Home

Diamond Care Console

1. Chapter 3 NOTES Page 3 4 DiamondCare Console Outlet HHHHHE HHH Chapter 4 Removal Replacement and Adjustment Procedures Chapter Contents Frontbody Assembly aissein aaae Anna hi H n dn S r dand van en ra iE 4 2 REMOVAL ea an ma Pan nen 4 2 Replace ans al oa iy an ab ni N yek Ney c ele an na nm makin de k o yan ana 4 2 Twist Lock Replaceable Barrel Assembly Vai 4 3 R GOV eat de dehak h nana k 4 3 Replacement A SA DIR Ek nan he erk n UP e 4 4 Rough in Secondary Check Unit Assembly Pressurized Outlets Only 4 5 REMOVAL bkn ak an en aan NU 4 5 Rep Ace tb kasa E an aa ana 4 6 Rough In Assembly Vacuum Outlets Only Look 4 7 Removals ennenen ea E 4 7 RG PoC CNMI seseris bres erede posl ani Donde warl eran yade m e evare ank and vanen aldea 4 8 DISS Key Style Frontbody AssembDly eee kek ek keke keke 4 9 REM OVAL NN 4 9 Replace ne aa ea iia aa alam uas 4 10 Diamond Quick Connect Key Style Frontbody Assembly oooocoonconiccnnccninncoon 4 11 REMOVAL A A O keen rarere kernens EE 4 11 REPAMAR A 4 12 Latch Index Key Quick Connect Key Style Frontbody Assembly 4 14 os A anna Man Ra 4 14 e EE 4 15 Geometric Key Quick Connect Key Style Frontbody Assembly 4 16 REMOVAL MINUTE 4 16 Replacement cersetor anta asha akta berder len eken dak kan d
2. A CAUTION No repair should ever be undertaken or attempted by anyone not meeting the qualifications of or complying with the BeaconMedass repair policy and procedures Doing so could result in equipment damage Do not use malfunctioning equipment To ensure full reliability have all repairs and service done by an authorized BeaconMedes service representative If this cannot be done replacement and service of those parts listed in this manual can be done by a competent trained individual having experience in the repair of devices of this nature After any repair test the equipment to ensure that it is functioning properly and in accordance with the manufacturer s published specifications Replace damaged parts with components manufactured or sold by BeaconMedes Then test the unit to make sure that it complies with the manufacturer s published specifications e Contact the BeaconMedes Technical Support at 888 4 MEDGAS 888 463 3427 for assistance If you send a damaged assembly to a BeaconMedees service center package it securely in the original shipping container if possible and ship it prepaid Enclose a letter with the assembly describing the problem and the repairs felt necessary In cases not covered by the Warranty repairs will be made according to the BeaconMedzes current list price for the replacement part s plus a reasonable labor charge Page 6 4 DiamondCare Console Outlet HHH HHHH HHH
3. CO and Air ISO 6812 2001 0080 Table 5 2 DISS Key Style Frontbody 6812 2001 003 Screw Pan PH SST 6 32 x 1 7 8 Tem Number PatNnier Qumiy Desariton a pues EMR messe i Orme 6803 8110 800 Included within the frontbody repair kit See Repair Kits on page 5 16 for details DiamondCare Console Outlet 4 484 HEFE Page 5 5 Diamond Quick Connect Key Style Frontbody Chapter 5 Diamond Quick Connect Key Style Frontbody Figure 5 2 Diamond Quick Connect Key Style Frontbody Table 5 3 Diamond Quick Connect Key Style Frontbody 6803 8111 800 O finish assembly green white 6803 811 1 801 N50 finish assembly blue white 6803 811 1 802 VAC finish assembly white black 6803 811 1 803 Air finish assembly yellow black 6803 811 1 806 WAGD finish assembly violet white 6803 811 1 808 O ISO finish assembly white green 6803 811 1 809 Air ISO finish assembly white black 6803 811 1 810 Vac ISO finish assembly yellow black 6803 811 1 811 AGSS finish assembly violet white Page 5 6 DiamondCare Console Outlet HHH HHHH HHH Diamond Quick Connect Key Style Frontbody Chapter 5 6803 8111 900 Frontbody keying disc assembly O 6803 8111 901 Frontbody keying disc assembly N O 6803 8111 902 Frontbody keying disc assembly VAC 6803 8111 903 Frontbody keying disc assembly Air outlet 2 6803 8 111 906 Frontbody keying d
4. Gas Service Key Style Options Table 1 2 on page 1 8 specifies the gas service options for all console outlet key styles Table 1 2 Gas Service Options Console Outlet Key SS Type of Medical Gas Oo NO Vac Air WAGD WAGD CO CO N O CO e ma hoi E E bs p I o TT T A Page 1 8 DiamondCare Console Outlet 24 8 4881 4808 Assembly Identification Chapter 1 Assembly Identification Console Outlet Rough In Assemblies DiamondCare amp Console Outlet rough in assemblies are available in two styles A copper piped backbody or a threaded DISS backbody fitting Table 1 3 on page 1 9 identifies the DiamondCare Console Outlet rough in assemblies Table 1 3 Rough in Assembly Identification Gas Service Console Outlet Rough In Assemblies disc label color Piped Backbody DISS Backbody O green white 6803 8138 800 6803 8130 800 i O CO green grey 6803 8 138 807 6803 8 130 807 WAGD Waste Anesthetic Gas Disposal formerly Evacuation Console Outlet Finish Assemblies Table 1 4 on page 1 9 identifies the DiamondCare Console Outlet finish assemblies Table 1 4 Assembly Identification Gas Service Console Outlet Finish Assembly Key Style disc label Latch Index Geometric DiamondCare DISS Key Style Key Style Key Style 6803 8111 800 6803 8110 800 6803 8113 8001 6803 8112 800 6803 8111 801 6803 8110 801 6803 8113 8011 6803 8112 801 6803 8111 802 6803 8110
5. Latch Index Quick Connect Key Style Frontbody Chapter 5 Item isis Part Number Description 6803 8114 900 Frontbody keying disc assembly O 6803 81 14 901 Frontbody keying disc assembly N O 6803 8 114 902 Frontbody keying disc assembly VAC 6803 81 14 903 Frontbody keying disc assembly Air outlet 2 6803 81 14 906 Frontbody keying disc assembly WAGD 6803 8 114 908 Frontbody keying disc assembly O ISO 6803 81 14 909 Frontbody keying disc assembly Air ISO 6803 81 14 910 Frontbody keying disc assembly Vac ISO 6803 8 114 911 Frontbody keying disc assembly AGSS Ez EHRE 1 A SN A 6815 2001 0079 I 6812 2001 009 Spring frontbody secondary piston m 6803 2000 174 0210 0601 300 O ring frontbody piston 8 6812 2000 9959 Secondary piston Latch Index Keyfrontbody gt sumam Included within the frontbody repair kit See Repair Kits on page 5 16 for details Included within the replacement twist lock barrel assembly See Repair Kits on page 5 16 for details DiamondCare Console Outlet Page 5 9 Geometric Quick Connect Key Style Frontbody Chapter 5 Geometric Quick Connect Key Style Frontbody Figure 5 4 Geometric Quick Connect Key Style Frontbody Table 5 5 Geometric Quick Connect Key Style Frontbody Item 6803 8112 800 O finish assembly green white 6803 8112 801 N O
6. Repair Kits Chapter 6 Repair Kits BeaconMedzes provides separate repair kits for these DiamondCare frontbody and rough in assemblies Replacement Twist Lock Barrel Assembly Diamond Key Style Latch Index Key Style Geometric Key style excluding WAGD Frontbody Repair Parts Kit Diamond Key Style Latch Index Key Style Geometric Key Style DISS Key Style Rough in Repair Parts Kit Pressurized gases all key styles Vacuum WAGD and AGSS all key styles DiamondCare Conversion Kit Diamond DISS II and III console rough in assemblies Pressurized gases Vacuum WAGD and AGSS Rough in assembly conversion only A new DiamondCare amp Diamond or DISS frontbody finish assembly must be separately ordered DiamondCare Console Outlet 4 45 4887 Page 6 5 6 1 General Service Procedures Chapter 6 6 1 General Service Procedures A CAUTION Only authorized and trained personnel should perform the service procedures The service procedures in Chapter 4 can be followed by individuals who have general knowledge and experience with devices of this nature No repairs or service should be attempted by anyone not having such qualifications A WARNING Frequently inspect and service DiamondCare outlets are used in an air system supplied by a liquid ring air compressor using chlorinated water and having galvanized piping or a galvanized air receiver
