Evolver NE - Ransburg.com
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1. AA 05 01 5 Ransburg AA 05 01 5 Evolver NE Solventborne Robotic Atomizers Parts Identification NOTES 62 Evolver NE Solventborne Robotic Atomizers Warranty Policies 63 WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without charge any part and or equipment that fails within the specified time see below because of faulty workmanship or material provided that the equipmenthas been used and maintained in accordance with Ransburg s writ ten safety and operating instructions and has been used under normal operating conditions Normal wear items are excluded THE USE OF OTHER THAN RANSBURG APPROVED PARTS VOIDS ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit i e guns power supplies control units etc is one 1 year from date of purchase WRAPPING THE APPLICATOR IN PLASTIC SHRINK WRAP OR ANY OTHER NON APPROVED COVERING WILL VOID THIS WARRANTY Ransburg RANSBURG S ONLY OBLIGATION UNDER THIS WAR RANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATERIALS THERE ARE NO IMPLIED WARRANTIES NORWARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE RANSBURG ASSUMES NO LIABILITY FOR INJURY DAMAGE TO PROPERTY OR FOR CONSEQUENTIAL DAMAGES FOR LOSS2. 1 Adapter B amp M 122000 30 Tubing Lg A11071 272 Evolver NE Solventborne Robotic Atomizers Parts Identification Figure 11 A11776 XX 90 Single Head Applicator Assembly Ransburg AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification A11776 XX 90 SINGLE HEAD APPLICATOR ASSEMBLY PARTS LIST Figure 11 1 A11282 00 Assembly ValveBlock EvolverNE Ci 8 AT1776 00 Assembly 90 Single Block 8 79019 ORngSoventProof 9 7752 00 Screw BreakAway 1 775090 Bir s 1 AH20 0 Ring Quick Disconnect 12 790013 Solvent Proof 7 13 7900106 O Ring Solvent Proof i4 79001 04 i5 15 001500 Scewfo32Xl lg HisterGi 7959 24C Screw 1 4 20 X 3 4 Lg HCS 3 1 10 11 12 13 14 wis TABLE C TUBING BUNDLE 90 SINGLE HEAD aSSEMBLY Dash No Description 00 Robot Adapter Sleeve amp TubingNotIncluded NA Adapter FANUC 15 Tubing Lg Adapter Motoman PX2900 15 Tubing Lg 11071 163_ 08 Adapter FANUO 3O TubingLg A11071213 09 Adapter ABB 30 Tubing Lg 11071223 Adapter amp M LZ2000 30 Tubing Lg 11071 273 Evolver NE Solventborne Robotic Atomizers Parts Identification Figur
3. SAFETY PRECAUTIONS Before operating maintaining or servicing any Rans burg electrostatic coating system read and under stand all of the technical and safety literature for your Ransburg products This manual contains information thatis important for youto know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following symbols Please pay particular attention to these sections A WARNING states information to alert you toa situ ation that might cause serious injury if instructions are not followed A CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury A NOTE is information relevant to the procedure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences Careful study and continued use of this manual will providea better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting If you do not have the manuals and
4. EVOLVER 60 AND 90 SINGLE HEAD NE APPLICATOR SELECTION GUIDE 11775 AA Basic Applicator Configuration 60 Single Head Table A Tubing Bundle 00 Robot Adapter Sleeve amp Tubing Not Included 01 Adapter FANUC 15 Tubing Lg 02 Adapter ABB 15 Tubing Lg 03 Adapter FANUC P 200 15 Tubing Lg 04 Adapter Kawaski KE610L 15 Tubing Lg 05 Adapter Motoman PX2850 15 Tubing Lg 06 Adapter Motoman PX2900 15 Tubing Lg 07 Adapter B amp 1 72000 15 Tubing Lg 08 Adapter FANUC 30 Tubing Lg 09 Adapter ABB 30 Tubing Lg 10 Adapter FANUC P200 30 Tubing Lg 11 Adapter Kawasaki KE610L 30 Tubing Lg 12 2 Adapter Motoman PX2850 30 Tubing Lg 13 Adapter Motoman PX2900 30 Tubing Lg 14 Adapter B amp M LZ2000 30 Tubing Lg A11776 Basic Applicator Configuration 90 Single Head Table A Tubing Bundle 00 Robot Adapter Sleeve amp Tubing Not Included 01 Adapter FANUC 15 Tubing Lg 02 Adapter ABB 15 Tubing Lg 03 Adapter FANUC P 200 15 Tubing Lg 04 Adapter Kawaski KE610L 15 Tubing Lg 05 Adapter Motoman 2850 15 Tubing Lg 06 Adapter Motoman 2900 15 Tubing Lg 07 Adapter B amp M LZ2000 15 Tubing Lg 08 Adapter FANUC 30 Tubing Lg 09 Adapter ABB 30 Tubing Lg 10 Adapter FANUC P200 30 Tubing Lg 11 2 Adapter Kawasaki KE610L 30 Tubing L
5. Ra nsburg Evolver NE Solventborne Robotic Atomizers Maintenance PROCEDURES gt If using needle nose pliers to unscrew the Applicator Cleaning Service front needle be very careful Do not grip on the See Figure 5 1 Flush the paint supply line and the applicator paint passages using a solvent which is compatible with the material being sprayed Continue to flush until all traces of paint are gone tapered sealing surface If the pliers slip they could damage the tapered sealing surface of the needle 8 Remove fluid nozzle 32 by unscrewing counter 2 Turn off the solvent supply actuate paint push clockwise Inspect o ring 30 and all passages for out air at color changer and trigger the applicator build up or damage Clean or replace as necessary Allow all of the fluid to drain from the spray applica Lubricate and reinsert o ring into applicator barrel tor fluid passages and reinstall fluid nozzle Torque fluid nozzle to 25 2 82 Nm 3 Clean the exterior surfaces of the spray applicator with a solvent soaked rag 4 Remove end cap 1 Removing the end cap releases tension on all internal spray head compo nents Remove needle spring 2 and valve spring 3 which are loose after removing the piston cap gt There should be a small gap between the fluid nozzle and the applicator barrel after tightening gt Never attempt to clean the air cap holes WARNING gt DO NOT use the A11218 00
6. Reconnect tubing 3 Check the tubing for kinks or damage Replace if worn or damaged Ransburg Possible Causes Corrective Action 4a Make sure that the seal is in the proper position and or lubricate with a small amount of petroleum jelly 4b O ring missing between turbine bundle block and manifold 4c O ring missing between mounting block and replaceable head 1 Increase pressure 2 Examine repair as required NOTE A test station to bench test the applicator off line will speed the Troubleshooting process AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Maintenance NOTES Evolver Solventborne Robotic Atomizers Parts Identification Ra nsburg PARTS IDENTIFICATION Figure 9 A11281 XX 90 Dual Head Applicator Assembly Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification A11281 XX 90 DUAL HEAD APPLICATOR ASSEMBLY PARTS LIST Figure 9 Assembly Tubing Bundle Evolver NE Assembly 90 Dual Block Screw 10 32 X 1 Lg Filister G 10 7959 24C Screw 1 4 20 X 3 4 Lg HCS TABLE A TUBING BUNDLE 90 DUAL HEAD ASSEMBLY Dash No Description 00 Robot Adapter Sleeve 8 Tubing NotIncluded N A Adapter FANUC 15 Tubing Lg 06 Adapter Motoman 2900 15 TubingLg At1071 161 98 Adapter FANUC 30 Tubinglg 1107121 09 Adapter ABB 30 Tubinglg 1071221 Adapter B amp M LZ2000 30 T
