Water Specialist WS2H and WS3 Control Valve Drawings and
Contents
1. 19 Brine Valve Body and Injector 20 Pae TOKAIDO 21 V3158 04 2 Drain Elbow 4 Male NPT without silencer 22 V3008 05 2 Drain Fitting 1 Straight Male NPT without silencer 23 V3079 V3080 NPT and BSPT 1 and 1 5 00400 24 W051 VOI BSPT DLTG 25 V3764 and V3764BSPT 3 DLEDC ASY 26 V3063 and V3063BSPT 2 Motorized Alternating Valve 21 V3076 and V3076BSPT 2 Motorized Alternating Valve 2 28 V3098 and V3098BSPT 2 No Hard Water Bypass MXF 29 V3083 and V3083BSPT 3 Motorized Alternating Valve 30 V3099 and V3099BSPT 3 No Hard Water Bypass 31 V3060 and V3060BSPT 2H Bypass Valve and Manual 22 V3053 WS2H 2 5 Groove Lock Clamp 33 EOE E E E EE EE E E E E 34 Trouble Shooting Guide 35 SENG Ged TNC 43 Page 4 WS2H and WS3 Drawings and Service Manual Table 1 General Specifications and Pre Installation Checklist Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating 40 F 4 C 110 F 43 C Temperatures 7 5 Intern2. Water Specialist WS2H and WS3 Control Valve Drawings and Service Manual S SET E gt A A up 2 Xll o 20 7 HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DAMAGE PRODUCTS THAT CONTAIN O RINGS OR PLASTIC COMPONENTS M EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK DO NOT USE THE PRODUCT S CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC Page 2 WS2H and WS3 Drawings and Service Manual WS2H and WS3 Drawings and Service Manual Page 3 Table of Contents General Specifications and Pre Installation Checklist 4 Software and 5 1 5 Installatton In SEPUCLIO LIS 6 MPVS CALLAN OTM 9 WS2H Control Valve Cycle POSIBORS 10 Maso Control Valve Cycle 6 13 Front Cover and Drive Assembly 16 WS2H Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy Drive Back Plate and Main Body and Meter 17 WS3 Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy Drive Back Plate DOCS ie 18 V3075 V3073BSPT WS3 3 Meter AS SCI ONY cese oec oorr
3. 72 7 D p 1 oR Vl p L Refill port to refill tube for treated water Page 16 WS2H and WS3 Drawings and Service Manual Front Cover and Drive Assembly views wssscampiPLAYROD 1 7 74 vse wsm rc soar vne 1 s oor wsm Cover vieasor WsaaDRIVEBRACKETASY 1 _ s vene wsipuvecew s wwe wsipmvecewcovR Sowa Contains items 1 2 amp 3 Pod Assembly PC Board and Cable DOE M WS2H and WS3 Drawings and Service Manual Page 17 WS2H Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly Drive Back Plate Main Body and Meter WS2H 3 SCREW BTNSKT HD 553 8 16 2 1 4 7 32 hex allen wrench required 23 03225 ______ WS2H 3BACKPLATE ___ _ 1 WS2H DRIVE ASY O RING 344 WS2H PISTON 7 WS2H 3 BRINE PISTON WS2H STACK ASY a WS2H 3 PLUG 1 4 HEX NPT included when ordering V3201 03 WS2H 3 PLUG 1 4 HEX BSPT included when ordering V3201BSPT 03 WS2H BODY W V3468 PLUG V3201BSPT 03 WS2H BSPT BODY W V3465 PLUG V3632 V3118 03 O RING 332 FOR VALVE BODIES WITH NPT THREADS n 2008 a modification was made to Meter Housings to use V3632 WS1 5 2 3 Meter Retaining Clip Do not use V3632 on old style housings which have holes through the castings to accept the U shaped V3223 WS2 Met
4. HARDWATERBYPASS 2INMXF NPT or Order No V3098BSPT Description HARDWATERBYPASS 2INMXF BSPT Drawing No Order No Description Quantity V3098 V3098BSPT 1 1 1 1 SCREW 1 4 20 X 1 1 4 BHSCS SS 5 32 HEX ALLEN WRENCH REQUIRED N A Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum Page 30 WS2H and WS3 Drawings and Service Manual Order No V3083 Description MOTOR ALT VLV 3 NPT or Order V3083BSPT Description MOTOR ALT VLV 3 BSPT Quantity Drawing No Order No Description HELENA 955908 we scmewseiPHPNTZSSS 3 3 wsissmmzevREDUCGENNOWRSY n 1 s veno DRIVE REDUCING GEAR 3 3 s vem wszevesssmEDucroNGEuAXE s 3 s wes veson wsswwesroN _ o Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum Piston Orientation 2 No Hard Water Bypass Valve Configurations Piston Orientation 1 Motorized Alternating Valve and No Hard Water Bypass Valve Configurations WS2H and WS3 Drawings and Service Manual Page 31 Order No V3099 Description HARDWATERBYPASS 3INMXF NPT
5. Order No V3099BSPT Description HARDWATERBYPASS BSPT Drawing No orderno SCREW 3 8 16 X 1 75 BHCS SS 7 32 hex allen wrench required WS3 NHWBY F BODY NPT WS3 NHWBY M X F BODY BSPT Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum Piston Orientation Page 32 WS2H and WS3 Drawings and Service Manual V3060 WS2H BYPASS AUTO NPT V3060BSPT WS2H BYPASS AUTO BSPT V3061BSPT WS2H BYPASS MANUAL BSPT and V3061 WS2H BYPASS MANUAL NPT Drawing No Order No Description Provigo ee 00000 0000 V3060 3061 3 vmm WSMOTORASSET 1 NA 3 yom scREW sSHEXSELFIAP NA 4 WSIS amp 2ALTOBYREDUCGEMRCVRASY 1 s vm WSsbRVEGEARIDOQ NA s wsmmvmsssspucnovGmaxaxz 3 WA 7 emm amp wee wai sazarrnveas a WA 3 rum bena 1 3 WS2H BYPASS BODY ASY NPT WS2H BYPASS BODY ASY BSPT WS2H 2 1 2 GROOVELOCK CLAMP ASY Treated water is used for refill whether or not an auto or manual bypass 15 installed to either the inlet or outlet of a control valve The Auto Drive Assembly may be connected to the inlet or outlet of the control valve to achieve no hard water bypass If the Auto Drive Assembly is connected to the control valve inlet then all regeneration cycles occur with treated
6. d Check for programming error e Verify meter cable wires are installed securely into three pin connector labeled FLOW f Replace meter g Replace PC Board 1 External Bypass Leak a Fully close bypass isolation valves or replace 2 Internal Bypass Leak a Replace seal stack assembly b Verify seal placement amp engagement with riser c Verify proper control valve body type and piston type match No internal leaks a Check program settings or diagnostics for abnormal water usage b See Troubleshooting Guide 3 c Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace check refill flow control rate for proper fill time Refer to Troubleshooting Guide 12 Test water and adjust program values accordingly Replace media bed a Check refill setting and check refill flow control for proper refill rate b Check program setting to make sure they are specific to the water quality and application needs c Check for leaking fixtures that may be exhausting capacity or system is undersized WS2H and WS3 Drawings and Service Manual Page 37 Possible Cause 10 Residual regenerant being delivered to service 11 Excessive water in regenerant tank 12 Control valve fails to draw in regenerant 13 Water running to drain a Low water pressure b Plugged fouled or incorrect injector size c Restricted drain line d Damaged seal stack a