7. increase understanding of its content Note the following examples Standard text used for regular information Boldface text emphasizes a word or phrase NOTE sets apart special information or important instruction clarification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution AWARNING identifies situations or actions that may affect patient or user safety Disregarding a warning could result in patient or user injury ACAUTION points out special procedures or precautions that personnel must follow to avoid equipment damage Terminology Definitions Console outlet Medical gas outlet intended for installation within an enclosure such as furniture ceiling columns pendant or headwall Frontbody assembly Sub assembly of the outlet that connects to a patient care system The frontbody consist of the primary check valve and a keying disc The keying disc contains an adapter release button for Latch Index Key and Geometric Key styles and a gas specific keying system which prevents cross connection from the outlet to a patient care system and from the frontbody assembly to the backbody assembly Rough in assembly Sub assembly of the outlet that connects to the facility s piped medical gas vacuum system and contains the secondary check service seal for pressurized medical gases only Acronyms e American National Standards Institute ANSI Underwriters La
8. reverse the removal procedure 4 Ensure that the retaining ring and or the washer is in place on the frontbody assembly before installing the twist lock replaceable barrel assembly NOTE Once the twist lock replaceable barrel assembly is installed the flat portion of the barrel assembly should be located in the bottom 6 00 position 5 To ensure proper operation perform the Function Checks on page 2 3 Page 4 4 DiamondCare Console Outlet HHH HHHH HHH 4 3 Rough In Secondary Check Unit Assembly Pressurized Outlets Only Chapter 4 4 33 Rough In Secondary Check Unit Assembly Pressurized Outlets Only Tools required Small screwdriver Removal A WARNING Shut off the gas supply to the outlet before servicing the rough in secondary check unit assembly Failure to do so could result in personal injury or equipment damage 1 Shut off the gas supply to the outlet 2 Remove the frontbody assembly refer to procedure 4 1 3 Note the removal sequence of the internal parts in the rough in secondary check unit assembly to ensure proper replacement during the installation procedure 4 Using a small screwdriver remove the retaining ring A from the rough in assembly B see figure 4 3 on page 4 5 Figure 4 3 Rough in Secondary Check Unit Assembly Pressure Gas B 5 Remove the washer C 6 Using the small screwdriver carefully remove the rubber bushing D fro
9. 1 888 4 MEDGAS 463 3427 7 Go to Final Actions on page 2 4 DiamondCare Console Outlet 4 44 5487 Page 2 5 2 4 Rough In Assembly Leakage Chapter 2 24 Rough In Assembly Leakage Pressurized Medical Gases 1 Remove the finish assembly from the rough in assembly on the gas outlet The rough in assembly seals properly and does not leak Yes No gt Replace the rubber bushing for all gas outlet types refer to procedure 4 3 in chapter 4 If this solves the problem go to Final Actions on page 2 4 Otherwise call BeaconMedes Technical Support at 1 888 4 MEDGAS 463 3427 2 Go to Final Actions on page 2 4 2 5 Rough In Assembly Leakage Vacuum Outlets Only 1 Ensure the finish assembly is properly installed The rough in assembly does not leak and is properly sealed when the finish assembly is installed Yes No gt Replace the rubber bushing in the rough in assembly refer to procedure 4 4 in chapter 4 If this solves the problem go to Final Actions on page 2 4 Otherwise call BeaconMedees Technical Support at 1 888 4 MEDGAS 463 3427 2 Go to Final Actions on page 2 4 Page 2 6 DiamondCare Console Outlet HHHHHE HHH Chapter 3 Theory of Operation Chapter Contents iii 20 e m T NEP 3 2 Quick Connect Key style Outlets ctra alesan 3 2 DISS Key Style Outiets aii 3 2 DiamondCare Console Outlet HHHH HHHH HHH Page 3 1 Theory of Operation Chapter 3 Th
10. Chemical reactions occurring under those conditions may damage the pistons Pistons that show evidence of deterioration should be replaced Failure to maintain the air outlets could result in personal injury or equipment damage 1 Examine air outlets at least annually and replace pistons that show evidence of deterioration If deterioration is noted examine the outlets quarterly 2 Use only genuine replacement parts manufactured or sold by BeaconMedes for all outlet repairs 3 Read completely through each procedure before starting the procedure Any exceptions may result in failure to properly and safely complete the procedure attempted A CAUTION When testing an outlet for correct operation do not allow the piston in the check valve to snap back into position The shoulder on the piston can break causing leakage Tool and Supply Requirements The following tools are required to service the DiamondCare Console Outlets Retaining ring removal installation tool appropriate type size 2 phillips head screwdriver Screwdriver Small screwdriver Needle nose pliers Page 6 6 DiamondCare Console Outlet HHHH HHHH HHH Chapter 6 NOTES DiamondCare Console Outlet Page 6 7 Part No MAN244 Rev A 2004 BeaconMedees All rights reserved BEACONMEDAS Corporate Headquarters For technical support or to BeaconMedes place an order call PO Box 7064 1888 4 MEDGAS 1332
11. finish assembly blue white 6803 8 112 802 VAC finish assembly white black 6803 81 12 803 Air finish assembly yellow black 6803 8 112 806 WAGD finish assembly violet white 6803 8 112 808 O ISO finish assembly white green 6803 81 12 809 Air ISO finish assembly white black 6803 8 112 810 Vac ISO finish assembly yellow black 6803 8 112 811 AGSS finish assembly violet white Page 5 10 DiamondCare Console Outlet HHH HHHH HHH Geometric Quick Connect Key Style Frontbody Chapter 5 Item 6803 8112 900 Or 6803 8112 901 Or 6803 8112 902 Or 6803 8112 903 Or 6803 8112 908 Or 6803 8112 909 Or 6803 8112 910 Frontbody keying disc assembly O Frontbody keying disc assembly N O Frontbody keying disc assembly VAC Frontbody keying disc assembly Air outlet Frontbody keying disc assembly O ISO Frontbody keying disc assembly Air ISO Frontbody keying disc assembly Vac ISO Eme emm Included within the frontbody repair kit See Repair Kits on page 5 16 for details Barrel Frontbody Geometric i 1 I 1 1 1 1 6812 2001 003 Screw Pan PH SST 6 32 x 1 7 8 B u a Included within the replacement twist lock barrel assembly not available for WAGD AGSS See Repair Kits on page 5 16 for details DiamondCare Console Outlet Page 5 11 Copper Piped Backbody Chapter 5 Copper Piped Backbody Figure 5 5 Copper Piped Back
12. leakage test described you will need fluid snoop in a bottle This test equipment will help service personnel pinpoint problems with the DiamondCare Console Outlets This chapter includes a list of functions and the technical information required to inspect the outlet for problems 21 DISS Key Style Medical Gas Outlet Leakage 1 Attach a secondary piece of equipment onto the DISS key style gas outlet The gas outlet does not leak and is properly sealed Yes No gt Replace the frontbody O ring supplied in the DISS repair kit refer to procedure 4 5 in chapter 4 If this solves the problem go to Final Actions on page 2 4 Otherwise call BeaconMedes Technical Support at 888 4 MEDGAS 888 463 3427 2 Go to Final Actions on page 2 4 22 Diamond Latch Index or Geometric Key Style Medical Gas Console Outlet Leakage 1 Attach a secondary piece of equipment onto the Diamond Latch Index Key or Geometric Key key style gas outlet The gas outlet does not leak and is properly sealed Yes No gt Replace the frontbody O ring supplied in the repair kit refer to procedure 4 6 procedure 4 7 or procedure 4 8 in chapter 4 If this solves the problem go to Final Actions on page 2 4 Otherwise go to step 2 Page 2 4 DiamondCare Console Outlet HHHHHE HHHI 2 3 Attachment Malfunction Chapter 2 2 Replace the twist lock replaceable barrel assembly refer to procedure 4 2 in chapter 4 This s
