Manual - Labbrands
Contents
1. EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited E T EEC gor ue qn a orc stn ware formar St Jose 5 AS i AAA NAAA 9 poo a z 3 w 5 q 1F2 thermal fuse 260 C 10K 481 rocker switch NO 230VAC power cord TISVAC 10A IEC connector fuse O IEC connector fuseholder fuse 10A 250V Time Lag T thermocouple NiCr Ni K heating 120V 500W solid state relay IS 254 264VAC 10VOC heating 120V 500W 21h 2E1 2K1 MO EM EM be a o EM EM EM EEN MM 282 MN gt SS MN A A A Pr Pr TT Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design NO NO Co s aa Do E E IO DO IS A DO E E E WIRING STANDARD RE 115 UL 220 0 da RETIS UL 56791501 PRO O ese by BINDER o soduction parts ls atm 2090 0008 e l Ca ID TA LI II EC IDE 16 es tu No o o origin EE EEE AF o T Tm z PE 2 E cc Es 4 E 2 5 N a Ss E o 9 3D aU 1 x e SE Fr 53 1S1 D O Do E P 2 z5 main switch nu os EE 0 1 e 3 o O E 2 o n y a E u y Tn 5 5 o E 23 Es a O w 2 E E o Oo Oo O a c Cc T E2. gt Carefully read the complete operating manual and the service manual of the redLINE chambers Target group This service manual is aimed at the service personnel of the unit dealer The service personnel must be familiar with unit operating procedures to be able to execute the service work Qualification Personnel are sufficiently qualified when meeting the following requirements e Electrotechnical training e Knowledge of the most recent user and service manuals Persons who have acquainted themselves with the contents of the user manual are qualified to install operate clean and adjust redLINE chambers Only service engineers authorized by the equipment supplier who have undergone appropriate electrical training and who have acquainted themselves with the contents of the operating and service manuals are qualified to repair redLINE chambers 2 Safety This service manual is part of the scope of delivery Always keep it at hand To avoid injuries and damage observe the safety instructions of the service manual Failure to observe the safety instructions Serious injuries and unit damage gt Observe the safety instructions in this service manual gt Carefully read the complete service manual of the redLINE chambers 2 1 Structure of the safety instructions In this operating manual the following harmonized denominations and symbols indicate dangerous situations following the harmonization of ISO 3864 2 and AN
3. 3 E o 9 3D aU 1 x e SE Fr se 53 1S1 D 0 o JE A P 2 So main switch nu os EE 0 1 e 3 o O E 2 o n y a E uo y Tn 5 5 o E 23 i em O w 2 E E o Oo Oo O a c Cc T E Ss wu o a 1 C Ee class 1 ESERE ES E o r E na o L N GO gt E 5 gun u A mn SL a E e mom oc E 1M1 1 O lt O 4 Bu wv A EN E 8 o J 2 Gu oo Sd 5 E N o E 5 gt l Es q 3 c c Ou o 3 2 w gt O 0 g gt 2 ow L wu q 3 22 a qu cw a u q Do Ec a E So o O cc 4 D E Ss 1 3 D C E a w Pa 9 E 21 qt A 79 oa le In pe E W1 Ll I technical data power supply P 1 00 kW a 100 120V 50 60Hz U 100 120 V 50 60 Hz 1 N PE Iz 83A FE construction 06 10 2009 WIRING STANDARD A production start wios 0502200 SME edited ste E E RF 115 UL 220 C power supply RFS UL by gt BINDER COo EEN i A TT ano 2070 0010 e SOBSBONFRO a us e 7 8 9 ia 1 9 y w ii 4 2N1 85 264V AC 2132 2B1 gt 1 A max 2A 264vac AB Tm q p 2 lt o a a A E 9 2 O Eos a o 5 O g o 9 3 4 x ao sz 0 0 E Re ni O 25 no z 2 Ze 5 o 25 wu mM Ou s S 4 12 a E 2 5 q EL E E 4 2 ES va e a l L o Es a
4. Bu 0 amp g E ss Es ot 2 EE EE q E E 120V 100V 5 s 7 28 241 E a SE E DI SE 2 q 2 5 ya O cz o q 58 B a5 E N N B PE PE E Es 9 2 gua TO E 2 g 5 TO o a 3 q oo E control temperature heating F construction 06 10 2009 SME 31 03 2010 A O oe WIRING STANDARD control system RF 115 UL Pf d RME RF 115 Ee UL 220 C by BINDER heating ade 2 Eafe ff ff te fu wiring diagram anny 2090 0010 56831501 PRO mo EE a h AAA AAA ARA ARA EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited E T Juan ue qn a orci stn vo osoazom He Jose Do i AAA NAAA 9 poo a z 3 w 5 q 1F2 thermal fuse 260 C 10K 481 rocker switch NO 230VAC power cord TISVAC 10A IEC connector fuse IE IEC connector fuseholder fuse 10A 250V Time Lag T radial fan 70W 115V 60Hz thermocouple NiCr Ni K heating 120V 1000W solid state relay IS 25A 264VAC 10VOC 2N1 2E1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design No NO gt s e Do E E IO DO IS A DO E E E WIRING STANDARD RF 115 UL 220 C REIS UL 56831501 PRO suf by BINDER Ta soducti
5. so a wv oO E Ss D oO o a aJ p E control temperature heating IE ESE Fame Praon WIRING STANDARD control system RI 53 UL A frei seins socom om Jere ore IO CTC se by gt BINDER dll Be erm pe i rn mio 7070 0000 somo EE RO mam h AAA RA ARA AR AA EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited E T ETA SHE ue qn a rac son wars 2200 He Jose 5 E i i AAA NAAA 9 poo an e 3 w 5 q 1F2 thermal fuse 110 C 7K 481 rocker switch NO 230VAC power cord TISVAC 10A IEC connector fuse IA IEC connector fuseholder fuse 10A 250V Time Lag T thermocouple NiCr Ni K heating 230V 800W solid state relay IS 254 264VAC 10VOC 2E1 2K1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design NO NO Co s NN Do E E E DO IS A DO E E E WIRING STANDARD RI 53 UL 70 C a RI53 UL 56861501 PRO Dea by BINDER osa soduction parts ls mto 2090 0000 e Ca ID Lo LI IE IA IDE 16 D UU lt gt mM tu N D origin EE EEE 151 hr main switch 0 1 1F1 Offenders will be held liable for the payment of damages All rights reserved in the event of th
6. Ss wu o E a 1 C Ee class 1 ESERE ES E A oO r E na o L N GO gt E 5 gun u A mn SL a E c mom oc E 1M1 1 O lt DO B v g A EN E 8 o J 2 Gu oo Sd 5 E N o E 5 gt l Es q 3 c c Ou o 3 2 q gt O 0 g gt 2 ow Cc wu q 3 22 a qu cw a u q Do Ec ao E So o O cc 4 D E Ss 1 3 D C a a a w p 9 E 21 qt A 79 oa le In pe E W1 Ll I technical data power supply P 0 80 kW a 100 120V 50 60Hz U 100 120 V 50 60 Hz 1 N PE ESTA FE eonstrucon Jo t02005 WIRING STANDARD A productonstart w105 2304200 SME edited ste o a RF 53 UL 220 C 2 ne mm _RF 93 UL by gt BINDER Oo EEN AL E MA ie lia POSEA a uau ls tdi 7 8 9 f 1 9 y w io 4 2N1 85 264V AC 2132 2B1 gt 1 A max 2A 264vac AB u aJ OQ a EL 4 a 9 2 O NN E o o E uo om 3 3 x H ao o 0 E e ni 5E 3 OD a 2 y n o a 5 5 O ns w E qm o q s E E So 4 12 a E 2 Y aJ 5g s ZE ES wa zu oy Es dE c 3 E Ss sz Bu ug g E ss Es 1 2 SE Ai E E 120V 100V S 211 E 28 EM o 800W 556W J 5 Ii 2 w 2 BD o cs o sz 5 5 ev N N E E PE E EE qt OOKO A gt 2 4 ta E o gar