7. Inlet 3H a M 7 S Vl p OxXDILE ULCUS BACKWASH 4 2T 5 Backwash Water to Drain Raw Hard Water is bypassed Raw Water during regeneration H 4 voy SS lt 7 m C PRAE PE ee po e lt lt HESS Page 14 WS2H and WS3 Drawings and Service Manual DRAW Backwash Water to Drain Raw Hard Water is bypassed Raw Water during regeneration S L 71 imag solution being drawn in T f _7 wd M L Injector feed water from Raw Water Inlet supply A lt t i SLOW RINSE Slow Rinse Water to Drain Raw Hard Water is bypassed during regeneration Raw Water LL S e water from Raw Water Inlet supply U WS2H and WS3 Drawings and Service Manual Page 15 RINSE Rinse Water to Drain Raw Hard Water is bypassed a during regeneration JAL L T SOFT WATER REFILL Raw Water Treated Water Supply Inlet Treated Water to Regenerant Tank elsif Treated water from Refill Tube 412 1 gt
8. If the Power Adapter cord has not yet been connected to the control valve remove the control valve cover and the drive bracket and thread Power Adapter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the strain relief on the backplate and connect the end to the four pin connector on the printed circuit board labeled POWER Reinstall the cover Plug the Power Adapter into an uninterrupted outlet 10 Program the control valve It is very important to program the control valve for the type of system e g water softener of filter and the end use application Check the program used prior to testing the system Installation Summary Installation Date Installation Location Installer s Phone Number Application Type Softener Other Water Source Water Test Results Hardness Iron pH Other Misc service Flow Rates min max Tank Size Diameter Height Resin or Media Volume Resin or Media Type Capacity salt or Fill Setting per Regeneration Brine Tank Size Control Valve Configuration Valve Type Valve Part Number Valve Serial Number Regenerant Refill Control gpm Ipm Injector Size Drain Line Flow Control gpm Ipm Page 10 WS2H and WS3 Drawings and Service Manual WS2H Control Valve Cycle Positions SERVICE Treated Water Supply IX je I ae J ft AAA BACKWASH Raw Hard Water is bypassed during regen
9. Order DLFC separately Apply Teflon Tape lt Water flow Proper DLFC orientation directs water flow toward the washer face with rounded edge Lubricate o rings with silicone Order DLFC separately Page 24 WS2H and WS3 Drawings and Service Manual V3079 WS DLFC ASY 125 MNPT 15 FNPT V3079BSPT WS DLFC ASY 125 MNPT 15 FBSPT V3080 WS DLFC ASY 15 MNPT 15 FNPT and V3080BSPT WS DLFC ASY 15 MNPT 15 FBSPT Drawing Order No No Description ou V3079 V3079BSPT V3080 V3080BSPT V8645BSPT WSISDLECFLANGEOUTLETFBSPT Tt 3 7 4 WSISDLFCFLANGEINLETMNPT yq 1 __ 1 __ va388 WS125DLFCFLANGEINLETMNPT 1 1 o 2 V3441 V3162 007 V3162 010 V3162 013 V3162 017 V3652 O RING 226 WS1 DLFC 0 7 gpm for 3 4 WS1 DLFC 1 0 gpm for 3 4 WS1 DLFC 1 3 gpm for 3 4 WS1 DLFC 1 7 gpm for 3 4 BOLT HEXHD S S HCS 5 16 18x3 4 V3162 022 V3162 027 V3162 032 WS1 DLFC 2 2 gpm for 3 4 WS1 DLFC 2 7 gpm for 3 4 WS1 DLFC 3 2 gpm for 3 4 V3162 042 WS1 DLFC 4 2 gpm for 3 4 V3162 053 WS1 DLFC 5 3 gpm for 3 4 Install at least one V3190 XXX in center hole Not Shown Knock out plugs allow installation of up to 6 more WS1 DLFC 10 0 gpm for 3 4 Assemblies are shipped without drain line flow control DLFC Assembly instructions 1 Determine the desired flow rate Select one V3190 XXX for the center hole and a combination of
10. a V3285 O RING 213 V3286 O RING 216 and a V3163 O RING 019 Proper RFC orientation V3499 Cap installed directs refill water flow factory towards the washer face with radius and text Any V3162 XXX flow control may be used V3237 01 WS2H SOFTFILL TUBE ASY contains a V3155 O RING 112 V3287 O RING 110 and a V3288 O RING 206 V3236 01 Could be used as is with A C injectors V3010 2A through V3010 2G injectors Diffuser is snipped off if using contain a V3283 O RING 117 and a V3284 D through G injectors Order SER O RING 114 V3010 2H injectors use a dece pec V3283 O RING 117 and D1263 O RING 116 Backwash Only Valves include a V3499 but do not include the following parts V3189 V3162 022 V3231 and V3277 Install V3499 on V3149 if valve is to be set up as a backwash only valve BSPT valves also include a V3797 WS1 FTG 1 PVC MALE BSPT ELBOW WS2H and WS3 Drawings and Service Manual Page 21 V3064 WS2H 2QC 4 INCH BASE ASY For use on WS2H or WS2QC only 3202 01 WS2H BASE V3419 O RING 347 V3055 WS2H 2QC 6 INCH FLANGE BASE ASY or V3090 WS3 6 INCH FLANGE BASE ASY Drawing Order No Description No V3055 v3090 V3261 01 WS2H FLANGE BASE ajf _ WS3 FLANGE BASE a Inlet Outlet V3260 02 WS2H 2QC SIDE MOUNT NPT 2 Female NPT or 2 5 WS2
11. drill or punch remove the desired knockout s in V3052 Smooth hole s Install appropriate size s of drain line flow control washers Pay close attention to proper DLFC orientation Assemble Properly orientate the V3052 in the direction of flow Inlet and outlet threads are 2 Couplings for iron pipe may also be used Washer Radius Direction Of Flow E em NA Direction Of Flow Page 26 WS2H and WS3 Drawings and Service Manual V3764 WS3 DLFC NPT ASY or V3764BSPT WS3 DLFC BSPT ASY V3190 090 WS DLFC 9 0 gpm for 1 Install One or More DLFC washers V3190 100 51 DLFC 10 0 gpm for 1 DLFC washers must be purchased separately 1 z V3190 110 WS1 DLFC 11 0 gpm for 1 When using one retainer and one o ring up to V3190 130 WS1 DLFC 13 0 gpm for 1 5 DLFC washers can be used for flow rates from 9 to 125 V3190 150 WS1 DLFC 15 0 gpm for 1 V3190 170 WS1 DLFC 17 0 gpm for 1 When using two retainers and two o rings 5 DLFC washers are used in one of the retainers and up to 4 more DLFC washers can be used in the other retainer for flow V3190 250 WS1 DLFC 25 0 gpm for 1 rates from 9 gpm up to 225 gpm V3765 01 WS3 DLFC HOUSING NPT V3765BSPT 0 WS3 DLFC HOUSING BSPT q V3768 retainer ring position Positioning of V37
