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`10` Series

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1. 99 100 14 Fault tracing 101 104 15 Wiring Diagram _ 105 112 16 Power train 113 17 Tractor history card 114 18 Service record 115 19 Daily operating Log 116 20 Part replacement record 117 All information illustrations and specifications in this manual are based on latest information available at the time of publication The right is reserved to make changes at any time without notice MUSA Website Main Menu Index Full Screen RQ lt gt f search pH Print EXIT TRACTOR IDENTIFICATION The engine number is stamped on the left hand side of the engine block The chassis number is shown on the left hand side of the tractor as shown in the drawing Carved position of the Engine type or Number Illu
2. 9 2 About this manual 10 3 Introduction amp Description 11 13 4 Owner assistance 14 5 ROPS Roll over protection structures 15 17 6 Safety instructions Do s amp Don ts 18 30 7 Safety signs 31 33 8 Universal symbols 34 Section 9 Controls Instruments amp Operations 35 58 Section B 10 Lubrication amp maintenance 50 8 Section C 11 CABIN 82 93 Section D 12 Specifications 94 98 13 Fuel saving Tips
3. i T YI t FUSE MAIN 80A d REN 31 7 1 We Hf am LEVER CONTROL option i 1 1 44 it if FUEL PUMP E G 1 i Lad iit a8 A je H AN ri 6 ox LEVER CONTROL SENSOR EDI e sins EGEL y Wr M om 1 bz T vn H4 LE zu TS a EARTH WINOCAR waves xy ar ini E we w Gg ar at i H ihe inet a ae d EcL 1 tt Mj STROKE SENSOR FUEL INJECTION PUMP T s PRiB i i t TURN SIGNAL LAMP TURN SIGNAL LAMP jum STOP LAMP fun uid i e H H AUTO awe em FRONT LH FRONT RH 4 s i i REVERSE z LIFT SENSOR ALTERNATOR STARTER STARTER RELAY CABIN WING DIAGRAM en 5 z Q p Zz p 22 p 2 2 p S WIPER MOTOR FRONT LOWEN SWITCH r ssr a re ee oum TE mn x i I FRONT WORKING LAMP LH RELAY SET FRONT WORKING LAMP RH SET n REAR WORKING LAMPIRH mT REAR WORKING LAMP LH een i Ln 1 e N N TUM WIPER MOTOR REAR t lo 1 4 E iii ow 1595 1 SPE
4. Change every Oil filter 400hours Loose nuts Check daily Tighten and bolts Radiator if hose clamp require A These intervals are for operation under normal conditions and need to be reviewed A Clean or wash Consult the service Dealer J Ee lt Ee un Ee 5 Ji under severe conditions to a greater frequency Caution 63 MUSA Website Main Menu Index Full Screen RU lt D f search Print EXIT Item J Ee lt Ee un Ee Trans mission oil 1855 2 Free play of clutch pedal Free play of brake pedal State of both brake pedals Operation of each lever Free play of steering wheel oo O O O Ww O O Every 300 hours or 4 0 5 010 12months Service interval hour meter mark S 1 1 0 0 5 0 0 e 0 78 1 18in 1 18 1 57in Adjust so that both operate simultaneously and brake at the same time Smooth operation About 50mm 1 97 in of wheel circumference Toe i hours Grease in front wheel hub Check the steering wheel joint Wheel nut fastening torque Operation of the instrument MUSA Website Grease every 900 Adjust every 300 RQ lt gt f search Main Menu Index Full Screen Tighten if loose Front 116 130 ft Ibs Rear 268 282 ft lbs 64 Print EXIT Item J Ee lt E
5. gt DIFF LOCK PEDAL In case of wheel slippage use the diff lock by pushing down on the diff lock pedal To release it remove the foot from the pedal Tractor will be difficult to turn if the Diff lock is engaged ensure the lock is disengaged before turning the steering wheel Do not use high engine RPM when engaging Diff lock If the diff lock does not release after removing the foot from the diff lock pedal alternatively brake with important the left and right brake until it gets released 44 MUSA Website Main Menu Index Full Screen RQ lt gt f search Print EXIT Never use the diff lock at high speed or on the road as this can cause roll over and injury Caution gt FRONT WHEEL DRIVE LEVER In the ON position the front wheels are engaged and in the OFF position they are disengaged Engage amp disengage the front wheel drive with the front wheels in the straight position and at low Engine RPM Do not use front wheel drive at high speed or on the road as premature wear of components important will result 4WD Lever Always use the clutch when using the front wheel drive lever important Use of front wheel drive improves traction performance gt DRIVER S SEAT To adjust the seat backwards and forwards lift the lever at the front of the seat and set it to the desired position gt TILT LEVER To adjust the inclination of the steering wheel with a 3 stages and s
6. Contact dealer for repair Refill with coolant Adjust or replace Clean or replace air filter Clean the core Replace the oil to correct grade Print EXIT MUSA Website White smoking from the exhaust Reduced performance of the engine Oil warning light comes on with the engine running Alternator light comes on with the engine running Main Menu Index Full Screen Oil level too high Shortage of or faulty fuel The injectors are clogged carbon coated and sticking Low compression Leaking valve seat Incorrect valve gap Faulty timing Fuel shortage Clogged air cleaner Low oil level Wrong oil Faulty light or switch Clogged oil filter Wiring fault Faulty alternator Low water level or faulty battery Broken or loose fan belt 102 Reduce to correct quantity Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and check fuel quality Clean the element Fill to correct level Change to correct oil Replace faulty part Contact dealer for repair Contact dealer for repair Contact dealer for repair Top up or replace Replace or adjust lt gt f search SYMPTOM CAUSE REMEDY Print EXIT SYMPTOM CAUSE REMEDY Adjust to correct free play The clutch slips Worm or burnt lining Contact dealer for repair The clutch does not Incorrect adjustm
7. The 4WD front axle is a center pivot reverse Eliot type The front wheel drive mechanism 15 incorporated as a part of the axle The front wheel drive power is taken off the rear transmission and transmitted to the differential 1n the front axle where the power 15 divided into right and left and to the respective final cases In the final cases the transmitted revolution is reduced by the level gears to drive the front wheel The 4WD mechanism with level gears provides wider steering and greater durability Engine The tractors are fitted with fuel efficient Non Turbo charged engine with 4 cylinders of 5010 designed by Daedong Clutch and Transmission A single plate dry clutch 10 24 diameter is used on these tractors Tractor with IPTO Independent Power Take Off are fitted with hydraulic Clutch Assy The transmission Gear box has 9 forward amp 3 reverse speeds of 5010 Presently Mahindra Tractors are fitted with constant mesh type gears Bl Brakes Mahindra tractors are provided with independent disc brakes operated by two road travel A foot brake lever is fitted for parking Rear axle amp Wheels This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmission case The rim amp Disc fitted with Rear tires are bolted to the outer flange of Rear Axle ll Hydraulic system amp Linkages Mahindra Tractors are fitted with Live 1 e system is in operation even when clutch is
8. For full details consult the manufacturer of the chemicals To avoid lengthy exposure to noise ensure that ear protection is worn If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand Use of certified Roll Over Protection Structure ROPS is a must while operating a tractor Use of seat belt is a must while operating a tractor In summary ensure at all times that the safety of the operator and any other worker is paramount 23 MUSA Website Main Menu Index Full Screen RQ lt D f search pH Print EXIT SAFETY TIPS DURING MAINTENANCE 1 At least on a daily basis check all oil levels Water level in the radiator and electrolyte level in the battery and perform services according to the service schedule 2 Ensure tire pressure are even and the correct pressure for the job being done 15 maintained 3 Check to ensure that the all controls and preventative mechanisms of the Tractor and implement work correctly and effectively 4 Ensure that an adequate set of the correct tools is available for maintenance and minor repairs 5 Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor Do not carry out service work on a tractor until it is switched off and the parking brake applied and wheels choked Where a tractor 1s started 1n a confined area ensure that the area 1s well ventilated as exhaust gases are very harmful and can cause
9. PROTECTION CHILDREN Keep children and others away from the Tractor while operating BEFORE YOU REVERSE Look behind Tractor for children Do not let children to ride on Tractor or any implement 18 MUSA Website Main Menu Index Full Screen RQ lt gt fh search Print EXIT pact USE OF ROPS AND SEAT BELT The Roll Over Protective Structure ROPS has been certified to industry and or government standards Any damage or alternation to the ROPS mounting hard ware or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll over The ROPS mounting hardware and seat belt should be checked after the first 100 hours of Tractor and every 500 hours thereafter for any evidence of damage wear or cracks In the event of damage or alteration the ROPS must be replaced prior to further operation of the Tractor The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS Failure to do so will reduce or eliminate protection for the operator in the event of a roll over PRECAUTION TO AVOID TIPPING Do not drive where the Tractor could slip or tip Stay alert for holes and rocks in the terrain and other hidden hazards Slow down before you make a sharp turn Driving forward out of a ditch or mired condition could cause Tractor to tip over backward Back out of these situations if possible PARK TRACTOR SAFELY Before working on
10. gt f search Print EXIT Lubrication amp Maintenance This section gives full details of the service procedures necessary to maintain your Tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to these requirements 59 MUSA Website Main Menu Index Full Screen RQ a lt gt f search Print EXIT yat CHECKS AND SERVICE PRE START CHECKS To avoid problems it is recommended that a range of checks be carried out daily before starting the tractor For full details of the items and frequency please refer to the tables on page 63 64 and 65 gt ENGINE COOLANT um E Remove the radiator cap and ensure that the coolant is up to the filler neck and that it is clean ty X here with the correct anti freeze or anti corrosion inhibitor 1n it If the coolant is a rusty color drain the system completely and refill with the correct mixture of water and anti freeze or corrosion inhibitor EL Sr Ue 2 Reservoir Tank gt ENGINE OIL Pull out the stick wipe it and dip in the oil sump Ensure that oil gt level is between the upper and lower mark near the upper mark SAB 1 If too low add oil but never excess 100hrs A nd AD ZA CN p 7A Ne we eZ Upper level M CUR ASNN er leve JPA SES PP ce S NY SNAM SN FAR E DAS lt Lower level ON A Rng lt lt gt Engine oil gauge L
11. CFF 60 Le ux MA Hu Je HNN aa gt FUSE MAIN 50A t E eee ee P US ee T Hf FUSE E it j IT Eu I 81 LEVER CONTROL option aE lE Ll FUEL PUMP E G LEGS A wih ii ha Ens UH DOWN sol mi HIE Shd Fa l L 1 gt LEVER CONTROL SENSOR 4 E ghi f Yi ANUS di 5 A a m 4 2 id ti i E PCS IE 2 LEVEL EXT MANUAL S W ate EU Qu sepu L7 59 S 8 cea n STROKE SENSOR 5 5 i i ESE NAL LAMP aver STOP Lasip R i lt gt S PATRIA i s Es i ini FRONT 5 OP uer sensor i REVERSE S 3 ALTERNATOR STARTER STARTER RELAY i Iw Index Main Menu MUSA Website 5010 ELECTRIC SYSTEM DIAGRAM 8 GLOW FUSE B CABIN FUSE MAIN FUSE START RELAY CF PULL COIL RELAY MUSA Website Main Menu Index Full Screen 107 AAI Forward f search pi Print EXIT 5010 WIRING DIAGRAM WITH LAMP STOP LAMP RH n TT eee ooo r Y amp ee d MA T ee ar pa ccoa sen b T
12. Diesel fuel 1 Keep the equipment clean and properly maintained 2 Under no circumstances should gasoline alcohol or blended fuels be added to diesel fire or explosive hazard Such blends are more explosive than pure gasoline In a closed container such as a fuel tank DO NOT USE THESE BLENDS Never remove the fuel cap or refuel the tractor with the engine running Do not smoke while refueling or when standing near fuel Maintain control of the fuel filler pipe when filling the tank 6 Do not fill the fuel tank to capacity Allow room for expansion 7 Wipe up spilled fuel immediately S Always tighten the fuel cap securely 9 If the original fuel tank cap is lost replace it with genuine cap A none approved cap may not be safe 10 Do not drive equipment near open fire I I Never use fuel for cleaning purpose 12 Arrange fuel purchases so that winter grade fuel are not held over and used in the spring du N B It is suggested that after repairs if any of the Safety Decal sign is peeled defaced the same may be replaced immediately in interest of your safety 28 MUSA Website Main Menu Index Full Screen RQ a lt D f search pH Print EXIT DO S AND DON T S DO S For Better performance DO Ensure that safety shields are in place and in good condition DO Read all operating instructions before commencing to operate Tractor DO Carry out all maintenance tasks without fail DO Keep the air cleaner clean D
13. If working on hard soils pavements with a rotary implement the PTO ON OFF switch must be put to the OFF position to stop the PTO from rotating If this is not done the rotating blades of the implement will push on Warning the hard ground below and in turn push the tractor toward causing accident which can lead to serious injuries or death 2 Extra precaution must be taken to clear the area of bystanders onlookers when using PTO driven implements The rotating blades of the implements can cause serious injuries on contact The warning that is indicated by the blinking PTO monitor is to make the operator aware that the PTO 1s in on position and will instantly start rotating if the clutch pedal is released or implement is lowered or both 3 n no case the specified rotating speeds indicated by the implement manufacturer be crossed as the same can lead to serious damage to the tractor equipment and can lead to serious injuries to persons around 40 MUSA Website Main Menu Index Full Screen RQ a lt gt f search Print EXIT yat TRACTOR CONTROLS II i Diff lock Pedal Sub Shift Lever TT eer oyst Model Position Lever gt THROTTLE LEVER HAND THROTTLE Pulling the hand throttle towards the driver increase revolutions Pushing it away from the driver decreases revolution gt CLUTCH PEDAL When the clutch pedal is pressed on models with mechanical transmissions drive is disengaged and the gear
14. Screen lt gt f search Print EXIT Do not remove the radiator on a hot engine Allow the engine to cool down and then turn the cap slowly to ensure that there 1s no excessive pressure in the radiator Caution A Serious burns can result from the contents of pressurized hot radiators Allow the engine to cool down completely before opening radiator cap Caution gt ANTI FREEZE Frozen cooling water can damage the engine Before replacing the anti freeze solution flush the radiator Mix the anti freeze solution in accordance with the instructions applicable to the brand of anti freeze and the locals climate Replace the solution in the radiator In case of loss of solution due to evaporation or overflow replace with the original mixture ratio gt CLEANING THE RADIATOR Insects grass straw and dust can all block the radiator condenser and reduce its efficiency Remove the radiator cover to clean it and the radiator Release the bolt and pull to remove the cover Then clean the radiator between the fins and tube by using clean water Water or air under high pressure can distort the cooling fins on the radiator and reduce its efficiency important 73 MUSA Website Main Menu Index Full Screen lt gt f search pH Print EXIT GREASING THE TRACTOR Grease the tractor according to the service schedule page 65 66 and 67 Ensure that grease nipples are cleaned well before any
15. TDH Premium CALTEX 2 TDH Oil or TDH Oil special TEXACO 3 Chevron 1000THF CHEVRON Opening method of each cover gt Opening method of Hood ST AY HOOD gt Opening the Side cover To open grasp the side cover Pull the forward panel upward to separate from guide support pin 1 And pull the side panel forward again gt FUEL Use clean diesel fuel only E As diesel fuel equipment is susceptible to contamination by dust or water important Ensure that all dust and water is kept well away from the fuel tank 67 MUSA Website Main Menu Index Full Screen Qe lt D f search x Print EXIT BLEEDING THE FUEL SYSTEM Fuel return line Fuel filter lh z X Ag prd di Air fang screw qa supply udi Cus Jp Inj pump Fuel supply pump Fuel tank 1 Fuel filter cock ON 2 Open the cock on the fuel injection pump 3 Fill the tank with fuel and turn the ignition key to on 4 Start the engine and allow it to run for a while 5 Close the fuel injection pump cock 6 The bleeding of the system is now finished CHANGING THE OILS IN THE TRACTOR Always use quality oils as engine or transmission oil refer to the page 64 Refer to the table on page 64 65 and 66 for the change frequency Changing engine oil Park tractor on level surface shut off engine Remove sump plug amp drain oil Replac