7. 3GISNI 81 9349907 EL qairvoot Adog 40 3A00Y9 OLNI SNIHSn8 3ATVA uly NO Nany Figure 6 79138 03 Evolver Applicator Head Assembly AA 05 01 5 29 Ra nsburg Evolver NE Solventborne Robotic Atomizers Maintenance 79138 03 EVOLVER APPLICATOR HEAD ASSEMBLY PARTS LIST Figure 6 7 o SSS 8 772306 Pisto U Cup 14 1 79150 Plate Piston 1 7914400 11 766303109 O Ring Solvent Proof 1 12 7663 12 O Ring Solvent Proof r 7914600 Seal Carrier Rear Piston O O O no 4 79130 Bushing AirValve 15 7900 01 O Ring Solvent Proof 3 ise og y 7917200 Carrier RearSeal i8 7900106 O Ring Solvent Proof l sss T r 19 913700 Head Machining sC 22 7914200 SeewSHCS832X79 long no 79141 00 Plug Connection 1 uol AA 05 01 5 ARCHIVE 30 Evolver NE Solventborne Robotic Atomizers Maintenance REMOVING APPLICATOR FROM THE REAR MANIFOLD ASSEMBLY See Figure 7 Anytime service is required the applicator must be removed from the tubing manifold assembly After the applicatoris removedfromtherobot always move to a clear clean work area to remove the applicator shroud and begin servicing 1 Purge all fluid from the system and blow li
8. Fitting 10mm ODT X 1 4 BSP 18 __ 1089502 inser o PO Ano7 0 PugtowVotage O 25 0 sembes Wr Pate Robot Spacer 23 Pg 1 8 288SP SOL BA BR anozo ug E 26__ _ 5 Extension R 27 A11207 10 ______ 10mmODIube Blueldentiictioo 1 _____ A11207 08 Cap 10mm OD Tube Gray Identification SAO AA AA 05 01 5 56 Evolver NE Solventborne Robotic Atomizers Parts Identification 57 A11071 XXX TUBING BUNDLE ASSEMBLY MODEL IDENTIFICATION Ransburg When ordering use A11071 XXX as indicated by Tables A through C Three digits must follow the basic part number For example X X X Basic Part Number Table C Extension Sleeve Tubing Bundle Length Table A 2 Table B Robot Adapter TABLE A TUBING BUNDLE LENGTH Dash Description AirTubing Not Included 15 Ft Long Tubing Assembly 15 30 Ft Long Tubing Assembly TABLE B ROBOT ADAPTER Dash No Description O Adapter Not Included 21 Adapter FANUC 00 6 Adapter Motoman PX2900 A10849 00 Adapter B amp M LZ2000 A10851 00 TABLE C EXTENSION SLEEVE Dash No Description F jNoSeeve _ amp 7959 24C 6 1 Sleeve Extenion 90 Dual Head 00 79
9. Lg 6 10612 00 Plate Retention Figure 17 A11774 90 Single Head Block A11774 90 SINGLE HEAD BLOCK PARTS LIST Figure 17 A11771 00 Block 90 Dual Head Evolver NE Block Locking Plate Retention Screw Retaining 10 32 X 50 Lg 10612 00 Ransburg Evolver NE Solventborne Robotic Atomizers Parts Identification 43 13 NOLMAN 672 072 62 070 NI S91 02 81 OL NOLMAN T T 6 0 O NI S81 07 8 OL ANOYOL Wf y NOLMAN T T 6 0 NI S81 01 8 OL 43 131 NOLMAN ST T eT NI S81 SET SZT OL Figure 18 A11282 Valve Regulator Block Assembly AA 05 01 5 51 Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification A11282 VALVE REGULATOR BLOCK ASSEMBLY PARTS LIST Figure 18 21 7736700 Valve Seat Assembly O 1 2 78490 FluidValve Assembly CEC 1 A glock Mente e Spring Regulator SCS 7901 35 O Ring Solvent Proof 1 7 790108 O Ring Solvent Proof LL 8 7922100 LowerPlate Regulator 1 9 ____ 72001 06 Bi Schenten 792000 140102 179200 Upper Plate Regulator LL 12 1074100 Bonnet Regulator 1 r _ Screw E el 52 Evolver NE Solventborne Robotic Atomizers Parts Identification Ra nsburg Figure 19 A11206 Rea
10. O Ring Solvent Proof 1 Ea 13076 13 O Ring 1 Ea 7554 08 O Ring Solvent Proof 1 Ea RME 38 Spring 1 Ea RME 32 Seal 1 Ea 79001 01 O Ring Solvent Proof 1 Ea 79001 04 O Ring Solvent Proof 2 Ea 79001 06 O Ring Solvent Proof 1 79001 05 O Ring Solvent Proof 2 Ea 14061 09 Conductive Foam 1 Ea 79171 00 Contact Spring AA 05 01 5 05 01 5 Ransburg ACCESSORIES Accessories for the Evolver NE Solventborne Spray Applicators include 75777 XX Applicator Covers 74035 XX Test Air Cap and Gauge Assy 73896 01 Air Cap Protector 79203 00 Tool Kit A10742 Regulator Cap Tool A10409 Regulator Repair Kit A10410 Spray Head Plate O Ring Kit A10411 Spray Head Repair Kit 75777 XX APPLICATOR COVERS 75777 02 Dual Head Applicator 75777 03 Robot Wrist Flange 74035 XX TEST AIRCAPS AND GAUGE ASSEMBLY 74035 25 481 1 Test Cap The 74035 Test Air Cap and Gauge Assembly is de signed for use with a Test Station or while the gun is connected to the robot or reciprocator The test air cap is comprised of two air pressure gauges pres sure gauge stand special 74061 XX air caps and all required tubing and fittings The air cap has two tappered holes for small barbed Evolver NE Solventborne Robotic Atomizers Parts Identification tube fittings The fittings are located so that the gauges connected to them will measure the actual cap pressure of the atomization and pattern ai
11. housekeeping Reference OSHA NFPA 33 and your insurance company require ments The power supply optional remote control cabinet and all other electrical equipment must be located outside Class or Il Division 1 and 2 hazardous areas Refer to NFPA 33 Turn the power supply OFF before working on the equipment Test only in areas free of flammable or combustible material Testing may require high voltage to be on but only as instructed Production should never be done with the safety cir cuits disabled Beforeturningthe high voltage on make sureno objects are within the sparking distance Aluminum is widely used in other spray application equipment such as material pumps regulators trig gering valves etc Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying flushing or cleaning Read the label or data sheetforthe material you intend to spray Ifin doubtas to whether or nota coating or cleaning materialis com patible contact your material supplier Any other type of solvent may be used with aluminum equipment AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is Tells how to avoid the hazard may occur Toxic Substances Certain material may be harmful if Follow the requirements of the Material Safety Data inhaled or if there is contact with Sheet supplied by coating materi
12. safety literature foryour Ransburg system contact your local Ransburg representative or Ransburg Ransburg A WARNING gt TheuserMUST read and befamiliarwiththe Safety Section in this manual and the Ransburg safety literature therein identified gt This manual MUST be read and thoroughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensurethatthe WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD prior to installing operating and or servicing this equipment A WARNING gt The hazards shown on the following page may occur during the normal use of this equip ment Please read the hazard chart beginning on page 2 AA 05 01 5 Ransburg AREA Tells where hazards may occur Spray Area AA 05 01 5 Evolver NE Solventborne Robotic Atomizers Safety HAZARD Tells what the hazard is Fire Hazard Improper or inadequate oper ation and maintenance proced ures will cause a fire hazard Protection against inadvertent arcing that is capable of caus ing fire or explosion is lost if any safety interlocks are disabled during operation Frequent power supply shutdown indi cates a problem in the system requiring correction SAFEGUARDS Tells how to avoid the hazard Fire ex
