2000/3550 Manual
Contents
1. STOP position Turn off fuel valve Lifting Transporting 1 The unit can be lifted by the handles on the sides of the unit or by the roll cage The unit must be transported in the upright position DO NOT lay machine on its side or top LIFT amp SECURE HERE Secure or tie down unit using the lift handles or roll cage A WARNING Always stop the engine before Adding fuel Leaving the equipment unattended for any amount of time Before making any repairs or adjustments to the machine MAINTENANCE A WARNING A Always exercise the stopping procedure before servicing or lubricating the unit After servicing the unit replace and fasten all guards shields and covers to their original positions before resuming operation Maintenance Schedule A CAUTION A Always verify fluid levels and check for leaks after changing fluids Do not drain oil onto ground into open streams or down sewage drains EVERY 50 EVERY 250 SYSTEM MAINTENANCE EACH USE HOURS HOURS YEARLY Check oil level Tmghen Bots Hardware Check and tighten as needed Check all hardware after the first 5 hours of use then follow the maintenance schedule Fluid Levels eae FLUID VOLUME COO T ss OIL Exciter 7 6 oz 2000 oz 2000 Plate 8 oz 3550 Plate MBW Ground Pounder Exciter Oil Engine Refer to engine operator owner manual MBW 012. above 26
3. Install new gasket 23 front cover 11 and 6 flange screws 18 Torque flange screws to 13 ft Ibs Install new gasket 12 rear cover 2 and 6 flange screws 22 Torque flange screws to 13 ft Ibs Grease oil lip seal 13 and exciter shaft Install key 17 on exciter shaft and slide pulley 19 onto shaft Install washer 10 and flange screw 24 torque flange screw to 13 ft Ibs Fill exciter with MBW Ground Pounder exciter oil to level specified in the Fluid Levels section of this manual Exciter installation Refer to exciter assembly pages for each unit Clean exciter mounting bars on bottom plate If unit was equipped with exciter shims 3 replace to original position and set exciter assembly in place on mounting bars Check to make sure exciter sits flat on mounting bars if not shim 3 as needed Install 4 5 8 11 exciter bolts washers lock washers and 5 8 11 nuts Torque exciter bolts to 150 ft Ibs Reinstall engine deck belt and roll cage assembly If equipped with water tank reattach hose to spray bar Adjust belt as describer in Belt Adjustment section of this manual Replace anytime a bearing is rough binding discolored or removed from housing or isi Clutch Replace clutch if it does not disengage below 1800 rpm Replace any worn or damaged hardware as needed Replacement hardware should Hardware i be grade 5 and zinc plated unless otherwise specified Safety Decals Repl
4. la EU 15830 HANDLE ATTACHMENT NUT tows 02 10 16189 SHOCK MOUNT Rl 16201 HOSE WATER TANK 3 8 X 5 25 LG mas 13 16227 LIFT HANDLE COATED Wi mou sss 15 17170 SHOCK MOUNT EE 1 18722 COVER PLATE GP3550 tala 18 F061605FWS FWLS 3 8 16 x 5 8 LG ZP FO6LW LOCKWASHER 3 8 ZP Wer ree omega RIRE F061606SCSSS SOCKET HEAD SCREW 3 8 16 x 3 4 LG STAINLESS STEEL LH ATT KIT son FROM SOIL TO ASPHALT AP2000 19254 KIT CONVERSION FROM SOIL TO ASPHALT AP3550 es tet s Doe 18719 KIT PAVER PAD 3550 1 ee U NO N NIN NIN N N oL N AIO N N AIO N BIN BIN 2 lt x Z lt lt USE TANK CAP 00196 USE TANK CAP 19495 2018 ASSEMBLY 24 ITEM PART NO DESCRIPTION AP2018 GP2018 1 00044 PAD RUBBER 2 CAP WATER TANK FOR USE WITH 1 75 OD TANK CAP WATER TANK FOR USE WITH 1 50 OD TANK Lu dw 00226 HANDLE COATED 1 1 01026 WORM DRIVE CLAMP wn 06326 WATER TANK PLASTIC lem 1 15765 BELT GUARD emer EE 11 16189 SHOCKMOUNT HANDLE al e 13 16227 LIFT HANDLE COATED SHOCKMOUNT 2 O D x 1 3 4 LG EBENEN 15 19449 BRACKET WATER TANK Hes 17 19454 WATER HOSE 5 16 x 9 5 FLANGE
5. 9 to be sure it is not blocked or deteriorating Replace if damaged Check and set end of spirol pin 21 to be 11 16 from inside of rear cover 2 See Figure 4 Press bearing 7 into rear cover 2 and install snap ring 6 and gasket 12 Note To aid in assembly of rear cover you will need three 5 16 18 x 2 1 2 minimum length bolts to aid in alignment of rear cover Apply oil to 1 0 of exciter housing and O D of rear cover Set rear cover 2 and new gasket 12 on exciter housing and install three alignment bolts into exciter housing CAUTION sure that the inner bearing race is properly aligned to slide into the bearing If proper align ment is not maintained the shaft may push the front bearing out of the housing 11 12 13 14 15 Carefully press or tap the rear cover 2 down to seat on the exciter housing Use care to keep cover straight when installing to prevent damaging housing or cover Remove the three alignment bolts and install six flange screws 24 securing the rear cover Torque flange screws to 13 ft Ibs Use medium strength thread lock when installing retainer plate 3 with 2 cap screws 33 Install oil drain cap screw 22 and brass washer 25 Press seal 13 into front cover 18 Seal to be press in until flush with front cover Parts Replacement Cycles and Tolerances 16 17 20 21 Install sealing washer 10
