BG3K wire by wire.cdr
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1. BG3K Wire by Wire Installation Explanation Aux Input Inhibit gf This Inhibit wire will prevent the BG 3000 B actioning any manual or automatic disconnects There are 4 option modes that can be selected 1 Positive ON 2 Negative ON 3 Positive OFF 4 Negative OFF The default setting is configured for Positive ON This wire normally gets connected to a fused Ignition ve or Alt F dependant on customer inhibit mode requirement ly q This Aux Input wire will allows many functions to be forced or performed within BG3000 There are 7 option modes that can be selected 1 Disabled No action 2 Alarm 1 3 Alarm 2 4 Disconnect 5 Mute Buzzer 6 Split Charge Positive Sense 7 Force Threshold The input can be configured for positive or negative polarity via the software For BG3000 default settings itis configured to mute buzzer when a positive signal is applied to the blue wire Inhibit Connection Aux 5A B Supply a This wire is intended for supplying electrical circuits a perm B rated less than 5A continuous that need to bekept permanent live E g Tachograph or radiomemory feeds etc If this wire sees an overload or short circuit it will automatically shut down and recover when short circuit has been removed Alarm Common g gt MY This wire controls the polarity of the switching of A Alarm 1 and Alarm 2 This wire should be connected to a fus2. White Alarm 1 Relay WHITE g This wire gives a 10A output polarity based on J Alarm Common connection polarity This feature can be programmed to ON or OFF after a time period upon low voltage threshold level being reached The relay can be selected for 1 Continuous ON 2 Flashing 3 One Shot 5 Flash 5 times The default setting gives a positive output 2 minutes after the B lt 24 1 The output will remain on for a period of 1 minute until Alarm 2 becomes active 5 E E lt L E I 3 J w E l T i f E WHITE WHITE WHITE WHITE PAS Mintellites earrerveamsuaro or A HE 10R 024661 Su E a NPIA Spec 5 approved BATTE RY nn G UARD B POWER DO NOT USE ALARM 2 BD RELAY S 3000 AUX INPUT SW GND INHIBIT SW LED OUT DISCON F BACK a RESET Part No 00 01013 240 151mm gt B NEGATIVE BD RELAY Y Reason for Issue Change Draw number BMS 00 1013 0004A Drawn Paul Smith Revised PWS 060608 Issue Level A T H S S Check Date 140508 Scale NTS Filepath W BMS BG3000 Intellitec Technical Services Speciality Vehicle Electronics Division Technical Helpline 0800 Title Ej Batteryguard 3000 Default Setting Schematic sartenvlbuarD3K x gt Ananth 55mm ANG e eS ANG Po ma gt o gt BATTERY GUARD3K BATTERY EE
3. EIGUARD3K e 7 e Y ARANT Diagnostic LEDs LA Red Diagnostic LED Constant This will indicate that the BG3K is in inhibit mode Flashing This indicates that the Battery voltage is below the programmed threshold level set in the GUI Yellow Diagnostic LED This will indicate the status of ALARM 1 condition Green Diagnostic LED This will indicate the status of ALARM 2 condition Red Yellow Green LED Will blink 3 times after a succesful disconnect has occured ING p er Cn o BATTERY Y gt GUARDSK Red White Pink Ds Slate N C Rs232 ame Red N C Rs232 Green Brown Black F White Viewed from Cable Entry AUX B SELF PROTECT O P Red White This wire gives a B Output for circuits that require to be kept live The maximum current capacity is 5 Amps This circuit is self protected and will automatically shutdown in the event of an overload when the overload is removed it will self reset The output will only be present on this pin if a B input is present on 10 way Pin C B Input ALARM COMMON PinB Slate This wire allows the installer the option for polarity of how Alarm 1 and Alarm 2 is switched The maximum current capacity is 10A on this wire which can be split between Alarm 1 and Alarm 2 Installation tip If the Alarm outputs are required to be positive and total current is lt 5A and the Aux B output is not used The Red White can be joined and insulate
4. Tsolsien Dodoy MN eo Alowable Range Dto 8 min Inhok Discormect Delay e ae sec Allowable Range O to 200 sac Read Configuration Send Configuraion Print Configuretion Number Automatic Disconnects o Foiled Disconnects 0 Monua Disconnects 0 Alarm 1 Alarm 2 Reed Disconnect Court Proet The s f g BG3000 Default setting am TESS aa mars am 2 Delay naa mn Reset Automatic Disconnect Count Alinwable Delay Range 0 to 8 min Allnwabtle Delay Range O to3 min Reset Faled Disconnect Court Configurabon Number Prost vss ss o Bi MET ALMZModeBuzzerFreq Alam2 Setting Reset Manual Disconnect Court EZ ET CO Coco a As Inpak Polarity COM Sebup Alam 1 Contact Nornsly Josed Alam 2 Contact Mornsly Tosed Checked Positive Encbie E EDME 3 Alem t Output Enebled During Alarm 2 w Manual Disconnect Checked Enabled Mise 7 Extend LED BD Relay Feedback Polarkr Irhbk Disconnect Setting Checked Fallows B zzer Frequency NR free a fr O Automat Reconnect Checked Enabled 50 Buezer Inkersky Chedwd Enabled p Low Voltage Buzzer Mute Checked Mute with Ink Low Yokage Threshold Biozr Frequency C T E Rev D 06 02 2008 Aux npt Configuration 24v Battery Disconnect Relay Diagnostic LEDs O O See Service Manual 24V BD RELAY for operation BATT IN S 1 CO Slate Red AAA
5. d between the BG3K ECU and the BATT OUT terminal of the BD Relay lts purpose is to monitor the BD Relay contacts to ensure an expected disconnect has actually occurred This wire provides error detection and will record the number of successful and failed disconnects The polarity of the BD Relay contact switching needs to match the GUI setting within the BG3K software Red Black BATTTERYGUARD INHIBIT Pin E This wire provides the inhibit function within the BG3K This inhibit can be connected to either positive or negative polarity Within the BG3K GUI settings the inhibit can be set for when positive is on positive is OFF Orange negative is ON or negative is OFF AUXILLARY INPUT This wire provides a number of useful options that the wire can perform Its polarity can be selected for either positive or negative It can operate Alarm 1 operate Alarm 2 perform a disconnect mute the audible buzzer Pin D force the BG3K into thinking it is below threshold setting regardless of actual battery voltage It can also be Blue configured to act as a programmable split charging system Default positive polarity