13. 10 11 and NOTE gt Once the regulator bonnet 12 is removed diaphragm 10 will be loose and may fall out 14 and inspect it for wear or damage Pay particular attention to the air side since it can be damaged by solvent contact Replace if neces sary 4 Use a 3 16 Allen wrench to unscrew the pop pet seat retainer 5 The tungsten carbide seat and needle may pop out because of the spring force applied against them 5 Inspect the needle and seat assembly 5 for wear If wear or damage is evident replace Re place both needle and seat at the same time because they areamatched set Inspect o ring 7 for damage replace as necessary 6 Reassemble the fluid regulator by inserting the spring 4 needle and seat 5 and o ring 7 back into the regulator block assembly Be sure to lube o ring Secure the needle seat assembly by screwing the seat retainer 5 into the regulator block assembly until a torque of 8 10 Ibs in 0 9 1 1 Nm is obtained AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Maintenance gt When replacing the needle seat be cautious so that the plastic threads are not stripped by cross threading 7 When placing the diaphragm 10 remove the screw 14 that holds both halves together Inspect o ring 9 for damage To reassemble make sure that the side is toward the lower support 8 Reinstall screw and tighten Be careful not to over tighten If the diaphragm is ins
14. 20 F Ensure that all hose and cable bends NOT LESS THAN a 6 inch 15 cm radius and are not subjected to more than 360 of torsional twist Failure to comply with these parameters could cause equipment malfunctions that might create HAZARDOUS CONDITIONS AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Installation SIGNAL IDENTIFICATION TABLE Pr Paint Trigger Green Nylon 4 10610 6 SURP Regulator Por Bue Nylon 4mm ODX 10610 7 127 Fan Air Bue Nylon ommODXSmmib 25 BK Puo PR AR J Plugged to __ AR iv __ F x D Dump Natura p Paine T Evolver NE Solventborne Robotic Atomizers Operation 17 OPERATION SPRAY APPLICATOR CONTROLS Atomization A Fan Air F The atomization and fan air are turned on by the trigger line and are controlled by an internal air valve locatedin the applicator head During normal opera tion with applicator triggered off there is a slight bleed of air through the atomization part Atomizing Air Adjustments are made through the robot PLC or a manually adjustable air regulator The lowest air pressure required to break up the paint should be used Lower atomizing air pressures r
15. 59 24C 12 Sleeve Extension 60 Dual Head 11114 00 7959 56C 6 Sleeve Extension 90 Single Head 11778 00 7959 24C 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification SERVICE PARTS NumberofGuns of Guns romeo RER 2 3 Optional Air Caps 79140 02 Fluid Tip 03 070 ee a e S E 79141 00 Plug Connection 4 7914400 Shaft 31 1 2 i MEET Block Locking EE Sew E 5 5 gt Evolver NE Solventborne Robotic Atomizers Parts Identification REPAIR KITS A10409 9208 00 Regulator Repair Kit NumberofGuns of Guns ca Ransburg If applicator is equipped with Regulator it Includes 1 Ea 79220 00 Diaphragm 1 Ea 74161 00 Spring 1 Ea 77354 00 Needle amp Seat 1 Ea 79001 08 O Ring Solvent Proof A10410 Spray Head Mounting Seal O Ring Kit Includes 1 Ea 79001 04 O Ring Solvent Proof 2 Ea 79001 06 O Ring Solvent Proof 1 Ea 79001 05 O Ring Solvent Proof A10411 59 Spray Head Repair Kit 1 2 2 3 1 2 3 4 1 2 3 4 ARCHIVE Includes 1 Ea 79151 00 Needle Shaft 1 Ea 7723 06 Piston U Cup 1 Ea 7554 111 O Ring Solvent Proof 1 Ea 7554 28 O Ring Solvent Proof Ea 7554 42
16. 9 62 A11281 XX 90 DUAL HEAD APPLICATOR ASSEMBLY PARTS I KE 39 40 A11279 XX 60 DUAL HEAD APPLICATOR ASSEMBLY PARTS Ed vem 41 42 11776 90 SINGLE HEAD APPLICATOR ASSEMBLY PARTS a u SQ hum ws ES 43 44 A11775 XX 60 SINGLE HEAD APPLICATOR ASSEMBLY PARTS aaa 45 46 79138 03 SPRAY HEAD ASSEMBLY PARTS LIST 47 48 11278 60 DUAL HEAD BLOCK PARTS LIST 49 A11280 90 DUAL HEAD BLOCK PARTS LIST 49 11773 60 SINGLE HEAD BLOCK ZPARTSUST 50 A11774 90 SINGLE HEAD BLOCK PARTS LIST EE 50 A11282 VALVE REGULATOR BLOCK ASSEMBLY a sn ga 51 52 A11206 REAR MANIFOLD PLATE ASSEMBLY PARTS OH 53 54 A11071 XXX TUBING BUNDLE ASSEMBLY PARTS US e 55 56 A11071 XXX TUBING BUNDLE ASSEMBLY MODEL IDENTIFICATION EE 57 SERVICE PARTS uuu ee 58 nn OE diee e One AE Oa SSX 59 ACCESSORIES u teet 60 61 WARRANTY POLICIES 63 LIMITED WARRANT GE 63 Evolver Solventborne Robotic Atomizers Contents Evolver Solventborne Robotic Atomizers Safety SAFETY
17. ICATOR AND MANIFOLD ASSEMBLY 15 SIGNAL IDENTIFICATION TABUE cto L a n ua a Qaqa e 16 OPERATION 1720 SPRAY APPLICATOR 5 0 17 FLUID VALVE CONTROLS erre rre eti Su 17 DUAL PURGE SPRAYING aite EEGEN 17 18 SIMPLIFIED AIR AND FLUID FLOW PASSAGE LAYOULI 19 MAINTENANCE 21 38 ROUTINE MAINTENANCE SCHEDUIE 21 PROCEDURES fee EE 22 23 SPRAY HEAD REMOVAL ASSEMBLY PARTS LIST 24 25 SERVICE uqu 26 SPRAY HEAD ASSEMB lindes 26 28 79138 03 EVOLVER APPLICATOR HEAD ASSEMBLY PARTS LIST 29 30 REMOVING APPLICATOR FROM THE REAR MANIFOLD ASSEMEBLY 31 FLUID REGULATOR c LL 31 32 APPLICATOR DISASSEMBLY AND REMOVAL PARTS LIST 33 34 VALVE AND REGULATOR MANIFOLD DISASSEMBLY PARTS 35 36 TROUBLESHOOTING iniciadas ci n 37 Continued On Next Page Evolver NE Solventborne Robotic Atomizers Contents CONTENTS Cont PAGE PARTS IDENTIFICATION 3
18. OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OFTHE EQUIP MENT BY PURCHASER OR OTHERS EXCLUSIONS Ransburg s opinion the warrantyitem in question or other items damaged by this part was improperly installed operated or maintained Ransburg will as sume noresponsibility for repair orreplacement ofthe item or items The purchaser therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Appendix MANUAL CHANGE SUMMARY This manual was published to supercede Service Manual AA 05 01 4 Evolver NE Solventborne Robotic Atomizers to make the following changes 1 Removed Service Manual Price Euro on the Front and Back Covers 2 Changed logo AA 05 01 5 Service Manual Price 50 00 U S Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance Automotive Assembly and Tier I Telephone 800 626 3565 Fax 419 470 2040 Industrial Systems Telephone 800 233 3366 Fax 419 470 2071 Ransburg Guns Telephone 800 233 3366 Fax 419 470 2071 www ransburg com Technical Support Representative will direct you to the appropriate telephone number for order ing Spare Parts 0 2013 Ransburg All rights reserved ISO 2001 Models specifications subject to change withou
19. PLICATOR ASSEMBLIES The applicator assembly is designed to connect to the hollow wrist robots Tool Center Point Figures 3a and 3b shows the tool center point in formation 11 250 T 6 550 4 Ls Alles 112 9 Figure A11281 XX A11279 XX Tool Center Point 13 ARCHIVE AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Introduction 6 5 10 355 12 1 9 821 d 2 2 5 Ji 11776 117 5 Figure 3b A11776 XX and A11775 XX Tool Center Point AA 05 01 5 14 Evolver NE Solventborne Robotic Atomizers Installation 15 INSTALLATION EVOLVER NE ROBOTIC ATOM ZIER INSTALLATION This information is intended ONLY to indicate the general installation parameters of this product and where applicable its working relationship to other Ransburg system components in typical use Each installation is unique and should be directed by an authorized Ransburg representative or conducted from the Ransburg installation drawings provided for your particular installation APPLICATOR AND MANIFOLD ASSEMBLY See Figure 2 The tubing and hose come bundled from the factory Pull the bundle through the robo
