ SP ON 5 00 DIA B C 0 44 11 1 107151 INV SPLINE SHAFT t mM iF TTA 4 00 101 6 pia 5 3 58 90 8 1 12 28 4 0 265 6 4 3 25 82 6 0 P OA an CONVERSION KIT NUMBER 14TA4533 ASSEMBLY 3 58 90 8 X BASE OUTPUT ASSEMBLY USED IN amp OUTPUTS 5 31 134 5 5 09 129 3 1 2 13UNC 28 2PLS EQ SP ON 5 75 DIA B C a CONVERSION KIT NUMBER 14TA4541 ASSEMBLY 0 265 6 4 51 anuli PA omni 3 58 50 8 m D S d Lr d _ DIST ALTERNATE FLANGE POSITION HOLE 3 8 16UNC 2B 2PLS 3 65 92 7 EQ SP ON 4 188 DIA B C 1 20 30 5 3 8 15UNC 2B 2PLS EQ SP ON 4 188 DIA B C S 4 46 113 2 2 00 50 8 044 11 1 ke 0 64116 2 1 89 48 0 a CONVERSION KIT NUMBER 14TA4423 Z ASSEMBLY Flange and Seal pies ee 202
6. 55 14 4425 1 2 13UNC 28 4PLS EQ SP ON 5 00 DIA B C 1 2 13UNC 2B 2PLS EQ SP ON 5 75 DIA B C har n 1 25 14T INV SPLINE SHAFT POSITION HOLE OFFSET 16 CONVERSION KIT NUMBER 14TA4529 ASSEMBLY 5 8 18UNC 28 2PLS SP ON 4 188 DIA B C 7 8 13T INV SPLINE SHAFT 3 25 82 6 DIA CONVERSION KIT NUMBER 14TA4530 5 ASSEMBLY 1 2 13UNC 2B 2PLS EQ SP ON 5 75 DIA B C 7 8 13T INV SPLINE SHAFT ALTERNATE FLANGE POSITION HOLE OFFSET 37 ALTERNATE FLANGE POSITION HOLE OFFSET 16 CONVERSION KIT NUMBER 14 4915 ASSEMBLY 1 2 13UNC 2B 2PLS EQ SP ON 5 75 DIA B C 7 8 13T INV SPLINE SHAFT 4 00 101 6 DIA ALTERNATE FLANGE POSITION HOLE CONVERSION KIT NUMBER 14TA3975 2 ASSEMBLY DIN OUTPUT ASSEMBLY 5 73 145 6 3 08 782 Note Output shafts are supplied with a pure copper anti seize compound installed in the shaft cavity PTO applications under severe duty cycles and or high torque requirements may require servicing this shaft connection by periodically cleaning and re greasing the shafts 18 MUNCIE POWER PRODUCTS INC TG SERIES HYDRAULIC FLANGE CONVERSION KITS The following charts show the part numbers for the TG Series hydraulic mount output flanges These flanges have the oring groove as shown in the photo for the 12T36751 o ring Previous versions of the TG flanges did not have the oring groove and were sealed wit
7. 6G Hyd Flange KW PW Hyd Flange Wet Spline w o shaft seal11T37790 Pilot Ring I Z Hyd see pg 15 C Companion Flange 2 Companion Flange KW PW Pump O Ring Flat Washer 2 X Only Capscrew 2 C X Only Capscrew Hyd L K P KG PG Assy Only Hyd Flange Assy Only Hyd Flange Assy Only PF amp Hyd Assy Only 19741765 19796512 19 4717 13 51717 13 35091 13 35092 13 13541 13 35151 13 35152 13735198 13735199 30738111 30738110 257135724 257135725 25738309 25735520 25137387 25 35936 43 37236 58738789 19741756 26737992 30 91113 30 92247 30TK4123 30TK4124 36M111NP 36MK3841 TG GSK A1 TG GSK C TG GSK S TG GSK T TG GSK T1 TG RBK A1 TG RBK S TG RBK T1 B Piloted Cover s Z Only Bolt Kit G Flange Option Tube Gasket Eliminator For W80 Only 010 6 Bolt Gasket 020 6 Bolt Gasket Allison Gasket U60 A69 010 8 Bolt Gasket 020 8 Bolt Gasket 010 Gasket TG6N 185 020 Gasket TG6N 185 Positive Indicator Switch includes O Ring For 1 amp 4 Assy White For 2 amp 3 Assy Black N C Cap Plug F G S Cap Plug L P Cap Plug I Cap Plug R Cap Plug T Cap Plug Z Zerk KG or PG Installation Ring Output Flg L P KG
8. 1 6 20M39040 2 6 22739282 20MKM104 7G6N 85 1 4 20M39040 1 2 20 39045 2 6 22739282 20TK4049A TGO6F F84 F86 1 6 20 39040 40mm Stud 2 6 22739282 Hex Nut N S 1 13738145 Loctite Gasket Elim N S 1 99 06 Instruction Sheet 20 4074 TG6B 184 1 6 20737990 2 6 22739282 N S 1 IN99 06 40mm Stud Hex Nut 40mm Stud 45mm Stud Hex Nut Stud 1 5 Hex Nut Instruction Sheet MOUNTING DIMENSIONS IN INCHES MM 9 717 18 18 2 8 BOLT MOUNTING KITS Item Qty Part No Description 20MK8801 7G8S TG6D TG8M 6 6 19M44138 Capscrew 7 2 20M44200 Stud 8 8 21ML4375 Lockwasher 9 2 22MX4420 Nut 20 801 7G8B TG8C 7 8 20 47050 50mm Stud 8 8 21 14375 Lockwasher 9 8 22 4420 Nut MUNCIE POWER PRODUCTS INC 50 12 7 Disengaged Engaged GASKET PACKS Qty Part No Description 52 4443 7665 TG6D TG6B TG6C w Std Input Gears TG6N S71 TG6N S73 1 1N8403 PTO Manual 1 13M35091 010 Gasket 1 13 35092 020 Gasket 1 13738541 Shifter Gasket 1 36M111NP Nameplate 52TK4444 TG6S U60 TG6B A68 1 1N8403 PTO Manual 1 13M13541 030 Gasket 1 13738541 Shifter Gasket 1 36M111NP Nameplate 52TK4447 TG6N 185 1 1 8403 2 13135198 13735199 13138541 1 1 52TK4448 TG6F F84 1 1 PTO Manual 010 Gasket 020 Gasket Shifter Gasket IN8403 PTO Manual 13738541 Shifter Gasket 1 36M111NP Nameplate 52 4445 7685 TG8D TG amp B TG8C w Std Input Gears 1 1N8403 PTO
9. 19738266 19734462 19738249 19 84478 19739257 ALBB KR sa oe Capscrew Closed Bearing Cap Bearing Cap KG amp PG Shaft Gasket O Ring Output Output Bearing Output Bearing I Z Buttonhead Capscrew Std Flat Capscrew 185 G85 Buttonhead Capscrew 185 Socket Capscrew 185 Socket Capscrew S71 Buttonhead Capscrew 485 Idler Shaft Cap Idler Shaft Cap TG6N 185 Idler Shaft Cap TG6N S71 See page 21 for installation Gasket Input Bearing Snap Ring as required Output Gear Thrust Washer Coated Washer A Gears Input Gear Clutch Clutch A69 Ratio Gear Idler Shaft Shift Cover Assembly Gasket Housings 6 Bolt GF Housing 6 Bolt Housing Std 8 Bolt Housing Std 8 Bolt Housing 6 Bolt TG6N Housing Output Shafts X 2 Shaft B Shaft 5 Shaft R Shaft M K 6 Hyd Shaft KG Hyd Shaft Hyd Shaft Hyd Shaft L Hyd Shaft P Hyd Shaft PG Hyd Shaft P Hyd Shaft Hyd Shaft Z Hyd Shaft Woodruff Key Std Shaft Key F Shaft Only Shaft Seal 2 Req for KG or PG Output Bearing Caps 2 X Output T F Q R Hyd Flange Hyd Flange K KG L P PG Hyd Flange Hyd Flange N Hyd Flange S Hyd Flange Hyd Flange Z Hyd Flange 6