7. IEC connector plug RE RF Rl Spare parts A9 1 to A9 2 chap 5 Required Tools Crosstip screwdriver Disconnect the redLINE chamber from the facility side power supply Remove the rear panel A chap 4 11 Mark the cables connected to the IEC connector plug B with their positions Disconnect the cables from the IEC connector plug B Push the IEC connector plug toward the front out of the rear panel A D 0i oe A Install a new IEC connector plug by following steps 1 to 5 in reverse order X lt IS a N J Z S S A AA O fe Figure 14 Replacing the IEC connector plug Rear panel B IEC connector plug X2 Redline Service Manual RE RF RI 02 2010 page 24 38 red 4 13 Replacing the solid state relay RE RF RI Spare parts A5 1 to A5 2 chap 5 Required Tools Crosstip screwdriver Disconnect the redLINE chamber from the facility side power supply Remove the rear panel chap 4 11 Mark the cables connected to the relay B with their positions at the relay Disconnect the cables from the connectors of the relay Remove both screws A Remove the relay B o os Mn Install the new relay by following steps 1 to 6 in reverse order Figure 15 Replacing the solid state relay example RF Screws Relay 2K7 A Redline Service Manual RE RF RI 02 2010 page 25 38 4 14 Replacing the temperature fuse RE RF Rl Spare parts A7 1 to A7 2 chap 5 Aluminum
8. ca a g aJ E E control temperature heating EE ES Tone Fame fsan WIRING STANDARD control system RF 53 UL A E fim fanem fe se O d RME RF 53 a UL 220 C by BINDER heating ade 2 Eafe aeee be ee ring diagram ww 9090 0004 56821501PRO Ta E al EN ORIO IO IO II E O II O O E O A RS 16 EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited E T ETA SHE ue qn a rac son wars 2200 He Jose 5 E i AAA NAAA 9 poo a z 3 w 5 q 1F2 thermal fuse 260 C 10K 481 rocker switch NO 230VAC power cord TISVAC 10A IEC connector fuse O IEC connector fuseholder fuse 10A 250V Time Lag T radial fan 50W 115V 60Hz thermocouple NiCr Ni K heating 120V 800W solid state relay IS 25A 264VAC 10VOC 2N1 2E1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design No NO gt s e Do E E IO DO IS A DO E E E WIRING STANDARD RF 53 UL 220 C da RES3 UL 56821501 PRO Dea by BINDER sd a soduction parts ls to 2090 0004 e Ca ID Lo LI IE IA IDE 16 D UU lt gt mM tu N D origin EE EEE AF o T Tm z PE 2 E cc Es 4 E 2 5 N a So
9. red se 4 6 Replacing the door handle RE RF Spare part A2 1 to A2 5 chap 5 Required Tools Crosstip screwdriver Disconnect the redLINE chamber from the facility side power supply Open the door A 1 2 3 Remove the screw cover B 4 Remove the screw C This screw is secured with lacquer Using to much force may destroy the screw head prior to loosening the screw Pull the door handle D out of the door 5 6 Mount the door handle by following steps 1 to 5 in reverse order Figure 6 Replacing the door handle example RF e sewoe O orante oo ooo o Redline Service Manual RE RF RI 02 2010 page 17 38 4 7 Replacing the miniature fuse RE RF RI Spare part A9 2 chap 5 Disconnect the redLINE chamber from the facility side power supply Open the fuse holder A by pulling it in the direction of the arrow Pull the fuse B out of the holder Check the fuse type 5 x 20mm 250V 10Amp 230V units middle time lag M 100 120V units time lag T w pP ai en Insert the new fuse by following steps 1 to 3 in reverse order p 1 MN 1 MUM y AP y Figure 7 Replacing the miniature fuse Fuse holder Bo Miniature fuse X2 Redline Service Manual RE RF RI 02 2010 page 18 38 ce 4 8 Replacing the controller board RE RF Rl Spare part A1 1 to A1 3 chap 5 Required Tools Crosstip screwdriver 1 Disconnect the redLINE chamber from the facility si
10. scotch tape Required Tools Crosstip screwdriver Knife Disconnect the redLINE chamber from the facility side power supply Remove the rear panel chap 4 11 Cut the rock wool with the knife at location A Disconnect the cables from the connectors of the temperature fuse B Remove both screws D Remove the temperature fuse B Install the new temperature fuse by following steps 1 to 6 in reverse order OO ON E A A oa Seal the cut in the rock wool with aluminum scotch tape Figure 16 Replacing the temperature fuse example RE temperature use 1 CAC Redline Service Manual RE RF RI 02 2010 page 26 38 4 15 Replacing the fan RF Spare parts A6 1 to A6 4 chap 5 Required Tools Crosstip screwdriver Wrench for 10 mm nuts M5 Disconnect the drying oven RF from the facility side power supply Remove the screw D of the thermoelement cover C Remove the cover C and the fixing panel E of the thermoelement Remove the screws B of the rear panel A of the inner chamber Pull the rear panel A out of the chamber DOOR WN AS Keep hold of the fan wheel H and unscrew the cap nut J by turning it clockwise with the wrench The cap nut has a left handed thread and will be unscrewed by turning it clockwise to the right 7 Remove the following parts from the fan drive shaft one after the other Driving sheet 1 Fan wheel H Shim ring G Circlip F The circlip is placed in a
11. 118 6005 0143 gt A j lt 6004 0077 6004 0079 9011 0060 3001 0168 A6 1 5013 0021 5013 0047 6003 0039 3003 0032 3002 0006 Redline Service Manual RE RF RI 02 2010 page 36 38 Description Electrical Quantity Order no component no A7 Temperature fuse Temperature fuse 229 C RE RF 5006 0037 Temperature fuse 110 C RI 5006 0043 A8 Temperature measurement A8 1 Thermoelement 2B1 1 5002 0061 A8 2 Thermoelement holder RE RI 1 6006 0016 A8 2 Thermoelement holder RF 1 4020 0026 A8 3 pd holding panel for thermoelement 1 4020 0717 A9 Power connection and unit fuse IEC connector plug with fuse holder 10A Miniature fuse 10 Amp medium time lag 230V units Miniature fuse 10 Amp time lag UL units Xt Connection cable with EU plug 230V units Wt 9024 0205 9006 0012 X X X A9 3 Connection cable with plug NEMA 5 15P 9023 0175 for UL units Connection cable with plug for England 5023 0182 1 1 1 1 1 9006 0079 1 1 1 1 9023 0183 1 1 1 W1 W1 W1 W1 Connection cable with plug for Switzerland A10 Unit foot A10 1 Unit foot Size 53 4 6002 0006 Size 115 5 A10 2 Screw 3 9x 9 5 a 8 3001 0003 A11 Interference capacitor Interference capacitor 230V AC 230V units 5026 0001 Redline Service Manual RE RF RI 02 2010 page 37 38 6 Wiring diagrams Redline Service Manual RE RF RI 02 2010 red page 38 38 1 E EM sal 151m S m
12. 2 A10 2 page 34 38 Redline Service Manual RE RF RI 02 2010 gt D _ by gt BINDER Overview RI 9 3 A7 A8 1 A4 A3 6 A8 2 A3 3 ec ocre re LL gt A9 A11 A5 1 A10 1 A5 2 A10 2 page 35 38 Redline Service Manual RE RF RI 02 2010 Description Electrical Quantity Order no component no A1 Instrument panel and controller Instrument panel Redline o 6002 0416 A2 Door handle A2 1 Door handle complete RE RF 1 6002 0402 A2 2 O ring RE RF 1 included A2 3 Plain washer RE RF 1 included A2 4 Screw M6 x 40 1 included A2 5 Screw cover 6002 0023 A3 Doors and door gaskets A3 1 Door gasket RE 53 RF 53 A3 1 Door gasket RE 115 RF 115 A3 2 Outer door gasket RI 53 A3 2 Outer door gasket RI 115 A3 3 Glass door with lock and door hinges RI 53 A3 3 Glass door with lock and door hinges RI 115 A3 4 Glass door holder RI A3 5 Glass door handle RI A3 6 Glass door gasket RI 53 A3 6 Glass door gasket RI 115 A4 Tray RE 53 RF 53 RI 53 NE A4 Tray RE 115 RF 115 RI 115 NE A5 Solid state relay A5 1 Solid state relay 1 A5 2 Screw3 9x6 5 NE Radial fan 40W 230V 50Hz RE 230V units 1M1 A6 1 Radial fan 70W 115V 60Hz RF UL units A6 2 Spacer for fan RF A6 3 Toothed disc RF O A6 4 Nut M5 RF 6005 0135 6005 0144 6005 0184 6005 0191 8010 0082 8010 0084 6002 0365 6002 0366 6005 0