20. Ransburg SERVICE MANUAL AA 05 01 5 Replaces AA 05 01 4 January 2013 EVOLVER NON ELECTROSTATIC ROBOTIC MOUNTED ATOMIZERS c Nw dx A kees gt 4 uU MODELS A11279 XX A11281 XX 11775 A11776 XX Service Manual Price 50 00 U S Ransburg NOTE This manual has been changed from revision AA 05 01 4 to revision AA 05 01 5 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual Ra nsburg Evolver NE Solventborne Robotic Atomizers Contents CONTENTS PAGE SAFETY 1 4 SAFETY PRECAUTION Sonsierra 1 FHAZARDSZSAPEGUARDS i i u cad 2 4 INTRODUCTION 5 14 EI 5 6 FEATURES u 7 EVOLVER 60 AND 90 DUAL HEAD NE APPLICATOR SELEEMON Kell El EE 9 EVOLVER 60 AND 90 SINGLE HEAD NE APPLICATOR SELECTION 10 A11281 XX AND A11279 XX EVOLVER DUAL HEAD NE SOLVENTBORNE ROBOTIC ATOMIZER APPLICATORS 11 A11776 XX AND A11775 XX EVOLVER SINGLE HEAD NE SOLVENTBORNE ROBOTIC ATOMIZER APPLICATORS 11 A11281 XX A11279 XX A11776 XX and A11775 XX EVOLVER NE APPLICATOR ASSEMBBLIES eere eere 13 14 INSTALLATION 15 16 EVOLVER NE ROBOTIC ATOMIZER INSTALLATION 15 APPL
21. T OL 3NDYOL NOLMAN 62 07 NI S81 02 8T OL 3NOYOL NOLM3N 6 0 NI S81 OT 8 OL 3NDYIOL NOLMAN E ST T pT NI S81 OL INOYOL Figure 8 Valve and Regulator Manifold Disassembly AA 05 01 5 35 Ra nsburg Evolver NE Solventborne Robotic Atomizers Maintenance VALVE AND REGULATOR MANIFOLD DISASSEMBLY PARTS LIST Figure 8 77367 00 Valve Seat Assembly A11221 00 Block Manifold Evolver NE 2 78949 00 Fluid Valve Assembly 4 6 7900 35 _O Ring Solvent Proof 8 179221 0 Lower Plate Regulator 7901 06 O Ring Solvent Proof i 8 morso ValveRemovalfool A10742 00 Regulator Cap Tool 1 Evolver NE Solventborne Robotic Atomizers Maintenance 37 TROUBLESHOOTING GUIDE General Problem Fluid Does Not Turn On No Fan or Atomiza tion Air Pressure At the Air Cap 1 Trigger pilot regulator has not been set to minimum of 70 psig 2 The green air tube pos sibly left disconnected during reassembly Green tube leading from the source to the appli cator mounting plate is pinched or broken Piston seal within the applicator spray head is not in place or there is an extremely tight fit be tween the seal and the cylinder wall Low trigger pilot air pres sure 70 psi min requir ed Green or gray 10mm OD tube is cut or pinched 1 Increase to 70 psig minimum 2
22. air the applicator if the robot is operating or stand Maintenance manipulator movement ing ready to start Refer to robot operating instructions for the procedures to take the robot out of service Personnel Safety Skin puncturing by sharp Take precautions to see that flesh is not punctured by electrode sharp electrode AA 05 01 5 Evolver Solventborne Robotic Atomizers Introduction INTRODUCTION The Evolver Non Electrostatic Solventborne Ap plicators consists of both 60 and 90 dual head and 60 and 90 single head spray applicators Developed for use on robots the Evolver applicator incorporates a unique 1 3 turn quick disconnect spray head The dual head applicators are primarily used where high volume fluid delivery is required The dual head applicator is available in two different configurations as follows see Figure 2B A11279 XX 60 Dual Head A11281 XX 90 Dual Head The single head applicatorss are primarily used where lower volume of fluid delivery is required The single head applicator is available in two different configurations as follows see Figure 2B A11775 XX 60 Single Head A11776 XX 90 Single Head The Evolver Spray Applicator System consists of four major components 1 Quick Disconnect Spray Head 2 Applicator Head Mounting Block Assembly 3 Valve Manifold Assembly Includes the Quick Disconnect Ring 4 Rear Tubing Manifold Assembly The spray head s and val
23. al manufacturer the skin Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a maskor respirator whenever there is a chance of inhaling sprayed materials The mask must be compat ible with the material being sprayed and its concentra tion Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved Spray Area There is a high voltage device that Parts being sprayed must be supported on conveyors High Voltage can induce an electrical charge on or hangers and be grounded The resistance between Equipment objects which is capable of igniting the part and ground must not exceed 1 megohm coating materials Allelectrically conductive objects inthe spray area with Inadequate grounding will cause the exception of those objects required by the process a spark hazard A spark can ignite to be at high voltage must be grounded many coating materials and cause a fire or explosion Any person working in the spray area must be ground ed Unless specifically approved for use in hazardous loca tions the power supply and other electrical control equipment must not be used in Class 1 Division 1 or 2 locations Robot Work Improper use or maintenance can Applicator adjustments or maintenance should bedone Area General lead to hazardous conditions par after the robot is taken out of service Do not adjust or Use and ticularly from unexpected robot rep
24. apter FANUC 15 Tubing Lg 02 Adapter ABB 15 Tubing Lg 03 Adapter FANUC P 200 15 Tubing Lg 04 Adapter Kawaski KE610L 15 Tubing Lg 05 Adapter Motoman 2850 15 Tubing Lg 06 Adapter Motoman 2900 15 Tubing Lg 07 Adapter B amp M LZ2000 15 Tubing Lg 08 Adapter FANUC 30 Tubing Lg 09 Adapter ABB 30 Tubing Lg 10 Adapter FANUC P200 30 Tubing Lg 11 Adapter Kawasaki KE610L 30 Tubing Lg 12 Adapter Motoman PX2850 30 Tubing Lg 13 Adapter Motoman PX2900 30 Tubing Lg 14 Adapter B amp M LZ2000 30 Tubing Lg A11281 AA Basic Applicator Configuration 90 Dual Head Table A Tubing Bundle 00 Robot Adapter Sleeve amp Tubing Not Included 01 Adapter FANUC 15 Tubing Lg 02 Adapter ABB 15 Tubing Lg 03 Adapter FANUC 200 15 Tubing Lg 04 Adapter Kawaski KE610L 15 Tubing Lg 05 Adapter Motoman 2850 15 Tubing Lg 06 Adapter Motoman 2900 15 Tubing Lg 07 Adapter B amp M LZ2000 15 Tubing Lg 08 Adapter FANUC 30 Tubing Lg 09 Adapter ABB 30 Tubing Lg 10 Adapter FANUC P200 30 Tubing Lg 11 Adapter Kawasaki KE610L 30 Tubing Lg 12 Adapter Motoman 2850 30 Tubing Lg 13 Adapter Motoman PX2900 30 Tubing Lg 14 Adapter B amp M LZ2000 30 Tubing Lg Ra nsburg Evolver NE Solventborne Robotic Atomizers Introduction
25. asher Seal O Ring Solvent Proof Needle Front Nozzle Fluid Hole Locator Air Cap Fluid Tip 055 1 4mm Diameter Air Cap Pinned 79154 00 Retaining Ring Tapered e CZ CS CHR 30 32 3 __ A 27 28 29 30 31 32 33 34 35 36 ARCHIVE 25 Ransburg AA 05 01 5 Ransburg SERVICE Because we want to provide our users with the most up to date technology possible we are constantly seeking to improve products If achange in product configuration occurs after it is on the market we will implementthattechnology infuture production and if practical make it available to current users The following service information is based on standard specifications and procedures for this product If you find someminor deviations between thisinformation and your equipment because of design or manufac turing changes contact your Ransburg representative to resolve the difference WARNING gt Unexpected robot movement can be hazard ous Do not adjust or repair the spray applicator when the robot is operating or waiting to start The robot must be locked out and tagged out per OSHA prior to removing the applicator from the robot manifold assembly Before performing any work on the spray applicator always flush the fluid passages and blow dry with push out air and wipe the spray applicator clean Referto Gun Cleaning Service inthe Maintenance section for instructions on how to prope