10. 20 PA Spur 6P or 6 8P 20 PA Spur Full Dedendum 8P 20 PA Spur 8 0829P 20 PA 30 LH 9 605P 20 PA 21 6 RH 10 3673P 20 LH 9 236P 22 5 PA 36 5 LH 9 236P 22 5 PA 63 5 RH 9 2364P 20 PA 36 LH 9 2364P 20 PA 36 RH 9 96078P 20 LH 9 96078P 20 LH Less Input Gear AIR OPTION A E ASSEMBLY PART NUMBERS 16TA3803 For Assemblies 1 amp 4 Assembly Shown 16TA3804 For Assemblies 2 amp 3 Lubricate piston before installing in cover cup AIR COVER PARTS LIST AND DESCRIPTION ITEM PART NUMBER DESCRIPTION D V Ring 19734494 Capscrew 28135675 Cover Cup Closed End 13738286 Gasket to 9 ft lbs 27135073 Spring 19735681 Capscrew 22135682 Nut 16135377 Cover Housing 49735204 Piston 28135205 V Ring 25134029 Cap Plug 28134481 Yoke CONSTANT MESH M SHIFT OPTION 28135695 Guide For Assemblies 1 amp 4 use 16 3804 Air Cover and Replace 1 28734480 with 1 28T35675 Remove 1 49 35204 piston and 2 28735205 v rings Install TG ASSK 1 DOUBLE ACTING 1 25T32143 plug w 12T36526 o ring into indicator switch hole Air Cover Seal Kit Items 4 10 AIR SHIFT OPTION For Assemblies 2 amp 3 use 16TA3803 Air Cover and change as indicated above amp 2 12735343 From Page 16 955 When using the 6004 03734732 input gear use 1 16735377 cover housing Item 17 1 12136526 Add to Standard Air Install 2 15733977 shaft caps with 2 13T38286
11. Includes wire harness relay rocker switch amp Indicator Light 5 37138559 Relay Cover TG SERIES E HYDRA SHIFT SYSTEM 33137923 5 Amp Fuse 33136951 40 Amp Fuse WIRING DIAGRAM FOR ACTIVATION KIT 48TK4686 48 4686 ACTIVATION KIT 36135431 Faceplate 36MA1005 Bracket Dash 32MSR12V 12V Light 30739590 Rocker Switch 34739591 Wire Harness 37139628 Grommet 36MK1007 Bolt Kit 36139187 Dash Label 36140209 Caution Label Instruction Sheet 12v DC Switch Assembly 30T39590 eases lc iG Sse ITT DASH BRACKET suse RATEN ce 34T39591 BATTERY GROUND IMPORTANT Follow PTO installation instructions IN84 03 1 The rocker switch and dash bracket if used is to be mounted in the cab within easy reach of the operator 2 PTO engagement is made by pushing the rocker switch fully to the engage position and releasing the switch immediately upon engagement indicator light will light 3 Drill 750 dia hole in firewall install black plastic grommet p n 37T39628 in hole and run the three wire connector E HYDRA SHIFTER KITS through the grommet and plug into cab harness portion 16TK5024 Standard 1 or 4 ass y 16TK5025 Standard 2 or 3 ass y of harness Note the orientation of the connector to insure proper assembly 16 5026 Allison 1000 2000 1 or 4 ass y 4 Plug the rocker switch receptacle onto the switch so that 16TK5027 Allison 1000 200
12. RH 8 97P 17 PA 30 25 LH 9 72P 22 5 PA 11 62 RH 7P 20 PA 20 LH 7 3449 20 PA 24 LH 7 9366P 22 5 PA 30 LH 9 2364P 20 PA 36 LH 8 4667P 17 5 PA LH 6 540P 18 27 54 23 26 48 LH 8P 20 PA 15 RH 8 46P 20 PA Spur 6 48P 17 30 PA Spur 8 04P 17 5 PA 26 97 LH 8 38P 17 5 PA 24 97 LH 8 6689P 22 5 PA 11 65 RH 9 07P 22 5 PA 11 62 RH 6P 20 17 40 41 LH 7P 20 30 29 40 RH 7 1952P 16 53 01 PA 33 30 LH 7P 20 LH 8 116P 20 PA 33 30 LH 10 4019P 20 PA 34 5 LH 7 94P 22 5 PA 30 RH 7 94P 22 5 PA 30 LH 7 99P 22 19 PA 29 LH 5 64P 20 PA Spur 9 27P 20 PA 25 RH 6 77P 22 5 PA 23 8 LH 8 46P 22 5 PA 28 4 LH 5 85P 20 PA Spur 17 5 26 10 37 LH 6P 17 5 PA 22 25 LH 6P 17 5 PA 26 06 RH 6 1P 20 PA 23 15 LH 6 2P 20 PA 23 15 LH 6P or 6 8P 20 PA Spur Deep Reach 17 5 PA 28 4 23 LH 7P 17 5 PA 18 LH 7P 22 5 PA 19 RH 8 09P 20 Spur 8 99P 20 Spur 7P 25 PA 30 78 LH 8 1P 20 PA 29 47 RH 8 19P 20 PA 29 9 LH 5 or 5 7P 20 Spur 6P 20 Spur Full Addendum 6P 25 PA Spur MUNCIE POWER PRODUCTS INC Universal Trans Universal Universal Universal Warner Warner Zed F Zed F Zed F Zed F Zed F Zed F Zed F None Special Feature None Inverted Air Cover U60 w Std Gasket Pack Milled Idler Cap Greaseable Shaft K amp P Only Hi
13. of nut and sleeve For chassis with 6mm plastic airline DO NOT CUT AIRLINE Install pressure protection valve at air tank Chassis with Plastic Airline Only and install PTO using Standard installation Kit 44 4607 607 NPT Coupler 6mm x 1 4 NPT Branch Tee 1 4 Adapter ae Solenoid Cut Airline from IN Port Air Tank Supplying Clutch Booster and Insert Tee Fitting Cut approx 1 5 from Plastic Line to install Tee To PTO Cylinder TG SERIES LECTRA SHIFT SYSTEM Zed as INSTALLATION KIT NUMBER 48TK3981 Includes All Parts Listed Below 1 lt J Write ENGAGEMENT 1 36735431 Face Plate oc MEE ay lon 12 zum SWITCH 2 2 DE Fuse gc Jo 4 1 32MSRI2V Light 12VDC 12VDC Geo 5 1 34737751 Wire Harness Switched S 6 1 37137621 Relay Power Source FS 7 1 37135674 Grommet ROCKER SWITCH EY 40 Amp 8 1 19735439 Sheet Metal Screw 7 E Black N S 5 28735442 Wire Tie a f A N S 1 36MK1007 Bolt Kit N S 1 36735710 Dash Label 92 01 Relay is supplied in the wire harness af GREEN gt lt LIGHT Indicator switch sold separately Not incl in above kit CONVERSION KIT NUMBERS WIRE TO LECTRA SHIFT REPLACEMENT PARTS fuses sold as service items 12 Volt Only Listed 16MK3848 A For Assys 1 amp 4 16MK3849 A For Assys 2 amp 3 Service Kit 48TK3976