16. attempt is made to grease them gt BRAKE AREA CLUTCH AREA gt PIVOT METAL Grease Nipple Grease Nipple gt LIFT ROD Grease Nipple gt FRONT AXLE Grease Nipple 74 MUSA Website Main Menu Index FullScreen D fp search X Print EXIT GAP ADJUSTMENT ADJUSTING THE CLUTCH Using the clutch over a period of time will increase the free play The correct free play of the pedal is 0 78 1 18 in To adjust loosen the locknut on the turnbuckle and adjust Check the adjustment and tighten the locknut if the free play is correct ADJUSTING THE BRAKES AS is the case with the clutch use of the brakes will change the pedal free play and the balance between the right and left pedal XS Free play The correct pedal free play is 1 18 1 57 in ADJUSTING METHOD Loosen the locknuts to adjust the brake Turning counterclockwise to increases the free play or turning clockwise to decreases Tighten the locknut and confirm to fix the Nuts Check that the free play is correct and the same on both pedals to ensure even braking 75 MUSA Website Main Menu Index Full Screen Qe lt gt f search rt Print EXIT when the pedals are connected and can cause serious accidents especially at high Uneven adjustment of the left and right pedal will result in one sided braking speeds Caution Double check to ensure free play is the same on both pedals ADJUSTING THE THROTTLE LEVER If this l
17. become operational only when the Clutch pedal is fully pressed 2 Do not By pass this safety starter switch or work on it Only Authorized Dealers are recommended to work on safety starter switch 3 On some models Safety Starter switch 1s provided on transmission High low shifter lever and in PTO shifter lever The tractor can be started only if High low shifter lever 1s in neutral position Safety Starter Switch 1s to be replaced after every 2000 hours 4 years whichever 1s earlier Caution 22 MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT SAFE OPERATION OF YOUR TRACTOR The manufacturer of your tractor has made every effort to make it as safe as is humanly possible Beyond this point it 1s the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety Ensure that only trained and competent operators use this tractor and ensure that they are fully conversant with the machine and aware of all it s control and safety features Operators should not operate the tractor or associated machinery while tired or untrained To avoid accidents please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or machine and protect him or her from the elements When spraying or using chemicals please ensure that clothing and protective equipment is worn which prevents respiratory or skin problems
18. disengaged independent very touch of hydraulic System Three point Linkages can be used for USA Category Itype EU Category 2 type of implements 12 MUSA Website Main Menu Index Full Screen RQ lt D f search pH Print EXIT Steering It consists of Hydrostatic Power steering system which has a hydraulic cylinder and tandem type hydraulic pump Bl Electrical System A 12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn Head Lamp Side indicator Lamps Plough Lamp Brake Light Gauge lamp Hazard Lamp Generator or Alternator Fuse box also from part of the Electrical system When operating the tractor at High speed Do not attempt to make sharp turns by using the brakes This may result in overturning of the Tractor causing serious injury or DEATH 13 MUSA Website Main Menu Index Full Screen RQ lt D fh search Print EXIT OWNER ASSISTANCE We at Mahindra and your Mahindra Dealer Distributor wants you to be completely satisfied with your investment Normally any problems with your equipment will be handled by your Dealer Distributor s Service Departments however misunderstanding can occur If you feel that your problem has not been handled to your satisfaction we suggest the following Contact the owner or General Manager of the Dealership explain the problem and request assistance When additional assistance is needed Your Dea
19. ditchers cultivators ADJUSTMENT OF THE TOP LINK Lengthening or shortening the top link will change the angle of the implement The locating hole of the top link varies with the type of implement used The most common locations are the Ist and 2nd hole from the top Position of Top Link ADJUSTMENT OF THE LIFT ROD The adjustment is done with the adjusting handle on the Right hand Lift rod To shorten it wind the handle clockwise and to lengthen it wind it counter clockwise When adjusted correctly hold the turn buckle with the stopper provided 51 MUSA Website Main Menu Index Full Screen RQ a lt gt f search ret Print EXIT ADJUSTMENT OF THE LIFT ROD ON THE LOWER LINK For different applications change the position of the lift rod on the lower links as shown and insert the pin in the direction of the arrow Lift Rod insert the Pin Check Chain insert the Pin Only use drawbar to tow and keep the 3 point linkage in raised position when toeing with the drawbar Position can create unbalance causing the Tractor to roll over amp Result the death or serious injury gt MOUNTING IMPLEMENT If the PTO is used remove the safety cover off the PTO shaft Adjust the yoke rod on the lower links to suit the implement in use Attach the left lower link then attach the right lower link using the adjusting handle on the leveling box if required Attach the top link Attach the PTO shaft to th
20. engine 79 MUSA Website Main Menu Index Full Screen Qe lt D fh search Print EXIT CHECKING THE WIRING HARNESS AND FUSES Loose wires make inferior connections and damaged wires can cause short circuits fires burnt wiring or reduce efficiency of components Replace or repair any faulty wiring or insulation If a fuse burns out again after it has been replaced do not replace it with wire or a high capacity fuse find the cause and rectify it or get an auto electrician to do so Where insulation is chafed or peeled off recover the area with a good quality insulation tape Where wiring comes out of it s fitting replace it correctly with the standard fitting get the dealer to check it annually E Incorrect wiring or fuses can cause fires to both the tractor and surrounding area so Likewise fuel pipes and wiring age with use Important Ask your dealer to check it at least once every 2 years and replace as required gt REPLACING FUSES The circuit has 8 blade type fuses in its wiring circuit HA See diagram on page 110 111 and 112 When a fuse has blown replace it with one of the same value Using large capacity fuse or wire burn the wiring system napisa Blown Out Use fuse tongs to replace fuses Brake Pedal B gt MAIN FUSES The wiring harness is equipped with 3 main fuses who s function is to preserve the wiring However when a main fuse blows the entire circuit is dead Always check
21. engine speeds at 950 2600 rpm Within these limits the engine can be placed under varying load operations important Never overload engine by lugging machine at low idle speeds Raise engine speed the match expected loads If a slight increase engine rpm occurs simultaneously with moving hand throttle lever forward the engine is not overloaded MUSA Website Main Menu Index Full Screen lt D f search Print EXIT gt The Main shift lever provides 3 speed ranges The Sub shift lever provides 3 gear positions Use all Two levers in different combinations to achieve 9 forward and 3 reverse speeds Machine motion must stop and the clutch pedal must be depressed before changing ranges Gear may be changed while machine is in motion if clutch pedal 15 completely depressed RM Do not operate gear levers without stopping the tractor amp without using the clutch important TO AVOID PERSONAL INJURY When you leave the tractor be sure to apply the parking brake and stop the engine O In applying the brakes The torque of wheel axle is extremely high while creep speed is being used Be sure to step down on the clutch pedal completely before applying the brakes or they will not work When starting to operate the tractor be sure to release the parking brakes Misuse of the brakes may cause damage to the transmission and is therefore not acceptable to Mahindra for coverage under the warranty Diff lock Pedal
22. if equipped to the OFF position before performing this maintenance Place a tray under the fuel filter in order to catch any fuel that might spill Clean up any spilled fuel immediately Fuel Supply Pump 1 Close the fuel supply valve if equipped 2 Clean the outside of the fuel filter assembly Note If the fuel filter element is mot equipped with a drain remove cap Remove the nylon insert in order to reduce the lever of fuel in the fuel filter element A reduction in the level of fuel in the fuel filter element will help prevent fuel from being spilled when the element is removed Notice Do not use a tool in order to remove the fuel filter Attempting to remove the fuel filter with a filter wrench or a filter strap could damage the locking ring 3 Hold fuel filter and rotate quick release collar counterclockwise Removed and discarded Note If the element is equipped with a sediment bowl remove the sediment bowl from the element Thoroughly clean the sediment bowl Inspect the O ring seals Install new O ring seals if necessary Install the sediment bowl to the new element Hand tighten the sediment bowl Hand tighten the sediment bowl Hand tightening is the only method that should be used Notice Do not fill fuel filters with fuel before installing them Contaminated fuel will cause accelerated wear to fuel system parts 4 Ensure that the fuel filter base is clean Push a new fuel filter fully into the fuel filler bas
23. if the center of the belt is Pushed With a finger it moves in approx 10 mm 0 39 in rT as shown in the picture Cer To adjust the belt loosen or tighten the nut as shown in Adjusting Nut jy the picture SERVICING THE AIR CLEANER To remove the dust from the evacuator valve squeeze it between thumb and fingers to let excess dust out and wipe around the valve to keep it clean from outside To clean the main element remove the right fan cover Remove the element by unloading the wing nut Remove dust by blowing it out of the element with Compressed air Check the element to ensure it is not damaged Reassemble the element Never beat the element on a stone or concrete floor wall to clean 1t Check all connections and hoses especially on the clean side of the air cleaner to ensure no EZ dusty air can enter the engine Check the element for flaws by putting a light inside the element When reassembling make sure all surfaces seal correctly to keep dust out 1mpor ant When working in dusty conditions increase the service frequency gt Replace the element after cleaning it 5 times it is damaged CHECKING HOSES AND LINES The fuel lines radiator hoses hydraulic and rubber hoses are consumables which deteriorate by age and use Check them regularly and replace if faulty Damaged fuel lines leak and cause fires Damaged radiator hoses can cause hot water burns and in severe cases seize Caution the
24. lt gt fh search Print EXIT ll Operating the tractor 1 Before starting the tractor apply the parking brake place the PTO Power Take Off lever in the OFF position the hydraulic control levers in the downward position the remote control valve levers in the neutral position if fitted and the transmission in neutral 2 Do not start the engine or controls while standing besides the tractor Always sit on the tractor seat when the engine or operating controls 3 Safety starter switch In order to prevent the accidental starting of the tractor a safety switch has been provided The starting system of the tractor 1s connected through this switch which becomes operative only when the clutch pedal 1s depressed On some models shuttle shifter lever and PTO button should also be in neutral position for completing the starting circuit Do not bypass the safety starter switch Consult Your Mahindra Tractor Dealer Distributor if safety starting switch malfunctions 4 Avoid accidental contact with the gear shifter lever while the engine is running Unexpected Tractor movement can result from such contact 5 Do not get off or climb the tractor while it is in motion 6 Shut off the engine remove the key and apply the parking brake before getting off the tractor 7 Do not operate the tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 8 Do not park the tractor on a steep slope 9 If power s
25. main switch will not operate the starter Starter operates but not enough to turn the engine Starter operates OK but does not start the engine Engine revolutions are irregular The engine stops at low revolution The engine stops suddenly The engine overheats Main Menu Index Full Screen Clutch not pushed in Battery flat Switch faulty Low battery Bad earth Thick oil Air in fuel system Clogged fuel filter No fuel being supplied Glow plug disconnected or not working Air in the fuel system Faulty injector Fuel pipe leak Poor fuel injection Faulty injection pump Wrong valve clearance Wrong idle setting Faulty injector Lack of fuel Faulty injectors Seized engine due to lack of oil the wrong oil or lack of coolant Lack of coolant Broken or misadjusted fan belt Clogged air filter element Clogged radiator Low oil 101 lt gt fh search Push the clutch in Charge or replace the battery Dealer to repair or replace Contact dealer for repair or replace Charge the battery Clean the earth lead and tighten Drain and replace with correct oil Bleed the system Clean or replace both filters Fill tank or turn tap on Contact dealer for repair Bleed the system Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and bleed the fuel system
26. maximum of 10 seconds If the engine does not start after repeated attempts refer to the fault tracing guide Especially in cold weather always allow the tractor to idle for a while to warm up amp build up sufficient oil pressure to ensure normal operating temperature for Important longer engine life STOPPING THE ENGINE After light work let the engine idle for a while and turn the key off After long or heavy work allow the engine to idle for 5 10 minutes and turn the key off Important 53 MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT WARMING UP When starting the engine allow it to warm up to operating temperature by allowing it to idle 5 10 minutes to ensure full lubrication and operating temperature Failure to do so can shorten engine life substantially WARMING UP IN COLD WEATHER Cold weather will change the viscosity of the oil resulting in a reduced oil pumping capacity which can cause damage to the engine if it is not warmed up correctly It also causes problems with the hydraulic system and the synchromesh in the transmission Correct times for warming up are Ensure the handbrake Foot brake 15 on during the warming period Failure to warm up correctly can result in problems Important When the engine is warm push down the clutch and engage the main and auxiliary gear levers to the required position Push down on the brake pedals and releas
27. need to be performed Do not approach the system with open flames as any escape from the circuit may produce a lethal gas 1 Alternator 2 Compressor 3 Speed fan 4 Electric resistance 5 Evaporator 6 Air filter 7 Recirculation inlets 8 Pivotal air diffusers 89 MUSA Website Main Menu Index Full Screen Qe lt gt f search pi Print EXIT Roof hatch if equipped Ventilation push the latch towards the front of the tractor Roof hatch and then push the hatch up Emergency Exit Push firmly upwards to release the support struts from the lower retainer clips B Circulation diffuser With the circulation vent set in any position outside Air will still be pulled into the cab Cab Air intake filter The Paper filter is not suitable for the treatment of pesticides and so must be replaced by an ACTIVE CARBON FILTER available optionally Once the pesticide treatment is finished it is necessary to once K f again replace the ACTIVE CARBON filter with the 7 MOM kK paper filter since this is the only type suited for M I Air intak efil t er E filtering foreign particles from the air fi EN Y Cab air filters remove dust in the air but are not capable of removing chemicals used in spraying crops or in weed control Many chemicals used for these purposes are toxic when improperly used and can be hazardous to operators and others in the area Follow the instructions of manufacturers of both
28. range and forward or reverse travel can be selected When moving off smoothly release the pedal to set the tractor moving Clutch Pedal 41 MUSA Website Main Menu Index Full Screen Qe a lt gt f search GE Print EXIT gt CLUTCH CUT OFF ARM For long term storage of the Tractor it is possible to latch the clutch in the disengaged position Push the clutch down and engage the latch to hold it there Clutch Pedal Do not attempt to start engine when this arm is being used warning gt BRAKE PEDAL Right and left brake pedals are provided to assist in turning the tractor in the field A connecting latch is provided to connect the right and left brake pedals for high A speed or road use In the interest of safety always use it on the road or at high speed as using one side Caution only can cause rollovers When servicing the tractor ensure that the adjustment on both sides in the same Parking Brake Lever gt FOOT OPERATED ACCELATOR This pedal can override a fixed hand throttle setting gt PARKING BRAKE LEVER Connect the brake pedals push them down while pulling the park brake up to engage Press the parking brake pedal and push the Brake pedal to release Acceleration Pedal Traveling with the parking brake on will damage the brakes important MUSA Website Main Menu Index Full Screen RQ lt gt fh search Print EXIT gt MAIN SHIFT amp REVERSE LEVER SHUTTL