6. HHCS 5 8 11 X 6 GRADE 8 HEX NUT 5 8 11 GRADE 8 ZP 19135 KEY 1 4 SQ X 3 4 SQUARE ENDS 01283 KEY 1 4 SQ X 1 1 4 ROUND ENDS SERIAL NO 3551199 amp LOWER 19628 FRONT COVER 1 19629 PULLEY EXCITER 4 3 8 DIA x 1 0 1 0 1 19912 EXCITER SHAFT OJIN 9 12 14 18 19 20 1 18692 EXCITER SHAFT SERIAL NO 3551199 amp LOWER 21 F0205SP SPIROL PIN 1 8 X 5 8 LG 1 22 F051804HCS HEX HEAD CAP SCREW 5 16 18 X 1 2LG 23 F051806FWS FLANGE LOCKING SCREW 5 16 18 X 3 4 LG 24 F051808FWS FLANGE LOCKING SCREW 5 16 18 X 1 LG 25 FOSBFW WASHER BRASS 5 16 26 F0612SP SPIROL PIN 27 06185 SOCKET PIPE PLUG 3 8 18 28 F10LW LOCKWASHER 5 8 29 F10PW WASHER 5 8 SERVICE PARTS 00062 WASHER SEAL PULLEY NOT SHOWN SERIAL NO 2064574 8 LOWER REPLACEMENT KIT 19913 EXCITER ASSEMBLY COMPLETE 18758 BOTTOM PLATE AP GP3550 INCLUDES ITEMS 7 19 20 21 27 28 29 amp 30 17 BOTTOM ENGINE RECOIL SCREW HONDA ONLY ENGINE ASSEMBLY 2000 2018 18 PARTNO DESCRIPTION 2000 20008 2000B 2018H 2018R 20188 1 00031 MOUNTING BAR ENGINE 2 2 2 2 2 2 i ton ES a aaa ala 4 01011 SHOCK MOUNT 4 4 6 01099 WASHER 1 1 1 1 1 1 17210 ENGINE ROBIN EX13 1 1 1 1 s gt a a 20382 BRIGGS 550 SERIES 127 cc 1 1 i ft 19531 ENGINE DECK 1 1 1 IB io
7. Warranty Registration Card to the place of origin of the New Machine or Demonstration Machine either to MBW Inc at P O Box 440 Slinger Wisconsin 53086 MBW UK Ltd at Units 2 amp 3 Cochrane Street Bolton BL3 6BN United Kingdom or MBW FRANCE SARL at ZA D Outreville 5 Rue Jean Baptiste Neron Bornel 60540 France within ten 10 days after purchase assignment to a rental fleet or first use This signed warranty card is the buyer s affirmation that he has read understood and accepted the warranty at the time of purchase Failure to return the warranty card as specified herein renders the warranty null and void In order to receive warranty coverage consideration warranty claims must be submitted within thirty 30 days after the New Machine or Demonstration Machine fails Warranty claims must be submitted to MBW Inc MBW UK Ltd or MBW FRANCE SARL and written authorization for the return of merchandise or parts under the warranty must be obtained before shipment to MBW WHAT WILL MBW DO MBW s obligation under this warranty is limited to the replacement or repair of parts for a New Machine or Demonstration Machine at MBW factory branches or at authorized MBW distributors and such replacement or repair is the exclusive remedy provided hereunder Labor must be performed at an authorized MBW distributor MBW reserves the right to inspect and render a final decision on each warranty case and MBW s repair or replacement is solely w
8. and need to be replace then proceed with bearing removal step 6 If bearings do not need replacing skip to step 9 Support exciter housing 1 and press out front bearing 8 from inside out Remove retainer plate 3 by removing 2 cap screws 22 Remove snap ring 6 Remove bearing 7 from rear cover 2 with 1 4 the bearing out thru the holes for caps screws 22 Be sure to alternate between holes to avoid cocking the bearing Remove snap ring 5 Remove bearing 7 inner race from exciter shaft by supporting O D of race and pressing exciter shaft thru When reassembling always replace sealing washer 10 oil seal 13 and front amp rear cover gaskets 11 amp 12 3550 Exciter Assembly 2 3 4 5 10 Refer to 3550 Exciter Assembly page 16 for exciter assembly Prior to assembly clean all parts in a suitable solvent or cleaning solution When a complete disassembly is done it is recommended that all seals gaskets and bearings are replaced Note If replacing bearings proceed to step 2 if not replacing bearings skip to step 6 Press front bearing 8 into exciter housing 1 Press bearing 7 inner race onto exciter shaft 20 Install snap ring 5 onto exciter shaft Support 1 0 and O D of bearing 8 and press exciter shaft into bearing FIGURE 4 SPIROL PIN I REAR COVER 11 16 10 A Check felt filter
9. covers the shipping cost of replacement parts components or equipment via common ground carriers from MBW to an authorized MBW dealer Air freight is considered only in cases where ground transportation is not practical MAY THIS WARRANTY BE TRANSFERRED This warranty is non transferable and only applies to the original end user of a new machine or demonstration machine WHAT DOES THIS WARRANTY NOT COVER 1 This warranty does not cover any Used Equipment Used Equipment means any MBW machine or equipment that is not a New Machine or a Demonstration Machine All Used Equipment is sold AS IS WHERE IS WITH ALL FAULTS 2 This warranty does not cover any New Machine Demonstration Machine or their equipment parts or components altered or modified in any way without MBW s prior written consent This warranty does not cover the use of parts not specifically approved by MBW for use on MBW products This warranty does not cover misuse neglect shipping damage accidents acts of God the operation of any New Machine or Demonstration Machine in any way other than recommended by MBW in accordance with its specifications or any other circumstances beyond MBW s control This warranty does not cover any New Machine or Demonstration Machine repaired by anyone other than MBW factory branches or authorized MBW distributors 3 This warranty does not cover and MBW affirmatively disclaims liability for any damage or injury resulting directly or indir