26. cedure to pull out the rear seal carrier 17 gt Use caution as NOT TO scratch or raise burrs on inside diameters of the parts 5 Remove and replace all o rings if necessary 6 O rings 12 and 18 must be installed inside their mating parts see Figure 6 7 The o ring 16 should be inserted into the front of the bushing 14 and one of the o rings 15 installed onto the outside groove before the bushing is installed Ra nsburg Evolver NE Solventborne Robotic Atomizers Maintenance 8 Reassemble the remaining parts as shown in NOTES Figure 6 making sure that the alignment tab on the bushing 14 lines up with the align groove in the body 19 9 Torque the seal carriage 13 to 35 40 5 4 0 4 5 Nm 10 If the u cup needs to be replaced assemble on piston plate 9 and push both onto shaft tighten securely with piston nut 7 and install in body as one assembly 11 Assemble the remainder of the applicator head as stated earlier 12 the locking tab plug connection 24 needs to be replaced remove socket head screw 22 and connection plug 24 from body 13 Reinstall the connection plug 24 into the body making sure the tabs on the bottom align with the notches in the body 19 14 Insert and tighten the screw 22 making sure the tabs remain inside the notches 24 in the body Ransburg Evolver NE Solventborne Robotic Atomizers Maintenance SI LJVHS 3ATVA T LV
27. e 10 Reassemble fluid tip 34 Hand tighten first then with a small wrench turn an additional 30 degrees 11 Reinstall the two 2 lock nuts 4 and 5 in the correct order on the back needle as shown making sure to maintain an 1 16 clearance see Figure 5 12 Reassemble air cap 35 and air cap retainer 33 The air cap rotate positioning pins must b e engaged with the air cap locator holes before final tightning Maintenance Ra nsburg 13 Apply a thin film of petroleum jelly to valve spring 3 and needle spring 2 and insert back into the end cap Screw end cap 1 back on 14 Lubricate all of the o rings on the underside of the spray head with petroleum jelly and apply a thin coat of dielectric grease to the grooves of the spray head and the valve manifold before reassembly 15 Reattach spray head to manifold blockby engag ingtheconnection plug 24 intothe mount ing block cavity 3 and turn clockwise until head contacts stop pin on the block Air Valve Removal See Figure 6 1 After removal of end cap and spring the air valve can be pulled straight out the back of the head assembly 2 Inspect and replace the u cup 8 if neces sary by holding the air valve shaft on it s flats and loosen ing the piston nut 7 counter clockwise 3 Remove the seal carrier with seal removal tool 4 Use bent hook to reach inside the air valve bushing 14 grip slot and pull out Use the same pro
28. e 12 A11775 XX 60 Single Head Applicator Assembly Ransburg AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification A11775 XX 60 SINGLE HEAD APPLICATOR ASSEMBLY PARTS LIST Figure 12 rate 00000000 1 7913803 7 Assembly Head Evolver NE i lt SeeTableD B Assembly Tubing Bundle Evolver NE 6 ORngSoveProf OO 8 772100 Break Away 5 7750800 en 2 10 Ai20100 Ring Quick Disconnect O 1 1 15400150 Screw 1032 1719 12 790 06 13 790ris ORngSoveProf 7300104 O Ring Solvent Pro Assembly 60 Single Block 7959 24 Screw 1 4 20 3 4 Lg SHCS 3 1 10 11 12 13 14 TABLE D TUBING BUNDLE 60 SINGLE HEAD ASSEMBLY Dash No Description Robot Adapter Sleeve amp TubingNotincude Adapter FANUC 15 Tubing Lg A11071 130 1071 140 A11071 150 A11071 160 A11071 170 A11071 210 A11071 220 10 A11071 230 11 A11071 240 12 A11071 250 13 A11071 260 14 Adapter B amp M LZ2000 30 Tubing Lg A11071 270 Ransburg Evolver NE Solventborne Robotic Atomizers Parts Identification NOLM3N S t 0 t SAINI 07 68 OL 21 3GISNI 03 1 201 CL 3GISNI qa1voOol Figure 13 79138 03 Spray Head Assemb
29. erted wrong damage will occur Push the diaphragm assembly down in valve body aligning the screw holes 8 Tighten regulator bonnet 12 into the block as sembly 3 securely with the six 6 screws 15 in an alternating 180 method torque to 8 10 Ibs in 0 9 1 1 Nm 9 Reinstall the regulator cap 13 and o ring 6 Torque to 125 135 lbsein 14 1 15 3 Nm Evolver NE Solventborne Robotic Atomizers Maintenance Ransburg Figure 7 Applicator Disassembly and Removal u AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Maintenance APPLICATOR DISASSEMBLY AND REMOVAL PARTS LIST Figure 7 1 7913803 AsemblyHeadEvovrNE 2 3 A1206 00 Assembly Applicator Rear Plate 1 3 120300 AsemblyBreakAwayRing L 4 anono AsemblyTubigBundletvoverNE 1 5 Ati280 00 Assembly Valve Block EvolverNE I l L 6 7900138 OngSovenhrof gt Hluw m 7 7900107 O Ring 8 ____7752 00 Screw Break Away _ 7750800 10 An20100 RngQuckDscomect ERR 15 5 7959 Ns A11278 00 Assembly 60 Dual Block 959 24C Screw 1 4 20 X 3 4 Lg A11280 00 Assembly 90 Dual Block Ransburg Evolver NE Solventborne Robotic Atomizers Maintenance 9 d NOLAN 62 072 581 02 8
30. esult in less overspray and increased transfer efficiency Fan Air Adjusting the fan air increases or decreases the size of the spray pattern Increasing pressure increases pattern size Pattern adjustment should be made to suit the size and shape of the object being painted This adjustment is made through the robot PLC or a manually adjustable air regulator Air cap pressures should be set using air cap test kit This provides a consistent measurement so initial settings may be duplicated at any time See Parts Identification section for Air Cap Test Kit Part Numbers NOTE gt Insure that the fan and atomization air are on and flowing prior to triggering the fluid Failure to follow this sequence will cause spits and defects on the part being painted Ransburg FLUID VALVE CONTROLS Trigger Dump and Solvent See Figure 4 The fluid dump valve in the Evolver NE is actuated by an air signal The air pressure must exceed 70 psi 4 83 Bar to assure proper actuation of the valve Applying air to the valve actuator turns on the fluid flow for that valve The dump valve controls the paint flow through the dump line When actuated paint flow is direct to the dump return line This provides a method of rapidly removing paint from the incoming line for cleaning and or color change Normally the dump valve is not actuated at the same time as the paint trigger since the trigger is intended to cause the fluid to flow out t
31. f the proper gap of 1 16 1 59mm between the needle nuts and air valve stem occur before installing the needle and valve springs back into the head 11 Replace air cap locator 33 air cap 35 and air cap retainer 36 12 Apply a thin film of petroleum jelly to valve and needle springs 2 and 3 Install the springs back into the end cap and the spray head assembly 13 Screw end cap 1 back on The spray head can be removed from assembly as shown in Figure 5 for cleaning and service Ransburg AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Maintenance Rotate heads approx 45 counter clockwise bo remove nsert a 3 16 Allen wrench through the hole to loosen locking screw 3 turn the screw clockwise which in turn will disengage the locking tab 2 Turn until the tab comes in contact with the inside wall as illustrated in Figures 14 15 16 and 17 Then rotate the head as shown by hand and pull up ro remove 1 16 ERG YG ESE lt Par LE ERES PAS a Y 4 4 d Gi BUM LUI YL d d L Figure 5 Spray Head Removal Assembly Evolver Solventborne Robotic Atomizers Maintenance SPRAY HEAD REMOVAL ASSEMBLY PARTS LIST Figure 5 End Cap Spray Head Spring Compression Spring Valve Return Jam Nut Rear Adjusting Nut Assembly Needle Shaft RME 38 Return Spring Piston Seal W