13. 71 2N1 2E1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design No NO AN Co s s a Do E E IO DO IS A DO E E E WIRING STANDARD RI 53 70 w ALO 56861001PRO ser by BINDER bsa a soduction parts ls atm 2090 0005 e Ca ID LA LI IE IA CE 16 gt o Te tu m o N No o o origin EEE EE 1 2 E sz 151m SEJ mainswitch ES g E o Ss 1F2 Ea S5 w HE class 1 SE 110 C gt Ee 3 eg L ss T AF E 8 10 A s SE ER E ES EE e a 5 5 N IPE E W1 all k technical data power supply P 0 25 kW 230V 50Hz U 230 V 50 Hz 1 N PE E 114 F construction m052005 SME dote 0302201 WIRING STANDARD A production start wo933 23102009 SME edited SE isto power supply model RI 115 E F RI 15 70 C by gt BINDER PI o o O O CN E ato 9090 001 rom EE PRO naw SP ON A ES O CO TR E ES A ER HN ANA PA SO HA PK SN MN DSN L1 A 2N1 85 264V AC 2132 V 1A 2B1 gt a e max 2A 264VAC AB _ 4 12 C L p l U 230V 2E1 P 250W E i gii E E control temperature heating The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is proh
14. 791002 PRO e by BINDER a soduction parts ls atm 2090 0007 e Ca ID Lo LI IE IA IE 16 gt o Te tu m So N No So o origin EEE EE 21 N A E PE TD JS o S 4 E 9 E E as O E uo SO 1 alo aos T su 151 Hr ES 2 E main switch e E gs 0 1 Oa o2 5 oe a 5 o 2E Bu cr SS 1F2 Su SE EE class 1 SNE TE TES 74 gt 260 C ap zu oY 4 AS se E es E m1 1 g ag E 553 A i ES 1F1 I e 10 A 3 g Em s E a Be 58 N a ua Ti sE fan 5o F PE a s Eon N N 2 o o PE 21 ES ec se AA 55 N IPE u TU S 2 W1 L1 PE a ai E technical data power supply P 0 80 kW aa 230V 50Hz U 230 V 50 Hz 1 N PE l 35A ee que uno WIRING STANDARD a Joan fanart wins fumo SE fee oe em power supply model RE 53 E F RF 53 220 C by gt BINDER PL oo o O Tr LL wu 9090 0003 moro EE PRO nay A GTA E SA ER O PA SO TO O MK DSN 2N1 85 264V AC 2132 A max 2A 264vac AB 2E1 L pey YU 230V P 800w L Offenders will be held liable for the payment of damages ALl rights reserved in the event of the grant of a patent utility model or design a P g Lt E The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is proh
15. N N L1 A 2N1 85 264V AC 2132 V 1A 2B1 gt a e max 2A 264VAC AB _ 4 12 C L p l U 230V 2E1 P 200W E i gii E E control temperature heating The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design FL eonsirucon 17 09 2009 E WIRING STANDARD EE aT 53 E li a wonton wo sams an control system mode cds PO E A a RI 53 70 0 by PBINDER heating 2090 0005 ABB N01 PRO State erage dete name nam om suste or O rest Jviring diagram rt No i fie N i a uau js 7 8 9 Ia IL 1 y w w io 4 EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited e e IE oi praia ooo st jes 5 Pa E AAA NAAA 9 poo an e 3 w 5 q 1F2 thermal fuse 110 C 7K 481 rocker switch NO 230VAC mains cable 230VAC 10A IEC connector fuse O IEC connector fuseholder fuse 10A 250V Medium Time Lag M capacitor 1 phase 230VAL thermocouple NiCr Ni K heating 230V 200W solid state relay IS 254 264VAC 10VOC 1
16. SI Z535 6 Redline Service Manual RE RF RI 02 2010 page 3 38 2 1 1 Signal word panel Depending on the seriousness and probability of the consequences dangers are identified with a signal word the corresponding safety color and if appropriate the safety alert symbol DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious irreversible injury Indicates a potentially hazardous situation which if not avoided could result in death or serious irreversible injury Indicates a potentially hazardous situation which if not avoided may result in moderate or minor reversible injury Indicates a potentially hazardous situation which if not avoided may result in damage to the product and or its functions or of a property in its proximity 2 1 2 Safety alert symbol Use of the safety alert symbol indicates risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 2 1 3 Pictograms Warning signs A AAA Electrical hazard Stability hazard Lifting hazard Harmful substances Mandatory action signs Mandatory regulation Read instructions Redline Service Manual RE RF RI 02 2010 page 4 38 Information to be observed in order to ensure optimum function of the product 2 1 4 Word message panel structure Type cause of hazard Possible consequences Instruction how to avoid the hazard prohib
17. ain switch 53 v o y Ss 1F2 Ea Eu e class 1 ER 260 C F ES E Es L ss T 1F1 Es 10 A 28 SE 3 EE Ea 38 EE a 5 S N IPE E W1 wl k technical data power supply P 0 80 kW 230V 50Hz U 230 V 50 Hz 1 N PE 35h dC O Jem RES TAT a fan wane formam SM EN EN power suppl y model RE 53 E F RE 53 220 C by gt BINDER o A o O wo 9090 0001 oiro EE PRO naw A O E O SAS FE O LAM SASAK O O SAM PAI RS SNN 2N1 85 264V AC 2132 A max 2A 264vac AB 2E1 L pey YU 230V P 800w L Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design a P g Lt E The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited control temperature heating e CE JT far Jueza E e fone ao SE ess e ao RE 53 es To Team PEER by BEINDER heating Be erm pr rms rn ato 7070 0001 moro EE PRO fim zm h AAA ARA ARA control system model EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited Pete Toe MOM A sm _7 ed i Pe NAAA 9 poo
18. an e 3 w 5 x 1F2 thermal fuse 260 C 10K 481 rocker switch NO 230VAC mains cable 230VAC 10A IEC connector fuse O IEC connector fuseholder fuse 10A 250V Medium Time Lag M capacitor 1 phase 230VAL thermocouple NiCr Ni K heating 230V 800W solid state relay IS 254 264VAC 10VDC 171 2N1 2E1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design No NO AN Co s s a Do E E IO DO IS A DO E E E WIRING STANDARD RE 53 220 0 wa RED 56781002 PRO DO em by BINDER oa soduction parts ls atm 2090 0001 e Ca ID TA LI IE IA CE 16 gt o Te tu m o N No So o origin EE a EE 1 E 3 s 151m SEJ manswitch 358 0 1 o 5 Ss 1F2 Ed E w 2 class 1 ER 260 C gt F ES i o L ss T F1 Es 10 A 58 SE 3 E ES 22 E a 5 5 N IPE E W1 all k technical data power supply P 1 00 kW 230V 50Hz U 230 V 50 Hz 1 N PE ERRA dC O e a RES ET a fan woos om an ENE power suppl y model RE 115 F RE 115 220 0 by PBINDER OO a o OT O E wio 9090 0007 imo EE PRO naw O DS O E O CO E SMK E SM O FE O LAN CO O A FA PA YAN E RS E 2N1 85 264V AC 2132 A max 2A 264vac AB 2E1 L pey 230V 1000W E U L Offenders will be
