boom! secondary audio amplifier expansion kit - Harley
Contents
1. the sound system verify that the ignition key switch is in the OFF position before installing the main fuse 1 See the service manual Install the main fuse 2 Turn the ignition key switch to IGNITION but do not start the motorcycle 3 Test the radio and speaker controls for proper operation 4 After the test is complete disconnect the main fuse Install the fuel tank per service manual instructions 5 See the service manual Install the outer fairing and windshield WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 6 See the service manual Install seat NOTE Digital Technician is available only at Harley Davidson dealers 7 Load amplifier EQ based on speaker configuration using amplifier flash section of Dealer Service Tool Digital Technician Amplifier application software firmware a Check for updates to the amplifier base calibration firmware b Install latest version of base calibration if updates are available 6 of 8 Amplifier and speaker EQ configuration a Proceed to radio reflash and select speaker configur ation b Select the correct EQ based on the speaker configur ation found in the information section c Complete the reflash of the radio with the new speaker configuration d Proceed to amplifier relfash e L2. Connector 4 See Figure 4 Snap the harness cover over the connector Secure with a cable strap The harness routes inside the saddlebag after the amplifier is mounted 20f 8 1 Harness cover 2 Cable strap Figure 4 Harness Cover 5 See Figure 5 Clean the inside rear and bottom surfaces of the saddlebag with a mixture of 50 70 percent isopropyl alcohol and 30 50 percent distilled water Remove the four pieces of protective backing from the amplifier bracket tape strips and position as shown is07751 1 Amplifier 2 Pin stud 3 Grommets Figure 6 Amplifier Pin Studs See Figure 7 Position the amplifier with the grommets in the holes in the bottom of the amplifier bracket and slide the top into the bracket Install the 2 hex socket button head screws Tighten to 7 9 ft lbs 9 4 12 2 Nm is07750 1 Area to be cleaned 2 Amplifier bracket isO7752 1 Amplifier 2 Hex socket button head screws 3 Tape strips Figure 5 Amplifier Bracket Installation NOTE Verify that all four pieces of tape are contacting the saddlebag 6 See Figure 6 Install the amplifier pin studs in the amplifier Tighten to 7 9 ft lbs 9 4 12 2 Nm Install the grommets J05789 Figure 7 Amplifier Installation See Figure 8 Clean the inside bottom and side surfaces of the saddlebag with a mixture of 50 70 percent isopropyl alcohol and 30 50 percent distilled water Connect the am
3. cMOTOR HARLEY DAVIDSON WY J05789 INSTRUCTIONS REV 2014 07 28 BOOM SECONDARY AUDIO AMPLIFIER EXPANSION KIT GENERAL Kit Number 76000280 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements Prior or concurrent installation of a fairing mounted amplifier is required for proper installation of this kit See the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only for Audio Amplifier Kit part num bers and fitments In these instructions the Harman Kardon amplifier fairing mount is considered the primary amplifier The saddlebag mounted amplifier is referred to as the secondary amplifier FLHTKSE models require separate purchase of 69200714 This kit is not compatible with premium bag liners Fitted saddlebag linings require trimming to accommodate amplifier mount and harness cover WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for this year m
4. ceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a The amplifier installed with this Amplifier Expansion Kit requires up to 8 amps additional current from the electrical system Kit Contents See Figure 14 and Table 2 PREPARATION NOTE For vehicles equipped with security siren e Verify that the hands free Fob is present e Turn ignition switch ON 1 See the service manual Follow the instructions to remove the fuel tank top caddy left side caddy and left side cover FLHX models may require removal of outer fairing depending on speaker and amplifier configuration 2 See Figure 1 Remove the wire trough cover 1 of 8 Please dispose of materials responsibly is07733 Figure 1 Wire Trough INSTALLATION GENERAL ALL MODELS NOTE This system is designed to work with Boom Audio speakers only Any original equipment OE speakers must be removed Verify that the primary amp is installed per the instruction sheet shipped with that kit e Simultaneous Installation Route the wire harness 69200487 from the primary amp kit Make all electrical connections except stock OE 162 and or primary amp output 313 e Upgrade Installation Disconnect any 4 way connectors at 313 and 162 This may include fairing lower speakers saddlebag cover speakers or rear pods speakers Discon nect only the 4 way portion of any rear speaker pod