10. described in step 2 and readjust if necessary until the proper tension is reached Reinstall roll cage assembly Checking Exciter Oil A WARNING A Exciter and oil is hot after machine has been running Allow machine to cool before servicing unit Let exciter cool before checking oil Place plate on a level surface Remove roll cage assembly by removing 4 flange screws securing roll cage to engine deck If machine FLANGE SCREWS 10 11 2000 PLATE 5 equipped with water tank disconnect hose from spray bar on front of plate Now entire roll cage assembly including roll cage handle water tank and belt guard can be removed see Figure 1 Clean all dirt and debris from exciter to prevent contamination of exciter oil Remove pipe plug from top of exciter housing Rotate exciter shaft so a metal dip stick can be inserted into exciter see Figure 2 Place a clean metal rod through the oil fill hole as shown in figure 2 Exciter should have approximately 3 4 2000 plate 7 8 to 1 3550 plate oil If oil need to be added refer to Fluid Levels page of this section for type of oil to be used DO NOT OVERFILL over filling can cause excessive heat in exciter Apply pipe sealant to pipe plug and reinstall into top of exciter housing Reinstall roll cage assembly and re attach hose to spray bar FIGURE 2 3550 PLATE TOIL 7 8 EXCITER SHAFT Chan
11. to STOP the machine in case of an emergency Make sure hands feet and clothing are at a safe distance from any moving parts OIL LEVEL Check the oil level in the engine For more information see Lubrication under the respective engine s Owners Manual or the Maintenance section of this manual AIR CLEANER Check to ensure element is in good condition and properly installed FUEL SUPPLY The engines on MBW equipment require an automotive grade of clean fresh unleaded gasoline FUEL FILTER clogged or damaged replace Starting Engine 1 2 4 Open fuel valve Turn engine switch to Set throttle to idle Choke engine if necessary you may not need to choke a warm engine 5 Pull starter rope repeatedly until engine starts 6 Move choke lever to open position 7 Allow engine to warm up for two minutes Operating Open throttle fully 2 Compactor will begin vibrating and moving in a forward direction 3 Maximum compaction of soil has been reached when excessive kickback is noticed in the compactor The number of passes needed to reach compaction level desired will depend on soil type and moisture 4 When using the compactor on asphalt use the water sprinkling system to keep the plate bottom form adhering to the hot asphalt Stopping Engine e W a Move throttle to idle position Let engine idle for one or two minutes Turn switch on engine to
12. 058 6 8 oz bottles MBW 17320 1 Quart 32 MBW 20186 1 Bottle 8 Engine Maintenance Refer to the engine Owner s Manual for maintenance intervals and procedures Engine Speed 1 Engine speed is factory set according to the speeds listed in the Specifications section of this manual Do not tamper with the governor setting the governor establishes safe operating limits which must not be exceeded 2 Refer to the engine Owner s Manual for procedure setting operating and idle speed 3 engine operating speed should be set to 3400 RPM 4 The engine idle speed must not exceed 1800 rpm If the idle speed is greater than 1800 RPM the clutch may not disengage Cleaning Plate Remove any excess debris which may get into the housing of the unit Belt Adjustment If any belt stretch develops follow these steps Reference engine assembly page 1 Remove 4 flange bolts securing roll cage assembly to engine deck and remove roll cage assembly See figure 1 6 Apply moderate thumb pressure to belt about half way between pulleys When properly adjusted the belt should deflect approximately 3 8 9mm If the belt is adjusted correctly reinstall belt guard and hardware To adjust belt tension loosen do not remove the 4 engine bolts Push engine towards the back of the plate While holding pressure on the engine retighten the 4 engine bolts Recheck belt tension as