19. ctor fuseholder fuse 10A 250V Medium Time Lag M capacitor 1 phase 230VAL radial fan 40W 230V 50Hz thermocouple NiCr Ni K heating fan 230V 1000W solid state relay 1S 25A 264VAC 10VOC 171 281 2N1 2K1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design No s s The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited Do e E E E DO IS A DO E E a fm o pela DO serios ana fases ve WIRING STANDARD a RENS gt o Te tu m So N No So o AA Te RG by PEINDER 3090 0009 24831002 PRO soduction parts is art No E ie 16 A EN ie E PT Te RR O 1 E 2g s ASI 5 E manswitch EE 0 1 o o Ss 12 E E a 2 class 1 uE 110 C gt 5 ES E 3 L ss T AF Es 10 A e 3 F ES EE ii a 5 5 N IPE E W1 all k technical data power supply P 0 20 kW 230V 50Hz U 230 V 50 Hz 1 N PE Iz 094 F fromstrai n m052005 SM iate 0302201 WIRING STANDARD A production start w0932 15102009 smt edited SE pestes power suppl y model RI 53 E F RI 53 70 C by gt BINDER a To o TO win 9090 0005 mo EE PRO naw A O MK SNN O FE SG LAM CO O IA JA PA TA
20. de power supply 2 Compress the lateral clamps of the controller board A and pull out the controller board 3 Insert the new controller Figure 8 Replacing the controller board Instrument panel Bo Controller board 2N7 Redline Service Manual RE RF RI 02 2010 page 19 38 edi in 4 9 Replacing the instrument panel and or the complete controller RE RF Ri Spare part A1 1 to A1 3 chap 5 Required Tools Crosstip screwdriver 1 Disconnect the redLINE chamber from the facility side power supply 2 Remove the screw B from the instrument panel 3 Pull the instrument panel A forward to remove it 4 Disconnect the main switch contacts E Do NOT separate the flat plug on the upper connector from the two way flat plug It is recommended to mark the cables If you want to replace the instrument panel remove the main switch D chap 4 10 SS Wg o ISS Y D E F C Figure 9 Dismounting the instrument panel Instrument panel D Main switch 7S7 Bo Screw of instrument panel Main switch contacts 1S7 Controller Controller fixings Redline Service Manual RE RF RI 02 2010 page 20 38 5 Disconnect the controller board connectors for the solid state ralay the thermoelement and the power supply 1B 1A Solid state ralay heating 2K7 Figure 10 Connections of the controller rear E E Pull the controller fixings F off the control
21. e ES 1F2 Su SE Es class 1 a GAR TER 114 3 260 C To zw oY 5 2 E E m1 Dn va EE L ss A pe pe pon 55 1F1 I E e 10 A 3 5 o 5 E tl De 58 N o o sE ian 5o HE PE a 3 Son N N 23 o pg 2 E 52 lf 55 N IPE OQ wv ta 5 E E W1 L1 PE a E E technical data power supply P 1 00 kW aa 230V 50Hz U 230 V 50 Hz 1 N PE Iz LA dC O CTA MRE TT E ouro om E EAN EN power suppl y model RE 115 E F RF 115 220 0 by PBINDER O A o e rr do wio 9090 0009 ra EE O e A A SMG Lae O N 2N1 85 264V AC 2132 A max 2A 264vac AB 2E1 L 230V 1000W 1 E U Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design a P g Lt E The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited control temperature heating Pemetaan Juano o ow Tena SE ess e ara RF 115 es e Ro by BEINDER heating pe fim em pT rms i rn ato 2090 0009 sao EE RO mam h AAA AAA ARA ARA control system model AAA NAAA 9 poo an e 3 w 5 q 1F2 thermal fuse 260 C 10K 481 rocker switch NO 230VAC mains cable 230VAC 10A IEC connector fuse O IEC conne
22. e fim erm go Ts rms rn mito 2070 0012 sra EE PRO CET h AAA AAA ARA AR A EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited E T EEC gor ue qn a orc stn ware formar St Jose 5 AS i AAA NAAA 9 poo an e 3 w 5 q 1F2 thermal fuse 110 C 7K 481 rocker switch NO 230VAC power cord TISVAC 10A IEC connector fuse IA IEC connector fuseholder fuse 10A 250V Time Lag T thermocouple NiCr Ni K heating 230V 1000W solid state relay IS 254 264VAC 10VOC 2E1 2K1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design NO NO Co s NN Do E E E DO IS A DO E E E WIRING STANDARD RI 115 UL 70 RIMS UL 56871501 PRO ser by BINDER cbse a soduction parts ls atm 7090 0012 e Ca ID TA LI IE IA CE 16 D UU lt mM tu N a D origin EE EEE
23. e grant of a patent utility model or design X1 e Infe m bkk The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited technical data power supply P 0 30 kW 100 120V 50 60Hz U 100 120 V 50 60 Hz 1 N PE I 254 FL constracton 06 10 2009 WIRING STANDARD A production start wiong 2704 2010 SME Jediea SME h a RI 115 UL 70 C power supply RIMS UL by gt BINDER OS FE o SN Tr a CND lo OO a us e 7 8 9 f 4 9 y w w Li 4 2N1 85 264V AC 2132 2B1 gt 1 A max 2A 264vac AB u 5 a EL 4 a 9 E NN E o gt E uo QQ oy au x ao o 0 o nA qj 25 Su OG a5 a So 55 O ns w o q a Ou E E ot 22 L 12 Es E SE Le ga Ua zu G Y c 3 w nw E sz o UD y 2 g LE mm o 9 2 zie TE g EM U 230V 120V 100V 55 EM E 2E1 E P 1000W 272W 189W su HE sE Ii O E 2 2 q BD o uo gt c 5 o LE 32 S a sz Ev N N u 5 9 C O E PE PE it www w so OQ ER wv ta E o gar a g aJ E E control temperature heating F construction 06 10 2009 SME 31 03 2010 A DE O at ar aan WIRING STANDARD control system RI 115 UL IO CC Es by gt BINDER gado p
24. e unit incl trays Place the unit on its side Unscrew the screw B Remove the unit foot A Do pi IN gt Mount the new foot by following steps 1 to 5 in reverse order Figure 1 Replacing the unit feet amwa E Redline Service Manual RE RF RI 02 2010 page 12 38 red se 4 2 Replacing the door gasket RE RF Spare part A3 1 chap 5 Required Tools Crosstip screwdriver Disconnect the redLINE chamber from the facility side power supply Remove the old door gasket A Position the new door gasket on the upper door gasket edges 1 2 Press the door gasket down onto the horizontal top part of the gasket edge Position the door gasket on the lower right gasket edge 3 e BL PLN om Pull the door gasket down diagonally 4 until you can press the vertical and horizontal parts of the gasket onto all gasket edges NANA ANOS ANN WN Figure 2 Replacing the door gasket spose O Redline Service Manual RE RF RI 02 2010 page 13 38 COLES 4 3 Replacing the outer door gasket RI Spare part A3 2 chap 5 Required Tools Crosstip screwdriver Disconnect the incubator RI from the facility side power supply 2 Unscrew the 16 screws C holding the door panel B The screws are hidden by the outer door gasket A 3 Remove the door panel B with the gasket A 4 Remove the old door gasket A from the edges of the door panel 5 Mount the new gasket by follow
25. ective Defective heating cannot be Check the heating see point repaired Dispose of the 3b chamber refer to the operating manual Redline Service Manual RE RF RI 02 2010 page 10 38 Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER service repair a redLINE chamber contaminated with toxic substances or sources of infection Prior to service repair remove all toxic substances and sources of infection from the chamber Dispose of a redLINE chamber from which all toxic substances or sources of infection cannot be safely removed as special waste according to national law The following chapter provides the service technician with all the information required to mount and dismount components DANGER Danger of electric shock Danger of death gt The redLINE chamber must be live to perform some of the diagnostic tasks described following gt Take all precautionary measures not to get in contact with live components of the unit Redline Service Manual RE RF RI 02 2010 page 11 38 red se 4 1 Replacing a unit foot RE RF RI Spare part A10 1 to A10 2 chap 5 Required Tools Crosstip screwdriver D Put down a blanket to cover the working area This will protect the powder coated surfaces from scratching Disconnect the redLINE chamber from the facility side power supply Remove everything from the inside of th