14. 0 2 or 3 ass y the green wire is up as noted in diagram includes shifter indicator switch and activation kit PTO COVER 14 MUNCIE POWER PRODUCTS INC SPECIAL OUTPUT SHAFT OPTIONS Torque to V 74 ood ood DA PA KENN F as e T PHA 1 T ra Y f Y SEN anh 2 SMS SONGS SSNS SSSSSS ESSE SSNS mm RSS IIIN VC NOSSOAXN lt gt EA E I OPTION Z OPTION KIT 14TA4423 SAE FLANGE SAE C 1 1 4 14T SPLINE OPTION KIT 14TA4422 DIN 5462 ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 4 1 10738248 Bearing 10738248 Bearing 24723937 Snap Ring 24723937 Snap Ring 06738242 Shaft Output Shaft Output 11738247 Shaft Seal Shaft Seal 14738244 Hydraulic Flange Hydraulic Flange 18739246 Pilot Ring Pilot Ring 19796512 Capscrew Capscrew 25135936 Caplug Caplug 06738261 11738247 14738259 18738246 19796512 25737767 SPECIAL GREASE OPTION HYDRAULIC KITS ONORIO o OKRA KRDO To rque to E lt lt 1 1 GREASE BEARING CAP KIT KIT 15TK4471 27 7 F NS paa ze NS Z du 7 5 Includes Seal Go MHE 5 lt 1 Cover 15738771 asket N 2 2
15. 2736871 O Ri EN After trigger is in hiIng place install O Ring 16134473 Cable Cover Housing Install carefully into place 28134476 Yoke from this end nw 21135071 Copper Washer Tr eee press she 28134474 Yoke Plate CE using a press or vice 28134261 Trigger Do not beat with hammer i E ON CO CO O O1 4 Co 2 oL I lE lE lE lia ASSY PART NUMBER 16TA3735 ALL ASSEMBLIES Indicator switch sold separately TG CSRK Cable Cover Rebuild Kit Items 1 2 5 6 9 10 11 From Page 3 Item 17 1 12136526 TG CSSK Cable Cover Seal Kit Items 1 5 6 9 Apply grease to poppet From Page 3 Item 17 1 12T36526 when rebuilding 16TA3793 Cable Cover with Breather Port W96 Item 7 16735166 NOTE When rebuilding cover lubricate all O Rings before installation Torque this capscrew to 25 ft ibs Cable Shift Option C Includes 28MCC120 Cable 28MK0155 Knob and 36MK1210A Light Kit LECTRA SHIFT OPTION 5 NOTICE When assembling guides to the yoke the cap screw 6 and the shorter guide 13 must be located on the solenoid side of the yoke The Guide and cap screw location must be changed when changing the arrangement of the cover assembly The Lectra shift must be assembled so that the solenoid Pushes to Engage Torque 4 2 Cap Screw to 32 ft Ib LECTRA SHIFT PARTS LIST AND DESCRIP
16. 2T 580 09 04734399 24T 02T34398 26 03740079 37T 094 03737015 36T S89 12 04734443 27T 02734442 23T 03794192 427 10 O3T36552 21T T61 13 04734308 28T 02739373 21T 03735189 427 F11 03738546 29T T81 15 04734445 301 02734444 20T 03735031 21T F61 03735650 28T T82 18 04734605 31T 02734606 18 03735613 25T F62 03734451 20T 057 12H 04735155 26T 02735162 23T 03735024 24 F63 03734285 24T U60 5 13H 04735363 27T 02735362 21T 03T35025 25T F65 03T39495 24T U62 15H 04734598 29T 02739172 20T 03T38140 24T F66 03T34450 24T U67 18H 04T34605 31T 02734601 18T 03T37658 23T F67 OST34284 24T U68 03737657 26T F70 03735107 25T 080 These ratios have been obsoleted and are replaced by the 03796626 29T F75 03734326 31T W80 13 H option ratios Contact Muncie for parts availability 03T37740 28T F84 7 03T35033A 36T W96 6 16 NOTE Input Ratio Gear amp Output Gear Must Be Used In 03T39458 28T F86 03T96773 24T X68 Pairs As Shown Above 02 T4592 601 The TG Series PTO is designed to allow easy change from 03796624 26T G70 03T39491A 32T Z90 16 one model transmission to another by changing only one 03134325 27T G73 03T39492A 32T 291 16 gear and to allow changing speeds by changing two gears 03T37766A 28T G79 16 03T37260A 32T 292 16 The chart shows gear part n
17. 37 13738542 14 4532 14 4535 06736136 58738789 19734462 12736751 257135725 24723937 13738542 14 4529 14 4536 06T35048 NA 19T39257 12T36751 25135724 24723937 13738542 R 14TA4541 14TA4536 06T35082 NA 19T39257 12T36751 257135520 24723937 13738542 5 14 4530 14 4538 06T35048 NA 19T39257 12T36751 25135724 24723937 13738542 14 4533 14 4536 06T37335 NA 19739257 12736751 25137387 24723937 13738542 V Obsolete GREASEABLE SHAFT KG 14TA4551 14TA4535 06T38373 58T38789 19734462 12736751 257135724 24723937 13738542 PG 14TA4552 14TA4355 06738374 58738789 19734462 12736751 25135724 24723937 13738542 FLG W SEAL RING CAPSCREW O RING CAPPLUG SNAP RING GASKET QTY 1 QTY 1 QTY 4 1 QTY 1 2 QTY 1 25 14 4422 14 4424 06738261 18738246 19796512 25738309 24723937 13738542 2 14 4423 14 4425 06738242 18738246 19796512 257135936 24723937 13738542 FLG W SEAL CAPSCREW KEY WASHER FLG CAP SNAP RING GASKET QTY 1 QTY 1 QTY 4 QTY 1 SCREW QTY 1 QTY 2 QTY 1 B NA 15TA5220 06T36857 NA 19T41756 26701627 24723937 13738542 14 974 15 5220 06T41757 14737357 19741756 21720092 19738266 24723937 13738542 2 14 975 15 5220 06741757 14737378 19741756 21720092 19738266 24723937 13738542 15 5220 06741757 19741756 21720092 19738266 24723937 13738542 Flange Only w Seal TG SERIES FLG ONLY SEAL K L P Flg W Seal 14TA4535 14739163 11737790 F