13. 56 x 56 3 cm 53 x 56 x 56 3 cm 229 16 104 kg no water 254 Ibs 115 kg full water EEN A 3400 RPM 3400 RPM 84 94 dBA 84 94 dBA HONDA GX160 163 cc ENGINE OPTIONS ROBIN EX13 126 ROBIN EX17 169 Specifications subject to change without notice No universal method or formula has been accepted for determining Compaction Force All manufactures employ their own method or formula OPERATION Introduction MBW equipment is intended for use in very severe applications They are powered by four cycle engines and are available in different sizes and a selection of engines This parts manual contains only standard parts Variations of these parts as well as other special parts are not included Contact your local MBW distributor for assistance identifying parts not included in this manual Before Starting amp Operating HANDLE INSTALLATION Refer to ROLLCAGE ASSEMBLY page 22 Install handle by removing handle attachment nuts Reinstall handle attachment nut through the handle bushings from the inside in Make sure nylon bushings inside the handle stay in place REMEMBER It is the owners responsibility to communicate information on the safe use and proper operation of this unit to the operators Review ALL of the Safety Precautions listed on page 1 of this manual Familiarize yourself with the operation of the machine and confirm that all controls function properly Know how
14. BW distributors Write Model Number here Write Serial Number here Contact Information DECAL SERIAL NO STAMPED SERIAL NO The units serial number can be found in the following locations The model serial number decal is located on the deck behind the engine The serial number is stamped on the engine deck the back left corner top of exciter housing and on bottom plate exciter mounting bar MBW Inc 250 Hartford PO Box 440 Slinger WI 53086 0440 Phone 262 644 5234 Fax 262 644 5169 Email mow mbw com Website www mbw com MBW UK Ltd Units 2 amp 3 Cochrane Street Bolton BL3 6BN England Phone 01204 387784 Fax 01204 387797 MBW FRANCE S A R L Phone 33 0 3 44 07 15 96 13 2000 amp 2018 EXCITER ASSEMBLY 14 1 00206 IREAR COVER SHIM EXCITER AS REQUIRED 4 01070 BALL BEARING al 2 EN 1 6 01072 FILTER FELT 21 2 ie 1 8 01191 RETAINING RING INTERNAL FIE 10 06097 GASKET 12 17179 OIL SEAL 13 18697 BASEPLATE HEX NUT 5 8 11 GRADE 8 4 15 19135 KEY 1 4 SQ X 3 4 SQUARE ENDS 01283 KEY 1 4 SQ X 1 1 4 ROUND ENDS SERIAL NO 2064574 amp LOWER 16 19628 FRONT COVER 00005 FRONT COVER SERIAL NO 2064574 amp LOWER l 19629 PULLEY 4 3 8 DIA x 1 0 1 0 AP2000 ASPHALT VERSION PULLEY 3 7 8 DIA x 1 0 I D GP2000 SOIL VERSION amp AP2000 19630 00003 PU
15. ECTOR EXHAUST HONDA 19531 ENGINE DECK ESPE CLUTCH CENTRIFUGAL 1 11 F0203HTB 5 8 x 3 8 LG WASHER HEAD EN ue IP 13 F0518FN NUT FLANGE WHIZ LOCK 5 16 18 ZP ER 111 15 FO5LW LOCKWASHER 5 16 ZP 17 F06SW WASHER 3 8 ZP ne a a 19 F081307HCS 5 1 2 13 x 7 8 LG GRADE 5 ZP 2 ween a 21 M12ETLW LOCKWASHER M12 EXTERNAL TOOTH T i mmm RE UR 20188 SERVICE KIT HONDA 3550 PLATE INCLUDES 17170 SHOCK MOUNT N x IE PL a PL N AIN aaja N gt T A A Age 4 OOOO 1 19951 1 QUART OIL 10W30 OIL IOTER AROEANERELEMENT 1 0172102 1822 AIR CLEANER ELEMENT P es w gt 21 948 UA KES lt 7 WA 1 ME DE ar m SE PE _ d N i 7 d X m V g VAD 3 m N b 4 4 S bu 74 C lt N YN A Y ROLLCAGE ASSEMBLY 22 ITEM PARTNO DESCRIPTION 2000 3550 _ 1 00226 HANDLE COATED INCLUDES ITEMS 2 amp 11 1 1 4 13947 BALL VALVE 3 8 NPT BRASS 1 1 6 16706 KIT WATER TANK AP2000 Includes Items 3 4 5 12 amp 14 1 KIT WATER TANK AP3550 Includes items 3 4 5 12 amp 14 FR 15765 BELT GUARD
16. LLEY 4 3 8 DIA x 1 1 8 1 0 AP2000 ASPHALT PLATE SER NO 2064574 8 LOWER 00348 PULLEY 3 7 8 DIA x 1 1 8 I D GP2000 SOIL amp 2000 PLATE SER NO 2064574 8 LOWER 19835 EXCITER SHAFT 00202 EXCITER SHAFT SERIAL NO 2064574 AND LOWER 21061 KIT EXCITER HOUSING Includes items 11 14 25 amp 26 8 N cO N 0 02055 SPIROL PIN 1 8 X 5 8 LG 21 051806FWS FLANGE LOCKING SCREW 5 16 18 X 3 4 LG 22 051808FWS FLANGE LOCKING SCREW 5 16 18 X 1 LG 23 FO612SP SPIROL 24 0618SPP SOCKET PIPE PLUG 3 8 18 25 F101138HCS HEX HEAD CAP SCREW 5 8 11 x 4 3 4 LG GRADE 8 18696 F10LW HHCS 5 8 11 X 5 3 4 GRADE 8 SERIAL NO 2070149 2180195 AND LOWER LOCKWASHER 5 8 ZP O SERVICE PARTS 00062 WASHER SEAL PULLEY NOT SHOWN SERIAL NO 2064574 AND LOWER REPLACEMENT KIT 19836 EXCITER ASSEMBLY DOES NOT INCLUDE ITEMS 8 17 19 amp 23 19837 EXCITER ASM ASPHALT INCLUDES ITEMS 8 17 19 amp 23 SERIAL NO 2064574 amp BELOW 19838 EXCITER ASM SOIL INCLUDES ITEMS 8 17 19 amp 23 SERIAL NO 2064574 amp BELOW 18757 BOTTOM PLATE AP GP2000 INCLUDES ITEMS 3 12 14 15 16 24 25 26 15 3550 Exciter Assembly 16 1 00001 EXCITER HOUSING RETAINER PLATE 1 00259 SHIM EXCITER AS REQUIRED 01001 RETAINING RING EXTERNAL 01005 SPHERICAL ROLLER BEARING 01099 WASHER 06098 GASKET m rr 01002 OIL SEAL SERIAL 3551199 8 LOWER BASE PLATE 18700
