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Service Manual - Northwest RV Supply

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1. Pull the motor crown roller bearing and drive hub out of the roll bar and remove the attaching screws holding the motor to the end cap Make note of the motor orientation on the end cap NOTE If the awning is closed when the motor is removed the spring arms will try to open Support the roll bar and allow the awning to open slowly then secure the arms by tying the elbows together as described in step 2 Remove the crown roller bearing and drive hub from the old motor and install on the new motor 9 Attach the new motor to the end plate paying attention to match the orientation from the old motor NOTE To improve the motor mounting the motor screws have been lengthened to increase the screw thread engagement The original screws were M4 x 20mm Current production and replacement screws are M4 x 25mm The motor replacement kit R001531 includes new screws and washers e When replacing a motor that is attached using the shorter screws discard the existing screws and attach the motor using the longer screws and the washers included with the motor replacement kit e The current production end caps have been upgraded to use the longer screw If replacing a motor with the longer screws DO NOT use the washers The motor is attached with just the screws 10 Partially slide the new motor assembly into the roll bar Ensure that the motor drive gear and crown are properly seated inside the roll bar 052549 301r2 5 Table of Contents
2. is retracted It is recommended that if water accumulates on the top retract the awning in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting The effects of wind and rain on an awning are unpredictable Severe damage to the awning and the vehicle may result IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED RETRACT THE AWNING ARM CARE The best method of keeping the arms operating smoothly is to clean them Periodically wash out the channels with running water i e a hose to keep them clean If the channels still do not slide easily lightly spray the joints with a dry silicone lubricant after the arms have been cleaned and dried thoroughly Hardware Maintenance e Replace any parts that become damaged e Periodically check all mounting hardware screws lags etc and re tighten when necessary MOTOR MAINTENANCE e Check all wiring and connections for wear Repair when needed e Check that the sealant is providing a good seal and no water is accumulating on the wiring 10 052549 301r2 Table of Contents Carefree of Colorado Service Manual MARQUEE PART NUMBER LISTING PART NUMBER CONFIGURATION Example Part Number 48 050 CW 25 WP 48 050 CW 25 WP Marquee 50 Toast acrylic White Window LH Box Awning Default STYLE SIZE CANOPY MOTOR CODE IN INCHES COLOR CASE COLOR EXTENSION LOCATION 48 050 50 ACRYLIC STANDARD amp WP l No Code All Marquee 954 54 am
3. extend the awning to access the switches a OUT Limit Switch OUT Limit Switch Increase 7 IN Limit Switch IN Limit Switch Decrease LH Motor RH Motor el Configuration Configuration View Looking Up from Below Awning Marquee008 Figure 6 Motor Limit Switches Adjusting the OUT Limit Switch Extend the awning out completely 2 Confirm that the arms are fully extended The motor should stop and the fabric should be tight If the motor continues to run the fabric will sag or if the motor quits before the arms are extended it will be necessary to adjust the OUT limit switch 3 Using a 4mm Allen wrench turn the OUT limit switch CLOCKWISE increases time the motor runs during extension COUNTERCLOCKWISE reduces the time the motor runs NOTE It is best to make the adjustments in increments of a single turn 3 full turns of the screw equals approximately 2 of fabric extension 4 Extend and retract the awning several times to confirm that the adjustment is correct 5 Repeat steps 3 and 4 as required until the awning extends correctly Adjusting the IN Limit Switch 1 Retract the awning in completely 2 Confirm that the arms are fully retracted The motor must stop when the awning is fully retracted If the motor continues to run or if the motor quits before the arms are fully retracted it will be necessary to adjust t
4. tM Mn b obR a pM PME M LER DUE PODIUM EM qipM Mt bd epUlu B Reid 11 Part Number LOOGSBODL a meii dxEe HE DRAK EUMD UMP EM EE RIAM RARE idR a DAC iR ER RA 11 ite Fans NL RR et Ot E D P PRI SEO IRRTPEERTENE SEES 12 052549 301r2 Printed in USA February 2009 PROPRIETARY STATEMENT The Marquee Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION AWARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOU
5. 25 set screw Detail B Remove the rotation pin and arm from the awning Case Connector arquee Remove the bushings from the flanges from the arm Figure 2 Arm Replacement If replacing the lead rail connector or case connector go to page 4 then return to step 10 10 Firmly hold the ends of the new arm assembly and remove the shipping ties Allow the arm to slowly open to its maximum extension NCAUTION WHEN THE ARM IS CLOSED IT CAN OPEN WITH SIGNIFICANT FORCE USE CARE WHEN OPENING THE ARM 11 Insert the two bushings into the rear flanges of the new arm assy 12 Lift the new arm up and position the rear arm flanges over the case connector 13 Slide the rotation pin through the arm flanges and case connector Align the groove in the pin with the set screw hole in the connector bracket 14 Secure the pin in place with the 6 32 x 25 set screw removed previously 15 Carefully bend the arm and place the front flanges of the arm over the lead rail connector 16 Attach the arm using the rotation pin and e ring removed previously The e ring goes into the groove of the pin and between the top of the connector and upper flange 17 Restore power and test operation 052549 301r2 3 Table of Contents MARQUEE Service Manual Carefree of Colorado Replacing the Lead Rail Connector Refer to Figure 3 Carefully mark the location of the existing connector in the lead rail Make note of the bracket orientation Remove the lead r
6. E MOTOR DO NOT LET THE ROLLBAR COME OUT MORE THAN 1 OTHERWISE THE AL ROLLBAR IDLER WILL DISENGAGE FROM THE X End Cap OPPOSITE END PLATE IF THIS OCCURS REINSERT Disconnect power to the awning Spring Arms If the awning is extended Refer to Detail A Carefully push the lead rail toward the case so that the arms collapse While holding the lead rail in this ee og a m position firmly tie the elbows of the spring arms together Use a minimum 1 2 L Firmly Tie rope do not use bungee cords When tying the rope use a non slip knot such Elbows Together as a square knot or equivalent Marquee te Figure 4 Tying the Arms If the awning is closed Firmly brace the lead rail in the closed position A second person can hold the lead rail steady during the disassembly process NCAUTION FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING Remove the 4 screws holding the end cap to the case do not remove the motor attach screws at this time Pull the end cap and motor partially out from Drive Hub the awning case Roller Bearing iE NCAUTIONS oV tg i Marquee012 THE IDLER ONTO THE ENDPLATE BEFORE CONTINUING Figure 5 Replacing the Motor 6 Disconnect the motor wires from inside the coach and pull out or clip the motor wires If cutting the motor wires be sure to leave enough wire that can be stripped and spliced
7. G ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE COULD OCCUR NOTE On replacement arms the connector assemblies are not included and must be ordered separately if the parts are to be replaced The following procedure requires two people 1 Open the awning to the maximum extension or as wide as possible This is to minimize the spring a tension in the arms during this procedure BA Disconnect power to the awning vr Rotataiag Pin po Pin E Ring E Ring Use a scaffold ladder or other means to firmly support the lead rail 4 refer to Detail A At the lead rail remove the e ring J and rotation pin from the arm and connector Bm assembly Jem Connector Assy Connector Assy NOTE For early configurations the e ring is Early Pin Configuration Current amp Replacement located between the arm clevis and the Dei A Pin Configuration connector Newer arms and replacements use a stepped pin with the e ring located at the end of the pin Lead Rail Connector Rotatation Pin 5 Firmly grasp the spring arm and allow the arm to extend to its maximum length outside the lead rail Have a second person hold or otherwise support the unattached end Bushing qty 2 6 refer to Detail B Inside the case remove the 6 32 x 25 set screw from the case connector and save Connector Assy 6 32 x
8. MARQUEE Service Manual Carefree of Colorado 11 Route the new motor wire into the coach and attach refer to wiring diagram on page 7 or if the wires were cut splice the new wires to the existing wires Ensure that the wire colors match i e red to red and black to black Use a quality silicone sealant to seal the wire hole into the coach NOTE If splicing the wires allow enough lead wire from the motor so that the completed splices can be pushed into the wall before sealing There is not clearance room in the case for the wires and splices 12 Attach the end cap to the case 13 Remove the roll bar support 14 To test restore power then extend and retract the awning 15 After replacing the motor it will be necessary to adjust the motor limits Follow the procedure on page 7 6 052549 301r2 Table of Contents Carefree of Colorado Service Manual MARQUEE SETTING THE MOTOR LIMITS The motor limit switches are preset at the factory for best operation of the awning The OUT limit switch stops the motor when the awning is fully extended The IN limit switch stops the motor when the awning is fully retracted NOTE On original installation motors the IN limit switch is sealed with a tamper proof compound to prevent accidental adjustment If it is necessary to adjust the switch in an existing motor it will be necessary to remove the compound The limit switches are located inside the case near the end cap It is necessary to