5. e 11 DLC 91A 3 Remove the weather cap from the stock 91A Connect that 91A to 91B of harness 69200490 Place the weather cap from the stock connector on 91A of harness 69200490 4 Route 91A of harness 69200490 back through left side caddy to original location Secure it to the caddy using original clip 5 See the service manual to install the left side caddy 6 See the service manual to remove the top caddy 40f8 Route the battery terminal branch to the battery terminals a Remove the and battery terminals b Position the ring terminal on the positive battery terminal install the bolt c Position the ring terminal on the negative battery terminal install the bolt Tighten both bolts to 60 70 in lbs 6 8 7 9 Nm d Position the in line fuse holder in a location that can be easily accessed See Figure 12 Route 288 under the fender support and behind shock under fender strut through opening between frame and fender Secure with cable straps as shown Secure the amplifier harness to the main harness with a cable strap Make sure that cable routing is sufficient to account for full travel of the rear suspension is07757 om EN my Secondary amplifier harness 69200490 Cable strap 1 2 3 Fender support 4 288 Figure 12 Harness Routing J05789 HARNESS ROUTING 1 See Figure 13 Connect RADIO rear channel output 162 to input of sec
6. eplace it for the RH saddlebag b The LH cover speaker connection is made inside the LH saddlebag as part of the 69200488 harness See figure 9 Upgrade If cover speakers are present from a prior install remove the harness 69200641 from inside the LH saddlebag The 2 way connector provided with harness 69200488 will replace it is07758a 2 Amplifier System Speaker Expansion 6 or 8 Speakers No Change to Primary Amp System except connector 313 Connections 22 34 35 299 B amp B all same as primary amp AMPLIFIER 1 FLHX 313 8 A 4 way Front 4wy JO _ _ m m 162 w RADIO gt B 2 8 FLHTC FLHTK N 16 way Fairing Lower Speaker OR 8 ONLY Pa see note Rear 162 FLHTCU K REAR PODS 16 way 16 way 69200714 4 way 296 4 way o R eri Input lt Output FLHX REAR PODS ONLY J 297 4 way 91A DLC vehicle harness A BATTERY 298 Output RH SADDLEBAG NOTE Connector 296 is connected to thRADIOREAR CHANNEL OUTPUT162 via69200489 or 69200714 except on FLHTKSE models see upgrades below 288B LH COVER SPEAKER FLHTKSE models have a PIN side connector 296 near the rear lighting connector used to connect directly to the secondary amp harness 69200490 connector 296 AMPLIFIER 2 FOR ALL ot
7. her models the pin side secondary amp input signal come from connector 162 via 69200489 jumper FLHX or 69200 rear speaker interconnect FLHTCU K LH SADDLEBAG Figure 13 Amplifier System 4 Secure with harness with cable straps and install the wire trough 5 See the service manual to install the LH side cover 6 Place the LH saddlebag on the supports Tip the top of the bag out to get behind it and connect the mating sides of the 18 way 288 It is keyed so it can only go in one way There will be a click when fully seated Finish installing the LH side saddlebag J05789 7 Cap any unused 4 way pin side connectors with 72632 10 provided with 692000478 and 313 or from stock vehicle at 162 8 Locate unused speaker connectors and additional wire length under the seat It may be a good idea to label unused connectors with tape in case of future upgrades 9 If fairing lower speakers are used connect the 4 way socket side from the harness provided with that kit to 313 of the primary amplifier WARNING Be sure that steering is smooth and free without interfer ence Interference with steering could result in loss of vehicle control and death or serious injury 00371a 10 Make sure that the harness does not interfere with steering or movement of the front suspension Secure with cable straps COMPLETION NOTE ALL Models To prevent possible damage to
8. lap Locate 296 on the vehicle harness near rear lighting connector 7 and remove cap Connect 4 way pin side of connector 296 to the input socket side of 69200490 296 Connect Rear Speaker Pod Output Use pin side connec tion 297 from secondary amplifier harness 69200490 to 4 way socket side connector of the rear pods FLHX models Connect rear speaker pods to 297 of 69200490 if equipped Cap 297 if not used FLHTCU and FLHTK Connect the 4 way socket side of 69200714 to the mating 4 way pin side of 69200490 at 297 FLHTKSE models Connect the 4 way socket side of 69200714 to the mating 4 way pin side of 69200490 at 297 Cap the unused 4 way pin side of 69200714 with the cap from the vehicle connector Do not connect the 4 way pin side of rear Speaker Inter connect to 296 of 69200490 5of8 3 Connect Saddlebag Cover Speaker Output Use 2 way pin side connection 298 from secondary amplifier harness 69200490 to 2 way socket side connector if equipped a RH side Connect 2 way pin side connector of sec ondary amplifier output 298 to RH 2 way saddlebag cover speaker harness 69200641 Connector loca tion is shown in the saddlebag cover kit Saddlebag cover speaker harness 69200642 provided with cover speaker kit will not be used with this kit Upgrade If speaker covers are already present from a prior install remove the Y harness 69200642 Connector 298 on 69200490 will r
9. oad amplifier EQ based on speaker configuration as noted in the radio reflash section f Complete amplifier reflash Table 1 Connector Table for Secondary Amplifier Harness 69200490 Connector Description 288 18 way saddlebag connector 296 Secondary amplifier input from radio rear channel 297 Rear speaker pod output 298 Right saddlebag cover speaker output SERVICE PARTS is07759 Figure 14 Service Parts Boom Audio Amplifier Expansion Kit Table 2 Service Parts Table Item Description Quantity Part Number 1 Secondary amplifier wire harness marked 69200490 Not Sold Separately 2 Drill template 76000344 3 Amp clip 3 12600068 4 Saddlebag amplifier bracket 76000282A J05789 7 0f8 Table 2 Service Parts Table Item Description Quantity Part Number 5 Hex socket button head screws 2 926 6 Amplifier 76000277 7 Stud pin 2 12600087 8 Amplifier grommet 2 12100052 9 Saddlebag amplifier cover Not Sold Separately 10 Saddlebag amplifier jumper wire harness marked 69200488 Not Sold Separately 11 M5 Flat washer 2 6454 12 M5 Socket head cap screw 2 3798M 13 Plug cover Not Sold Separately 14 Cable strap base 10 69200342 15 Cable strap 10 10006 Items mentioned in text but not included in kit A Saddlebag J05789 8of8