17. OPERATOR S SAFETY AND SERVICE MANUAL 2000 2018 2000 amp 3550 This manual covers the following serial numbers and higher for each model listed 000 2070150 2010 MR PN 2180195 S Va s 3551200 VIBRATORY PLATES MBW Inc MBW UK Ltd MBW FRANCE S A R L 250 Hartford Rd PO Box 440 Units 2 amp 3 Cochrane Street Phone 33 0 3 44 07 15 96 Slinger WI 53086 0440 Bolton BL3 6BN England Phone 262 644 5234 Phone 01204 387784 Fax 262 644 5169 Fax 01204 387797 L18702 9 15 Y MBW Inc 2015 Email mbw Ombw com Printed in the USA Website www mbw com TABLE OF CONTENTS Safety Information u ah eed sedan as UE Safety Precautions safety Decals Specifications Specifications v usa sz u usaspa vos kukaa tante iris s Oa Before Starting amp Operating Starting Operating sys uwa u wide S State a usata Stopping Lifting Transporting Maintenance Schedule FIUIG ae tread mae Engine Eng
18. WHIZ LOCK SCREW 5 16 18 x 3 4 LG ZP EIRE 19 F061605FWS FLANGE WHIZ LOCK SCREW 3 8 16 x 5 8 LG ZP 2 HEX HEAD CAP SCREW 1 2 13 x 5 8 LG ZP 21 F081306HCS HEAD CAP SCREW 1 2 13 x 3 4 LG ZP 2 Je WATER TANK ASM INCLUDES TANK CAP amp VALVE EMEN 18718 KIT PAVER PAD new OO N OJO N N N N N SIN N BAIN N SIN N WARRANTY WHAT DOES THIS WARRANTY COVER MBW Incorporated MBW warrants each New Machine against defects in material and workmanship for a period of twelve 12 months New Machine means a machine shipped directly from MBW or authorized MBW dealer to the end user This warranty commences on the first day the machine is sold assigned to a rental fleet or otherwise put to first use MBW warrants each Demonstration Machine against defects in material and workmanship for a period of six 6 months Demonstration Machine means a machine used by MBW or its agents for promotional purposes This warranty commences on the first day the machine is sold assigned to a rental fleet or otherwise put to first use This warranty covers the labor cost for replacement or repair of parts components or equipment on New Machines or Demonstration Machines and MBW shall pay labor costs at MBW s prevailing rate to affect the warranted repair or replacement MBW reserves the right to adjust labor claims on a claim by claim basis This warranty
19. ace if they become damaged or illegible Engine Components Refer to your engine manufacturer s Owner s Manual Seals amp Gaskets Replace if a leak is detected and at every overhaul or tear down V Belts Replace if cracked torn or stretched to the point the belt won t tension properly 11 Replace once every season or every 250 hours Use 6 oz 2000 plate 8 oz 3550 plate Ground Pounder exciter oil This page intentionally left blank 12 REPLACEMENT PARTS The warranty is stated in this book on page 26 Failure to return the Warranty Registration Card renders the warranty null and void MBW has established a network of reputable distributors dealers with trained mechanics and full facilities for maintenance and rebuilding and to carry an adequate parts stock in all areas of the country Their sales engineers are available for professional consultation If you cannot locate an MBW distributor in your area contact MBW or one of our Sales Branches listed below When ordering replacement parts be sure to have the following information available Model and Serial Number of machine when ordering MBW parts e Model and Serial Number of engine when ordering engine parts e Part Number Description and Quantity e Company Name Address Zip Code and Purchase Order Number Preferred method of shipping REMEMBER You own the best If repairs are needed use only MBW parts purchased from authorized M
20. ectly from design materials or operation of a New Machine or Demonstration Machine or any other MBW product MBW s liability with respect to any breach of warranty shall be limited to the provisions of this document and in no event shall exceed an amount equal to the purchase price of the New Machine or Demonstration Machine purchased from MBW 4 This warranty does not cover engines motors and other assemblies or components produced by other manufacturers and used on a New Machine or Demonstration Machine as said engines motors and other assemblies or components may have warranties provided by the manufacturer thereof This warranty does not apply to consumable items such as v belts filters trowel and screed blades seals shock mounts batteries and the like all of which are sold AS IS WHERE IS WITH ALL FAULTS 5 This warranty does not cover the cost of transportation and other expenses which may be connected with warranty service but not specifically mentioned herein 6 This warranty does not cover any updates to any New Machine Demonstration Machine or any other MBW product MBW reserves the right to improve or make product changes without incurring any obligation to update refit or install the same on New Machines or Demonstration Machines previously sold WHAT MUST YOU DO TO OBTAIN WARRANTY COVERAGE Each New Machine or Demonstration Machine is accompanied by a Warranty Registration Card You must sign date and return the