12. recommended that the meter assembly be installed horizontally or in a downflow vertical position to reduce turbine bearing wear WHEN INSTALLING THE METER MAKE SURE THE ARROW ON THE METER BODY IS GOING THE SAME DIRECTION AS THE WATER FLOW THE METER CAN BE INSTALLED IN HORIZONTAL OR VERTICAL APPLICATIONS THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM The 22 gauge wire crimp terminals are Molex Series 41572 or 40445 The housing connector is Molex Series 2695 White Housing P N 22 01 3037 The housing connector diagram shows the proper installation of the RED WHITE and BLACK wires for CLACK CORPORATION CONTROL VALVES ie 1 0 C When connecting to other manufacturers control valves please contact your original equipment manufacturer for proper wiring instructions Wiring The meter must be supplied with DC voltage between 4 24 volts The RED wire is positive The BLACK wire is negative The WHITE wire is the meter output Calibration For WS2H valves select 8 pulses if valve software records in gallons and 2 1 if valve software records in liters The calibration factor for the WS3 Meter Assembly is 8 pulses per gallon when used on applications other than WS2H valves The meter flow range is 3 5 350 gpm 5 output signal 0 46 Hz
13. to 46 6 Hz NOTE Not all flow monitors will register accurately at either the low or high flow range of this meter Contact your flow monitor manufacturer for limitations e Pressure drop at 350 gpm is 7 3 PSI CLACK CORPORATION VALVES ONLY Page 20 WS2H and WS3 Drawings and Service Manual WS2H and WS3 Brine Valve Body and Injector aro Drawing No Order No Description WS2H 1 V323701 WS2H3SOFTHLLTUBEASY O O o vss Tune o 2b V367001 WSSINIECTORTUBEDOWNFLOWASY Jo o o 1 3 V29 ORINGMA o 1 1 4 13067 7 WS2H3BRINEBODYASY 1 1 ____5 13477 WS2HISINJECTORCAP 1 1 eA jl 1 6 V33 ___ 1 1 0 WS2H 3 SCREW BSHD SS 3 8 16X2 1 4 7 32 hex allen wrench required 8 V39 WSH3WASHERSSMS o 4 4 9 V319202 WSIDLECOZFORS4 _________ 0 10 Va WS2H 3 REFILL FLOW CNTRL RETAINER INE u 327 O RING 211 1 2 1 mA m A fe A gt 5 __ _ 1 1 o B ____ ____ WSISPLITRING 10 1 n V l WSINUTIQO ___ 1 1 _____15 V M9 WSIFTGIPVCMALENPTELBOW 1 1 V 3236 04 WS2H INJECTOR TUBE ASY A thru H contains a V3285 O RING 213 and a V3286 O RING 216 V3670 01 WS3 INJECTOR TUBE DOWNFLOW ASY contains
14. 17000 MAV for Separate Source valve motor ran too long while trying to find proper park position for separate source motor not Properly insert motor into casing do fully engaged with reduction gears not force into casing Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Page 42 WS2H and WS3 Drawings and Service Manual Possible Cause a Foreign material is lodged in MAV a Open up for separate source for separate source valve and check for foreign material Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position b Mechanical binding b Check poppet drive assembly or piston and seal stack assembly check reduction gears drive gear interface and check MAV for separate source black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 24 Err 17002 MAV for Separate Source valve motor ran too short while trying to find proper park position a Press the NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 25 Err 18000 Reset was performed this error code will display in the diagnostics under the error log 26 Err 18001 Power loss a When power is lost a signal is sent this error code will display inthe to log the power loss diagnostics under error log 27 Err 18002 Powe
15. 461UK 01 will not be available for sale until August 2010 Page 6 WS2H and WS3 Drawings and Service Manual Installation WS2H CONTROL VALVE TOP VIEW BRINE REFILL DRAIN gt INTERNAL 79 I gt OUTLET FLOW METER BRINE REFILL INLET gt DRAIN Pr OUTLET y Y WS2H and WS3 Drawings and Service Manual Page 7 DISTRIBUTOR PIPE HEIGHT Recommended distributor pipe height for top mounted WS2H Control valves is 2 14 2 4 above the top of tank for fiberglass tanks Please verify distributor pipe and pilot o ring engagement and make proper allowances for tank expansion Recommended distributor pipe height for top mounted WS3 Control valves is 2 1 2 2 24 above the top of tank for fiberglass tanks Please verify distributor pipe and pilot o ring engagement and make proper allowances for tank expansion GENERAL INSTALLATION amp SERVICE WARNINGS The control valve and fittings are not designed to support the weight of the system or the plumbing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on b
16. 67 if two V3766 are used into V3766 4 V3768 retainer ring position if one V3766 is used Sel B indicates BSPT N indicates NPT Assemblies are shipped without drain line flow control DLFC washers Assembly instructions Determine the desired flow rate Select a combination of V3190 XXX s to arrive at the desired flow rate 2 Using a drill or punch remove the desired knockout s in V3766 Each V3766 retainer contains two types of knock outs The larger knockouts are removed to install a DLFC If two V3766 retainers are needed remove the smaller diameter knockout that lines up with the DLFC installed in the other retainer One or two V3766 retainers may be used When using one V3766 retainer V3190 XXX must be installed in the center hole When using two V3766 retainers a V3190 X XX must be installed in the center hole of one of the retainers and the center hole on the other retainer must remain open 3 Smooth hole s Install appropriate size s of drain line flow control washers Pay close attention to proper DLFC orientation 5 Assemble Each V3766 retainer must have a V3769 o ring installed One each of the V3767 retainer cover and V3768 retainer ring must be used whether one or two V3766 retainers are used The positioning o
17. 797 WS1 FTG 1 MALE BSPT ELBOW 7 31 2012 PAGE 19 V4039 WS3 METER COMMERCIAL ASY 4 FT CORD 1 1 1 includes V3118 03 V3105 4 V3501 m WS REMOTE METER ASY 15 FT CORD includes V3118 03 V3105 4 V3501 11 1 2012 PAGE 28 29 11 21 2013 PAGE 29 AND 31 Added 2 and 3 No Hard Water Bypass Information 6 17 2014 PAGE 4 Power Adapter International 1000 mA PAGE 7 Slip Hazard Symbol and text Disconnect electrical power symbol and text Allow two feet of clearance to service WS2H and WS3 valves The valve will withstand transportation and storage temperatures of 13 F 25 C to 131 F 55 C and for short periods up to 158 70 C If valve has been exposed to freezing conditions let valve warm up to room temperature before running water through it The valve has been packaged to prevent damage from the effects of normal humidity vibration and shock 7 9 2014 PAGE 21 V3260BSPT 02 WS2H 2QC SIDE MOUNT BASE BSPT ASY When using a side mount base with 2H or 2QC BSPT valves replace distributor pilot o ring V3452 O RING 230 with V3280 O RING 332 See exploded view of 2H or 2QC valve for specific location of distributor pilot o ring Page 48 WS2H and WS3 Drawings and Service Manual Form No V3215 7 9 2014 U S Patents 6 402 944 6 444 127 6 776 901