13. ooooo oooooooooom 5 6 Latch Index Quick Connect Key Style FrontbodY o o icoooo Kc owodo o coo o Woooo cooo 5 8 Geometric Quick Connect Key Style Frontbody Susa 5 10 Copper Piped Backbody rar gen a did 5 12 DISS B ckbody RO 5 14 Ln O II PA PI 5 16 DiamondCare Console Outlet HHHH HHHH HHH Page 5 1 Warranty Chapter 5 Warranty BeaconMedees warrants the DiamondCare Console Outlets to be free of defects in materials or workmanship when installed and operated in accordance with instructions The warranty period is 30 months from shipment date or 24 months from startup whichever period terminates earlier This warranty covers all necessary parts and labor required for correction of the defect whether by any or all of repair replacement or credit which election shall be made by BeaconMedees at it s sole discretion This warranty requires the owner to ensure that the equipment is 1 started up or placed in service by an authorized representative of BeaconMedaes 2 certified in accordance with NFPA 99 most recent edition by a properly gualified certification agency and 3 maintained in strict accordance with Operation and Maintenance Instructions provided with the product Warranty claims will be honored only after examination by BeaconMedaes and only when such examination shall disclose to BeaconMedaes s reasonable satisfaction that such equipment has not been damaged in shipment o
14. 5A Carowinds Boulevard 1 888 463 3427 Charlotte NC 28241 Phone 704 588 0854 Fax 866 635 3296 Fax 704 588 4949 www beaconmedaes com
15. 802 6803 8113 802 6803 8112 802 6803 8111 803 6803 8110 803 6803 8113 803 6803 8112 803 6803 8111 806 6803 8110 806 6803 8113 806 6803 8112 806 WAGD Waste Anesthetic Gas Disposal formerly Evacuation DiamondCare Console Outlet HHHH HHHH HHH Page 1 9 y Bela T N A gt A 6803 8110 8051 N A IA A A Safety Tips Chapter 1 Safety Tips A WARNING Only facility authorized personnel should troubleshoot DiamondCare Console Outlets Troubleshooting by unauthorized personnel could result in personal injury or equipment damage A WARNING Only facility authorized personnel should perform service on DiamondCare Console Outlets Service performed by unauthorized personnel could result in personal injury or equipment damage A WARNING Adhere to the Infection Control Policies and Procedures outlined in the Safety Coordinator Reference Guide Failure to do so could result in the spread of infection A WARNING Follow the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage A WARNING Do not mix pressure gas and vacuum outlet components Possible personal injury or equipment damage could occur A WARNING Before using an outlet after its installation make sure that it has been connected to the correct gas vacuum service Test the piping system in accordance with applicable codes and standards Failure to do so could result in de
16. SERVICE MANUAL BeaconMepxs DiamondCare Console Outlet Product No 6803 For Parts or Technical Assistance MAN244 Rev A Technical Support 1 888 4MEDGAS 463 3427 Customer Service 1 888 4MEDGAS 463 3427 www beaconmedaes com 02004 by BeaconMedes ALL RIGHTS RESERVED No part of this text shall be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information or retrieval system without written permission from BeaconMedes First Edition First Printing 2004 Printed in the USA Diamond is a registered trademark of BeaconMedes DiamondCare is a registered trademark of BeaconMedes Krytox is a registered trademark of E I du Pont and de Nemours and Company The information contained in this manual is subject to change without notice BeaconMedes makes no commitment to update or keep current the information contained in this manual The only product warranty intended by BeaconMedess is the express written warranty accompanying the bill of sale to the original purchaser BeaconMedes makes no other warranty express or implied and in particular makes no warranty of merchantability or fitness for a particular purpose Table of Contents DiamondCare Console Outlet Page i Table of Contents Page ii DiamondCare Console Outlet HHHHHE HHH Table of Cont
17. aintenance of Medical Gas and Vacuum Systems in Health Care Facilities System Features Rough in assemblies accept any of four key style frontbodies see figure 1 2 on page 1 7 Diamond Quick Connect e DISS e Latch Index Key Quick Connect e Geometric Key Quick Connect Page 1 6 DiamondCare Console Outlet HHHHHE HHHI System Features Chapter 1 Figure 1 2 Four Key Style Frontbodies Diamond Key Style Geometric Key Style Key Style Identification Key style identification dimples A are located on the face of the frontbody assembly at the bottom see figure 1 3 on page 1 8 The pattern identifies the outlet key style See table 1 1 on page 1 7 for DiamondCare key style identification Table 1 1 Key Style Identification TT Pam TT ES REES 1 2 4 DiamondCare Console Outlet Page 1 7 Key Style Identification Chapter 1 Figure 1 3 Dimple Location Other system features include the following All console outlets have a color coded and labeled keying disc to enable quick identification of all medical gas vacuum services Quick Connect outlets frontbodies are serviceable with a factory assembled barrel cartridges All outlets are cleaned for oxygen service leak tested flow tested and capped prior to shipment
18. as tpa usu dodo Eu aa 4 17 DiamondCare amp Console Outlet 4 445 487 Page 4 1 4 1 Frontbody Assembly Chapter 4 41 Frontbody Assembly Tools required 2 phillips head screwdriver Removal NOTE You do not have to turn off an outlet s pressurized gas service supply before removing and servicing the frontbody assembly The secondary check valve in the rough in assembly prevents gas flow from the gas service supply line Since medical vacuum WAGD and AGSS inlets do not have secondary checks temporarily turn off the outlet s vacuum supply or install the pressure test cap 1 Using the 2 phillips head screwdriver loosen the two screws A that secure the frontbody assembly B to the rough in assembly C see figure 4 1 on page 4 2 Figure 4 1 Frontbody Assembly Removal C B a 10 0 E 0 Le 2 Carefully remove the frontbody assembly B from the rough in assembly C NOTE You may attach an adapter to the frontbody assembly to assist in the removal process Replacement 1 To install the replacement frontbody assembly reverse the removal procedure 2 To ensure proper operation perform the Function Checks on page 2 3 Page 4 2 DiamondCare Console Outlet HHHH HHHH HHH Twist Lock Replaceable Barrel Assembly Chapter 4 42 Twist Lock Replaceable Barrel Assembly Tools required None Parts required 1 Repair kit To select th
19. ath personal injury or equipment damage Page 1 10 DiamondCare Console Outlet HHH HHHH HHH Safety Tips Chapter 1 A WARNING Shut off the gas vacuum supply to the outlet before servicing the rough in secondary check unit or seal bushing Failure to do so could result in personal injury or equipment damage A WARNING Frequently inspect and service DiamondCare outlets that are used in an air system supplied by a liquid ring air compressor using chlorinated water and having galvanized piping or a galvanized air receiver Chemical reactions occurring under those conditions may damage the pistons Pistons that show evidence of deterioration should be replaced Failure to maintain the air outlets could result in personal injury or equipment damage A WARNING Components of outlets for vacuum service must never be interchanged or used in outlets delivering pressurized gas service Possibly injury or equipment damage could occur A CAUTION When testing an outlet for correct operation do not allow the piston in the check valve to snap back into position The shoulder on the piston can break causing leakage A CAUTION Do not over tighten a DISS adapter or connector to a DISS outlet Equipment damage could occur A CAUTION No repair should ever be undertaken or attempted by anyone not meeting the qualifications of or complying with the BeaconMedees repair policy and procedures Doing so could result in equipm