21. front cover Note If bearings have failed and need to be replace then proceed with bearing removal bearings do not need replacing skip to step 9 steps If Support exciter housing 1 and press out front bearing 4 Remove front bearing 4 inner race from exciter shaft by supporting O D of race and pressing exciter shaft thru Remove snap ring 6 and press rear bearing 5 off of shaft 20 When reassembling always replace oil seal 13 and front amp rear cover gaskets 10 amp 11 2000 Exciter Assembly 10 11 12 Refer to 2000 amp 2018 EXCITER ASSEMBLY page 14 for exciter disassembly Prior to assembly clean all parts in a suitable solvent or cleaning solution When a complete disassembly is done it is recommended that all seals gaskets and bearings are replaced Note If replacing bearings proceed to step 2 if not replacing bearings skip to step 6 Press front bearing 4 inner race onto exciter shaft pulley end Press front bearing 4 into exciter housing 1 Press rear bearing 5 onto exciter shaft opposite pulley end use care to press on 1 0 of bearing only Install snap ring 6 onto exciter shaft Press exciter shaft assembly into exciter housing 1 Use care to properly support O D of housing and guide shaft into bearing already in housing Press oil seal 13 into front cover 18 seal to be press in until bottoming out on inside flange of fron
22. ging Exciter Oil A A WARNING Exciter and oil is hot after machine has been running Allow machine to cool before servicing unit Let exciter cool before changing oil Remove roll cage assembly by removing 4 flange screws securing roll cage to engine deck If machine 5 equipped with water tank disconnect hose from spray bar on front of plate Now entire roll cage assembly including roll cage handle water tank and belt guard can be removed see Figure 1 Remove 1 2 hex head cap screws and lock washers from side of bottom plate Remove belt and engine deck assembly Refer to figure 3 Clean all dirt and debris from exciter to prevent contamination of exciter oil Remove pipe plug from top of exciter housing Tilt plate housing upside down to drain oil from housing Optional 3550 Only Remove oil drain screw and brass washer from exciter rear cover Tilt bottom plate housing on it s side to drain oil from housing After draining oil return bottom plate housing to the FIGURE 3 ENGINE DECK ASSEMBLY PIPE PLUG OIL FILL DRAIN HOLE 1 2 HEX HEAD CAP SCREWS OPTIONAL OIL DRAIN 3550 PLATE ONLY 10 upright position and replace oil drain screw and brass washer Return plate housing to the upright position Fill exciter with MBW Ground Pounder exciter oil to level specified in the Fluid Levels section of this manual Apply pipe sealant to pipe plug and re
23. ine Cleaning Plate Belt Adjustment Checking Exciter 7 Changing Exciter 7 SOVICO ds sana 9 Torde Charl s iss puya da x CS 9 Service 4 x4 eked he o muy kuqa K i een 9 Exciter 9 2000 Exciter Disassembly 9 2000 Exciter Assembly 10 3550 Exciter Disassembly 10 3550 Exciter Assembly 10 Exciter installation 11 Parts Replacement Cycles and Tolerances 11 Replacement 12 sss ss 13 2000 amp 2018 EXCITER ASSEMBLY 14 3550 Exciter Assembly 16 ENGINE ASSEMBLY 2000 2018 18 ENGINE ASSEMBLY 3550 20 ROLLCAGE ASSEMBLY 22 2010 ASSEMBLY PRSE SCORES 24 Warranty ax xs ES E d RAE RES 26 A WARNING A CALIFORNIA PROPOSITION 65 WARNING Engine exhaust and some of its constituents are known the state of California to cause cancer birth defects and other reproductive harm SAFETY INFORMATION Introduction This Safety Alert Symbol is used to call attention to items or operations which may be dangero
24. install into top of exciter housing Reinstall engine deck assembly belt and roll cage assembly If equipped with water tank reattach hose to spray bar SERVICE Assembly and disassembly should be performed by a service technician who has been factory trained on MBW equipment The unit should be clean and free of debris Pressure washing before disassembly is recommended Prior to assembly wash all parts in a suitable cleaner or solvent Check moving parts for wear and failure Refer to the Replacement section in this manual for tolerance and replacement cycles All shafts and housings should be oiled prior to pressing bearings Also ensure that the bearings are pressed square and are seated properly All bearings should be replaced when rebuilding any exciter or gearbox All gaskets and seals should be replaced after any disassembly Torque Chart 9 ft lbs 10 ft lbs 18 ft lbs 20 ft lbs 33 ft lbs 37 ft lbs 52 ft lbs 58 ft lbs 80 ft lbs 90 ft lbs 115 ft lbs 1 4 20 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 7 16 14 7 16 20 1 2 13 1 2 20 9 16 12 49 in lbs 56 in lbs 8 ft lbs 9 ft lbs 15 ft lbs 17 ft lbs 24 ft lbs 27 ft lbs 37 ft lbs 41 ft lbs 53 ft lbs 76 in lbs 87 in lbs 13 ft lbs 14 ft lbs 23 ft lbs 26 ft lbs 37 ft lbs 41 ft lbs 57 ft lbs 64 ft lbs 82 ft lbs 5 8 11 5 8 18 3 4 16 1 8 1 14 1 1 2 6 6 8 10 73 ft lbs 83 ft lbs 144 ft lbs 188 ft lbs 210 ft lbs 652 ft