32. g 12 2 Adapter Motoman PX2850 30 Tubing Lg 13 Adapter Motoman 2900 30 Tubing Lg 14 Adapter B amp M LZ2000 30 Tubing Lg Evolver NE Solventborne Robotic Atomizers Introduction Ra nsburg MOUNTING BLOCK ASSY SPRAY HEAD ASSY MOUNTING BLOCK ASSY SPRAY HEAD ASSY VALVE MANIFOLD ASSY 3 TUBING BUNDLE VALVE MANIFOLD ASSY TUBING BUNDLE 11281 11279 90 DUAL HEAD 60 DUAL HEAD Figure 2A A11281 XX and A11279 XX Evolver Dual Head NE Solventborne Robotic Atomizer Applicators SPRAY HEAD ASSY poe MOUNTING BLOCK ASSY MOUNTING BLOCK ASSY SPRAY HEAD ASSY p VALVE MANIFOLD ASSY VALVE MANIFOLD ASSY o TUBING BUNDLE TUBING BUNDLE A11776 XX A11775 XX 90 SINGLE HEAD 60 SINGLE HEAD Figure 2B A11776 XX and A11775 XX Evolver Single Head NE Solventborne Robotic Atomizer Applicators Ransburg AA 05 01 5 Evolver NE Solventborne Robotic Atomizers Introduction NOTES Evolver NE Solventborne Robotic Atomizers Introduction Ra nsburg A11281 XX A11279 XX A11776 XX AND A11775 XX EVOLVER NE AP
33. he applicator at the prescribed input pressure DUAL PURGE SPRAYING Paint Viscosity The applicator is capable of atomizing paint of most any desired viscosity It is recommended to keep the material viscosity as low as possible This allows spraying at lower fan and atomization air pressures which results in less overspray and higher transfer efficiency WARNING gt Mostpaints and solvents are toxic to a certain degreeand flammable or combustible Usethem only ina well ventilated atmosphere Use protec tive equipmentas required in the Material Safety Data Sheet supplied with the substance AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Operation Fluid Flow Rate NOTES Fluid flow is adjusted through the robot PLC by vary ing the pilot pressure to the on board fluid regulator within the spray applicator Fluid pressures from the circulating system may exceed the maximum fluid pressure rating of the Evolver applicator Because of these high fluid pressures a manual step down fluid regulator must be used Trigger Control Air The Evolver applicators require a minimum of 70 psig trigger control air pressure to ensure proper operation of the applicator piston Target Distance The distance between the applicatortip and thearticle being painted should be between 10 14 inches 5 sive distance causes a waste of coating material Ransburg Evolver NE Solventborne Robotic Atomizers Opera
34. here hazards may occur General Use and Maintenance Electrical Equipment Explosion Hazard Incompatible Materi als HAZARD Tells what the hazard is Improper operation or mainte nance may create a hazard Personnel must be properly trained in the use of this equipment High voltage equipment is utilized Arcing in areas of flammable or combustible materials may occur Personnel are exposed to high volt age during operation and maintenance Protection against inadvertent arc ingthat may causeafireorexplosion is lost if safety circuits are disabled during operation Frequent power supply shut down indicates a problem in the system which requires correction An electrical arc can ignite coat ing materials and cause a fire or explosion Halogenated hydrocarbon solvents for example methylene chloride and 1 1 1 Trichloroethane are not chemically compatible with the aluminum that might be used in many system components The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion Ransburg SAFEGUARDS Tells how to avoid the hazard Personnel must be given training in accordance with the requirements of NFPA 33 Instructions and safety precautions must be read and understood prior to using this equipment Comply with appropriate local state and national codes governing ventilation fire protection operation main tenance and
35. ive wear If wear is observed longitudinal grooves or a noticeable reduction in diameter replace the needle Remove the two 2 lock nuts from the rear needle and save When ever replacing rear needle section you must also replace the seal 29 at the same time 4 Place the rear needle assembly back into the spray head 5 Place seal spring 27 over the rear needle in the front end of the spray head Hold the spray head upward as the spring will want to fall out 6 Still holding the spray head upward place the seal washer 28 and thread the fluid seal 29 onto the rear needle The tapered end of the fluid seal should be pointed toward the front of the ap plicator 7 Insertthelubricated o ring 30 into the applicator head Gently push with small flat object down upon its seating edge Be careful not to push o rings into fluid groove see Figure 5 8 Reassemble fluid nozzle 32 by pushing the nozzle into the spray head and through the o ring until the threads engage Screwthe nozzle into the spray head Torque to 23 25 Ibs in 2 6 2 8 Nm Plastic threads damage easily do not overtighten Note the front flange of the fluid nozzle will not seat flush against the spray head 9 Apply Loctite 222 Low Strength purple Thread locker into the threads of plastic front needle 31 before assembling onto the rear needle Be sure that the rear needle assembly is pushed all the way forward before threading on front needl
36. ly AA 05 01 5 47 Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification 79138 03 SPRAY HEAD ASSEMBLY PARTS LIST Figure 13 1 2 3 4 5 10 11 12 13 14 15 7 18 19 20 21 22 34 Fluid Tip 042 Diameter Optional Fluid Tip 055 Diameter 79140 03 Fluid Tip 070 Diameter Optional Air Cap Certified 65R 1 79196 98 1 Air Cap Certified 98 1 Optional 79197 63 1 Cap Certified 63 1 Optional _ 36 79154 00 Ring Retaining Evolver NE Solventborne Robotic Atomizers Parts Identification Ra nsburg Figure 14 A11278 60 Dual Head Block A11278 60 DUAL HEAD BLOCK PARTS LIST Figure 14 Block 60 Dual Head Evolver NE 2 798400 Plate Retention 2 3 7917300 22 Screw Nylon 1 4 20x 1 1 4 Lg 79149 00 Screw Retaining 10 32 x 50 Lg Figure 15 A11280 90 Dual Head Block A11280 90 DUAL HEAD BLOCK PARTS LIST Figure 15 Block 90 Dual Head Evolver NE Locki 5 Lg i 79174 00 Screw Nylon 1 4 20 X 1 1 4 79184 00 49 ARCHIVE AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification Figure 16 A11773 60 Single Head Block A11773 60 SINGLE HEAD BLOCK PARTS LIST Figure 16 1 A177200 Block 60 Single Head EvolverNE Plate Retention Block Locking Screw Nylon 1 4 20 x 1 1 4 Lg Screw Retaining 10 32 x 50
37. n Trigger Air 4mm OD Nylon Regulator Pilot 4mm OD Nylon Dump Pilot 4mm OD Nylon 8mm Non Shielded 10mm AA 05 01 5 ARCHIVE 6 Evolver Solventborne Robotic Atomizers Introduction Ra nsburg FEATURES The features of the Evolver series applicators in clude e Quick disconnect spray head e High quality Ransburg air cap and fluid nozzle Internal fluid regulator e Dual start dual pitch air cap retaining ring e Quick disconnect robot mount plate Quick color change capability with integrat solvent valve e Internal fan and atomization air control valve with a mechanically timed trigger sequence Color coded air and trigger actuation lines ROBOT OBOT OBOT ROBOT 27 MANIFOLD y MANIFOLD E QUICK PLATE DISCONNECT DISCONNECT RING ES m GUN ASSEMBL GUN ASSEMBLY Figure 1 Typical Robotic Applicator Mounting Ra nsburg Evolver NE Solventborne Robotic Atomizers Introduction NOTES Evolver NE Solventborne Robotic Atomizers Introduction Ra nsburg EVOLVER 60 AND 90 DUAL HEAD NE APPLICATOR SELECTION GUIDE A11279 AA Basic Applicator Configuration 60 Dual Head Table A Tubing Bundle 00 Robot Adapter Sleeve amp Tubing Not Included 01 Ad