26. groove of the fan drive shaft Pe Remove the rear panel chap 4 11 Disconnect the two power supply cables and the ground cable from the connectors of the fan motor N 10 Remove the three nuts O 11 Pull the fan motor N with its drive shaft out of the inner chamber 12 Remove the fan wheel M 13 Install the new fan by following steps 1 to 11 in reverse order The two power supply cables can be connected in any order Redline Service Manual RE RF RI 02 2010 page 27 38 Figure 17 Replacing the fan RF part 1 D Screw of of the thermoelement cover dl Driving sheet Redline Service Manual RE RF RI 02 2010 page 28 38 F Va z Figure 18 Replacing the fan RF part 2 TT C Menwa S SSS Redline Service Manual RE RF RI 02 2010 page 29 38 red ario 4 16 Checking and replacing the thermoelement RE RF RI Spare parts A8 1 to A8 5 chap 5 Aluminum scotch tape Required Tools Crosstip screwdriver SS AN O 12 13 14 Voltage measuring device volt meter Reference temperature measuring device DANGER Open primary voltage Danger of electric shock Danger of death gt Take all precautionary measures not to get in contact with live components of the unit Place a sensor of the temperature reference instrument alongside the thermoelement of the redLINE chamber Let the chamber equilibrate to the desired temperature Unscrew the instrumen
27. he inexactitude of thew temperature reference measuring device recommended max 2 degrees corresponding to approx 80 uV and the inexactitude of the employed volt meter recommended max 100uV will be added Measuring the voltage with a multimeter parallely to the controller may lead to wrong results because the internal resistance of a measuring device is not infinetely large Remark This is a rough test meant to decide whether to replace the thermoelement or not If you note a deviation from the value calculated from Table 1 which is less than 100uV this may be due to the incertitude of the measuring equipment In order to be sure that there is no deviation you can calibrate the controller see description in the user manual Redline Service Manual RE RF RI 02 2010 page 32 38 Spare parts The manufacturer is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by the manufacturer perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts The user is responsible for any risk arising from using unauthorized accessories 9 5 1 Overview RE A2 1 REED RON A3 1 A8 2 A4 A7 A8 1 A10 1 A5 1 A11 A9 A10 2 A5 2 Redline Service Manual RE RF RI 02 2010 page 33 38 gt D _ by gt BINDER Overview RF 9 2 A9 A11 AS 1 A10 1 A5
28. held liable for the payment of damages ALl rights reserved in the event of the grant of a patent utility model or design a P g Lt E The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited control temperature heating Peta fee Juano E D sere 600 ME ess e arto RE 115 O es e RE by PBINDER heating Be em Te rn rata 2070 0007 oo EE PRO fim zm h IEA NEO IO INS IO IS O IO IIS IE O ICO IO IE O IS E O E control system model EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited femme iid a a fon wos io ses E i AAA NAAA 9 o an z 3 w 5 q 1F2 thermal fuse 260 C 10K 481 rocker switch NO 230VAC mains cable 230VAC 10A IEC connector fuse IA IEC connector fuseholder fuse 10A 250V Medium Time Lag M capacitor 1 phase 230V AC thermocouple NiCr Ni K heating 230V 1000W solid state relay IS 254 264VAC 10VOC 171 2N1 2E1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design No NO AN Co s s a Do E E IO DO IS A DO E E E WIRING STANDARD RE 115 220 C a RENS 56
29. ibited control temperature heating e E O fue Jomar A on nso wine Soano SE festes e do Laredo RF 53 O CN Ro by BEINDER heating poe fome erm pet i rn ato 2020 000 soro EE PRO lion za h IEA IE IO IO IIS ISS IO ET O E control system model AAA NAAA 9 poo an e 3 w 5 q 1F2 thermal fuse 260 C 10K 481 rocker switch NO 230VAC mains cable 230VAC 10A IEC connector fuse O IEC connector fuseholder fuse 10A 250V Medium Time Lag M capacitor 1 phase 230VAL radial fan 31W 230V 50Hz thermocouple NiCr Ni K heating 230V 800W solid state relay 1S 25A 264VAC 10VOC 171 281 2N1 2K1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design No s s The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited a E E E DO IS A DO E E E dE EITC O e fa A wine stn wna ozo sie fees or ee ay Ra O o Te tu m o N No So o HO estes ee by PEINDER 9990 0003 489400 PRO soduction parts lis art No E ie 16 A EN ie E PT Te Ca O 721 N A u E PE OQ a E 4 a 9 E 5 5 aa E 9 1 ov as T su 151 Hr 9 7 main switch vs 25 0 1 Su OG aS a Soa cs 25 5 a c
30. ibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design FL eonsirucon 17 09 2009 ME WIRING STANDARD ma TT E li A wonton wo emo SE eses e control system mode el t CO CC pa gt E Em ET TC oe ee iii a PD aro 9090 0011 56871001PRO ho et dog E i a 4 tt 9 y w io 4 EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited e e IE Ju praia ios st jes 5 Pa E Pe NAAA 9 poo an e 3 w 5 q 1F2 thermal fuse 110 C 7K 481 rocker switch NO 230VAC mains cable 230VAC 10A IEC connector fuse O IEC connector fuseholder fuse 10A 250V Medium Time Lag M capacitor 1 phase 230VAL thermocouple NiCr Ni K heating 230V 250W solid state relay IS 254 264VAC 10VOC 171 2N1 2E1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design No NO AN Co s s a Do E E IO DO IS A DO E E a WIRING STANDARD RI 115 70 C RI 56871001PRO E qa by BINDER ss a soduction parts ls wwo 2090 0071 e Ca ID TA LI IE IA CE 16 gt o Te tu m So N No So o origin EE EEE 151 hr main
31. ing steps 1 to 4 in reverse order Figure 3 Replacing the outer door gasket Door panel of the ouier doo gt joven Redline Service Manual RE RF RI 02 2010 page 14 38 red 4 4 Replacing the glass door gasket RI Spare part A3 6 chap 5 Disconnect the incubator RI from the facility side power supply Remove the old glass door gasket A Position the new glass door gasket on the upper door gasket edges 1 2 Press the glass door gasket down onto the horizontal top part of the gasket edge Position the glass door gasket on the lower right gasket edge 3 ot SS SY om Pull the glass door gasket down diagonally 4 until you can press the vertical and horizontal parts of the gasket onto all gasket edges UII AAA Figure 4 Replacing the glass door gasket open glass door not shown ote or gaste Tom Redline Service Manual RE RF RI 02 2010 page 15 38 ile P 4 5 Replacing the glass door RI Spare part A3 3 to A3 5 chap 5 Required Tools Crosstip screwdriver Disconnect the incubator RI from the facility side power supply Open the outer door A and the glass door D Remove the screws C at the upper and then the lower glass door hinges B Remove the glass door D SS eS o Mount the new glass door by following steps 1 to 4 in reverse order Figure 5 Replacing the glass door Glass door ine lemas o Redline Service Manual RE RF RI 02 2010 page 16 38
