ICS466x - METTLER TOLEDO
Contents
1. 1 Cable 4 x 2 x 0 5 mm 1 x 0 5 mm shielded and paired 7 Via internal cables in APS768x 2 Cable 6 x 0 5 mm shielded and paired 8 The use of Option 1 Scale 1 is mandatory either PDC SG EX1 or 3 Cable 4 x 0 5 mm shielded and paired Digital scale For a second scale the combinations as shown on Sheet 4 Connection of equipotential bonding EB in accordance with national to Sheet 2 are available regulations 9 Cable seal between differently rated areas as per country specific It must be ensured that the housing of all units are at the same potential regulations by means of EB connections 10 Internal cable for a compact scale No compensation current may flow across the shield of the intrinsically 11 FM approved for US installations and suitably certified for Canada for safe cables Canadian installations 5 APS768x power supply connection in accordance with national 12 Also certified according to NEC5O5 AEx ib IIC T4 AEx em ib IIC T4 regulations see model plate for line voltage and frequency Um lt 250 V 6 Lay cabling securely so that it does not move and effectively protect it against damage A 25 09 2013 Varga Date Name Scale Designation Editi Revisi Dah N Prep 06 05 2013 Varga AA a Check 06 05 2013 Lebherz Control Drawing ICS466x Replaces Sheet 1 3 METTLER TOLEDO Mettler Toledo Albstadt GmbH Code D 72458 Albstadt 22026630 09 13 Order number 22026623B METTLER TOLEDO Guide for Inst2. einer s260 776 LO s u ar J 2 5 op pink AZ yellow 9 GND i jj ajea e o o mk peso i l J2 10 po 1 1 AA IS 6 RX A rr eran DEB i 1 max 20 m 66 fi alternatively r T N i 13 ae TBrick EX e l bes i E e mmm n m ee ee 18 merrier toLeD0 Guide for Installers ICS466x Order number 22026623B 09 13 Intrinsically safe connection values APS768x U V l mA Po W C uF L mH Ul 8 7 133 1 15 1 0 3 U2 12 6 42 0 53 0 4 U3 LAS 107 0 77 1 0 3 U4 10 5 74 0 78 0 6 0 3 U5 5 4 240 1 30 1 0 3 U6 12 6 92 1 16 0 5 0 3 PDC SG Ex1 U V 1 mA P W C uF L mH J201 5 36 107 0 574 0 2 0 3 DIGITAL SCALE U V 1 mA P W C uF L mH 32 6 J3 3 12 6 42 0 53 32 5 J3 6 8 7 133 1 16 x J2 2 J3 2 5 36 30 0 040 0 1 0 1 J2 1 J3 1 5 36 30 0 040 0 1 0 1 APS768x CL CL U V l mA Po mW C uF L mH Scale interface S1 S4 7 15 24 43 0 2 0 2 Communication interface C1 C4 7 15 107 270 0 3 0 6 RS232 1S U V l mA Po mW C uF L mH J8 3 5 36 18 1 24 2 0 1 0 1 J10 3 5 36 18 1 24 2 0 1 0 1 CL ACTIVE U V l mA Po mW C uF L mH J2 5 36 74 397 0 6 0 4 CL PASSIVE U V 1 mA P mW C uF L mH J4 10 300 500 0 11 negligible Depending on the power supply connected to J1 2 on the backplane and cable leng h between power supply and termin
3. Setting up the weighing platform gt Set up the weighing platform in accordance with the corresponding Operating and Installation Instructions Setting up the ACM200 gt Set up the interface converter ACM200 in the safe area in accordance with the corresponding instructions Order number 22026623B 09 13 3 2 3 2 1 3 2 2 3 2 3 Connecting devices CAUTION The clamping section of the earthing cable gland must correspond to the outer diameter of the weighing platform cable to be connected Use the supplied flexible tubes to protect the individual wires of the weighing platform cable on the inside of the ICS466x Connect the devices in the following order Or BOU Connect the weighing platform to the weighing terminal ICS466x Connect the power supply unit APS768x to the weighing terminal ICS466x Connect the interface converter ACM200 if present fo the weighing terminal ICS466x Install the equipotential bonding see section 3 3 on page 12 Connect power supply see section 3 4 on page 12 Preparatory work Connection of the devices is generally carried out with the accompanying standard cables Cables of other lengths can be used instead of the standard cables if they are customized in accordance with Chapter 4 1 or 4 2 This applies for the following connections from the weighing platform to the weighing terminal from the power supply unit APS768x to the weighing terminal from the interface converter ACM