18. 7 Yoke 1 or 4 Assembly 28740215 Adapter Allison 1000 2000 28734481 2 or 3 Assembly 16 4844 amp 16 4845 28 40053 Guide 19734028 Capscrew 16740050 Cover Housing 12736280 O Ri 1214 55 00 Retainer Included with 28TA4685 28739175 13140303 Gasket 28 4685 Cylinder Assembly REF 194 55 212 12V 28739592 Shift Shaft STD 16 4682 amp 16TA4683 S 12135343 O Ring Included with 28TA4685 28740214 Shift Shaft Allison 1000 2000 16 4844 amp 16 4845 N APUN 16TA5008 Standard Assemblies 1 amp 4 16TA5009 Standard Assemblies 2 amp 3 16TK5024 Standard Assemblies 1 amp 4 16TK5025 Standard Assemblies 2 amp 3 16TK5026 A69 Assemblies 1 amp 4 16TK5027 A69 Assemblies 2 amp 3 CONVERSION KITS See Page 14 SHIFT COVER ASSEMBLY PARTS LIST AND DESCRIPTION HYDRA BUILT 04 10 AND CURRENT 1 Capscrew Hex Head 1 4 20 X 5 8 9 Spring Cap Shaft O Ring Poppet U S PATENT NO CANADIAN PAT NO 2 348 315 Gasket Poppet Capscrew Hex Head 3 8 24 UNF X 1 00 Shifter Rod Guide Retainer Yoke Cylinder Assembly Cover Housing Capscrew Hexagon Socket Button Head 3 8 Steel Ball Indicator Switch Indicator switch is included with the PTO and not in any kit 8 MUNCIE POWER PRODUCTS INC TG PTO CLUTCH RING INSTALLATION FOR ALLISON 1000 2000 TRANSMISSION INSTALL THIS CLUTCH RING WHEN USING WITH ANY OF THE COVER OPTIONS DESCRIBED ON
19. 71 O Ring Shifter Rail Capscrew Shift Lever Retainer Washer O Ring wo to 25 ft bs xN 1 N After trigger is in place install O ring carefully into place Carefully press shaft Install O ring into cover before d from this Y md lt gt oZ tightening capsrew using a press or vice Date Code and Cover Code 2 1 1 1 16734473 Cable Cover Housing Do not beat with hammer N 160 or 61 1 28134476 Yoke PA n cover 1 21135071 Copper Washer 1 27134253 Spring 1 28134252 Poppet 1 28138164 Yoke Plate Ass y 1 amp 4 1 28138165 Yoke Plate Ass y 2 amp 3 2778 1 28134261 Trigger 1 18738166 Spacer oF m dd Torque this ASSEMBLY PART NUMBERS P J capere 16TA4060 For Assemblies 1 amp 4 p 692 T 16TA4061 For Assemblies 2 amp 3 0 0 a OA NS Place spacer this when rebuilding Cable Shift Option Z Includes 28MCC120 Cable C assy Ea A A 224 C 28 0155 Knob and 36MK1210A Light Kit side or 107406 y NS i ss y x 9 GG 99 LECTRA SHIFT OPTION 6 to 107 ft Ib Torque NOTICE When assembling guides to the yoke the capscrew 6 and the shorter guide 13 must be located on the solenoid side of the yoke The Guide and capscrew location must be changed when changing the arrangement of the cover assembly Torque Cap Screw to 32 ft Ib Date Code and Cover Code 63 or 64 stamped here on cove
20. Manual 1 13 35151 010 Gasket 2 13M35152 020 Gasket 1 13738541 Shifter Gasket 1 36M111NP Nameplate 2 52 4470 TG6B A69 IN8403 13 35091 1 PTO Manual 2 5 13 35092 1 1 010 Gasket 020 Gasket Shifter Gasket Nameplate 13138541 36M111NP CABLE MOUNTING KIT PRESSURE LUBE KIT 47M13802 43MK3734 AN Or 2 95 PART NUMBER DESCRIPTION 1 1 07734511 Idler Shaft 13T38286 Gasket 151734475 19737907 Capscrew ITEM PART NUMBER DESCRIPTION 43737385 Orifice Fitting 28 75017 Flat Bracket SENSE 28MZ5019 Swivel Bracket 21M10000 Lockwasher 19M10001 Capscrew 19M10000 Capscrew 28MZ5018 Shoulder Nut 28M15020 Sq Hd Set Screw 22MZ8019 Pivot Pin 28MCC120 10 Cable 28 0155 Knob Not included in Kit Included with PTO with Cable Shift option h h ek ERAT ACCESSORIES AWS CT 12V Audible warning to indicate PTO engagement Chime 1 1 32M12001 Indicator Light tone has various loudness Db adjustment Attaches to standard 5 33736299 Fuse Holder 4 1 36M16818 Dash Face Plate 34738163 Booted Connector PTO switch not included 47MGM165 3 47MGM85 3 47MGM55 3 Heavy duty cable shift bracket kits for push pull type shift cables 43MK8205 Lubrication Pump Cooler System includes 12VDC lube pump oil cooler temperature switch hoses connectors For continuous duty applications on manual transmissions or transf
21. PAGES 9 AND 10 AIR COVER OPTIONS 4 OR 5 CABLE COVER OPTION Z OR LECTRA SHIFT OPTION 6 COUNTERBORE THIS SIDE INPUT RATIO GEAR CLUTCH INSTALL WITH DEEPER COUNTER BORE TOWARD INPUT GEAR Part 49738158 AIR COVER OPTION 4 OR 5 Date Code and Cover Code 63 or 64 stamped here on cover flange Lubricate piston before installing in cover cup V Ring Torque Installation Cap Screw to 45 ft Ib aer Torque Cap Screw to 9 ft tb AIR COVER PARTS LIST AND DESCRIPTION ITEM PART NUMBER DESCRIPTION 1 19134494 28135675 28134480 13138286 2 135073 19735681 22135683 16135377 49738168 28135205 29134029 28138167 28134481 28135695 ASSEMBLY PART NUMBERS 16TA4063 For Assemblies 1 amp 4 Assembly Shown 16 4064 For Assemblies 2 amp TG ASSK 1 Air Cover Seal Kit Items 4 10 From Page 3 Item 17 1 12T36526 When repairing cover with O ring seals 4 use RTV with supplied gaskets 4 1 1 2 1 1 1 1 1 2 1 1 1 2 MUNCIE POWER PRODUCTS INC Capscrew Cover Cup Closed End Cover Cup Gasket Spring Long 2 75 Capscrew Nut Cover Housing Piston V Ring Cap Plug Yoke 1 or 4 ass y w notch Yoke 2 or 3 ass y Guide PART NUMBER DESCRIPTION CABLE COVER OPTION 2 CABLE COVER PARTS LIST AND DESCRIPTION 1 2 3 4 5 6 7 8 9 1 12136878 17134495 19134259 17134254 28135061 121368