32. is damaged or o deformed by external mechanical impact e g falling Check whether the unit is still electrically safe e Check whether the unit is still fit for normal intended use Sa als all display power supply dc a dala Spay position dc a a display Miniature fuse X7 is blown Replace the miniature fuse Look for possible causes for the chap 4 7 fuse blowing e If the power supply voltage Straighten the housing if possible and check both electrical safety and fitness for purpose Compare the power supply voltage to the data indicated on the type plate Check visually for mechanical damage to the electrical cables and burn marks on the electrical cables or on electrical components Check the power supply Check the heating see point 3b is not equal to the nominal voltage displayed on the type plate the unit cannot be operated with that power supply If contaminated with conductive dust clean the unit carefully If the cables are mechanically damaged replace or insulate the cable in a professional manner If cables or components are burned replace cable or component if possible If the power supply is defective repair the power supply If the heating is defective dispose of your unit No indications on the controller The pins of the main switch display 157 in the instrument panel are not connected to its cables No indications on the controller Mai
33. ition gt Instruction how to avoid the hazard mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions which could result in direct or indirect injury or property damage DANGER Danger of electric shock Danger of death gt All work on the electrical components of the redLINE chamber shall only be carried out by qualified electricians gt The redLINE chamber must be live to perform some of the diagnostic tasks described in the chapter Troubleshooting Take all precautionary measures not to get in contact with live components of the unit The redLINE chamber must be switched off prior to performing most of the service tasks described in the chap 4 Repair Disconnect the redLINE chamber from the facility side power supply to make sure that it can not be switched on again by mistake Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER service repair a redLINE chamber contaminated with toxic substances or sources of infection Prior to service repair remove all toxic substances and sources of infection from the chamber Dispose of a redLINE chamber from which all toxic substances or sources of infection cannot be safely removed as special waste according to national law Redline Service Manual RE RF RI 02 2010 page 5 38 Sliding or tilting
34. ler Push the controller towards the front out of the instrument panel Replace the old instrument panel and or install the new controller by following steps 1 to 7 in reverse order Redline Service Manual RE RF RI 02 2010 Figure 11 Pulling the controller fixings off the controller page 21 38 red FRE 4 10 Replacing the main switch RE RF RI Spare parts A1 4 chap 5 Required Tools Crosstip screwdriver Disconnect the redLINE chamber from the facility side power supply 2 Remove the instrument panel as described in chap 4 9 3 Disconnect the main switch contacts Do NOT separate the flat plug on the upper connector from the two way flat plug It is recommended to mark the cables 4 Press the clamps B and push the main switch A downwards out of the instrument panel Mount the new main switch by following steps 1 to 4 in reverse order Figure 12 Replacing the main switch a Man autos 6150 oem Redline Service Manual RE RF RI 02 2010 page 22 38 4 11 Removing the rear panel RE RF RI 1 Disconnect the redLINE chamber from the facility side power supply 2 Remove all screws C Size 53 12 screws size 115 14 screws 3 Remove the back panel B 4 Mount the rear panel by following steps 1 to 3 in reverse order DD NON NN Figure 13 Removing the rear panel example RF Redline Service Manual RE RF RI 02 2010 page 23 38 ile Fi 4 12 Replacing the
35. librate and adjust the controller see description in the operating manual Redline Service Manual RE RF RI 02 2010 page 30 38 Figure 19 Replacing the thermoelement example RE Thermoelement duct Bo Thermoelement 2B7 The following table gives the voltage values of the thermoelement referring to a cold junction temperature of 0 C 32 F Table 1 Voltage and temperature values of thermoelement type K Temperature as given Voltage for Temperature as given Voltage for by the reference thermoelement by the reference thermoelement measuring device type K measuring device type K PC PF HV C HV Com o Redline Service Manual RE RF RI 02 2010 page 31 38 redL Calculation of the valtage value and comparison to the measured value Umeasure Voltage to be measured Tehamber temperature set at the chamber Tambient ambient temperature at the location of the connection betrween thermoelement and volt meter i e the temperature of the contacts at the measuring device or at the ends of the edges of the measuring device which contact the wirings of the thermoelement The voltage Umeasure COrresponding to the set temperature value can be calculated from the voltage values given in Table 1for both temperature values Umeasure U T chamber U Tambient The measured voltage value should correspond to the calculated value within a tolerance range of 100uV corresponding to 2 5K To this tolerance t
36. n switch 7S7 is defective display e Disconnect the cables from the pins of the main switch chap 4 10 Switch the main switch to position Test continuity of the main switch using a multimeter If continuity test fails main switch 7S7 is defective No indications on the controller Pins Land N are not connected Connect the pins chap 4 9 display to the controller 2N7 Redline Service Manual RE RF RI 02 2010 Connect the pins of the main switch to its cables chap 4 10 Replace the main switch chap 4 10 No indications on the controller page 7 38 No indications on the controller display Chamber does not heat up e Controller display shows current interior temperature of chamber Heating pilot lamp OPT is lit 3b Chamber does not heat up e Controller display shows current interior temperature of chamber e Heating pilot lamp OP1 is lit Chamber does not heat up e Controller display shows current interior temperature of chamber Heating pilot lamp OP1 is not lit Temperature fuse 7F 2 is blown due to an error on the controller board e Disconnect the cables from the pins of the temperature fuse chap 4 14 Test continuity between these pins using a multimeter If the continuity test fails the temperature fuse 7 gt CORC WE High voltage part of the solid state relay 2K1 is defective e Switch on the chamber and set temperature set poi