29. required to make the warranty repair This includes diagnosis and labor to remove and install the engine if necessary Owner s Warranty Responsibilities As the Daedong US A INC off road compression ignition engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Daedong USA INC recommends that you retain all receipts covering maintenance on you Daedong engine but Daedong US A INC cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance However if the lack of required maintenance was the reason for the repair then the claim will be denied You are responsible for presenting your Daedong engine to a Daedong USA INC dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the Daedong engine owner you should also be aware that Daedong USA INC may deny you warranty coverage if your Daedong engine or parts has failed due to abuse neglect improper maintenance or unapproved modifications if you have any questions regarding your warranty rights and responsibilities you should contact Daedong USA INC Kioti Tractor Division at 1801 Quality Drive Tel No 1 252 291 6111 MUSA Website Main Menu Index Full Screen a lt gt f search rt Print EXIT LIMITATION The emission control system defects warranty and the emission control system performance wa
30. roll over Failure to use the seat belt can still cause serious injury or death On some models the ROPS frame has a fold down feature which can be used to enter low buildings etc Take care when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is for special circumstances only and must not be lowered for general use Use of the tractor with the ROPS lowered can cause fatal injuries As the ROPS frame or cab together with the seat belt was designed to meet certain standards they must be maintained in good order and condition To achieve this objective both the structure and the seat belt should be inspected on a regular basis every time the tractor is serviced In the event that the seat belt is damaged or frayed 1t should be replaced and in the event that the ROPS frame or any part of the mounting structure is damaged or cracked the faulty component must be replaced with a new unit Such a unit must meet all of the test criteria of the original unit Fitment of an inferior item or items affects the certification of the entire ROPS structure and the effectiveness of the structure in the event of an accident Drilling or welding of the ROPS structure is forbidden 15 MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT Damage of the ROP
31. the Tractor Lower all equipment to the ground Stop the engine and remove the key KEEP RIDERS OFF TRACTOR Do not allow riders on the Tractor Riders on Tractor are subject to injury such as being stuck by foreign objects and being thrown off of the Tractor 19 MUSA Website Main Menu Index Full Screen RQ lt D fh search Print EXIT pact HANDLE FUEL SAFELY AVOID FIRES Handle fuel with care it is highly flammable Do not refuel the Tractor while smoking or near open flame or sparks Always stop engine before refueling Tractors Always keep your tractor clean of accumulated grease and debris Always clean up spilled fuel STAY CLEAR OF ROTATING SHAFTS Entanglement in rotating shaft can cause serious injury or death Keep PTO shield in place at all times Wear close fitting clothing Stop the engine and be sure PTO drive is stopped before making adjustments connections or cleaning out PTO driven equipment ALWAYS USE SAFETY LIGHTS AND DEVICES Use of hazard warning lights and turn signals are recommended when towing equipment on public roads unless prohibited by state or local regulations Use slow moving vehicle SMV sign when driving on public road during both day amp night time unless prohibited by law RACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep the surrounding area of the Tractor clean and dry Do not attempt to service Tractor when it is in motion Kee
32. the equipment and the chemicals regarding prohibition of dust or spray personal hygiene practices and other precautions noted by the manufacturers Radio CD player If equipped For operation refer to the Radio CD player manufacturers instructions Ash tray Located at right side of near side window in cabin Cigarette Lighter Cup Holder Asy Tray Cup Holder Put the bottles and Personal belongings 2 Cigarette Lighter Push the button Use that is retune to original position 90 MUSA Website Main Menu Index Full Screen a lt gt f search Print EXIT 1 Checking the air conditioning system DEconomic friendly refrigerant R134a 0 7 0 85Kg The presence of air and water in the system could jeopardize its efficiency The air is uselessly compressed by the compressor and no cooling effect is produced The moisture has a tendency rise to obstructions which prevent the cooling efficiency 2 Check belt tension when finger pressure is applied to the mid point between both pulleys 3 Condenser fins must always be duly clean using water or an air set 2 Checking the air conditioning system charge 1 Check the refrigerant charge A Run the engine at 1500rpm B Set the air conditioning system in the coldest for 5 minutes C Check the sight glass dear or cloud Caution A If the air con is operated with not charged The lubrication in the compressor c
33. the reason amp rectify before replacing the fuse of the same value To indicate that the fuse is blown it will be discolored sje Always check the reason for a blown fuse otherwise the new fuse is also likely to blow important NEVER EVER USE WIRE in place of correct grade fuse SERVICE PRIOR TO DAILY AND SHORT TERMS STORAGE Wash the tractor and keep it clean Fill the tank to avoid condensation and rust Lower any attached implement to the ground before parking the tractor For long term storage consult your dealer 80 MUSA Website Main Menu Index Full Screen Qe lt gt f search pH Print EXIT 3 MAINTENANCE For daily or short term storage Clean the tractor and remove all dirt from field work Fill the fuel tank to avoid condensation and rust Lower the implement to the ground Keep it in a machinery shed or if not available cover the unit if left outside In very cold conditions it 1s advisable to remove the battery and keep it inside in a warm environment This will ensure effective starting when the tractor is required When the outside temperature is below 32 F replace the Antifreeze completely or drain the coolant to protect the engine from damage from frozen coolant components or the oil filter points When washing the tractor ensure that the water does not get near electrical To prevent short circuits remove the ignition key important Do not wash the tractor when the e
34. trees and low hanging obstacles 2 To avoid upsets drive the tractor with care and at speeds compatible with safety especially when operating over rough ground crossing ditches or slopes and when turning at corners 3 Lock the tractor brake pedals together when transporting on roads to provide proper wheel braking 4 Keep the tractor in the same gear when going downhill as used when going uphill Do not coast or free wheel down hills 5 Any towed vehicle and or trailer whose total weight exceeds that of the towing Tractor must be equipped with its own brakes for safe operation 6 When the tractor is stuck or tires are frozen to the ground back out to prevent upset 7 Always check overhead clearance especially when transporting the tractor ll Operating the PTO Power Take Off 1 When operating PTO driven equipment shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment 2 Do not wear loose clothing when operating the power take off or near rotating equipment 3 When operating stationery PTO driven equipment always apply the tractor parking brake and block the rear wheels from front and rear side 4 To avoid injury always move down flip part of PTO Do not clean adjust or service PTO driven equipment when the tractor engine is running 5 Make sure the PTO master shield is installed at all times and always replace the PTO shield cap When the PTO is not in use lll
35. wear of piston rings amp sleeves This will lead to problems like loss of engine power excessive oil consumption fuel consumption B Engine 1 put the engine oil on load after the engine 1s heated amp the water temperature gauge indicates the needle to be in the green zone 2 If excessive black smoke 15 visible then the paper element of air cleaner Fuel injection Pump or nozzles should be checked 3 Do not run the engine without load for more than 2 minutes It is better to stop the engine rather than run it idle This will help in saving of fuel C Clutch amp Brakes 1 Do not reduce the power of the power of the engine by depressing the clutch halfway Instead use low gear 2 If the Tractor has to be stopped for a long period it is advisable to bring the transmission in neutral position amp release the clutch pedal 3 Do not over ride the clutch amp brake pedals 4 While coming down from a slope reduce the engine throttle amp use low gear Do not depend only on the brakes for stoppage D Fuel system 1 Always use filtered diesel for the fuel system 2 At the end of the day s working it is preferable to fill the diesel tank so that it may prevent condensation 3 Change the filter if the system gets choked Do not change both the filters at the same time If the above directives are not adhered to the fuel injection pump amp injection nozzle will lose its life early Also it will lead to excessive
36. with ventilation heating and air conditioning system It is available in the following version Q Cab with ventilation and heating systems Q Cab with ventilation heating and air conditioning systems The cab is in full conformity with the international standards as to the cab s soundproofing Be very careful when operating in small spaces and always protect your ears whenever other working equipment is generating dangerous noise levels Workking Lamp Working Lamp Roof Hatch Air Filter SD 82 MUSA Website Main Menu Index Full Screen Qe lt gt f search pi Print EXIT Remember that steering braking and operational performances are highly influenced by the implements mounted the trailers transported and the ballasts applied to the tractor When transporting heavy loads exceeding the weight of the tractor reduce the speed under 15 Km h the implements mounted onto the tractor must be safely secured Be very careful during implement hitching and unhitching operations When using implement supports be sure they are suitable and sufficiently strong gt INSTRUMENT AND RELATED PARTS Doors The doors are provided with key locks To open from the outside when unlocked depress the push button To open from inside push the lever downwards B Rear Window The rear window is fitted with central handle for opening When opened it is held in place by tw
37. 0 Symbol Illuminates when Hour meter is operated gt TACHOMETER This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear gt FUEL GAUGE Shows the amount of fuel in the tank when the ignition switch is ON gt WATER TEMPERATURE GAUGE Shows the water temperature with the ignition switch ON C is low to normal temperature H is high temperature If the pointer is in the red H segment the engine is overheating Refer this book to rectify the problem gt HAZARD WARNING SIGNAL SWITCH Push the hazard warning signal once to operate the hazard warning light Left and right turn indicators flash Push the hazard warning light switch again to switch off the hazard warning lights 37 MUSA Website Main Menu Index Full Screen RQ a lt 5 29 we Hazard Warnin Signal S W ef gt pin X Print EXIT WARNING LIGHTS di 302 3 40 4 4L PTO 540RP 15 1C 5 O Low beam lamp is operated on the combination switch Parking brake is operated when footbrake is engaged PTO monitor Lamp Shows the revolution of PTO Refer to monitor lamp on Page 39 w Fuel Level If it comes on while the engine is running Fill the tank with fuel Oil pressure lamp 4 Will go out as soon as the engine starts if the oil pressure is correct If it comes on while the engine is running stop
38. 5 Sar fs D gt KT YOK NE Li G a e bD10Ao 5 dG e 510A D 0 1 D i e a E0 1 4 10 1 PANEL IR 2 LIGHT HORN NL 3 WORKING LIGHT aee 4 STOP LAMP 5 TURN SIGNAL i 6 CONTROLER E 7 ENGINE STOP ig J 8 FUEL PUMP 2 fJ 9 COUPLER Pi Dh 10 AUTO ROLLING 11 QUICK TURN FUSE BOX A HEAD LAMP 12V55W SLOW BLOW FUSE DIRECTION SIGNAL LAMP I2V21W UNITS FOR DIRECTION STOP LAMP BACK LIGHT 21 5W SIGNAL RELAY FOR THE POWER WORKING LAMP 12V35W PTO MONITOR DIRECTION SIGNAL LAMP 12V21W COUPLER FOR THE TRAILER SIDE LAMP 21V5W G NUMBER LAMP EU 12V10W 112 MUSA Website Main Menu Index Full Screen Qe lt gt f search Print EXIT 5010 POWER TRAIN I d OIN 330 NO LJ 1 gt d 018 EX x a m c 113 MUSA Website Main Menu Index Full Screen Qe lt gt f search Print EXIT TRACTOR HISTORY CARD JOB CARD NATURE OF W CLAIM NO DATE DEFECT PARTS REPLACEMENT AND DATE REMARKS 114 MUSA Website Main Menu Index Full Screen Qe lt D f search Print EXIT past SERVICE RECORD DATE TRACTOR HOURS NATURE TYPE OF REPAIR SERVICE CARRIED OUT 115 MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT past DAILY OPERATION LOG FUEL CONSUMPTION ENGINE OIL REMARKS TOPPED UP MUSA Websit
39. AKERIRHI 2 SPEAKER LH 105 MUSA Website Main Menu Index FullScreen fp search X Print EXIT SN lt gt f search Print EXIT 106 Full Screen en HEAD LIGHT RH 55 35W He anne TRAILER SOCKET EVEL CONTROL option lt i as hn 33H 4 a BOE Tals 4 ET M det 4 START EARTH B E 3 COMBINATION S W w fa START Oe gt i i HEAD LIGHT LH 55 35W and ome d a s TURN SIGNAL LAMP RH G Y 5 5 EXTRA POWER H si gt WASHER TANK WASHER TANK is Pe 7 i DAN 91 gxr PowER ae enam c A Wa t FRONT REAR rM pow vinti P STOPLAMP W L TURN SIGNAL LAMP LH G B sized 8 E 5 mi US HAZARD Sw e HYDRAULIC 8 ae sect E 2 T T gem m Il P En de HON 2 Sp ciat LIGHT 5 T En TN al 7 5 eu M lt GLOW PLUG EI i 1 OIL PRESSURE GAUGE H it 1 HE Ma LH 1 Um TEMP SENSOR ELK 0 IE s E HORN ini lz p T 1 T T TERR ss HE he 60 H 44 TH Fi i i FUSEALTERNATOR
40. C72 Mahindra TRACIORS Click here to go on Operator s Manual 0 8 INDEX 10 Series 5010 Gear Cab Open Station Main Menu The Mahindra Group Mahindra USA Inc 5203 Aeropark Drive Houston Texas 77032 1 877 449 7771 www mahindrausa com Mahindra TRACTORS OPERATOR S MANUAL 5010 Gear Gear Cab S Ee 4 m 7 MUSA Website Main Menu Index Full Screen Qe lt gt f search rA Print EXIT DAEDONG Off Road compression Ignition Engine Emission Control System Warranty statement EMISSION RELATED SYSTEM DEFECT WARRANTY The warranty period shall begin on the date the engine or equipment is delivered to an ultimate purchaser The use of alternative fuels shall not void the warranties on any engine certified to use such fuel Daedong USA INC warrants to the ultimate purchaser and each subsequent purchaser of certified off road compression ignition engine powering off road machines and equipment that such engine 1s 1 Designed built and equipped so as to confirm with all applicable regulations adopted by the United States Environmental Protection Agency and the California Air Resource Board 2 Free from defects in materials and workmanship which cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for period of five years or 3000 hours of operation whichever
41. E The Main Shift amp Reverse Lever is located on the RHS of the operator The Main shift amp Reverse Lever provides three forward speeds 1 2 and 3 N neutral and one reverse speed R Forward speeds may be changed while tractor 15 in motion if clutch pedal is depressed Stop tractor and depress clutch before changing direction EN 1 Press clutch pedal fully before operating shuttle shift lever 2 When changing from forward to reverse or back to forward again while in high range make sure the tractor comes to a stop before changing direction Failure to do so is likely to result in damage to the mechanism and place the driver at risk of injury Operate the shuttle shift only while seated on the tractor Do not use the shuttle shift lever to start the tractor for towing or traveling uphill use the clutch instead Caution Always stop the tractor before getting off MAIN GEAR LEVER This lever can be shifted by using the clutch both when the tractor is stationary or mobile It is located on the RH of the driver seat gt SUB GEAR LEVER LINEAR SHIFT LEVER Operate the sub gear lever using clutch to select the appropriate speed for different applications It is located on the LHS of driver seat i Sub Shift Lever R H Main gear lever Sub gear lever Linear shift lever Avoid damage Select the proper speed range and gear for the job The machine maybe operated in any gear with
