Thank you for using this pallet truck
Contents
1. the net weigh of the goods 7 5 The Switch of kilogram and pound When the reading of indicator is in unit of kilogram press the key of FUNCTION the unit of reading is switched to pound Press the key of FUNCTION again the unit of reading is switched to kilogram again 7 6 Turn off the Indicator When the Indicator works normally press the key of PRINT until the Indicator displays OFF Loosen the key can turn off the Indicator 8 Wiring diagram of scale junction box sensor Front left Front right sensor sensor 4 o S o Sr o TB3 o o ES o o TBS Green EXC S trom sen Brown SEN Sm Mu LJ RA PITE Red SIG Sea RI DIR ja es DISPLAY ci O 22585 2255 ja m agg 233 Sensor Sensor 1 3 Back left Back right Note Adjust corresponding relation R12 Adjust Sensor 1 R4 Adjust Sensor 2 R16 Adjust Sensor 3 R8 Adjust Sensor 4 G113 G114 G115 G119 6118 G117 ee 6112 G111 6110 A l 6107 K G109A 6108 G107 G106 No Description Qty Description Gty G111 Stop Rubber BE G112 Elastic Pin G113_ Blade Spring BEN G114 Spring pt G115 Elastic Pin NE G116 Elastic Pin Nam G118 Roller BE G119 Elastic Pin 1 G120_ Pin NE NE G110 1 G121 Pull Board G117 Control Handle 1 i Fork Frame Unit ii ee ee 1508 __ JI 2498 2488 2018 A 215 DNE EE 2098 ee H am 208 2118 212. any sanctions Therefore it is suggested to always verify possible updates and change liability 1 GENERAL SPECIFICATIONS AC 110V or 220V or six D cells10 2VDC General purpose dry 10 C to 40 C 14 F to 104 F with 10 to 95 relative humidit 1 0kg for loading 2 000kg 568mm 703mm 1150mm 1220mm 2 PRE OPERATION PROCEDURE Operating temperature 241 1 241 2 2 1 To attach the display unit 247 A Remove 4 screws 247 2 take away the cover board 247 1 B Remove 4 screws 248B from the head of the fork frame W201A C Set the fixation box 247 onto the head of pallet truck with one hand and the other hand to tighten the screws 248B D Connect the D Sub Male connector and the D Sub Female connector together E Close the cover board 247 1 then tighten the screws 247 2 In this way the display unit is now fixed 2 2 To attach draw bar to the pump unit When attaching the handle the operator should squat just behind the pallet truck and do the following 2 2 1 Insert the draw bar onto the pump piston 303 then use a hammer to insert the axle with hole G105 into the hydraulic pump and draw bar from the right to left See fig 2 2 2 2 Let control handle G117 to the LOWER position then pass the adjusting nut G104 adjusting bolt G103 and chain G102 through the hole of axle G105 See fig 3 2 2 3 Press ihe draw bar G110 down ta
3. 28 upi Description Qty No Description Qty 201B Fork Frame 1 224B Link Plate 4 202 ElasticPin 4 25 wahr 203B Rock Arm 1 226 Bearing 8 204 Bushing 2 227B LoadingRoler 4 205 Shat 2 230 Eastiefin 8 206 Bushng 4 236 Washr 2 208 Retaining Ring 4 237 GreaseCup 1 209B_ Joint 2 1 213B Elastic Pin 1 243B Screw 8 Long Shaft Screw 220 Elastic Pin 2 248B Screw 4 Display Unit 241 9 147 No Description Qty No Description Qty 247 1 Cover Plate 1 247 7 Display Unit 1 2473 Indicator Case 1 2479 chargePlug 1 247 4 socket 1 247 10 Battery 1 Rubber Washer 2 24711 Plug i to 247 6 Round Screw 2 247 12 Rubber 1 Hydraulic Pump Unit 314 316 309 340 309 308 307 306 Hydraulic Pump Unit No Description Quantity O Ring _333_ Spring BE 334 Spindle of Safety Valve 1 335 GreaseCup oo o i 12
4. METTLER TOLEDO IND221 amp IND226 Industry Terminal User Service Manual 5 GUIDE TO SAFETY OPERATION 5 1 Disconnect all power to the pallet truck with scale before installing servicing cleaning or removing the fuse Failure to do so could result in physical harm and or property damage 5 2 To pull the truck always move the control handle into the drive position This makes the draw bar easier to move and depressurizes the pump section of the hydraulics This preserves the hydraulic seals and the valve components A long service life can be expected 5 3 Operator should read all warning signs and instructions here and on the pallet truck before using this truck with scale 5 4 Do not operate this pallet truck with scale unless you are familiar with it and have been trained or authorized to do so 5 5 Do not operate this pallet truck unless you have checked its condition Give special attention to the wheels the draw bar unit the fork unit and the lever plate etc 5 6 Do not use it on a slopping ground 5 7 Do not take up any people on the pallet truck when moving 5 8 Ihe operator had better take on gloves for labor protection 5 9 When the goods have been transported all people should be away from the forks for 600mm 5 10 Do not load goods like fig 5 B the barycenter of the goods should be on the midline of pallet truck with scale 5 11 Do not load over the maximum capacity 5 12 At other special condition or place the oper
5. WARNING A Do not use the stacker before reading and understanding this operating instructions NOTE Keep for future reference Operating Instructions Parts List SAC N Pallet Truck with Scale ATTENTION 1 Environmentally hazardous waste such as batteries and electronics will have a negative effect on the environment or health if handled incorrectly 2 The waste packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special environment protection bureau To avoid pollution it s forbidden to throw away the wastes randomly 3 To avoid leaking during the use of the products the user should prepare some absorbable materials scraps of wooden or dry duster cloth to absorb the leaking oil in time To avoid second pollution to the environment the used absorbable materials should be handed in to special departments in terms of local authorities Thank you for using this pallet truck with scale Your pallet truck with scale is made of high quality steel and is designed to give you a durable reliable and easy to use product For your safety and correct operation please carefully read these instructions and the other handbook METTLER TOLEDO HAWK Terminal Technical Manual before using it NOTE All the information reported herein is based on data available at the moment of printing We reserve the right to modify our own products at any moment without notice or in