4. U3 7 15 107 0 77 1 0 3 U4 10 5 74 0 78 0 6 0 3 U5 5 4 240 1 30 1 0 3 U6 12 6 92 1 16 0 5 0 3 PDC SG Ex1 U V l mA Po W C uF L mH J201 5 36 107 0 574 0 2 0 3 DIGITAL SCALE U V l mA Po W C uF L mH J2 6 J3 3 12 6 42 0 53 J2 5 J3 6 8 7 133 1 16 x J2 2 J3 2 5 36 30 0 040 0 1 0 1 J2 1 J3 1 5 36 30 0 040 0 1 0 1 APS768x CL CL U V l mA Po mW C uF L mH Scale interface S1 S4 7 15 24 43 0 2 0 2 Communication interface C1 C4 7 15 107 270 0 3 0 6 RS232 1S U V 1 mA Po mW C uF L mH J8 3 5 36 18 1 24 2 0 1 0 1 J10 3 5 36 18 1 24 2 0 1 0 1 CL ACTIVE U V 1 mA Po mW C uF L mH J2 5 36 74 397 0 6 0 4 CL PASSIVE U V I mA Pi mW C uF L mH J4 10 300 500 0 11 negligible Depending on the power supply connected to J1 2 on the backplane and cable leng Depending on the power supply connected to J1 4 on the backplane and cable leng CENELEC approval Cables in accordance with standards EN50039 and EN60079 14 for intrinsically safe circuits cFMys approval USA Installation shall be in accordance with ANSI ISA RP 12 6 01 Canada Installation shall be in accordance with the Electrical Code C2 R1 h between power supply and terminal h between power supply and terminal For all approvals e Cable lead in via grounding cable gland e Cable according to Guide for Installers ME 22026623 e Temperature range 10 C 40 C
5. 0 1 H Q RIC J8 30 2 CIC J8 20 J A GND J8 10 D p na 9 F ACM200 E see Control 1 CL ACTIVE t e a max 10m B833 ER Drawing jalig ro nei 72203677 z red pa E COM3 orange f i oronge H COM4 1 s 3 6 i heat i 4 P A sleece seb eee eee doe eet se L 2DEB a 1 max 300 m 1000 ff Option 2 l K x T4 with TBrick Ex 1 1 Connection board DIGITAL SCALE ME 42101840 J26 groay pink 5 Ul E 125 pink 5 yellow 9 GND I l 194 y yellow gray 10 U2 brown H brown a 5g GND l i green ta white ho 7 TX el white 1 green 2 6 RX i 26 H 4 lb ee ee ee P H max 20 m 66 ft Option 19 l ic 3 PDC SG Ex1 F analog Scale 1 1201 60 C ExC CENELEC FM approved 1 l 201 501 A ES Eo SEN equipment for category 2 DIV 4201 4 of s amp s E SIG in accordance with the following Jorg of E SIG intrinsically safe parameters J201 2 ont SEN pa 1 o SEN J201 1 Tl A EXC Dy BXC U Umax Yo Uoc iF 2 6 hno gt lo lso la i po C 4 C lt C C n 1 l i Cable o a i ve 7 Li Leable lt Lo La 1 OA H e o caes LA ES i l max 122 m 400 ff A CS ab METTLER TOLEDO Guide for Installers ICS466x Order number 22026623B 09 13 Intrinsically safe connection values APS768x U V 1 mA Pa W C uF L mH Ul 8 7 133 1 15 1 0 3 U2 12 6 42 0 53 0 4
6. 200 to the weighing terminal General connection procedure iF 2 Open the device Pull the customized cable through the earthing cable gland To do this dismantle the earthing cable gland or remove the blind plug ensure the exact course of the cable and properly positioned seals tighten the earthing cable gland Connect the cable in the device according to the control drawing Close device Interface installation For installing an interface board refer to the ICS466x Service Manual Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 11 12 3 3 3 4 METTLER TOLEDO Guide for Installers ICS466x Installing the equipotential bonding Equipotential bonding must be installed by an electrician authorized by the owner METTLER TOLEDO Service only has a monitoring and consulting function here gt Connect equipotential bonding EB of all devices power supply unit weighing terminal interface converter and weighing platform in accordance with the terminal diagram and the country specific regulations and standards In the process it must be ensured that all device housings are connected to the same potential via the EB terminals no circulating current flows via the cable shielding for intrinsically safe circuits the neutral point for equipotential bonding is as close to the weighing system as possible Connecting power supply EXPLOSION HAZARD The mains connection of the power