20. be replaced immediately If repair or replacement becomes necessary BeaconMedes recommends that a phone call or written request for service advice be made to BeaconMedes Customer Service This product or any of its components should be repaired in accordance with written instructions provided by BeaconMedees It should not be altered without the prior written approval of BeaconMedes The user of this product shall have the sole responsibility for any malfunction that results from improper use faulty installation improper repair damage or alteration Specifications Physical Description The DiamondCare Console Outlets consist of a rough in assembly and a finishing assembly An optional finish faceplate is available Rough in Assembly The rough in assembly is available with a copper inlet tube piped backbody or a DISS male inlet fitting DISS backbody Both the piped and DISS rough in assemblies consist of a steel backplate with a non removable positive pin keying arrangement for each specific service The specific service is stamped into the front of the backplate and identified on a color coded label located on the backbody A DISS rough in assembly includes a male DISS backbody fitting for connection to a gas delivery line which consist of a flexible hose fitted with a corresponding DISS nut and nipple The piped rough in assembly includes a 7 17 8 cm long 3 8 9 5 mm OD for pressure services or a 7 17 8 cm long 1 2 12 7
21. body Page 5 12 DiamondCare Console Outlet H Copper Piped Backbody Chapter 5 Table 5 6 Copper Piped Backbody 2 6812 2000 851 3 6812 2001 0046 4 6812 2001 037 Not used in VAC and WAGD 1 1 1 1 1 1 6803 8138 800 O outlet assembly 6803 8 138 801 N O outlet assembly 6803 8138 802 VAC outlet assembly 6803 8 138 803 Air outlet assembly i 6803 8138 804 CO outlet assembly 6803 8138 805 N outlet assembly 6803 8 138 806 WAGD outlet assembly 6803 8 138 807 O CO outlet assembly EE LANE p Z DEE LE p Ema La EI Included within the rough in repair kit See Repair Kits on page 5 16 for details t Item 7 is not shown in figure 5 5 on page 5 12 DiamondCare Console Outlet Page 5 13 DISS Backbody Chapter 5 DISS Backbody Figure 5 6 DISS Backbody Page 5 14 DiamondCare Console Outlet H DISS Backbody Chapter 5 Table 5 7 DISS Backbody i t Item 7 is not shown in figure 5 6 on page 5 14 6812 2001 037 6812 2001 004 1 1 1 1 1 1 6803 8130 800 O outlet assembly 6803 8130 801 N O outlet assembly 6803 8130 802 VAC outlet assembly 6803 8130 803 Air outlet assembly 6803 8130 804 CO outlet assembly 6803 8130 805 N outlet assembly 6803 8130 806 WAOD outlet assembly 6803 8130 807 O CO outlet assembly a pr E
22. boratories UL Compressed Gas Association CGA Waste Anesthetic Gas Disposal WAGD Canadian Standards Association CSA Anesthetic Gas Scavenging System AGSS Diameter Index Safety System DISS nternational Electro technical Commission IEC National Fire Protection Association NFPA DiamondCare Console Outlet HHHH HHHH HHH Page 1 3 Introduction Chapter 1 Introduction DiamondCare amp Console Outlets provide medical gas vacuum service for manufactured assemblies employing copper tubing and or flexible hoses These assemblies such as ceiling columns and console enclosures can be manufactured by BeaconMedes or other suppliers A final outlet assembly consists of a rough in assembly plus a frontbody assembly The frontbody and backbody assemblies are designed and manufactured with a gas specific keying system to prevent accidental cross connection between gas services from the backbody assembly to the patient care system see table 1 2 on page 1 8 Each gas specific rough in assembly may be combined with any of the following frontbody assemblies of the same gas service This allows a broad range of flexible solutions to the facilities medical gas needs while maintaining a the gas specific integrity of the medical gas delivery system DISS Key Style e DiamondCare Quick Connect Key Style Latch Index Key Quick Connect Key Style Geometric Key Quick Connect Key Style All outlets are color coded a
23. des Technical Support at 1 888 4 MEDGAS 463 3427 for assistance Initial Actions Use Initial Actions to gather information from operators concerning problems with the DiamondCare amp Console Outlets Note symptoms or other information concerning the problem that the operator describes This information helps identify the probable cause 1 Someone who can explain the problem is available Yes No Go to Function Checks on page 2 3 2 Ask that person to demonstrate or explain the problem The problem can be duplicated Yes No Go to Function Checks on page 2 3 3 The problem is a result of improper operator action Yes No Go to Function Checks on page 2 3 4 Perform the Function Checks on page 2 3 to ensure proper operation of the DiamondCare amp Console Outlet Page 2 2 DiamondCare Console Outlet HHH HHHH HHH Function Checks Chapter 2 Function Checks 1 Initial Actions have been performed Yes No gt Go to Initial Actions on page 2 2 2 Attach a secondary piece of equipment onto the DISS key style gas outlet The gas outlet does not leak and is properly sealed Yes No gt Go to procedure 2 1 3 Attach a secondary piece of equipment onto the Diamond Latch Index Key or Geometric Key Quick Connect key style gas outlet The gas outlet does not leak and is properly sealed Yes No Go to procedure 2 2 4 The gas outlet does not leak and is properly s
24. e proper twist lock replaceable barrel assembly refer to the section titled Repair Kits on page 5 16 Removal NOTE You do not have to turn off an outlet s pressurized gas service supply before removing and servicing the twist lock replaceable barrel assembly The secondary check valve in the rough in assembly prevents gas flow from the gas service supply line Since medical vacuum WAGD and AGSS inlets do not have secondary checks temporarily turn off the outlet s gas service supply or install the pressure test cap 1 Remove the frontbody assembly refer to procedure 4 1 2 Rotate the twist lock replaceable barrel assembly A counterclockwise 180 until the flat portion of the barrel assembly is oriented in the 12 00 position see figure 4 2 on page 4 3 Figure 4 2 Frontbody Barrel Assembly Locked position Unlocked position 3 Tilt the twist lock replaceable barrel assembly A downward and remove it from the keying disc assembly B DiamondCare Console Outlet 49 45 HET Page 4 3 Twist Lock Replaceable Barrel Assembly Chapter 4 NOTE Hold the frontbody assembly with the twist out barrel pointing upwards to avoid loosing the washer and O ring Replacement 1 Inspect the parts of the frontbody assembly for excessive wear or damage 2 Replace worn or damaged parts as necessary 3 To install a twist lock replaceable barrel assembly B
25. ealed when no secondary piece of equipment is attached Yes No For DISS gas outlets go to procedure 2 1 For Diamond Latch Index Key or Geometric Key Quick Connect key style gas outlets go to procedure 2 2 5 Attach a secondary piece of equipment onto the DISS Diamond Latch Index Key or Geometric Key key style gas outlet The secondary piece of equipment locks into place and is properly attached to the gas outlet Yes No Go to procedure 2 3 6 For pressurized medical gases remove the finish assembly from the rough in assembly The rough in assembly does not leak when the finish assembly is removed Yes No Go to procedure 2 4 7 For vacuum outlets ensure the finish assembly is properly installed The rough in assembly does not leak and is properly sealed when the finish assembly is installed Yes No Go to procedure 2 5 8 Go to Final Actions on page 2 4 DiamondCare Console Outlet 4 4 5 487 Page 2 3 Final Actions Chapter 2 Final Actions 1 Complete the reguired service and inspection procedures Refer to CGA Pamphlet E 10 1999 Edition Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities 2 Complete all reguired administration tasks Test Eguipment A CAUTION Only qualified service personnel should use test equipment on the DiamondCare Console Outlets Equipment damage could occur if test equipment is used improperly To complete the