9. PRODUCT 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on the awning frame Use a stiff brush and warm water with soap 3 When cleaning the fabric it is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never more than 100 F e Air dry only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning
10. S INJURY AND OR MAJOR PROPERTY DAMAGE NCAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes e Always disconnect battery or power source before working on or around the electrical system e Always wear appropriate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located www carefreeofcolorado com 052549 001 Marquee Installation Manual 052549 201 Marquee Owner s Manual 052549 301 Marquee Service Manual Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company 303 469 3324 www carefreeofcolorado com Table of Contents Carefree of Colorado Service Manual MARQUEE PRODUCT OVERVIEW The Marquee Window and OtD Over the Door Awnings are state of the art lateral arm awnings When retracted the housing provides protection against the elements while the streamlined styling blends in with the coach side wall The full tension canopy fabric allows the awning to be partially or fully exten
11. ail end plate Loosen the large hex screw in the center of the bracket and slide the out bracket out of the lead rail Insert the new connector assembly into the lead rail and position at the marks made previously Tighten the securing screw Attach the lead rail end plate momo e um Case ref Groove on Bottom Groove on Bottom Lead Rail ref e O e e xX C f onnector Mounted Connector in Early Case Connector Current Case Connector Lead Rail Connector in Lower Groove Set Upper Groove Set Window Steep Pitch Case ref Groove Groove on Top Lead Rail ref 2 Connector Mounted in Upper Groove Set Connector in Early Case Connector Current Case Connector Lead Rail Connector Lower Groove Set OtD Flat Pitch 2 Holes O Groove n i i Q can be identified by the groove on the front face and the two holes through the top The early and current connectors are not interchangeable Early Style Current Style Marquee011 Figure 3 Spring Arm Connector Placement Replacing the Case Connector Refer to Figure 3 1 Carefully mark the location of the existing connector in the case Make note of the bracket orientation 2 Remove the end cap Refer to details on page 2 e For the idler side remove the screws and slide the end cap off of the roll bar idler and set aside It will be necessary to support the
12. allation The relay module allows installations to use up to two 2 single pole switches not available from Carefree Switch characteristics e Single Pole Double Throw DPDT e Momentary ON center OFF Momentary ON OFF Momentary ON 8 052549 301r2 Table of Contents Carefree of Colorado Service Manual MARQUEE REMOVING THE AWNING Screw Location Screw Location Arm Mount Arm Mount Mounting Rail V CN gt Rail Marquee014 1 Open the awning 2 Remove the three screws that are through the bottom of the case 3 Close the awning 4 Disconnect power to the awning 5 Disconnect the motor wires from the switch 6 Rotate the awning upward in the awning rail 7 Pull the wire out of the RV wall 8 Using one person at each end of the awning continue rotating the awning upward until the awning mounting rail slides out of the awning rail on the RV 052549 301412 0000000 9 Table of Contents MARQUEE Service Manual Carefree of Colorado STANDARD MAINTENANCE Maintaining a Carefree Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE NCAUTION DO NOT USE OIL BASED CLEANERS OR ANY CAUSTIC GRANULATED OR ABRASIVE TYPE CLEANERS ON YOUR CAREFREE