6. ator should operate the pallet truck carefully 6 TROUBLES SHOOTING Te em The forks can notje The hydraulic oil is not enough e Pour in the oil be up the max height e Without hydraulic oil e ill in the oil The forks can not The oil has impurities e Change the oil be lifted up The nut G104 is too high keep the e Adjust the nut G104 or pumping valve open screw 318 see item 3 4 e Air gets into the hydraulic oil The piston rod 328 or pump body Replace the piston rod 328 322B is deformed resulting from or pump body 322B partial loading slanting to one side or over loading Keep the fork in the lowest The forks can not The forks were kept in the high position if not using and pay be descended position for long time with piston rod more attention to lubricate bared to arise in rusting and jamming the rod of the rod e Adjust the nut G104 or screw 318 see item 3 3 e The adjusting nut G104 or screw 318 is not in the correct position e The impurities in the oil causes the e Replace with new oil release valve unable to close tight forks Some parts of hydraulic system is e Inspect and replace the descend without cracked or bored waste parts the release valve Je Air gets into the oil e Banish the air See item 4 2 worked e Sealing parts worn or damaged e Replace with a new one e The adjusting nut G104 or screw Adjust the nut G104 or 318 is not in the correct position screw 318 See ite
7. ke m tN away the pin which is to fix the Spring 3 Cap 301 pe 108 6109 2 2 4 Let the control handle G117 on RAISE position then raise ihe lever plate 319 with the pin and insert the adjusting bolt G103 into the front slot of lever plate 319 note to keep ihe adjusting nut G104 under the lever plate 2 2 5 Use a hammer to tap another elastic pin G106 into the axle with hole G105 The draw bar is now assembled to the pump 3 TO ADJUST RELEASE DEVICE On the draw bar of this pallet truck you can find the control handle 117 which can be regulated in three positions Raise handle down Drive handle in center position Lower handle up the lever moves back to the drive position when released If however they have been changed you can adjust according to the following the steps 3 1 If the forks elevate while pumping in the DRIVE position turn the adjusting nut 104 on the adjusting bolt 103 or screw 318 clockwise until pumping action does not raise the forks and the DRIVE position functions properly 3 2 If the forks descend while pumping in the DRIVE position turn the nut 104 or screw 318 counter clockwise until the forks do not lower 3 3 If the forks do not descent when the control handle 117 is in the LOWER position turn the nut 104 or screw 318 clockwise until raising the control handle 117 lowers the forks Then check the DRIVE position according to item 3 1 and 3 2 to be sure
8. m 3 2 at ee is incorrect G226B e The platform scrapes the fork G201B Je Face lifting the platform g Nothing is The battery power is too low e Replace with a new one 7 displayed by the terminal Appear error See METTLER TOLEDO IND221 8 cods E1 E2 IND226 Industry Terminal S User Service Manual NOTE DO NOT ATTEMP TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO 7 WEIGHING OPERATION 7 1 Preparation Put the control lever in the LOWER position and lower the truck to the lowest position 7 2 Press the Print Key until the backlight on After the indicator being checked by itself it displays OKg 7 3 Weighing method for gross weight Put the forks under pallet and judge by eyes it will be balanced load Put the control handle in the Lower position pump the handle to make the forks be raised until you can make sure the pallet leaves ground The stable reading of the indictor is the gross weight of the goods total weight of the pallet and the goods 7 4 Net weight weighing method To weigh the goods packed in the same type standard pallet please operate as following 7 4 1 Weigh single standard pallet for example weight of pallet 40Kg 7 4 2 Press the key of TARE then the indicator displays 0kg 7 4 3 Remove the pallet from the fork then the indicator displays 40kg 7 4 4 Weigh the palletized goods according to the method of 7 3 the stable reading of the indicator is
9. the nut 104 and screw 318 is in the proper position 3 4 If the forks do not elevate while pumping in the RAISE position turn the nut 104 or screw 318 counter clockwise until the forks elevate while pumping in the RAISE position Then check the LOWER and DRIVE position according to item 3 1 3 2 and 3 3 4 MAINTENANCE The pallet truck is largely maintenance tree 4 1 OIL Please check the oil level every six months The oil can be hydraulic oil ISO VG32 its viscosity should be 30cSt at 40 C total volume is about 0 4lt 4 2 TO BANISH THE AIR The air may come into the hydraulic oil because of transportation or pump in upset position It can 3 cause that the forks do not elevate while pumping in the RAISE position The air can been removed in the following way let the control handle G117 on the LOWER position then move the draw bar up and down for several times 4 3 DAILY CHECK AND MAINTENANCE Daily check of the pallet truck can limit wear as much as possible Special attention should be paid to the wheels the axles as thread rags etc It may block the wheels The forks should be unloaded and lowered in the lowest position when the job is over 4 4 LUBRICATION All bearings and shafts are provided with long life grease at the factory You only need to provide with long lite grease at monthly intervals or after each time the truck is cleaned thoroughly to the lubrication points 4 5 MAINTENANCE OF DISPLAY UNIT See
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