26. ent damage A CAUTION Do not use harsh cleaners solvents or detergents Equipment damage could occur DiamondCare Console Outlet HHHH HHHH HHH Page 1 11 Safety Tips Chapter 1 A CAUTION Do not use oil or grease on or around the outlet Possible equipment damage could occur Use only lubricants approved for oxygen service such as Krytox 6PL205 A CAUTION Do not use silicone based lubricants Equipment damage could occur A CAUTION Only qualified service personnel should use test equipment on the DiamondCare Console Outlets Equipment damage could occur if test equipment is used improperly A CAUTION Only authorized and trained personnel should perform the service procedures The service procedures in Chapter 4 can be followed by individuals who have general knowledge and experience with devices of this nature No repairs or service should be attempted by anyone not having such qualifications Warning and Caution Labels Figure 1 4 Warning and Caution Labels USE NO OIL Page 1 12 DiamondCare Console Outlet HHH HHHH HHH Chapter 2 Troubleshooting Procedures Chapter Contents Getting Sl af an kese aan Sana 2 2 Tal Actions Per 2 2 Function EE 2 3 Final AUDI aa en Nae 2 4 SSE GUI PIMC 5 1 lt 2pdonsseatnvdaceateovedetasivceesdtnncdacbexdyeassuohseealebcalaatbonddaenodtexboousdeadeitessbeds 2 4 DISS Ke
27. ents DiamondCare Console Outlet 4 84 5487 Page iii Table of Contents Page iv DiamondCare Console Outlet HHHHHE HHH Chapter 1 Introduction Chapter Contents LU an sai 1 2 Ate EE EE 1 2 A O kany k buke AN RR ANN 1 2 Chapter 1 Introduction sa BN RUN E 1 2 Chapter 2 Troubleshooting Procedures ius gengt Eeer 1 2 Chapter 3 Theory of ODE sa maba kam eni bana 1 2 Chapter 4 Removal Replacement and Adjustment Procedures 1 2 Chapter 5 Parts List E 1 2 Chapter 6 General Procedures s ertet e smash samaan kam benak 1 2 Typographical ConventionS nana aus 1 3 sehinga aa ea Lan Aa 1 3 Delito sica 1 3 o O A SE Ene ER SES SE ENDER ERNE eke E 1 3 Introduction ae E IA 1 4 Operating Precautions Lea aa ma aan bel SEN ls 1 5 A an en 1 5 Ne RK e nba maen ah ai nama nahan 1 5 Ro sh in ASMA daan ban nana ana 1 5 Frontbody AS Sst OVER 1 6 Regulations Standards and Codes kowe maulana 1 6 System E Gat calvario elle 1 6 Key Style eh E E 1 7 Gas Service Ros Style ODtlOnS esensi kena ian An AS ana 1 8 Assembly E AO ssc eta maen aka E aa anna 1 9 Console Outlet Rough In Assemblies at ee oa 1 9 Console Outlet Finish AssemblieS u Lekek eter eo e pese 1 9 Safety Li DS P SNN RO an 1 10 Warning and Caution EE 1 12 DiamondCare Console Outlet HH HIHH4H IHHH Page 1 1 Purpose Chapter 1 Purpose This manual pr
28. eory Of Operation Quick Connect Key Style Outlets This section describes the theory of operation for a Quick Connect Key Style Console Outlet and identifies the corresponding parts NOTE In pressurized gas outlets both the frontbody and rough in assemblies contain primary and secondary check units However per NFPA 99 medical vacuum inlets which also include WAGD and AGSS may not contain secondary check units In the outlet rough in assembly a spring pushes the secondary check unit against a rubber bushing This forms a gas tight seal when a frontbody assembly is not attached to the rough in assembly NOTE A secondary check unit is not present in VAC WAGD or AGSS rough in assemblies When a frontbody barrel is inserted into a rough in assembly the secondary check unit is forced open and permits gas flow through the secondary check unit A rubber bushing seals the barrel preventing external leaks The primary check unit in the frontbody assembly prevents gas flow out of the outlet until an appropriate gas specific adapter is fully inserted and engages the frontbody assembly When an adapter is inserted into the frontbody keying disc a locking spring or latching plate holds the adapter in place The adapter nose pushes the frontbody piston back This breaks the seal between the frontbody barrel and the frontbody O ring which allows gas to flow The frontbody O ring forms a gas tight seal around the nose of the adapter allo
29. f the twist lock replaceable barrel assembly B g Remove the frontbody washer I from the frontbody keying disc assembly J Replacement 1 To install the replacement Latch Index Key frontbody assembly reverse the removal procedure 2 To ensure proper operation perform the Function Checks on page 2 3 DiamondCare Console Outlet 4 84 5487 Page 4 15 4 8 Geometric Key Ouick Connect Key Style Frontbody Assembly Chapter 4 4 8 Geometric Key Ouick Connect Key Style Frontbody Assembly Tools required Retaining ring removal installation tool Removal NOTE You do not have to turn off the outlet s pressurized gas service supply before removing and servicing the Geometric Key Quick Connect key style frontbody assembly for pressure gas services The secondary check valve in the rough in assembly prevents gas flow from the pressure gas service supply line except in vacuum outlets NOTE Medical vacuum WAGD AGSS do not have secondary checks The service supply must be turned off or the pressure test cap should be installed in order to service their rough in assemblies Otherwise the line will continue to maintain a draw suction 1 Remove the twist lock replaceable barrel assembly refer to procedure 4 2 NOTE When replacing the frontbody assembly on a Waste Anesthetic Gas Disposal WAGD outlet you cannot remove the barrel assembly because it is permanently attached to the frontbody
30. from the frontbody keying disc assembly K c Using the needle nose pliers remove the adapter locking spring clip J from the keying disc assembly K by accessing the adapter locking spring clip J through the opening from which you removed the barrel assembly B Replacement 1 Inspect the parts of the frontbody assembly for excessive wear or damage 2 Replace defective parts as necessary 3 To install the replacement Diamond frontbody assembly reverse the removal procedure 4 During the replacement procedure ensure that the secondary spring C is seated properly onto the secondary piston D groove see figure 4 7 on page 4 13 Page 4 12 DiamondCare Console Outlet HHHH HHHH HHH 4 6 Diamond Quick Connect Key Style Frontbody Assembly Chapter 4 Figure 4 7 Secondary Piston Assembly Replacement 5 Ensure that the O ring E is seated properly onto the secondary piston D groove 6 To ensure proper operation perform the Function Checks on page 2 3 DiamondCare Console Outlet Page 4 13 4 7 Latch Index Quick Connect Key Style Frontbody Assembly Chapter 4 4 7 Latch Index Quick Connect Key Style Frontbody Assembly Tools required Retaining ring removal installation tool Removal NOTE You do not have to turn off an outlet s gas service supply before removing and servicing the Latch Index Key Quick Connect key style frontbody assembly press
31. ilure to do so could result in personal injury or equipment damage A CAUTION Do not use harsh cleaners solvents or detergents Equipment damage could occur A CAUTION Do not use oil or grease on or around the outlet Possible equipment damage could occur Use only lubricants approved for oxygen service such as Krytox 6PL205 General Cleaning Exposed parts should be kept clean The epoxy coated plates may be cleaned with a high quality cleaner The plastic portion of the outlet may be cleaned with warm water and mild soap solution Clean the unit with a lightly dampened cloth and ordinary disinfectants Do not use excessive liquid Steam Cleaning Do not use any steam cleaning device on the DiamondCare console outlets Excessive moisture can damage mechanisms in this unit Hard to Clean Spots To remove difficult spots or stains use standard household cleaners and a soft bristle brush To loosen heavy dried on soil or excreta you may first need to saturate the spot Disinfection Dilute disinfectants and germicides as specified on the manufacturer s label Page 6 2 DiamondCare Console Outlet HHH HHHH HHH Component Handling Chapter 6 Component Handling A WARNING Frequently inspect and service DiamondCare outlets are used in an air system supplied by a liquid ring air compressor using chlorinated water and having galvanized piping or a galvanized air receiver Chemical reactions occur