18. H NPT ASY Groove Lock V3674 02 WS3 SIDE MOUNT NPT ASY 3 Female NPT WS3 NPT V3674BSPT 02 WS3 SIDE MOUNT BSPT ASY 3 Female BSPT WS3 BSPT Drawing No V3280 O RING 332 V3260BSPT 01 WS2H SIDE MOUNT BASE BSPT When using a side mount base with 2H or 2QC BSPT valves replace distributor pilot o ring V3452 O RING 230 with V3280 O RING 332 See exploded view of 2H or 2QC valve for specific location of distributor pilot o ring Page 22 WS2H and WS3 Drawings and Service Manual Order No V3158 04 Description WS2 Drain Elbow Male NPT without Silencer DRAWING ORDER NUMBER WS1 DLFC 1 7 gpm for 3 4 ONE USED IF FITTING WS1 ELBOW 3 4 MALE V3158 03 NO HOLE 1 This assembly is shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 74 Apply Teflon Tape Water flow Proper DLFC orientation directs water flow toward the washer face with rounded edge Lubricate o rings with silicone Teflon Order DLFC separately WS2H and WS3 Drawings and Service Manual Page 23 Order No V3008 05 Description WS2 Drain Fitting 1 Male NPT Straight without Silencer DRAWING ORDER V3190 100 WS1 DLFC 10 0 GPM FOR 1 ONE V3190 110 WS1 DLFC 11 0 GPM FOR 1 DLFC V3190 130 WS1DLFC13 0GPMFOR1 ur dud WS1 DLFC 17 0 GPM FOR 1 FITTING IS USED 8 mes cupretaiinG 1 o vana WSiSDLFCADAPTER BUSHING PVC SCH 80
19. Motorized Bypass or MAV for NHBP black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position a Open up Motorized Bypass or MAV for NHBP and check for foreign material Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position b Check poppet drive assembly or piston and seal stack assembly check reduction gears drive gear interface and check Motorized Bypass or MAV for NHBP black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position WS2H and WS3 Drawings and Service Manual Page 41 Possible Cause 1 Correct all errors on satellite units before attempting to reset error on master System is programmed for the a Pressing any button while in the of wrong number of units or a Slave units error will enter the user into the unit is in error of units mode setting screen Adjust to the correct due to loss of power units for the system and press NEXT to exit the set up screen Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Re program valve to proper setting b Poor connection on PC Boards b Make sure wires in connector are inserted securely and no wires are broken Clean pins on PC Board by plugging and unplugging the connector a few times to remove excess protective coating Press NEXT and
20. REGEN buttons for about 3 seconds to resynchronize software with piston position c More than one unit has determined c Press NEXT and REGEN buttons that it is the master control for about 3 seconds to resynchronize software with piston position Then re program each valve to operate as single individual unit Re program the control that is to be the master control and it will filter down the programming to the slave controls automatically 22 of units error Communications has been broken with the unit specified in the error message These errors are logged as 16K series errors as follows 16001 error with unit 2 16002 error with unit 3 16003 error with unit 4 a Control valve programmed for ON a Press NEXT and REGEN buttons SEP In with out having a MAV for for about 3 seconds to resynchronize separate source attached software with piston position Re program valve to proper setting b MAV for separate source motor b Remove power and check connection wire not connected to System for separate source motor wire or poor connection to System Board two pin connection labeled AUX DRIVE Make sure wires in connector are inserted securely and no wires are broken Clean pins on System Board by plugging and unplugging the connector a few times to remove excess protective coating Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 23 Err
21. V3162 XXX to arrive at the desired flow rate At least one V3190 XXX must be used and up to six of the V3162 XXX may be used Using a drill or punch remove the desired knockout s in V3081 Smooth holes Install appropriate size s of drain line flow control washers Play close attention to proper DLFC orientation Fit V3441 o ring onto V3081 Retainer DLFC Asy and assemble Properly orientate the V3081 in direction of flow Inlet threads for 1 25 female are NPT Inlet threads for 1 5 male are NPT Outlet threads for 1 5 are either female NPT or BSPT 1 5 female outlet is stamped with N or B to indicate NPT or BSPT QUE qe B indictates BSPT N indicates NPT Washer Radius DLFC not supplied At least one V3190 XXX must be installed in center hole Plugs may be knocked out or drilled to use up to six NS V3162 XXX 9 WS2H and WS3 Drawings and Service Manual Page 25 V3051 WS2 DLFC ASY NPT and V3051BSPT WS2 DLFC ASY BSPT Mont WS1 DLFC 42 gpm for 3 4 Up to 5 of the V3162 XXX may be Not shown peri XXX may be Assemblies are shipped without drain line flow control DLFC Assembly instructions ee B indictates BSPT N indicates NPT Determine the desired flowrate Select a combination of V3162 XXX s and V3190 XXX s to arrive at the desired flow rate Up to five of the smaller V3162 XXX s may be used Up to four of the larger V3190 XXX s may be used Using a
22. ational 120V AC 230V AC Power Adapter Supply Voltage 60 Hz 50 Hz 20V or 24V AC see Table 2 20V or 24V AC 800 mA 1000 mA No user serviceable parts are on the PC board the motor or the Power adapter The means of disconnection from the main power supply is by unplugging the Power adapter from the wall WS2H Valve 125 gpm 473 Ipm 28 4 m h 15 psig 103 kPa drop WS3 Valve 250 gpm 946 lpm 56 8 m h 15 psig 103 kPa drop WS2H Valve 125 gpm 473 Ipm 28 4 m h 25 psig 172 kPa drop WS3 Valve 220 gpm 833 50 0 m h 25 psig 172 kPa drop Supply Frequency Output Voltage Output Current Service flow rate WS2H Valve 32 3 CV Service WS3 Valve 64 6 WS2H Valve 25 0 Meter WS2H Valve Internal Meter WS3 Valve Optional External T5796 Meter 1 5 125 gpm 5 7 473 5 3 5 350 gpm 13 3 1325 Ipm Regenerant Refill Rate WS3 Valves Variable Shipped from Factory with 2 2 WS2H amp WS3 Valves See Injector Graphs V3010 2A through 2H Brine Line Adapters Included 1 Male NPT Elbow amp 4 x 1 Solvent Weld Elbow oy WS2H Valve 2 Female NPT or BSPT or 2 5 Groove Lock WS3 Valve 3 Female NPT or BSPT No Groove Lock Distributor Tube Opening Female NPT Inlet amp Outlet Female BSPT Inlet amp Outlet WS2H Valve 2 375 OD 2 0 NPS 63 mm OD WS3 Valve 3 5 OD 3 NPS 90 mm OD Accura