22. Q R Flg W Seal 14TA4536 14T39166 11737790 G Flg W Seal 14TA4537 14T39165 11T37790 S Flg W Seal 14TA4538 14T39162 11T37790 V Flg W Seal Obsolete M Flg W Seal 14 4555 14739167 11737790 Flg W Seal 14TA4556 14T39164 11T37790 6 Flg W Seal NA 14739528 11737790 Flg W Seal 14TA4424 14T38259 11738247 Z Flg W Seal 14 4425 14738244 11738247 2 W Seal 15 5220 15741683 11737790 These flanges still require the 13738542 gasket and do not have the O ring groove MUNCIE POWER PRODUCTS INC 19 TG SERIES SEAL KIT REBUILD KIT FOR UNITS WITH DIRECT MOUNT PUMP FLANGE Examine the under side of the hydraulic mounting flange If there is an o ring groove as shown then use the o ring 12736751 provided in the kit If groove is not present then use the 2nd gasket provided 13138542 Lubricate seals and o rings prior to instal lation Place the o ring around the output Shaft bearing which protrudes from the housing before installing the output flange NO GROOVE IN FLANGE GROOVE FOR O RING USE 13138542 GASKET USE 12136751 O RING TG SERIES CLEARANCE IDLER CAP 1 The Clearance Idler Cap is to be installed on the TG series in the location where interference occurs typically on the side opposite of the output shaft If an idler cap already exists remove the cap and gasket 3 the side with the Standard Cap mount with two gaskets 4 Use RIV 598 Black recommended not provided Place gasket materi
23. S 44MB6942 Tube Fitting Elbow 48MK1435 14 1 OR 4 ASSY 48MK1435 23 2 OR 3 ASSY 35M30692 12V Solenoid Valve Used in addition to the kit above 35 31692 24V Solenoid Valve 45M44430 Air Tubing 30 ft 3 M18000 Electric Wire 30 ft 34M18009 Eyelet Terminal Eaton Fuller Transmission 34M18250 Spade Terminal Electrical Connector 34M18002 Butt Splice 33136299 Fuse Assembly 36 1005 Dash Bracket 36 01007 Face Plate 30735687 Switch 12 00 30735712 Switch 24VDC 34738163 Booted Connector 36MK1007 Bolt Kit Includes 6 Bolts 6 Nuts 6 Flat Washers 6 Lock Washers 0g Indicator switch sold separately Not included kit CONVERSION KIT NUMBERS WIRE TO ELECTRIC AIR 12 Volt Only Listed 16 0200 For Assys 1 amp 4 36735431 Face Plat 16MK1200 A For Assys 2 amp 3 30M91113 Indicator Switch 1 or 4 Air System Users Only You will not receive any air through the 20 3 pressure protection valve to the PTO system until your main tank 2418009 Ring Terminal pressure exceeds 65 PSI Some chassis have dual air systems be 37M18000 Electric Wire sure to connect to the air supply at the location recommended by 32MSR12V Light 12VDC the vehicle manufacturer 34M18187 Spade Terminal NOTE Solenoid Valve Item 5 should be mounted on firewall to Eaton is requiring the installation of their wiring harness through a special protect it from corrosive environment connect
24. TG SERIES PTO PARTS LIST AND SERVICE MANUAL TG SERIES PTO EXPLODED VIEW Torque to MAT 28 Torque to 4 18 ft lbs 18 ft Ibs VE Torque to 9 ft Ibs Q R amp er HYD FLANGE 9 O 009 35 ft lbs Q HYD FLANGE S HYD FLANGE C amp 2 COMP FLANGE Torque to 25 ft Ibs Note For I and 2 options and KG and PG options see page 14 ASSEMBLY ARRANGEMENTS 2 MUNCIE POWER PRODUCTS INC PARTS LIST AND DESCRIPTION ITEM PART NUMBER DESCRIPTION 19733233 15734323 15734576 13738542 12736751 10721017 10738248 19734530 19 25625 19734530 19731664 19731664 19734530 15733977 15735351 15735612 VN WANDA A 5 13T38286 10724175 24723937 4 21734281 21738375 4 49733959 49738158 4 07733974 See Pg 6 10 13T38541 NMNM _NMNPY dh 01T37765 01T33958 01T34461 01735032 01735342 1 ak 06741757 06736857 06735048 06735082 06739143 06738373 06739140 06739136 06739139 06736136 06738374 06738261 06737335 06738242 26701627 26735254 11737790 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15741683 14739166 14739165 14739163 14739167 14739164 14739162 14738259 14738244 14739528 14739538 o o ol ol lA cl 18738246 14737357 14737378 12736521 21720092
25. TION 2 Screw td 4 19734494 Capscrew 28135675 Cover Cup Spring End 28135387 Cover Cup Solenoid 13738286 Gasket 2 135073 Spring Long 2 75 19735680 Capscrew 22135683 Locknut 16735377 Cover Housing 49735389 Piston 12735304 O Ring 28134481 Yoke 28135695 Guide Long 28135390 Guide Short 2 135391 Spring Short 1 09 28135392 Spacer 28 4587 Solenoid w grd wire kit ASSEMBLY PART NUMBERS 16TA3822 A For Assemblies 1 amp 4 Assembly Shown 16TA3823 A For Assemblies 2 amp 3 TG SSSK Lectra Shift Seal Kit Items 4 10 amp 2 12135343 From Page 3 Item 17 1 12T36526 When repairing cover with O ring seals 4 use RTV with supplied gaskets o c lI I lI lI lI ll x So 1 2 3 4 9 6 7 8 9 10 11 12 13 14 15 16 MUNCIE POWER PRODUCTS INC 7 E HYDRA SHIFT TG SHIFT COVER ASSEMBLY SNI A gd 1 0 5 CANADIAN PAT 2 348 315 ASSEMBLY PART NUMBERS 16TA4682 Std Kit1 amp 4 16TA4683 Std Kit2 amp 3 16 4844 A69 Kit 1 amp 4 16TA4845 A69 Kit 2 amp 3 These cover kits are replaced by cover built 12 07 amp later SHIFT COVER ASSEMBLY PARTS LIST AND DESCRIPTION E HYDRA BUILT BEFORE 12 07 ITEM PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION 19734494 Capscrew 27139813 Spring 28140052 Cup Spring 28739814 Ball 19735681 Capscrew 28140051 Adapter STD 16 4682 amp 16 4683 2813816