7. ICS466x Explosion proof weighing terminal Hazardous area Safe area 09 L fo E Y O LU cad e TD O Weighing platform EDO METTLER TOLEDO Service MS 2 METTLER TOLEDO Guide for Installers ICS466x METTLER TOLEDO Service Congratulations on choosing the quality and precision of METTLER TOLEDO Proper use according to these instructions and regular calibration and maintenance by our factory trained service team ensure dependable and accurate operation to protect your investment Contact us about a service agreement tailored to your needs and budget We invite you to register your product at www mt com productregistration so we can contact you about enhancements updates and important notifications concern ing your METTLER TOLEDO product Order number 22026623B 09 13 09 13 Contents 1 Safety INSUUCHONS sie ccvvsisscscvvecesssscvcseessecccscessvsccevseasecerescesscuvvaresuscceurecuvaciyexessssevins 4 2 SYSTOMMOVEIVICW vccsecevisvsdsccviesvessestvecvssscervevsssvceucedestocuvecesscrerkvssstcevexvessobeveveseseves 6 2 1 TypicalCONTQUICONS sorserien aE AREENA 6 2 2 Description Of COMPOMENTS sorca sszcisnicccdazarredacansedncersdianavaactadsesnedsheashueaddeaaadgactslanntertes 8 3 TMSTONGTION cece A A E E A ee rre 10 3 1 Setting UDS stem Module 10 3 2 COMMECTIMNGCOVICES caciones e ddwbelaadadets 11 3 3 Installing the equipotential DONAIND oooonnoocoononnoconicno nono norooonn nor orooon
8. al Depending on the power supply connected to J1 4 on the backplane and cable length between power supply and terminal CENELEC approval Cables in accordance with standards EN50039 and EN60079 14 for intrinsically safe circuits cFMys approval USA Installation shall be in accordance with ANSI ISA RP 12 6 01 Canada Installation shall be in accordance with the Electrical Code C2 R1 1 Cable 4 x 2 x 0 5 mm2 1 x 0 5 mm shielded and paired 2 Cable 6 x 0 5 mm shielded and paired 3 Cable 4 x 0 5 mm shielded and paired 4 Connection of equipotential bonding EB in accordance with national regulations It must be ensured that the housing of all units are at the same potential by means of EB connections No compensation current may flow across the shield of the intrinsically safe cables 5 APS768x power supply connection in accordance with national regulations see model plate for line voltage and frequency Um lt 250 V 6 Lay cabling securely so that it does not move and effectively protect it against damage For all approvals e Cable lead in via grounding cable gland e Cable according to Guide for Installers ME 22026623 e Temperature range 10 C 40 C 7 Via internal cables in APS768x 8 The use of Option 1 Scale 1 is mandatory either PDC SG EX1 or Digital scale For a second scale the combinations as shown on Sheet 1 to Sheet 2 are available 9 Cable seal between differently ra
9. allers ICS466x 17 Backplane to APS768x see sheet 1 3 Class Il Ill Div 1 Zone 1 Groups A G T4 Safe Area ee I ICS466x CL PASSIVE Tjeme Hazardous Area Non Hazardous APS768x 12 white 4 j me Allo J 4 4 xl one a yellow 143 TXD J i a ca ate RXD J10 I mox 300 m 1 U6 Li ge enbsto to 1g 1000 a A Eee aa econ RIC J8 30 t a max 50 m 165 fi cic J8 20 pa F j GND J 8 10 l P brown o i Option 3 3 o i GND greal o i CL ACTIVE 1 Re ee A III et ee gt o J2 40 oe on i r 12 P brown A RR i 1 29708 N blue o Ji power power Ki E i iets supply supply o I GND gre yel al APS768x Toff eink E Module GND oF i l 7 204 es rawn enpa TBrick Ex a Option 2 i 7 ENDO Connection board CL PASSIVE aise ME 42101840 j 2nd Digital Scale i U poe ul i interface if Option 1 i No en i q lis a Digital Scale i APS768x CL CL o8 GND A A oo mje O p ae W posal em Ear 1004 i J41 je i orange ota 1 ll sao E li il max 100 m 330 ff 4 ae a A AA EB EB Option 19 I Pata with TBrick Ex DIGITAL SCALE i Aee