42. ERY CHARGING boost charge is only for emergencies It will partially charge the battery at a high rate and in a short time When using a boost charged battery It is necessary to recharge the battery as early as possible Failure to do this will shorten the battery s service life Always disconnect the negative terminal first when removing the battery and always connect the positive terminal first when fitting the battery When connecting the battery leads make sure not to reverse the polarity Quick charging will reduce battery life Caution Disconnect the terminals prior to charging the battery to avoid damage to the circuit and electrical instruments FAN BELT ADJUSTMENT 1 Loosen the alternator pivot bolt 2 Move the alternator in order to increase or decrease the belt tension Tighten the alternator pivot bolt and the link bolt to 22 N m 16 Ib ft 1 17 MUSA Website Main Menu Index Full Screen Qe lt D fh search Print EXIT Alternator Inspect Perkins recommends a scheduled inspection of the alternator Inspect the alternator for loose connections and proper battery charging Inspect the ammeter If equipped during engine operation in order to ensure proper battery performance and or proper performance of the electrical system Make repairs as required Check the alternator and the battery charger for proper operation If the batteries are properly charged the ammeter reading should be ve
43. EVER This simple Safety locking system can lock the joy stick by pushing the Button and unlocked by pulling Hydraulic fluid escaping under pressure can have enough force to penetrate the skin Hydraulic fluid may also infect a minor cut or opening in the skin If injured by escaping fluid See a doctor at once Serious infection or reaction can result if medical treatment is not given immediately Make sure all connections are tight and that hoses and lines are in good condition before applying pressure to the system Release all pressure before disconnecting the lines or performing other work on the hydraulic system To find a leak under pressure use a small piece of cardboard or wood Never use hands 49 MUSA Website Main Menu Index Full Screen RQ lt gt f search pH Print EXIT OPERATING THE 3 POINT LINKAGE TPL TOPLINK Ch OONES MON N p O PX 2s A SOR xd 19 EF Bog i NR EM Top Link Bracket mic fi 7 ANEN fol AN 7 50 MUSA Website Main Menu Index Full Screen RQ lt gt f searc Lower Link Adjusting Handle Check Link A Print EXIT gt ADJUSTMENT OF THE CHECK CHAIN There should be no clearance during implement transport and when working with grades rollers mowers seeders drills and similar implements However a slight play is necessary when working with ploughs harrows
44. FOR SLIDING SEAT To select Seat position move Adjusting lever and slide Seat closer to or away from Dash panel and controls Check whether the seat properly locked in its position before driving the tractor Always use the seat belt when the ROPS is installed Do not use the seat belt if a foldable ROPS is down or there is no ROPS Check the seat belt regularly and replace if frayed or damaged 17 MUSA Website Main Menu Index Full Screen RQ lt gt f search pH Print EXIT SAFETY INSTRUCTIONS RECOGNIZE SAFETY INFORMATION This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Carefully read the message SIGNAL WORDS A DANGER A signal word DANGER WARNING OR CAUTION 1is used with safety alert symbol DANGER identifies the most serious WARNING hazards Safety signs with signal Word DANGER OR WARNING are typically near specific hazards General CAUTION precautions are listed on CAUTION safety signs A READ SAFETY INSTRUCTION Carefully read all safety instructions given in this manual for your safety Tempering with any of the safety devices can cause serious injuries or death Keep all safety signs in good condition Replace missing or damaged safety signs Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the Tractor which may impair the function safety and affect Tractor life
45. O Ensure that the correct grade of lubricating oils is used and that they are replenished and changed at the recommended intervals DO Fit new sealing rings when the filter elements are changed DO Watch the oil pressure gauge or warning light and investigate any abnormality immediately DO Keep the radiator filled with clean water and in cold weather use anti freeze mixture Drain the system only in an emergency and fill before starting the engine DO Ensure that the transmission is in neutral before starting the engine DO Keep all fuel in clean storage and use a filter when filling the tank DO Attend to minor adjustments and repairs as soon as necessity 1s apparent DO Allow the engine to cool before removing the radiator filler cap and adding water remove the radiator cap slowly DO Shift into low gear when driving down steeps hills DO Latch the brake pedals together when driving on a highway DO Keep draft control lever fully down when not in use Don ts For safe operation DON T Run the engine with the air cleaner disconnected DON T Start the tractor in an enclosed building unless the doors and windows are open for proper ventilation DON T Operate the tractor or engine while lubricating or cleaning DON T Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system DON T Temper the fuel injection pump If seal is broken the warranty becomes void DON T Allow the engine to run idle for a l
46. OA AA UMS n 33 MUSA Website Main Menu Index FullScreen A D fi search X Print EXIT UNIVERSAL SYMBOLS Some of the universal symbols have been shown below with an indication of their meaning Engine speed rev minX100 Hours recorded Engine coolant temperature Fuel level Engine Stop control Engine oil pressure Air filter ui Battery charge MUSA Website Main Menu Index Pressured open slowly Continuous variable Hazard warning Neutral Power take off engaged Power take off disengaged Lift arm raise Lift arm lower 34 Full Screen A lt Corrosive substance Tortoise Slow or minimum Setting Hare fast or maximum setting gt 0 ransmission il pressure Transmission oil temperature ro Differential wW lock gt operator s manual D fF search Print EXIT Controls Instruments And Operations The following pages in this section detail the location and function of various instruments switches and controls on your Tractor Even if you operate other Tractors you should read through this section of the manual and ensure that you are thoroughly familiar with the location and function of all the features of your New Tractor Do not start the engine or attempt to drive or operate the Tractor until you are fully accustomed to all the controls It is too late to learn once the Tractor is moving I
47. Pivotable diffuser 84 MUSA Website Main Menu Index Full Screen RQ lt gt f search rt Print EXIT VENTILATION The ventilation unit is housed in the cab ceiling To switch it on and adjust it turn the electrical fan switch to the desired speed The cab becomes slightly pressurized when the ventilation system is in operation so that the fresh air can enter only by way of the filter installed in the rear section of the cab roof The fan switch can be operated only after the ignition key is inserted The air flow can be regulated and directed by suitable positioning the air diffusers Air can be taken in fresh from outside or recirculated from within the cab by way of the relative side inlets Re circulation inlets fully closed Air is taken in entirely from outside the cab through the rear grille and filtered through a paper element positioned behind the grille N B it is very important that the air diffusers never be completed closed so as to allow for a steady air flow To obtain a greater pressurization inside the cab it is necessary to take the air from the outside therefore the inside air recirculatiing grille should be fully closed Working lamp switch The front and rear working lights are ON when push the button The work light indicator lamp on E the instrument cluster will illuminate 331 1 Wiper stc E Washer switch ll Wiper control switch Yoring Switch ON The Wiper s
48. S If the tractor has rolled over or the ROPS has damaged such as striking an overhead object during transport It must be replaced to provide the original protection After an accident check for damages to the 1 ROPS 2 Seat 3 seat belt amp seat mountings Before you operate a Tractor replace all damaged parts CABIN type Roll bar type DO NOT WELD DRILL OR STRAIGHTEN THE ROPS Never attach chains ropes to the ROPS for pulling purposes this will cause the Tractor to tip backwards Always pull from the Tractor drawbar Be careful when driving through door opening or under low overhead objects Make sure there is sufficient overhead clearance for the ROPS fatal injuries If the ROPS is removed or replaced make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts Always wear your seat belt if the tractor is equipped with ROPS 16 MUSA Website Main Menu Index Full Screen lt gt fh search Print EXIT x 7 Seat back angle adjustment lever L Jm N Forward Backward adjustment lever Knob for weight adjustment Fig 1 NOTE Do not use solvents to clean the seat Use warm water with a little detergent added Before operating a Tractor it is important to adjust the seat to the most comfortable position amp check whether it is properly locked in its position Figure identifies the seat fitted to your Tractor
49. SA INC aims to ensure that the Emission Control Systems Warranty is properly administrated In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control System Warranty call or write Daedong USA INC Kioti Tractor Division at 1801 Quality Drive Tel No 1 252 291 6111 Fax No 1 252 291 9161 Authorized dealers are recommended for major maintenance and repair work as they are staffed with trained personnel proper tools and are aware of the latest maintenance methods and procedures Owners and others who desire to perform their own work should purchase a Service Manual and obtain current information from their Daedong engine dealer In case of purchasing the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong the equipment owner will make contact with purchasing dealer MUSA Website Main Menu Index Full Screen lt D f search Print EXIT FOREWARD Thank you very much for purchasing our tractor which we feel sure will give you many years of troubling the service The introduction in this manual set out the correct manner of operating maintaining and checking the tractor to ensure long term durability Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries Please note that in some cases differences
50. Vent plug from each final drive to vent air from final drives 4 Remove the dip stick from the filter hole and fill with 2 64 US gal 10 liters and allow time for the oil to drain into the final drives 5 Check the oil level with the dipstick and replace the Level gauge amp Oil Filler vent plugs on both final drives and tighten Front axle Oil Drain Plug Upper Level Lower Level Some operators have found that when they fill with the correct amount of oil and dip sje it the oil level on the dipstick is too high due to the fact that it takes a while for the oil to run into the final drives important Opening the Vent plugs helps to speed this up CLEANING AND CHANGING FILTERS T D Se E RA i gt ENGINE OIL FILTER Using a filter wrench turn the filter anti clockwise to Ny remove it Lightly smear the rubber seal on the new Y filter with oil to ensure turn it clockwise until the seal contacts the base and then turn it another 2 3 turn to tighten it Engine Oil Filter 70 MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT gt FUEL FILTER The fuel filter water separator if equipped is not usually supplied by Perkins The following test describes a typical fuel filter water separator Refer to the OEM information for further information in the fuel filter water separator Turn the fuel supply valve
51. While the diff lock is a very useful feature care should be taken in its use as misuse can lead to dangerous situations The diff lock would only be used in situations where traction is lost on one of the rear wheels Use low engine revolutions when using the diff lock If the diff lock does not release after removing the foot from the pedal use the left and right brake pedals in turn to release it Do not try to engage or use the diff lock on tight turns as serious damage can result CHECK DURING DRIVING Constantly monitor the warning lights on the dash and if any comes on stop the tractor to determine the cause If the oil pressure light comes on check the oil level first of all gt om If the oil level is OK ask a qualified dealer to check the reason for the light coming on If the alternator warning light comes on check all connections and ensure that the fan belt is not broken If all connections and the fan belt are intact consult your dealer to determine the cause of the problem 56 MUSA Website Main Menu Index Full Screen lt gt f search lt Print EXIT yat gt FUEL GAUGE To avoid excessive condensation in the fuel tank refill at the end of each day s work and ensure during the day that it does not drop to a low level where the fuel system will require bleeding to expel air in the system after refilling the tank gt ENGINE COOLING WATER If the gauge indicates that the engine 1s r
52. an cause the damage 1 Check the refrigerant with receive drier sight glass MEE Bubbles or foam visible Trouble shoot Bubbles flow and refrigerant gas disappeared like a fog flows Same bubble appeared occasionally 1 2 sec gap Deficient of refrigerant Replenish Q Nothing different temperature Abnormal between H L pipe Q High pressure of the pressure gauge needle indicates low pressure Replenish the refrigerant High pressure pipe is hot and low pressure pipe is a little cool Abnormal H L pressure of the pressure gauge needle indicates low pressure 91 MUSA Website Main Menu Index Full Screen Qe a lt gt f search pH Print EXIT Bubbles or foam visible Trouble shoot Ss Q No bubble shown Too much of refrigerant deflate High pressure pipe is hot High pressure pipe is not abnormal abnormally Q H L pressure of the pressure H L pressure of the gauge needle indicates high tane pressure gauge needle abnormally indicates high pressure abnormally Q Refrigerant in the Q Normal refrigerant gas situation sight is shown clearly Q High pressure pipe is hot Q When engine RPM Low pressure pipe is cool operates with high low Q High low pressure is normal Abnormal some bubbles disappear with below slowly Low 1 5 2 0kg m High 14 5 15 kg m 3 Diagnosing malfunctions 1 Tracing faults SYMPTOM CONDITION CAUSE REMEDY Insufficient Lub Replenish Inl
53. black smoke amp excessive diesel consumption 99 MUSA Website Main Menu Index Full Screen RQ lt D f search pH Print EXIT E Cooling system 1 Always use recommended grade of oil 2 Everyday before starting the engine check the oil level with a dipstick amp refill between the minimum amp maximum level 3 Charge the engine oil Replace filter amp ring as amp when required F Cooling system 1 Check the fan belt tension regularly Adjust If required 2 Check the coolant level in the radiator fins always clean 3 Replace the radiator cap with a genuine cap only if required 4 Do not remove the thermostat but replace with a new one if required 5 Do not change the radiator water often Note 1 Always stop any fuel or oil leakages 2 Carry out the regular maintenance failure to do so might increase the fuel consumption by 25 3 Carry out the torque of cylinder head bolt amp adjustment of valve clearance regularly Consult your dealer for this 4 Check the tire pressure amp inflate as recommended 5 Always buy genuine spares from the authorized Dealer Distributor 6 Always carry out the service of the Tractor by your authorized Dealer Distributor For any other information contact your nearest Authorized Dealer Distributor 100 MUSA Website Main Menu Index Full Screen lt D f search pH Print EXIT FAULT TRACING SYMPTOM CAUSE REMEDY USUA MUSA Website Turning the
54. c mechanic Overall length mm 3208 126 3 inch Overall width mm 1591 62 6 inch Overall Height mm 2 500 98 4 inch Wheel base mm 1872 73 7 inch KT between shafts Min Ground Clearance E EF 350 13 8 inch TYPE DIVISION TYRE TREAD 9 5x16 6PR TL Hi Trac Lug FRONT 14 9x24 6PR TL Hi Trac Lug REAR 12x16 5 6PR TL Trac Loader FRONT 16 9x24 8PR TL Ind Tractor REAR Axle type Front Center pin 97 MUSA Website Main Menu Index Full Screen RQ lt D f search Print EXIT past Traveling Speed Km hour 5010 Range shift 2 70 2 24 The specifications are subject to change for improvement without notice L km h M km h H km h Main site _ 98 MUSA Website Main Menu Index Full Screen RQ lt D f search Print EXIT past FUEL SAVING TIPS To save fuel amp oil in your tractor following things should always be kept in mind A Air cleaning system 1 Clean the air cleaner regularly so that dust does not settle down 2 For every 50 hours amp everyday in sandy dusty conditions a Clean the air cleaner filter element with compressed air b If the rubber ring is cut or expanded then change it with an appropriate one Fix the rubber at the proper location amp check for leakages if any c If air is leaking through the hose connection check amp rectify other leakages too Note If air cleaning system is not properly maintained it will lead to early