6. d to the Slate wire to give the Alarm Common a 5 Amp protected power source Pin C Red BATTERY VE V SENSE This wire is the main B power source that provides power and gives the voltage sensing for the ECU This wire should be connected to a permanent B feed greater than 10A This wire requires the installer to fuse Installation tip This wire should be as cut as short as possible to eliminate any volt drop in the cable It should be connected as close as possible to the Battery B terminal to provide accurate voltage sensing NG P et y Oy P 4 Lal N BATTERY MIGUARDS3K Red White Pink BATTERY MIGUARDS3K me me Ran Slate N C Rs232 AN Red N C Rs232 Green Brown Black F White Viewed from Cable Entry ALARM 2 OUTPUT This wire gives an output up to 10A capability This can be configured within BG3K GUI software for Pin D different functionality at certain timing criteria This Alarm 2 output is operated via an internal relay to Alarm Green Common connection The output can be set for continuous flashing one shot or can flash five times BATTERY VE V SENSE This wire is the main negative power source that provides power and gives the voltage sensing for the ECU Pin E ces i Black This wire should be connected to a good vehicle negative connection or direct to Battery post negative Installation tip This wire should be as cut as short as possible to eliminate a
7. ed positive or negative connection The fuse rating of this should not exceed 15A max The default setting requires this to connected to a fused Battery ve signal If Aux O P is not used and the total current consumption lt 5A the Aux O P wire could be used and connected Red White joined to Slate Vehicle Negative Alarm Common Aux Input Connection Blue Orange Red Black Aux 5A Self Protected B Output Alarm 2 Relay BF This wire gives a 10A output polarity based on Alarm Common connection polarity This feature can be programmed to ON or OFF after a time period upon low voltage threshold level being reached The relay can be selected for 1 Continuous ON 2 Flashing 3 One Shot 5 Flash 5 times The default setting gives a positive output 3 minutes after the B lt 24 1 The output will remain on for a period of 1 minute until disconnect occurs Carling V Series Reset Switch Black Yellow 24v Batteryguard 3000 ECU Red White Pink 24v Batteryguard 3000 Default settings Config No H791 V5NQ5 B510 TEk m FA d gt 58 01013 1 20 240 GUI Fic iam A o BATTERY BMGUAROSK Battery Guard 3000 BATTERY BBRUARDOX E A Du 2 Haap Masni C 00 01013 120 00 01013 240 Firmware Version Disconneds Disccrnect Threshold MN Alowable Range 22 5 to 24 5 Y Reconnect Threshold E Y Alkbwable Range 24 9 to 26 6 Y
8. is energised to perform a reconnect l Installation tip Both Brown and White wires should be disconnected when performing a hardwired manual Pin H test on the BD relay 10 Way Plug Pins J and H are not used for product installation They are used for Rs232 communications for RX and TX when connected to Intellitec P N Rs232 Programming Adaptor 00 00849 000 TING Po e 4 gt ao N Y BATTERY EEEIGUARDSK BATTERY MIGUARDS3K A re Purple A Red Black RANT Yellow B Orange Black Q Blue Viewed from Cable Entry SWITCH RETURN NEG This wire is the negative return from the BG3K switch It should be open circuit when the switch is not being Pin A activated Purple SWITCH LED OUTPUT This wire provides a pulsing 5V output from the BG3K ECU to the LED in the BG3K reset switch The frequency Pin B of the pulse can be configured by changing the configuration within the GUI Purple SWITCH COMMON NEGATIVE Pin C This wire provides a common negative from the BG3K ECU to the switch lt provides a negative for the LED cathode and also a negative for one of the switch contacts This negative is internally linked within the BG3K Black ECU from 10 way plug pin E G a NS SNS BATTERY GUARD3K BATTERY HIGUARD3K A Purple A Red Black aa Yellow B Orange Black Q Blue Viewed from Cable Entry BD RELAY DISCONNECT FEEDBACK This wire is connecte
9. ny volt drop in the cable It should be connected as close as possible to the Battery Neg terminal to provide accurate voltage sensing ALARM 1 OUTPUT Pin K This wire gives an output up to 10A capability This can be configured within BG3K GUI software for different functionality at certain timing criteria This Alarm 1 output is operated via an internal relay to Alarm Pink l at Common connection The output can be set for continuous flashing one shot or can flash five times NG P a On gt K F gt N BATTERY MIGUARDS3K Red White Pink BATTERY MIGUARD3K aE aE Ran Slate N C Rs232 AN Red N C Rs232 Green Brown Black F White Viewed from Cable Entry BD RELAY S TERMINAL This wire drives the BD Relay S terminal at a positive potential for a short period of time to perform a disconnect This wire is internally connected to negative when it is OFF This negative provides the return Din G current path for when BD Relay T is energised to perform a reconnect in Brown Installation tip Both Brown and White wires should be disconnected when performing a hardwired manual test on the BD relay BD RELAY T TERMINAL This wire drives the BD Relay I terminal at a positive potential for a short period of time to perform a disconnect This wire is internally connected to negative when it is OFF This negative provides the return current path for when BD Relay S
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