10. ay not be disposed of with domestic waste This also ee applies to countries outside the EU according to their specific requirements gt Please dispose of this product in accordance with local regulations at the collecting point specified for electrical and electronic equipment If you have any questions please contact the responsible authority or the distributor from which you purchased this device Should this device be passed on to other parties for private or professional use the content of this regulation must also be related Thank you for your contribution to environmental protection 09 13 Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 15 7 Control Drawing Hazardous Area Class Il Ill Div 1 Zone 1 Groups A G T4 Non Hazardous Safe Area I icsa6ex 12 1 Paps768x12 1 Backplane ql i J2 5 op 9 1 J2 4 cal brown E J2 3 o black 1 J2 2 gt red l 1 J2 1 o blue bot I hite J1 4 o w A o GND yellow Y ra Ji i green po i a F associated 1 Jil H piik pa intrinsically To appr pridte p pa safe A 1 6 Vt P brown 5 7 i equipment i N blue a power barrier 11 1 A NET gna GND gre yel o Pply i IT max 50 m 165 ft n i 1 n4 l TXD J10 3 1 ep EB PE rs Lab Y GND J1
11. der number 22026623B 09 13 2 2 2 Connections 1 Power supply unit APS768x 2 intrinsically safe RS232 interface 3 Communication interface 4 Second digital weighing platform 5 Weighing platform analog or digital 6 Equipotential bonding terminal EB Note On connections 1 fo 4 blind plugs are mounted at the factory When connecting METTLER TOLEDO devices M16x1 5 cable glands are provided with the devices The cable gland on connection 5 is provided for connecting a third party analog weighing platform 09 13 Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 9 10 3 1 3 1 1 METTLER TOLEDO Guide for Installers ICS466x Installation EXPLOSION HAZARD The explosion protected weighing system may only be installed according to this Guide for Installers and the Control Drawing 22026630 on Pages 16 to 19 Setting up system modules Setting up the ICS466x weighing terminal gt Select a suitable installation site Bench stand or floor stand mounting gt Place weighing terminal onto the bench or floor stand and mount with 4 screws Wall mounting gt The ICS466x weighing terminal can be mounted to a wall using the wall bracket accessory Setting up the power supply unit gt Set up the power supply unit in accordance with the corresponding instructions
12. ed areas as per country specific regulations 10 Internal cable for a compact scale 11 FM approved for US installations and suitably certified for Canada for Canadian installations 12 Also certified according to NEC5O5 AEx ib IIC T4 AEx em ib IIC T4 A 25 09 2013 Varga Date Name Scale Designation edifi Reia Dak N Prep 06 05 2013 Varga ition evision ate ame n Check 06 05 2013 Lebherz Control Drawing ICS466x Replaces Sheet 3 3 METTLER TOLEDO Mettler Toledo Albstadt GmbH Code D 72458 Albstadt 22026630 09 13 Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 21 METTLER TOLEDO Service To protect your METTLER TOLEDO product s future METTLER TOLEDO Service assures the quality measuring accuracy and preser vation of value of all METTLER TOLEDO products for years to come Please send for full details about our attractive terms of service Thank you www mt com service For more information Mettler ee aR dt GmbH D 72458 A Tel E ee 140 Fax 49 7431 14 232 Subject to technical changes id arene Toledo Albstadt GmbH Printe 2202662 3 8B d in any Order per 1 220266238
13. her the owner has issued a permit spark permit or fire permit the area has been rendered safe and the owner s safety co ordinator has confirmed that there is no danger the necessary tools and any required protective clothing are provided danger of the build up of static electricity The certification papers certificates manufacturer s declarations must be present Lay cabling securely so that it does not move and effectively protect it against damage Only route cables into the housing of the system modules via the approved earthing cable glands and ensure proper seating of the seals gt gt gt 09 13 Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 5 2 1 ACM200 ICS466x digital scale interface PDC SG Ex1 1CS466x active CL interface ICS466x passive CL interface ICS466x RS232 IS 6 mertier totev0 Guide for Installers ICS466x System overview Typical configurations A weighing system with the ICS466x weighing terminal can be operated either with one of the following power supply units APS768x 120 V Power supply unit in a hazardous area US version 120 VAC 50 60 Hz APS768x 230 V Power supply unit in a hazardous area EU version 230 VAC 50 Hz Either an analog or a digital weighing platform can be connected to the ICS466x weighing terminal In addition a communication box can be connected in the safe area e g an ACM200 The following components are necessar