23. cy Flow Range Tank Connection WS2H Valve 4 8UN 6 Flange Side Mount 2 Female NPT or BSPT or 2 5 Groove Lock WS3 Valve 6 Flange or Side Mount 3 Female NPT or BSPT Shippine Weight WS2H Valve with Meter 50 Ibs 22 7 kg pping 5 WS3 Valve 57 Ibs 25 9 kg Meter Sold Separately Nonvolatile EEPROM electrically erasable programmable read only memory Compatible with the following typical Sodium chloride potassium chloride potasstum permanganate sodium bisulfite concentrations of regenerants chemicals chlorine and chloramines WS2H and WS3 Drawings and Service Manual Page 5 Table 2 Software and Power Supply Compatibility Software Version Version Power Supply V3242 01 BOARD V3243 01BOARD Output Partt amd Descriotion Main Board System Board Voltage P 1 07 or 1 08 V3461 WS2H 3 AC ADAPTER 24 V3461EU WS2H 3 AC ADAPTER EU 200 01 V3461UK WS2H 3 AC ADAPTER UK 215 02 215 03 1 11 or 1 13 215 04 V3461 WS2H 3 AC ADAPTER 24 VAC V3461EU WS2H 3 AC ADAPTER EU V3461UK WS2H 3 AC ADAPTER UK 215 10 1 11 or 1 13 V3461 01 WS2H 3 AC ADAPTER 20V 20 V3461EU 01 WS2H 3 AC ADAPTER EU 20V V3461UK 01 WS2H 3 AC ADAPTER UK 20V t is recommended to maintain one version throughout a system Replacement V3461 power supplies have screw terminals and are shipped less a cord Use cord from existing power supply to connect to the screw terminals V3461EU 01 and V3
24. enerant port has a 1 90 Male NPT threaded outlet connection that swivels 360 To ensure acceptable operation of the injectors use 1 pipe to connect to the brine tank Smaller drain line flow controls may result in the injector performance not matching the injector graphs Use an adequately size drain line flow control to ensure proper brine draw See Table 3 for injector order number and size for tank diameter An overflow drain line from the regenerant tank that discharges into an acceptable drain is recommended as a regenerant overflow could damage furnishings or the building structure Connect a line to the overflow fitting on the regenerant tank If an overflow fitting is not already installed on the regenerant tank install one Do not elevate the overflow drain line Discharge the overflow drain line through an air gap to a receptacle in accordance with local plumbing codes Table 3 WS2H and WS3 Valve Injector Order Information All injector graphs are at the end of this manual for total slow rinse and draw flow rates Actual injector size used may vary depending on the design and application of the system Injectors in table are sized for a typical downflow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride WS2H and WS3 Drawings and Service Manual Page 9 9 Power Adapter If a Power Adapter is already connected to the control valve plug the Power Adapter into an uninterrupted outlet
25. er not shown when using the 4 Quick Dissconnect V3064 Page 18 WS2H and WS3 Drawings and Service Manual WS3 Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly Drive Back Plate and Main Body WS2H 3 SCREW BTNSKT HD SS3 8 16X2 7 32 hex allen wrench required 6 ____ V3666 01 __ WS3PISTON 0 00 7 V3238 01 WS2H 3 BRINE PISTON V3092 WS3 STACK ASY Not Shown V3468 WS2H 3 PLUG 1 4 HEX NPT included when ordering V3667 03 V3465 WS2H 3 PLUG 1 4 HEX BSPT included when ordering V3667BSPT 03 V3667 03 WS3 BODY W V3468 PLUG V3667BSPT O WS3 BSPT BODY W V3465 PLUG __10 ___ 763 O RING 361 1 1 V3762 O RING 341 FOR VALVE BODIES WITH NPT OR BSPT THREADS 1 1 WS3 BASE CLAMP ASY 1 WS2H 3 BOLT HEX SS 5 16 18X1 3 4 14 __ va269 WS2H 3 NUT 5 16 18 SS HEX TOP BAFFLE DFSR CLACK 3 90MM V3091 WS3 BASE CLAMP ASY includes a V3276 WS2H 3 BOLT HEX SS 5 16 18X1 3 4 and V3269 WS2H 3 NUT 5 16 18 SS HEX V3238 01 Brine Piston is used for Backwash Only valves 0 1 2 3 4 Indicates BSPT 9 NEN N Indicates NPT Install V3672 upper diffuser not shown when using the 6 Flange Base V3090 gt WS2H and WS3 Drawings and Service Manual Page 19 V3095 WS3 Meter NPT MxF Assembly and V3095BSPT 15 WS3 Meter BSPT MxF Assembly V3095 15 WS3 Meter ASY NPT MxF 15FT and V3095BSPT 15 WS3 Meter ASY BSPT MxF 15FT B indicates BSPT Typical meter retaining cli
26. er Clip V3054 WS2 4 IN BASE CLAMP ASY includes a V3276 52 BOLT HEX SS 5 16 18 1 3 4 and V3269 WS2 NUT 5 16 18 SS HEX V3238 0 Brine Piston is used for Backwash Only valves THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS Service or replace the turbine by Turn the bypass for the system off and relieve the pressure on the system 2 Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 or the U shaped V3223 WS2 Meter Clip Remove the clip and take the meter assembly out of the housing 3 Remove the bend from the two exposed tips of the retaining clip V3501 and remove clip 4 Service or replace the V3118 03 WS15 2 Turbine Assembly and place it back in the turbine shaft 5 Insert the V3501 WS15 2 Turbine Clip and re bend the exposed ends of the clip The V3118 03 turbine has a groove to line up with the V3501 WS15 2 Turbine Clip 6 Insert meter assembly back into the meter housing 7 Re install the meter retaining clip V3632 as shown below or the U shaped V3223 WS2 Meter Clip 8 Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks B or indent indicates BSPT N or no mark ypical meter retaining clip installation Ensure clip is fully engaged in groove indicates NPT and tabs positioned in slot as shown Install D1300 01 upper diffus
27. eration Backwash water to drain Raw Water _ WS2H and WS3 Drawings and Service Manual Page 11 DRAW Raw Hard Water is bypassed during regeneration Regenerant water to drain Raw Water Regenerant solution being drawn in N 12 LZ LL lt T y ll Injector feed water from Raw Water Inlet 7 AAA SLOW RINSE Raw Hard Water is bypassed during regeneration tae Slow Rinse water Raw Water wS Ae gt amp D ee Injector feed J water from ory Tro raw water inlet lt _71 J C _ 2 d 7 1 1 VL vL L 67222 LL e supply x Page 12 WS2H and WS3 Drawings and Service Manual RINSE Treated Water Supply __ Rinse water to drain Raw Water rA i I Ht 2 ______ wl yL LZ pe Ji L E 4 _ gt AAA SOFT WATER REFILL Raw Hard Water is bypassed during regeneration Treated Water to Regenerant Tank J Treated water from Refill Tube 10 CES VET Refill port to refill tube for treated water WS2H and WS3 Drawings and Service Manual Page 13 WS3 Control Valve Cycle Positions SERVICE Raw Water Treated Water Outlet