37. ng device the measurement uncertainty Current temperature on the controller display is equal to the temperature set point Fan doesn t work Fan doesn t work Fan doesn t work EE Er Message Message LLLL O Redline Service Manual RE RF RI 02 2010 Controller 2N7 is defective e Disconnect the plug from connection 1B 1A of the controller board 2N7 Switch chamber on and set temperature set point to maximum value Measure voltage between pin 3 and 4 of connection 1B 1A using a multimeter If measured voltage is not approx 9V DC the controller 2N7 is defective Controller 2N7 is defective Replace controller chap 4 9 Replace controller chap 4 9 Calibrate and if appropriate adjust temperature controller refer to the operating manual Temperature controller is not adjusted Pins L and N are not connected Connect the pins to the fan 7M7 Fan is defective Replace the fan chap 4 15 Check the fan for blocking Disconnect the unit from the power supply remove the covers chap 4 15 check if you can turn the fan wheel Fan is defective If connections are ok and blocking or failure did not occur during operation Disconnect pins L and N and measure the resistance between L and N with a multimeter If the measuring range is below 5 Ohm or above 15 Ohm the winding is burnt out short circuited ono A IS BEE CNO Replace con
38. nt to maximum value The voltage between pins 3 and 4 2K7 must be between 6 and 10 VDC Measure the voltage between pins 2 2K7 and N This must be operating voltage Attention 230VAC at the terminals pin3 and 4 Heating is defective e Disconnect first cable for power supply of the heating 2E1 from solid state relay 2KT1 chap 4 13 e Test resistance of the chamber heating between both cables using a multimeter If the measured resistance is not the following the heating 2E7 is defective RE RF 53 66 10 RE RF 115 53 0 10 RI 53 265 0 10 RI 115 212 Q 10 Pins 3 and 4 are not connected to connection 1B 1A of the controller 2N7 Redline Service Manual RE RF RI 02 2010 Replace temperature fuse chap 4 14 Replace controller chap 4 9 Replace solid state relay chap 4 13 Defective heating cannot be repaired Dispose of the chamber refer to the operating manual Connect the pins chap 4 9 page 8 38 Error pattern Possible error causes Remedial action diagnosis Chamber does not heat up e Controller display shows current interior temperature of chamber Heating pilot lamp OP1 is not lit Temperature set point set on the controller is exceeded permanently Current interior temperature as displayed on the controller in a stable operating phase deviates by more than 1 K from the temperature shown by the reference measuri
39. ntents to others without explicid authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design X14 IL In PE W1 Ll I technical data power supply P 1 00 kW 100 120V 50 60Hz U 100 120 V 50 60 Hz 1 N PE Iz 83A FE fromstracion 06 10 2009 WIRING STANDARD A productonstart w06 2704200 SME edited SME sae RE 115 UL 220 C power supply da RETIS UL by gt BINDER COo Na A AL gt E ld o JO li PAP a us 7 8 9 hias 1 12 9 y w Li 4 2N1 85 264V AC 2132 2B1 gt 1 A max 2A 264vac AB The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design po i ee Ai LJ U 120V 100V E 120V 100V DD 2E1 HH P 500W 347w e 500W 347W 7 DE DD EM OH i E 2 E E 9 control temperature heating F construction 06 10 2009 SME 31 03 2010 A DE Eo at e WIRING STANDARD control system RE 115 UL DE IO CC E ace by gt BINDER nea Be erm go Ts rms i rn to 7070 0008 a EE PRO from zm h IO IIS IIS IS O IO IIS IO IIS IO IE O IS E O E
40. of the unit Damage to the unit Risk of injury by lifting heavy loads gt Transport the redLINE chamber in its original packaging only gt Secure the redLINE chamber with transport straps for transport gt Do NOT lift or transport a redLINE chamber using the door handle or the door gt Lift a redLINE chamber at its four lower corners with the aid of 2 people and place it on a transport pallet with wheels Push the pallet to the desired site and then lift the unit from the pallet at its four lower corners 3 Troubleshooting Error messages and basic measures the operator himself may take to clear them are described in the chapter Troubleshooting of the redLINE operating manual Please make sure these measures have been tried before looking further for any other possible error causes DANGER Danger of electric shock Danger of death The redLINE chamber must be live to perform some of the diagnostic tasks described following Take all precautionary measures not to get in contact with live components of the unit Redline Service Manual RE RF RI 02 2010 page 6 38 Notations between brackets and in italics e g 1S7 behind a component in the troubleshooting table refer to the respective equipment codes for this component as specified in the wiring diagram chap 6 and on labels on some parts inside the chamber Error pattern Possible error causes Remedial action diagnosis The housing
41. on parts ls atm 2090 0010 e l Ca ID Loo LI II EC IDE 16 Us So tu No o o origin EE EEE 151 hr main switch 0 1 M The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design X14 IL In PE W1 Ll I technical data power supply P 0 25 kW 100 120V 50 60Hz U 100 120 V 50 60 Hz 1 N PE 241A F construction 06 10 2009 WIRING STANDARD A production start w105 2304200 SME Jediea SME a RI 53 UL 70 C 2 ne me _RI33 UL by gt BINDER Oo EEN A O E li io CNM io Pose UREN a Le e Ih 5 7 8 9 Ibas IL 1 3 y w 5 io 4 2N1 85 264V AC 2132 A max 2A 264vac AB Tm 2 5 o a a A E 9 E N a o TT E o 9 D 4 aU x H ao sz ow o nu 25 B so su ac a So Es o 2 5 w E wu a o q E E 412 Es E EL Ee 4 2 va 0 o 4 om w c E a o DY 0 amp g 5 O D ss 1 E E ma e U 230V 120V 100V 53 7 28 2E1 E P 800W 218W 151w E sc CJ O E LBi 2 w ED ya O uo cc E o o L 33 a sz E y N N oo 9 cs PE PE it www w
42. oo one Fame Praon WIRING STANDARD control system RE 53 UL A E fim ar for fese oe O d RME RE 53 a UL 220 C by BINDER heating ade 2 e bo ee vr diagram nia 9090 0002 56781501 PRO mo EE aon EN ORI IO IO II E IS IE S5 A II IRA IS to EN The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited E T ETA SHE ue qn a rac son wars 2200 He Jose 5 E i AAA NAAA 9 o an z 3 w 5 q 1F2 thermal fuse 260 C 10K 481 rocker switch NO 230VAC power cord TISVAC 10A IEC connector fuse O IEC connector fuseholder fuse 10A 250V Time Lag T thermocouple NiCr Ni K heating 120V 800W solid state relay IS 254 264VAC 10VOC 2E1 2K1 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design NO NO Co s NN Do E E E DO IS A DO E E E WIRING STANDARD RE 53 UL 220 C da RES3 UL 56781501 PRO Dea by BINDER sd a soduction parts ls atm 2090 0002 e l Ca ID TA LI II EC IDE 16 D UU lt gt mM tu N D origin EE EEE 151 hr main switch 0 1 1F1 The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its co