25. ithin the discretion of MBW IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY UNDER NO CIRCUMSTANCES SHALL MBW BE LIABLE FOR ANY COSTS LOSS EXPENSE DAMAGES SPECIAL DAMAGES INCIDENTAL DAMAGES OR PUNITIVE DAMAGES ARISING DIRECTLY OR INDIRECTLY FROM THE USE OF THE NEW MACHINE OR DEMONSTRATION MACHINE WHETHER BASED UPON WARRANTY CONTRACT NEGLIGENCE STRICT LIABILITY OR ANY OTHER LEGAL THEORY THE FOREGOING WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY FITNESS FOR USE AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITY ON MBW S PART MBW NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME ON BEHALF OF MBW ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH THE SALE OR SERVICE OF ANY NEW MACHINE DEMONSTRATION MACHINE OR ANY OTHER MBW PRODUCT EXTENDED RAMMER WARRANTY MODELS R422 R442 R482 amp R483 This extended warranty commences on the last day of MBW s standard one year limited warranty and runs for an additional four years 48 months This extended warranty is limited to part replacement and shipping costs of rammer bellows and non metallic slide bearings only This extended warranty does not cover labor down time or any other cost beyond that of component replacement and freight This extended warranty is subject to all limitations set fourth in MBW s limited warranty
26. lbs 3 ft lbs 6 ft lbs 10 ft lbs 112 ft lbs 112 ft lbs 200 ft lbs 483 ft lbs 041 ft lbs 1462 ft lbs 4 ft lbs 10 ft lbs 20 ft lbs CONVERSIONS in lbs x 0 083 ft lbs ft lbs x 12 in lbs ft los x 0 1383 kg m ft los x 1 3558 Nem 159 ft lbs 180 ft lbs 315 ft lbs 682 ft lbs 764 ft lbs 2371 ft lbs 7 ft lbs 18 ft lbs 30 ft lbs Service Tools PartNo Description _ 17320 Ground Pounder Exciter Oil 01629 Rubber Test Mat Decal Set Exciter Removal 1 Remove roll cage assembly engine deck assembly and belt Refer to Changing Exciter Oil page 7 Remove 4 5 8 11 exciter bolts washers lock washers and nuts If unit has exciter shims 7 make note of location to assure proper placement during reassembling Clean exciter and drain oil as described in Changing Exciter Oil section of this manual before proceeding with disassembly 2000 Exciter Disassembly Refer to 2000 amp 2018 EXCITER ASSEMBLY page 14 for exciter disassembly Remove flange screw 23 and washer 8 securing the pulley 19 to the exciter shaft 20 Slide pulley off of exciter shaft be sure not to lose shaft key 17 Remove 6 flange screws 23 from rear cover plate 2 and remove cover opposite of pulley end Support exciter assembly on outside diameter of exciter housing 1 and press exciter shaft out of housing Remove 6 flange screws 22 from front cover plate 18 and remove
27. ls Carefully read and follow all safety decals Keep them in good condition If decals become damaged replace as required If repainting the unit replace all decals Decals are available from authorized MBW distributors Order the decal set listed on the following page s ASPHALT Wear approved hearing protection foot protection eye protection an head protection SHUT OFF the motor before servic ing or cleaning d 9 DO NOT RUN in an enclosed area The engine produces carbon onoxide a POISONOUS GAS 01066 vices p Failure to comply could result in serious bodily injury 20019 0 066 640 Machine may fall and cause injury or damage if WATE R lifted improperly Lift by handles or rollcage only GP2000 165 16 75 kg AP3550 254 Ibs 115 kg TAN K 2000 193 Ibs 88 kg GP5800 300 Ibs 136 kg GP3550 226 Ibs 103kg 16402 OPERATION OF THIS EQUIPMENT MAY CREATE SPARKS THAT CAN START FIRES AROUND DRY VEGETATION A SPARK ARRESTER MAY BE REQUIRED THE OPERATOR SHOULD CONTACT LOCAL FIRE AGENCIES FOR LAWS OR REGULATIONS RELATING TO FIRE PREVENTION NAN EA E VV COM 20526 2000 20527 3550 OPERATING INSTRUCTIONS ck engine oil 2 Open fuel valve 3 Choke engine A warm engine may not need to be choked 4 Open throttle part way 5 Pull starter rope 6 After starting open choke return throttle to idle position 7 During operatio
28. n when excessive kickback is noticed maximum compaction has been reached 8 To stop Return throttle to idle position use engine stop switch close fuel valve 13 13482 AX MODEL SERIAL NO ROTATING PARTS lt can crush and cut GROUND POUNDER DIV Keep hands away M B W INC SLINGER WI 53086 MODEL SERIAL NO GP2000 AP2000 18724 2000 19451 2018 18703 3550 21058 21059 2000 21060 3550 Safety Decals Decal Set 12100 SPECIFICATIONS 20 x 22 x 21 in 20 x 22 x 21 in 20 x 22 x 18 in 20 x 22 x 18 in 51 x 56 x 53 51 x 56 x 53 cm 51 x 56 x 46 cm 51 x 56 x 46 cm 168 Ibs 76 kg no water 168 16 76 kg no water 193 Ibs 88 kg full water 165 09 759 47166 81 full water 169108 74 kg 3400 RPM 3400 RPM 3400 RPM 3400 RPM RPM 84 94 dBA 84 94 dBA 84 94 dBA 84 94 dBA HONDA GX160 163 cm ROBIN EX13 126 cm ROBIN 17 169 BRIGGS 550 127 cm ENGINE OPTIONS Specifications subject to change without notice No universal method or formula has been accepted for determining Compaction Force All manufactures employ their own method or formula SPECIFICATIONS S D 1 21 x 22 x 22 2 in 21 x 22 22 2 in 53 X