13. cone lubricant will aid in sliding the new fabric in 9 Slide the new canopy into the lead rail and roller Both edges must be done at the same time Orient the fabric so that the large polycord goes into the lead rail the smaller polycord goes into the roll bar The hem should be on the down side 10 Center the canopy into the slots of the rollbar and lead rail 11 Remove any support material from the rollbar and attach the case end cap 12 Restore power to the awning and roll the canopy onto the rollbar The fabric rolls under the roll bar Ensure the fabric rolls evenly onto the rollbar without wrinkling or folding 13 Once the fabric is rolled taut remove the rope used to tie the arms together 14 Extend the awning 15 Attach the lead rail end plate using the top and bottom screws only 16 Center the canopy into the slots of the rollbar and lead rail 17 Hold the fabric in place and attach using the fabric retaining screw middle screw through one lead rail end plate 18 On the opposite end of the lead rail stretch the fabric smooth and attach using the fabric retaining screw middle screw through the end plate 19 After replacing the canopy it will be necessary to adjust the motor limits Follow the procedure on page 7 2 052549 301r2 Table of Contents Carefree of Colorado Service Manual MARQUEE SPRING ARM REPLACEMENT NCAUTION THE SPRING ARM IS UNDER TENSION TO OPEN USE EXTREME CARE TO FIRMLY HOLD THE SPRIN
14. ded for best shade coverage No vertical arms interfere with coach sidewalls custom graphics or equipment that may be mounted on the sidewalls Awning Specifications e Fully retractable and self storing e The sealed awning motor operates on standard 12VDC range 10VDC to 14VDC e Fabric is woven acrylic e Case and frame are constructed of high strength aluminum extrusions protected with a polyester paint finish e Stainless steel fasteners and hardware EXTENSION 36 AVAILABLE WIDTHS OtD 50 54 60 66 72 Window 50 54 60 66 72 7 8 9 10 11 12 amp 13 VITRE Pi 5 Values are approximate and may vary for individual installations LEADING EDGE POSITION ACTUATION AND CONTROL Power Lateral Arm Spring Minimum Tension Open Position Control Motorized Roll Out In Controlled by Electrical Motor MOTOR SPECIFICATIONS Motor Type Tubular Power 12VDC Minimum 8VDC Output 30 Watts Nominal Current 2 5Amps Max Current 14Amps stall min voltage Power Source Motor and controls are routed and hardwired into the vehicle s 12V system Torque Continuous 6Nm 4 5 ft lbs Tightening 18Nm 13 2 ft lbs Speed 15 rpm COLORS AVAILABLE Case Standard White Black Custom Champagne and Pewter Fabric Woven Acrylic Fabric refer to sales literature for colors available Awning Width Fabric Width E 3 approx Marquee001a 052549 301r2 1 Tab
15. he IN limit switch 3 Using a 4mm Allen wrench turn the IN limit switch Clockwise increase time the motor runs during retraction counter clockwise reduces the time the motor runs NOTE It is best to make the adjustments in increments of a single turn 3 full turns of the screw equals approximately 2 of fabric extension Extend and retract the awning several times to confirm that the adjustment is correct Repeat steps 3 and 4 as required until the awning retracts correctly 052549 301r2 7 Table of Contents MARQUEE Service Manual Carefree of Colorado WIRING DIAGRAMS SWITCH INSTALLATION No RELAY 92 1 4 Wall 2 3 4 min Rear View of Covered Terminals Switch Panel Front View of Switch Panel on Bottom Ground 12VDC Fido Figure 7 Standard Switch Installation Carefree switch shown Installer furnished switches may have different appearance Switch characteristics e Double Pole Double Throw DPDT e Momentary ON center OFF Momentary ON OFF Momentary ON e Polarity reversal between the two ON positions SWITCH INSTALLATION W RELAY MODULE Installer Furnished i Installer Furnished Switch Rear View of Connectors Shown Switch SPDT Center OFF SPDT Center OFF NN s Gray Gray Brown Brown Yellow Yellow Blue Detail A Alternate Wire Connection PV3007 Figure 8 Relay Module Inst
16. il Switch DPDT Momentary Contact Plate Single Switch DESCRIPTION RH Refer to Canopy Order Form Window Awning OtD WA amp OtD Ext Ret Switch amp Plate Kit contains items 18 amp 19 Owners Kit includes manual amp mounting screws 1 XXX Color xxx Length in inches 2 00X 005 for White 006 for Black 3 Two case connectors configurations are used on the Marquee item 16 original item 16a current Refer to Detail A the older style can be identified by the groove on the front face and the two holes through the top The new and old connectors are not interchangeable Identify the correct connector before ordering 4 Motor Kit item 5 includes items 6 7 and 8 not shown Carefree of Colorado Marquee501a NOTES 2 AORORGPKN NN www 052549 301r2 Table of Contents Carefree of Colorado Service Manual MARQUEE NOTES 052549 301r2 13 Table of Contents This Manual is Compliments of Northwest RV Supply 86325 College View Road Eugene OR 97405 Local 541 746 9092 Toll Free 866 678 7467 Fax 541 736 5573 http www nwrvsupply com mail nwrvsupply com Northwest RV Supply carries a large spectrum of surplus used and new RV parts and components Please feel free to visit our website for additional information