38. nes dry with pushout air before the applicator is re moved 2 All pressures must be removed both air and fluid before removing the applicator Fluid pressure can be removed by actuating the applicator trigger with the fluid regulator open 3 Remove applicator from robot by turning the retaining ring counter clockwise from the manifold robot mounting plate 4 Remove spray head 1 as described previously Disassembly 5 Remove four 4 screws 11 from dual mounting block Set block aside 6 Remove and inspect the o rings 12 13 and 14 Replace if necessary 7 Remove retaining ring 10 by pulling straight up 8 Remove the five 5 break away screws from ring and set aside 9 Remove the three 3 screws 16 and the two 2 bolts 9 from the bottom of the valve body 5 Inspect the five 5 o rings 6 7 together with the two 2 o rings 7 located within the screws 9 and replace if necessary Reassemble in reverse order Ransburg 10 To remove the dump valve use the valve removal tool B remove the valve assembly 2 by turning counter clockwise Use tool A to remove the seat 1 When replacing parts lubricate o rings Torque both the valveand seat to 15 20 Ibsein 1 7 2 0 Nm FLUID REGULATOR 1 To disassemble the fluid regulator first remove the regulator cap 13 using tool C Turn counter clockwise 2 Remove the six 6 screws 15 3 Remove diaphragm assembly 8 9
39. r Us ing this test cap will assure uniform atomization and pattern quality regardless of air supply tube lengths from one applicator to another 73896 01 Air Cap Protector This is a plastic cylinder that fits over the air cap retainer The protector keeps the air cap and other spray head parts from being damaged during booth cleaning and at other times when the spray applica tor is not in use 79203 00 Tool Kit Provided with each applicator is a tool kit to aid in the disassembly and assembly of the applicator dur ing servicing A10742 Regulator Cap Tool Used to remove the fluid regulator cap 79203 00 TOOL KIT For Dual Head Applicators 10766 A10756 A10400 76772 00 A f D 3 SN 9 M KS NN 1 mum 79203 00 Tool Kit ARCHIVE 60 Evolver NE Solventborne Robotic Atomizers Parts Identification 61 A10409 REGULATOR REPAIR KIT PARTS LIST Part 79220 00 74161 00 77354 00 79001 08 79001 06 Needle amp Seat O Ring Solvent Proof O Ring Solvent Proof A10411 SPRAY HEAD REPAIR KIT PARTS LIST Description Qty 723 06 Piston lo 1 79001 04 O Ring Solvent Proof 79001 06 O Ring Solvent Proof 79001 05 O Ring Solvent Proof Ransburg A10410 SPRAY HEAD PLATE O RING KIT PARTS LIST O Ring Solvent Proof Part 7900 1 04 79001 06 O Ring Solvent Proof 79001 05 i O Ring Solvent Proof
40. r Manifold Plate Assembly Ransburg A11206 REAR MANIFOLD PLATE ASSEMBLY PARTS LIST Figure 19 y i 1 AA 05 01 5 a EA pec __ C ______ y 55 2052 ca ARCHIVE 79001 09 O Ring Solvent Proof ARCHIVE Evolver NE Solventborne Robotic Atomizers Parts Identification 54 Ransburg Evolver NE Solventborne Robotic Atomizers Parts Identification MAIA D o Y S q ROJ Le O gt lt ff z a ei TVS 2 EN NOISN31X3 006 104 AINO 034 9 GD Figure 20 A11071 XXX Tubing Bundle Assembly AA 05 01 5 55 Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification A11071 XXX TUBING BUNDLE ASSEMBLY PARTS LIST Figure 20 Fitting 1 4 BSP X 10mm ODT Straight 3 175401 Male Connector 4mm ODT X 10 32 Th 3 DLPLSURP Set Secrew 3 8 Lg X 10 24 AAA 7753603 Tube ODX2 7mm ID Green PT 7754991 Cap 5 32 OD Tube Blue Identification 9 7754503 Cap 5 32 OD Tube Green Identification Cap 5 32 OD Tube Gray Identification 11 SeeTableC E Screw 1 4 205 5 gt __ 4 13 __ 02 _______ Tubing PFA mm ODX6mmiD SeeTableA H P 14 __ 11063 00 JlinsertFlud 2 Fitting 8mm ODT X 1 4 BSP gt
41. rly clean the spray applicator Depressurize all fluid and air pressures before removing the applicator from its manifold Always work in a clear clean space to minimize parts loss and damage gt As the spray head is removed from the valve manifold assembly a certain amount of residual fluid may be present Care must be taken not to allow this fluid to drain into the high voltage terminal rings or air passages Evolver NE Solventborne Robotic Atomizers Maintenance A WARNING gt Eye protection should be worn while servic ing gun SPRAY HEAD ASSEMBLY NOTE gt Disassemble spray head only enough to remove and replace defective parts For instance if only replacing the front electrode it is not necessary to remove the fluid nozzle NOTE gt To prevent damage always lubricate the o rings located on the underside of the spray head Rear Needle Replacement See Figure 5 1 Remove the air cap fluid tip and the fluid nozzle as described in Steps 1 through 13 of the Gun Cleaning Service in the Maintenance sec tion 2 Remove the rear needle 6 and lock nuts 4 and 5 as an assembly Pull the assembly out from the rear of the spray head Fluid seal 29 seal washer 28 and seal spring 27 will come free at this point Place hand over end as not to drop parts AA 05 01 5 Evolver NE Solventborne Robotic Atomizers 3 Inspect metal portion of the rear needle 6 for excess
42. t notice Form No AA 05 01 5 Litho in U S A 06 07
43. t spacer plate and robot wrist carefully to prevent any cuts on the cable orhoses Usethe six 6 socket head cap screws 7959 32C included with the rear manifold tubing assembly to attach the rear manifold assembly A11071 XX to the robot spacer plate see Table 1 Connect each signal line as required per signal iden tification table following Robot Spacer Plate The robot spacer plate is included with the robot manifold assembly to increase life of the tubing bundle The extra spacing it provides increases the bend radius of the tubes and decreases the hose or cable stress at the connector There is only one way the spacer plate may be as sembled to the mounting plate The spacer plate has an alignment pin that may only engage in one hole position in the robot mount plate This provides the Ransburg final position to top head center of the robot The six 6 robot spacer plates are available for this product see Table 1 TABLE 1 SPACER PLATES 79107 00 ABB Robots 78983 00 Fanuc P155 145 Robots 79131 00 Fanuc P200 Robot A10847 00 Adapter Kawasaki KE610L A10848 00 Adapter Motoman PX2850 10849 00 Adapter Motoman PX2900 A10851 00 Adapter B amp M LZ2000 gt Leave 12 24 inches of extra length on all lines to prevent extreme tension being applied lines during robot movement WARNING gt Install and route the hoses so that they are NOT exposed to temperatures in excess of 1