26. al in a small bead around the surface close to the bearing leaving a gap to prevent RTV from getting into the Bearing 5 Install Clearance Cap with flat head capscrew closest to mounting pad and button head capscrew in upper position Torque the flathead screw to 6 ft lbs and the button head to 8 ft lbs 19734530 j 19 25625 v S Idler Plate Locate 2nd Gasket xi RTV 598 Not Provided to here 13138286 20 MUNCIE POWER PRODUCTS INC MOUNTING DIMENSIONS IN INCHES MM Shift covers cable air lever and Lectra Shift are interchangeable with 6 Bolt or 8 Bolt housings as shown A _ B 6 BOLT 8 BOLT 547 CABLE SHIFT 131 3 5 Travel Standard Round Output Shaft 516 X 1 25 WOODRUFF KEY 8 0 X 31 8 1 249 51 72 1 246 131 65 4 65 1 56 2 85 117 5 59 6 71 9 SPECIAL IDLER PLATE INSTALLATION CONVERSION KIT IDLER PLATE CODE CAPSCREW 15MK33977 15135074 M Q E V 3 19134530 1 19125625 15MK35351 15135351 F TG6N 185 See Illustration N A 15135612 TG6N S71 4 19131664 19 25625 Idler Plate Locate 2nd Gasket to here 13138286 19734530 Locate onto appropriate side with interference at mounting pad MUNCIE POWER PRODUCTS INC 21 22 LECTRA SHIFT e 6 BOLT 6 BOLT MOUNTING KITS Item Qty Part No Description 20 6700 7G65 TG6D TG6N S71 TG6N S73 1 6 20 38150 Stud 2 6 22739282 Hex Nut 20MKM602 7G6B TG6C
27. e 12 5 ft Butt Splice Light Kit Activation Kit Model Year 1999 2002 48TK4517 Sold Separately Same as 48TK4516 except relay 30T37926 in place of 30738973 ACTIVATION KIT 48TK4516 FOR NISSAN 2003 2004 ary 30736232 30738973 44735790 44735791 44735792 44735793 23136291 23136264 30736235 22136293 22136297 19736292 PART NUMBER DESCRIPTION Clutch Switch Relay 2003 Sleeve Pipe Coupling Nut Tee Switch Bracket Push Plate Switch Hexnut Hexnut Hex Head Cap Screw ACTIVATION KIT 48TK4693 FOR NISSAN 2005 2006 PART NUMBER 30736232 30738973 23136291 23136264 30736235 22136293 22136297 19736292 44 4607 1 1 1 1 1 2 1 2 1 DESCRIPTION Clutch Switch Relay 2003 Switch Bracket Push Plate Switch Hexnut Hexnut Hex Head Cap Screw Plastic Airline Kit MUNCIE POWER PRODUCTS INC INSIDE CAB Plug Relay 2 Into OEM Wiring Harness Located Under Dash and Glove Box Install Clutch Switch and Bracket Near Attach Switch Socket from OEM Wiring Harness Clutch Pedal to Back of Switch 11 Plug Switch Into Dash Location Shown CLUTCH SWITCH INSTALLATION 12mm Hex Nut Clutch Strike Plate CHASSIS CONNECTIONS To Solenoid Inlet 9 Cut Airline from Air Tank Supplying Clutch Booster and Insert Tee Fitting 6 Cut Approx 1 75 of Tubing from Line to Install Tee Tube requires 37 flare for installation
28. er cases 43TK6065P Same as above without oil cooler TG RPS A Air Pressure Switch Kit for indicator light when standard switch interferes with vehicle frame Replaces mech switch on air shifted TG PTO with a pneumatic switch LABEL PACKETS LABEL PACKET STD 36MK3841 2 36M35644 FRAME LABEL 1 36738634 VISOR LABEL 1 36M35652 DASH LABEL LABEL PACKET 184 185 A69 U60 36TK4667 2 36M35644 FRAME LABEL 1 36738634 VISOR LABEL 1 36 35652 DASH LABEL 2 36139562 SAFETY LABEL 1 IN91 05 INSTRUCTIONS MUNCIE POWER PRODUCTS INC 23 ISO 9001 Muncie Muncie Power Products Inc Member of the Interpump Hydraulics Group Power General Offices and Distribution Center e P O 548 Muncie IN 47308 0548 A 765 284 7721 FAX 765 284 6991 E mail info munciepower com L WA Products Web site http www munciepower com Pm ae REGISTERED FIRM SP94 03 Rev 4 15 Printed in the U S A Drive Products Exclusive Agents for Canada SO Certified by an Accredited Registrar Muncie Power Products Inc 2013
29. gasket amp 4 19734530 cap RBK 3838 Cover Parts List screws Install 1 25732143 plug w 12T36526 o ring into indicator switch hole Air Cover Rebuild Kit Items 1 2 P 3 4 5 10 12 2 12735343 From pel ent Page 3 Item 17 1 12736526 2 When repairing cover with O ring seals Delete 1 27135073 4 use RTV with supplied gaskets 1 28135675 Ro S 4p AR REVERSED COVER INSTALLATION ASSEMBLED SHIFTER PART NUMBERS Includes Adapter Plate and Hardware 16TK3835 Reversed Air Cover For Assys 1 amp 4 16 3836 Reversed Air Cover For Assys 2 amp 3 16 3837 CONVERSION KIT Requires Standard Cover Used with Air or Lectra Shift Covers Only CONVERSION KIT INCLUDES ITEM PART NUMBER DESCRIPTION 12 28735581 28135184 Adapter Plate 19135237 Socket Capscrew 19735236 Capscrew 19733233 Capscrew 13138541 Gasket Items are included with the standard cover and are reused in this assembly 7 32 REF NOTE Change Indicator Switch from the original item 25 shown on page 3 Switch not included in Kit 6 MUNCIE POWER PRODUCTS INC CABLE COVER OPTION __ Torque this capscrew CABLE COVER PARTS LIST AND DESCRIPTION PART NUMBER DESCRIPTION 1 12136878 O Ring 17134495 Shifter Rail 19734259 Capscrew 17134254 Shifter Lever D 28135061 Retainer Washer 1
30. gh Torque 12 13 15 amp 18 Only Std Dual Terminal Indicator High Torque Pressure Lube 12 13 15 amp 18 Only Hyd Flange shipped loose Milled Idler Cap Pressure Lube Optional Milled Idler Cap High Torque U60 w Std Gasket Pack Milled Idler Cap 7 Pressure Switch TGRPS A Output Type 1 1 4 Rd Std 1410 Companion Flange SAE A 2 Bolt Special DIN 5462 SAE 2 or 4 Bolt Lectra Shift SAE 2 or 4 Bolt SAE A 2 or 6 Bolt 6 Bolt SAE 2 or 4 Bolt SAE A 2 Bolt SAE A 2 Bolt SAE B 2 Bolt SAE A 3 4 11T Spline 1 3 20T Spline SAE Shaft SAE Flange DIN Companion Flange SAE B 2 Bolt SAE 2 Bolt Assy Arrangement 12 3 4 Shifter Type A 12 Volt Manual Air Cable D 12 Volt Double Acting Air E 12 Volt Elect Air F 24 Volt Elect Air G Special Elect Air N56 1995 1998 H Hydraulic Shift 12V J Hydraulic Shift 24V K 24 Volt Manual Air M Constant Mesh U6004 N P 5 2 4 5 6 9 NP HONOQUZZV A OTOU Special Elect Air N56 Reg Kit Manual Air Less Instal Kit Lectra Shift E Hydra Cable A69 12 Volt Manual Air A69 12 Volt Elect Air A69 Lectra Shift A69 12V Elect Hyd A69 Speed Ratio 04 3614 09 05 470 1 12 06 613 1 13 07 724 1 15 08 885 1 18 6P 17 50 PA Spur TG Gear Data Continued 6P or 6 8P