32. isc assembly WAGD 6803 8 111 908 Frontbody keying disc assembly O ISO 6803 8111 909 Frontbody keying disc assembly Air ISO 6803 8 111 910 Frontbody keying disc assembly Vac ISO 6803 8 111 911 Frontbody keying disc assembly AGSS UN EU Ezma E ES po E NN ERE EA am 6812 2001 003 Screw Pan PH SST 6 32 x 1 7 8 6812 2001 007 Retaining Ring Truarc Included within the frontbody repair kit See Repair Kits on page 5 16 for details Included within the replacement twist lock barrel assembly See Repair Kits on page 5 16 for details DiamondCare Console Outlet Page 5 7 Latch Index Quick Connect Key Style Frontbody Chapter 5 Latch Index Quick Connect Key Style Frontbody Figure 5 3 Latch Index Quick Connect Key Style Frontbody 1 Table 5 4 Latch Index Ouick Connect Key Style Frontbody 6803 8113 800 O finish assembly green white 6803 8113 801 N O finish assembly blue white 6803 81 13 802 VAC finish assembly white black 6803 8 113 803 Air finish assembly yellow black 6803 8 113 806 WAGD finish assembly violet white 6803 81 13 808 O ISO finish assembly white green 6803 8 113 809 Air ISO finish assembly white black 6803 8 113 810 Vac ISO finish assembly yellow black 6803 81 13 811 AGSS finish assembly violet white Page 5 8 DiamondCare Console Outlet H
33. keying disc assembly 2 Note the removal sequence of the internal parts in the Geometric Key frontbody assembly to ensure proper replacement during the installation procedure 3 Using the retaining ring removal installation tool remove the retaining ring A from the rear of the twist lock replaceable barrel assembly B see figure 4 9 on page 4 16 Figure 4 9 Geometric Quick Connect Key Style Frontbody Assembly H C Page 4 16 DiamondCare Console Outlet HHH HHHH HHH 4 8 Geometric Key Ouick Connect Key Style Frontbody Assembly Chapter 4 4 Remove all of the internal parts from the twist lock replaceable barrel assembly B by performing the following steps a Carefully remove the frontbody secondary piston spring C b Remove the frontbody piston D c Remove the frontbody piston O ring E from the frontbody piston D Replacement 1 To install the replacement Geometric Key frontbody assembly reverse the removal procedure 2 To ensure proper operation perform the Function Checks on page 2 3 DiamondCare Console Outlet 4 84 5487 Page 4 17 Chapter 4 Page 4 18 DiamondCare Console Outlet Z4 4 4881 4808 Chapter 5 Parts List Chapter Contents WIR 5 2 SR 5 3 Recommended Spare Pais salan Queso ma laa akash sni 5 3 DISS Key Style Frontbo aan an eu klan lk a wad aan UR DNE 5 4 Diamond Quick Connect Key Style Frontbody
34. ll outlets key styles Page 5 18 DiamondCare Console Outlet Repair Kits Chapter 5 Figure 5 10 DiamondCare Conversion Kit m244 022 Table 5 11 DiamondCare Conversion Kit 1 ei Kit retro Diamond DISS II and III console 6803 7030 127 pressure rough in assemblies 1 Kit retro DiamondO9 DISS II and III console vacuum rough in assemblies 6803 7030 129 Rough in conversion only New DiamondCare Diamond or DISS frontbody finish assemblies must be ordered separately DiamondCare Console Outlet HHHH HHHH HHH Page 5 19 Chapter 5 NOTES Page 5 20 DiamondCare Console Outlet HHHHHE HHHI Chapter 6 General Procedures Chapter Contents Cleaning and CES pati 6 2 General MIS IDONEOS 6 2 O ham ant Ken intan sauhonds FU RO E 6 2 Hard to Clean SO Sodann erp AA e iui nho Pan Hene k Ran SN tU dn aE 6 2 DISTT GOL abi 6 2 Component Handling a as H n da Ane cule BA RE ad 6 3 Lubrication e 6 3 EEN 6 3 Overall See Lemon atasi bank san absen sasa ssi ann usn dopo oc engan egene 6 4 Repair Policy and Procedure nana mama nasa anna 6 4 Repair IS TIS sy yee on ama Ban An AN Nana KA aa 6 5 General Service Procedures bae aa Pa Ana Naa 6 6 Tool and Supply Requiem ebi be ba en an 6 6 DiamondCare Console Outlet HHHH HHHH HHH Page 6 1 Cleaning and Care Chapter 6 Cleaning and Care A WARNING Follow the product manufacturer s instructions Fa
35. m the rough in assembly B 7 Remove the rough in secondary check E DiamondCare Console Outlet 4 4 85 4887 Page 4 5 4 3 Rough In Secondary Check Unit Assembly Pressurized Outlets Only Chapter 4 8 Remove the rough in spring F Replacement 1 Inspect the parts of the internal secondary check unit assembly for excessive wear or damage 2 Replace all the parts included in the replacement kit 3 To install the replacement secondary check unit assembly reverse the removal procedure 4 To ensure proper operation perform the Function Checks on page 2 3 Page 4 6 DiamondCare Console Outlet HHHHHE HHH 4 4 Rough In Assembly Vacuum Outlets Only Chapter 4 44 Rough In Assembly Vacuum Outlets Only Tools required Small screwdriver Removal A WARNING Shut off the service supply to the outlet before servicing the vacuum outlet bushing Failure to do so could result in personal injury or equipment damage 1 Shut off the service supply to the outlet 2 Remove the frontbody assembly refer to procedure 4 1 3 Note the removal sequence of the internal parts in the rough in assembly to ensure proper replacement during the installation procedure 4 Using a small screwdriver remove the retaining ring A from the rough in assembly B see figure 4 4 on page 4 7 Figure 4 4 Rough in Assembly Vacuum Only 5 Remove the washer C 6 Using the
36. mm OD for vacuum WAGD services Type K copper gas inlet tube with a plastic dust cap for brazing to the gas delivery line This inlet tube rotates 360 which allows the rough in assembly to adapt to the location of the gas line Both types of rough in assemblies include a secondary check for pressurized gases This prevents gas flow when the frontbody is removed for cleaning and service DiamondCare Console Outlet 4 484 HEFE Page 1 5 Specifications Chapter 1 Frontbody Assembly The console frontbody assembly consists of an inseparable keying disc assembly and a barrel assembly available as a pre assembled serviceable part which houses the primary check seal The keying disc assembly is gas specific color coded and labeled and keyed to the rough in assembly with a non removable keying pin Regulations Standards and Codes All DiamondCare Console Outlets are designed and manufactured to applicable NFPA CGA and CSA standards NFPA 99 1999 edition Standard for Health Care Facilities CSA standard Z305 1 Non Flammable Medical Gas Vacuum System Terminal Outlets CSA Z305 5 Standard for Non Flammable Medical Gas Piping Systems CGA Pamphlet G 4 1 Cleaning for Oxygen Service CGA Pamphlet P 2 Characteristics and Safe Handling of Medical Gases CGA Pamphlet V 5 Diameter Index Safety System Non Interchangeable Low Pressure Connections for Medical Gas Applications CGA Pamphlet E 10 1999 edition M
37. nd labeled according to NFPA and CSA standards for safety All outlets are listed by UL and CSA DiamondCare outlets for all pressurized medical gases are rated for a maximum service pressure of 200 psig They contain both a secondary check valve and a primary check valve DiamondCare vacuum inlets consist of a primary check valve only The primary check seal prevents gas flow when an outlet adapter or patient treatment device is removed from the outlet The secondary check seal located in the rough in assembly prevents gas flow when the frontbody is removed from a pressure gas rough in assembly for frontbody service or repair Page 1 4 DiamondCare Console Outlet HHH HHHH HHH Introduction Chapter 1 Operating Precautions A WARNING Components of outlets for vacuum service must never be interchanged or used in outlets delivering pressurized gas service Possibly injury or equipment damage could occur DiamondCare Console Outlets will perform in conformity with the description contained in this service manual and accompanying labels and or inserts when installed assembled operated and repaired in accordance with the instructions provided Outlets must be checked periodically Refer to CGA Pamphlet E 10 1999 Edition Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities If an outlet does not work the outlet should not be used Broken missing plainly worn distorted or contaminated parts should