14. inal Depending on the power supply connected to J1 4 on the backplane and cable length between power supply and terminal CENELEC approval Cables in accordance with standards EN50039 and EN60079 14 for intrinsically safe circuits cFMys approval USA Installation shall be in accordance with ANSI ISA RP 12 6 01 Canada Installation shall be in accordance with the Electrical Code C2 R1 1 Cable 4 x 2 x 0 5 mm2 1 x 0 5 mm shielded and paired 2 Cable 6 x 0 5 mm shielded and paired 3 Cable 4 x 0 5 mm shielded and paired 4 Connection of equipotential bonding EB in accordance with national regulations It must be ensured that the housing of all units are at the same potential by means of EB connections No compensation current may flow across the shield of the intrinsically safe cables 5 APS768x power supply connection in accordance with national regulations see model plate for line voltage and frequency Um lt 250 V 6 Lay cabling securely so that it does not move and effectively protect it against damage For all approvals e Cable lead in via grounding cable gland e Cable according to Guide for Installers ME 22026623 e Temperature range 10 C 40 C 7 Via internal cables in APS768x 8 The use of Option 1 Scale 1 is mandatory either PDC SG EX1 or Digital scale For a second scale the combinations as shown on Sheet 1 to Sheet 2 are available 9 Cable seal between differently rat
15. l Div 1 Zone 1 Groups A G T4 Safe Area max 10 m 33 ff P brown N blue oF GND gre yel o to Ex i power Supply see Control Drawing 72203677 IND226x Remote Connection P 123456789 IND226x Mainboard J4 Interface Remote Order number 22026623B 09 13 Intrinsically safe connection values APS768x U V l mA Po W C uF L mH Ul 8 7 133 1 15 1 0 3 U2 12 6 42 0 53 0 4 U3 LAS 107 0 77 1 0 3 U4 10 5 74 0 78 0 6 0 3 U5 5 4 240 1 30 1 0 3 U6 12 6 92 1 16 0 5 0 3 PDC SG Ex1 U V 1 mA P W C uF L mH J201 5 36 107 0 574 0 2 0 3 DIGITAL SCALE U V 1 mA P W C uF L mH 32 6 J3 3 12 6 42 0 53 32 5 J3 6 8 7 133 1 16 x J2 2 J3 2 5 36 30 0 040 0 1 0 1 J2 1 J3 1 5 36 30 0 040 0 1 0 1 APS768x CL CL U V l mA Po mW C uF L mH Scale interface S1 S4 7 15 24 43 0 2 0 2 Communication interface C1 C4 7 15 107 270 0 3 0 6 RS232 1S U V l mA Po mW C uF L mH J8 3 5 36 18 1 24 2 0 1 0 1 J10 3 5 36 18 1 24 2 0 1 0 1 CL ACTIVE U V l mA Po mW C uF L mH J2 5 36 74 397 0 6 0 4 CL PASSIVE U V 1 mA P mW C uF L mH J4 10 300 500 0 11 negligible Depending on the power supply connected to J1 2 on the backplane and cable leng h between power supply and term
16. on with PC in the safe area azardous area are area Hazard sar APS768x ICS466x rs232 18 J Ex max 10 m Zener Ex i Barrier max 122 m a Analog weighing platform Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 7 8 2 1 3 2 2 2 2 1 ICS466x Power supply unit APS768x Analog weighing platforms Interface converter ACM200 METTLER TOLEDO Guide for Installers ICS466x Configuration with two digital weighing platforms in the hazardous area Hazardous area Safe area RS232 me poner ACM200 alternative CL ACTIVE ern DIGITAL er alternative ul RS422 485 SCALE CL Passwe Ex i max 20 m APS768x CL CL Digital weighing platform e g KA15sx T4 Ld Digital weighing platform e g K x T4 only one hardware interface available CL20mA and RS422 485 only with module ACM200 CL RS422 Description of components Approvals Ignition protection type EN IECEX Il 2G Ex ib IIC T4 Gb 10 C 40 C Il 2D Ex ib IIIC T60 C Db IP65 cf Mys IS Class Il Ill Division 1 Group A B C D E F G T4 Ta 40 C AEx ib IIC T4 IP65 Type 4 See APS768x Guide for Installers See Operating Instructions Installation Information of the weighing platforms Ignition protection type EN IECEx ll 2 G Ex ib Gb IIC ll 2 D Ex ib Db IIIC cFMys AIS Class I Il Ill Division 1 Group A B C D E F G Or