55. can exist between this manual and your tractor due to the manufacture s policy of constant product improvement In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem CALIFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm WARNING WARNING SIGNS IN THIS MANUAL The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor SIGN MEANING OF THE SIGN Serious hazard with a very high level of risk of either serious injury Danger or death Warning Hazard or unsafe practice that can lead to severe injury or death Caution Hazard or unsafe practice that can lead in injury or death Instructions for the correct operation of machine which if Important followed will ensure that it performs at it s best information illustrations and specifications in this manual are based on latest information available at the time of publication The right is reserved to make changes at any time without notice MUSA Website Main Menu Index Full Screen RQ lt gt f search Print EXIT yat CONTENTS Sr No Description Page No 1 Tractor Identification
56. death 6 Do not work under raised implements 7 When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior to removing the wheel and the wheels are chocked 8 Where guards or shields need to be removed to perform a service or repair ensure that the guard or shield is correctly reinstalled before starting the Tractor 9 Never refuel near a naked flame or with an overheated engine Ensure to turn off Engine before refueling 10 The cooling system operates under pressure take care when removing the Radiator cap on a hot engine to prevent being scalded by steam or hot water Do not add water in the radiator when the engine is hot Add water to the radiator only after the engine cools down completely 1 1 To prevent fires keep the tractor including the engine clean and free from inflammable material and well away from fuels and other inflammable material 24 MUSA Website Main Menu Index Full Screen RQ a lt D f search pH Print EXIT gt MOUNTING AND DEMOUNTING IMPLEMENTS 1 Ensure that all mounting and removal of implements is done on safe flat ground Ensure no one is between the Tractor and implement and do not get under the implement to avoid accidental injuries 2 After mounting the implement ensure that all sway chains are correctly adjusted and where PTO shafts are used that the shaft 1s fitted and secured correctly 3 Where heavy implements are used ensure that the combination is
57. duled maintenance As the off road compression ignition engine owner you should however be aware that Daedong USA INC may deny you warranty coverage if your off road compression ignition engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications MUSA Website Main Menu Index Full Screen lt gt f search Ss Print EXIT Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operating in compliance with California s emissions requirements You are responsible for initiating the warranty process The CARB suggests that you present your off road compression ignition engine to a Daedong USA INC dealer as soon as a problem exists The warranty repairs should be completed by the dealer as expeditiously as possible If you have any questions regarding your warranty rights and responsibilities you should contact Daedong USA INC Kioti Tractor Division at 1801 Quality Drive Tel No 1 252 291 6111 Although you purchase the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong you will make contact with purchasing dealer MAINTENANCE RECOMMENDATION Some Daedong USA INC off road compression ignition engines are certified by the United States Environmental Protection Agency and California Air Resource Board to comply with smoke and gaseous emission standards prescribed by federal la
58. e 5 Hold the fuel filter in place Fit locking ring into position Rotate the locking ring clockwise in order to fasten the fuel filter to the fuel filter base 6 Open the fuel supply valve If equipped 71 MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT filter important After replacing the filter always bleed the system sia Never use petrol gasoline thinner or similar inflammable material to wash the primary fuel gt HYDRAULIC OIL FILTER AND ENGINE OIL FILTER CARTRIDGE Remove the filter with a filter wrench To replace apply oil or grease on the seal fit by hand until seal contacts bare then turn it 2 3 turn further to tighten it check for leaks a 3 Z L y A N SES Bhs Wats BN 0 V P x e ie CLA A 5 8 n Filter Body CHANGING THE COOLANT 1 Open the tap in front of the gear pump to drain the coolant 2 Open the radiator cap at the same time 3 To give a thorough clean run a hose into the radiator and flush it out 4 Close the tap and refill the radiator with a coolant mixture of water and corrosion inhibitor or anti freeze Reservoir Tank all jd 2k LL 5 Start the engine and allow it to run for approx 5 minutes check the water level again and top up if required gt a CAP Wy Nd 5 SE A Drain Cock 72 MUSA Website Main Menu Index Full
59. e un E Service Service interval hour meter mark meter mark a zf 4 5 5 Frequency Comment 5 0 5 0 0j 0 Check every 300 hours Adjustment of the throttle pedal Replenish every 50 hours everyday in dusty conditions Grease each nipple Check the leakage of oil at the clutch Check once a year with the lower plug pulled out chamber SISSeu Hydraulic Change every 300 oil filter Replace if leaking Check every 100 hours Change every 600 hours of the 4W D front axle Without loose or broken terminals Without damaged or missing wiring Check the electric wiring Check every year Correctly clamped 65 MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT FILLING DIAGRAM amp CAPACITY TABLE Front axle oil filler Transmission filler Oil Filler hole e Greasing point Drains Window No Filling point Fillings Quantity Liter gal MODEL 5010 8 9 2 35 US gal RADIATOR Fresh clean Water L L C CD CE grades Above 25 C 77 F SAE30 or 10W 30 ENGINE 0 C to 25 C 32 F to 77 F SAE20 or 10W30 7 76 2 03 gal Below 0 C 32 F SAE 10W or 10W 30 TRANSMISSION CASE 3509 24 US gal FUEL TANK Diesel fuel 60 15 85 US gal 66 MUSA Website Main Menu Index Full Screen lt gt f search pH Print EXIT gt RECOMMENDED TRANSMISSION OIL D RPM Tractor Hydraulic Fluid or Textron
60. e 4 P i Bey b r 4 p ff search E Print exit 108 Full Screen Index Main Menu MUSA Website 5010 WIRING DIAGRAM 1 109 MUSA Website Main Menu Index Full Screen Qe lt gt f search rt Print EXIT 5010 CABIN WIRING DIAGRAM 2 HHH ij zB a z a Si ely H i 135 AV 13H u llb d E T HE LL EL Tu X H3dIM LI y gus TELE Lan e E Hisp L Tras lE iw oh i Fal D NE fi O OG IL HHI EN das S dWNY S9NIIHOM HV3H HH dWV1 9NIMHOM LNOHJ T H1 d V1 9NINHOM LNOHJ H1 d V1 9NINHOM HY3H 110 MUSA Website Main Menu Index Full Screen Qe lt gt f search Print EXIT 5010 CABIN WIRING DIAGRAM 3 BLOWER S W ee RELAY BOX E V FRONT WIPE INTERIOR LIGHT ji ot ANTENNA N 22 PEAKER RH LAMP RH REAR WIPER Optional LAMP LH REAR WORKING SPEAKER LH Qe lt gt f search e Print EXIT Index Full Screen Main Menu MUSA Website gt Drawing for fixing position of the fuse gt Wiring diagram of the electric instrument yj x n e
61. e Main Menu Index Full Screen Qe lt D f search Print EXIT past PART REPLACEMENT RECORD PART Q TY COST DATE Q TY COST DESCRIPTION 117 MUSA Website Main Menu Index Full Screen Qe lt D f search lt Print EXIT past PART DESCRIPTION 5010 OPERATOR S MANUAL FOR TRACTORS CODE NO 1242 940 001 0 Printed on January 2011 Ist EDITION MUSA Website Main Menu Index Full Screen Qe lt D fh search Print EXIT
62. e and check the sump plug and refill the engine with oil to the correct level on the dipstick approx 1 85 gal The grade of oil to be used will depend on the ambient X temperature x RIRA d NI The tractor is shipped from the factory with 10W 30 BBW To D For summer use over 77 F use SAE 30 For temperatures from 32 F 77 F use SAE20 or 10W 30 For temperatures below 32 use SAE 10W Level Gauge Engine Oil Filter 68 MUSA Website Main Menu Index FullScreen amp A gt fF search X Print EXIT n When changing the oil always change the filter Always use the same oil as using different oils or specifications can cause damage important Dispose off the old oil as per local regulations gt CHANGING THE TRANSMISSION OIL Remove the drain plug from bottom of the transmission and drain the oil Replace and check the drain plug Upper level Loner lond Transmission oil drain Plug Oil Level Gauge Oil Port Refill the transmission to the correct level on the dipstick with new oil Qty 35 9 24 US gal of Always use the same grade and specified oil as Replacements important Dispose off the old oil as per local regulations 69 MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT gt CHANGING OIL IN THE FRONT AXLE 1 Drain the oil from the center diff plug and the drain plug in each drive 2 Replace and tighten all drain plugs 3 Remove the top plug
63. e the handbrake Increase the engine revolutions and let out the clutch smoothly Only change gears with main gear lever while moving and ensure that this is done with fully use of the clutch gt STORING ENGINE IN OPERABLE CONDITION FOR 3 MONTHS OR MORE When the engine is not operated during storage of three months or more internal engine parts can rust and lose oil film As a result the engine can seize when it is started after storage To prevent such a rust the engine must be operated periodically during storage 54 MUSA Website Main Menu Index Full Screen lt gt ff search Print EXIT yat A Do not ride the clutch to control speed use a lower gear Do not travel with your foot on the clutch pedal Caution Always connect the brake pedals when traveling on the road Never tow anything except with the drawbar Do not tow loads which are too large for the tractor s capacity to brake effectively especially in hilly terrain Take special care when towing large or wide implements Do not carry passengers At all times observe local legislation and road rules TIGHT TURNS IN THE FIELD Disconnect the latch connecting left and right brake pedals to allow the use of individual pedals To make a tight turn use both the steering wheel and the brake pedal at the same time For a left turns use the left pedal and a right turn the right pedal A Perform tight turns only at a slow safe speed Doing so at a hi
64. e tractor if used making sure that it is locked in place Adjust the check chains to suit the implement and tighten the locknuts To remove an implement reverses the procedure Rear PTO Shaft Cover A Do not attach a PTO shaft while the engine is running and ensure all safety shields are in place Caution 52 MUSA Website Main Menu Index Full Screen a lt gt fh search Print EXIT DRIVING THE TRACTOR STARTING THE ENGINE Before starting the engine carry out the pre operational checks as set out on page 20 1 Sit on the driver seat 2 Apply the footbrake 3 Put the hydraulic lever in the down position 4 Push down the clutch to activate the safety starting switch 5 Put the main gear lever in neutral 6 Insert the ignition key and turn it on 7 Ensure that the warning lights are working 8 Always turn the ignition key to left for a moment amp release it The automatic heater will start working as will be indicated by a light on the instrument panel As the lamp goes off turn the key to the start position to start the engine 9 Ensure that all the warning lights are off with the engine running Never turn the key to the start position while the engine is running as this can cause serious damage to the starter and engine flywheel EZ Only engage the starter for a period of not more than 10 seconds If Engine does not start rest the starter for about 20 seconds and try again for a
65. each side Total brake thickness 21 1 mm in HYDRAULIC SYSTEM Independent fully Live hydraulic pump and separate reservoir Position controls with isolating amp response control Piston and cylinder Lift at lower link top end Pump output Main 14 0 cc rev 36 1 min Power Steering 6 5 cc rev 19 C min 1503 kgf Delivery 91 efficiency liter cu in mm at 2600rpm 3 point linkage USA Category 1 EU Category 2 4 p BaSearch Print EXIT gt MAIN SPECIFICATIONS MODEL 5010 ON Engine Maker Daedong Model 4B243LW Type Water cooled 4 cycle 4 cylinder diesel 49 2600rpm Out put hp rpm Number of Cylinder Displacement cc 2 435 Bore and Stroke 87X102 4 mm Compression ratio 22 1 Firing order 1 3 4 2 Injection pump InDirect Lubrication type Forced circulation Cooling system Water cooled Forced circulation Coolant capacity 8 9 2 35 US gel Air cleaner Dry Dual Element Muffler Horizontal side Fuel Diesel fuel Fuel Tank capacity Electrical Battery Starting system Starter Capacity 60 15 85 US gal 12V80AH Starter motor with pre heater 2 0K W Alternator 12 50A Drive Train Transmission Constant mesh MFWD 4WD Standard Differential lock Bevel gears with diff Lock Brakes Wet disc mechanical Steering Hydraulic 9 MUSA Website Main Menu Index Full Screen RQ lt D f search Print EXIT past MODEL 5010 Clutch Main Dry single dis
66. ed 4 Do not add water to electrolyte as it may splash off causing severe burns If you spill acid on yourself Flush your skin with water 2 Flush your eyes with water for 10 15 minutes Get medical attention immediately SERVICE TRACTOR SAFELY Do not wear a necktie scarf or loose clothing when you work near moving parts If these items were to get caught severe injury could result Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts 21 MUSA Website Main Menu Index Full Screen RQ lt gt f search Print EXIT past WORK IN VENTILATED AREA Do not start the Tractor in an enclosed building unless the doors amp windows are open for proper ventilation as tractor fumes can cause sickness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension TRACTOR RUNAWAY 1 The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious injury to the people standing nearby the tractor 2 For additional safety keep the pull to stop knob fuel shut off control in fully pulled out position Transmission in neutral position Foot brake engaged and PTO lever in disengaged position while attending to Safety Starter Switch or any other work on Tractor SAFETY STARTER SWITCH 1 Clutch operated safety switch is provided on all Tractors which allow the starting system to
67. elp prevent the loss of refrigerant from the system 2 The system is equipped with an environmentally safe refrigerant R 134a Never recharge the air conditioning system with refrigerant other than R134a as this will result in loss of cooling and permanent damage to all air conditioning components B Circulation diffuser Circulation diffuser With the circulation vent set in any position outside Air will still be pulled into the cab 86 MUSA Website Main Menu Index Full Screen RQ lt gt f search Print EXIT HEATING SYSTEM General description The heater is switched on and adjusted by rotating the control knob at the roof console then switching on the blower and setting the selector at the preferred speed To warn the cab up quickly the knob should be rotated fully clockwise and the blower set to speed 3 The screen is demisted or defrosted by air directed through a slot vent For defrost or fast demist all other vents should be closed off IMPORTANT Ventilation 1s provided by a single blower unit serving both the heating system and the air conditioning system After reaching the desired temperature adjust the system to suit your needs NOTE For ideal system operation the engine must run at 1000 rpm 2 5 1 Speed heating 2 Electric resistances 3 Recirculation inlets 4 Pivotal air diffuser 5 Air filter Before starting the engine make sure the system is off by turning off the ventilat
68. engine The following is an explanation of maintenance for emission related components See the Maintenance schedule for specific interval for the following items MUSA Website Main Menu Index Full Screen lt gt f search rt Print EXIT FUEL INJECTION PUMP OR NOZZLES Fuel injection pumps or nozzles are subject to tip wear as result to fuel contamination This damage can cause an increase in fuel consumption the engine to emit black smoke misfire or run rough Inspect test and replace if necessary Fuel injection pumps can be tested by an authorized Daedong engine dealer TURBOCHARGER Check for any unusual sound or vibration in the turbocharger Inspect inlet and exhaust piping and connections Check bearing condition and perform maintenance as described in the Maintenance Schedule Slow engine response and low power may indicate a need for adjustment or repair Your Daedong engine dealer is equipped with the necessary tools personnel and perform this service Owner is encouraged to keep adequate maintenance records but the absence of such in and of itself will not invalidate the warranty The machine or equipment owner may perform routine maintenance repairs and other non warranty work or have it done at any repair facility Such non warranty work need not be performed at a designated warranty station in order for the warranty to remain in force CUSTOMER ASSISTANCE EMISSION CONTROL SYSTEM WARRANTY Daedong U