17. l5 SERVICE MANUAL tario MARQUEE Colorado WINDOW AND OVER THE Door OTD AWNINGS WINDOW TABLE OF CONTENTS ius Wie BOs a um e a 1 Canopy Replacement 4 sm erreur a AL Wore sseccssscccsssssccsseesssseeees 2 Spring Arm Replacemgrms X 4 9p of a e e eere eene eene eene enne unnnu 3 Meuprug the Lead Rall Connector iusso noi M Nue e Nae Pell era reden oie Hx er RU avs Pix HS Had R iSo 4 Replacing thesie9 Connector Mm Me cee ee AR M Meere nennen nnne 4 cueil Wild Cie 5 oM HATTEN P UR ho m 5 Setting the NENILIITIES LL Nee 5 eerte te repr Er Ere parer RueEa 7 Aguanmwies QUI Lm SW ow odo erre asina ita uotis pm AE Mak de acit Lada 7 Adjusting the IN Limit o P du 7 a eE sso DIL TL E Wi Wesce 8 cd eid aco in RI No Relay PME T 8 Switch Installation W Relay o copo MEA Ue c 8 hisp AUF o n A 9 Standard We i SR 10 ig 000p CATG rM TP PUN b 9 c 10 Lip o A c m Wes 10 co ERE t T m re Hm 10 PUT OTe T Qe d e 10 Hardware Maintenant ANL WT T 10 irit MAEN yo aa A A MR 10 uu iR Dl E s m t 11 Far Number ConfiguratiOTi uua eros meb dace rb U pg sarap
18. le of Contents MARQUEE Service Manual Carefree of Colorado CANOPY REPLACEMENT 1 Open the awning several inches to expose the arm elbows Spring Arms 2 Refer to Detail A Using a minimum 1 2 rope firmly tie the elbows of the spring arms together L Firmly aS do not use bungee cords When typing the Elbows Together rope use a non slip knot such as a square knot DETAIL A or equivalent NCAUTION FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING Fabric Slot Pointed Toward 3 Use the extend button to unroll the canopy until Fabric Retaining Screw Opening the fabric slot in the tube is aligned with the Typical Both Sides End Plate awning case opening DETAIL B Marquee013 Disconnect power to the awning Figure 1 Canopy Replacement Remove the idler side end cap and lead rail end plate and set aside On the opposite end of the lead rail remove the fabric retaining screw middle screw from the end plate NOTE It will be necessary to firmly support the roll bar and keep it from coming out of the case and off of the motor during the next steps From the idler end of the rollbar simultaneously slide the old canopy out of the roller tube and lead rail Inspect the slots in the roll bar and lead rail Clean and deburr as required Lightly spraying the inside of the slots with a dry sili
19. p Refertosales cusrom Tow awning i P Maor Awnings 060 60 od order Refer to sales order Steep Pitch Default 066 66 B information for information for DP R n specific codes specific codes and OtD RH Motor 072 72 and colors colors available Flat Pitch special order 084 84 available 096 96 gt 108 108 Jj 120 120 O 132 122 144 144 156 156 PART NUMBER LOCATION The part number serial number is located on the inside of the lead rail 052549 301r2 Carefree of Colorado Dt 0000 Sn 0000000000 Pn XXXXXXXXX Marquee009 Table of Contents 11 MARQUEE Service Manual ILLUSTRATED PARTS LIST 2 Holes O 1 6 Q 1 6a Le dal Tw P E Bun E V Groove Older Style New Style DETAIL A PART NUMBER 0157xxx R037301 00X R054017 001 R037300 00X R001531 R060448 001 R040555 001 R040723 001 6103xx R001362XXX xxx R036450 00X R036464 00X R012530 232 R012530 231 R019804 001 R019804 002 R019853 001 R019799 001 R001116 R040517 001 R019475 001 12 R019819 001 Awning Rail End Cap Wall Closeout End Cap Motor Kit Tubular Crown Drive Hub Roller Bearing Roller Tube Canopy Only Lead Rail End Plate Lead Rail End Plate Lead Rail Spring Arm Assy Spring Arm Assy Connector Assy Case Connector Assy Case Connector Assy Case Connector Assy Lead Ra
20. rollbar e For the motor side remove the end cap screws and slide the end cap and motor out from the case and rollbar about 3 4 It will be necessary to support and hold the roll bar when separating the motor NCAUTIONS WHEN PULLING THE MOTOR OUT OF THE CASE THE SERVICING TECHNICIAN MUST USE CARE TO NOT BREAK OR DAMAGE THE MOTOR CABLES WHEN PULLING THE MOTOR DO NOT LET THE ROLLBAR COME OUT MORE THAN 1 OTHERWISE THE ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE IF THIS OCCURS REINSERT THE IDLER INTO THE ENDPLATE BEFORE CONTINUING B Two case connector configurations are used on the Marquee The older style 3 Loosen the clamping screw on the connector and slide the old connector out of the case 4 Insert the new connector assembly into the case and position at the marks made previously 5 Tighten the clamping screw 6 Reinstall the end plate Ensure that the idler pin of the roll bar is properly seated Ensure that the motor and crown are properly seated in the rollbar 7T Reinstall the end caps 8 Return to step 10 on the previous page 4 052549 301r2 Table of Contents Carefree of Colorado Service Manual MARQUEE MOTOR REPLACEMENT This operation can be done while the awning is mounted on the RV Use care to not damage the walls etc 1 2 WHEN PULLING THE MOTOR OUT OF THE CASE THE SERVICING TECHNICIAN MUST USE CARE TO NOT BREAK OR DAMAGE THE MOTOR CABLES WHEN PULLING TH

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