38. olves the problem Yes No y gt Call BeaconMedes Technical Support at 1 888 4 MEDGAS 463 3427 3 Go to Final Actions on page 2 4 23 Attachment Malfunction 1 Attach a secondary piece of equipment onto the DISS Diamond Latch Index Key or Geometric Key style gas outlet The secondary piece of equipment locks into place and is properly attached to the gas outlet Yes No Ensure that the adapter on the secondary piece of equipment is the proper type and in good working order If this solves the problem go to Final Actions on page 2 4 Otherwise go to step 2 for Diamond key style only step 4 for Latch Index Key style only or step 6 for Geometric Key style only 2 For the Diamond key style gas outlet replace the adapter locking spring supplied in the frontbody repair kit refer to procedure 4 6 in chapter 4 This solves the problem Yes No gt Call BeaconMedes Technical Support at 1 888 4 MEDGAS 463 3427 3 Go to Final Actions on page 2 4 4 For the Latch Index Key style gas outlet replace the keying disc assembly refer to procedure 4 7 in chapter 4 This solves the problem Yes No Call BeaconMedes Technical Support at 1 888 4 MEDGAS 463 3427 5 Go to Final Actions on page 2 4 6 For the Geometric Key style gas outlet replace the keying disc assembly refer to procedure 4 1 in chapter 4 This solves the problem Yes No gt Call BeaconMedes Technical Support at
39. ovides reguirements for the DiamondCare Console Outlets normal operation and service It also includes parts lists chapter 5 for ordering replacement components Audience This manual is intended for use by only facility authorized personnel Failure to observe this restriction can result in severe injury to people and serious damage to eguipment Organization This manual contains seven chapters Chapter 1 Introduction Chapter 1 contains a brief description of this service manual as well as a DiamondCare Console Outlet product overview Chapter 2 Troubleshooting Procedures Chapter 2 contains repair analysis procedures Use these procedures to gather information identify a repair need and verify the effectiveness of the repair Chapter 3 Theory of Operation Chapter 3 describes the application of the mechanical systems employed in this product Chapter 4 Removal Replacement and Adjustment Procedures Chapter 4 contains the detailed repair procedures determined necessary in chapter 2 Chapter 5 Parts List Chapter 5 contains the warranty part ordering procedure and illustrated parts lists for this product Chapter 6 General Procedures Chapter 6 contains cleaning service and other general procedures Page 1 2 DiamondCare Console Outlet H HHHHH HHHI Typographical Conventions Chapter 1 Typographical Conventions This manual contains different typefaces and icons designed to improve readability and
40. ply line except in vacuum outlets NOTE Medical vacuum WAGD AGSS do not have secondary checks The service supply must be turned off or the pressure test cap should be installed in order to service their rough in assemblies Otherwise the line will continue to maintain a draw suction 1 Remove the twist lock replaceable barrel assembly refer to procedure 4 2 2 Note the removal sequence of the internal parts in the Diamond Quick Connect key style frontbody assembly to ensure proper replacement during the installation procedure 3 Using the retaining ring removal installation tool remove the retaining ring A from the rear of the twist lock replaceable barrel assembly B see figure 4 6 on page 4 11 Figure 4 6 Diamond Quick Connect Key Style Frontbody Assembly 4 Remove all of the internal parts from the twist lock replaceable barrel assembly B by performing the following a Carefully remove the frontbody secondary piston spring C b Remove the secondary piston D DiamondCare Console Outlet HHHH HHHH HHH Page 4 11 4 6 Diamond Quick Connect Key Style Frontbody Assembly Chapter 4 c Remove the frontbody piston O ring E from the secondary piston D d Remove the spring F e Remove the frontbody piston G 5 Remove the following parts a Remove the O ring H from the front of the twist lock replaceable barrel assembly B b Remove the frontbody washer I
41. r installation improperly installed operated outside of any published operating limits including but not limited to temperature pressure humidity or ventilation improperly or inadequately maintained field modified in any way improperly repaired or in any other way improperly applied or used All claims against this warranty require prompt notification within the warranty period of any seeming defect Failure to promptly notify BeaconMedees of the seeming defect will invalidate all warranties This warranty excludes damage or defect caused by shipping acts of God fire war labor difficulties action of government or other cause beyond the reasonable control of BeaconMedaes This warranty is given in lieu of all other warranties expressed or implied including implied warranties of fitness for a particular purpose and merchantability In no event shall BeaconMedaes be liable for damages in excess of the value of the defective product nor shall BeaconMedees be liable for any direct special or consequential damages loss of profit of any kind or for loss of use of the products Page 5 2 DiamondCare Console Outlet Service Parts Ordering Chapter 5 Service Parts Ordering Use the part numbers listed in this section of the manual to identify service parts to be ordered To order parts call BeaconMedas at 1 888 4 MEDGAS 463 3427 Recommended Spare Parts See the table below fo
42. r the recommended spare parts for the DiamondCare series of Medical Gas Console Outlets Table 5 1 Recommended Spare Parts List 3 per 100 outlets Rough in repair kits pressurized or vacuum 3 per 100 outlets Finish repair kits per 20 outlets Faceplate outlet powder coated per 25 outlets Complete finish assembly DiamondCare Console Outlet Page 5 3 DISS Key Style Frontbody Chapter 5 DISS Key Style Frontbody Figure 5 1 DISS Key Style Frontbody e Page 5 4 DiamondCare Console Outlet 49 58 41 DISS Key Style Frontbody Chapter 5 Description or 6803 8110 801 or 6803 8110 802 or 6803 8110 803 or 6803 8110 804 or 6803 8110 805 or 6803 8110 806 or 6803 8110 807 or 6803 8110 808 or 6803 8110 809 or 6803 8110 810 or 6803 8110 811 6812 2001 0070 6803 2000 1388 6803 2000 187 O finish assembly green white N50 finish assembly blue white Vac finish assembly white black Air finish assembly yellow black CO finish assembly grey black N finish assembly black white WAGD finish assembly violet white O CO finish assembly green grey O ISO finish assembly white green Air ISO finish assembly white black Vac ISO finish assembly yellow black AGSS finish assembly violet white Retaining ring ring Piston for O Vac WAGD O ISO Vac ISO and AGSS Piston for N20 Air CO N O
43. ring under those conditions may damage the pistons Pistons that show evidence of deterioration should be replaced Failure to maintain the air outlets could result in personal injury or equipment damage A CAUTION When testing an outlet for correct operation do not allow the piston in the check valve to snap back into position The shoulder on the piston can break causing leakage Lubrication Requirements A WARNING Follow the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage A CAUTION Do not use silicone based lubricants Equipment damage could occur Service A WARNING Only facility authorized personnel should perform service on the DiamondCare Console Outlets Service performed by unauthorized personnel could result in personal injury or equipment damage Refer to the CGA Pamphlet E 10 Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities for user responsibility regarding inspection and servicing of the gas outlets DiamondCare Console Outlet 4 484 HEFE Page 6 3 Repair Policy and Procedure Chapter 6 Overall appearance Include and complete the following checklist when servicing the DiamondCare Console Outlets Inspect the finish faceplate and replace if necessary nspect all labels and replace if necessary Check the general aesthetics of the DiamondCare Console Outlets Repair Policy and Procedure