69. ent Rusty Adjust to correct free play Contact disengage clutch lining dealer for repair Incorrect free play Worm Brake not working or burnt lining Left and right gap different yon Adjust to correct free play Contact dealer for repair Equalize Replace spring Faulty return spring Lack l Brake pedal not returning Remove rust and lubricate with of grease on the joints Increase engine revs Engine revs too low up the oil to the correct orneJpAH Lack of transmission Oil Air leaking in from a level Repair or replace pipe or replace d O ring on joint and tighten Hydraulics are not lifting pipe Clogged suction filter Clean and change oil Faulty pump Contact dealer for repair Faulty hydraulic valve Contact dealer for repair Faulty cylinder Contact dealer for repair Loose pipe joint Cracked Tighten joint Oil leak from pipe pipe Replace or repair pipe When lifting the relief valve The stopper has slipped whistles down Adjust the stopper For any other hydraulic problems please consult your dealer who has the correct equipment to diagnose and repair the system 103 MUSA Website Main Menu Index Full Screen lt D f search Print EXIT SYMPTOM CAUSE REMEDY Wrong toe in Adjust toe in Inflate both to correct pressure Steering wheel shaking Unequal tire pressure 99uM ULIo9 S 3 Excessive play in the steering Flat battery Loo
70. errain or on bad ground adjust the speed of the tractor to suit the conditions safety comes first Never drive down hill at high speed or with the transmission in neutral Use of the braking capacity of the engine as well as the service brakes Do not try to change gear going up or down a steep slope select the correct gear before starting 13 Take care when traveling uphill with a heavy implement to ensure that it does not overbalance and tip up the front end 14 Never remove or modify the seat belt 15 Never remove modify or repair the ROPS frame PLEASE REMEMBER THAT A LITTLE BIT OF EXTRA CARE CAN PREVENT SERIOUS INJURY OR DEATH AND AVOID DAMAGE TO YOUR TRACTOR 25 MUSA Website Main Menu Index Full Screen RQ a lt D f search pH Print EXIT The following precautions are suggested to help prevent accidents A careful operator is the best operator Most accidents can be avoided by observing certain precautions Read and take the following precautions before operating the Tractor to prevent accidents Tractor should be operated only by those who are responsible and properly trained to do so B The Tractor 1 Read the operator s manual carefully before using the tractor Lack of operating knowledge can lead to accidents 2 Use an approved rollover bar and seat belt for safe operation Overturning of a tractor without a rollover bar can result in death or injury Do not remove ROPS Roll Over Protective Structure Always use
71. et it to the desired position Ensure that the tilt lever has locked before moving the tractor 45 Seat Adjusting Lever Cushion Control Knob MUSA Website Main Menu Index Full Screen RQ lt D f search Print EXIT PTO GEAR SELECTION LEVER Your tractor is equipped with Speed PTO to suit range of applications and conditions POSITION 5010 fe Always use the clutch when engaging or disengaging the PTO Let the PTO driven implement come to a complete stop before changing important Do not operate any implement at a high speed than is specified for it When making adjustments to the implement stop the engine to avoid serious injury Caution When leaving the tractor stop the engine and remove the key Set the parking brake OPERATING THE HYDRAULICS The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control lever mounted beside the driver POSITION CONTROL gt Implements can be raised and lowered with the hydraulic position control lever and can be stopped at any position by stopping the lever To ensure a consistent working depth the adjustable stop can be set to ensure that the implement returns to the same depth every time Position Control Lever To raise the implement Pull the lever back To lower the implement Push the lever forward 46 MUSA Website Main Menu Index Full Screen RQ lt D f search pH Print EXIT A After finishing the w
72. et sound sound Outlet sound Release the bracket Tighten the bolts Check replace Abnormal Inlet cause Check replace 1 Compressor revolution Replenish Outlet cause Belt tension released Adjust replace Sealing washer damaged Refrigerant or Refrigerant or oil leakage oil leakage Head bolt released Tighten the bolts D ring damaged Replace Excessive Low High Insufficient refrigerator Adjust MUSA Website Main Menu Index Full Screen RQ lt D f search pH Print EXIT CONDITION CAUSE Air inlet clogged Remove Evaporator freezing normal Weak from Ventilator switch damage pressure or don t work Compressor Replace Replace 2 Motor Motor is Motor failure Air leakage Duct leakage Motor Air volume control Unable to switch failure Replace Replace control the 7 otor 1S fan Motor failure abnormal Regular noise Interference with Noise Irregular noise pulley E d sometimes Disengage Engaged to Clutch gap large 3 Clutch push with hand Low voltage Low voltage Slip pup curing Oil stick at clutch rotation Malfunction 2 How to check the air conditioning system with the needle of high low gauge Adjust Replace Clean Replace To connect with manifold pressure gauge can find the cause of air conditioning system Because manifold pressure gauge is various sensibly Ambient Temp is based on 30 35 Caution Operating E G RPM 1500 2000 is must and so to that you ca
73. evel Gauge Engine oil drain Plug Engine Oil Filter Ez Do not overfill the crankcase with oil important gt TRANSMISSION OIL Check the level with the dipstick on top of the transmission in rear of the seat If the level is low add oil through the filler hole A Always ensure that you use the correct oil for topping up or oil changes Caution MUSA Website Main Menu Index Full Screen RQ lt gt f search Print EXIT Oil Level Gauge Upper level Ji gi i a Lower level Transmission oil drain Plug gt FUEL Fuel Tank Cab Use the fuel gauge to check the fuel level and top up if too low It is a good practice to refill the tank immediately after use to avoid condensation P TYRE PRESSURE The air pressure used in the tires has a direct bearing on the life of the tire and its performance in the field Ensure that the tire pressures are correct and in accordance with the table on page 66 Excess Standard Lack To make a visual judgment see the drawing on the right sje It is strongly recommended that tire pressures are checked with a proper gauge only amp visual inspections are relied upon important A Excess tire pressure can cause accidents Danger MUSA Website Main Menu Index Full Screen RQ lt D f search gt STEERING Ensure that the steering wheel does not have excessive free play gt BRAKE Ensure that the left and right brakes are adju
74. ever is either loose or difficult to move please consult your dealer for rectification of the problem ADJUSTING TOE IN If the toe in adjustment is incorrect it can cause severe shaking of both the steering wheel and the entire tractor The correct toe in is 0 08 0 24in We recommend that this adjustment is made by the dealer CHECKING THE BATTERY Indicator condition Check the Indicator condition Green color Good condition Black color Charging necessary White color Replace battery Low electrolyte levels can cause premature battery failure and corrosion important A Electrolyte contains acid and can cause serious burns Any spillage on skin should be washed off by running water immediately Caution 76 MUSA Website Main Menu Index Full Screen Qe lt D fh search Print EXIT pact gt BATTERY MAINTENANCE Low temperatures will affect the performance of batteries so take particular care of it in winter For long term storage of the tractor remove the battery and keep it in a cool dry room If it is on the tractor while stored disconnect the negative terminal Batteries will self discharge if left for a period of without use time To keep them in good condition charge them once a month in summer and every second month in winter When replacing the original battery ensure that the replacement battery is the same size Failure to do so can cause problems with the electrical circuit gt BATT
75. f in doubt about any aspect of the operation of the tractor consult your Mahindra Tractor Dealer Distributor Particular attention should be paid to the recommendations for running in to ensure that your tractor will give long life and dependable service for which it was intended 35 MUSA Website Main Menu Index Full Screen lt D f search Print EXIT DESCRIPTION OF TRACTOR CONTROLS INSTRUMENT AND SWITCHES Right turn Signal lamp Left turn Signal lamp Tachometer Fuel Gauge Hazard Warning Signal S W Hand Throttle lever PTO ON OFF Button Turn Signal S W LA Horn S W Parking Break Lever Tilt Lever gt MAIN SWITCH KEY SWITCH OFF The key can be inserted or removed ON The electric circuit is on amp preheat function START The starter motor is engaged When the key 1s released it will return to the ON position GLOW Glow plugs preheat the combustion chamber gt HEAD LAMP TURN SIGNAL SWITCH AND HORN HEAD LAMP SWITCH High and low beam are operated On the main switch Horn Position D Low beam Position 2 High beam B TURN SIGNAL SWITCH Pull the turn signal lever down to signal a left turn Push the turn signal lever up to signal a right turn HORN Push the Red button Head Lamp Switch 36 MUSA Website Main Menu Index Full Screen lt gt f search E Print EXIT HOUR METER The hour meter consists of digits with the last digit indicating 1 10 of an hour
76. gh speed can cause rollovers and very serious injury or death Caution NORMAL BRAKING AND PARKING Let the engine come back to idle and at the same time push in the 45 ee clutch and brake simultaneously When the tractor has come to a halt lower any implement to the ground and put the main gear in neutral Apply the park brake stop the engine and remove the key Illustration Always apply the park brake when parking Failure to do so can cause accidents and damage Caution As an extra precaution when parking on a slope chock the rear wheels MUSA Website Main Menu Index Full Screen lt D f search Print EXIT UPHILL STARTS ON A STEEP SLOPE With the pedals connected together push down on the brake pedals and push down the clutch Set all gear levers to low and the throttle to medium engine speed Release the clutch and as it engages release the brake pedals Adjust the throttle to the required speed gt DRIVING DOWNHILL Use the engine s ability to brake when traveling downhill Never rely on the brakes only and never travel downhill with the gears in neutral When operating in hilly terrain the risk of the rollover is increased substantially A please drive with extra care When towing trailers in hilly terrain ensure that they are equipped with brakes use a Caution lower gear to get maximum engine braking and do not change gears on a down hill run OPERATION OF THE DIFF LOCK
77. ion fan so as not to overload the battery After the system at full power for a long period of time never turn it off suddenly but let it first idle for about 20 seconds 87 MUSA Website Menu Index Full Screen Qe lt gt f search pH Print EXIT SYSTEM CONFIGULATION 1 The heating system consist of two units Electric heater and blower unit installed behind roof console 2 Power supplying set consisting of an auxiliary alternator located front of the engine and driven by a belt directly linked to the engine pulley If the air does not come out from the diffusers right away as soon as the system is started turn off immediately and identify the fault N B Never turn on the heating system when working in dusty environments 88 MUSA Website Main Menu Index Full Screen Qe a lt gt f search Print EXIT Compressor belt adjustment Check the compressor belt tension regularly and qme S adjust If required The correct tension is if the center of the belt is i r END Num 3 191 Adj usting Nut VA Pushed With a finger it moves in approx 10 mm 0 39 in as shown in the picture To adjust the belt loosen or tighten the nut as shown in the picture AIR CONDITIONER SYSTEM The system is designed to ensure optimum temperature inside the cab and maximum comfort and safety for the operator However it is advisable to consult our specialized workshops whenever repairs or adjustments
78. ishment or by the owner using any replacement part Daedong will reimburse the owner for the owner s expenses including diagnostic charges for such emergency repair or replacement at Daedong s suggested retail price for all warranted parts replaced and labor charges based on Daedong s recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate Replaced part and copies of paid original receipts must be available for presentation to Daedong as a condition of reimbursement for these emergency repairs In addition the owner must provide Daedong a detailed description indicating why the situation was considered an emergency and why an authorized Daedong dealer was not available Additional information may be obtained by calling 1 252 291 6111 A repair not being complete within 30 days constitutes an emergency MUSA Website Main Menu Index Full Screen a lt gt f search rt Print EXIT CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Daedong USA INC are pleased to explain the emission control system warranty on your 2004 and later engine In California new off road engines must be designed built and equipped to meet the State s stringent anti smog standards Daedong US A INC must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper mai
79. ler Distributor has direct access to your office If you cannot obtain satisfaction by doing this contact the Mahindra Office and provide them with Your name address and telephone number Model and Tractor serial number Dealer Distributor Name amp Address Machine purchase date and Hours used Nature of problem Before contacting Mahindra office be aware that your problem will likely to be resolved in the Dealership using the Dealer s Distributor s facilities equipment and personnel So it is important that your initial contact be with the Dealer Distributor 14 MUSA Website Main Menu Index Full Screen lt D f search pH Print EXIT ROPS Roll Over Protective Structures Roll Over Protective Structures ROPS Mahindra Tractors are equipped with a frame for the protection of operators In the case of cab tractors the frame is incorporated in the cab structure The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event Each Mahindra ROPS frame or cab structure is designed and has been tested to meet industry and or Government standards Included in these tests were all mounting bases and bolts or other fasteners DANGER For ROPS frames to be effective and protect the operator the seat belt provided must be worn in order to keep operators within the ROPS protected area in the event of a
80. llover 2 Replacing blades on an implement and inju 3 Making adjustment to an implement injury 1200 210 008 0 Sudden dropping of an implement FI can cause serious injury rdaath Part No 1200 910 006 0 Part No 1200 910 004 0 32 MUSA Website Main Menu Index Full Screen lt gt f search r Print EXIT DECALS ON THE CABIN Part No 1200 910 012 0 Part No 1220 904 122 1 i Keep hands and Inner Outer air Ventilation quay mom When grils of reer and both si both sides Opened inner air will ventilate in For effective use open it whan heater or air ilioner prevent serous injury 30 11 Part No 1200 910 015 0 ai and close when yentiate fresh air Part No 1200 910 016 0 RAE Do not use the amp sub shift lever o at postion when driving backward Part No 1200 910 016 0 DANGER K www De not touch while the system is hot cause senous burns o did Part No 1200 910 024 0 Part No 1200 910 005 0 Part No 1769 910 009 0 Part No 1200 910 011 0 Part No 1200 910 013 0 4 DANGER we Rotating driveline con Stay clear of raised Boom tact cause death and bucket KEEP AWAY wo Keo all drive f cto d 7 val r pe o ZUM nn t i a E A Saar z Y AM TC 7 1 Cs 2 m tei K S
81. n cause by passed engine can start with accidents and damages transmission in gear 1200 010 002 0 eDo not connect or short across terminal on starter solenoid e Attach booster cables as shown on battery decal and operators manual Starting in gear causing runaway can result in serious injury Part No 1260 904 062 0 Brake als must alwa loc ed r when travelling on the highway This will ensure unm braking g and aide mum s ina sna turns must bs mad de at slow speeds Part No 1200 910 008 0 Do not use the J accelerator lever execpt working Part No 1200 910 007 0 on the field 1200 91D 021 0 Part No 1200 910 021 0 3 MUSA Website Main Menu Index Full Screen RQ lt D f search Print EXIT DECALS ON THE CABIN Part No 1200 910 023 0 Part No 1200 910 003 0 Part No 1200 910 011 0 A DAN Work in ventilated Area Periodic ventilation should be made to avoid suffocation while heating an air condit ioning is used Sleeping in the cab is prohibited 5555 Always fasten Your seat belt LOCK UNLOCK 1200 010 010 0 J Part No 1200 910 019 0 Push the to bs ition with joystick lever gene whenever the implement is not operation pleme s not operation Never use the diff lock at high speed or Always set the knob to lock when on the road as this 1 Travelling on the road can cause ro