31. h a gasket 13738542 The CS6 8 flange shown are the previous versions of the TG flange without the groove These flanges are still currently used in the CS6 8 line DESCRIPTION TG FLANGE CS6 8 FLANGE O ring Groove F Q R T Fig 14T39166 14T39141 G Fig 14T39165 14T39137 K KG L P PG Flg 14T39163 14T37779 M Flg 14T39167 14M39159 N Flg 14T39164 14M39130 S Flg 14T39162 14T35464 V Flg Obsolete Obsolete Flg 14T38259 14T38259 Z Fig 14T38244 14T38244 6 Flg 14739528 14738981 TG SERIES Flange These flanges still require the 13T38542 gasket and do not have the O ring groove KITS TG SERIES SHAFT AND FLANGE SHAFT amp FLG W SEAL SHAFT CAPSCREW O RING CAPPLUG SNAP RING GASKET FLG KIT QTY 1 QTY 1 QTY 4 1 QTY 1 QTY 2 QTY 1 6 14TA4915 14TA4914 06T39143 58T38789 19T34462 12T36751 25135724 24723937 13738542 F 14TA4527 14TA4536 06T39140 2 os 4 19T39257 12T36751 25135724 24723937 13738542 14 4528 14 4537 06739136 19739257 12736751 25135724 24723937 13738542 K 14 4531 14 4535 06739143 58738789 19734462 12736751 25135724 24723937 13738542 L 14TA4550 14TA4535 06T39139 58738789 19734462 12736751 257135725 24723937 13738542 14 4553 14 4555 06739143 19 31200 12736751 257135724 24723937 13738542 14 4554 14 4556 06739140 19 84478 12736751 25735724 247239
32. included with 04 or 05 ration on Allison Transmissions Note with the PTO before applying to vehicle visor 5489 301 N79 11516 that the TG04 ratios kits from Muncie Power include 13 13M51717 tube gasket eliminator is to be included 03T35488A 28T N80 15 16 this gasket kit but the TG 05 ratio kits do not with the boxed gear or when assembled into a unit 03734457 28T N81 6 This gear requires the use of a special shift cover 14 Requires adapter plate kit 29TK3863 03736591 27T N92 which is supplied when orderd with this kit number 15 Include special lube sheet MC94 02 03735360 241 R68 SO add gO ooo TE Visor 16 Gears with A include 2 coated thrust washers 033836 29T 96137992 pins a stud kt OTK404D met and 20070 11 52 4113 us is used Use of any other housing 03734286 21T S60 03796746 227 561 03736421 21T 562 03738184 227 S63 4 MUNCIE POWER PRODUCTS INC Triple Gear TG Mounting TG MODEL NUMBER CONSTRUCTION TG 6S 060 04 C 1 SAE 6 Bolt Std w Dowel Pins 6F SAE 6 Bolt Std Mtg 6S SAE 8 Bolt Std Mtg 8S SAE 6 Bolt Non Std Mtg N81 S68 amp W80 Only 6D SAE 6 Bolt Non Std Mtg Isuzu NPR Spicer S71 6N SAE 8 Bolt Extra Deep Mtg 8M SAE 6 Bolt Std Mtg w 29TK3863 for N56 6A SAE 6 Bolt Std Mtg Metric Studs 6B SAE 6 Bolt No
33. ion from their harness to a special PTO indicator switch MUNCIE POWER PRODUCTS INC 11 TG SERIES STANDARD AIR SHIFT SYSTEM PARTS LIST AND DESCRIPTION Connect Directly To Air Tank Do Not Use Hose Or Tubing Tank T OE Truck Air i Red indicator light is to turn when PTO is engaged and is to turn OFF when PTO is disengaged DOUBLE ACTING OPTION Position of Bracket Item 13 DOUBLE ACTING KIT NO 481 61261 12v Light Shift Option D Includes parts listed in 48M61250 A with the exception of item no s listed below ITEM PART NUMBER DESCRIPTION 44MB6942 Tube Fitting Elbow 35137955 Air Valve INSTALLATION KIT NUMBERS Includes All Parts Listed Below 48M61250 A 12 Volt Light 48M62450 A 24 Volt Light ITEM PART NUMBER DESCRIPTION 36138049 Dash Bracket 36138016 Face Plate 22 2520 25 20 Hex Nut 19134530 25 20 5 Button 36MK1011 Bolt Kit 44MB2164 31M15759 44MB6844 44MB6942 44MB6842 45M44430 3 M18000 33136299 34M18002 34738163 32M12001 32M24001 35 18653 36 1004 36M01005 36MK1007 zz eS Oe cl Pwr Pipe Nipple Pressure Protection Valve Tube Fitting Tube Fitting Elbow Tube Fitting Air Tubing 30 ft Electric Wire 12 ft Fuse Assembly Butt Splice Booted Connector 12V Light 24V Light Air Valve Dash Bracket Face Plate Bolt Kit I
34. n Std Mtg Metric Studs 6C SAE 6 Bolt Non Std Mtg Less Stud Kit 6K SAE 6 Bolt Std Mtg Less Stud Kit 6L SAE 8 Bolt Std Mtg Metric Studs 8B SAE 8 Bolt Non Std Mtg Metric Studs 8C SAE 8 Bolt Non Std Mtg Less Stud Kit 8K SAE 8 Bolt Std Mtg Less Stud Kit 8L Trans Aisin Allison Clark Clark Clark Clark Clark Daimler Chrysler Fuller Fuller Fuller Fuller Fuller Fuller Fuller Fuller Fuller Fuller Fuller Fuller Fuller Fuller G M C G M C G M C G M C Getrag Isuzu Isuzu Mack Mercedes Mercedes Mitsubishi Mitsubishi New Process New Process New Process New Process New Process New Venture New Venture New Venture New Venture Nissan Nissan Renault Renault Spicer Spicer Spicer Spicer Spicer Spicer Spicer Spicer Spicer Spicer Spicer Spicer Tremec Tremec Tremec Universal Universal Universal TG Gear Data 8 46P 20 PA Spur 6 86P 20 PA Spur 5 7P 25 PA 38 7 LH 6 100P 25 PA 18 40 48 RH 6 100P 25 PA 32 16 48 LH 7P 25 PA 30 46 48 LH 7 6168P 18 29 22 23 12 57 LH 9 41P 18 PA 26 47 LH 10 1P 20 PA Spur 10 1P 21 5 PA Spur 6 1P 20 5 PA 29 LH 6 27P 22 5 PA Spur 6 35P 20 PA 22 LH 6 5P 20 PA 23 LH 6 65P 20 PA 21 5 LH 6 7P 25 PA 30 14 LH 7P 23 PA 26 LH 7 5P 22 PA 15 LH 8 38P 18 PA 33 1 LH 8 38P 18 PA 33 1