17. ono ronoonnno nono 12 3 4 Connecting power SUP lisis dana 12 4 OPTOMA WOK P E A E O E E 13 4 1 Customizing connection cables Weighing platform APS768X oooonoccccinnioccccccono 13 4 2 Customizing connection cables interface converter ACM200 s 14 5 Technical data o iii aaa aaa aaa aaiae 15 Del Dimensional GHGWING serisi oras oo pad 15 6 DIS POS is iii al 15 7 Control DT WIND iia di 16 Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 3 4 Competence Ex approval Operation METTLER TOLEDO Guide for Installers ICS466x Safety instructions The ICS466x weighing terminal is approved for operation in Zone 1 and 21 hazardous areas as well as for Division 1 areas If the ICS466x weighing terminal is used in hazardous areas special care must be taken The code of practice is oriented to the Safe Distribution concept drawn up by METTLER TOLEDO A The weighing system may only be installed maintained and repaired by authorized METTLER TOLEDO service personnel A The mains supply may only be installed by a specialist authorized by the owner operator A No modifications may be made to the terminal and no repair work may be performed on the modules Any weighing platform or system modules that are used must comply with the specifications contained in the installation instructions Non compliant equipment jeopardizes the intrinsic safety of the system cancels the Ex approval and renders any warranty or prod
18. stomizing connection cables interface converter ACM200 Customer specific cables for intrinsically safe circuits must be customized as follows ICS466x ACM200 Cable 2x2x0 5 mm Dimension A ICS466x 60 mm 2 4 Dimension B 70 mm 2 8 Max length 300 m 1000 ft Wire end ferrules i with plastic collar Push sleeve over wires crimp connection and cable shielding Earthing cable gland a O Cable shielding As per country specific regulations for intrinsically safe circuits Cut cable to length and strip cable ends according to dimension A B Shorten cable shielding on both sides to 10 mm 0 4 Strip wire ends Crimp wire end ferrules onto wire ends with a crimping tool Push second rear section of earthing cable gland onto the cable Apply the cable shielding only to the ICS466x end To do so push the sleeve over the wires and the cable shielding and fold over the cable shielding 7 Push on front section of cable gland and screw onto rear section OOP ON gt 14 merrier ToLeno Guide for Installers ICS466x Order number 22026623B 09 13 5 Technical data 5 1 Dimensional drawing 120 O uo A _V S Nx ONO 6 Disposal In conformance with the European Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE this device m
19. supply unit must be made by a professional electrician authorized by the owner and in accordance with the respective terminal diagram the accompanying installation instructions as well as the country specific regulations Order number 22026623B 09 13 a Optional work 4 1 Customizing connection cables Weighing platform APS768x Customer specific cables for intrinsically safe circuits must be customized as follows 1CS466x APS768x 1CS466x Weighing platform Cable 4x2x0 5 mm 1 x 0 5 mm 3 x2x 0 75 mm Dimension A a A ICS466x 80 mm 3 15 80 mm 3 15 Dimension B 215 mm 8 55 215 mm 8 55 Max length 50 m 165 ff analog scale 122 m 400 ff digital scale 20 m 66 ff Wire end ferrules with plastic collar crimp connection Earthing cable gland EA li Push sleeve over wires and cable shielding As per country specific regulations Cable shielding for intrinsically safe circuits Cut cable to length and strip cable ends according to dimensions A B Shorten cable shielding on both sides to 10 mm 0 4 Strip wire ends Crimp wire end ferrules onto wire ends with a crimping tool Push second rear section of earthing cable gland onto cable Push sleeve over wires and cable shielding Fold over cable shielding Push on front section of cable gland and screw onto rear section A DIOS O Ne 09 13 Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 13 4 2 Cu