82. n check the correct cause and air conditioning Control the compressor direction Check wire REMEDY Replace the switch Check tighten Check tighten Check battery Check battery In case below the figure of indicated pressure gauge has some clearance confirm with approximate indicated needle data Gauge pressure conversion b in2 PSI Q1 kg cr 14 223 in Ex 200 PSI 14 kgf cm 93 MUSA Website Main Menu Index Full Screen lt gt f search D pact Controlling minimum Print EXIT specifications The specifications on the following pages are given for your information and guidance For further information concerning your Tractor and equipment consult your Authorized Mahindra Dealer Distributor Mahindra policy is one of continuous improvement and the right to change prices specifications or equipment at any time without notice is reserved date given in this book is subject to production variations Dimensions and weights are approximate only and the illustrations do not necessary show Tractors in standard condition For exact information about any particular Tractor please consult your Mahindra Authorized Dealer Distributor 94 MUSA Website Main Menu Index Full Screen Qe lt D f search pH Print EXIT SPECIFICATIONS Model 5010 ENGINE Four strokes Indirect injection water cooled Diesel Engine Model 4AB243LW No of cylinders 4 Displacement 2 435 Li
83. ngine is running Long term storage When the tractor will not be used for a long time carry out the cleaning as for short term storage Drain the oil and replace with new oil Run the engine for approx 5 min to ensure that it has new oil throughout the engine Drain the coolant from the radiator and remove the ignition key Attach a tag both the key and the steering wheel saying No coolant Lubricate all grease and oil points on the tractor Check the pressures and add a small amount of extra pressure Lower any implement to the ground or store in a shady dry place Disconnect the clutch by using the clutch disconnecting arm Place a piece of wood under each tire to preserve the tire After refilling the engine with the coolant run the engine for approx 5 10 min at 1500 2000rpm every month as a corrosion prevention measure Either removes the battery or the negative terminal as mouse damage to wiring can cause important short circuits and fires Remove the ignition key and store in a safe place Re use after long term storage Carry out a full check of all oils and coolant Refit the battery and run the engine at idle for 30 min to ensure optimum engine life 81 MUSA Website Menu Index Full Screen Qe lt D f search Print EXIT yat Section CABIN The cab fully conforms to the international standard as far as safety and soundproofing are concerned It can be provided
84. ntenance of your engine Your emission control system may include parts such as the fuel injection system and the air induction system Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Daedong USA INC will repair your off road compression ignition engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE The 2003 and later off road compression ignition engines For all engines rated under 19 kW and for constant speed engines rated under 37 kW with rated speeds greater than or equal to 3 000 rpm the warranty period is 1 500 hours or 2 years of use whichever first occurs after date of delivery to initial owner For all other engines rated at or above 19 kW the warranty period is 3 000 hours or 5 years of use whichever first occurs after date of delivery to the initial owner If any emission related part on your engine is defective the part will be repaired or replaced by Daedong USA INC OWNER S WARRANTY RESPONSIBILITIES As the off road compression ignition engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Daedong USA INC recommends that you retain all receipts covering maintenance on your off road compression ignition engine but Daedong USA INC cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all sche
85. o dampers Side Window The side window 15 fitted with central handle for opening When opened it is held in place by holder 83 MUSA Website Main Menu Index Full Screen RQ lt gt fh search Print EXIT Working lamps front and rear The working lamps are located on the cab roof two in the front and two in the rear They are switched on by means of the special switches on the roof console Working Lamp Workking Lamp Air Filter B Rearview mirrors The cab is provided with rearview mirrors on both sides They can be adjusted and folded whenever necessary to avoid interference with external obstacles The mirror have a telescopic arm to allow positioning for maximum convenience by the user Remember that mirrors must always be positioned in compliance with road traffic regulations when driving on a public highway Cab ceiling The ceiling is padded with insulation material to block heat radiation into the cab and keep the temperature down when working in very sunny areas The cab platform is covered with a firm grip carpet in the most commonly used areas It is recommended to keep this carpet clear of earth mud etc so that the operator may get on and off the tractor in full safety gt How to Controls Cabin Sun Roof Recirculation inlet Air conditioner Heater control Fr Interior Lamp Radio amp CD player
86. ocality Dealer Distributors are kept informed of the latest methods of servicing Tractors They stock genuine spare parts and are backed by the Company s full support Through this manual The use of the terms LEFT RIGHT FRONT and REAR must be understood to avoid any confusion when following the introductions The LEFT and RIGHT means left and right sides of the Tractor when facing forward LEFT TURN in the driver s seat Reference to the FRONT RIGHT TURN indicates the radiator end of the Tractor while the COUNTER CLOCK WISE REAR indicates the drawbar end illustration B CLOCK WISE lt Se When spare parts are required always specify the ge d YSP y RIGHT i Tractor and engine serial number when ordering these parts See illustration A This will facilitate faster delivery and help ensure that the correct parts for your particular Tractor is received The tractor serial number is punched on a plate attached to the left hand side of the engine body illust A For easy reference we suggest you to write the number in the space provided in the FRONT LEFT owner s personal data illustration B Front Rear Left Right Portion 11 MUSA Website Main Menu Index Full Screen RQ lt gt f search pH Print EXIT DESCRIPTION Bl General construction The transmission case Clutch Clutch housing Engine and Front Axle Support are bolted together to form a rigid unit B Front Axle amp Wheels
87. occurs first for all engines rated at 19 kw and greater except as noted below In the absence of a device to measure hours of use the engine shall be warranted for a period of five years For all engines rated less than 19 kw and for constant speed engine rated under 37 kw with rated speeds higher than or equal to 3000 rpm the period of two years or 1500 hours of operation whichever occurs first shall apply In the absence of a device to measure hours of use the engine shall be warranted for a period of two years If a warranted part fails because of a defect during the terms of this warranty Daedong USA will repair or replace it at any authorized Daedong USA dealer Any other parts damaged by the failure of a warranted part will also be repaired or replaced The repair and or replacement will be made at no charge to the owner for parts labor and diagnosis Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty periods In case of emergency repairs may be performed at any service establishment or by the owner using any replacement part Daedong USA INC will reimburse the owner for their expenses including diagnostic charges for such emergency repair These expenses shall not exceed Daedong USA INC suggested retail price for all warranted parts replaced and labor charges based on Daedong USA INC recommended time allowance for the warranty repair and geographically appropriate hourly labor rate A pa
88. ong period DON T Run the engine if it is not firing on all cylinders DON T Ride the brake or clutch pedal This will result in excessive wear of the brake lining clutch driven member and clutch release bearing 20 MUSA Website Main Menu Index Full Screen RQ lt D fh search pH Print EXIT DON T Use the independent brakes for making turns on the highway or at high speeds DON T Retuel the tractor with the engine running DON T Mount or dismount from the right side of the tractor DON T Temper the hydraulic control levers upper limit stops DON T Use draft control lever for lifting of implements DON T Start the engine with the PTO engaged DON T Use the governor Control Lever Hand throttle while driving on roads DON T Move the hydraulic levers rearward 30 MUSA Website Main Menu Index Full Screen RQ lt D fh search Print EXIT SAFETY SIGNS Replace all missing damaged or illegible signs GENERAL SAFETY INFORMATION IMPORTANT This General safety Information should be kept with the machine at all times as reference data This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Follow recommended precautions and safe operating practice DECALS ON THE DASH COVER j Always the park brake e Start engine only from operators when parking seat if safety start switch is Failure to do so ca
89. ork always lower the implement to the ground and switch off the engine Set the parking brake to avoid injuries and accidents Warning gt LOWERING SPEED CONTROL KNOB FOR THE 3 POINT HITCH This knob controls the downward speed of the Adjusting Knob of Hydraulic hydraulics three point linkage and is positioned at the decent Speed front of the driver s seat To slow the downward speed Turn the knob clockwise To increase the downward speed turn the knob anticlockwise To lock the knob clockwise Do not over tighten the knob Always set the knob to lock when I Traveling on the road 2 Replacing tires or blades on an implement 3 Making adjustments to an implement Sudden dropping of an implement due to Caution EMEN hydraulic problems can cause serious injury or death 47 MUSA Website Main Menu Index Full Screen RQ lt gt fh search pH Print EXIT EXTERIOR HYDRAULIC LEVER Move the lever up or down and hold This will raise or lower the implement rotavator or hydraulic plow Detent type Double acting with Detent Important Do not hold the lever in the pull or Push position once the remote cylinder has reached the end of the stroke as this will cause oil to flow through the relief valve Forcing oil through the relief valve for extended periods will overheat the oil When Using the tractor hydraulic system to power front loader do not operate the boom and bucket cylinders simul
90. p body and clothing away from rotating shafts Always lower equipment to the ground Stop the engine Remove the key Allow Tractor to cool before any work repair is caused on it Securely support any Tractor elements that must be raised for service work Keep all parts in good condition and properly installed Replace worn or broken parts Replace damage missing decals Remove any buildup of grease or oil from the Tractor Disconnect battery ground cable before making adjustments on electrical systems or welding on Tractor 20 MUSA Website Main Menu Index Full Screen lt D fh search Print EXIT past AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury Keep hands and body away from pinholes and nozzles which eject fluids under high pressure If ANY fluid 15 injected into the skin Consult your doctor immediately PREVENT BATTERY EXPLOSIONS Keep sparks lighted matches and open flame away from the top of battery Battery gas can explode Never check battery charge by placing a metal object across the poles PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin cause holes in clothing and cause blindness if found entry into eyes For adequate safety always 1 batteries in a well ventilated area 2 Wear eye protection and acid proof hand gloves 3 Avoid breathing direct fumes when electrolyte is add
91. rranty shall not apply to malfunctions in any part directly caused by abuse misuse modification improper adjustment except those done by a dealership during warranty service work alterations tempering connections improper or inadequate maintenance neglect or use of leaded diesel or other fuels not recommended in the owner s Manual Damage resulting from accident or an Act of God Failure that are a direct result of a lack of performance of required emission control maintenance as outlined in your Owner Manual Parts or accessories used in applications for which they were not designed or not approved for use on the engine by Daedong USA INC Parts not supplied by Daedong USA INC or damage to other parts caused directly by non Daedong parts or non equivalent parts The charge for diagnostic labor which does not lead to the determination that a warrantable condition exists Daedong USA INC 15 not responsible for incidental or consequential damages such as downtime or loss use of engine powered equipment Although you purchase the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong you will make contact with purchasing dealer Emergency Service If emergency Emission Control System Warranty service is required and the owner is unable to readily locate an authorized Daedong dealer or if a warranted part is available within 30 days then repairs may be performed at any available service establ
92. rt not available within 30 days or a repair not being complete within 30 days constitute an emergency As a condition of reimbursement replaced parts and receipt invoices must be presented at a place of business of an authorized Daedong engine dealer or other establishment authorized by Daedong USA INC MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT This warranty covers the following emission related parts and components Fuel Injection pump Nozzle Assembly Injection pipe Turbocharger if equipped Intake Exhaust manifold If failure of one of these components results in failure of another part both will be covered by this warranty Any replacement part may be used for maintenance or repairs The owner should ensure that such parts are equivalent in design and durability to Daedong genuine parts Use of non genuine Daedong parts does not invalidate the warranty However Daedong US A INC is not liable for parts which are not genuine Daedong parts RESPONSIBILITY AND LIMITATIONS These warranties are subject to the following DAEDONG USA INC RESPONSIBILITIES During the emission warranty period if a defect in material or workmanship of a warranted parts or component is found Daedong US A INC will provide New remanuctured or repaired parts and or components required to correct the defect Items replaced under this warranty become the property of Daedong US A INC Labor during normal working hours
93. ry near Zero All batteries should be kept warm because temperature affects the cranking power If the battery is too colt the battery will not crank the engine When the engine is not run for long periods of time or if the engine is run for short periods The batteries may not fully charge A battery with a low charge will freeze more easily than a battery with a full charge If twin belts are installed check and adjust the tension on the both belts 1 Burroughs gauge Fit the gauge 1 at the center of the longest free length and check the tension The correct tension is 535N 120 Ib If the tension of the belt is below 250N 56 Ib adjust the belt to 535 N 120 Ib Alternator and Fan Belts Inspect Adjust Replace For applications that require multiple drive belts Replace the belts in matched sets Replacing only one belt of a matched set will cause the new belt to carry more load because the older belt is stretched The additional load on the new belt could cause the new belt to break If the belts are too loose Vibration causes unnecessary wear on the belts and pulleys Loose belt may slip enough to cause overheating To accurately check the belt tension a suitable eauge should be used 78 MUSA Website Main Menu Index Full Screen Qe lt D f search Print EXIT AIR CONDITIONER COMPRESSOR BELT ADJUSTMENT Check the compressor belt tension regularly and adjust umes If required id The correct tension is
94. se component Worn steering shaft Worn components Faulty wiring Faulty alternator Faulty regulator Broken or loose fan belt Tighten or replace if worn Contact dealer for repair Contact dealer for repair Repair reconnect or tighten as needed Contact dealer for repair Contact dealer for repair Replace or adjust Before anything else check the electrolyte level of the battery and the connections Top up it required and clean and retighten the terminal Dim head lights T1 R C C e E un H C e un Horn not working Indicator not working MUSA Website Main Menu Headlights not working Low battery Faulty wiring Blown bulb Blown fuse Faulty contact Faulty horn button Faulty wiring Faulty horn Blown bulb Faulty flasher unit Faulty wiring 104 Full Screen lt D fh search Print EXIT Charge or replace Repair or replace as needed Replace bulb Replace fuse Repair or replace and check the earth Replace button Repair or replace Replace Replace bulb Replace unit Repair or replace HEAD LIGHT RH 55 35W Sn 19 3 17 50 IM AC m TRAILER SOCKET E CORDLESS ie MEE gs hj mar EARTH B RM ge Iz t its i1 PANEL TAIL LAMP Y EARTH Fs E