10. odel motorcycle is required for this installation and is available from a Harley Davidson dealer The purchase of this kit entitles you to a specially developed sound equalization software that is used in conjunction with the Advanced Audio System This unique equalization was designed to optimize the performance and sound response of the BOOM Audio fairing lower speakers Even if this kit is not installed by a Harley Davidson dealer this special equalization software is available without charge from any dealer through Digital Technician II Dealer labor rates may apply for the upgrade procedure J05789 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Electrical Overload NOTICE It is possible to overload your vehicle s charging system by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 0021 1c WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Ex
11. ondary amplifier at 296 of 69200490 FLHX models Use jumper 69200489 to connect stock harness 162 located under fairing to connect to 296 of 69200490 Route jumper in wire trough Upgrade If this is installation is an upgrade from a prior install of saddlebag cover speakers or rear pods then the jumper 69200489 should already be installed If the jumper 69200489 is connected from the primary amp at 313 to covers or rear pods then disconnect them from the primary amp at 313 If the jumper 69200489 is connected to 162 in the fairing then leave it in place Disconnect the other end from the cover speakers or rear pods Connect pin side of jumper 69200489 to socket side connector 296 of 69200490 Install wire trough cover FLHTCU and FLHTK Use Rear Speaker Interconnect 69200714 located behind the passenger backrest flap to connect to 296 of 69200490 Upgrade If jumper 69200489 is connected from the primary amplifier 313 to the Rear Speaker Interconnect 69200714 then disconnect both 4 way ends of the jumper Discard jumper Connect the 4 way pin side of the Rear Speaker Intercon nect 69200714 installed with primary amplifier to the mating 4 way socket side 296 of 69200490 Install wire trough cover if removed FLHTKSE models Requires separate purchase of 69200714 Insert 69200714 between the 16 way sides between connector 162A and B located under the pas senger backrest f
12. plifier end of harness 69200488 and route the saddlebag side harness inside the left saddlebag Secure with cable straps and bases as shown 3 of 8 is07753 Amplifier harness connector Wire harness Wire harness cable strap Wire harness Pons Figure 8 Inner Harness Routing 9 See Figure 9 Clean the inside top surfaces of the saddlebag with a mixture of 50 70 percent isopropyl alcohol and 30 50 percent distilled water Route the saddlebag speaker harness inside the left saddlebag leaving enough slack to open the cover Secure with cable straps and bases as shown If cover speakers are not used bundle the unused wire next to amplifier on the outboard side Secure with cable strap and base isO7755 1 Christmas tree fasteners 2 Amplifier cover Figure 10 Amplifier Cover LEFT SIDE SADDLEBAG AMPLIFIER HARNESS INSTALLATION 1 See the service manual Remove the left side cover and left side caddy 2 See Figure 11 Release the stock 91A from the left side caddy Pull it back through the opening into the area behind the caddy under the seat Cable strap Cable strap base Wire harness is0775 Pena Speaker connector Figure 9 Speaker Harness Routing 10 Saddlebag liners Trim saddlebag liners Install saddlebag liners 11 See Figure 10 Install the amplifier cover on the bracket Secure with three christmas tree fasteners J05789 Figur
13. s Those connections may be made at stock OE 162 and or primary amplifier output 313 Speaker connections at 162 and 313 will be addressed in the wire harness section of the install 1 See the service manual Remove the left saddlebag If any bag liners are present remove them 2 See Figure 2 Place the left saddlebag on a protected surface with mounting side face up Use the template to cut the opening for the saddlebag amp 288 a With a hobby knife or scissors cut opening for con nector marked by the dotted line on the template b Place template on saddlebag align the grommet and latch fasteners and trace the cut outline for connector If cover speakers are present from previous install LH speaker wires will be in this location Remove the wire and grommet c Center punch two locations for the 9 32 drill d Verify size of opening with pin side connector from wire harness 69200488 e Cut opening for connector f Place masking tape over the two locations for the screw holes Drill two 9 32 holes J05789 is07737 Latch fasteners Grommet Template Screw hole location Ce Nes Connector cut out and hole location Figure 2 Cut Connector Opening 3 See Figure 3 Install pin side connector of jumper harness item 10 Figure 14 from inside the saddlebag Secure connector with two screws and washers 1 Pin side connector 2 Screws and washers Figure 3 Pin Side
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