20. ted areas as per country specific regulations 10 Internal cable for a compact scale 11 FM approved for US installations and suitably certified for Canada for Canadian installations 12 Also certified according to NEC5O5 AEx ib IIC T4 AEx em ib IIC T4 A 25 09 2013 Varga Date Name Scale Designation edifi Reia Dak N Prep 06 05 2013 Varga ition evision ate ame n Check 06 05 2013 Lebherz Control Drawing ICS466x Replaces Sheet 2 3 METTLER TOLEDO Mettler Toledo Albstadt GmbH Code D 72458 Albstadt 22026630 09 13 Order number 22026623B METTLER TOLEDO Guide for Installers ICS466x 19 20 FI A GND J10 10 Q RIC J8 30 CTC J8 20 GND J8 10 CL ACTIVE j l Option 2 see sheet 1 3 Digital Scale or sheet 2 3 CL PASSIVE Option 18 see sheet 1 3 PDC SG Ex1 or sheet 2 3 Digital Scale METTLER TOLEDO Guide for Installers ICS466x Option 3 4 cana y blue 2 4 yellow J2 3 Tad J 2 2 07 orange T 2 7 CENELEC FM approved barcode a reader for category 2 Divl in accordance with the following intrinsically safe parameters to APS768x U U SU U see sheet 1 3 Hit aie MEA max o sc C C lt C C i Cable o a L bd Leable lt L La RxD TxD GND 5V e kam a e a Hazardous Area Non Hazardous Class Il Il
21. uct liability claims null and void A The safety of the weighing system is only guaranteed when the weighing system is operated installed and maintained in accordance with the respective instructions A Also comply with the following the instructions for the system modules the regulations and standards in the respective country the statutory requirement for electrical equipment installed in hazardous areas in the respective country all instructions related to safety issued by the owner A The explosion protected weighing system must be checked to ensure compliance with the requirements for safety before being put into service for the first time following any service work and every 3 years at least A Prevent the build up of static electricity Always wear suitable working clothes when operating or performing service work in a hazardous area Only use the weighing terminal when electrostatic processes leading to propagating brush discharges are impossible A Do not use protective coverings for the devices A Protect the keyboard membrane against ultraviolet radiation A Avoid damage to the system components Order number 22026623B 09 13 Installation A Only install or perform maintenance work on the weighing system in the hazardous areas if the following conditions are fulfilled the intrinsically safe characteristic values and zone approval of the individual components are in accordance with one anot
22. y for the connection of peripheral devices Interface converter for the safe area e g for connection of a PC in the safe area Wide range power supply unit 100 240 V AC 50 60 Hz or 24 V DC Active intrinsically safe scale interface for connection of digital weighing platforms e g K x T4 Active intrinsically safe A D converter installed in the ICS466x weighing terminal to connect analog weighing platforms in the hazardous area Optional active intrinsically safe data interface to allow communication with the safe area e g via ACM200 Optional passive intrinsically safe data interface to connect a second intrinsically safe digital scale interface The second scale has to be powered externally by a second APS768x Intrinsically safe communication interface located on the ICS466x backplane to connect an intrinsically safe peripheral device e g barcode reader or via IS barrier fo peripheral equipment Peripheral devices must be powered externally Order number 22026623B 09 13 09 13 2 1 1 Configuration with interface converter ACM200 in the safe area Hazardous area Safe area APS768x max 50 m ICS466x eases PDC ACM200 alternative CL ACTIVE CL20mA RS422 alternative CL20mA RS422 485 Ex i max 122 m j Analog weighing platform only one hardware interface available CL20mA and RS422 485 only with module ACM200 CL RS422 2 1 2 Configurati
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