43. oooocoWo W WWW WWW maa 19 49 Replacing the instrument panel and or the complete controller RE RF RI ooooooo Wo W oo 20 410 Replacing the main switch RE RF RI Woo mna 22 411 Removing the rear panel RE RF RI ooooWo Woo Wo Woo W W mma 23 412 Replacing the IEC connector plug RE RF Rl ooooo W Wo Wo nana 24 413 Replacing the solid state relay RE RF RI oooooooWo Wo WooWoWoWoWoW oo WWW maa 25 414 Replacing the temperature fuse RE RF RI oooooo W Wo WooWoW WWW laa 26 4 15 Replacing the fan RP Wow Wo Woo WWW Wanna 27 416 Checking and replacing the thermoelement RE RF RI Wo WoWoWo Wo Wa 30 Ds OPARE PARTO ba 33 O A 33 02 ONOIVISWIR sei oa so aah asus ios duras alabada 34 do OVO bee ena aan omah melia Aa ea ee un aro 35 6 WIRING DIAGRAMS ab bb bab 38 Redline Service Manual RE RF RI 02 2010 page 2 38 red Se 1 Introduction This service manual describes the trouble shooting and the repair of the redLINE chambers The operating manual contains all information on initial operation normal operation cleaning and disinfection adjustment decommissioning and displosal of the redLINE chambers It is required to carefully and completely read the operating manual and observe the given safety instructions Failure to observe the safety instructions Serious injuries and unit damage gt Observe the safety instructions in the operating manual and the service manual
44. red by gt BINDER Service Manual redLINE RE Drying oven with natural convection RE 53 20 RE 115 UL 100 120 V redLINE RF Drying oven with forced convection redLINE RI Incubator www binder redline com Issue 02 2010 Art No 7001 0202 Content T INTRODUC NON sesaat 3 2 SAFETY an t 3 2 1 Structure of the safety instructionSs oooo WooW oo 3 21 1 Signal word panel oa Ka asal ne Mana te aan ns irii 4 2 1 2 Safety alert symbol Koyo e an kubik na amen ta edan sana a we akn aini 4 PAS ad Sole kel an an Sa id a ll AN ii Dr TA T 4 2 1 4 Word message panel struclure Wo Wo WWW om mom mm man 5 2 2 General safety instructions ooooooooW oo W oom an 5 9 TROUBLESROO UANG en aa 6 dh DEAR NASA Aa Kau 11 4 1 Replacing a unit foot RE RF RI oooooWoWWoW Wo W mbak 12 42 Replacing the door gasket RE RF ooooWcoW Wo Wo W oo Woo WWW W mana 13 4 3 Replacing the outer door gasket RI oo Wo Woo Woo WWW 14 4 4 Replacing the glass door gasket RI oWo Wo oWoW oo WoWo Woo WWW mma 15 4 5 Replacing the glass door RI sx cccccsccccesescoccssevsscestvarnccastunccsunvensd denteses sdeccccdcectseseseesadavesdedwessseedannensdes 16 4 6 Replacing the door handle RE RE oo ooo WoW co W Wo W oo WWW 17 4 7 Replacing the miniature fuse RE RF RI oooooooWoW WWW WWW 18 4 8 Replacing the controller board RE RF RI oo
45. swifch 0 1 11 Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility madel or design X1 Jt In JPE 1 bhh The reproduction distribution The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited technical data power supply P 0 80 kW 100 120V 50 60Hz U 100 120 V 50 60 Hz 1 N PE Gyn E Transtornos sE te 3103200 WIRING STANDARD e RF 53 UL e OA producto sant wiows aozo sve eatea ste i E CT Pie RE 33 UL 220 9090 0002 4781501 PRO State fimo ante rome fumo mo is freaca Siring diagram at Na E e To 35 LX 5 Le 7 8 gt 1 2 3 uu Ls Lx JAM N 2N1 85 264V AC 2132 2B1 gt 1 A max 2A 264vac AB u aJ OQ E a EL 4 2 9 2 O NN o o E uo om 3 3 E x ao a o 0 E e Ro cz 3 O a 2 y n o ta 22 so O Ls q O o q s Es So 4 12 a E 2 Y aJ SE E ga bo Ua zu GL e c 3 Es 2 Bu A2 g E 55 MA Es 1 2 SE Ai E E 120V 100V El 2811 E 28 EH o 800W 556W EE LA E DS SE 2 w 2 BD 0 g cs o a 3 8 a 3 ev N N E e PE E EE o OOKOA gt 3 4 td E 2 gar gpm E C a g aJ E control temperature heating FL fensmuctor Tostoz
46. t panel chap 4 9 Do not disconnect the thermoelement wires V and V from the controller connect them to the volt meter If the controller display does not change the internal resistance of the volt meter is large enough to not affect the measuring result when measuring parallely to the controller If the controller display changes disconnect the thermoelement wires V and V from the controller and then connect them to the volt meter Measure the ambient temperature at the location of the connection betrween thermoelement and volt meter Compare measured voltage value to the voltage value calculated from the table at the end of this chapter and assess whether it is situated inside the indicated tolerance range If not the thermoelement is defective and must be replaced If no replacement is required follow steps 1 to 3 in reverse order Remove the rear panel chap 4 11 Cut the rock wool with the knife at the point A where the thermoelement B is placed Pull the thermoelement B through the duct A out of the inner chamber Cut all lacings cords which attach the thermoelement cable B to other cables Pull the thermoelement cable B carefully out of the unit from the rear Introduce the new thermoelement with its cable from the front through the hinge until you can take it from the rear Mount the new thermoelement by following steps 1 to 10 in reverse order Seal the cut in the rock wool with aluminum scotch tape Ca
47. troller chap 4 9 Replace the fan chap 4 15 gt mm Controler C2N7 Controller Controller 21 gt on 9 IS a Replace controller Gan 4 9 2N7 is defective Replace controller chap 4 9 is defective Replace controller chap 4 9 Measured value below display Connect the pins range Check connection of thermoelement chap 4 16 page 9 38 Error pattern Possible error causes Remedial action diagnosis Message HHHH Measured value above display Connect the pins range Check connection of thermoelement chap 4 16 dl Message Err Keyboard failure Do not press any key during start Message Pur F Power supply too low Check power supply voltage Message Sbr Sensor rupture Check Replace thermoelement thermoelement chap 4 16 Message br Thermoelement defectivet Replace thermoelement Check thermoelement chap 4 16 Lbr High voltage part of the solid Replace the solid state relay state relay 2K1 is defective chap 4 13 Check the solid state relay see point 3a Message Lbr Heating defective Defective heating cannot be Check the heating see point repaired Dispose of the 3b chamber refer to the operating manual Message idF High voltage part of the solid Replace the solid state relay state relay 2K1 is defective chap 4 13 Check the solid state relay see point 3a g l 19b Message Message L Heating def
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