28. eration a Replace PC Board Page 36 7 Control valve does not regenerate automatically but does when the REGEN button is depressed and held 8 Hard or untreated water is being delivered 9 Control valve uses too much regenerant WS2H and WS3 Drawings and Service Manual a Bypass isolation valves in bypass position b Meter is not connected to meter connection on PC Board c Restricted stalled meter turbine d Incorrect programming e Meter wire not installed securely into three pin connector f Defective meter g Defective PC Board Check water quality directly at unit outlet 1 Water quality is good a Bypass isolation valves are open or faulty 2 Water quality is poor a Damaged seal stack assembly b Faulty riser tube or seal c Control valve body type and piston type mix matched Media is exhausted water quality 15 poor a Higher than anticipated water usage b Meter not registering regenerant or low level of regenerant in regenerant tank Control fails to draw in regenerant Water quality fluctuation Fouled media bed a Improper refill setting or refill fill flow control is not sized properly b Improper program settings c Control valve regenerates frequently a Turn bypass isolation valves handles to place in service position b Connect meter to three pin connection labeled FLOW on PC Board c Remove meter and check for rotation or foreign material
29. excess protective coating Press NEXT and REGEN buttons No Hard Water Bypass NHBP for about 3 seconds to resynchronize software with piston position Excess drag causing timeout before c Open up Motorized Bypass or MAV for stall NHBP to check for obstructions d Properly insert motor into casing do Motorized Bypass or MAV for not force into casing Press NEXT and NHBP motor not fully engaged REGEN buttons for about 3 seconds with reduction gears to resynchronize software with piston position Page 40 20 Err 15010 Motorized Bypass or MAV for NHBP valve motor ran too short stalled while trying to drive off line Motorized Alternating Valve MAV No Hard Water Bypass NHBP 21 Err 15011 Motorized Bypass or MAV for NHBP valve motor ran too short stalled while trying to drive on line Motorized Alternating Valve MAV No Hard Water Bypass NHBP WS2H and WS3 Drawings and Service Manual Possible Cause a Foreign material is lodged in Motorized Bypass or MAV for NHBP valve b Mechanical binding a Foreign material is lodged in Motorized Bypass or MAV for NHBP valve b Mechanical binding a Open up Motorized Bypass or MAV for NHBP and check for foreign material Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position b Check poppet drive assembly or piston and seal stack assembly check reduction gears drive gear interface and check
30. f the V3768 retainer ring varies depending on the number of V3766 retainer s used Properly orientate the V3766 s in the direction of flow 6 Properly orientate the complete assembly in the direction of flow Inlet and outlet threads 37 m 4 WS2H and WS3 Drawings and Service Manual Page 27 V3063 MOTOR ALTERNATING VLV 2 NPT and V3063BSPT MOTOR ALTERNATING VLV 2 BSPT 1 WS1 5 amp 2ALT 2BY REDUCGEARCVRASY WS1 DRIVE REDUCING GEAR 12X36 WS2 BYPASS REDUCTION GEAR AXLE WS2 SCREW BSHD 55 1 4 20X1 1 2 WS1 5 amp 2ALT 2BYPAS AUTODRIVEASY 1 1 Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum f N Stamp means threads are NPT 8 I L B Stamp means threads are BSPT LEES Page 28 WS2H and WS3 Drawings and Service Manual Order No V3076 Description MOTOR ALT VLV 2 NPT REV2 Order No V3076BSPT Description MOTOR ALT VLV 2 BSPT REV2 Quantity D ing No Order N D ipti 1 VA TEN 7 10 11 ___6 nk EN 8 10 ___ Shown Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum Piston Orientation 2 No Hard Water Bypass Valve Configurations Piston Orientation 1 Motorized Alternating Valve and No Hard Water Bypass Valve Configurations WS2H and WS3 Drawings and Service Manual Page 29 Order V3098 Description
31. ge Time of day not set correctly Time of regeneration set incorrectly Control valve set at on 0 immediate regeneration a Repair outlet or use working outlet b Plug Power Adapter into outlet or connect power cord end to PC Board connection Verify proper voltage is being delivered to PC Board Check connector on POD possible broken wire or terminal pin not inserted properly in connector Clean pins on PC Board by plugging amp unplugging the POD connector a few times to remove excess protective coating Replace Power Adapter Replace PC Board Use uninterrupted outlet Reset breaker switch and or GFI switch Reset time of day Replace PC Board Turn bypass isolation handles to place in service position Connect meter to three pin connection labeled FLOW on PC Board Remove meter and check for rotation or foreign material Verify meter cable wires are installed securely into three pin connector labeled FLOW Replace meter f Replace PC Board Reset time of day Reset to correct time of day Reset regeneration time Check programming setting and reset to dEL for a delayed regen time 6 Control valve does not regenerate automatically when the REGEN button is depressed and held a Defective PC Board b For the case of systems another unit b Wait for unit in regeneration to finish in regen would not allow another unit to go into regen
32. iston c Inspect regenerant line for air leak d Inspect drain line and clean to correct restriction e Shorten length and or height f Check incoming water pressure water pressure must remain at minimum of 25 psi g Inspect seal stack assembly for damage and replace a Upon power being restored control will finish the remaining regeneration time Reset time of day b Replace seal stack assembly c Replace piston assembly d Re tighten the drive cap assembly Page 38 WS2H and WS3 Drawings and Service Manual Possible Cause 15 Err 1001 Control unable to sense motor movement 16 Err 1002 Control valve motor ran too short and was unable to find the next cycle position and stalled a Motor not inserted fully to engage pinion motor wires broken or disconnected PC Board not properly snapped into drive bracket Missing reduction gears Damaged or dirty reduction gear reflectors Faulty or dirty optics on back of PC board Foreign material is lodged in control valve Mechanical binding Main drive gear too tight d Improper voltage being delivered to PC Board Disconnect power make sure motor 15 fully engaged check for broken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled REGEN Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Properly snap PC Board i