95. ss a iut COMBINATION S W x QV STARTS 6 TAL Lae 9 j piju HEAD LIGHT LH 55 35W NT Morey WE 4e AH TURN SIGNAL LAMP RH GIY 4 i esi TT s m EXLPOWER u vmi u FRONT REAR wu E STOP LAMP S W s REN AIC COMPRESSOR RECEIVER DRYER LES EIU ga oce PARKING PEDAL S W STOP LAMP W L TURN agerira DE C gt eon NO LAMP BACK LEVER S W n i H A aara DE z ee avg All MW x b an ms E 5i nm HT ais IE em CIGAL LIGHT A G T TP T MM x mi gy EL p ul L j up GLOW PLUG UE TR LE EL DUE ELI n inv m ff o i Ed WITT OIL PRESSURE GAUGE H E JH Ml MM d E HH i t 1 t 3 d E H etm E Tt 1 mame ca IH E Ill T u oes MH v 4 pH Li 4444 t H T i 14 HORN T i A 21 u al f ih 50A eat ii f I hill ll FUSE CABIN ii rll 12 t H H H z 60 T H net E f 1 i F H3 T IE FUSE ALTERNATOR 50A MILL _ ie
96. sted correctly so they operate simultaneously The correct free play on the brake is 1 18 1 57 in 30 40 mm gt CLUTCH Ensure that the clutch is adjusted correctly Correct free play on the clutch pedal is 0 78 1 18 in 20 30mm A Incorrect clutch adjustment can cause excessive wear and reduced tractor performance Caution gt ELECTRICAL Check the operation of all gauge switches horn lights and indicators gt INSTALLING LOADER 1 Connect P port of loader control valve to the line on the tractor marked P from the PTO valve 2 Connect the T port on the loader control valve to the line on the tractor marked T 3 Connect the remaining line from the control valve to the line on the tractor marked P1 to the transmission housing gt DETACHING THE LOADER 5010Cab gt DETACHING THE LOADER 5010NC 1 Detach the hydraulic hoses of loader 1 Detach the hydraulic hoses of loader 2 Assemble the cap PF3 8 with pipe comp PF3 8 2 Assemble the cap PF1 2 with pipe comp PF1 2 Ls mS Fj pS I 7 e Cr MUSA Website Main Menu Index Full Screen lt gt fh search Print EXIT MAINTENANCE AND ADJUSTMENT SCHEDULE Periodical check and service table O Check Top up or adjust 6 Replace Change every To correct level Engine oil 100 hours on the dipstick Radiator coolant Check daily for Radiator damages leakage n St o o 1
97. stration A Carved position of the chassis number WARRANTY OF THE PRODUCT The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule SERVICE Service is available from any Mahindra dealer in the country PARTS To obtain spare parts please contact your nearest dealer and give him the details listed below Tractor model Tractor serial number Tractor engine number Part number and description Quantity required MUSA Website Main Menu Index Full Screen Qe lt gt f search C Print EXIT ABOUT THIS MANUAL This manual has been prepared to assist you in following adopting the correct procedure for running in operation and maintenance of your new Mahindra Tractor Your Tractor has been designed and built to give maximum performance with good fuel economy and ease of operation under a wide variety of operating conditions Prior to delivery The tractor was carefully inspected both at the factory and by your Mahindra Dealer Distributor to ensure that it reaches you in optimum conditions To maintain this condition and ensure trouble free performance it is important that the routine services as specified in this manual are carried out at the recommended intervals Read this Manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your Tractor do not hesitate to contact your Authorized Mahindra dealer Distribu
98. taneously gt REMOTE HYDRAULIC CONTROL VALVE COUPLER CONNECTING AND DISCONNECTING Connecting 1 Clean both couplers 2 Remove dust plugs 3 Insert the implement coupler to the tractor hydraulic coupler 4 Pull the implement coupler slightly to make sure couplers are firmly connected ll Disconnecting 1 Lower the implement first to the ground to release hydraulic pressure in the hoses 2 Clean the couplers 3 Relieve pressure by moving hydraulic control levers with engine shut off Pull the hose straight from the hydraulic coupler to release it 4 Clean oil and dust from the coupler then replace the dust plugs gt JOY STICK LEVER This simple joystick lever can control the use of a front end loader And lift retract dump rollback smoothly and act as one handle lever To raise the front end loader pull the lever to lift position To lower the front end loader push the lever to retract position To rollback the bucket pull the stick to rollback position To dump the bucket push the stick to dump position 48 MUSA Website Main Menu Index Full Screen RQ lt gt f search x Print EXIT EJ To raise the Boon of Front end loader 4 lower the Boon Front end loader Ko To rollback the bucket D To dump the bucket NOTE The Joystick control and valve can also be used for other applications if a front end loader is not fitted 7 gt SAFETY IMPLEMENT FOR JOYSTICK L
99. teering or Engine seizes to operate stop the tractor immediately 10 Pull only from the swinging draw bar or the lower link drawbar in the down position Use only a drawbar pin that locks in place Pulling from the tractor rear axle carriers or any point above the rear axle may cause the Tractor s front end to lift 11 If the front end of the tractor tends to rise when heavy implements are attached to the three point linkage install front end or front wheel weights Do not operate the tractor with a light front end 12 Always use hydraulic position control lever when attaching equipments implement and when transporting equipment Be sure that the hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement 13 Do not leave equipment implement in the raised position 14 Use the flasher Turn signal lights and Slow Moving Vehicle SMV signs when driving on public roads during both day and night time unless prohibited by law 15 Dim tractor lights when meeting a vehicle at night Be sure the lights are adjusted to prevent the blinding on the eyes of coming vehicle operator 16 Emergency stopping instruction If tractor fails to stop even after application of brakes Pull the knob of fuel shut off control rod 2 MUSA Website Main Menu Index Full Screen lt gt f search pH Print EXIT Bl Driving the tractor 1 Watch where you are going especially at row ends on roads around
100. ters Bore 87mm 3 3 in Stroke 102 4mm Compression Ratio 22 1 Rated power HP 49 2600 rpm Manufacturing rating Rated Speed 2600 rpm High idle rpm 2 800 50 RPM Low idle rpm 1000 50 Fuel injection pump BOSCH TYPE Cylinder sleeve Air Cleaner Dry Filter element paper element filtering type Exhaust Muffler Horizontal External type Firing order 1 3 4 2 Accelerator Hand amp Foot Accelerator ELECTRICAL STARTING AND LIGHTING Battery Capacity 12 Volt 830AH Starter Solenoid Engaged Key Start with interlock Neutral switch Alternator 12 50A Instrumentation Water Temperature Gauge Taco meter Hour meter Electrical fuel level gauge Lighting Head lamps side indicators Rear parking brake amp indicator light On dash board indicators for battery charging turn signal PTO signal Engine oil pressure Preheat signal MUSA Website Main Menu Index Full Screen CLUTCH Type Diaphragm Outer dia X Inner dia 260 180 TRANSMISSION Type Constant No of gears 9 forward 3 reverse speeds with high and low selection lever with Differential Lock STEERING Hydraulic power Power steering POWER TAKE OFF Rear mounted 6 splines Diameter 1 in 35mm Standard PTO D 540 BRAKES Foot operated independent with provision of inter lock for simultaneous operation A foot brake is fitted for parking Disc Diameter D183mm in Number of lining 4
101. the engine and get expert advice Charge lamp LL This light will go off as soon as the engine starts to run to indicate that the alternator is changing Please note as broken fan belt can cause the light to come on please stop the engine as overheating can occur if not rectified immediately 066 Glow signal Lamp indicates preheating 38 MUSA Website Main Menu Index Full Screen RQ lt gt f search Print EXIT THE PTO MONITOR LAMP on the dash panel indicates the state of the PTO shaft rr 1 If the monitor glows The PTO is rotating 2 If the monitor is off The PTO 1s off monitor Lamp 3 If the monitor blinks The PTO is presently stationary but will instantly start rotating of the clutch pedal is released or the implements lowered Two switches operate the independent PTO 1 PTO ON OFF SWITCH PTO ON OFF switch is located on the LHS on the steering column and can be identified easily with its built in red colored indicator When the PTO On Off S W switch is pushed down to start the PTO indicator glows to indicate that the switch and in ON position If the switch is pushed down again the indicator goes off i qe signaling that the PTO is OFF PTO ON Off switch 39 MUSA Website Main Menu Index Full Screen RQ a lt gt f search Print EXIT I When the PTO control switch is in manual position the PTO does not stop rotating even if the clutch pedal 1s pressed
102. the seat belt Fiberglass canopy does not give any protection To prevent falls keep steps and platform clear of mud and oil Do not permit anyone but the operator to ride on the Tractor There is no safety place for extra riders 7 Replace all missing illegible or damaged safety signs 8 Keep safety signs clean of dirt and grease NN gt UC B Servicing the Tractor 1 the tractor in good operating condition for your safety An improperly maintained Tractor can be hazardous 2 Stop the engine before performing any service on the tractor 3 The cooling system operates under pressure which 15 controlled by the radiator cap It is dangerous to remove the cap while the system is hot First turn the cap slowly to stop and allow the pressure to escape before removing the cap entirely 4 Do not smoke while the refueling the tractor Keep away any type of open flame 5 The fuel in the injection system is under high pressure and can penetrate the skin Unqualified persons should not remove or attempt to adjust a pump injector nozzle or any part of the fuel injection system Failure to follow these instructions can result in serious injury 6 Keep open flame away from battery or cold weather starting aids to prevent fire or explosions 7 Do not modify or alter or permit anyone else to modify or alter this tractor or any of its components or any tractor functions 26 MUSA Website Main Menu Index Full Screen
103. tor He has trained personnel genuine parts and necessary equipments to undertake all your service requirements Manufacturer s policy 15 one of continuous improvement and the right to change prices specifications or equipments at any time without notice is reserved data given in this book 1s subject to production variations Dimensions amp weight are approximate only and the illustrations do not necessarily show Tractors in standard condition For exact information about any particular Tractor please consult your Mahindra dealer Distributor 10 MUSA Website Main Menu Index Full Screen Qe lt gt f search pH Print EXIT INTRODUCTION amp DESCRIPTION TRACTOR AN INTRODUCTION The word Tractor has been derived from Traction which means pulling A Tractor is required to pull or haul an equipment implement or trolley which are coupled to the Tractor body through suitable linkage A Tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft In this book the operating maintenance and storage instructions for all models of Mahindra Diesel Tractors has been complied This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine If you need any information not given in this manual or require the services of a trained mechanic please get in touch with the Mahindra Dealer Distributor in your l
104. unning hot stop the tractor and check the coolant 1n the radiator Trailer Sockert gt TRAILER SOCKET Seven Terminal Electrical Socket type To operate the Electrical systems of implements trailer lighting warning lamp etc Allow the engine to cool down before opening radiator cap as serious burns may result due to hot steam amp boiling water Also check to ensure that the fins in the radiator core are not clogged or that the tractor has a broken or stretched fan belt When traveling on public or farm roads connect both brake pedals and allow for the weight of any mounted implement to ensure that the unit is not unbalanced Also allow for the width when passing other road users Where fitted use the hazard lights provided Strictly follow the local traffic regulations Caution A When operating near others with an implement attached take particular care to allow for the width of the implement and avoid accidents Caution 57 MUSA Website Menu Index Full Screen RQ lt gt fh search pH Print EXIT gt TRACK ADJUSTMENT As 5010 models of Mahindra are front wheel assist the front track can be set in The rear track can be setin aS illustrated 9 5x16 6PR TL Hi Trac Lug 12x16 5 6PR TL Trac Loader 16 9x24 8PR TL Ind Tractor 14 9x24 6PR TL Hi Trac Lug Unit mm in Tread ota fA EL Tread Unit mm in 58 MUSA Website Main Menu Index Full Screen RQ lt
105. well balanced or use proper ballast to achieve balance 4 Before leaving the tractor at any time lower the implement stop the PTO shaft where applicable set the parking brake and switch off the engine 5 While operating the implements with the PTO keep all bystanders away from any moving parts and do not attempt to make adjustments while the machine is running 6 Only the driver should ride on the Tractor with the ROPS frame fitted and with the seat belt properly fastened 7 Where young children are present particular care should be taken and the tractor should not be moved until the whereabouts of all children is known 8 Only trained operators should operate the Tractor and so taking care to ensure that other workers are not injured In particular they should take care during dusty operations which will reduce visibility substantially 9 Never start the tractor unless the transmission is out of gear the operator is in the seat and all round safety has been checked 10 Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high speed as this can cause a roll over and serious injury or death 11 When traveling on a public road ensure that the tractor and driver both meet all laws relating to safety and licensing When traveling with wide implements use red flags on the extremities and observe all legal including escort requirements 12 When operating under adverse conditions hilly t
106. witch is ON when Push the Top button The Washer switch is ON when Push the Mid button Washer Tank Switch OFF Once again push the buttons ll Windscreen Washer tank Check the level of windscreen washer fluid in the plastic reservoir located at the front of the radiator During winter it is advisable to add a suitable antifreeze or methyl alcohol to the windscreen washer fluid B Interior Lamp Push the button to light on And push it again to light off 85 MUSA Website Main Menu Index Full Screen RQ lt gt f search Print EXIT ll Blower control switch Temperature control Three position rocker switch Set temperature control as required fully clockwise For maximum cool and fully counterclockwise for heat Temperature control Bl Air con switch To operate the air conditioner the blower must be on The blower speed temperature control and all vents must be adjusted to obtain the best cooling for the ambient temperature and dust conditions Under normal operating conditions and the windows and doors closed temperatures in the cab of 6 to 15 C 10 F to 25 F less than the ambient temperature will occur When operating the air conditioner system the moisture level is decreased NOTE 1 During cold weather with ambient temperature above 0 C 32 F operate the air conditioner at least once per month for a period of 10 to 15 minutes This will lubricate the seals to prevent them becoming brittle and h
107. ws at the time of maintenance The engine is certified if it has a special certification label A Daedong engine dealer can also inform you if the engine is certified Efficiency of emission control and engine performance depends on adherence to proper operation and maintenance recommendations and use of recommended fuels and lubricating oils It is recommended that major adjustments and repair be made by your authorized Daedong engine dealer Various chemical fuel additives which claim to reduce visible smoke are available commercially Although additives have been used by individuals to solve some isolated smoke problems in the field they are not recommended for general use Federal smoke regulations require that engines be certified without smoke depressants The corrective step taken immediately on discovery of worn parts which may affect emission levels will help assure proper operation of emission control system The use of genuine Daedong parts recommended Suppliers of non Daedong parts must assure the owner that the use of such parts will not adversely affect emission levels Regular maintenance intervals along with special emphasis on the following items are necessary to keep exhaust emissions within acceptable limit for the useful life of the engine Refer to the maintenance intervals If the engine is operation under severe conditions adjust the maintenance exhaust emissions within acceptable limit for the useful life of the

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