35. ncludes 6 Bolts 6 Nuts 6 Flat Washers 6 Lock Washers EATON FULLER CEEMAT TRANSMISSIONS 48MK1434 14 1 OR 4 ASSY 48MK1434 23 2 OR 3 ASSY Used in addition to the kit above 24 Eaton Fuller Transmission Electrical Connector PTO Harness WIA W5 Indicator switch sold separately Not included in kit 48 38317 12 Volt Light Same as 48M61250 A less Item 12 35M18653 Air Valve 30M91113 30M92247 34 1420 34 18009 37 18180 Indicator Switch 1 or 4 Indicator Switch 2 or 3 Wiring Harness Ring Terminal Electric Wire CONVERSION KIT NUMBERS WIRE TO STANDARD AIR 12 Volt Only Listed 16MK3803 A For Assys 1 amp 4 16MK3804 A For Assys 2 amp 3 Eaton is requiring the installation of their wiring harness through a special connection from their harness to a special PTO indicator switch 12 MUNCIE POWER PRODUCTS INC TG SERIES AIR SHIFT SYSTEM FOR NISSAN MLS 61A B BASE KIT 48 4518 SHIFT OPTION ITEM PART NUMBER DESCRIPTION 23135796 44 6844 19735800 21735901 19720522 22135145 44MB6842 44MB6942 45M44430 34735436 34735908 35 30692 37142512 34 18002 Aa a pop S Po Popo 36MK1210A Solenoid Bracket Compression Fitting Machine Screw Lock Washer Hex Head Cap Screw Hex Nut Compression Fitting Compression Fitting Tubing 30 Ft 250 Male Spade Terminal 250 Female Spade Terminal Solenoid 12 VDC Wir
36. r flange LECTRA SHIFT PARTS LIST AND DESCRIPTION 1 4 19734494 Capscrew 28135675 Cover Cup Spring End 28135387 Cover Cup Solenoid 13738286 Gasket 27135073 Spring Long 2 75 19T35680 Capscrew 22135683 Locknut 16735377 Cover Housing 49T38169 Piston 12135304 O Ring 28138167 Yoke 1 amp 4 Ass y w notch 28134481 Yoke 2 amp 3 Ass y 28735695 Guide Long 28135390 Guide Short 27135391 Spring Short 1 09 28135392 Spacer 28 4587 Solenoid w grd wire kit ASSEMBLY PART NUMBERS 16TA4066 For Assemblies 1 amp 4 Assembly Shown 16 4067 For Assemblies 2 amp 3 TG SSSK Lectra Shift Seal Kit Items 4 10 From Page 3 Item 17 1 12736526 When repairing cover with O ring seals 4 use RTV with supplied gaskets 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 10 MUNCIE POWER PRODUCTS INC TG SERIES ELECTRIC AIR SHIFT SYSTEM PARTS LIST AND DESCRIPTION Connect Directly To Air Tank Truck Air Not Use Hose Or Tubing 2 CD Tank Do not use the electric air shift with any overspeed protection device Battery Green light in rocker switch is to turn ON when PTO is engaged to turn OFF when PTO is disengaged INSTALLATION KIT NUMBERS Includes All Parts Listed Below 48M61200 A 12 Volt Solenoid and Switch 48M62400 A 24 Volt Solenoid and Switch ITEM PART NUMBER DESCRIPTION 44MB2164 Pipe Nipple ML Wee ME EATON FULLER CEEMAT TRANSMISSION
37. umbers for each transmission 03T35180 30T 85 03T37784A 32T 793 16 designator Ex U60 and each speed ratio available Ex 04 03T37787A 29T G92 16 03T35935A 37T 798 16 03734456 24 H65 03T17307A 31 799 16 03735194 23 180 03737328 341 184 03735350 381 185 2 03734597 26 M65 TuE o 2 With this gear a special housing 01735342 and a 20MKM604 stud kit and 23M60270 spacer and stud kit 20MKM104 metric is used Refer to ser 52 4470 kit to be used with the installation of the 03142337 261 M90 vice manual for special idler caps required PTO amp shift collar 49738158 03 37655 35T N10 11 16 3 With this gear substitute stud kit 20mkm104 10 Used only with special housing 01735342 and 03T35730 16T N56 14 metric R68 or 20mkm105 metric R85 for the one metric stud kit 20MKM602 03734449 23T 60 11 in PTO kit 11 Install 15MK33977 clearance kit on closed end PTO 03739158 24T N70 12 4 With this gear a special housing 01735342 is used sell this kit when selling this gear 03734458 24 N71 15135612 idler caps 4 19731664 cap screws 12 When selling this gear include the visor seal decal 03T93851 247 N72 12 5 When using this gear replace the gasket pack with 36 356670 with the boxed gear When assembling 03737024 27T N78 52MK1002 Or add 13M13541 gasket shim when used a unit mount this decal on the visor label
38. ydra page 8 2 11 12T35343 Use 2 21138375 In assembly and disassembly the recommended torque value of all Hex Head Capscrews is 18 ft lbs and the recommended torque value on the Button Head Capscrews is 9 ft lbs Should any capscrew loosen over time the capscrew should be discarded and threads examined for damage Use new capscrews with lock patch Note Hydraulic Flange Capscrews are 25 ft lIbs It is recommended to use Loctite 640 on outside of seal when replacing the shaft seal MUNCIE POWER PRODUCTS INC 3 GEAR SET SELECTION CHART TRANSMISSION amp RATIO DESIGNATOR 960 04 12 12 ITEM 14 ITEM 10 INPUT GEAR TEETH TRANS NOTE INPUT GEAR TEETH TRANS NOTE RATIO RATIO GEAR TEETH OUTPT GEAR TEETH 03738783 30T A69 9 03738233 21T S64 04 04734277 13T 02734278 36 03734810 18 C57 03794243 26T S68 05 04T34275 16 02T34276 34 03734452 23T C60 03734287 24T S70 06 04734441 19T 02T34440 31 03734454 20T C61 03735540 29T 571 07 04734271 21 02734272 29T 03734453 24T C70 03737918 28T S73 08 04735186 23T 02735185 26T 03734455 28T C76 03737016 3
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