33. lack o rings but is not necessary HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DAMAGE PRODUCTS THAT CONTAIN O RINGS OR PLASTIC COMPONENTS EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK DO NOT USE THE PRODUCT S CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS Do not use pipe dope or other sealants on threads Teflon tape is recommended to be used on all threads Use of pipe dope may break down the plastics in the control valve Disconnect from electrical power prior to servicing the valve When servicing the valve water may leak from E the valve Water from the valve may create a slip e E hazard Clean up water spills Allow two feet of clearance to service WS2H and WS3 valves The valve will withstand transportation and storage temperatures of 13 F 25 to 131 F 55 C and for short periods up to 158 70 If valve has been exposed to freezing conditions let valve warm up to room temperature before running water through it The valve has been packaged to prevent damage from the effects of normal humidity vibration and shock SITE REQUIREMENTS The plug in Power adapter is for dry locations only The tanks should be on firm level surface Electrical Use an uninterrupted outlet installed
34. low Rate 100 200 300 400 500 600 700 800 900 100 200 300 400 500 600 700 800 900 Pressure kPa Pressure kPa Order No V3010 2C Order No V3010 2D Metric Units Metric Units 7 40 71 24 35 24 _ 30 E 18 Tm HP m E c 12 E 5 T LL E Draw 6 10 3 5 0 0 100 200 300 400 500 600 700 800 900 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2E Order No V3010 2F Metric Units Metric Units 60 50 70 eS 60 50 K 30 Flow Rate lpm Flow Rate lpm 20 100 200 300 400 500 600 700 800 900 100 200 300 400 500 600 700 800 900 Pressure kPa Pressure kPa Order No V3010 2G Order No V3010 2H Metric Units Metric Units Flow Rate lpm Flow Rate lpm 100 200 300 400 500 600 700 800 900 100 200 300 400 Pressure kPa 500 600 700 800 900 Pressure kPa WS2H and WS3 Drawings and Service Manual Page 45 Page 46 WS2H and WS3 Drawings and Service Manual WS2H and WS3 Drawings and Service Manual Page 47 Revision History 6 4 2012 PAGE 21 7 3 2012 PAGE 20 V3797 WS1 FTG 1 PVC MALE BSPT ELBOW BSPT Only BSPT Only BSPT valves also include a V3
35. nto drive bracket and then Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Replace missing gears Clean or replace reduction gear Clean or replace PC Board Open up control valve and pull out piston assembly and seal stack assembly for inspection Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Check piston and seal stack assembly check reduction gears check drive bracket and main drive gear interface Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Check that pinion 1s not pressed up tight against motor Loosen main drive gear Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Verify free motion by rotating main drive gear by hand driving piston in and out Verify that proper voltage is being supplied Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position WS2H and WS3 Drawings and Service Manual Page 39 Possible Cause a Motor failure during a regeneration a Check motor connections then Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Foreign matter built up on piston b Replace piston and stack assemblies once valve and stack assemblies creating Press NEXT and REGEN buttons friction and drag en
36. ough to time out for about 3 seconds to resynchronize motor software with piston position Drive bracket not snapped in Snap drive bracket in properly then properly and out of position enough press NEXT and REGEN buttons that reduction gears and drive gear for about 3 seconds to resynchronize do not interface software with piston position Low voltage slowing drive d See Table 2 Software and Power Supply Compatibility motor ran too long and was unable to find the next cycle position Master PC Board did not receivea Press NEXT REGEN buttons 18 Err 14001 Message response from slave units for about 3 seconds to resynchronize queue full software with piston position Control valve programmed for a Press NEXT and REGEN buttons ALT A or noHbP without having a for about 3 seconds to resynchronize motorized drive securely connected software with piston position Then re to the 2 pin terminal labeled program valve to proper setting BYPASS on the main PC Board Poor wire connection b Remove power and check connection for Motorized Bypass or MAV for 19 Err 15003 Motorized NHBP motor to PC Board two pin Bypass or MAV for NHBP valve connection labeled BYPASS Make motor ran too long and unable to sure wires in connector are inserted find the proper park position securely and no wires are broken Clean pins on PC Board by plugging and Motorized Alternating Valve unplugging the connector a few times MAV to remove
37. p installation N indicates NPT Ensure clip is fully engaged in groove and tabs positioned in slot as shown Service or replace the turbine by Turn the bypass for the system off and relieve the pressure on the system Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 Remove the clip and take the meter assembly out of the housing Remove the bend from the two exposed tips of the retaining clip V3501 and remove clip Service or replace the V3118 03 WS15 2 Turbine Assembly and place it back in the turbine shaft Insert the V3501 WS15 2 Turbine Clip and re bend the exposed ends of the clip The V3118 03 turbine has a groove to line up with the V3501 WS15 2 Turbine Clip Insert meter assembly back into the meter housing Re install the meter retaining clip V3632 as shown above Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks Description V3095 V3095BSPT V3095 15 V3095BSPT 15 vanes WS3 METER COMMERCIAL ASY 4 FT CORD includes V3118 03 V3105 amp V3501 vv WS REMOTE METER ASY 15 FT CORD V3118 03 V3105 amp V3501 V3105 _ O RING 215 1L 3 V3602 FLOW STRAIGHTENER 1 1 located inside meter housing Installation Installation of the V3075 WS3 Meter NPT Assembly can be accomplished with 3 NPT pipe For V3075BSPT WS3 Meter BSPT Assembly use 3 BSPT pipe It is