44. tinguishing equipment must be presentin the spray area and tested periodically Spray areas must be kept clean to prevent the accumula tion of combustible residues Smoking must never be allowed in the spray area The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning Thoseused for equipment flushing should have flash points equal to or higher than those of the coating material Those used for general cleaning must have flash points above 100 F 37 8 C Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA and local codes In addition ventila tion must be maintained during cleaning operations using flammable or combustible solvents Electrostatic arcing must be prevented Test only in areas free of combustible material Testing may require high voltage to be on but only as instructed Non factory replacement parts or unauthorized equipment modifications may cause fire or injury If used the key switch bypass is intended for use only dur ing set up operations Production should never be done with safety interlocks disabled Never use equipment intended for use in waterborne installations to spray solvent based materials The paint process and equipment should be set up and operated in accordance with NFPA 33 NEC and OSHA requirements Evolver NE Solventborne Robotic Atomizers Safety AREA Tells w
45. tion 4359121 NI LNIVd Z HE 1014 1 lt lt lt 3ATVA J01YIN933 Adans Adans oer HV 3 ONIZINOLY 100 INT AA 05 01 5 Figure 4 Simplified Air and Fluid Flow Passage Layout 19 Ransburg AA 05 01 5 Evolver NE Solventborne Robotic Atomizers Operation NOTES x Evolver NE Solventborne Robotic Atomizers Maintenance MAINTENANCE Good maintenance is essential to safe and productive operation Schedules should be established by the user based on the following general information and observations of the initial production requirements The Ransburg maintenance and safety information should be made available to each operator Normal fire protection measures are necessary includ ing proper storage of paints and solvents and the proper disposal of waste Ready access to appropriate fire extinguishing equipmentis required For details consultthe appropriate NFPA safety information your local fire codes local painting equipment standards OSHA requirements as well as
46. tip assembly 31 with a wire or other metal object Doing so may damage the air cap resulting in distortion of the spray pattern with electrostatic voltage The electrode tip is for non electrostatic applications ONLY 5 Remove the air cap retainer 36 and air cap 9 After cleaning insert the front needle tip 31 back 35 Soak in a solvent if necessary If paint remains intothespray head assembly Apply Loctite 222 low in the air cap holes clean with a toothpickorsimilar strength purple thread locker to the threads ofthe soft wood object Air caps are best cleaned in an tip assembly before reassembly ultrasonic cleaner 6 Remove the air cap locator 33 and fluid tip 34 Clean using a solvent 7 Tightly grip the plastic needle 6 and unscrew counter clockwise to remove the front needle tip A short piece of H 2339 tubing 1 4 OD x 0 175 ID pressed over the front needle will assist in unscrew ing the assembly If required use needle nose pliers with masking tape or duct tape Carefully clean with a solvent Replace any parts that show signs of wear or damage Evolver Solventborne Robotic Atomizers Maintenance gt The fluid tip 34 should always be installed and tightened before installing the needle and valve springs 10 Screw fluid tip 34 back into place Hand tighten first then with a small wrench tighten an additional 30 gt After tightening the fluid tip always check to see i
47. ubing Lg A11071 271 40 Evolver NE Solventborne Robotic Atomizers Parts Identification Ra nsburg Figure 10 A11279 XX 60 Dual Head Applicator Assembly Ra nsburg Evolver NE Solventborne Robotic Atomizers Parts Identification A11279 XX 60 DUAL HEAD APPLICATOR ASSEMBLY PARTS LIST Figure 10 1 7913803 Assembly Head EvolverNE Cd 2 1120600 7 Assembly ApplicatorRearPlate 0004 3 A11203 00 Assembly Break AwayRing 4 SeeTableB B Assembly Tubing Bundle Evolver NE 5 1128200 7 Assembly Valve Block EvolverNE 6 7900138 7 O Ring Solvent Proof 7 7900 07 ORingSolvntProot 8 77524400 7 ScrewBreakAway 9 77508 00 1120100 RingQuickDisconect 211 LSFA0015 00 Screw 10 32X 1 Lg Filister G 10 12 790106 7 O Ring Solvent Proof 79001 13 O Ring Solvent Proof 14 79001 04 O RingSolventProf 15 11278 00 Assembly 60 Dual Block Screw VES Lo SACS 1 2 3 4 5 7 10 11 12 13 14 15 LA TABLE TUBING BUNDLE 60 DUAL HEAD ASSEMBLY Dash No Description Robot Adapter Sleeve amp Tubing Not Included NA Adapter FANUC 15 Tubing Lg 11071 132 11071 142 A11071 152 Adapter Motoman 2900 15 Tubing Lg A11071 162 A11071 172 A11071 212 A11071 222 10 A11071 232 11 A11071 242 12 A11071 252 13 A11071 262 4
48. ve manifold contain the fluid and air passages All fluid passages contain stainless steel and or nylon fittings compatible with haloge nated hydrocarbon solvents The robot manifold incorporates stainless steel fluid connections ARCHIVE Ransburg SPECIFICATIONS Environmental Physical Robot Mounting Compatibility All hollow wrist robots Operating Temperature Range 5592 2 80 15192 5S Weight Dual Head W Manifold 60 8 6 Ibs 3 9 Kg 90 8 3 Ibs 3 8 Kg Single Head W Manifold 60 7 9 lbs 3 6 Kg 90 7 6 lbs 3 5 Kg Length Dual Head 60 7 3 4 19 69 cm 90 9 22 86 cm Single Head 60 7 1 4 18 42 cm 90 8 3 4 22 22 cm Tubing Manifolds English A11071 1XX 15 4 57m A11071 2XX 30 9 14m Paint Flow Rate Variable to 1500 cc min Depending on viscosity amp configuration Trigger Response Time 150m sec open 220m sec closed Operating Air Pressures Atomizing Air 100 psig max 6 9 bar Fan Air 100 psig max 6 9 bar Trigger Air 70 psig min 100 psig max 4 8 6 9 bar 70 psig min 100 psig max 4 8 6 9 bar 70 psig min 100 psig max 4 8 6 9 bar Regulator Pilot Dump Pilot Operating Fluid Pressure 100 psig max 6 9 bar Continued On Next Page AA 05 01 5 Ra nsburg Evolver NE Solventborne Robotic Atomizers Introduction Specifications Cont NOTES Robot Manifold Tubing Requirements Atomizing Air 10mm OD Nylon Fan Air 10mm OD Nylo
49. your insurance carrier s information A WARNING gt Unexpected robot movement can be hazard ous Do not adjust or repair the spray applicator when the robot is operating or waiting to start The robot must be locked out and tagged out per OSHA gt Solvents used for equipment flushing must have flash point ratings equal to or greater than the flash point rating of the coating material Sol vents used for general cleaning must have flash point ratings higher than 100 F 37 8 C gt Never remove spray applicator head from assembly while under pressure gt Ransburg ROUTINE MAINTENANCE SCHEDULE Follow these maintenance steps to extend the life of the applicator and ensure efficient operation Several Times Daily 1 Inspect the fluid nozzle and electrode wire for paint accumulation Clean as frequently as necessary See Procedures in the Mainte nance section Daily Or at Shift Start 1 Inspect workholders for accumulated coating materials remove such accumulations if present 2 Check that the nozzle assembly is clean and un damaged Shut Down Or at Shift End 1 Flush the lines and allow the solvent to remain in the lines See Procedures in the Maintenance section 2 Wipe the applicator and robot wrist with a cloth and a suitable clean non polar solvent Weekly 1 Check the entire system for damage leaks paint accumulation 2 Clean the atomizer assembly AA 05 01 5
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