44. small screwdriver carefully remove the rubber bushing D from the rough in assembly B DiamondCare Console Outlet HHHH HHHH HHH Page 4 7 4 4 Rough In Assembly Vacuum Outlets Only Chapter 4 Replacement 1 Inspect the internal parts of the vacuum rough in assembly for excessive wear or damage 2 Replace all the parts included in the replacement kit 3 To install the replacement vacuum outlet bushing reverse the removal procedure 4 To ensure proper operation perform the Function Checks on page 2 3 Page 4 8 DiamondCare Console Outlet HHH HHHH HHH 4 5 DISS Key Style Frontbody Assembly Chapter 4 45 DISS Key Style Frontbody Assembly Tools required Retaining ring removal installation tool appropriate size type Small screwdriver Removal NOTE You do not have to turn off the outlet s pressurized gas service supply before removing and servicing the DISS key style frontbody assembly The secondary check valve in the rough in assembly prevents gas flow from the pressure gas service supply line except in vacuum outlets NOTE Medical vacuum WAGD AGSS do not have secondary checks The service supply must be turned off or the pressure test cap should be installed in order to service their rough in assemblies Otherwise the line will continue to maintain a draw suction 1 Remove the frontbody assembly refer to procedure 4 1 2 Note the removal sequence of the internal par
45. ts of the frontbody assembly to ensure proper replacement during the installation procedure 3 Using the retaining ring removal installation tool or a small screwdriver remove the retaining ring A from the rear of the DISS frontbody assembly B see figure 4 5 on page 4 9 Figure 4 5 DISS Key Style Frontbody Assembly 4 Remove all of the internal parts from the DISS frontbody assembly B by performing the following steps a Carefully remove the DISS frontbody spring C DiamondCare Console Outlet HH Page 4 9 4 5 DISS Key Style Frontbody Assembly Chapter 4 b Remove the DISS piston D c Remove the frontbody piston O ring E from the DISS piston D Replacement 1 To install the replacement DISS frontbody assembly reverse the removal procedure 2 To ensure proper operation perform the Function Checks on page 2 3 Page 4 10 DiamondCare Console Outlet Z4 4 4881 4808 4 6 Diamond Quick Connect Key Style Frontbody Assembly Chapter 4 4 6 Diamond Quick Connect Key Style Frontbody Assembly Tools required Retaining ring removal installation tool Needle nose pliers Removal NOTE You do not have to turn off the outlet s pressurized gas service supply before removing and servicing the Diamond Quick Connect key style frontbody assembly The secondary check valve in the rough in assembly prevents gas flow from the pressure gas service sup
46. urized gas services The secondary check valve in the rough in assembly prevent gas flow from the gas service supply line except in vacuum outlets NOTE Medical vacuum WAGD and AGSS do not have secondary checks The service supply must be turned off or the pressure test cap should be installed in order to service their rough in assemblies Otherwise the line will continue to maintain a draw suction 1 Remove the twist lock replaceable barrel assembly refer to procedure 4 2 2 Note the removal sequence of the internal parts in the Latch Index Key frontbody assembly to ensure proper replacement during the installation procedure 3 Using the retaining ring removal installation tool remove the retaining ring A from the rear of the twist lock replaceable barrel assembly B see figure 4 8 on page 4 14 Figure 4 8 Latch Index Quick Connect Key Style Frontbody Assembly A D Page 4 14 DiamondCare Console Outlet Z4 4 8 488 4804 4 7 Latch Index Quick Connect Key Style Frontbody Assembly Chapter 4 4 Remove all of the internal parts from the twist lock replaceable barrel assembly B by performing the following steps a Carefully remove the frontbody secondary piston spring C b Remove the secondary piston D c Remove the frontbody piston O ring E from the secondary piston D d Remove the spring F e Remove the frontbody piston G f Remove the O ring H from the front o
47. wing gas to pass through the adapter without leaking DISS Key Style Outlets This section describes the theory of operation for a DISS Key Style Console Outlet and identifies the corresponding parts NOTE In pressurized gas outlets both the frontbody and rough in assemblies contain check units primary and secondary check units respectively However per NFPA 99 medical vacuum inlets which also include WAGD and AGSS may not contain secondary check units In the outlet rough in assembly a spring pushes the secondary check unit against a rubber bushing This forms a gas tight seal when a frontbody assembly is not attached to the rough in assembly Page 3 2 DiamondCare Console Outlet HHH HHHH HHH Theory of Operation Chapter 3 When a frontbody barrel is inserted into a rough in assembly the secondary check unit is forced open which permits gas flow through the secondary check unit A rubber bushing seals the barrel preventing external leaks The primary check unit in the frontbody assembly prevents gas flow out of the outlet until an appropriate gas specific adapter is fully inserted and engages in the frontbody assembly When you connect a DISS adapter onto the frontbody threaded DISS barrel the nose of the DISS adapter pushes the frontbody piston back This breaks the seal between the frontbody barrel and the frontbody O ring which allows gas to flow DiamondCare Console Outlet HHHH HHHH HHH Page 3 3
48. y Style Medical Gas Outlet Leakage isc 2 4 Diamond Latch Index or Geometric Key Style Medical Gas Console Bank 2 4 Attachment NOIEOBCUOR o concor atii ced cc ar ane belaya Wak pa 2 5 Rough In Assembly Leakage Pressurized Medical Gases i eee 2 6 Rough In Assembly Leakage Vacuum Outlets Only eee 2 6 DiamondCare Console Outlet 4 45 4887 Page 2 1 Getting Started Chapter 2 Getting Started A WARNING Only facility authorized personnel should troubleshoot the DiamondCare Console Outlets Troubleshooting by unauthorized personnel could result in personal injury or equipment damage Begin each procedure in this chapter with step 1 Follow the sequence outlined each step assumes the previous step has been completed In each step the normal operation of the product can be confirmed by answering Yes or No to the statement Your response will lead to another step in the procedure a repair analysis procedure or a component replacement If more than one component is listed replace them in the given order Start with Initial Actions to begin gathering information about the problem Perform the Function Checks to isolate or identify a problem and to verify the repair after completing each corrective action replacing or adjusting a part seating a connector etc Perform the Final Actions after the Function Checks to verify the repair If troubleshooting procedures do not isolate the problem call BeaconMe
49. zan nc LEE Not used in VAC and WAGD Included within the rough in repair kit See Repair Kits on page 5 16 for details DiamondCare Console Outlet Page 5 15 Repair Kits Chapter 5 Repair Kits Figure 5 7 Replacement Twist Lock Barrel Assembly m244 023 6803 7030 121 Loaded barrel Diamond key style 2 6803 7030 1221 1 Loaded barrel Latch index key style with Hill Rom logo 6803 7030 123 Loaded barrel Geometric key style excluding WAGD 6803 7030 130 Loaded barrel Latch index key style without company logo Page 5 16 DiamondCare Console Outlet HHH HHHH HHH Repair Kits Chapter 5 Figure 5 8 Frontbody Repair Parts Kit m244 024 6803 7030 117 et 10 Repair kit frontbody DiamondO key style 6803 7030 118 1 pkg for 10 Repair kit frontbody Latch index key outlets style 6803 7030 119 1 pkg for 10 Repair kit frontbody Geomoetric key outlets style 1 pkg for 10 m 4 6803 7030 116 ouis Repair kit frontbody DISS key style DiamondCare Console Outlet 4 445 487 Page 5 17 Repair Kits Chapter 5 Figure 5 9 Rough in Repair Parts Kit Table 5 10 Rough in Repair Parts Kit Item 1 6803 7030 125 1 pkg for 10 Repair kit rough in Vac WAGD AGSS outlets all key styles 2 6803 7030 124 1 pkg for 10 Repair kit rough in Pressure gases a

Diamond Care Console

Contents

Download Pdf Manuals

Related Search

Related Contents