38. r a When power is restored a signal is restored this error code will sent to log the power being restored display in the diagnostics under error log WS2H and WS3 Drawings and Service Manual Flow Rate gpm Flow Rate gpm Order No V3010 2A US Units Flow Rate gpm 20 40 60 80 100 120 Pressure psi Order No V3010 2C US Units N 6 5 3 c 3 2 L2 1 0 20 40 60 80 100 120 Pressure psi Order No V3010 2E US Units 16 14 12 Total 10 8 Slow 6 Draw 4 0 20 40 60 80 100 120 Pressure psi Order No V3010 2G US Units 20 40 60 80 100 120 Pressure psi Flow Rate gpm Page 43 Order No V3010 2B US Units Slow Rinse Flow Rate gpm 20 40 60 80 100 120 Pressure psi Order No V3010 2D US Units Flow Rate gpm 20 40 60 80 100 120 Pressure psi Order No V3010 2F US Units Flow Rate gpm 20 40 60 80 100 120 Pressure psi Order No V3010 2H US Units 20 40 60 80 100 120 Pressure psi Page 44 WS2H and WS3 Drawings and Service Manual Order No V3010 2A Order No V3010 2B Metric Units Metric Units Flow Rate lpm F
39. ssembly or piston allowing leakage during draw e Draw time too short f Excessive refill Vacuum leak in draw line elbow 1 Tank is being overfilled a Improper program settings b Missing refill flow controller 2 Previous regenerant is not being drawn out a Injector 15 plugged b Faulty regenerant piston c Regenerant line connection leak d Drain line restriction or debris cause excess back pressure e Drain line too long or too high f Low water pressure g Damaged seal stack assembly a Power outage during regeneration or unit is currently in regeneration b Damaged seal stack assembly c Piston assembly failure d Drive cap assembly not tightened properly 14 Motor drives intermittently Low power a See Table 2 Software and Power Supply during regeneration Compatibility a Check incoming water pressure water pressure must remain at minimum of 25 psi b Inspect and clean or replace injector or replace injector with correct size for the application c Check drain line for restrictions or debris and clean d Check seal stack assembly and piston for damage and replace e Program proper draw time needed f Program proper refill time needed g Locate vacuum leak and fix 1 Excess from fill cycle a Verify program settings b Visual inspection measure volume output into container 2 See Troubleshooting Guide 12 a Remove injector and clean or replace b Replace regenerant p
40. ter meter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the strain relief on the backplate and connect the end to the three prong connector labeled FLOW on the printed circuit board Re install the cover 7 Drain Verify that the drain can handle the backwash rate of the water conditioner Correctly size the drain line and install an appropriately sized drain line flow control For WS2H and WS3 valves a drain line flow control are NOT supplied with a valve For WS2H valves the drain outlet is 2 Female NPT or BSPT threads or 2 5 groove lock connection For WS3 valves the drain port is 3 Female NPT or BSPT no groove lock connection If using copper solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 152 4 mm between the drain line flow control fitting and solder joints to prevent heat from damaging the flow control Avoid elevating the drain line above the control valve where possible Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes IMPORTANT Never insert a drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage 8 Regeneration If the control valve is to be used to regenerate the water conditioner with brine saturated salt solution or other regenerants The WS2H and WS3 control valves reg
41. water outlet then all regeneration cycles except for refill occur with untreated water B indictates BSPT N indicates NPT WS2H and WS3 Drawings and Service Manual Page 33 V3053 WS2 2 1 2 GROOVELOCK CLAMP ASY Drawing V3276 WS2H BOLT HEX SS 5 16 18X1 3 4 53086 SILICONE LUBRICANT Page 34 WS2H and WS3 Drawings and Service Manual WS2H WS3 Error Codes WS2H and WS3 Drawings and Service Manual 1 No Display on POD 2 POD does not display correct time of day 3 Display does not indicate that water 1s flowing Refer to user instructions for how the display indicates water is flowing 4 Control valve regenerates at wrong time of day Page 35 WS2H WS3 Trouble Shooting Guide Possible Cause a No power at electric outlet b Control valve Power Adapter not plugged into outlet or power cord end not connected to PC board connection Improper power supply Poor connection between POD connector and PC Board e Defective Power Adapter f Defective PC Board f Power Adapter plugged into electric outlet controlled by light switch Tripped breaker switch and or tripped GFI Power outage Defective PC Board Bypass isolation valve in bypass position Meter 1s not connected to meter connection on PC Board Restricted stalled meter turbine Meter wire not installed securely into three pin connector e Defective meter e f Defective PC Board Power outa
42. within 15 feet 4 57 meters of the water conditioner All plumbing should be done in accordance with local codes 1 Locate the water conditioner so the distance between the drain and the water conditioner is as short as possible 2 Regenerant tanks that must be refilled should be located where they are easily accessible It is recommended a safety brine valve be used 3 Do not install any water conditioner with less than 10 feet of piping between its outlet and the inlet of a water heater 4 Do not locate unit where it or its connections including the drain and overflow lines will ever be subjected to room temperatures under 40 F 4 C 5 The use of resin cleaners in a non vented enclosure is not recommended Page 8 WS2H and WS3 Drawings and Service Manual 6 INLET OUTLET PLUMBING Connect to a supply line downstream of outdoor spigots Install inlet and outlet shutoff valves for the control valve see top view drawings for control valve inlet and outlet locations Installation of a three valve bypass is recommended If using plastic fittings ground the water conditioner per local electric codes If an external water meter is used install the water meter on the outlet side of the control valve It is recommended that the meter assembly be installed horizontally or in a downflow vertical position to reduce turbine bearing wear The turbine assembly may be orientated in any direction Remove the cover and drive bracket and thread the wa
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