29. t cover Install new gasket 10 front cover 18 and 6 flange screws 22 Torque flange screws to 13 ft Ibs Install new gasket 11 rear cover 2 and 6 flange screws 23 Torque flange screws to 13 ft Ibs Grease oil lip seal 13 and exciter shaft Install key 17 on exciter shaft and slide pulley 19 onto shaft Install washer 8 and flange screw 23 torque flange screw to 13 ft Ibs Fill exciter with MBW Ground Pounder exciter oil to level specified in the Fluid Levels section of this manual 3550 Exciter Disassembly Refer to 3550 Exciter Assembly page 16 for exciter disassembly Remove flange screw 24 and washer 10 securing the pulley 19 to the exciter shaft 20 Slide pulley off of exciter shaft be sure not to lose shaft key 17 Note To aid in removal of rear cover you will need two 5 16 18 bolts minimum grade 5 Remove 6 flange screws 24 from rear cover plate 2 To press rear cover 2 off of housing thread two 5 16 18 grade 5 bolts into thread holes on cover Turn bolts in with wrench or ratchet to press cover out When pressing cover off try to keep even 10 11 12 pressure on both side to ensure cover comes out straight Support exciter assembly on outside diameter of exciter housing 1 and press exciter shaft out of housing Remove 6 flange screws 23 from front cover plate 18 and remove front cover Note If bearings have failed
30. tos curaca tg 10 16105 CLUTCH CENTRIFUGAL 1 1 1 1 1 1 4 a adaa 12 051814 5 5 5 16 18 x 1 3 4 LG GRADE 5 a roszaosnos 14 F052408HCS HHCS 5 16 24 X 1 LG ZP je mew weas 16 FOSSW WASHER 5 16 ZP HM NW 118x88 GRADES ZP 4 4 4 4 4 4 18 F081305HCS HHCS 1 2 13 x 5 8 LG GRADE 5 ZP 4 ak 20 FO8LW 1 2 ZP 4 woscotees euTTON serem 22 06 010 5 BUTTON HEAD SCREW M6 x 10mm 1 1 ws Wiz sss 4 01011 SHOCK MOUNT L l 1 01013 V BELT sn cz some _ 1 820186 oz BOTTLE EXCITER OIL 1 Q9807956846 SPARK PLUG gt o gt o gt N N N N N N A lt s N s 19 BOTTOM ENGINE fr G RECOIL SCREW S HONDA ONLY ENGINE ASSEMBLY 3550 ITEM PART NO DESCRIPTION 3590H 3550R 1 00031 MOUNTING BAR ENGINE 2 2 01011 SHOCK MOUNT 07288 V BELT A 32 SERIAL 35500759 amp BELOW 06931 V BELT A 31 SERIAL NO 35500760 amp UP 7 01444 ENGINE HONDA GX160 EI ot ENGINE ROBIN EX13 1 17370 ENGINE ROBIN EX17 OPTIONAL 5 DEFL
31. us to those operating or working with this equipment The symbol can be found throughout this manual and on the unit Please read these warnings and cautions along with all decals carefully before attempting to operate the unit Make sure every individual who operates or works with this equipment is familiar with all safety precautions A WARNING A GENERAL WARNING Indicates information important to the proper operation of the equipment Failure to observe may result in damage to the equipment and or severe bodily injury or death A CAUTION A GENERAL CAUTION Indicates information important to the proper operation of the equipment Failure to observe may result in damage to the equipment Safety Precautions LETHAL EXHAUST GAS internal combustion engine discharges carbon monoxide a poisonous odorless invisible gas Death or serious illness may result if inhaled Operate only in an area with proper ventilation NEVER OPERATE A CONFINED AREA DANGEROUS FUELS Use extreme caution when storing handling and using fuels as they are highly volatile and explosive in vapor state Do not add fuel while engine is running Stop and cool the engine before adding fuel DO NOT SMOKE SAFETY GUARDS t is the owner s responsibility to ensure that all guards and shields are in place and in working order IGNITION SYSTEMS Breakerless magneto and battery ignition systems can cause severe electrical shocks A
32. void contacting these units or their wiring SAFE DRESS Do not wear loose clothing rings wristwatches etc near machinery NOISE PROTECTION Wear OSHA specified hearing protection devices EYE PROTECTION Wear OSHA specified eye shields safety glasses and sweat bands FOOT PROTECTION Wear OSHA specified steel tipped safety shoes HEAD PROTECTION Wear OSHA specified safety helmets DUST PROTECTION Wear OSHA specified dust mask or respirator OPERATOR Keep children and bystanders off and away from the equipment ei REFERENCES For details on safety rules and regulations in the United States contact your local Occupational Safety and Health Administration OSHA office Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country The publication of these safety precautions is done for your information MBW does not by the publication of these precautions imply or in any way represent that these are the sum of all dangers present near MBW equipment If you are operating MBW equipment it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department Safety Deca
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